Nihon Koden TEC-5531, TEC-5521 Service Manual

TEC-5521C
TEC-5531C
TEC-5521E
TEC-5531E
TEC-5521K
TEC-5531K
SERVICE MANUAL
DEFIBRILLATOR
TEC-5500
0634-002155
Tradmark
The mark printed on the holter card and SD card adapter that are used in this instrument is a trademark. The company

CONTENTS

Contents
GENERAL HANDLING PRECAUTIONS.........................................................................i
WARRANTY POLICY ....................................................................................................ii
EMC RELATED CAUTION............................................................................................ iii
Conventions Used in this Manual and Instrument ......................................................... v
Dangers, Warnings, Cautions and Notes .............................................................v
Explanations of the Symbols in this Manual and Instrument.............................. vi
Section 1 General .................................................................................. 1C.1
Introduction .......................................................................................................................... 1.1
Models and Functions ................................................................................................1.1
General Information on Servicing .........................................................................................1.2
Service Policy, Service Parts and Patient Safety Checks....................................................1.4
Service Policy ............................................................................................................1.4
Service Parts ............................................................................................................. 1.4
Patient Safety Checks ............................................................................................... 1.5
Maintenance Equipments and Tools ...........................................................................1.5
Important Safety Information ...............................................................................................1.6
Specifications .................................................................................................................... 1.21
Panel Description ............................................................................................................... 1.26
Front Panel ............................................................................................................... 1.26
Top Panel (TEC-5531 Series Only) ........................................................................... 1.27
External Paddles ...................................................................................................... 1.28
Left Side Panel ......................................................................................................... 1.28
Rear Panel ...............................................................................................................1.29
Composition ....................................................................................................................... 1.30
Standard Components .............................................................................................. 1.30
Options..................................................................................................................... 1.32
Board/Unit Location ............................................................................................................ 1.34
Block Diagram .................................................................................................................... 1.35
Section 2 Troubleshooting ................................................................... 2C.1
How to Troubleshoot .............................................................................................................2.1
Error Code ............................................................................................................................2.2
Defibrillation ............................................................................................................... 2.3
Operation Panel ..........................................................................................................2.4
Communication .......................................................................................................... 2.5
Data Error...................................................................................................................2.6
Pacing (TEC-5531 Series Only)..................................................................................2.6
Message...............................................................................................................................2.7
Troubleshooting .................................................................................................................... 2.9
General ....................................................................................................................... 2.9
Defibrillation ............................................................................................................. 2.10
Service Manual TEC-5500 C.1
CONTENTS
Monitoring ................................................................................................................ 2.11
Recording ................................................................................................................. 2.13
Battery ..................................................................................................................... 2.13
Pacing (TEC-5531 Series Only)................................................................................ 2.14
Section 3 Disassembly ......................................................................... 3C.1
Before You Begin .................................................................................................................. 3.1
Warnings, Cautions and Notes ................................................................................... 3.1
Required Tools ............................................................................................................ 3.2
Connection Diagram .............................................................................................................3.3
Removing the Lower Casing ................................................................................................. 3.5
Removing the Paddles ............................................................................................... 3.5
Removing the Battery Pack ....................................................................................... 3.5
Removing the Lower Casing ....................................................................................... 3.6
Removing the CPU Board and Mother board ........................................................................ 3.7
Removing the CPU Board ..........................................................................................3.7
Removing the Mother Board ...................................................................................... 3.8
Removing the Front Chassis ................................................................................................ 3.9
Removing the Side Casing ................................................................................................. 3.10
Removing the Recorder Unit .................................................................................... 3.11
Removing the Biphasic HV Unit ......................................................................................... 3.12
Removing the HV Capacitor ............................................................................................... 3.14
Attaching the HV Capacitor ...................................................................................... 3.15
Removing the AC/DC Unit .................................................................................................. 3.16
Removing the Test Load Board........................................................................................... 3.17
Removing the Pacer Board (TEC-5531 Series Only) .......................................................... 3.18
Removing the LCD Unit ...................................................................................................... 3.19
Removing the Key Board ....................................................................................................3.20
Removing the Energy/Mode Select Control Knob..................................................... 3.20
Removing the Speaker ....................................................................................................... 3.21
Removing the Paddle Lock Springs .................................................................................... 3.22
Removing the AC SOURCE Socket ................................................................................... 3.23
Section 4 Maintenance ......................................................................... 4C.1
General .................................................................................................................................4.1
Daily Checks....................................................................................................4.1
Monthly Checks ...............................................................................................4.1
System Maintenance Screen ............................................................................................... 4.3
Calling Up the System Maintenance Screen ..............................................................4.3
About the Menu Items ................................................................................................ 4.4
System Maintenance Screen Flowchart ........................................................... 4.5
Default Settings ............................................................................................... 4.6
Flash Save Procedure ................................................................................................4.7
Configuration Screen .................................................................................................. 4.8
Adjust AD Screen ......................................................................................................4.9
Adjust ECG A/D Screen ................................................................................. 4.10
Adjust HV AD Screen .................................................................................... 4.12
C.2 Service Manual TEC-5500
CONTENTS
Adjust Battery AD Screen .............................................................................. 4.15
Paddle Contact A/D Screen ........................................................................... 4.16
Check Hardware Screen ........................................................................................... 4.17
Check Key Screen ......................................................................................... 4.17
Check LED Screen ........................................................................................ 4.19
Check LCD Screen ........................................................................................ 4.19
Check Recorder Screen ................................................................................. 4.19
Check Time Constant Screen ........................................................................ 4.20
Check Buzzer Screen .................................................................................... 4.21
Check Memory Screen ................................................................................... 4.21
Check Voice Screen ....................................................................................... 4.22
Check ECG Frequency Screen ...................................................................... 4.23
A/D View Screen ...................................................................................................... 4.24
Operation Time Screen ............................................................................................. 4.24
Version Up Screen ................................................................................................... 4.25
Debug Mode Screen .................................................................................................4.25
Check String Screen ...................................................................................... 4.26
Memory Dump Screen ................................................................................... 4.26
Periodic Replacement Schedule ......................................................................................... 4.27
Maintenance Check Sheet ................................................................................................. 4.28
Section 5 Replaceable Parts List......................................................... 5C.1
Replaceable Parts List ......................................................................................................... 5.2
Service Manual TEC-5500 C.3
CONTENTS
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C.4 Service Manual TEC-5500

GENERAL HANDLING PRECAUTIONS

This device is intended for use only by qualified medical personnel. Use only Nihon Kohden approved products with this device. Use of non-approved products or in a non-approved manner may affect the performance specifications of the device. This includes, but is not limited to, batteries, recording paper, pens, extension cables, electrode leads, input boxes and AC power.
Please read these precautions thoroughly before attempting to operate the instrument.
1. To safely and effectively use the instrument, its operation must be fully understood.
2. When installing or storing the instrument, take the following precautions:
(1) Avoid moisture or contact with water, extreme atmospheric pressure, excessive humidity and temperatures, poorly
ventilated areas, and dust, saline or sulphuric air.
(2) Place the instrument on an even, level floor. Avoid vibration and mechanical shock, even during transport.
(3) Avoid placing in an area where chemicals are stored or where there is danger of gas leakage.
(4) The power line source to be applied to the instrument must correspond in frequency and voltage to product
specifications, and have sufficient current capacity.
(5) Choose a room where a proper grounding facility is available.
3. Before Operation
(1) Check that the instrument is in perfect operating order.
(2) Check that the instrument is grounded properly.
(3) Check that all cords are connected properly.
(4) Pay extra attention when the instrument is in combination with other instruments to avoid misdiagnosis or other
problems.
(5) All circuitry used for direct patient connection must be doubly checked.
(6) Check that battery level is acceptable and battery condition is good when using battery-operated models.
4. During Operation
(1) Both the instrument and the patient must receive continual, careful attention.
(2) Turn power off or remove electrodes and/or transducers when necessary to assure the patient’s safety.
(3) Avoid direct contact between the instrument housing and the patient.
5. To Shutdown After Use
(1) Turn power off with all controls returned to their original positions.
(2) Remove the cords gently; do not use force to remove them.
(3) Clean the instrument together with all accessories for their next use.
6. The instrument must receive expert, professional attention for maintenance and repairs. When the instrument is
not functioning properly, it should be clearly marked to avoid operation while it is out of order.
7. The instrument must not be altered or modified in any way.
8. Maintenance and Inspection:
(1) The instrument and parts must undergo regular maintenance inspection at least every 6 months.
(2) If stored for extended periods without being used, make sure prior to operation that the instrument is in perfect
operating condition.
Service Manual TEC-5500 i
(3) Technical information such as parts list, descriptions, calibration instructions or other information is available for
qualified user technical personnel upon request from your Nihon Kohden distributor.
9. When the instrument is used with an electrosurgical instrument, pay careful attention to the application and/or
location of electrodes and/or transducers to avoid possible burn to the patient.
WARRANTY POLICY
Nihon Kohden Corporation (NKC) shall warrant its products against all defects in materials and workmanship for one year
from the date of delivery. However, consumable materials such as recording paper, ink, stylus and battery are excluded from
the warranty.
NKC or its authorized agents will repair or replace any products which prove to be defective during the warranty period,
provided these products are used as prescribed by the operating instructions given in the operator’s and service manuals.
No other party is authorized to make any warranty or assume liability for NKC’s products. NKC will not recognize any other
warranty, either implied or in writing. In addition, service, technical modification or any other product change performed by
someone other than NKC or its authorized agents without prior consent of NKC may be cause for voiding this warranty.
Defective products or parts must be returned to NKC or its authorized agents, along with an explanation of the failure.
Shipping costs must be pre-paid.
This warranty does not apply to products that have been modified, disassembled, reinstalled or repaired without Nihon
Kohden approval or which have been subjected to neglect or accident, damage due to accident, fire, lightning, vandalism,
water or other casualty, improper installation or application, or on which the original identification marks have been
removed.
In the USA and Canada other warranty policies may apply.
CAUTION
United States law restricts this device to sale by or on the order of a physician.
ii Service Manual TEC-5500
EMC RELATED CAUTION
This equipment and/or system complies with IEC 60601-2 International Standard for electromagnetic
compatibility for medical electrical equipment and/or system. However, an electromagnetic
environment that exceeds the limits or levels stipulated in IEC 60601-1-2, can cause harmful
interference to the equipment and/or system or cause the equipment and/or system to fail to perform
its intended function or degrade its intended performance. Therefore, during the operation of the
equipment and/or system, if there is any undesired deviation from its intended operational
performance, you must avoid, identify and resolve the adverse electromagnetic effect before continuing
to use the equipment and/or system.
The following describes some common interference sources and remedial actions:
1. Strong electromagnetic interference from a nearby emitter source such as an authorized radio station
or cellular phone:
Install the equipment and/or system at another location. Keep the emitter source such as cellular
phone away from the equipment and/or system, or turn off the cellular phone.
2. Radio-frequency interference from other equipment through the AC power supply of the equipment
and/or system:
Identify the cause of this interference and if possible remove this interference source. If this is not
possible, use a different power supply.
3. Effect of direct or indirect electrostatic discharge:
Make sure all users and patients in contact with the equipment and/or system are free from direct or
indirect electrostatic energy before using it. A humid room can help lessen this problem.
4. Electromagnetic interference with any radio wave receiver such as radio or television:
If the equipment and/or system interferes with any radio wave receiver, locate the equipment and/or
system as far as possible from the radio wave receiver.
5. Interference of lightning
When lightning occurs near the location where the equipment and/or system is installed, excessive
voltage may be generated in the equipment and/or system. In such a case, disconnect the AC power
cord from the equipment and/or system and operate the equipment and/or system by battery power, or
use an uninterruptible power supply.
6. Use with other equipment
When the equipment and/or system is adjacent to or stacked with other equipment, the equipment and/
or system may affect the other equipment. Before use, check that the equipment and/or system
operates normally with the other equipment.
7. Use of unspecified accessory, transducer and/or cable
When an unspecified accessory, transducer and/or cable is connected to this equipment and/or
system, it may cause increased electromagnetic emission or decreased electromagnetic immunity. The
specified configuration of this equipment and/or system complies with the electromagnetic
requirements with the specified configuration. Only use this equipment and/or system with the
specified configuration.
Service Manual TEC-5500 iii
Caution - continued
8. Use of unspecified configuration
When the equipment and/or system is used with the unspecified system configuration different than
the configuration of EMC testing, it may cause increased electromagnetic emission or decreased
electromagnetic immunity. Only use this equipment and/or system with the specified configuration.
9. Measurement with excessive sensitivity
The equipment and/or system is designed to measure bioelectrical signals with a specified sensitivity.
If the equipment and/or system is used with excessive sensitivity, artifact may appear by
electromagnetic interference and this may cause mis-diagnosis. When unexpected artifact appears,
inspect the surrounding electromagnetic conditions and remove this artifact source.
If the above suggested remedial actions do not solve the problem, consult your Nihon Kohden distributor
or representative for additional suggestions.
For EMC compliance, refer to “Specification - Electromagnetic Compatibility” in the Reference section
The CE mark is a protected conformity mark of the European Community. The products herewith comply with the
requirements of the Medical Device Directive 93/42/EEC.
iv Service Manual TEC-5500
Conventions Used in this Manual and Instrument
Dangers, Warnings, Cautions and Notes
Dangers, Warnings, cautions and notes are used in this manual to alert or signal the reader to specific information.
DANGER
A danger is used to alert the user to a hazardous situation which will cause death or serious injury.
WARNING
A warning alerts the user to the possible injury or death associated with the use or misuse of the
instrument.
CAUTION
A caution alerts the user to possible injury or problems with the instrument associated with its use or
misuse such as instrument malfunction, instrument failure, damage to the instrument, or damage to other
property.
NOTE
A note provides specific information, in the form of recommendations, prerequirements, alternative
methods or supplemental information.
Service Manual TEC-5500 v
Explanations of the Symbols in this Manual and Instrument
The following symbols found in this manual/instrument bear the respective descriptions as given.
On main unit
Symbol Description Symbol Description
AC power operation Input
Charging Dangerous voltage
Charged (Battery charging is finished)
ECG lead Pacing start
ECG sensitivity Pacing stop
Alarm off
Real time/delayed recording
Event recording Complying with IEC 60529 IPX1
Inserting or removing the memory card
IPX1
IPX4
ECG
Attention, consult operator’s manual
Provides ActiBiphasic waveform defibrillation function
Complying with IEC 60529 IPX4
Defibrillation-proof type BF applied part
Defibrillation-proof type CF applied part
Output
vi Service Manual TEC-5500
IPX7
Complying with IEC 60529 IPX7
The CE mark is a protected conformity mark of European Community. The products herewith comply with the requirements of the Medical Device Directive 93/42/EEC.
On LCD
Symbol Description Symbol Description
Battery fully charged Add Z-fold recording paper
More than 2/3 battery charge remains
More than 1/3 battery charge remains
3
1
0
Battery power for one 270 J charging remains
Battery operation not available Alarm off
QRS sync mark
The point of implanted pacemaker pulse output
AC power operation
Real time/delayed recording Event recording
SD card inserted Cannot write to the SD card
Writing to the SD card Can eject SD card
ECG cascaded display Report recording
AED analysis paused SpO2 pulse wave unstable
CPR start VF/VT alarm off
Service Manual TEC-5500 vii
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viii Service Manual TEC-5500

Section 1 General

Introduction ......................................................................................................................... 1.1
Models and Functions ...............................................................................................1.1
General Information on Servicing ........................................................................................ 1.2
Service Policy, Service Parts and Patient Safety Checks...................................................1.4
Service Policy ...........................................................................................................1.4
Service Parts ............................................................................................................ 1.4
Patient Safety Checks .............................................................................................. 1.5
Maintenance Equipments and Tools ..........................................................................1.5
Important Safety Information ..............................................................................................1.6
Specifications ................................................................................................................... 1.21
Panel Description .............................................................................................................. 1.26
Front Panel .............................................................................................................. 1.26
Top Panel (TEC-5531 Series Only) .......................................................................... 1.27
External Paddles ..................................................................................................... 1.28
Left Side Panel ........................................................................................................ 1.28
Rear Panel .............................................................................................................. 1.29
Composition ...................................................................................................................... 1.30
Standard Components ............................................................................................. 1.30
Options.................................................................................................................... 1.32
Board/Unit Location ........................................................................................................... 1.34
Block Diagram ................................................................................................................... 1.35
Service Manual TEC-5500 1C.1
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1C.2 Service Manual TEC-5500

Introduction

Models and Functions
1. GENERAL
This service manual provides useful information to qualified service personnel to
understand, troubleshoot, service, maintain and repair this TEC-5500 series
defibrillator
The information in the operator’s manual is primarily for the user. However, it is
important for service personnel to thoroughly read the operator’s manual and
service manual before starting to troubleshoot, service, maintain or repair this
defibrillator. This is because service personnel needs to understand the operation
of the defibrillator in order to effectively use the information in the service
manual.
Functions TEC-5521 TEC-5531
Defibrillation and synchronized cardioversion
3 lead ECG Standard Standard
AED function Standard Standard
Noninvasive pacing Not available Standard
SpO2 measurement Option Option
CO2 measurement Option Option
Voice prompt Standard Standard
5 lead ECG Option Option
External ECG input Option Option
External ECG output Option Option
External paddles Standard Standard
Internal paddles Option Option
Disposable pads Option Option
Pediatric electrode assy 44 mm
φ
Option Option
SD card slot Standard Standard
Sound recording Standard Standard
Service Manual TEC-5500 1.1
1. GENERAL

General Information on Servicing

Note the following information when servicing the defibrillator.
Safety
• There is the possibility that the outside surface of the defibrillator,
such as the operation keys, could be contaminated by contagious
germs, so disinfect and clean the defibrillator before servicing it.
When servicing the defibrillator, wear rubber gloves to protect yourself
from infection.
• There is the possibility that when the lithium battery is broken, a
solvent inside the lithium battery could flow out or a toxic substance
inside it could come out. If the solvent or toxic substance touches
your skin or gets into your eye or mouth, immediately wash it with a
lot of water and see a physician.
CAUTIONS
Liquid ingress
The defibrillator is not waterproof, so do not install the defibrillator
where water or liquid can get into or fall on the defibrillator. If liquid
accidentally gets into the defibrillator or the defibrillator accidentally
drops into liquid, disassemble the instrument, clean it with clean
water and dry it completely. After reassembling, verify that there is
nothing wrong with the patient safety checks and function/
performance checks. If there is something wrong with the
defibrillator, contact your Nihon Kohden representative for repair.
Environmental Safeguards
Depending on the local laws in your community, it may be illegal to
dispose of the lithium battery in the regular waste collection. Check
with your local officials for proper disposal procedures.
Disinfection and cleaning
To disinfect the outside surface of the defibrillator, wipe it with a non-
abrasive cloth moistened with any of the disinfectants listed below.
Do not use any other disinfectants or ultraviolet rays to disinfect the
defibrillator.
- Chlorohexidine gluconate solution: 0.5%
- Benzethonium chloride solution: 0.2%
- Glutaraldehyde solution: 2.0%
- Benzalkonium chloride: 0.2%
- Hydrochloric alkyl diaminoethylglycine: 0.5%
1.2 Service Manual TEC-5500
1. GENERAL
Caution - continued
Transport
• Use the specified shipment container and packing material to
transport the defibrillator. If necessary, double pack the defibrillator.
Also, put the defibrillator into the shipment container after packing so
that the buffer material does not get into the inside of the defibrillator.
• When transporting a board or unit of the defibrillator, be sure to use a
conductive bag on. Never use an aluminum bag when transporting a
board or unit on which a lithium battery is mounted. Also, never use
a styrene foam or plastic bag which generates static electricity to wrap
the board or unit of the defibrillator.
Handling the defibrillator
• Because the outside surface of the defibrillator is made of resin, the
outside surface of the defibrillator is easily damaged. So when
handling the defibrillator, remove clutter from around the defibrillator
and be careful to not damage the defibrillator or get it dirty.
• Because most of the boards in the defibrillator are multilayer boards
with surface mounted electrical devices (SMD), when removing and
soldering the electrical devices, a special tool is required. To avoid
damaging other electrical components, do not remove and solder
SMD components yourself.
Measuring and Test Equipment
Maintain the accuracy of the measuring and test equipment by
checking and calibrating it according to the check and calibration
procedures.
Service Manual TEC-5500 1.3
1. GENERAL

Service Policy, Service Parts and Patient Safety Checks

Service Policy Our technical service policy for this defibrillator is to replace the faulty unit, board
or part or damaged mechanical part with a new one. Do not perform electrical
device or component level repair of the multilayer board or unit. We do not support
component level repair outside the factory for the following reasons:
• Most of the boards are multilayer boards with surface mounted electrical
devices, so the mounting density of the board is too high.
• A special tool or high degree of repair skill is required to repair the multilayer
boards with surface mounted electrical devices.
Only disassemble the defibrillator or replace a board or unit in an environment
where the defibrillator is protected against static electricity.
As background knowledge for repair, pay special attention to the following:
• You can reduce the repair time by considering the problem before starting repair.
• You can clarify the source of most of the troubles using the information from the
troubleshooting tables. Refer to “Troubleshooting“ of this manual.
Service Parts
Refer to “Replaceable Parts List” of this manual for the service parts for technical
service that we provide.
NOTE
When ordering parts or accessories from your Nihon Kohden
representative, please quote the NK code number and part name
which is listed in this service manual, and the name or model of the
unit in which the required part is located. This will help us to
promptly attend to your needs. Always use parts and accessories
recommended or supplied by Nihon Kohden Corporation to assure
maximum performance from your defibrillator.
1.4 Service Manual TEC-5500
1. GENERAL
Patient Safety Checks
Maintenance Equipments and Tools
Periodic maintenance procedures and diagnostic check procedures are provided in
this manual to ensure that the defibrillator is operating in accordance with its
design and production specifications. To verify that the defibrillator is working in
a safe manner with regard to patient safety, patient safety checks should be
performed on the defibrillator before it is first installed, periodically after
installation, and after any repair is made on the defibrillator.
For patient safety checks, perform the following checks as described in the
IEC60601-1 “Medical electrical equipment - Part 1: General requirements for
safety”:
• Protective earth resistance check
• Earth leakage current check
• Enclosure leakage current check
• Patient leakage current check
• Withstanding voltage check
Test equipment
When repairing or calibrating the defibrillator, the following test equipment is
required.
• Oscilloscope: 2 channels or more for input signal, 50 mV to 5 V input range, 1/
10 attenuating probe and 100 MHz or more frequency response characteristic
must be provided.
• Power supply
• Oscillator: standard type
• Digital voltmeter: standard type (An oscilloscope can be used instead of the
digital voltmeter.)
Service Manual TEC-5500 1.5
1. GENERAL

Important Safety Information

General
• Never use the defibrillator in a flammable atmosphere (i.e. areas with
flammable anesthetics, concentrated oxygen, hyperbaric oxygen) or in
an environment in which an electrical arc could ignite an explosion.
Otherwise, the defibrillator will explode or fire.
• Never use the defibrillator in a high-pressure oxygen medical care
tank. Otherwise, the defibrillator will explode or fire.
• The defibrillator generates high voltage. The defibrillator must only
be operated by trained and qualified medical personnel.
• Radiofrequency or Electromagnetic Field
Do not use any kind of non-essential non-patient care device within a
radius of 1 meter around the defibrillator. The use of non-essential
non-patient care devices that emit radiofrequency or electromagnetic
fields may interfere with the operation of the defibrillator by causing
noise on the ECG waveform or error messages. If a non-essential
non-patient care device is accidentally placed near the defibrillator,
quickly remove it.
• MRI examination
- Do not install this defibrillator in an MRI examination room. The
defibrillator may not operate properly due to high-frequency
magnetic noise from the MRI.
- When performing MRI tests, remove all electrodes and transducers
from the patient which are connected to this defibrillator. Failure to
follow this warning may cause serious electrical burn on the patient
due to local heating caused by dielectric electromotive force. For
details, refer to the instruction manual for the MRI.
• Using with ESU
- When using this defibrillator with an ESU, the ESU return plate and
the electrodes for monitoring must be firmly attached to the patient.
If the return plate is not attached correctly, it may burn the patient’s
skin where the electrodes are attached. Refer to the instruction
manual for the ESU.
- When using an ESU, use this defibrillator only in the MONITOR
mode and use the ECG electrodes for monitoring. Do not monitor
ECG with disposable pads, external paddles or internal paddles.
Otherwise, high frequency energy from the ESU causes abnormal
current to flow in the patient and unexpected discharge. This causes
serious electrical burn, shock, or other injury and damages the
defibrillator.
DANGER
WARNING
1.6 Service Manual TEC-5500
1. GENERAL
WARNING continued
• Surrounding Conditions
Fluids such as Ringer’s saline solution and blood are excellent
electrical conductors; to avoid creating potentially dangerous
electrical paths, keep the defibrillator and the immediate area clean
and dry at all times.
CAUTION
• Install the defibrillator and ESU appropriately and perform
equipotential grounding. Otherwise, noise from the ESU may be
falsely recognized as QRS and ECG monitoring may not be performed
properly.
• Use only Nihon Kohden products and specified parts and accessories.
When other products, parts or accessories are used, the defibrillator
heats up and breaks down, and monitoring stops.
• Do not reuse disposable products.
Installation
WARNING
• Connect only the specified instrument to the defibrillator by following
the specified procedure. Otherwise, electrical leakage current may
harm the patient and operator.
• Connect only the specified instruments to the connector or sockets
marked with by following the specified procedure. Otherwise,
electrical leakage current may harm the patient and operator.
• Only use the provided power cord. Failure to follow this warning may
cause electrical shock to the patient and operator, and may damage
the defibrillator. When the provided power cord cannot be used,
operate the defibrillator on battery power.
• For patient safety, equipotential grounding of all instruments must be
performed. Consult with a qualified biomedical engineer.
• Do not connect several grounding leads directly to the equipotential
terminal because the grounding lead may be disconnected from the
terminal.
CAUTION
• The defibrillator should only be connected to external equipment
which complies with the CISPR 11 Second Edition 1990-09, Group 1
and Class B standard.
• Use only the KD-028A Cart for this defibrillator. If another cart is used,
the cart may tip over or the defibrillator may fall off.
Service Manual TEC-5500 1.7
1. GENERAL
Battery
DANGER
• Keep the battery pack away from fire. Do not heat the battery pack.
Otherwise, the electrolyte comes out and the battery pack explodes.
• Never short-circuit the + and – terminals on the battery pack with a
wire. Never store or carry the battery pack with metal such as
necklace or hair pins. The battery pack short-circuits and a large
current flows, causing leakage of the substance inside the battery and
battery explosion.
• Never disassemble or modify the battery pack. Never damage or
directly solder the sheath tube. The battery pack short-circuits, the
electrolyte comes out and the battery pack explodes.
• Do not subject the battery pack to a strong mechanical shock. The
battery leaks and explodes.
• Do not use a battery which is damaged, such as from falling. There is
a gas discharge valve inside the battery and if this valve is damaged,
the gas cannot be discharged, causing the battery to explode.
• If the battery pack is damaged and the substance inside the battery
(alkaline liquid) contacts the eyes or skin, wash immediately and
thoroughly with water and see your physician. Never rub your eyes,
otherwise you may lose your eyesight.
• The battery pack has + and – polarity. Make sure that the battery is
installed with the correct polarity direction. Otherwise, the substance
inside the battery leaks and the battery pack explodes.
• Do not charge the battery pack with an instrument other than this
defibrillator. With another instrument, abnormal current flows and the
substance inside the battery leaks and the battery explodes.
• Do not connect the battery pack to an AC outlet or lighter socket in a
car. The substance inside the battery leaks and the battery pack
explodes.
WARNING
• Check the battery performance once a month.
• After battery check, immediately charge the battery.
• When you start using a new battery pack, write down the date of
battery first use on the label on the battery pack.
• Replace the battery pack every one year.
• During the battery test, the defibrillator cannot perform defibrillation
or cardioversion with battery power. Use the defibrillator on AC
operation or use another defibrillator. If the battery is deteriorated or
is not charged enough, defibrillation or cardioversion cannot be
performed.
• Do not immerse the battery pack in water or seawater. The battery
heats up and rusts and the substance inside the battery leaks.
• Never use a battery pack which is damaged, discolored or has leakage.
A damaged battery explodes if used.
• Do not leave the battery unused for more than one year. The battery
may leak.
1.8 Service Manual TEC-5500
1. GENERAL
CAUTION
• When inserting or removing the battery, disconnect the power cord
from the defibrillator. Otherwise, the operator may get electrical
shock.
• To keep the battery fully charged, always keep the power cord
connected to the AC outlet even when the defibrillator is not used.
• Do not expose the battery pack to direct sunlight or leave in a high
temperature place. The lifetime of the battery pack may be shortened,
the performance of the battery may be degraded and the substance
inside the battery may leak.
• The battery pack must be inserted by a qualified service personnel.
• Keep the battery pack away from children.
• Before disposing of the battery, check with your local solid waste
officials for details in your area for recycling options or proper
disposal. The battery is recyclable. At the end of its useful life, under
various state and local laws, it may be illegal to dispose of this battery
into the municipal waste stream.
Service Manual TEC-5500 1.9
1. GENERAL
Disposable Pads
WARNING
• Failure to comply with the following warnings may cause serious skin
burn or insufficient energy discharge and pacing current to the heart.
- Do not reuse disposable pads. The pads are disposable.
- If the pad package is broken, dispose of the pads and do not use
them.
- Do not use the pads if they are past the expiration date on the
package.
- Use the disposable pads as soon as possible after removing them
from the package. Do not use a pad which is left for a long period of
time after being removed from the package.
- Do not use the disposable pads if the gel has become dry, or the gel
breaks down and releases water.
- Do not use the disposable pads if the color of the gel changes to
dark brown and dark brown gel is on the protective liner.
• If any pad or connector gets wet, replace it with a new one. If a wet
pad or connector is used, it may cause electrical shock.
• Replace the disposable pads after 1 hour pacing.
CAUTION
• When using the disposable pads for long term ECG monitoring,
replace them every 24 hours. Failure to follow this caution may cause
insufficient pacing current and insufficient energy discharge to the
heart.
• Do not attach a disposable pad over another pad. Failure to follow
this caution may cause serious skin burn.
• Do not put heavy objects on the disposable pads or bend the pads.
Otherwise the pads get damaged and deteriorated, resulting in skin
burn on the patient.
1.10 Service Manual TEC-5500
1. GENERAL
Defibrillation, Cardioversion and AED
General
WARNING
• Before defibrillation and cardioversion, make sure that no one is in
contact with either the patient or any metal part of any equipment or
cables which supports or is connected to the patient. Failure to follow
this warning causes serious electrical shock or injury.
• Before defibrillation and cardioversion, remove all electrodes, probes
and transducers connected to a connector without a “ ” or “
mark from the patient. Otherwise the operator may get electrical
shock and the connected instrument may be damaged.
• Before defibrillation and cardioversion, move all electrodes and
medicine on the patient’s chest to positions where the defibrillator
paddle or disposable pad will not touch. If the defibrillator paddle or
disposable pad directly touches electrodes or medicine, it causes skin
burn on the electrode or medicine attachment site.
• Do not carry or move the defibrillator when the charged energy
remains in the defibrillator. If the defibrillator falls, it discharges
energy and can cause electrical shock.
• For this defibrillator, the CONTACT lamp on the STERNUM paddle
indicates skin-paddle contact impedance. If the yellow or orange lamp
lights, the defibrillator may cause serious electric burn on the
patient’s skin and poor energy discharge to the patient. In case of an
emergency, medical personnel should decide whether to execute
discharge immediately, regardless of the CONTACT lamp display, or
take action to make good contact before discharge.
• Pay careful attention to the energy selection when using the pediatric
electrode plates. Applying high energy with the pediatric electrode
plates can cause serious electrical burn because the electrode plates
are small.
• Use the ECG monitoring electrodes (disposable electrodes) to monitor
the ECG waveforms. Stable ECG cannot be acquired with the PADDLE
lead because it is difficult to hold the paddles stable. ECG acquired
from external paddles, internal paddles or disposable pads is unstable
after discharge because of high polarization voltage.
• Do not perform defibrillation or cardioversion in a wet place. Before
defibrillation or cardioversion, move the patient and defibrillator to a
dry place. Otherwise the operator may get electrical shock.
• Do not discharge near a person or object other than the patient or test
electrode plate or energy checker. It may cause electrical shock to the
person or object.
• Confirm that there is no artifact on the ECG. If there is artifact on the
ECG, signals other than ECG are misrecognized to be QRS and
accidental discharge may occur which is not synchronized with the
patient’s QRS wave.
Service Manual TEC-5500 1.11
1. GENERAL
WARNING continued
• Do not perform synchronized cardioversion with the PADDLE lead
unless it is absolutely necessary. In synchronized cardioversion with
the PADDLE lead, artifact may be misrecognized as QRS and
accidental discharge may occur which is not synchronized with the
patient’s QRS wave.
• Never select “TEST” for the ECG lead. “TEST” is for maintenance and
the waveform displayed on the screen is not the patient’s ECG. If
synchronized cardioversion is performed with the TEST lead,
accidental discharge occurs which is not synchronized with the
patient’s QRS wave and it may cause ventricular fibrillation.
• If you use the ECG signal from the monitor, before cardioversion,
check that the defibrillator discharge occurs within 60 ms of the peak
of the ECG’s R wave with a delivery checker. If this condition is not
met, the cardioversion may be ineffective or may cause ventricular
fibrillation.
• The apex-posterior placement is not suitable for ECG monitoring or
AED analysis.
• The anterior-posterior placement is not suitable for defibrillation,
cardioversion, ECG monitoring or AED analysis. Use this placement
only for pacing.
CAUTION
When performing synchronized cardioversion, confirm that the SYNC
lamp is lit before every discharge. If “Sync mode after CV” is set to
Defib on the System Setup-Configuration screen, the defibrillator
automatically turns to the asynchronous defibrillation mode.
With External Paddles
WARNING
• Apply contact gel only to the electrode plates of the external paddles.
If contact gel gets on any other part of the defibrillator, it may cause
electrical shock to the operator.
• Do not apply contact gel by hand. Failure to follow this warning may
cause serious electrical burn, shock, or other injury.
• Do not grasp the paddle handles with the wet hand or the hand with
contact gel attached. Failure to follow this warning may cause
electrical shock to the operator.
• Apply contact gel to the electrode plates of the external paddles.
Failure to apply contact gel causes serious skin burn.
• Do not touch the electrode plate or edge of the paddle. Failure to
follow this warning may cause serious electrical burn, shock, or other
injury.
1.12 Service Manual TEC-5500
1. GENERAL
WARNING continued
• When charging or discharging, do not touch anything other than the
handles. Failure to follow this warning causes electrical shock to the
operator.
• Before discharging, confirm that the paddles are firmly pressed
against the chest wall. Failure to follow this warning causes serious
skin burn or poor energy discharge to the heart.
• Do not perform open discharge into the air. This may cause electrical
shock to the operator or damage the defibrillator.
• Do not discharge the energy if the paddles are shorted to each other
by contact gel. Failure to follow this warning causes serious electrical
burn and poor energy discharge to the heart.
CAUTION
••
If the patient’s body is wet, thoroughly wipe the moisture off the skin
••
so that the paddles do not short to each other.
••
Do not discharge when the paddles touch each other. This may
••
damage the defibrillator.
With Disposable Pads
WARNING
••
Do not attach pads on the papilla, electrodes or medicine on the
••
patient’s body. Failure to follow this warning causes serious skin
burn.
••
Fit the pad closely to the body surface so that current flows uniformly
••
through the pad. Failure to follow this warning causes serious skin
burn or insufficient energy discharge to the heart.
••
During charging or discharging, do not touch the pads or connectors.
••
Failure to follow this warning causes electrical shock to the operator.
••
Before discharging, confirm that the pads are firmly applied to the
••
chest wall. Failure to follow this warning causes serious skin burn or
poor energy discharge to the heart.
• Do not discharge if the pads overlap each other or if the pads are
shorted to each other by anything conductive such as contact gel.
Failure to follow this warning causes serious electrical burn and poor
energy discharge to the heart.
Service Manual TEC-5500 1.13
1. GENERAL
guard
CAUTION
• When connecting the pad adaptor to the paddle connector, do not
bend or damage the connector pin. Otherwise energy cannot be
discharged to the pads.
• If the patient’s body is wet, thoroughly wipe the moisture off the skin
so that the pads do not short to each other.
With Internal Paddles
WARNING
• Always sterilize the internal paddles before use. Failure to follow this
warning may cause serious infection.
• Pay careful attention to the energy selection when using internal
paddles. Applying high energy to the heart may cause cardiac muscle
necrosis. Low energy is recommended.
• During charging and discharging, grip the internal paddles between
the guard at the top of the handle and the cable. If you grip the handle
between the electrode and the guard, you may get an electrical shock.
• Before discharging, confirm that the paddles are firmly positioned
against the heart. Failure to follow this warning causes serious skin
burn or poor energy discharge to the heart.
• Do not perform open discharge into the air. This may cause electrical
shock to the operator or damage the defibrillator.
CAUTION
• Do not twist the internal paddle holding the electrode part or give
strong impact to the paddle. It damages the electrode part.
• When connecting the internal paddles to the paddle connector, do not
bend or damage the connector pin. Otherwise energy cannot be
discharged to the paddles.
• Do not discharge when the paddles touch each other. This may
damage the defibrillator.
1.14 Service Manual TEC-5500
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