Nieco JF63-BG ELECTRIC Installation Manual

™

BroilVection

™

Model JF63-BG/JF63-2-BG Electric Owner’s Manual

APP RO VA L S:

F O R YO U R S A F E T Y:

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

WA R N I N G :

Improper installation, adjustment, alteration, maintenance can cause property damage, injury, or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

Broiler area must be kept free of combustible materials, and the flow of combustion and ventilation air must not be obstructed. Operating personnel must not perform any maintenance or repair functions. Contact your Nieco Authorized Dealer.

IMPORTANT: RETAIN THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE

Nieco Corporation - Model JF63-BG

TABLE OF CONTENTS

A. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

A.1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

A.2 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

A.3 Service/Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

A.4 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

B. Machine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B.1 Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B.2 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B.3 Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B.4 Hood Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B.5 Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B.6 Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

B.7 Flexible Gas Line Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

B.8 Restraining Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

B.9 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

B.10Pre-Operation Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

C. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

C.1 Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

C.2 Step-by-Step Lighting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . .11

C.3 Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

C.4 Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

D. Assembly/Disassembly and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

E. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

F. Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

G. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Nieco Corporation - Model JF63-BG

A.1 Description

A. GENERAL INFORMATION

he Nieco

T technology, easy cleaning and a simple and intuitive control package to help eliminate broiling problems and provide the operator with even greater control over the broiling environment.

This manual provides the safety, installation and operating procedures for the Nieco Automatic Broiler Model JF63-BG. We recommend that all information contained in this manual be read prior to installing and operating the broiler.

odel JF63-BG automatic broiler features patented BroilVection™

A.2 Warranty Information

Please read the full text of the limited Warranty in this manual.

If the unit arrives damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and ARENOT covered under warranty.

The warranty does not extend to:

• Damages caused in shipment or damage as a result of improper use.

• Installation of electrical service.

• Normal maintenance as outlined in this manual.

• Malfunction resulting from improper maintenance not in accordance with the steps contained in this manual and any applicable training.

• Damage caused by abuse or careless handling outside of the normal operating procedures contained in this manual.

• Damage from moisture into electrical components.

• Damage from tampering with or removal of any safety device.

IMPORTANT!

Keep these instructions for future reference. If the unit changes ownership,

be sure this manual accompanies the equipment.

IMPORTANT

The Nieco Corporation reserves the right to change specifications and product design. Such revi-

sions do not entitle the buyer to corresponding changes, improvements, additions or replacements

for previously purchased equipment.

Nieco Corporation - Model JF63-BG

A.3 Service/Technical Assistance

If you experience any problems with the installation or operation of your broiler, contact your local Authorized Nieco Distributor.

Fill in the information bellow and have it handy when calling your authorized service agency for assistance. The serial number is on the broiler rating plate on the side of the unit.

Purchased from:

Date of Purchase:

Model No.:

Serial No.:

For the name of your local Authorized Nieco Distributor, please call (800) 821-2141.

Use only genuine Nieco replacement parts in your broiler. Use of replacement parts other than those supplied by Authorized Nieco Distributors and Service Agencies will void the warranty and may significantly alter the performance of your broiler. The use of non-Nieco parts is capable of affecting these criteria, and may affect broiler performance, parts longevity and food safety. Your local Authorized Nieco Distributor and Service Agent has been factory trained and has a complete supply of parts for your Nieco Automatic Broiler.

You may contact the factory direct at (707) 284-7100 if you have trouble locating your local Nieco Distributor.

A.4 Important Safety Information

Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment:

WARNING

GENERALWARNING. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.

CAUTION

GENERALCAUTION. Indicates information important to the proper operation of the equipment. Failure to observe may result in damage to the equipment.

ELECTRICALWARNING. Indicates information relating to possible shock hazard. Failure to observe may result in damage to the equipment and/or severe bodily injury or death.

HOTSURFACEWARNING. Indicates information important to the handling of equipment and parts. Failure to observe caution could result in personal injury.

WARNING

Nieco Corporation - Model JF63-BG

A.4 Important Safety Information (Continued.)

In addition to the warnings and cautions in this manual, use the following guidelines for safe operation of your Nieco Automatic Broiler:

• Read and follow all instructions before using this equipment.

• Install or locate broiler only for its intended use as described in this manual.

• Do not operate this equipment if it has a damaged cord or plug, if it is not working properly or if it has been otherwise damaged.

• This equipment should only be serviced by authorized personnel. Contact your local Nieco Distributor for adjustment or repair.

• Use only genuine Nieco replacement parts for your broiler. Failure to do so will void the warranty and may significantly alter the performance of your broiler. The use of non-Nieco parts is capable of affecting these criteria, and may affect broiler performance, parts longevity and food safety.

The following warnings and cautions appear throughout the manual and should be carefully observed:

• Turn the broiler off, close the main gas valve, and disconnect the plug before performing any service, maintenance or cleaning on the broiler.

• Always allow the broiler to fully cool before performing any service, maintenance or cleaning. Failure to wait for the broiler to cool fully may result in personal injury.

• The procedures in this manual may include reference to the use of chemical products. The Nieco Corporation does not endorse the use of any particular cleaning/degreasing agent. Use only those chemicals that are approved for use in your restaurant.

• The broiler should be grounded according to local electrical codes to prevent the possibility of electrical shock. It requires a grounded receptacle with separate electrical lines, protected by fuses or circuit breakers of the proper rating.

• All electrical connections must be in accordance with local electrical codes and any other applicable codes.

• The use of adequate ventilation (as rated in this manual) with this broiler is mandatory. Failure to adequately ventilate this unit and provide safe operating distances (as specified in this manual) is a fire safety hazard. Follow the instructions for emergency broiler shutdown in the event of an emergency.

• No attempt should be made to operate this appliance in the event of a power failure.

WARNINGELECTRICALSHOCKHAZARD. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH:

Electrical ground is required on this appliance.

Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded.

Do not use water on or near the control box for risk of serious injury or death due to electrical shock.

WARNING, HIGHTEMPERATURES WITH HOT SURFACES. FAILURE TO FOLLOW THESE PROCEDURES COULD RESULT IN SERIOUS INJURY:

Do not attempt to clean, disassemble or perform maintenance on this broiler until it is fully cooled as per the instructions contained in this manual.

Nieco Corporation - Model JF63-BG

B. INSTALLATION

B.1 Pre-Installation

ncrate the broiler and inspect for shipping damage. Remove the tape securing the machine parts, and

U install the parts in their proper location. If there are obvious or concealed damages to any part of the

roiler, please contact your freight carrier. The factory warranty does not cover freight damage.

B.2 Mounting

Follow the mounting instructions if this function is not performed by the installer.

B.3 Leveling

The grease drain system is based on a gravity-flow design. Therefore, it is extremely important that the broiler be placed on a level surface.

B.4 Hood Requirements

This appliance must be installed under a ventilation hood of adequate size. Do not obstruct the flow of combustion and ventilation air. An adequate air supply must be available for safe and proper operation.

For installations in the Commonwealth of Massachusetts the following shall apply: Venting shall be in compliance with NFPA Section 10.3.5.2 for the Model JF93.

B.5 Clearance

Keep appliance area free from combustibles. To facilitate disassembly and service of the unit a minimum of 24” (610 mm) should be allowed on the

control panel (feed end) of the broiler.

REQUIRED AND RECOMMENDEDCLEARANCES

Back of broiler

Sides of broiler

Front of broiler (Feed end)

REQUIRED for installation near combustible walls and construction

12” (305 mm)

REQUIRED for installation near non-combustible walls and construction

0” (0 mm)

RECOMMENDED by Nieco for proper disassembly and service

0” (0 mm)

24” (610 mm)

B.6 Electrical Connection

Power requirements are stated on the unit nameplate and must be connected accordingly. This appliance, when installed must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable. Before starting broiler, tighten all electrical connections in control box. An electrical wiring diagram can be found inside the control box.

Note: Disconnect power before servicing.

B.7 Pre-Operation Check

Be sure that all parts are installed in the proper location:

 Ventilation is turned on  Broiler is plugged in

Nieco Corporation - Model JF63-BG

C. OPERATION

C.1 Controls and Indicators

On the front of the broiler:

1.Belt Speed Control - Used to set the broil time for the meat belt NOTE: The JF63-2 is equipped with two (2) speed controls).

2.Main On/Off Switch - Turns the broiler on and off.

3.Power Indicator Light - Glows green when the power to the broiler is on.

On the side of the broiler:

4.Load Stabilizer Control - Controls the energy input to the broiler when it is under load.

5. Bun Platen Temperature Control - Used to control the

temperature of the bun platen.

6.Belt Reverse Button - Push and hold to reverse the direction of the belt to help clear a belt jam. NOTE: The JF63-2-BG is equipped with (2) two buttons.

Nieco Corporation - Model JF63-BG

C. OPERATION

C.1 Controls and Indicators

6. Multi Product Control (P/N 15161-B) - Used to broil a

ariety of products that may require different settings (If

v equipped)

MULTI-PRODUCT CONTROL (If equipped)

1. LED DISPLAY - Shows current product selection

and cook time.

2. PRODUCT SELECTION BUTTONS - Press to

select different presets for different products.

(1)

3. ADJUSTMENT BUTTONS - Use to adjust product

cook times, element settings and product names.

4. SELECTION INDICATOR LIGHT - Lights up to

show which button is selected.

(2)

Nieco Corporation - Model JF63-BG

C.2 Lighting Procedures

PRE-LIGHTING PREPARATION

1. Broiler is

centered under hood and

lugged in

2. Turn ventilation

NORMALIGNITION

1. Turn the MAINPOWER SWITCH on.

system on

WARNING

THE VENTILATION SYSTEM MUST

E ON AT ALL TIMES DURING

B BROILER OPERATION. OPERAT-

NG BROILER WITHOUT PROPER

I VENTILATION IS A SEVERE FIRE HAZARD.

2.2. Check the elements to verify they are on and glowing.

C.3 Shutdown Procedures

SHUTDOWN

1. Allow the broiler to run free of any product for 10 minutes. This will burn the chain clean.

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

2. Turn off the

Main Power Switch.

CAUTION

3. Wait for 30 minutes for the broiler to cool.

CAUTION

FOR YOUR SAFETY: In the event of a prolonged power failure, no attempt should be made to operate this appliance.

Nieco Corporation - Model JF63-BG

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