Nilfisk 114RS User Manual

E

AMERICAN-LINCOLN

TECHNOLOGY

Operator's Manual

Beginning with
Serial No. 350661

READ THIS BOOK!

This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel; damage to the machine or to
other property could occur as well. you must have training in the operation of this machine
before using it. If you or your operator (s) cannot read English, have this manual explained
fully before attempting to operate this machine.

Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente
antes de tratar el manejo o servicio de esta máquina.

114RS

SWEEPER

ISO 9001

U

®

L

#

FILE A2287

All directions given in this book are as seen from the operator's position at the rear of the machine.

For new books, write to:

Part No. 2-86-00176 1996 American-Lincoln Technology®
981203

Alto U.S., Inc., 1100 Haskins Road, Bowling Green, Ohio 43402

Printed in the USA

TABLE OF CONTENTS

MACHINE DIMENSIONS ..................................................................................................................................... 1-3

MACHINE SPECIFICA TIONS ............................................................................................................................... 1-4

STANDARD HARDW ARE & TORQUE V ALUES .................................................................................................. 1-6

DECIMAL-METRIC CONVERSION TABLE .......................................................................................................... 1-7

SAFETY PRECAUTIONS .....................................................................................................................................1-8

MACHINE PREPARA TION................................................................................................................................... 1-10

MACHINE CONTROLS ....................................................................................................................................... 1-11

KEY SWITCH ............................................................................................................................................ 1-11

HORN BUTTON........................................................................................................................................ 1-11

HOUR METER .......................................................................................................................................... 1-11

LIGHT SWITCH......................................................................................................................................... 1-11

SEAT ADJUSTMENT LEVER .................................................................................................................... 1-11

FILTER SHAKER SWITCH ....................................................................................................................... 1-11

SIDE BROOM LIFT LEVER .......................................................................................................................1-11

FOOT PEDAL ............................................................................................................................................ 1-12

WHEEL LOCK .......................................................................................................................................... 1-12

MAIN BROOM LIFT LEVER .......................................................................................................................1-13

SIDE BROOM SWITCH............................................................................................................................. 1-13

BATTERY CONDITION METER ................................................................................................................ 1-13

LOW BATTER Y LIGHT .............................................................................................................................. 1-13

DUST CONTROL SWITCH....................................................................................................................... 1-13

HOPPER RELEASE LATCH .....................................................................................................................1-13

EMERGENCY STOP BUTTON (OPTION) ................................................................................................ 1-13

OPERA TING INSTRUCTIONS ............................................................................................................................. 1-14

PRE-STAR T CHECKLIST......................................................................................................................... 1-14

STARTING.................................................................................................................................................1-14

POST ST ART CHECKLIST ....................................................................................................................... 1-14

TO TRANSPORT MACHINE ..................................................................................................................... 1-14

TO BEGIN THE CLEANING OPERA TION................................................................................................. 1-14

TO STOP THE CLEANING OPERA TION ..................................................................................................1-15

POST OPERA TION CHECKLIST..............................................................................................................1-15

TO EMPTY HOPPER ................................................................................................................................1-15

HELPFUL HINTS FOR SWEEPING ......................................................................................................... 1-15

SERVICE CHART ................................................................................................................................................ 1-16

SERVICE INSTRUCTIONS ..................................................................................................................................1-18

MAIN BROOM INSTRUCTIONS................................................................................................................ 1-18

TO CHECK THE MAIN BROOM SWEEP P A TTERN ................................................................................. 1-18

TO ADJUST THE MAIN BROOM SWEEP HEIGHT ................................................................................... 1-18

TO CHANGE THE MAIN BROOM.............................................................................................................. 1-18

SIDE BROOM INSTRUCTIONS................................................................................................................ 1-19

TO CHECK THE SIDE BROOM SWEEP P ATTERN ................................................................................. 1-19

TO CHANGE THE SIDE BROOMS HEIGHT ADJUSTMENT .................................................................... 1-19

TO CHANGE THE SIDE BROOMS ........................................................................................................... 1-19

DUST CONTROL INSTRUCTIONS.......................................................................................................... 1-20

TO CLEAN THE FIL TER BAFFLE ............................................................................................................. 1-20

TO CLEAN THE P ANEL FILTER ............................................................................................................... 1-20

TO CHANGE THE P ANEL FIL TER............................................................................................................ 1-20

FLAP INSTRUCTIONS .............................................................................................................................1-21

TO ADJUST THE DRIVE WHEEL AND SIDE FLAPS................................................................................ 1-21

TO ADJUST THE RECYCLING FLAPS.....................................................................................................1-21

BA TTERY SERVICE INSTRUCTIONS ...................................................................................................... 1-22

TO CHARGE THE BATTERIES ................................................................................................................. 1-22

TO REMOVE THE BA TTERIES ................................................................................................................. 1-22

CONNECTION DIAGRAM .................................................................................................................................... 1-23

SCHEMA TIC DIAGRAM ...................................................................................................................................... 1-24

HARDWARE ABBREVIA TIONS ........................................................................................................................... 1-25

ORDERING P ARTS ............................................................................................................................................. 1-26

American-Lincoln Technology 1-1
1 14 RS Operator’s Manual

TABLE OF CONTENTS

T ABLE OF CONTENTS - CHAPTER 2 ................................................................................................................. 2-1

MAIN BROOM............................................................................................................................................ 2-2

SIDE BROOMS......................................................................................................................................... 2-4

DOORS, FLAPS AND SEALS .................................................................................................................. 2-6

SIDE COVER AND BATTERY PAN .......................................................................................................... 2-8

HOPPER ...................................................................................................................................................2-9

FORWARD/REVERSE PEDAL ................................................................................................................ 2-10

CONSOLE ASSEMBLY.............................................................................................................................2-12

FILTER SYSTEM ...................................................................................................................................... 2-14

DRIVE COMP ARTMENT AND SEAT ........................................................................................................ 2-16

STEERING AND DRIVE ...........................................................................................................................2-18

WHEEL LOCK .......................................................................................................................................... 2-20

POWER PANEL ........................................................................................................................................ 2-22

INSTRUMENT P ANEL ..............................................................................................................................2-24

DECALS.................................................................................................................................................... 2-26

T ABLE OF CONTENTS - CHAPTER 3 ................................................................................................................. 3-1

BACK-UP ALARM OPTION ......................................................................................................................... 3-2

BA TTERY OPTION ................................................................................................................................... 3-4

BROOM OPTION ......................................................................................................................................3-5

HEAD AND TAILLIGHT OPTION .............................................................................................................. 3-6

OVERHEAD GUARD OPTION ................................................................................................................. 3-7

AMBER STROBE LIGHT OPTION ........................................................................................................... 3-8

STROBE LIGHT OPTION FOR OVERHEAD GUARD ............................................................................. 3-9

LOW BATTERY SHUTDOWN OPTION.................................................................................................... 3-10

EMERGENCY STOP OPTION.................................................................................................................. 3-11

V AC WAND OPTION .................................................................................................................................3-12

SEA T SAFETY SWITCH OPTION ..............................................................................................................3-14

DRIVE MOTOR SERVICE PARTS............................................................................................................. 3-16

SP ARE P ARTS LIST.................................................................................................................................. 3-17

INDEX ............................................................................................................................................................. 3-18

WARRANTY........................................................................................................................................................ 3-20

1-2 American-Lincoln T echnology

1 14 RS Operator’s Manual

MACHINE DIMENSIONS

56.6"

143.5 cm

47.0"

119.4 cm

36.4"

American-Lincoln Technology 1-3

92.4 cm

1 14 RS Operator’s Manual

C0459

MACHINE SPECIFICATIONS

GENERAL MACHINE SPECIFICA TIONS

SWEEPING P A TH

Width 45.0 inches 1 14.3 cm. Including side brooms

TRA VEL SPEED

Forward 4.0 MPH/4.9 KPH
Reverse 2.0 MPH/2.48 KPH

TURNING RADIUS

Right 46.0 inches1 16.8 cm.
Left 46.0 inches1 16.8 cm.
U-turn Clearance 68.00 inches 172.7 cm.

DIMENSIONS

Length 56.6 inches143.5 cm.
Width 36.4 inches 92.4 cm.
Height 47.0 inches1 19.4 cm.

WEIGHT

St andard Machine 686 LBS .31 1 KGS (Without Batteries)
With 228 A.H. Batteries 1071 LBS.486 KGS
With 330 A.H. Batteries 1221 LBS.554 KGS

TIRES

Ty pe Gray Non-Marking
Rear 3.0" wide x 10.0"dia. (7.6cm x 25.4cm) Foam Filled
Front 2.75" wide x 10.0" dia. (7.0 cm x 25.4 cm) Solid

BATTERIES

Two 36 VDC Battery Package Options
228 A.H. Qty . 3 - 12 VDC Lead Acid Batteries Total Wt. 384 lb/175 kg
330 A.H. Qty . 6 - 6 VDC Lead Acid Batteries Total Wt. 535 lb/243 kg

DRIVES

Main Broom (1) 0.50 HP 36 VDC Electric Motor (372 W .)
Side Brooms (2) 0.13 HP 36 VDC Electric Motor (96.8 W .)

BRAKING

For Operation Dynamic braking to front wheel, using foot pedal.
For Storage or Service Hand operated control to engage two rear wheel lock pins.

STEERING

System Type Single front wheel with chain and sprocket column
Steering Wheel Diameter 13 inches (33.02 cm)

Steering Angle of Front Wheel 180 degrees Available

LUBRICA TION

Rear Wheels Grease Fittings Provided
Steering Gear Grease Fittings Provided

WHEEL DRIVE SYSTEM

Ty pe Front Wheel, Reversible Electric Coaxial Gear Motor
Rating 36 VDC .70 HP (500 W.)

1-4 American-Lincoln T echnology

1 14 RS Operator’s Manual

MACHINE SPECIFICATIONS

SWEEPING SYSTEM SPECIFICA TIONS

MAIN BROOM

Broom bristle mounted in a polycore tube with helical pattern bristle tufted in six double rows.
Length 27.00 inches (68.6 cm)
Broom Size 1 1.00 inches (27.9 cm) Dia.
Broom bristle Length 3.00 inches (7.6 cm) long. (Usable to 1 Inch Length)

SIDE BROOMS

Polypropylene bristles mounted in a 1.25-inch (3.17-cm) thick marine grade varnished hardwood plate.
Broom Size 16 inches (40.6 cm) Dia.

HOPPER

Equipped with dolly wheels and handle.
Volumetric Capacity 3.0 cubic feet (85.0 lt)
Weight Capacity 375 lbs. (170 kg).

FILTRATION

One pleated treated paper type panel air filter .
Filtering area 40 square feet (3.7 m2)

V ACUUM FAN

Electric motor is driving a radial impeller.

Motor 36VDC .62 HP (462W)
Impeller 9 inches (22.9 cm) Diameter

CONTROLS AND INSTRUMENTS

-Side Broom “Off” Switch

-V ac Fan “Off” Switch

-Push Button Filter Shaker

-Push Button Horn

-Control Handle for Main Broom Lift and Sweeping Settings. (Also turns off main broom, side brooms and
vacuum impeller)

-Control Handle for Side Broom Lift

-Key Start Switch

-Single Pedal Control for Forward/Reverse Motion, Rate of Travel and Braking.

-Hour Meter

-Battery Condition Meter

OPTIONAL EQUIPMENT

- Strobe Light

- Back-up Alarm

- Low Battery Shutdown

- Emergency Stop

- Smart Battery Charger Option

- Head, Tail Lights

- Over Head Guard

MAIN BROOM OPTIONS

-Nylon low density

-Nylon high density

-Proex

American-Lincoln Technology 1-5
1 14 RS Operator’s Manual

STANDARD HARDWARE & TORQUE VALUES

SAE - Grade 5

C
14
27
39
86
15
28
44
68
98

135
239
387
579

Grade

5

Plated

Grade

8

Plated

FFF
15
28
43

108

17
31
49
76

110
153
267

-

-

C

-

-

-

130

22
40
63

95
138
191
338
545
818

-

-

-

151

24
44

70
108
155
216
378

-

-

410H

Stainless

C
18
33
47

114

19
34
55
85

-

-

-

-

-

20
35
54

132

22
39
62
95

-

-

-

-

-

Screw

Size

*6
*8

*10

*1/4

5/16

3/8

7/16

1/2

9/16

5/8
3/4
7/8

1

C = Coarse Thread
F = Fine Thread
* = Torque values for #6 through 1/4 are lb./in. All others are lb./ft.

Brass

5

9
13
32

6
10
16

-

-

-

-

-

-

SAE - Grade 8

Type
F&T
&BT

C
20

37
49

120

-

-

-

-

-

-

-

-

-

F
23
41
64

156

-

-

-

-

-

-

-

-

-

Type
B, AB

21
34
49

120

-

-

-

-

-

-

-

-

-

NOTE

Decrease the torque by 20% when using thread lubricant

The torque tolerance is ± on torque values.

C2000/9905

1-6 American-Lincoln T echnology

1 14 RS Operator’s Manual

DECIMAL METRIC CONVERSION TABLE

FRACTION FRACTION

DECIMAL DECIMAL

MILLIMETER MILLIMETER

C-2001/9907

American-Lincoln Technology 1-7
1 14 RS Operator’s Manual

SAFETY PRECAUTIONS

THE FOLLOWING ST ATEMENTS ARE USED THROUGHOUT THIS MANUAL AS INDICA TED IN THEIR DE­SCRIPTIONS:

DANGER

To warn of immediate hazards which will result in severe personal injury or death.

WARNING

To warn of hazards or unsafe practices which could result in severe personal injury or death.

CAUTION

To warn of hazards or unsafe practices which could result in minor personal injury.

A TTENTION

To warn of unsafe practices which could result in extensive equipment damage.

NOTE

To give important information or to warn of unsafe practices which could result in equipment damage.

THE FOLLOWING INFORMA TION SIGNALS POTENTIALLY DANGEROUS CONDITIONS T O THE OP­ERA T OR OR EQUIPMENT. READ THIS MANUAL CAREFULLY. KNOW WHEN THESE CONDITIONS
CAN EXIST. THEN, TAKE NECESSARY STEPS TO TRAIN MACHINE OPERATING PERSONNEL.

FOR THE SAFE OPERA TION OF THIS MACHINE, READ AND UNDERSTAND ALL WARNINGS, CAU­TIONS, AND NOTES.

WARNING

Machines can ignite flammable materials and vapors. Do not use with or near flammables such as: gasoline,

grain dust, solvents, and thinners.

WARNING

Heavy machinery. Improper use can cause personal injury.

WARNING

Operate only when lids, doors, and access panels are securely closed.

WARNING

Use care when reversing machine in confined area.

WARNING

When servicing the machine, disconnect the batteries first to prevent possible injury.

WARNING

When working on the machine, empty hopper, remove batteries, clear area of people and obstructions, and use

additional people and proper procedures when lifting the machine.

WARNING

Always empty the Hopper and Disconnect Battery before doing maintenance.

WARNING

You must have training in the operation of this machine before using it. READ THE INSTRUCTION BOOK.

WARNING

Do not operate this machine unless it is completely assembled.

WARNING

Do not use this machine as a step or furniture.

1-8 American-Lincoln T echnology

1 14 RS Operator’s Manual

SAFETY PRECAUTIONS

WARNING

Be careful when operating the machine on a ramp or incline. Always move slowly on a ramp. Do not turn this

machine on a ramp. Do not stop and leave this machine on a ramp.

WARNING

Stop and leave this machine on a level surface. When you stop the machine, put the power switch in the “OFF”

position and engage the Wheel Lock.

WARNING

To prevent injury, and damage to the machine, do not lift the machine or move it to an edge of a stair or loading

dock.

WARNING

Lead acid batteries generate gases, which can cause an explosion. Keep sparks and flames away from batteries.

NO SMOKING. Charge batteries only in area with good ventilation.

WARNING

Always wear eye protection and protective clothing when working near batteries. Remove all jewelry. Do not put

tools or other metal objects across the battery terminals, or the tops of batteries.

WARNING

Maintenance and repairs must be done by authorized personnel only. Tighten all fasteners. Keep adjustments

according to the specifications given in the service manual for the machine. Keep the electrical parts of the

machine dry. For storage, keep the machine in a building.

WARNING

Make sure that all labels, decals, warnings, cautions and instructions are fastened to the machine. Get new

labels and decals from Clarke/American-Lincoln.

American-Lincoln Technology 1-9
1 14 RS Operator’s Manual

MACHINE PREPARATION

C0458 FIGURE 1

YOUR 1 14 RS BA TTERY MACHINE HAS BEEN SHIPPED COMPLETE, BUT DO NOT A TTEMPT TO OPERA TE
WITHOUT READING THE FOLLOWING INSTRUCTIONS.

Uncrate the machine and remove all packing material. Inspect the machine for possible shipping damage.
Install brooms, as outlined in the Service Instructions Section of this manual. Install batteries as follows (if not
included):

1. Turn the key to the “OFF” position.

2. Unplug the polarized connector located next to the operator’s seat.

3. Lift the battery compartment cover and engage the safety latch.

4. Use a battery-lifting device with a 150 lb. (68 KG) capacity to place the batteries in the battery
compartment.

5. Install Battery Cables. (See Page 45 for detailed connection information)

6. Charge batteries (See battery charging procedure in the Service Instructions Section of this Manual)

7. Disengage battery cover safety latch and carefully lower cover.

8. Plug the polarized connector into the receptacle located next to the operator’s seat.

9. READ THIS MANUAL before Attempting to Operate the Sweeper.

WARNING

Hydrogen gas is formed during the charging operation and is explosive! Only charge batteries in a well-venti-

lated area with the lid open. Avoid any open flame or electrical sparks. Pulling out the charger plug with the

timer on will cause an arc and must be avoided.

1-10 American-Lincoln T echnology

1 14 RS Operator’s Manual

CB1

CB5

CB4

CB7

CB8

R

MACHINE CONTROLS

BATTERY CONDITION METER

SIDE BROOMS LEVER

HOUR METER

DUST CONTROL SWITCH

SIDE BROOMS SWITCH

LIGHT SWITCH

FILTER SHAKER SWITCH

HORN

LOW BATTERY LIGHT

WHEEL LOCK

FILTERSHAKER

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SIDEBROOMS

N

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T

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8

B

C

7

B

C

4

B

C

F

F

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KEY SWITCH

EMERGENCY STOP BUTTON

MAIN BROOM LEVE

C0461 FIGURE 2

KEY SWITCH - See Figure 2

The Key Switch turned to the right, the “ON” position, will provide power to all Sweeper systems.

HORN BUTTON - See Figure 2

The horn button is active only when the key switch is “on”. Push the horn button to sound the horn.

HOUR METER - See Figure 2

The hour meter is activated when the key switch is in the “On” position. The meter indicates the time, in Hours
that the machine has been operated. This is useful for determining service intervals.

LIGHT SWITCH - See Figure 2

The Light Switch is a push-pull type switch that turns on the Front and Rear Lights. Pull the switch “out” to turn
on the Lights. Push the switch “in” to turn off the Lights. The Light s are not controlled by the key switch and
can be turned on regardless of the key switch position.

SEA T ADJUSTMENT

This lever is located on the right of the seat. This lever allows the seat to be adjusted forward or back when
the lever is moved.

FIL TER SHAKER SWITCH - See Figure 2

The filter shaker switch is a momentary on rocker type switch that when depressed and held shakes accumu­lated debris from the dust control filter. Press and hold the switch for 15 seconds to clear the filter. The filter
should be cleared periodically while sweeping and prior to emptying the hopper.

SIDE BROOMS LIFT LEVER - See Figure 2

The Side Brooms Lift Lever is a two-position control that allows for Lifting or Lowering of the Side Brooms.
Placing the lever to the left lowers the Side Brooms. Placing the lever to the right into the indent raises the
Brooms.

American-Lincoln Technology 1-11
1 14 RS Operator’s Manual

MACHINE CONTROLS

NEUTRAL

NEUTRAL

FORWARD

REVERSE

P4066 FIGURE 3

FOOT PEDAL-See Figure 3

The accelerator and directional control foot pedal is located on the floor of the operator’s area. The accelerator and
directional control pedal controls the machine direction, travel speed and dynamic braking. If the machine stops due to
an electrical system overload in the power panel controller, allow the pedal to return to the neutral position. Reset is
automatic when the controller cools.

For Forward Travel - Foot pressure on the upper portion of the pedal will cause the Sweeper to move forward. Increase
the foot pressure on the upper portion of the pedal to increase the forward speed.

For Reverse Travel - Put foot pressure on the lower portion of the pedal. The machine will move in reverse. Increase the
foot pressure on the lower portion of the pedal to increase the reverse speed.

To Stop the Sweeper - Allow directional control pedal to return to neutral (center position). Pedal will automatically return
to centered position, which will automatically provide dynamic braking to stop. If Increased Braking action is desired put
light foot pressure to the pedal in the opposite direction of travel until the sweeper stops then allow the pedal to return to
center.

WHEEL LOCK - See Figure 4

The Wheel Lock is used to prevent unexpected movement

VOLTAGE LOW

BROOMS ARE OFF

RECHARGE BATTERIES

of the machine while it is “Parked” for Storage purposes or
being serviced, such as emptying the hopper. The Wheel
Lock is not to be used as a “Brake.” To engage the wheel
lock, Stop the Sweeper, move the lever out of the indent,
and push it forward. The wheel lock will engage with the
lever in the forward position.

WARNING

The Wheel Lock is not to be used as a “Brake.” Make

sure the sweeper has come to a complete stop before

K

C

O

L

L

E

E

H

W

LOCK

UNLOCK

engaging the wheel lock. Personal Injury or Property

Damage Can Result From Using the Wheel Lock as a

“Brake.”

WARNING

C0466 FIGURE 4

Turn the Key Switch “Off” and engage the Wheel Lock

before Leaving the Operator’s Compartment. Do Not

Leave the Sweeper Unattended.

1-12 American-Lincoln T echnology

1 14 RS Operator’s Manual

CHARGE BATTERIES

MACHINE CONTROLS

MAIN BROOM
LIFT LEVER

MAIN BROOM

OFF

SWEEP

FLOAT

C0467 FIGURE 5

WHEN NEEDLE STAYS IN RED ZONE

WHILE SWEEPER IS BEING OPERATED

BATTERY

CONDITION

MAIN BROOM LIFT LEVER - See Figure 5

The main broom lift lever is located on the right side next to
the driver’s seat. To lower the main broom, grasp the lever,
move it to the left to clear the locking notch and pull back to
the first or second notch. The first notch is the “Sweep”
position, which is used for normal sweeping conditions, and
will result in longer broom life. The second notch is the
“Float” position and is used when sweeping very uneven
surfaces. The main broom, side brooms and vacuum fan
will start when the lever is moved from the “Off” position.

SIDE BROOMS SWITCH - See Figure 2

The Side Brooms Switch is a two-position rocker type On/
Off Switch. Depress the right side of the switch to turn the
side brooms on.

Depress the left side of the switch to turn the side brooms
off. The side brooms will rotate when the Main Broom
Lever is placed in the Sweep or Float Position.

BA TTERY CONDITION METER - See Figure 6

The meter shows the condition of the battery, while the
machine is running, under load. Batteries are charged
when indicator is in the green zone. When indicator stays

-

+

in the red zone, batteries must be charged.

LOW BA TTERY LIGHT (OPTION) - See Figure 2

The Low Battery Shutdown prevents excessive discharging
of the batteries. When the batteries get low the indicator
light comes on and the Brooms turn off. When the indicator
light, illuminates Charge the batteries.

C0468 FIGURE6

C0469 FIGURE 7

UNLOCK

LOCK

HOPPER

LOCK

DUST CONTROL SWITCH - See Figure 2

The dust control switch is a two-position rocker switch
located on the right instrument panel and is used to control
operation of the vacuum fan for the dust control system. To
turn on the vacuum fan, push the right side of the rocker
switch. To turn off the vacuum fan push the left side of the
rocker switch. The vacuum fan will only operate when the
main broom lever is moved out of the “Off” position.

HOPPER RELEASE LA TCH - See Figure 7

The Hopper Release Latch is located on the Hopper at the
rear of the sweeper. To disengage the latch, turn the
handle to the left to the nine O’clock positions. The Hopper
is now ready to be removed. To engage the Hopper latch,
ensure the hopper is properly seated and turn the handle to
the right to the three O’clock position. You will feel the latch
engage if the hopper is properly seated.

EMERGENCY STOP BUTTON (OPTION) - See
Figure 2

The emergency stop button is a Red Mushroom switch,
which is located near the key switch. To quickly shut down
power to the machine, push the large red button. To reset
the shut down button; first turn the red button clockwise in
the direction of the arrows marked on the switch. Now turn
the key switch to the “Off” position then clockwise to the
“start” position, when you release the key switch and allow
it to return to the “On” position the Sweeper will operate.

American-Lincoln Technology 1-13
1 14 RS Operator’s Manual

OPERATING INSTRUCTIONS

1,2

6

114 RS

4

C0470 FIGURE 8

NOTE

Before starting, perform the pre-start checks.

PRE-ST ART CHECKLIST - See Figure 8

1. Check controls for proper operation

2. Make sure all controls are in the “Off” position

3. Be sure accelerator / directional control pedal is in the neutral position.

4. Check all Dust flaps for damage or wear.

5. Check Main Broom and Side Broom for proper broom pattern.

6. Ensure that the hopper latch is properly engaged.

3

5

TO START MACHINE

1. Release the Wheel Lock.

2. Turn key to “On” position.

POST ST ART CHECKLIST

1. Check the Battery Condition Meter for sufficient battery charge. This must be done with the machine
running.

TO TRANSPORT MACHINE

1. Be sure the Main Broom and Side Broom Controls are in the “UP” or “OFF” position with all other controls
in the “OFF” position.

2. Push forward on the directional control pedal to place the machine in motion.

3. V ary your foot pressure on the directional control pedal to obtain desired travel speed.

4. To stop, allow directional control pedal to return to neutral (centered) position. (Pedal will automatically
return to neutral when foot pressure is released).

TO BEGIN SWEEPING

1. Lower the Side Brooms by Moving the Side Broom Lift Lever to the “Down” Position.

2. Turn on the Side Brooms by setting the side brooms switch to the “On” Position.

3. Turn on the Dust control system by setting the Dust Control Switch to the “On” position.

4. Move the broom lift lever to the “Sweep” or “Float” position.

5. V ary your foot pressure on the directional control pedal to obtain desired travel speed.

6. To stop, allow directional control pedal to return to neutral (centered) position. (Pedal will automatically
return to neutral when foot pressure is released).

1-14 American-Lincoln T echnology

1 14 RS Operator’s Manual

SIDE AISLES

MAIN AISLE

OPERATING INSTRUCTIONS

P4134/0001

SIDE AISLES

P4134 FIGURE 9

HELPFUL HINTS FOR SWEEPING - See Figure 9

Here are some suggestions to keep in mind while sweeping.

1. Plan your sweeping in advance. Try to arrange long runs with minimum stopping and st arting.

2. Pick up large debris before sweeping with the Machine.

3. Use the sweeper to sweep debris from side aisles into the main aisle.

4. After the Sweeper has made a sweeping run, turn off the dust control switch and use the filter shaker,

Push and hold the shaker switch for approximately 15 seconds

5. Allow a few inches of overlap of sweep paths. This will eliminate leaving dirty patches.

6. Sweep in straight paths and do not bump posts or scrape the sides of the machine.

7. Periodically turn the sweeping broom end for end to prevent the bristles from “setting” in one direction.

8. Do not turn steering wheel too sharply when machine is in motion. The machine is very responsive to

movement of the steering wheel - so avoid sudden turns.

9. As the Hopper becomes full, the sweeper will start to leave debris on the floor . When this occurs stop

sweeping and empty the hopper.

TO EMPTY THE HOPPER

1. Place the Main Broom Lever in the “Off” position, raise Side Brooms, and proceed to the disposal site for

emptying the Hopper.

2. Stop the Sweeper, Turn of f the dust control switch and shake the filter for 15 seconds.

3. Place all controls in the “Off ” position and engage the wheel Lock.

4. Proceed to the rear of the Sweeper and unlock the Hopper latch.

5. Grasp the Hopper Handle and remove the hopper.

6. Dump the Hopper. Get Help if needed.

7. Position the Hopper and install it making sure that the Hopper goes in squarely .

8. Lock the Hopper Latch.

9. Resume Sweeping or perform the Post Operation Checklist if finished Sweeping.

TO STOP THE SWEEPING OPERATION

When the sweeping has been completed follow these instructions.

After stopping, perform these post operation checks.

NOTE

POST OPERA TION CHECKLIST

1. Before turning off key switch, Check Battery Condition Meter .

2. Stop Machine and turn key switch to “Of f” and Engage Wheel Lock.

3. Check all flaps for wear , damage, and adjustment.

4. Empty Hopper

5. Check Main Broom and Side Broom for wear or damage.

6. Charge Batteries if determined to be necessary in step 1 above.
American-Lincoln Technology 1-15

1 14 RS Operator’s Manual

SERVICE CHART

CB1

CB5

CB4

CB7

CB8

,

5

7

4

9

8

7

2

R

E
K
A

H

S

R

E

T
L
I

F

N

O

S

M

O

O

P

R

U

B

E

D

I

S

HORN

N

W

O

D

W
O
L

E

G
TA
L

O

V

F

F

O

E

R

A

S

M

O

O

S

R

E

I

B

R
E

T

T

A

B

E

G
R
A

H

C
E
R

C

W

K

C

E
H
C

B

C

F

F

O

S

M

N

O

O

O

R

B

E

ID

S

N

O

F

F

O

G

IN

T

A

R
E
P

O

E

IL

H

8

B

C

7

B

C

4

B

C

5

B

C

1

G
N
I

L

N
R

O

WA

N
I

T

R

L
U
S

E
R
D
L

T

U
O
C

.

T

E

N

G

E

A

M

N

M

E

A

V

D

O

Y

M

T

D

R

E

E

T

P

C

O

O

E

R

P

P

X

R
E
N
U

YO

R

C

U
J
N
I
L

A
N
O
S

K

R

C

E

T

O

P

L

L
E
E
H

S

W

E
G
A
G
N
E

U

D
N
A
"

T

F

A

F

E

O
"

S

D

S
'

TO

R
Y
E

TO

K

A

R

N

E

R

P

U

O

T

G

N

N

I
V
A
E
L
E

R
O
F
E

O

B

Y

R

E

T

T

A

B

F

F

O

N
O
I

T

I

D

N

O

12

K

C
O
L

L
E
E

H

W

K
C
O

L
N
U

K
C

O

L

3,10

13

1

7

11

6

C0474 FIGURE 10

C0474

SERVICE CHART FOR 1 14 RS

Check items for proper operation. If service is required, please consult your Clarke/American-Lincoln Authorized
Distributor:

EVERY 8 HOURS or DAILY

1. All flaps for wear or damage.

2. Wheel Lock for proper operation.

3. Main Brooms for wear or damage.

4. Side Brooms for wear or damage.

5. Check Batteries and charge if necessary . (See Page 22 for Battery charging instructions)

6. Empty Hopper and ensure latch is properly secured.

7. All Hardware, Panels and Covers for tightness and security

50 HOUR MAINTENANCE CHECKLIST

8. Check battery electrolyte level.

9. Lubricate front wheel bearing and pivot.

10. Rotate Main Broom end for end to prevent uneven wear.

100 HOUR MAINTENANCE CHECKLIST

1 1. Clean Hopper.

12. Remove and Clean / Inspect Dust Control Filter. Replace if necessary

13. Lubricate Wheel lock pins.
1-16 American-Lincoln T echnology

1 14 RS Operator’s Manual

SERVICE CHART

For service assistance, consult your local Clarke/American-Lincoln Distributor . For best performance, replace
worn parts with genuine Clarke/American-Lincoln parts.

Refer all Maintenance and Service Requirements to Qualified Maintenance Personnel.
Do not attempt to Service this Machine until you have read and understand all Safety Warnings associated

with the equipment you are working with.

WARNING

Electrical repairs must be done by authorized personnel only. Consult your Clarke Authorized Service Person to

do service procedures. Use only genuine Clarke/American-Lincoln parts.

WARNING

Always park on a level surface, turn key off, and engage wheel lock before working on the machine to keep it

from creeping or rolling.

IMPORTANT

If towing or pushing is required, disconnect motor lead located on the terminal block on the bottom of the

machine

WARNING

Maintenance and repairs must be done by authorized personnel only. Always empty the Hopper and disconnect

the batteries before doing any maintenance. Keep all fasteners tight. Keep adjustments according to the

specifications as shown in the Service Manual for this machine.

WARNING

Always wear eye protection and protective clothing when working near batteries. Do not put tools or other metal

objects across the tops of the batteries. NO SMOKING.

WARNING

To prevent damage to the machine and discharge across the tops of the batteries, do not fill the batteries above

the bottom of the tube in each cell. Wipe any acid from the machine or the tops of the batteries. Do not add acid

to a battery after installation.

WARNING

Always engage the safety latch before working under the Battery cover.

WARNING

Turn Key Off Before removing Battery Connector. Disconnecting the Battery with the key switch on will produce

sparks and Could cause an Explosion.

American-Lincoln Technology 1-17
1 14 RS Operator’s Manual

SERVICE INSTRUCTIONS

4

2

1

3

C0477a FIGURE 1 1

MAIN BROOM SERVICE INSTRUCTIONS
TO CHECK THE MAIN BROOM SWEEP P A TTERN

Check the main broom sweep pattern after changing the broom or when poor sweeping performance is encountered
while sweeping.

1. While the machine is not moving, lower the main broom to the SWEEP position and let machine sweep in one spot

for a short period.

2. Before moving machine, move main broom lever to the OFF position and move the sweeper forward until you can

see the pattern left by the main broom bristles on the floor.

3. Check the width of the pattern on the floor to determine if the main broom requires adjustment.

- A normal sweep pattern left on the floor will be between one and two inches wide.

- A pattern that is more than two inches wide indicates the broom linkage needs to be adjusted “UP.”

- A pattern that is less than one inch wide indicates the broom linkage needs to be adjusted “DOWN.”

WARNING

Always engage the safety latch before working under the Battery cover.

TO ADJUST THE MAIN BROOM SWEEP HEIGHT

When changing the sweep height adjustment it is recommended that the bolt be adjusted one turn at a time, After
adjustment, recheck the sweep pattern to determine if further adjustment is necessary.

1. Gain access to the main broom height adjustment bolt by lifting the battery compartment cover, locking it in the up

position and removing the right side panel cover.

2. Locate the Main Broom Height Adjustment bolt, which is located at the bottom of the Main Broom Lift linkage.(It will

have a spring around it)

3. Turn the adjustment screw as described below.

-Turn the adjustment bolt counterclockwise to INCREASE the sweep pattern width.

-Turn the adjustment screw clockwise to DECREASE the sweep pattern width.

WARNING

Always park on a level surface, turn key off, and engage wheel lock before working on the machine to keep it

from creeping or rolling.

TO CHANGE THE MAIN BROOM [See Figure 11]

Replace the main broom when the bristles become worn to 1-inch length.

1. Park the sweeper on a smooth level surface and engage the wheel lock.

2. Gain access to the main broom by opening the left-hand side broom compartment door.

3. Remove the Main broom Idler hub [Item 2] by loosening the threaded knob [Item 1].

4. Grasp the Main Broom [Item 3] and remove it from the drive hub. [Item 2].

5. Insert Replacement Broom [Item 3] Into the broom compartment. Pay special attention to the slots on the broom, it

may be necessary to rotate the broom so the tabs on the drive hub align with the slots on the broom.

6. Reinstall the idler hub [Item 2] to the broom and over the locator stud [Item 4] and screw provided for the threaded

knob [Item 1].

7. Install the threaded knob and close the Broom Door.

8. Recheck Main Broom Sweep Pattern.

1-18 American-Lincoln T echnology

1 14 RS Operator’s Manual

SERVICE INSTRUCTIONS

FLOOR

FLOOR
CONTACT
AREA

CONTACT
AREA

C0472 FIGURE 12

SIDE BROOMS SERVICE INSTRUCTIONS

The Side Brooms Sweeping angle is not adjustable however the height of the side brooms can be adjusted to
compensate for wear as the brooms become worn from use. Two access panels need to be removed to make
the Side Broom Height adjustment.

TO CHECK THE SIDE BROOM SWEEP PATTERN

1. Park the machine on a smooth level surface and turn the Side Broom Switch to the “ON” position.

2. Place the Side Broom Lift Lever in the “DOWN” position.

3. Move the Main Broom Lever to the “SWEEP” position.

4. While staying in place, allow the side brooms to sweep for a short period. (Allow enough time for the side
brooms to leave a clean footprint on the floor).

5. Place the Side Broom Lift Lever in the “UP” position.

6. Turn the Side Broom Switch to the “OFF” position.

7. Move the Main Broom Lever to the “OFF” Position.

8. Back the sweeper away from the area where the Pattern was left.

9. Turn Key Switch to the “OFF” position and engage Wheel Lock.

10. Leave operator’s compartment and check the Pattern to determine the Floor Contact area.

11. Determine if adjustment to the side brooms height is necessary by comparing the floor contact area to the
diagram in figure 12.

WARNING

Always park on a level surface, turn key off, and engage wheel lock before working on the machine to keep it

from creeping or rolling.

TO CHANGE THE SIDE BROOMS HEIGHT ADJUSTMENT

1. Park Machine on a smooth level surface, turnkey switch to “OFF” Position and engage Wheel Lock.

2. Place the Side Brooms Lift Lever in the “DOWN” Position.

3. Remove the two access panel screws and remove panel.

4. Loosen the four bolts that pass through the slots in the side broom motor lift bracket.

5. Lower the side broom motor in the slots so the broom contacts the floor as shown. (See figure 12)

6. Tighten the four bolts and recheck the sweep pattern.

7. Reinstall the access panels when proper adjustment has been achieved.

TO CHANGE THE SIDE BROOMS (See Page 47 for detailed assembly)

Change the side brooms when the bristles become worn to less than 3 inches length.

1. Park Machine on a smooth level surface, turnkey switch to “OFF” Position and engage Wheel Lock.

2. Place the side brooms lever in the “DOWN” Position.

3. Remove the three (3) ¼ inch bolts and nuts that hold the broom to the motor flange.

4. Install the replacement Broom and fasten using the hardware removed in step 3.

American-Lincoln Technology 1-19
1 14 RS Operator’s Manual

SERVICE INSTRUCTIONS

DUST CONTROL SYSTEM SERVICE INSTRUCTIONS

The Dust Control system consists of a Filter Baffle and a Panel Filter. The filter baffle is located under the dust control
filter and should be checked/cleaned when the hopper is being emptied. The Panel Filter is located in the rear compart­ment behind the seat.

WARNING

Always park on a level surface, turn key off, and engage wheel lock before working on the machine to keep it

from creeping or rolling.

TO CLEAN THE FILTER BAFFLE

The filter baffle should be cleaned as a first step when the dust control system fails to effectively control dusting while
sweeping.

1. Park the sweeper on a smooth level surface, Turn the key switch to the “OFF” position and engage the wheel lock.

2. Disconnect the Battery Connector, which is located next to the seat.

3. Remove the hopper.

4. Lower the baffle and inspect for debris lodged in the baffle passages.

5. Dislodge all debris from the baffle manually or with compressed air not to exceed 100 PSI.

6. Raise the baffle. Making sure the baffle “Locks” into place.

7. Reinstall the hopper.

8. Reconnect the Battery and return the Sweeper to service.

WARNING

Always engage the safety latch before working under the Battery cover.

WARNING

Turn Key Off Before removing Battery Connector. Disconnecting the Battery with the key switch on will produce

sparks and Could cause an Explosion.

TO CLEAN THE PANEL FIL TER

Clean the Panel filter when the shaker fails to adequately clear the filter pleats.
(Refer to page 39 for detailed assembly drawing)

1. Park the sweeper on a smooth level surface, Turn the key switch to the “OFF” position, and engage thewheel lock.

2. Disconnect the Battery Connector, which is located next to the seat.

3. Raise the Battery compartment cover and engage the safety latch.

4. Remove the rear cover.

5. Locate and remove the four wing nuts that hold the filter manifold assembly in place over the filter.

6. Disconnect the shaker motor leads and the Vac fan leads and lift the Vac Fan/Manifold assembly off thedust filter.

7. Remove the filter and blow the dust off the filter with compressed air not to exceed 100 PSI

8. Reinstall the cleaned filter and assemble the Vac Fan/Manifold Assembly to the filter.

9. Connect the shaker motor leads and the Vac fan leads.

10. Install the four Wing Nuts and tighten enough to lightly compress the gasket on the filter.

11. Reinstall the Rear cover and lower the Battery Compartment cover.

12. Reconnect the Battery and return the Sweeper to service.

WARNING

Always engage the safety latch before working under the Battery cover.

WARNING

Turn Key Off Before removing Battery Connector. Disconnecting the Battery with the key switch “on” will

produce sparks and Could cause an Explosion.

WARNING

Always park on a level surface, turn key off, and engage wheel lock before working on the machine to keep it

from creeping or rolling.

TO CHANGE THE P ANEL FILTER

Change the filter when obvious damage is evident, Inspect for leakage or a heavily loaded filter to the point that cleaning
and shaking of the filter has no effect on clearing the pleats.

1-20 American-Lincoln T echnology

1 14 RS Operator’s Manual

SERVICE INSTRUCTIONS

TO CHANGE THE P ANEL FIL TER - Cont.

1. Park the sweeper on a smooth level surface, Turn the key switch to the “OFF” position and engage the wheel lock.

2. Disconnect the Battery Connector, which is located next to the seat.

3. Raise the Battery compartment cover and engage the safety latch.

4. Remove the rear cover.

5. Locate and remove the four wing nuts that hold the filter manifold assembly in place over the filter.

6. Disconnect the shaker motor leads and the Vac fan leads and lift the Vac Fan/Manifold assembly off thedust filter.

7. Remove and replace the dust filter.

8. Reinstall the cleaned filter and assemble the Vac Fan/Manifold Assembly to the filter.

9. Connect the shaker motor leads and the Vac fan leads.

10. Install the four Wing Nuts and tighten enough to lightly compress the gasket on the filter.

11. Reinstall the Rear cover and lower the Battery Compartment cover.

12. Reconnect the Battery and return the Sweeper to service.

FLAP SERVICE INSTRUCTIONS

The Flaps are very important to the sweeping process. Inspect the Flaps Daily and replace any flap that shows signs of
wear or deterioration. The drive wheel and side flaps are adjustable and should be adjusted so there is a recommended
1/16" to 1/8" gap between the floor and the bottom edge of the flaps. The adjustable flaps have slotted mounting holes to
facilitate adjustment. The Recycling flap is also an adjustable flap and should be adjusted so the flap touches the broom.
The adjustment bolt is located inside the left side broom chamber door. All other flaps require no adjustment and should
be replaced when worn or damaged.

WARNING

Turn Key Off Before removing Battery Connector. Disconnecting the Battery with the key switch on will produce

sparks and Could cause an Explosion.

WARNING

Always park on a level surface, turn key off, and engage wheel lock before working on the machine to keep it

from creeping or rolling.

TO ADJUST THE DRIVE WHEEL AND SIDE FLAPS

1. Park Sweeper on a smooth level surface. Turn the key switch to the “OFF” position and engage the wheel lock.

2. Disconnect the Battery Connector located next to the seat.

3. Loosen the Flap retaining screws and adjust the flap to clear the floor and leave a 1/16" to 1/8" Gap.

4. Tighten Flap retaining screws while holding flap in position.

5. Reconnect the Battery Connector.

WARNING

Turn Key Off Before removing Battery Connector. Disconnecting the Battery with the key switch on will produce

sparks and Could cause an Explosion.

WARNING

Always park on a level surface, turn key off, and engage

RECYCLING FLAP

wheel lock before working on the machine to keep it from

creeping or rolling.

TO ADJUST THE RECYCLING FLAP

1. Park Sweeper on a smooth level surface. Turn the key
switch to the “OFF” position and engage the wheel lock.

2. Disconnect the Battery Connector located next to the seat.

3. Open the left side broom door and locate the recycling
flap adjustment screw (See Figure 13)

4. Loosen the adjustment screw and turn the flap upwards
so the flap touches the ends of the broom bristles.

5. Tighten the adjustment screw while holding the flap in

FLAP ADJUSTMENT

SCREW

place.

6. Close and Latch the left side broom door Reconnect the
Battery .

C0477b FIGURE 13

American-Lincoln Technology 1-21
1 14 RS Operator’s Manual

SERVICE INSTRUCTIONS

BA TTERY SER VICE INSTRUCTIONS
TO CHARGE THE BATTERIES

1. Ensure Wheel Lock is engaged and key switch is

SAFETY

LATCH

C0471 FIGURE 14

WARNING

Always engage the safety latch before working under the Battery cover.

2. Disconnect Machine Battery Connector.

3. Raise Battery Cover and engage Safety Latch. (See Figure 14)

4. Insert charging plug into battery receptacle.

5. Plug power cord into proper AC source.

6. Leave battery cover open while charging.

7. Follow the charging instructions provided on the Charger.

8. Maintain electrolyte level in batteries check after charging. Add distilled water as needed (See Figure15)

“Off”.

WARNING

T urn Key Off Before removing Battery Connector.

Disconnecting the Battery with the key switch on will

produce sparks and Could cause an Explosion.

WARNING

Always wear eye protection and protective clothing when

working near Batteries.

WARNING

Remove all Jewelry and do not lay tools etc. across the

tops of Batteries. Batteries produce Explosive Hydrogen

Gas. Keep Sparks and Flames away from Batteries. NO

SMOKING.

WARNING

Hydrogen gas is formed during the charging operation and is explosive! Only charge batteries in a well-venti-

lated area with the lid open. Avoid any open flame or electrical sparks. Pulling out the charger plug with the

Charger on will cause an arc and must be avoided.

WARNING

Batteries are heavy . Use two people to lif t the batteries.

WARNING

Always engage the safety latch before working under the

Battery cover.

DISTILLED WATER

TO REMOVE THE BATTERIES

1. Turn Key Switch “Off” and engage the wheel lock.

2. Unplug the battery connector located next to the

FILL TO 1/4 INCH

FROM BOTTOM OF TUBE

1/4 INCH (6mm)

operator’s seat.

3. Raise the battery compartment cover and engage
the Safety Latch.(See Figure 14)

4. Disconnect the Battery Cables.

5. Lift the Batteries out one at a time.

P4074 FIGURE 15

1-22 American-Lincoln T echnology

1 14 RS Operator’s Manual

CONNECTION DIAGRAM

25

9B

9

CB-1.

16B

16C

H-SW.

16D

26

SM-SW.

15

POT

MTR..

L-SW.

10

12

11

BLK.

RED

11

15

12

15A

HORN

26

7M

RT. SIDE BROOM.

16C

7L

HM

7H

22

9

10

1

7L

7H

7G

7M

AFTER TERMINATING CONNECTORS "C" & "D",
TAPE WITH 1&1/2 WRAPS OF ELECTRICAL TAPE.

7G

17

CB-5

25B 25C

25A

CB-4

21

CM

21

CB-8

CB-7.

OPTION

15A

17A

17

20

SB-SW.

16A

17A

16B

WSB-SW.

16A

19

20

9B

I

A

B

25

K-SW.

1

19

CON. A

F

15

MTR..

BROOM SW.

5

A1.

A2

22

22A

BROOM

SOL. 3

5A

19

7D

C

B

A

D DE

1011 9

12

7E

8

16A

16

SOL. 4

21

7D

20

7C

7F

CON. C

1

SOL. 2

6

16

17

CON. D

7G

TB-3

14

13

TB-4

7J

22A

SOL.1A

2

8

7B

7C

9

F

17

TOP TERMINAL.

WHT.

BLK.

RED

BLK.

LEFT SIDE BROOM

36 VOLT
BATTERY
BANK

7A

7B

E

MTR..

3

212222

DRIVE

MTR..

D5

C

20

B

A

19

16A

CB-3

5

1

1A 1B

TB -2

TB-1

CON. B

CB-2

CB-6

1C

6

2

7G

7E

7K

7

1C

1B

1A

7K

MTR.

VACUUM

7F

MTR.

SHAKER

15

10

11

2236

P1

C0465/9812

13

14

M1

M2

P2

9A

CONTROLLER

7

3

7A1211

B-

B+

American-Lincoln Technology 1-23
1 14 RS Operator’s Manual

SCHEMATIC DIAGRAM

MAIN BROOM

VACUUM

VACUUM WAND SW.

CB-3
25A

CB-2
20A

36V BATTERY BANK

B -

EMERG. STOP

Seat Sw
Option

CB-1
10A.

KEY
SWITCH

CB-5
10A

HORN
SWITCH

SB -SW.

36V
SHAKER

RT. HEAD LIGHT

LT.. HEAD LIGHT

SHAKER MTR.
SW..

CB-4
10A

CB-7
10A

LT. TAIL LIGHT

BEACON LIGHT (STROBE 0NLY)

FOOT PEDAL
CLOSED

IN REVERSE.

CB-8
10A

CB-9
25

A

LIGHT
SWITCH

BACK UP ALARM

RT. TAIL LIGHT

LOW BATTERY
SHUT

DOWN OPTION

SIDE BROOM
SOL.

WSB
SW.

BROOM
SWITCH.

HELD OPEN
IN

THE UP POSITION

LOW BATTERY
SHUT

DOWN

CB-6
35A

1203A
CONTROLLER

2A

3A

1A

7A,7B

D1.

EMERG. STOP

16A,16B

TD-1

TD-1

22,22A

4A

SHAKER MTR.
SW..

15

36V BATTERY BANK

8

5A

3

1

LOW BATTERY
SHUT DOWN

OPTION

TD-1.

(+)

CM.

(+)

HM.

16A

HELD OPEN
IN THE UP POSITION

FOOT PEDAL
CLOSED IN REVERSE.

A2

7,7A

WHT.

DRIVE.

MTR.

BLK.

7G,7H,7L,7M

(-)

(-)

7L

HORN
SWITCH

26

BROOM
SWITCH.

16

LOW BATTERY
SHUT DOWN OPTION

RT. HEAD LIGHT

LT.. HEAD LIGHT

RT. TAIL LIGHT

LT. TAIL LIGHT

BEACON LIGHT (STROBE 0NLY)

17A

17,17A

22A

22

16,17

WSB
SW.

SB -SW.

MTR.

13

12

MTR.

3

14

11

10

MTR.

HORN.

2A

B­B+

M1

M2

6

3

2

1

D2

RED

BLK.

VACUUM

3

2

20A.

MTR.

LIGHT
SWITCH

1

2

4

4

1

1

OPTIONS

CC

1A
1B
1C

1B 6

1,1A

1C

9B

2

5

25

KEY
SWITCH

25
25A

25A
25B

25B
25C

25C

CB-2
20A

CB-3
25A

5

CB-6
35A

CB-1
10A.

9

CB-5
10A

3

CB-4
10A

CB-7
10A

CB-8
10A

CB-9
25 A

D5

2

9

1A.

20A

21A

5

16B
16C

16C,16D

16D

21

15A

VACUUM WAND SW.

1-24 American-Lincoln T echnology

CC

MAIN BROOM

A1

VACUUM

1203A
CONTROLLER

9A
Note: 9A jumper is
NOT USED
with seat switch option

P1

Seat Sw
Option

19

3A.

20

4A

RT.

MTR.

LT.

MTR.

MTR.

BACK UP ALARM

D3

D4

SIDE BROOM
SOL.

BLK.

RED

36V
SHAKER

7K

7M

7B,7C

7D,7K

7C,7D

7H

7J

7E

7

7G
7H

7F

1 14 RS Operator’s Manual

HARDWARE ABBREVIATIONS

ABBREVIATIONS - SCREWS

ADJ
ADJ.SP
BHM
BHS
CAPT.SL
CAPT.WG
FHM
FIL.HM
HHC
HHM
HIHD
HSHC
HSFHC
KNH
MHHC
PHM
RHD
RHM
RHW
SHC
SHTB
SQ
TB
THM
WELD
WG

= Adjusting Screw
= Adjusting Plunger Screw
= Binding Head Machine Screw
= Button Head Socket Screw
= Captivated Slotted Screw
= Captivated Wing Screw
= Flat Head Machine Screw
= Filister Head Machine Screw
= Hexagon Head Cap Screw
= Hexagon Head Machine Screw
= 1/2 High Head Screw
= Hexagonal Socket Head Cap Screw
= Hexagonal Socket Flat Head Cap Screw
= Knurled Head Screw
= Metric Hexagon Head Cap Screw
= Pan Head Machine Screw
= Round Head Drive Screw
= Round Head Machine Screw
= Round Head Wood Screw
= Shiny Crown Cap Screw
= Shoulder Thumb Screw
= Square Head Screw
= Thumb Screw
= Truss Head Machine Screw
= Weld Stud
= Wing Screw

ABBREVIATIONS - SETSCREWS

HS
S
SH

-KCP

-CP

-OP

-FDP

-HDP

-FP

-COP

C-2004

American-Lincoln Technology 1-25
1 14 RS Operator’s Manual

= Hexagonal Socket Setscrew
= Slotted Setscrew
= Square Head Setscrew
= Knurled Cup Point Setscrew
= Cup Point Setscrew
= Oval Point Setscrew
= Full Dog Point Setscrew
= Half Dog Point Setscrew
= Flat Point Setscrew
= Cone Point Setscrew

Parts may be ordered from American-Lincoln authorized distributors. Record the information
from

the American-Lincoln serial number plate to avoid delays in filling your order.

1. Use the model number, catalog number, and serial number when ordering.

2.

Give the part number, description, and quality of parts needed.

3.

Give shipping instructions for either freight, UPS, or parcel post.

Parts

and supplies listed in this manual can be ordered from the following address:

American Lincoln

Distributor

1100 Haskins Road
Bowling

Green, Ohio 4302

1-800-331-7692

114 RS MACHINE CATALOG NUMBERS

575-102 228 AH BATTERY, 110 V CHARGER, PROEX BROOM
575-103 228 AH

BATTERY, 11 0 V CHARGER, NYLON BROOM

575-104

228 AH BATTERY, 110 V CHARGER, HI-DENSITY NYLON BROOM

575-105

330 AH BATTERY, 110 V CHARGER, PROEX BROOM

575-106

330 AH BATTERY, 110 V CHARGER, NYLON BROOM

575-107

330 AH BATTERY, 110 V CHARGER, HI-DENSITY NYLON BROOM

575-108

228 DRY BATTERY, 230 V CHARGER, PROEX BROOM

575-109

228 DRY BATTERY, 230 V CHARGER, NYLON BROOM

575-110

228 DRY BATTERY, 230 V CHARGER, HI-DENSITY NYLON BROOM

575-111

330 DRY BATTERY, 230 V CHARGER, PROEX BROOM

575-112

330 DRY BATTERY, 230 V CHARGER, NYLON BROOM

575-113

330 DRY BATTERY, 230 V CHARGER, HI-DENSITY NYLON BROOM

ORDERING PARTS

Parts may be ordered from American-Lincoln authorized distributors. Record the information
from the American-Lincoln serial number plate to avoid delays in filling your order.

MODEL NO.

Manufactured By

AMERICAN LINCOLN

SERIAL NO.

®

®

TECHNOLOGY

AA

A

AA

1. Use the model number, catalog number, and serial number when ordering.

2. Give the part number, description, and quality of parts needed.

3. Give shipping instructions for either freight, UPS, or parcel post.

Parts and supplies listed in this manual can be ordered from the following address:

American-Lincoln

BOWLING GREEN, OHIO

American Lincoln

Distributor

1100 Haskins Road
Bowling Green, Ohio 4302
1-800-331-7692

114 RS MACHINE CATALOG NUMBERS

1-26 American-Lincoln T echnology

575-102 228 AH BATTERY, 110 V CHARGER, PROEX BROOM
575-103 228 AH BATTERY, 110 V CHARGER, NYLON BROOM
575-104 228 AH BATTERY, 110 V CHARGER, HI-DENSITY NYLON BROOM
575-105 330 AH BATTERY, 110 V CHARGER, PROEX BROOM
575-106 330 AH BATTERY, 110 V CHARGER, NYLON BROOM
575-107 330 AH BATTERY, 110 V CHARGER, HI-DENSITY NYLON BROOM
575-108 228 DRY BATTERY, 230 V CHARGER, PROEX BROOM
575-109 228 DRY BATTERY, 230 V CHARGER, NYLON BROOM
575-110 228 DRY BATTERY, 230 V CHARGER, HI-DENSITY NYLON BROOM
575-111 330 DRY BATTERY, 230 V CHARGER, PROEX BROOM
575-112 330 DRY BATTERY, 230 V CHARGER, NYLON BROOM
575-113 330 DRY BATTERY, 230 V CHARGER, HI-DENSITY NYLON BROOM

1 14 RS Operator’s Manual

TABLE OF CONTENTS - CHAPTER 2

Main Broom ............................................................................................................................................2-2

Side Brooms and Deflector...................................................................................................................... 2-4

Doors, Flaps, & Seals.............................................................................................................................2-6

Side Cover & Battery Pan .......................................................................................................................2-8

Hopper ..................................................................................................................................................2-9

Forward/Reverse Pedal .......................................................................................................................... 2-10

Console Assembly .................................................................................................................................. 2-12

Filter System ..........................................................................................................................................2-14

Drive Compartment & Seat..................................................................................................................... 2-16

Steering & Drive......................................................................................................................................2-18

Wheel Lock ............................................................................................................................................2-20

Power Panel ........................................................................................................................................... 2-22

Instrument Panel .................................................................................................................................... 2-24

Decals ..................................................................................................................................................2-26

American-Lincoln Technology 2-1
1 14 RS Operator’s Manual

MAIN BROOM - P ARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 7-39-00026 Knob 1
2 8-03-04296 L.H. Arm 1
3 8-81-00166 Support 1
4 8-33-09059 Idler Hub 1
5 2-10-01336 Spring 1
6 8-41-05076 Lever 1
7 8-39-00003 Knob 1
8 8-33-09062 Drive Hub 1
9 8-70-05291 Shaft 1
10 8-15-01002 Collar 1

11 7-09-01057 Bushing 1
12 8-16-07344 Cover 1
13 8-75-01147 Spacer 1
14 7-60-00167 Pulley, Broom 1
15 8-60-00161 Pulley, Idler 1
16 7-60-00166 Pulley, Motor 1
17 0782-110 Motor 1

0775-215 Brush Assembly for 0782-110
18 8-03-04295 R.H. Arm 1
19 2-00-03589 Collar 1
20 8-08-00766 Bracket 1
21 2-00-05259 Belt, Broom Drive 1

HARDWARE USED:

H15 2-00-00221 Screw, 1/4-20 x .750 HHC 4
H44 2-00-00530 Lock Washer, 5/16 HS Med. 1
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 2
H54 2-00-02360 Nut, 3/8-16 Hex 2
H61 2-00-02616 Screw, 1/2-13 x 3.000 HHC, 1
H62 2-00-00405 Flat Washer 1
H63 2-00-02312 Lock Washer, ½ HS Med. 1
H65 2-00-04936 Nut, 1/2-13 Fiber Lock 1
H69 2-00-01255 Screw, 5/16-18 x .875 HHC 1
H72 2-00-00518 Lock Washer, Helical Spring 1/4 Med. 4
H94 2-00-00410 Flat Washer, .875 x .375 x .060 1
H95 2-00-03382 Spring Washer, .875 x .500 x .015 1
H112 2-00-02603 Screw, 3/8-16 x 3.500 HHC, 1
H120 2-00-03829 Lock Washer, 3/8 Bolt 1
H142 2-00-05244 Carriage Bolt, 1/2 -13 x 2.00 1
H145 2-00-04180 Set Screw, 1/4-20 x .500 2
H146 2-00-00420 Washer, 1.00 x .515 x ..062 5
H171 2-00-02371 Nut, 1/2-13 Hex. Jamb 2
H225 2-00-04851 Washer, Engine Mount 1
H237 2-00-03855 Carriage Bolt, 3/8-16 x 1.000 3
H289 2-00-00532 Snap Ring 2
H290 2-00-02049 Bearing, Double Seal 2
H291 2-00-02243 Square Key, .188-.187 x 1.250 2
H292 2-00-02293 Lockwasher, 5/8 Int. 1
H293 2-00-03151 Spacer, ½ ID ¾ OD .625 Lg 1
H294 2-00-03158 Spacer, 1/2 ID, 3/4 OD, 3/8 LG. 1
H295 2-00-03306 Bearing 3
H296 2-00-03413 Flat Washer, 1.125 x.765 x..062 3
H297 2-00-04345 Tye-Wrap 1
H298 2-00-04708 Terminal 1
H299 2-00-05183 Terminal, ¼ x .03 12-10 1

C-0449/9811

2-2 American-Lincoln T echnology

1 14 RS Operator’s Manual

H44

H69

11

H95

H146

H290

10

9

H237

H291

MAIN BROOM - EXPLODED VIEW

H65

H146

7

4

8

H145

6

MAIN BROOM

H294

H295

3

H237

H94

H112

H293 H295

H120

H61

2

H225

1

12

H63

H171

H62

C0449/9811

H296

14

H291

H290

H171

13

H146

15

H289

H289

H295

H53

H146

H54

18

16

5

H142

H292

19

17

21

20

H297

H15

H298

H299

H72

American-Lincoln Technology 2-3
1 14 RS Operator’s Manual

SIDE BROOMS AND DEFLECTOR- PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 0885-082 Brush Drive Motor 2

0875-134 Brushes for 0885-082
2 8-03-04297 Motor Mounting Bracket 2
3 8-08-00769 Motor Mounting Bracket 1
4 7-25-06035 Flange, Side Broom 2
5 8-08-03215 Side Broom 2

6 8-08-00770 Motor Mounting Bracket 1
7 8-31-07012 Hanger, Side Broom 1
8 8-10-00036 Lift Cable 2
9 8-18-03024 Deflector 1
10 8-41-00049 Deflector Latch 1

11 2-00-04578 Wire Terminal (Male) 2
12 2-00-04626 Wire Terminal (Female) 2
13 2-00-00263 Set Screw , 1/4-20 x .25 4
14 2-00-04345 Tye-Wrap 4
15 8-79-00030 Strap 1
16 8-90-07431 Wire, Drive Motor 1
17 8-06-05004 St and Off 2
18 2-00-04203 Boot 2
19 0895-107 Wire Harness Ref.
20 2-00-04937 Tye- Wrap 1

21 8-21-04054 Edging 1

HARDWARE USED:

H7 2-00-00056 Screw #10-24 x .750 RHM 2
H10 2-00-00519 Lock Washer #10 Med. HS 2
H11 2-00-00605 Nut Hex MS #10-24 x .375 x .125 2
H12 2-00-01246 Nut,Hex Fiber Insert #10-24 1
H15 2-00-00221 Screw, 1/4-20 x.750 HHC 11
H17 2-00-00205 Screw, 1/4-20 x.75 HHC 5
H22 2-00-02589 Screw, 1/4-20 x 2.000 HHC 6
H25 2-00-00594 Nut Hex 1/4-20 8
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 8
H27 2-00-03702 Flat Washer, .625 x..281 x .062 11
H38 2-00-00225 Screw, 5/16-18 x 1.50 HHC 1
H44 2-00-00530 Lock Washer, 5/16 HS Med. 2
H45 2-00-00585 Nut, Hex. 5/16-18 x .500 x .265 2
H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 2
H52 2-00-00402 Washer 1
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 2
H57 2-00-00240 Screw, 1/2-13 x 1.250 HHC 2
H65 2-00-04936 Nut, 1/2-13 Fiber Lock 2
H72 2-00-00518 Lock Washer, Helical spring 1/4 Med. 14
H1 1 5 2-00-03063 Screw, #10-24 x .750 THM 1
H120 2-00-03829 Lock Washer, 3/8 “ 1
H136 2-00-03940 Screw, #10-24 x .500 MMTF 2
H204 2-00-04873 Clamp 1

C-0457/0201

2-4 American-Lincoln T echnology

1 14 RS Operator’s Manual

SIDE BROOMS AND DEFLECTOR- EXPLODED VIEW

H27

H27

H27

H27

H26

H22

H27

H72

H15

H15

H17

H57

H25

H25

H136

H17

H120

H7

H25

H25

H48

H53

H65

H115

H12

H11

H10

H57

H44

H45

H204

H72

H72

H72

H72

H65

H15

H11

H26

H10

H17

2

5

4

4

5

1

1

3

13

12

12

14

13

14

20

20

21

14

6

2

7

16

8

8

11

11

H52

H38

BLACK
WIRE

BLACK
WIRE

RED
WIRE

RED
WIRE

VIEW SHOWING
LOCATION OF
TY-WRAP

15

9

10

17

19

18

C0457/0201

American-Lincoln Technology 2-5
1 14 RS Operator’s Manual

DOORS, FLAPS & SEALS - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-19-08056 Door, R.H. 1
2 8-13-07110 Clamp, R.H. Front 1
3 8-13-07108 Clamp, R.H. Rear 1
4 8-25-08191 Flap, Right Side 1
5 8-68-05072 Seal, Side Hopper 2

6 8-25-08190 Flap, Rear Outer 1
7 8-13-07107 Clamp 4
8 8-29-00226 Seal, Center Hopper 1
9 8-25-08186 Flap, Rear Inner 1
10 8-31-07010 Hanger , Rear Flap 1

1 1 8-29-00224 Seal, Door Upper 1
12 8-29-00225 Seal, Door Lower 2
13 8-19-08057 Door, L.H. 1
14 8-25-08187 Flap, L.H. Door 1
15 8-41-00044 Latch 1

16 8-13-07109 Clamp, L.H. Door 1
17 8-32-00044 Hinge 1
18
19 8-25-08188 Flap, Front Outer 1
20 8-31-0701 1 Hanger, Front Flap 1

21 8-25-08189 Flap 1
22 8-27-071 10 Frame, 1 14RS 1
23 8-19-08055 Door Side Broom 2
24 2-00-03038 Screw, 1/4-20 x .500 2
25 2-00-04190 Carriage Bolt, 1/4-20 x .625 3

HARDWARE USED:

H15 2-00-00221 Screw, 1/4-20 x .750 HHC 7
H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 6
H72 2-00-00518 Lock Washer, Helical Spring 1/4 Med. 13
H136 2-00-03940 Screw, #10-24 x .500 MMTF 32

C-0456/9812

2-6 American-Lincoln T echnology

1 14 RS Operator’s Manual

8

9

17

16

14

15

13

12

11

6

5

7

5

22

24

4

3

1

2

23

20

7

19

21

25

25

25

10

C0456/9811

H15-H72

H15-H72

H136

H136

H72

H72

H72

H25

H25

H25

H136

H136

DOORS, FLAPS & SEALS - EXPLODED VIEW

American-Lincoln Technology 2-7
1 14 RS Operator’s Manual

SIDE COVER & BATTERY PAN

4

5

2

4

6

1

3

C455a/9811

KEY NO. PART NUMBER DESCRIPTION QTY

1 0875-105 Battery (12 volt) 3
2 0875-103 Battery (6 volt) 6
3 8-51-05016 Battery Pan 1
4 7-90-07286 Wire - Battery (12 volt) 2
4 7-90-07286 Wire - Battery (6 volt) 5

5 8-16-07413 Side Cover 1
6 8-16-07414 Side Cover 1

C-0455a/9811

2-8 American-Lincoln T echnology

1 14 RS Operator’s Manual

4

H65

HOPPER

2

1

H44

H45

H65

4

3

C0450B-9811

H150

5

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-32-06101 Hopper 1
2 8-31-06082 Handle 1
3 8-70-05290 Axle 1
4 8-89-08066 Wheel 2
5 8-41-00060 Latch 1

HARDWARE USED:

H45 2-00-00585 Nut, Hex. 5/16-18 x .500 x .265 2
H44 2-00-00530 Lock Washer, 5/16 HS Med. 2
H65 2-00-04936 Nut, 1/2-13 Fiber Lock 2
H150 2-00-00211 Screw, 5/16-18 x 1.750 HHC 2

C-0450/9812

American-Lincoln Technology 2-9
1 14 RS Operator’s Manual

FORW ARD/REVERSE PEDAL - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-08-00764 Bracket, Pedal Mounting 1
2 8-55-00032 Pedal, Forward/Reverse 1
3 7-08-00592 Bracket, Pedal Mounting (Black) 2
4 8-16-00025 Centering Device 1
5 0875-113 Potentiometer 1

6 7-03-04137 Potentiometer Lever Arm 1
7 8-14-01006 Clevis 2
8 8-42-05135 Interconnecting Rod 1
9 2-95-01999 Nut, 1/4-28 2
10 7-66-00147 Interconnecting Rod 1

HARDWARE USED:

H15 2-00-00221 Screw, 1/4-20 x .750 HHC 5
H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 5
H27 2-00-03702 Washer, .625 x .281 x .062 2
H34 2-00-00208 Screw, 5/16-18 x .750 HHC 2
H40 2-00-01770 Bolt, Hex Head, 5/16 - 18 x 2.750 1
H44 2-00-00530 Lock Washer, 5/16 Med. HS 3
H45 2-00-00585 Nut Hex, 5/16-18 x.500 x.265 2
H52 2-00-00402 Washer, .750 x .390 x .093 2
H72 2-00-00518 Lock Washer, Helical Spring 1/4 Med. 5
H79 2-00-01676 Flat Washer, 1.062 x .265 x .062 1
H232 2-00-04909 Yoke Pin Assembly 1
H300 2-00-00767 Cotter Pin, .063 x.500 2

C-0453/9812

2-10 American-Lincoln T echnology

1 14 RS Operator’s Manual

FORWARD/REVERSE PEDAL - EXPLODED VIEW

H300

H40

7

2

H15

H52

3

3

C0453/9812

H52

H72

H25

9

9

H34

8

10

5

7

H15

H44

H44

H232

1

H45

H300

5

H27

H72

H25

4

H79

H27

6

American-Lincoln Technology 2-11
1 14 RS Operator’s Manual

CONSOLE ASSEMBLY - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-33-05149 Console 1
2 8-52-00166 Instrument Panel (R.H.) 1
3 8-52-00165 Instrument Panel (L.H.) 1
4 8-41-05078 Lift Arm 1
5 7-31-06065 Cover 1

6 2-95-04689 Flat Washer 2
7 8-10-00036 Cable 2
8 7-60-00160 Pulley 1
9 7-09-01057 Spacer 1
10 0895-108 Wire Harness, Instrument Panel 1

11 7-13-07130 Bracket - Cable Clamp 1

HARDWARE USED:

H26 2-00-00641 Nut, 1/4-20 Insert Fiber 1
H38 2-00-00225 Screw, 5/16 - x 1.500 HHC 1
H43 2-00-00409 Flat Washer, .687 x .343 x .062 9
H44 2-00-00530 Lock Washer, 5/16 HS Med. 7
H46 2-00-00644 Nut, 3/8 - 16 Stop 2
H51 2-00-00216 Screw, 3/8 - 16 x 2.000 HHC 1
H52 2-00-00402 Washer, .750 x .390 x .093 2
H64 2-00-00596 Nut, Hex 1/2 - 13 x .750 x .437 1
H93 2-00-00222 Screw, 1/4-20 x 1.250 HHM 1
H95 2-00-03382 Spring Washer, .875 x .500 x .015 1
H126 2-00-03466 Screw , # 10-16 x .500 TF/RH 1
H149 2-00-01803 Washer Flat, 1.062 x.328 x..062 6
H150 2-00-00211 Screw, 5/16-18 x 1.750 HHC 1
H151 2-00-00213 Screw , 5/16-18 x .625 HHC 6
H244 2-00-05297 Nut, Insert Fiber .38 - 16 Heavy Nut 1

C-0460/9812

2-12 American-Lincoln T echnology

1 14 RS Operator’s Manual

CONSOLE ASSEMBLY - EXPLODED VIEW

5

H46

4

H64

6

H93

H95

9

H43

H150

H52

H46

9

H43

H38

H43

H26

7

3

H244

11

2

H126

10

1

8

H52

H149

6

H51

FRAME

C0460/9811

H44

H151

American-Lincoln Technology 2-13
1 14 RS Operator’s Manual

FILTER SYSTEM - P ARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-24-04074-1 Filter 1

8-24-04074-2 POL Y Filter Option
2 8-55-081 14 Pivot Rod 1
3 7-58-05278 Plate, Shaker Motor 1
4 7-03-04135 Arm, Shaker 1
5 8-48-00019 Impellor Manifold 1

6 8-23-00013 Impellor 1
7 8-08-00796 Bracket, Impellor Motor and Guard 1
8 0882-062 Impellor Motor 1
9 8-16-07406 Shaker Motor Cover 1
10 0860-624 Filter Shaker Motor (36V) 1

11 8-89-04019 Filter Shaker Weight 1
12 8-80-05038 Rod, Threaded 5/16-18 4
13 2-00-05183 Terminals 1/4 FISO (Male) 2
14 2-00-03589 Collar 4
15 8-29-00229 Gasket 2

16 8-29-00228 Gasket 2
17
18
19 8-90-07430 Wire 1
20 8-23-03068 Nut - Tee 2

HARDWARE USED:

H15 2-00-00221 Screw, 1/4-20 x .750 HHC 4
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 8
H27 2-00-03702 Washer, .625 x .281 x .063 2
H44 2-00-00530 Flat Washer, 5/16 3
H46 2-00-00644 Nut, 5/16-18 Insert Fiber 4
H72 2-00-00518 Lock Washer, Helical Spring ¼ Med. 4
H86 2-00-03575 Carriage Blt, 1/4-20 x .750 8
H87 2-00-00263 Set Screw , 1/4-20 x .250 HSKCP 2
H151 2-00-00213 Screw , 5/16-18 x .625 HHC 4
H287 2-00-00264 Set Screw , 1/4-20 x .313 HSKCP 1
H288 2-00-00668 Wing Nut, 5/16-18 2

C-0452/9811

2-14 American-Lincoln T echnology

1 14 RS Operator’s Manual

FILTER SYSTEM - EXPLODED VIEW

8

H87

20

H151

H46

3

H44

7

13

19

H72

H15

H26

9

10

H287

6

16

15

14

11

H288

H44

5

12

1

FRAME

SHAKER PLATE PIVOT

C0452/9811

H86

MOTOR FACE

2

LOCTITE ALL SET SCREWS

.75 .12

SHAKER MOTOR AND
WEIGHT INSTALLATION

4.25 .12

H27

12

4

H26

American-Lincoln Technology 2-15
1 14 RS Operator’s Manual

DRIVE COMPARTMENT & SEAT - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-52-00161 Drive Compartment 1
2 8-32-00045 Hinge 1
3 8-52-00159 Seat Base 1
4 8-69-00022 Seat 1
5 7-72-05005 Slide Adjuster Kit 1

6
7 7-03-041 14 Bar, Seat Lock 1
8 7-50-05151 Seal 2
9 8-21-04050 Edging, Seat Panel 1
10 8-68-05072 Seal 1

1 1 7-82-00037 Switch, Broom 1
12 8-08-00763 Bracket, Broom Switch 1
13 8-50-00014 Serial Plate
14
15 2-00-04115 Rivet 2

HARDWARE USED:

H6 2-00-00049 Screw, #10-24 x .50 RHM 4
H34 2-00-00208 Screw, 5/16-18 x .750 HHC 4
H15 2-00-00221 Screw, ¼ - 20 .750 HHC 9
H93 2-00-00222 Screw, ¼ - 20 x 1.250 HHM 1
H43 2-00-00409 Flat Washer, .687 x .343 x .062 4
H9 2-00-00426 Flat Washer, .500 x .218 x .062 2
H72 2-00-00518 Lock Washer, Helical Spring 1/4 Med. 10
H10 2-00-00519 Lock Washer, #10 Med. 2
H44 2-00-00530 Lock Washer, 5/16 HS Med. 4
H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 10
H1 1 2-00-00605 Nut, Hex #10-24 MS 2
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 1
H46 2-00-00644 Nut Fiber Insert, 5/16 - 18 4
H12 2-00-01246 Nut Fiber Insert #10-24 2
H27 2-00-03702 Washer, .625 x .281 x .063 10

C-0454/0903

2-16 American-Lincoln T echnology

1 14 RS Operator’s Manual

DRIVE COMPARTMENT & SEAT - EXPLODED VIEW

4

9

10

5

H6

H12-H9

11

12

H10-H11

H15

H93

3

H46

2

7

15

H27

8

H25

H72

H25

H26

H72

H27

H25

H93

H44

H43

1

13

H93

H27

H72

H15

C0454/0903

American-Lincoln Technology 2-17
1 14 RS Operator’s Manual

STEERING & DRIVE - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 0885-081 Wheel and Drive Motor 1

Gray Rubber Tire ONL Y : 2-60-02284
2 8-58-05272 Plate, Drive Wheel Mounting 1
3 8-58-05268 Bracket, Drive Wheel Mounting 1
4 8-57-05022 Sprocket 1
5 7-57-05032 Pivot Caster 1

6 7-25-06031 Flange, Steering Mount 2
7 7-70-05158 Steering Shaft 1
8 7-37-00001 Universal Joint 1
9 8-70-05292 Shaft, Steering Wheel 1
10 7-89-08083 Steering Wheel 1

1 1 7-13-05065 Steering Chain 1
12 2-00-05159 Bearing, 1.000 2
13 8-81-00167 Support, Wheel Guard 2
14 8-30-05160 Wheel Guard 1
15 8-25-08192 Flap 1

16 8-32-09008 Horn 1
17 8-31-07013 Hanger 1
18 8-90-07431 Wire assy. Ref.
19 2-00-04203 Boots, T erminal 2
20 2-00-00868 Roll Pin, .25 x 2.250 1

HARDWARE USED:

H17 2-00-00205 Screw, 1/4-20 x1.00 1
H20 2-00-00203 Screw, 1/4-20 x 1.750 HHC 2
H25 2-00-00594 Nut, Hex 1/4 - 20 x .437 x .218 1
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 2
H38 2-00-00225 Screw, 5/16-18 x 1.50 HHC 1
H43 2-00-00409 Flat Washer, .687 x .344 x .062 3
H44 2-00-00530 Lock Washer, 5/16 HS Med. 7
H52 2-00-00402 Washer, .750 x .390 x .093 1
H53 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 4
H54 2-00-02360 Nut, 3/8-16 Hex 3
H72 2-00-00518 Lock Washer, Helical Spring 1
H79 2-00-01676 Flat Washer, .750 x .265 x .062 1
H84 2-00-00228 Screw, 5/16-18 x 2.250 HHC 3
H119 2-00-05005 Screw, #10 x 1.5 30 mm HHC 4
H129 2-00-02311 Lock Washer, 7/16 Split, Cadmium Plated 4
H136 2-00-03940 Screw, #10-24 x .500 MMTF 9
H151 2-00-00213 Screw , 5/16-18 x .625 HHC 2
H178 2-00-00206 Screw, 5/16-18 x 1.00 3
H197 2-00-03979 Flat Washer, 1.000 x .390 x .062 4
H204 2-00-04873 Clamp 1
H230 2-00-00466 Flat Washer, # 10 SS 9
H238 2-00-03750 Carriage Bolt, 3/8-16 x 1.500 4
H244 2-00-05297 Nut, 3/8-16 S top 4
H253 2-00-05120 Nut, 3/4 Hex. Nylock Jam 1
H254 2-00-04625 Screw 4

C-0448/9812

2-18 American-Lincoln T echnology

1 14 RS Operator’s Manual

FRAME

STEERING & DRIVE - EXPLODED VIEW

10

H238

5

20

9

H197

H244

11

H204

H79
H17

4

16

H44-H84

H178
H44

17

H54

H43-H44-H38
H72-H25

5

H253

H254-H53-H52

H20H26

8

6

H178-H44
H43

12

H54

13

3

2

19

H129-H119

18

FRAME

14

7

1

H230-H136

C0448/9811

15

H230-H136

American-Lincoln Technology 2-19
1 14 RS Operator’s Manual

WHEEL LOCK - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-55-08130 Wheel Lock Rod 2
2 8-08-00771 Bracket 1
3 8-10-00035 Cable 1
4 7-76-00102 Spring 2
5 8-03-09024 Axle 2

6 8-75-01196 Spacer 2
7 8-33-09087 Hub Assembly 2
8 2-95-04689 Flat Washer 2
9 0797-041 Wheel Assembly (Ultraseal) 2
10 7-09-01057 Bushing 2

11 8-41-05080 Lever Wheel Lock 1
12 7-39-00017 Knob 1
13 2-00-05394 Clamp 2
14 2-00-05226 Bearing 4
15 2-00-05024 Washer 4

16 8-25-0601 1 Flange Rim 2

HARDWARE USED:

H20 2-00-00203 Screw, 1/4-20 x 1.750 HHC 1
H17 2-00-00205 Screw, 1/4-20 x 1.00 2
H34 2-00-00208 Screw, 5/16-18 x 1.25 HHC 10
H38 2-00-00225 Screw, 5/16-18 x 1.50 HHC 1
H48 2-00-00233 Screw, 3/8-16 x 1.000 HHC 2
H43 2-00-00409 Washer .687 x .343 x .062 1
H72 2-00-00518 Lock Washer 1/4 Med. Helical Spring 1
H44 2-00-00530 Lock Washer, 5/16 HS Med. 8
H25 2-00-00594 Nut Hex, 1/4-20 x .437 x .218 2
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 5
H46 2-00-00644 Nut Hex 5/16-18 Fiber Insert 1
H53 2-00-02310 Lock Washer, 3/8 HS Med. 2
H282 2-00-02562 Fitting 2
H95 2-00-03382 Spring Washer, .875 x.500 x..015 1
H27 2-00-03702 Washer, .625 x.281 x.063 2
H283 2-00-03842 Roll Pin, 1/4 x 1.000 LG. 1
H284 2-00-04845 Screw , 3/8-16 x 1.00 FHSC 2
H285 2-00-05135 Screw, 1/4-20 x 1.50 HHC 1
H286 2-00-05383 Washer 2

C-0447/9811

2-20 American-Lincoln T echnology

1 14 RS Operator’s Manual

WHEEL LOCK - EXPLODED VIEW

H53

H48

H34

H44

DRIVER
COMPARTMENT

H17

H27

H27

H17

H46

10

12

H95

11

H43

H38

H26

3

FRAME
PAR T

H72

8

15

9

H282

14

14

H286

13

H25

FRAME
PAR TS

H285

H20

5

H284

H283

3

2

16

H286

7

15 1

6

1

C0447/9811

INSIDE

4

H25

H26

4

American-Lincoln Technology 2-21
1 14 RS Operator’s Manual

POWER PANEL - P ARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-52-00164 Panel 1
2 8-52-00160 Cover 1
3 0875-101 Power Cable 1
4 8-06-05004 standoff 2
5 7-64-00025 Circuit Breaker (25 amp) 1

6 7-64-00022 Circuit Breaker (20 amp) 1
7 0782-127 Controller 1
8 2-00-04825 Solenoids 4
9 0775-159 Diode Assembly 4
10 8-90-07429 Diode Assembly 1

11
12 7-09-01046 Spacers 2
13 7-28-00001 Circuit Breaker (35 amp) 1
14 8-1 1-00044 Boot, CB 2
15 8-1 1-00051 Boot, CB 2

16 2-00-04952 Boot, Red 1
17 0895-107 Wire - Harness 1
18 8-79-00098 Bracket - Handle 1
19 8-31-06078 Handle 1

HARDWARE USED:

H8 2-00-00039 Screw, 10-24 x 1.000 RHM 2
H6 2-00-00049 Screw, # 10-24 x .500 RHM 4
H34 2-00-00208 Screw, 5/16-18 x .750 HHC 4
H15 2-00-00221 Screw, 1/4-20 x .750 HHC 10
H43 2-00-00409 Washer, .687 x .343 x .062 7
H9 2-00-00426 Flat Washer, .500 x .219 x .063 2
H72 2-00-00518 Lock Washer, Helical Spring 8
H10 2-00-00519 Lock Washer, # 10 Med HS 6
H44 2-00-00530 Lock Washer, 5/16 HS Med. 7
H45 2-00-00585 Nut, Hex. 5/16-18 x .500 x .265 3
H165 2-00-00589 Nut, Hex Jam 1/4-20 x .437 x .156 2
H25 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 8
H11 2-00-00605 Nut, Hex MS # 10-24 x .375 x .125 4
H26 2-00-00641 Nut, 1/4-20 Insert Fiber 2
H12 2-00-01246 Nut, Hex Fiber Insert #10-24 2
H233 2-00-02638 Screw , 1/4-20 x 3.000 HHC 2
H27 2-00-03702 Washer, .625 x .281 x .0631 8

C0451/9811

2-22 American-Lincoln T echnology

1 14 RS Operator’s Manual

POWER PANEL - EXPLODED VIEW

H10

H25

12

H233

H72

H126

2

H27

H26

H27

H15

8

1

9

6

13

5

3

H8

14

14

15

4

H9

H12

H6

H43

H44

H34

ON (+)

16

TERMINAL ONLY

10

18

17

FRAME

19

H15

H165

C0451-9811

H10
H11

7

H43

H15

H44

H165

H34

American-Lincoln Technology 2-23
1 14 RS Operator’s Manual

INSTRUMENT P ANEL - PARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-48-05023 Hour Meter 1
2 8-82-00045 Momentary Switch 1
3 2-00-04514 Plug, Hole 1
4 8-82-00030 Switch 1
5 8-18-00389 Decal, Instrument Panel 1

6 7-48-05024 Battery Condition Meter 1
7 8-82-00044 Switch 2
8 8-64-00007 Circuit Breaker, 10 amp 4
9 8-18-00388 Decal, Instrument Panel 1
10 8-82-00041 Switch 1

11 8-11-00044 Boot 4
12 2-00-04757 Plug, Hole 4

C-0463/9811

2-24 American-Lincoln T echnology

1 14 RS Operator’s Manual

INSTRUMENT PANEL - EXPLODED VIEW

C0463/9811

American-Lincoln Technology 2-25
1 14 RS Operator’s Manual

DECALS - P ARTS LIST

KEY NO. PART NUMBER DESCRIPTION QTY

1~ RE F Parking Brake 1
2~ RE F Circuit Breaker Panel 1
3~ RE F Left Side Dash 1
4~ REF Main Broom 1
5~ RE F Right Side Dash 1

6< REF Battery Charging Warning 1
7~ REF B0Directional Pedal (horizontal) 1
8< REF Blank Square - Option Cover 1
9< REF Cover/Hopper Could Close 1
10< RE F Do Not Use with Flammables 1

1 1< REF Electrical Hazard 1
12< RE F Patent/Patents Pending 1
13< RE F Turn Off - Lock Wheel 1
14< REF Attention! Leave Battery Connected 1
15< RE F Pinch Point - S t ay Clear 1

16 8-18-00531 114RS 1
17 8-18-00527 Alto (medium) 1
18 8-18-00524 American-Lincoln (small) 1
19 8-18-00524 American-Lincoln (small) 2
2 0 RE F Serial Plate 1

21 8-50-05055 Non-Skid (Frame Edge) 2
22 8-50-05055 Non-Skid (Foward/Reverse) 1
23 2-00-04115 Rivets 2

~Part of Control Decal Kit 0760-865
<Part of Warning Decal Kit 0760-867

C0476a/1003

2-26 American-Lincoln T echnology

1 14 RS Operator’s Manual

DECALS - EXPLODED VIEW

12

14

15

3

10

11

6

9

8

5

13

2

21

22

7

1

16

20

23

19

4

18

C0476a/1003

17

American-Lincoln Technology 2-27
1 14 RS Operator’s Manual

TABLE OF CONTENTS - CHAPTER 3

Back-up Alarm ........................................................................................................................................ 3-2

Battery Option......................................................................................................................................... 3-4

Broom Option .........................................................................................................................................3-5

Head & Taillight Option ........................................................................................................................... 3-6

Overhead Guard Option ......................................................................................................................... 3-7

Amber Strobe Light Option ..................................................................................................................... 3-8

Strobe Light Option For Overhead Guard ...............................................................................................3-9

Low Battery Shutdown Option.................................................................................................................3-10

Emergency Stop Option..........................................................................................................................3-11

V ac W and Option.................................................................................................................................... 3-12

Seat Safety Switch Option ...................................................................................................................... 3-14

Drive motor Service Parts ........................................................................................................................ 3-16

Sp are Parts List ...................................................................................................................................... 3-17

Index ..................................................................................................................................................3-18

Warranty ................................................................................................................................................. 3-20

American-Lincoln Technology 3-1
1 14 RS Operator’s Manual

BACK-UP ALARM - PARTS LIST

OPTION 0880-580

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-75-01 120 Spacer 2
2 7-82-00023 Switch 1
3 8-32-09009 Back-Up Alarm 1
4 8-64-00007 Circuit Breaker, 10 amp 1
5 8-11-00044 Boot 1

6 2-00-03418 Terminal 1
7 2-00-04479 Connector, 3-Way 1
8 3-61-00193 Wire, 16 ga. Red 6'
9 2-00-04626 T erminal, Female Bullet 2
10 2-00-04578 Terminal, Male Bullet 2

11 3-61-00189 Wire, 16 ga. Black 8'
12 2-00-04282 Terminal Ring 1
13 2-00-04345 Tye Raps 10
14 2-00-04742 Terminal Ring 2
15 2-00-00221 Screw, 1/4-20 x .750 HHC 2

16 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 2
17 2-00-01490 Screw, 1/4-20 x .875 HHC 2
18 2-00-03702 Washer, .625 x .281 x .063 2
19 2-00-00624 Nut, #6-32 Hex 2
20 2-00-00455 Flat Washer, .375 x .156 x .047 2

21 2-00-05063 Screw, #6-32 x 2.000 Lg. RHM 2
22 2-00-00518 Lock Washer, Helical Spring 2

C0485

3-2 American-Lincoln T echnology

114 RS Operator’s Manual

TB-2
NEG.

SWITCH

2

10

RED WIRE

4

1520

21

5

11

12

CB-8

1

3

25

C

7*

14

8

9

3

18

22

16

1

2

17

19

6

*NOTE:
USED ONLY WITH
STROBE OPTION

C0485/9805

BACK-UP ALARM - EXPLODED VIEW

American-Lincoln Technology 3-3
1 14 RS Operator’s Manual

BATTERY OPTIONS

4

5

6

3

C455a/9811

KEY NO. PART NUMBER DESCRIPTION QTY

1 0875-105 Battery (12 Volt) 3
1 0875-106 Battery (12 Volt Dry) ­3 0875-102 Connector Assembly 1
4 7-90-07286 Battery Connectors 2
5 7-75-01 142 Battery Spacer 1

C455a/9811

2

4

1

1

3

2

KEY NO. PART NUMBER DESCRIPTION QTY

1 0875-103 Battery (6 Volt Wet) 6
1 0875-104 Battery (6Volt Dry) ­2 0875-102 Connector Assembly 1
3 7-90-07286 Battery Connectors 5

C455c/981 1
3-4 American-Lincoln T echnology

114 RS Operator’s Manual

BROOM OPTIONS

1

2

C0486

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-08-03215 Side Broom, Poly 2
1 8-08-03231 Side Broom, Nylon 2
2 8-08-03216 Main Broom, Proex 1
2 8-08-03222 Main Broom, Nylon 1
2 8-08-03223 Main Broom, Hi Density Nylon 1
2 8-08-03230 Main Broom, Proex and Wire 1

C0486

American-Lincoln Technology 3-5
1 14 RS Operator’s Manual

HEAD & T AILLIGHT OPTION

LT. INST. PANEL

RT. INST. PANEL

EXISTING KEY SW.

( BACK VIEW)

BAT..

ST.

IGN..

8

12

DISCONNECT IN

THIS AREA TO

REMOVE POWER

PANEL COVER

13

FRONT BUMPER

LT. HEAD

LIGHT

2

C0482

1

15

RT. HEAD

12

13

LIGHT

EXISTING

9

4

7

TB-2 (-)

DRILL CP

MARKS TO

.281 (8) PLACES

10

9

12

9

13

11

6

RT.TAIL

5

LIGHT

3

LT.TAIL

4

5

6

NOTE:
ROUTE WIRE & TIE TO
EXISTING HARNESS
USING TYE RAPS ITEM #14

OPTION 0880-581

LIGHT

POWER PANEL COVER

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-82-00027 Light Switch 1
2* 7-40-05031 Head Light 2
3 7-40-05032 Tail Light 2
4 7-08-00557 Bracket 4
5 7-29-00174 Bracket 4
6 7-08-00790 Bracket 4
7 2-00-04282 T erminal, Ring 1
8 2-00-04281 Terminal, #10 1
9 2-00-04479 Connector, 3-Way 6
10 3-61-00193 Wire, 16 ga. Red 15 '
1 1 3-61-00189 Wire, 16ga. Black 15 '
12 2-00-04626 Terminal, .156 Female Bullet 6
13 2-00-04578 Terminal, .156 Male Bullet 6
14 2-00-04345 Tye Raps 10
15 2-00-00203 Screw, 1/4-20 x 1.500 HHC 8

*Replacement bulb: 2-00-05338
C0482

3-6 American-Lincoln T echnology

114 RS Operator’s Manual

STROBE LIGHT W/O OHG

25C

CB-8

TB-2
NEG. -

1

2

7

8

11

20

14 *

10

5

4

3

6

12

18
17

9

* NOTE:
USED ONLY WITH
BACK-UP ALARM

C0481

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-64-00007 Circuit Breaker, 10 Amp 1
2 8-11-00044 Boot 1
3 8-81-00169 Support, Warning Light 1
4 2-00-00491 Grommet 1
5 8-40-05036 Strobe Light, Amber (OPTION 0880-582) 1

6 3-61-02014 Black Loom 1'
7 2-00-03418 Connector 1
8 3-61-00193 Wire, 16 ga. Red 15'
9 2-00-04626 T erminal, Female Bullet 2
10 2-00-04578 Terminal, Male Bullet 2

11 3-61-00189 Wire, 16 ga. Black 5'
12 2-00-04282 Terminal 1
13 2-00-04345 Tye Raps 10
14 2-00-04479 Connector, 3-W ay 1
15 2-00-00512 Lock Washer, # 10 INT.

16 2-00-00605 Nut, Hex MS # 10-24 x .375 x .125 2
17 2-00-02310 Lock Washer, Helical Spring 3/8 Med. 2
18 2-00-02360 Nut, 3/8-16 Hex. 2
19 2-00-03061 Screw, #10-24 x .500 THM 2
20 2-00-00223 Screw, 1/4-20 x 1.250 HHC 2

8-40-05020 Strobe Light, Red (OPTION 0880-585) Ref.

C0481/9403
American-Lincoln Technology 3-7

1 14 RS Operator’s Manual

OVERHEAD GUARD OPTION

3

7

2

8

9

6

1

4

5

C-0560/9802

OPTION 0880-587

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-30-05162 Leg, L.H. 1
2 8-30-05161 Lg, R.H. 1
3 8-30-05174 Overhead Guard Top Weld 1
4 2-00-05134 Plug Button 6
5 2-95-04182 Fiber Nut 6

6 2-00-00233 Screw, 3/8-16 x 1.000 HHC 6
7 2-00-00402 Flat Washer, .750 x .390 x .094 4
8 2-00-02312 Lock Washer, 1/2 HS Med. 4
9 2-00-00240 Screw, 1/2-13 x 1.250 HHC 4

C-0560

3-8 American-Lincoln T echnology

114 RS Operator’s Manual

STROBE LIGHT W/OVERHEAD GUARD

13

6

14

15

7

10

3

4

8

9

11

5

2

1

C-0561/9802

KEY NO. PART NUMBER DESCRIPTION QTY

1 2-00-04282 Terminal 1
2 3-61-00189 Wire, #16 AWG. (Black) 12'
3 2-00-04578 T erminal, Male Bullet 4
4 2-00-04626 T erminal, Female Bullet 4
5 3-61-00193 Wire, #16 AWG. (Red) 12"

6 8-40-05036 Strobe Light, Amber (OPTION 0880-588) 1

8-58-05020 Strobe Light, Red (OPTION 0880-589) ­7 8-58-05228 Panel Light Support 1
8 8-20-06036 Duct, Wire Strip 1
9 2-00-01915 Grommet 1
10 2-00-05261 Threaded Insert 4

11 2-00-03418 Connector 1
12 2-00-01246 Nut, Hex Fiber Insert #10-24 2
13 2-00-03063 Screw, #10-24 x .750 THM 2
14 2-00-00205 Screw, 1/4-20 x 1.000 HHC 4
15 2-00-00518 Lock Washer, Helical Spring 4

C-0561

American-Lincoln Technology 3-9
1 14 RS Operator’s Manual

LOW BATTERY SHUTDOWN OPTION

15

14

RED

(NC)

9

BLK

8

(NO)(C)

RED

1

RED

15

6

16

7
13

9

4

12

10

HM

LT. INST. PANEL RT. INST. PANEL

ROUTE ALL WIRING & TIE TO

EXISTING HARNESS USING

8

3

OPTION 0880-583

KEY NO. PART NUMBER DESCRIPTION QTY

1 7-64-00023 Solid State Module 1
2 8-08-00748 Bracket 1
3 7-40-05030 Light, 32 volt 1
4 8-18-00390 Decal 1
5 2-00-01128 Butt Splice 1

C0483

2

7L

BLK

16C
16D

TYE RAPS ITEM 11

RED

16A

16B

CM

REMOVE WIRE 16A

FROM (+) ON METER,

THEN ADD BUTT SPLICE

5

6 3-61-00193 Wire, 16 ga. Red 15'
7 3-61-00189 Wire, 16 ga. Black 2'
8 2-00-04708 .250 FISO 10-12 ga. 2
9 2-00-03418 .250 FISO 14-16 ga. 5
10 2-00-04479 Connector, 3-W ay 14 ga. 2

1 1 2-00-04345 Tye Raps 10
12 2-00-03059 Screw, #10-24 x .375 THM 2
13 2-00-00039 Screw, 10-24 x 1.000 RHM 2
14 2-00-00519 Lock Washer, # 10 Med HS 2
15 2-00-00605 Nut, Hex MS # 10-24 x .375 x .125 4
16 2-00-00512 Lock Washer , # 10 INT. 2

C-0483/9403
3-10 American-Lincoln Technology

114 RS Operator’s Manual

EMERGENCY STOP OPTION

10

EXISTING
SOL. 3A

3

18

ROUTE ALL WIRING & TIE TO

-

+

EXISTING HARNESS USING
TYE RAPS ITEM 14

RT. INST. PANEL

REMOVE WIRES 9B & 25
FROM KEY SWITCH, CUT
OFF TERMINALS STRIP
AND ADD ITEM #6

D

E

C

AL

EXISTING KEY SW.

( BACK VIEW)

7

1

11

WIRE 1D

WIRE 39

8

SOL.
20A

POWER PANEL

(+)
TB-1

9

WIRE 9B

4

5

3

WIRE 25

WIRE 40

16

17

15

SOL.
21A

9

2

3

12

EMERG. STOPSW.

WIRE 35

WIRE 37

(BACK VIEW

C0484

ST.

IGN..

9B

WIRE 36

25

12

EXISTING
HARNESS

6

2

13

OPTION 0880-584

KEY NO. PART NUMBER DESCRIPTION QTY

1 2-00-04825 Solenoid 2
2 0775-159 Diode Assembly 2
3 2-00-04719 T erminal, #10 S pring Spade 7
4 7-18-00191 Decal 1
5 7-82-00034 Emergency S top Switch 1
6 2-00-01 128 Butt Splice, 14-16 ga. 2
7 2-00-04716 T erminal, #10 S pring Spade 1
8 2-00-04859 T erminal, .250 Ring 1
9 2-00-04284 T erminal, .310 Ring 4
10 2-00-04282 T erminal, .310 Ring 1
1 1 3-61-00095 Wire, 12 ga. Red 3'
12 3-61-00193 Wire, 16 ga. Red 20'
13 3-61-00189 Wire, 16 ga. Black 2'
14 2-00-04345 Tye Raps 10
15 2-00-00594 Nut, Hex 1/4-20 x .437 x .218 4
16 2-00-03702 Washer, .625 x .281 x .063 4
17 2-00-00518 Lock Washer, Helical Spring 4
18 2-00-00078 Screw, 1/4-20 x .625 RHM 4

C-0484/9403
American-Lincoln Technology 3-11

1 14 RS Operator’s Manual

VAC WAND OPTION - PARTS LIST

OPTION 0880-621

KEY NO. PART NUMBER DESCRIPTION QTY

1 8-52-00171 Panel, Vac 1
2 8-03-00053 Adapter, Hose 1
3 8-65-00047 Retainer 1
4 8-29-00242 Gasket 1
5 8-03-00054 Swivel 1
6 8-05-02022 Bag 1
7 8-31-06069 Handle 2
8
9 7-64-00025 Circuit Breaker 1
10 2-00-03974 T oggle Switch 1

11 2-74-00059 Boot-Toggle 1
12 7-13-07097 Tab 1
13 0261-031 Carpet T ool (12") 1
14 0261-025 Wand 1
15 0261-033 Hose 1
16 8-05-01001 Baffle 1
17 0782-117 Vac Motor 1
18 7-58-05213 Plate 1
19 7-75-01 128 Sp acers 4
20 2-22-00003 Motor Mounting Ring 1

21 8-16-07362 Cover 1
22 8-68-05082 Seal 2
23 8-68-05083 Seal 2
24 8-23-03069 Fastener 2
25 8-23-03070 Retainer 2
26 8-23-03071 Receptacle 2
27 2-00-04859 Terminal .25 Ring 2
28 2-00-04708 Terminal .25 Female FISO 2
29 2-00-05183 Terminal .25 Male FISO 2
30 2-00-04714 Terminal #6 Spring Spade 4

31 3-61-00096 Wire #12 AWG (Black) 5’
32 2-00-04345 Tye-Wrap 5
33 7-18-00121 Decal - Warning 1
34 7-18-00227 Decal Warning 1
35 8-18-00387 Decal - American-Lincoln 1
36 8-18-00447 Decal, Caution (Wire 14) 1
37 2-00-00519 Lock Washer, # 10 Med HS 4
38 2-00-00605 Nut, Hex MS #10 - 24 x .375 x .125 8
39 2-00-00645 Nut, Hex Fiber Insert #6-32 4
40 2-00-00589 Nut, Hex Jam, .25-20 2

41 2-00-00221 Screw, 1/4-20 x .750 HHC 6
42 2-00-00107 Screw, #10-24 x 4.50 RD. HD. 4
43 2-00-04312 Screw, #10-24 x .625 T/C Hex HD. 1
44 2-00-00044 Screw, #8 - 32 x .500 4
45 2-00-03061 Screw, #10 - 24 x .50 THM 8

C-0559/9805

3-12 American-Lincoln Technology

114 RS Operator’s Manual

VAC WAND OPTION - EXPLODED VIEW

15

3742 18

17

21

10

14

2

13

3

44

12

43

11

9

4

7

45

37

38

19

20

25

36

5

39

26

22

16

1

4041

24

23

NOTE: DECAL LOGOS
ARE CENTERED ON PANEL

6

28

27

(-)
POST
TB-1

(+)
POST
TB-1

27

THESE WIRES (24“ LONG) SHOULD BE TIES
TO BATTERY CABELS WITH ITEM #32 TO
ALLOW REMOVAL OF BACK PANEL

VAC.

MTR

C-0559/9805

31

VAC WAND
SWITCH

CB-9

30

American-Lincoln Technology 3-13
1 14 RS Operator’s Manual

SEAT SAFETY SWITCH - PARTS LIST

OPTION 0880-669

KEY NO. PART NUMBER DESCRIPTION QTY

1 0875-126 Wire Assy., Seat Switch 1
2 2-00-04531 Terminal, .25 Fisco Male 1

3 2-00-04536 Terminal, .25 Fisco Female 1
4 0882-069 Controller 1

5 2-00-00491 Grommet 1
6 8-82-00064 Seat Switch 1

7 2-00-04345 Tye-Raps 5
8 2-00-04873 Clamps 2

C0986

3-14 American-Lincoln Technology

114 RS Operator’s Manual

SEAT SAFETY SWITCH - EXPLODED VIEW

C0986/0903

American-Lincoln Technology 3-15
1 14 RS Operator’s Manual

DRIVE MOTOR SERVICE PARTS

3

1

2

2

4

8

6

7

5

C0488/9802

KEY NO. PART NUMBER DESCRIPTION QTY

1 2-60-02284 Rubber Wheel 1
2 2-60-02285 Oil Seal 1
3 2-60-02286 Bearing 1
4 2-60-02287 DC Motor, Diameter 113mm 1
5 2-60-02288 Rotor 1

6 2-60-02289 Brush Holder 1
7 2-60-02290 Brush 4
8 2-60-02291 Spring 4
9 2-60-02309 Protection Shield 1

C-0488

3-16 American-Lincoln Technology

114 RS Operator’s Manual

SPARE PARTS LIST

SP ARE PARTS P ACKAGE- 0880-590

KEY NO. PART NUMBER DESCRIPTION QTY

1 0775-159 Diode Assembly 1
2 0875-113 Potentiometer 1
3 0860-624 Shaker Motor 1
4 2-00-02049 Bearing (Broom Drive) 1
5 2-00-03306 Bearing (Broom Drive) 1

6 2-00-04825 Solenoid 1
7 2-00-05226 Bearing (Rear Wheel) 2
8 2-00-05259 V-Belt (Broom Drive) 1
9 7-28-00001 Circuit Breaker (35 amp) 1
10 7-64-00022 Circuit Breaker (20 amp) 1

11 7-64-00025 Circuit Breaker (25 amp) 1
12 7-76-00102 Spring (Wheel Lock) 1
13 7-82-00037 Switch 1
14 8-08-03215 Side Broom 1
15 8-08-03216 Broom (Proex) 1

16 8-24-04074-1 Panel Filter 1
17 8-25-08186 Flap (Rear Inner) 1
18 8-25-08187 Flap (LH Door) 1
19 8-25-08188 Flap, (Front Outer) 1
20 8-25-08189 Flap, (Front Inner) 1

21 8-25-08190 Flap, (Rear Outer) 1
22 8-25-08191 Flap, (Right Side) 1
23 8-25-08192 Flap, (Wheel Drive) 1
24 8-29-00224 Seal, (Door Upper) 1
25 8-29-00225 Seal, (Door Lower) 1

26 8-29-00226 Seal, (Hopper Center) 1
27 8-68-05072 Seal, (Hopper Side) 1
28 8-82-00044 Switch, (Dust Control/Side Brooms) 1
29 8-82-00045 Switch, (Filter Shaker) 1

9705

American-Lincoln Technology 3-17
1 14 RS Operator’s Manual

INDEX

AMBER STROBE LIGHT OPTION........................................................................................................... 3-8

BACK-UP ALARM OPTION .....................................................................................................................3-2

BA TTERIES, TO REMOVE THE.............................................................................................................. 1-23

BA TTERIES , TO CHARGE THE ............................................................................................................. 1-23

BA TTERY CONDITION METER ...............................................................................................................1-14

BA TTERY OPTION.................................................................................................................................. 3-4

BATTER Y SERVICE INSTRUCTIONS .....................................................................................................1-23

BROOM OPTION ....................................................................................................................................3-5

CONNECTION DIAGRAM .......................................................................................................................1-24

CONSOLE ASSEMBLY .......................................................................................................................... 2-12

DECALS ................................................................................................................................................. 2-26

DECIMAL-METRIC CONVERSION T ABLE .............................................................................................. 1-8

DOORS, FLAPS & SEALS ..................................................................................................................... 2-6

DRIVE COMP ARTMENT & SEA T............................................................................................................ 2-16

DRIVE MOTOR SERVICE P AR TS .......................................................................................................... 3-16

DRIVE WHEEL & SIDE FLAPS, T O ADJUST THE..................................................................................1-22

DUST CONTROL INSTRUCTIONS...........................................................................................................1-21

DUST CONTROL SWITCH ...................................................................................................................... 1-14

EMERGENCY STOP BUTTON OPTION......................................................................................... 1-14, 3-11

FIL TER BAFFLE, TO CLEAN THE ..........................................................................................................1-21

FIL TER SHAKER SWITCH ......................................................................................................................1-12

FIL TER SYSTEM ....................................................................................................................................2-14

FLAP INSTRUCTIONS ............................................................................................................................1-22

FOOT PEDAL ......................................................................................................................................... 1-13

FORWARD/REVERSE PEDAL............................................................................................................... 2-10

HARDWARE ABBREVIA TIONS .............................................................................................................. 1-26

HEAD AND TAILLIGHT OPTION ..............................................................................................................3-6

HELPFUL HINTS FOR SWEEPING OPERA TION ...................................................................................1-16

HOPPER ................................................................................................................................................2-9

HOPPER RELEASE LATCH ...................................................................................................................1-14

HORN BUTTON ...................................................................................................................................... 1-12

HOUR METER ........................................................................................................................................1-12

INDEX ..................................................................................................................................................3-18

INSTRUMENT P ANEL .............................................................................................................................2-24

KEY SWITCH .........................................................................................................................................1-12

LIGHT SWITCH .......................................................................................................................................1-12

LOW BA TTERY LIGHT OPTION.............................................................................................................. 1-14

LOW BA TTERY SHUTDOWN OPTION ................................................................................................... 3-10

MACHINE CONTROLS............................................................................................................................ 1-12

MACHINE DIMENSION ........................................................................................................................... 1-4

MACHINE PREP ARATION ......................................................................................................................1-11

MACHINE SPECIFICA TION..................................................................................................................... 1-5

MAIN BROOM ........................................................................................................................................ 2-2

MAIN BROOM INSTRUCTIONS ..............................................................................................................1-19

MAIN BROOM LIFT LEVER .................................................................................................................... 1-14

3-18 American-Lincoln Technology

114 RS Operator’s Manual

INDEX

MAIN BROOM SWEEP P A TTERN, TO CHECK THE ..............................................................................1-19

MAIN BROOM, TO CHANGE THE .......................................................................................................... 1-19

MAIN BROOM, TO ADJUST THE SWEEP HEIGHT ................................................................................1-19

OPERA TING INSTRUCTIONS .................................................................................................................1-15

ORDERING P ARTS.................................................................................................................................1-27

OVERHEAD GUARD OPTION ................................................................................................................ 3-7

P ANEL FILTER, T O CHANGE THE ......................................................................................................... 1-21

P ANEL FIL TER, T O CLEAN THE............................................................................................................. 1-21

POST OPERA TION CHECK LIST............................................................................................................1-16

POST ST ART CHECK LIST .....................................................................................................................1-15

POWER P ANEL ..................................................................................................................................... 2-22

PRE-ST ART CHECK LIST .......................................................................................................................1-15

RECYCLING FLAP , TO ADJUST THE......................................................................................................1-22

SAFETY PRECAUTIONS........................................................................................................................1-9

SCHEMA TIC DIAGRAM .......................................................................................................................... 1-25

SEA T ADJUSTMENT LEVER .................................................................................................................. 1-12

SEA T SAFETY SWITCH OPTION ........................................................................................................... 3-14

SERVICE CHART ................................................................................................................................... 1-17

SERVICE INSTRUCTIONS ...................................................................................................................... 1-19

SIDE BROOM HEIGHT ADJUSTMENT , TO CHANGE THE......................................................................1-20

SIDE BROOM INSTRUCTIONS ............................................................................................................... 1-20

SIDE BROOM LIFT LEVER.....................................................................................................................1-12

SIDE BROOM SWEEP P A TTERN, T O CHECK THE............................................................................... 1-20

SIDE BROOM SWITCH .......................................................................................................................... 1-14

SIDE BROOM, TO CHANGE THE........................................................................................................... 1-20

SIDE BROOMS ......................................................................................................................................2-4

SIDE COVER & BA TTERY P AN.............................................................................................................. 2-8

SP ARE P ARTS.......................................................................................................................................3-17

ST ANDARD HARDWARE & TORQUE V ALUES ..................................................................................... 1-7

ST ARTING...............................................................................................................................................1-15

STEERING & DRIVE...............................................................................................................................2-18

STROBE LIGHT OPTION FOR OVERHEAD GUARD .............................................................................. 3-9

T ABLE OF CONTENTS - CHAPTER 2 ....................................................................................................2-1

T ABLE OF CONTENTS - CHAPTER 3 ....................................................................................................3-1

TO BEGIN THE CLEANING OPERA TION................................................................................................ 1-15

TO EMPTY HOPPER.............................................................................................................................. 1-16

TO STOP THE CLEANING OPERATION.................................................................................................1-16

TO TRANSPORT MACHINE....................................................................................................................1-15

V AC WAND OPTION .............................................................................................................................. 3-12

WARRANTY ........................................................................................................................................... 3-20

WHEEL LOCK ............................................................................................................................... 1-13, 2-20

American-Lincoln Technology 3-19
1 14 RS Operator’s Manual

AMERICAN-LINCOLN TECHNOLOGY

RIDER SWEEPER / SCRUBBER

"BUMPER-TO-BUMPER" LIMITED WARRANTY

I. COVERAGE

Subject to the terms and limitations stated herein,American-Lincoln warrants, to the original purchaser only, to repair or replace, at its option

A.

and upon the terms set out below, this product or any parts thereof (excluding normal maintenance items) which are defective in materials or
workmanship, for aperiod of (2)two years or 2,000 hours of normaloperation from the date of purchase, whichevercomes first, provided that the
product is operatedand maintained in accordance withAmerican-Lincoln's Maintenanceand Operations Instruction.

1. (a) During the first (90) ninety days from the date of purchase, American-Lincoln will provide, without charge, parts and on-site labor
(including up tothree (3) hours total round-triptravel time) to remedya defective product or part.

(b) During the next (9) nine months or 1,000 hours (whichever come first) American-Lincoln will provide, without charge, parts and labor to
remedy a defective product or part; however all travel time for on-site remedy and all shipping and freight charges for off-site remedy of the
product or parts thereofshall be the sole responsibilityof the purchaser.

(c) During the next(12) twelve monthsor a total of2000 hours (whichevercomes first) American Lincoln will provide, without charge,parts to
remedy a defective product or part, however all labor, travel time for on-site remedy and all shipping and freight charges foroff-site remedy of the
product or parts thereofshall be the sole responsibilityof the purchaser.

B. In addition to the termslisted above, if applicable, thefollowing additional warranty coverageis applied.

1. (a) American-Lincoln warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the drive line
electrical components including the electric drive propulsion motor, electric wheel drive motor and electronic drive controller, and all hydraulic
pumps and motors, to provide replacement parts which are defective in material or workmanship, for a period of (3) years or 3000 hours
(whichever comes first) provided that the product is operated and maintained in accordance with American-Lincoln's Maintenance and
Operations Instruction.

(b) American Lincoln warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the internal
combustion liquid cooled engine, to provide replacement parts which are defective in material or workmanship, for a period of (5) five years or
unlimited hours ofnormal operation. All labor, travel time, shippingand freight charges shallbe the sole responsibilityof the purchaser.

American-Lincoln, warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the main

(c)

frame, debris hopper, solution tank, and the recovery tank, for the life of the machine against failure caused by defects in workmanship or total
rust through. Forpurposes of this coverage, cosmeticdeterioration or surface rustdoes not constitute afailure.

(d) American-Lincoln, warrants to the original purchaser only, to repair or replace, at its option and upon the terms set out below, the batteries
which becomes unserviceable under normal use within a period of ninety (90) days from date of sale to the original user with new batteries of
equal value. After expiration of the above ninety (90) day period, any battery which fails under normal use will be adjusted to the original user
with a new battery of equal specifications on an eighteen (18) months pro rate basis from the date of purchase. Adjustment will be determined
using the then current list price, plus transportation costs. Warranty is rendered NULL and Void if battery is not kept filled to the proper level with
DISTILLED WATER.

II. EXCLUSIONS

This warranty cover normal maintenance parts and labor, including but not limited to, rubber parts, seals, flaps, brushes, engine

!

maintenance parts, hoses, carbonmotor brushes, fluids and routine adjustments.

This warranty cover damage or failure ofthe product or any parts thereof which is the result ofmisuse, negligent operation,handling

!

or repair, or which isthe result of modification byany person other thanan authorizedAmerican-Lincoln service representative.

III. LIMITATIONS

A. AMERICAN-LINCOLN MAKES NO WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN. ALL IMPLIED WARRANTIES OF
MERCHANTABILITYAND OF FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. AMERICAN-LINCOLN LIABILITY
UNDER THIS WARRANTY IS LIMITED TO REPAIR AND/OR REPLACEMENT OF PRODUCTS OR PARTS AS SET OUT HEREIN.
AMERICAN-LINCOLN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OF CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM A
PRODUCT OR PART DEFECT OR FAILURE. ANY EXTENSIONS OF OR MODIFICATIONS MADE TO THIS WARRANTY BY A
DISTRIBUTOR OF AMERICAN-LINCOLNARE THE SOLE RESPONSIBILITY OFTHE DISTRIBUTOR.

PROCEDURES AND CONDITIONS FOR WARRANTY CLAIMSAMERICAN-LINCOLN SHALL NOT BE LIABLE FOR REPAIR OR

IV.

REPLACEMENT OF ANYDEFECTIVE PRODUCT OR PART THEREOF UNLESS AND UNTILTHE ORIGINAL PURCHASER FULFILLS THE
FOLLOWING CONDITIONS PRECEDENTTO RECOVERY UNDER THISWARRANTY:

The original purchaser shall promptly complete and return the warranty and installation registration form included with the product at the time

!

of the purchase;

Upon product or part failure, the original purchaser shall promptly provide notice thereof to his nearest authorized American-Lincoln Service

!

Representative; and

The original purchaser shall permit the product or part to be inspected by American-Lincoln or its authorized representatives, as necessary

!

and expenses forshipping or travel time shallbe borne by theparties itemized in paragraph Iherein above.

does not

does not

American-Lincoln Technology reserves the right to make changes and improvements to its machines without notice. For best results, use only
the correct American-Lincoln Service parts.

AMERICAN-LINCOLN TECHNOLOGY

1100 HASKINS ROAD

BOWLING GREEN, OHIO 43402