Nikon AF-S NIKKOR 70-200mm VR Repair manual

JAA78151-R.3584.A
INC
作成承認印
配布許可印
AF-S VR Zoom-Nikkor ED 70-200mm f/2.8G IF
Recycled paper
REPAIR MANUAL
NIKON CORPORATION
Tokyo, Japan
Copyright c 2003 by Nikon Corporation. All Rights Reserved.
Printed in Japan February 2003
SPECIFICATIONS
INC
JAA78151-R.3584.A
Type of lens
Focal length
Maximum aperture
Lens construction
Picture angle
Focal length scale
Distance information
Zoom control
Focusing
Shooting distance scale
Closest focus distance
Diaphragm
Aperture range
Exposure measurement
Attachment size
G-type AF Zoom- Nikkor lens having built-in CPU and Nikon bayonet mount
70mm-200mm
f/2.8
21 elements in 15 groups (5 ED lens elements)
34°20′-12°20′ (27°40′-9°50′with IX 240 system cameras,
22°50′-8°with Nikon Digital Camera D1/D1H/D1X/D100)
70, 80, 105, 135, 200 mm
Output to camera body
Manually via separate zoom ring
Nikon Internal Focusing (IF) system (utilizing an internal Silent Wave Motor);
manually via separate focus ring
Graduated in meters and feet from 1.5m (5ft.) to innity (∞)
1.5m at all zoom settings : Auto Focus
1.4m at all zoom settings : Manual Focus
Fully automatic
f/2.8 to f/22
Via full-aperture method with cameras having CPU interface system
77mm (P=0.75mm)
Dimensions
Weight
Approx. 87mm dia. ×215mm extension from the camera's lens mount ange
Approx.1,470g
- M1
AF-S VR 70-200/2.8G
-
JAA78151-R.3584.A
INC
BEFORE DISASSEMBLING, DISASSEMBLING AND ADJUSTING
This lens loads the VR (Vibration Reduction) unit to perform the vibration reduction function.
To maintain the accuracy of the vibration reduction function, be sure to perform the VR adjustment by using the
VR lens adjustment equipment (J15380) when removing the VR unit and Gyro PCB.
However, the VR adjustment is not necessary when disassembling the other parts.
The optical axis between the 1st lens group and the VR unit has been adjusted so that the optical axis would not
dislocate when the 1st group lens injects at zooming operation.
When replacing the 1st lens group or removing the VR unit, it is necessary to adjust the optical axis by using
the auto collimator and the special tool.
At the service facilities where [VR lens adjustment equipment] and [ Auto Collimator and Special Tool] are not
set up, do not repair or disassemble the product applicable to the above.
DISASSEMBLING/ASSEMBLING/ADJUSTMENT
INC
1.DISASSEMBLING

1st LENS GROUP

# 74
B
111
JAA78151-R.3584.A
1st lens group
# 190
Ref.
74 is xed with the frosted black paint
#
and B111 is with the Screw Lock.
If the solvent (e.g. ethanol, etc) is poured
into the clearance between #74 and B111,
it is easier to detach them.
- L1・ AF-S VR 70-200/2.8G -
G4~G5 LENS
INC
# 47
G4
G5
(Addition)
JAA78151-R.3584.A
(★ J11296)
2nd LENS GROUP
# 202
2nd lens group
(Addition)
(★ J11295)
The sheet #202 is attached with the both-sided
adhesive tape.
Note:As there is a risk of deformation of the
internal mechanism, when detaching
the 2nd lens group, take it out where the
zoom ring is positioned on the TELE
side (200mm) rather than the WIDE one
(80mm).
Changed page
×2
September. 20. 2007
- L ・ AF-S VR 70-00/.8G -
TRIPOD RING
INC
B
117
# 196 × 2
JAA78151-R.3584.A
# 194 × 2
Tripod ring
# 155 × 3
# 157 × 3
Detach #155 and #157 by turning the tripod socket ring
as shown in the above.
Note : There are 3 parts each for #155 and #157.
Detach the tripod socket ring as shown in the left .
- L3・ AF-S VR 70-200/2.8G -
JAA78151-R.3584.A
INC
SELECTOR SWITCH UNIT
# 82 × 2
B
107
Connectors
● If the selector switch B107 is lifted and removed, it is seen that the FPCs are connected to the connectors on
the main PCB.
Disconnect the FPC that comes from the selector switch and the other 2 FPCs from the 3 connectors.

SEPARATION OF THE REAR GROUP

# 101
# 138 × 11
# 113
# 99 × 4
- L4・ AF-S VR 70-200/2.8G -
MAIN PCB
INC
connector
connector
# 149 × 3
Main PCB
JAA78151-R.3584.A
Detach the FPCs from the 3 connectors.
Remove the 3 screws #149 and detach
the main PCB.

VR UNIT

# 351
B108
# 135 × 3
VR UNIT
- L5・ AF-S VR 70-200/2.8G -

6th LENS GROUP

INC
JAA78151-R.3584.A
# 143 × 3
6th lens group
REAR COVER RING, APERTURE LEVR UNIT
AF Contact
# 79
# 191 × 2
# 67 × 2
By unscrewing the 2 screws #191, the AF contact
part can be detached.

Rear cover ring, Aperture lever unit

- L6・ AF-S VR 70-200/2.8G -
4.th LENS GROUP
INC
JAA78151-R.3584.A
# 142 × 3
4th lens group

APERTURE BLADE UNIT

# 76 × 3
- L7・ AF-S VR 70-200/2.8G -
ZOOM RING
INC
JAA78151-R.3584.A
# 35
Tape
# 113
Zoom ring
# 122 × 2
# 121 × 2
# 176 × 2
- L8・ AF-S VR 70-200/2.8G -

ZOOM FIXED RING, MF RING

INC
JAA78151-R.3584.A
# 86 × 8
Zoom xed ring
# 113
MF ring
- L9・ AF-S VR 70-200/2.8G -
ZOOM MIDDLE RING
INC
JAA78151-R.3584.A
# 136 × 2
# 127 × 2
# 131 × 2
# 130 × 2
# 170 × 2
# 154 × 4
# 155 × 4
Zoom middle ring
- L10 ・ AF-S VR 70-200/2.8G -
POWER BRUSH UNIT
INC
# 133 × 4
JAA78151-R.3584.A

SWM UNIT

Black
White
Blue
Note : Remove the solder completely from the wire-soldering
pattern that is shown in the left.
SWM unit
# 172 × 3
# 173 × 3
- L11 ・ AF-S VR 70-200/2.8G -
CAM RING, 3rd LENS GROUP
INC
JAA78151-R.3584.A
# 152 × 3
# 151 × 3
- L12 ・ AF-S VR 70-200/2.8G -
FOCUS LOCK RING UNIT
INC
JAA78151-R.3584.A
# 137 × 6
Focus Lock Ring Unit

DISTANCE ENCODER BRUSH, FOCUS INDEX UNIT

# 216
# 218 × 2
B10
# 146 × 2
B66
# 96 × 2
- L13 ・ AF-S VR 70-200/2.8G -
MR HEAD, BRUSH UNIT, AF-L FPC
INC
JAA78151-R.3584.A
Solder Bridge
Green(AF-L FPC
White(AF-L FPC
● Remove the solding bridges and the solder for each w
White(Brush unit
Yellow(Brush unit
# 112
ire.
# 96 × 2
B65
B89
MR head
# 140 × 3
- L14 ・ AF-S VR 70-200/2.8G -
G4~G5 LENS HOUSING
INC
# 125
# 134
JAA78151-R.3584.A
# 24
# 179 × 2
# 180 × 2
# 170 × 3
# 136

FOCUS MIDDLE RING

# 126
# 129 × 2
# 128 × 2
- L15 ・ AF-S VR 70-200/2.8G -
# 129 × 3
INC
B61
JAA78151-R.3584.A
# 128 × 3
- L16 ・ AF-S VR 70-200/2.8G -
2.ASSEMBLING/ADJUSTMENT
INC
RELAY FPC UNIT
# 227 × 2
JAA78151-R.3584.A
B59
(Align the positions of the holes.)
As shown in the above, attach the B59 by moving towards the direction of arrow for each position.
- L17 ・ AF-S VR 70-200/2.8G -
FOCUS MIDDLE RING
INC
JAA78151-R.3584.A
Lock End B
# 128 × 3
# 129 × 3
B61
I-40
# 129 × 2
# 128 × 2
Lock End B
- L18 ・ AF-S VR 70-200/2.8G -
G4~G5 LENS HOUSING
INC
# 125
JAA78151-R.3584.A
# 24
I-40
Lock End B
# 179 × 2
# 180 × 2
# 170 × 3
# 134

AF-L FPC

# 126
Lock End B
B65
# 140 × 3
Lock End B
- L19 ・ AF-S VR 70-200/2.8G -
MR HEAD, BRUSH UNIT
INC
Solder bridge
JAA78151-R.3584.A
Screw Lock
# 112
B89
MR head
# 96 × 2
Solder the soldering bridges and each wire.
White(Brush unit
White(AF-L FPC
Green(AF-L FPC

INSPECTION AND ADJUSTMENT FOR THE WAVEFORM OUTPUT FROM MR ENCODER

In case of disassembling or replacing the MR head, be sure to conduct adjustment.
1.Equipment and tools to be required
  ・Single output rated voltage power supply: 1 unit With 5.0V and 100mA, applicable to the self-made tool
Yellow(Brush unit
  ・Oscilloscope: 1 unit
  ・Self-made tool: 1 unit
Prepare the measuring lens
2.
  ・
   (
Solder the lead wire on the soldering bridge that attatches the MR head and connect with each measuring instrument.
ref. the next page
- L20 ・ AF-S VR 70-200/2.8G -
Connection diagram
INC
B61
JAA78151-R.3584.A
Power supply
Set values
5. 0V 100mA
Oscilloscope (2ch)
Power supply (+)
Oscilloscope (1ch)
Power supply (GND)
Oscilloscope
(2ch)
- L21 ・ AF-S VR 70-200/2.8G -
JAA78151-R.3584.A
C H 1 = 2 0 m V C H 2 = 2 0 m V 5 m s / d i v AC 10 : 1 A C 10 : 1
NO RM 20 0K S/ s
INC
・How to conduct inspection and adjustment
Make sure that the current and voltage of the connected rated voltage power supply are set values.
 ①
  If they meet the set values, turn on the power.
 ② Set the oscilloscope and drive the focus ring by hand.
Note:Since the shape of waveform varies according to the driving speed of B61, particularly and properly set
Time/Div.
In case of detecting any wider waveform noise, use the lter function.
 ③
  How to set the ler function in the employment case of Yokogawa-manufactured DL1540
   1.Press the lter button.
   2.Select "Smooth" in the menu on the PC screen.
Standard:The amplitude of every pulse/waveform should be 50mV or more.
Note:Check the waveform by letting the B61 to travel from the innity-end position to the near distance end position
and vice versa.
Setting of oscilloscope
 V/Div(CH1) :20mV
 V/Div(CH2) :20mV
 Coupling :AC
 Time/Div :5m Sec
 Trigger Mode :NORMAL
 Trigger Coupling :AC
 Trigger Source :CH1
 Trigger Position :+4div
 Trigger Type :EDGE
 Trigger Level :0V
- L22 ・ AF-S VR 70-200/2.8G -
In the case of smaller amplitude, for adjustment, loosen
C H 1 = 2 0 m V C H 2 = 2 0 m V 5 m s / d i v AC 10 : 1 A C 10 : 1
NO RM 20 0K S/ s
C H 1 = 2 0 m V C H 2 = 2 0 m V 5 m s / d i v AC 10 : 1 A C 10 : 1
NO RM 20 0K S/ s
INC
the two screws #96 and then shift the MR head position as shown in the right gure.
Note:During adjustment, prevent the magnetic tape and MR
head from touching the magnetized driver bit, or the magnetic
JAA78151-R.3584.A
MR head
Magnetic tape
 data may be damaged.
# 96 × 2
Screw lock
Reference
In case the amplitude of either CH1 or CH2 seems smaller, one of the two screws #96 may be loosened.
Then, check the screws. In case the screws are fully tightened, the MR head may be troubled. Then, be sure to replace the MR head unit B88 and adjust it again.
In case there is a drop partially in the amplitude of vibration between the innity and the closest, replace the magnetic
tape (attached to B61) and readjust it because the data on magnetic tape may be damaged.
Turn the power supply OFF.
- L23 ・ AF-S VR 70-200/2.8G -

DISTANCE ENCODER BRUSH, FOCUS INDEX UNIT

INC
Apply a quick-dry adhesive
# 216
# 218 × 2
Lock End B
JAA78151-R.3584.A
B10
# 146 × 2

3rd LENS GROUP

lead key
B66
Screw temporarily the 2 screws each for #146 and # 96.
lead key
Apply I-40 grease to the 2 parts of the B77 lead key, and
B77
to the 4 parts of the U groove and the entire periphery of
#48.
# 96 × 2
# 48
- L24 ・ AF-S VR 70-200/2.8G -
# 152 × 3
INC
# 151 × 3
Lock End B
JAA78151-R.3584.A
- L25 ・ AF-S VR 70-200/2.8G -
SWM UNIT
INC
JAA78151-R.3584.A
SWM unit
Lock End B
# 172 × 3
# 173 × 3

POWER BRUSH UNIT

Screw Lock
# 133 × 4
Black
Blue
White
- L26 ・ AF-S VR 70-200/2.8G -
ZOOM MIDDLE RING
INC
JAA78151-R.3584.A
# 139 × 2
# 141 × 2
B11
Lock End B
# 144 × 8
# 37
Lock End B
# 154 × 4
# 155 × 4
# 37
Apply the G92KA on the inside of
the zoom middle ring #37.
- L27 ・ AF-S VR 70-200/2.8G -
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