Nilfisk 106269015 User Manual

NEPTUNE PE/DE
Operating Instructions........................................1-19
Betriebsanleitung .............................................20-38
Notice d’utilisation ............................................39-57
Gebruiksaanwijzing..........................................58-76
Istruzioni sull’uso .............................................77-95
Bruksanvisning ..............................................96-114
Bruksanvisning ............................................115-133
Brugsvejledning ...........................................134-152
106269015
NEPTUNE 5-46 PE
NEPTUNE 5-54 PE
43
10 10
11
NEPTUNE 7-61 PE
10
NEPTUNE 5-85 PE
10
Contents
Symbols used to mark instructions
1 Important safety
instructions
2 Description
NEPTUNE PE
................................. .......................................................................2
................................. .......................................................................2
2.1 Purpose ................................................................................4
2.2 Operating elements .............................................................4
3 Before starting the
cleaner
4 Control / Operation
5 Applications and
methods
6 After using the cleaner
7 Maintenance
8 Troubleshooting
9 Further information
3.1 Transport and assembly .......................................................5
3.2 Set the brake ........................................................................5
3.3 Fill up fuel tank .....................................................................5
3.4 Connecting the high pressure hose .....................................6
3.5 Connecting the water supply ................................................6
4.1 Connections .........................................................................7
4.2 Description of light indicators ...............................................7
4.3 Switching on the cleaner ......................................................7
4.4 Pressure regulation (Tornado Lance) ...................................8
4.5 Using cleaning agents ..........................................................8
5.1 Techniques ...........................................................................9
5.2 Some typical cleaning tasks .................................................9
6.1 Switching off the cleaner ....................................................12
6.2 Storing / frost protection .....................................................12
7.1 Maintenance Schedule .......................................................13
7.2 Maintenance work ..............................................................13
8.1 Indications on Display ........................................................16
8.2 Other Faults ........................................................................17
9.1 Recycling the cleaner .........................................................17
9.2 Warranty .............................................................................18
9.3 EU Declaration of Conformity .............................................18
9.4 Technical Specifications ....................................................19
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NEPTUNE PE
Symbols used to mark instructions
symbol.
Before using the high-pressure
cleaner, be sure to
also read the en-
closed operating instructions and keep them within
reach at all times.
Safety instructions
in these operating instructions
which must be ob-
served to prevent
risks to persons
are marked with
this danger
This symbol is used to
mark safety instruc-
tions that must be
observed to prevent
damage to the ma-
chine and its perform-
ance.
ensure safe operation.
1 Important safety instructions
This indicates tips and in-
structions to sim-
plify work and to
Operations
marked with this symbol should only be carried
out by Nilfisk-Alto
Service Technicians.
For your own safety
The high-pressure cleaner should only be used by author­ized persons who have been instructed in its use.
Although extremely easy to operate, children should not be allowed to use the cleaner.
General
Use of the high-pressure clean­er is subject to the applicable local regulations. Besides the operating instruc­tions and the binding accident prevention regulations valid in the country of use, observe rec­ognized regulations for safety and proper use. Do not use any unsafe work techniques.
Transport
For safe transport in and on vehicles we recommend pre­venting the equipment from sliding and tilting. Secure it with tie-downsl.
For transport at temperatures around or below freezing 0°C (32°F), anti-freeze should be drawn into the pump beforehand (see chapter 6).
Before starting the cleaner
CAUTION! High-pressure water jets can be dangerous if misused. The jet must not be directed at persons, animals, live electri­cal equipment or the cleaner itself.
Wear appropriate protective clothing and eye protection.
Do not direct the jet towards yourself or towards other per­sons in order to clean clothes or footwear.
During operation of the cleaner,
recoil forces are produced at the gunvalve and spray lance and, when the spray lance is held at an angle, a torque is also cre­ated. The gunvalve and spray lancemust therefore be held firmly in both hands.
Do not use the cleaner when other people without protective clothing are in the working area.
Check that cleaning will not result in dangerous substances (e.g. asbestos, oil) being washed off the object to be cleaned and harming the envi­ronment.
Do not clean delicate parts made of rubber, fabric, etc. with the 0° jet. Keep some distance between high pressure nozzle and surface in order to prevent the surface from damage.
Do not use the high-pressure hose for lifting loads.
NOTE! The maximum permissible working pressure and tempera­ture are printed on the high­pressure hose.
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NEPTUNE PE
Do not use the cleaner if the high-pressure hose or the equipment is damaged.
Ensure adequate air circula­tion. Do not cover the cleaner or operate it in inadequately venti­lated rooms!
Store the cleaner where
it will not be exposed to
frost!
Never operate the cleaner with­out water. Even brief shortages of water result in severe dam­age to the pump seals.
Operation
CAUTION!
Unsuitable fuels (e.g. gasoline) must not be used as they can explode and catch fire.
Use clean fuel only, free of moisture and contamination. Contact your dealer for fuel source and type recommenda­tions.
This machine can be used with Bio-Diesel (DIN 51606). How­ever, our experience has shown that the fuel quality is often out­side the recognized standards. An organic product like Bio-Die­sel can be affected by long-term storage (e.g. over the winter), extreme temperatures, or im­proper transportation. When the condition of the fuel is outside the standards, trouble may oc­cur which cannot be covered by the Warranty.
If the machine is to be oper­ated at fuel stations or in other potentially hazardous areas,
the machine may only be em­ployed outside the hazard areas defined in the German „Techni­cal Guidelines for Inflammable Fluids“ applicable at the point of use due to the potential ex­plosion hazard posed by the burner.
Do not use the machine in closed rooms.
CAUTION! Do not touch or cover the ex­haust. Risk of burns and fire.
Maintenance and repair
CAUTION! Always remove the ignition key before cleaning or car­rying out maintenance work on the cleaner.
Carry out only the maintenance operations described in the operating instructions. Use only original Nilfisk-Alto spare parts. Do not make any technical mod­ifications to the high-pressure cleaner.
Ensure that the machine is regularly serviced by authorized Nilfisk-Alto dealers in accord­ance with the maintenace plan. Failure to do so will void the warranty.
CAUTION! High-pressure hoses, fittings and couplings are important for the safety of the cleaner. Use only high-pressure parts approved by the manufac­turer!
Please contact your local au­thorized Nilfisk-Alto equipment
distributor for all other mainte­nance or repair needs!
Testing
The cleaner conforms to the German „Guidelines for Liq­uid Spray Jet Devices“. The high-pressure cleaner must be subjected to a safety examina­tion in accordance with the „Ac­cident Prevention Regulations for Working with Liquid Spray Jet Devices“ as required, but at least every 12 months, by an authorised inspector.
The complete „Accident Preven­tion Regulations for Working with Liquid Spray Jet Devices“ are available from the Carl Hey­manns Verlag KG, Luxemburger Strasse 449, 50939 Cologne or from the appropriate associa­tion of employers’ liability insur­ances.
The pressure-bearing parts of this high-pressure cleaner have been manufactured in accord­ance with § 9 of the German Pressure Vessels Ordinance and successfully subjected to a pressure test.
Unloader valve
Pump pressure is reduced by means of an “unloader valve” which returns water to the inlet side of the pump at a minimum pressure. The point at which this occurs is set and sealed at the factory and must not be adjusted.
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NEPTUNE PE
2 Description
2.1 Purpose This high-pressure cleaner has
been designed for professional use in
- Agriculture
- Industry
- Transport industry
- Automotive
- Municipal Facilities
- Janitorial
- Contruction
- Food industry
2.2 Operating elements See illustration at front of these operating instructions.
1. Water inlet and filter (quick-
coupler for supply hose)
2. Pump oil level inspection
and fill cup
3. Fuel filling cap
4. Burner coil
etc.
Chapter 5 describes the use of the high-pressure cleaner for various cleaning jobs.
Always use the cleaner as described in these operating instructions. Any other use may damage the cleaner or the sur­face to be cleaned or may result in severe injury to persons.
5. High pressure outlet (male quick-connector)
6. Frame lift points
7. Castor wheel with parking brake
8. Spray lance
9. Spray lance storage
10. Control panel
4
3 Before starting the machine
NEPTUNE PE
3.1 Transport and assembly
1. The safest way to lift the ma-
chine is to use a fork-lift truck The arrows in the illustration indicate the best places to position the fork.
Every fuel-burning appliance, such as pressure washers, de­pends upon a proper mix of fuel and air (by weight) for proper combustion. Therefore some adjustment of the air supply to
the burner may be necessary to take account of altitude and the resulting air pressure. This is true whether your fuel is ‘Natural gas’, Propane or Diesel.
Your Nilfisk-ALTO hot water pressure washer was thor­oughly tested and adjusted for optimum performance before it left our factory. The factory
is located at approximately 200m (650 ft) above sea level, and the combustion settin
gs are optimal
for that elevation.
If your location is higher than 1200m (3900 ft) above sea level, your burner may require re-adjustment for proper performance and best fuel economy. Contact your Dealer or Nilfi sk-ALTO for assistance.
3.2 Set the brake (only machines with wheels
1. Before using the cleaner for the fi rst time, check it care­fully for any faults or damage.
2. Run the machine only when it is in perfect working condi­tion.
3. Set the brake.
3.7 Fill up fuel tank With the machine cold and turned off:
1. Fill fuel tank from a clean
container with a fresh fuel (fuel oil EL, or Diesel oil DIN 51 603), or fuel type recom-
DIESEL
FUEL OIL
mended by your distributor. Bio-Diesel can be used, see notes in chapter 1. The fuel must be free from con­tamination. Tank capacity max. 57 l.
NOTE! At temperatures below 8°C (46°F), the fuel oil begins to so­lidify (paraffin precipitation). This
can lead to difficulties in starting the burner. Before the winter months it is recommended that a fuel conditioner/stabilizer be
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