NEXCOM nROK 5300 User Manual

NEXCOM International Co., Ltd.

Mobile Computing Solutions

Fanless Railway Computer nROK 5X00 Series

User Manual

NEXCOM International Co., Ltd.

Published April 2015

www.nexcom.com

Contents

Preface

Copyright .................................................................................................... iv

Disclaimer .................................................................................................... iv

Acknowledgements ...................................................................................... iv

Regulatory Compliance Statements .............................................................. iv

Declaration of Conformity ............................................................................. iv

RoHS Compliance .......................................................................................... v

Warranty and RMA ....................................................................................... vi

Safety Information .......................................................................................vii

Installation Recommendations .......................................................................vii

Safety Precautions ........................................................................................viii

Technical Support and Assistance .................................................................. ix

Conventions Used in this Manual .................................................................. ix

Global Service Contact Information ................................................................ x

Package Contents .........................................................................................xii

Ordering Information ...................................................................................xiii

Chapter 1: Product Introduction

Overview .......................................................................................................1

Key Features ................................................................................................1

Hardware Specifications .................................................................................3

Getting to Know nROK 5X00 ......................................................................... 5

Front Panel ..................................................................................................5

Rear Panel ...................................................................................................9

Chapter 2: Jumpers and Connectors

Before You Begin ........................................................................................11

Precautions .................................................................................................11

Jumper ........................................................................................................12

Locations of the Jumpers and Connectors .................................................... 13

Jumper Settings ...........................................................................................15

Voltage Setup Selection (SW3) ...................................................................15

Start-up Mode / Pre-Heater Control (SW2) .................................................15

PCI-104 VI/O Voltage Setting (JP4) .............................................................15

CMOS Input Voltage Select (SW1, JP5).......................................................15

Connectors .................................................................................................. 16

High speed board-to-board connector: COM Express Row A and Row B ....16

High speed board-to-board connector: COM Express Row C and Row D ....19

PCIe x16 (CN12) ........................................................................................22

PCI-104 Connector (CN7) ..........................................................................24

Main board LED Indicator Connector (CN6, CN24) .....................................25

RS422/485 Connector (CN19) ..................................................................25

RS232 Connector (CN22, CN23) ...............................................................26

RS232 Connector (CN21) .........................................................................26

GPIO Connector (CN20) ...........................................................................27

LAN Connector (a. J11, J14 / b. J12, J15 / c. J7, J8) ...................................27

LAN Connector (CN17) .............................................................................28

VGA Connector (CN29) ............................................................................28

HDMI Connector 1 (CN27) .......................................................................29

HDMI Connector 2 (CN28) .......................................................................29

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nROK 5X00 Series User Manual

Contents

GAL Programmer Pin Header (JP1) ........................................................... 30

MCU Programmer Pin Header (JP2) ........................................................... 30

MCU COM Port (JP3) ................................................................................ 31

Serial-ATA Power Input (CN9, CN11, CN14, CN16) ................................... 31

Serial-ATA 2.0 (CN13, CN15) .................................................................... 32

Serial-ATA 3.0 (CN8, CN10) ...................................................................... 32

USB connector (J13, J16) ......................................................................... 33

Pre-Heater Sensor Connector (J6) .............................................................. 33

USB Connectors (CN25) ............................................................................ 34

Mini-PCIe (WLAN1) (CN4) ......................................................................... 35

Mini-PCIe (WLAN2) (CN5) ......................................................................... 36

Mini-PCIe (WWAN) (CN3) ......................................................................... 37

Antenna Switch Connector (J2)................................................................. 38

SIM CARD Connector For WLAN (CN1, CN2) ............................................ 38

Power Input (CN18) .................................................................................. 39

Pre-heater Power Connector (J3) ............................................................... 39

Line-in, Mic-in, Speaker (CN26)................................................................. 40

Power On & SSD or HD Active LED............................................................ 40

WLAN & WWAN & LAN Active LED ........................................................... 41

PSE LAN Active LED ................................................................................. 41

GPS Connector (J1) ................................................................................... 42

Port 80 Connector (J10) ............................................................................ 42

Bluetooth Connector (J4) .......................................................................... 43

RTC Battery Connector (J5) ....................................................................... 43

Chapter 3: System Setup

Removing the Chassis Cover ........................................................................44

Installing the Wi-Fi and GPRS/UMTS/HSDPA Modules ...................................46

Installing SSD Drive ......................................................................................47

Installing PCI-e Expansion Card ....................................................................48

iii

nROK 5X00 Series User Manual

Preface

Copyright

This publication, including all photographs, illustrations and software, is protected under international copyright laws, with all rights reserved. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written consent from NEXCOM International Co., Ltd.

Disclaimer

The information in this document is subject to change without prior notice and does not represent commitment from NEXCOM International Co., Ltd. However, users may update their knowledge of any product in use by constantly checking its manual posted on our website: http://www.nexcom. com. NEXCOM shall not be liable for direct, indirect, special, incidental, or consequential damages arising out of the use of any product, nor for any infringements upon the rights of third parties, which may result from such use. Any implied warranties of merchantability or fitness for any particular purpose is also disclaimed.

Acknowledgements

nROK 5X00 series is a trademark of NEXCOM International Co., Ltd. All other product names mentioned herein are registered trademarks of their respective owners.

Regulatory Compliance Statements

This section provides the FCC compliance statement for Class A devices and describes how to keep the system CE compliant.

Declaration of Conformity

FCC

This equipment has been tested and verified to comply with the limits for a Class A digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area (domestic environment) is likely to cause harmful interference, in which case the user will be required to correct the interference (take adequate measures) at their own expense.

CE

The product(s) described in this manual complies with all applicable European Union (CE) directives if it has a CE marking. For computer systems to remain CE compliant, only CE-compliant parts may be used. Maintaining CE compliance also requires proper cable and cabling techniques.

iv

Preface

RoHS Compliance

NEXCOM RoHS Environmental Policy and Status Update

NEXCOM is a global citizen for building the digital infrastructure. We are committed to providing green products and services, which are compliant with European Union RoHS (Restriction on Use of Hazardous Substance in Electronic Equipment) directive 2011/65/ EU, to be your trusted green partner and to protect our environment.

RoHS restricts the use of Lead (Pb) < 0.1% or 1,000ppm, Mercury (Hg) < 0.1% or 1,000ppm, Cadmium (Cd) < 0.01% or 100ppm, Hexavalent Chromium (Cr6+) < 0.1% or 1,000ppm, Polybrominated biphenyls (PBB) <

0.1% or 1,000ppm, and Polybrominated diphenyl Ethers (PBDE) < 0.1% or 1,000ppm.

In order to meet the RoHS compliant directives, NEXCOM has established an engineering and manufacturing task force in to implement the introduction of green products. The task force will ensure that we follow the standard NEXCOM development procedure and that all the new RoHS components and new manufacturing processes maintain the highest industry quality levels for which NEXCOM are renowned.

How to recognize NEXCOM RoHS Products?

For existing products where there are non-RoHS and RoHS versions, the suffix “(LF)” will be added to the compliant product name.

All new product models launched after January 2013 will be RoHS compliant. They will use the usual NEXCOM naming convention.

The model selection criteria will be based on market demand. Vendors and suppliers will ensure that all designed components will be RoHS compliant.

v

Preface

Warranty and RMA

NEXCOM Warranty Period

NEXCOM manufactures products that are new or equivalent to new in accordance with industry standard. NEXCOM warrants that products will be free from defect in material and workmanship for 2 years, beginning on the date of invoice by NEXCOM. HCP series products (Blade Server) which are manufactured by NEXCOM are covered by a three year warranty period.

NEXCOM Return Merchandise Authorization (RMA)

? Customers shall enclose the “NEXCOM RMA Service Form” with the

returned packages.

? Customers must collect all the information about the problems

encountered and note anything abnormal or, print out any on-screen messages, and describe the problems on the “NEXCOM RMA Service Form” for the RMA number apply process.

? Customers can send back the faulty products with or without accessories

(manuals, cable, etc.) and any components from the card, such as CPU and RAM. If the components were suspected as part of the problems, please note clearly which components are included. Otherwise, NEXCOM is not responsible for the devices/parts.

? Customers are responsible for the safe packaging of defective products,

making sure it is durable enough to be resistant against further damage and deterioration during transportation. In case of damages occurred during transportation, the repair is treated as “Out of Warranty.”

? Any products returned by NEXCOM to other locations besides the

customers’ site will bear an extra charge and will be billed to the customer.

Repair Service Charges for Out-of-Warranty Products

NEXCOM will charge for out-of-warranty products in two categories, one is basic diagnostic fee and another is component (product) fee.

System Level

? Component fee: NEXCOM will only charge for main components such as

SMD chip, BGA chip, etc. Passive components will be repaired for free, ex: resistor, capacitor.

? Items will be replaced with NEXCOM products if the original one cannot

be repaired. Ex: motherboard, power supply, etc.

rd

? Replace with 3

? If RMA goods can not be repaired, NEXCOM will return it to the customer

without any charge.

party products if needed.

vi

Preface

Board Level

? Component fee: NEXCOM will only charge for main components, such

as SMD chip, BGA chip, etc. Passive components will be repaired for free, ex: resistors, capacitors.

If RMA goods can not be repaired, NEXCOM will return it to the customer without any charge.

Warnings

Read and adhere to all warnings, cautions, and notices in this guide and the documentation supplied with the chassis, power supply, and accessory modules. If the instructions for the chassis and power supply are inconsistent with these instructions or the instructions for accessory modules, contact the supplier to find out how you can ensure that your computer meets safety and regulatory requirements.

Cautions

Electrostatic discharge (ESD) can damage system components. Do the described procedures only at an ESD workstation. If no such station is available, you can provide some ESD protection by wearing an antistatic wrist strap and attaching it to a metal part of the computer chassis.

Safety Information

Before installing and using the device, note the following precautions:

? Read all instructions carefully. ? Do not place the unit on an unstable surface, cart, or stand. ? Follow all warnings and cautions in this manual.

▪ When replacing parts, ensure that your service technician uses parts

specified by the manufacturer.

▪ Avoid using the system near water, in direct sunlight, or near a heating

device.

▪ The load of the system unit does not solely rely for support from the

rackmounts located on the sides. Firm support from the bottom is highly necessary in order to provide balance stability.

The computer is provided with a battery-powered real-time clock circuit. There is a danger of explosion if battery is incorrectly replaced. Replace

only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.

Installation Recommendations

Ensure you have a stable, clean working environment. Dust and dirt can get into components and cause a malfunction. Use containers to keep small components separated.

Adequate lighting and proper tools can prevent you from accidentally damaging the internal components. Most of the procedures that follow require only a few simple tools, including the following:

• A Philips screwdriver

• A flat-tipped screwdriver

• A grounding strap

• An anti-static pad

Using your fingers can disconnect most of the connections. It is recommended that you do not use needlenose pliers to disconnect connections as these can damage the soft metal or plastic parts of the connectors.

vii

Preface

Safety Precautions

1. Read these safety instructions carefully.

2. Keep this User Manual for later reference.

3. Disconnect this equipment from any AC outlet before cleaning. Use a

damp cloth. Do not use liquid or spray detergents for cleaning.

4. For plug-in equipment, the power outlet socket must be located near

the equipment and must be easily accessible.

5. Keep this equipment away from humidity.

6. Put this equipment on a stable surface during installation. Dropping it

or letting it fall may cause damage.

7. Do not leave this equipment in either an unconditioned environment

or in a above 40 equipment.

8. The openings on the enclosure are for air convection to protect the

equipment from overheating. DO NOT COVER THE OPENINGS.

9. Make sure the voltage of the power source is correct before

connecting the equipment to the power outlet.

10. Place the power cord in a way so that people will not step on it. Do

not place anything on top of the power cord. Use a power cord that has been approved for use with the product and that it matches the voltage and current marked on the product’s electrical range label. The voltage and current rating of the cord must be greater than the voltage and current rating marked on the product.

o

C storage temperature as this may damage the

12. If the equipment is not used for a long time, disconnect it from the power source to avoid damage by transient overvoltage.

13. Never pour any liquid into an opening. This may cause fire or electrical shock.

14. Never open the equipment. For safety reasons, the equipment should be opened only by qualified service personnel.

15. If one of the following situations arises, get the equipment checked by service personnel:

a. The power cord or plug is damaged.

b. Liquid has penetrated into the equipment.

c. The equipment has been exposed to moisture.

d. The equipment does not work well, or you cannot get it to work according to the user’s manual.

e. The equipment has been dropped and damaged.

f. The equipment has obvious signs of breakage.

16. Do not place heavy objects on the equipment.

17. The unit uses a three-wire ground cable which is equipped with a third pin to ground the unit and prevent electric shock. Do not defeat the purpose of this pin. If your outlet does not support this kind of plug, contact your electrician to replace your obsolete outlet.

18. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER. DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.

11. All cautions and warnings on the equipment should be noted.

19. The computer is provided with CD drives that comply with the appropriate safety standards including IEC 60825.

viii

Preface

CAUTION!

Technical Support and Assistance

1. For the most updated information of NEXCOM products, visit NEXCOM’s website at www.nexcom.com.

2. For technical issues that require contacting our technical support team or sales representative, please have the following information ready before calling:

– Product name and serial number – Detailed information of the peripheral devices – Detailed information of the installed software (operating system,

version, application software, etc.) – A complete description of the problem – The exact wordings of the error messages

Warning!

1. Handling the unit: carry the unit with both hands and handle it with care.

2. Maintenance: to keep the unit clean, use only approved cleaning products or clean with a dry cloth.

3. CompactFlash: Turn off the unit’s power before inserting or removing a CompactFlash storage card.

Conventions Used in this Manual

Warning: Information about certain situations, which if not observed, can cause personal injury. This will prevent injury to yourself when performing a task.

Caution: Information to avoid damaging components or losing

CAUTION!CAUTION!

data.

Note: Provides additional information to complete a task easily.

Battery - Safety Measures

Caution

• Risk of explosion if battery is replaced by an incorrect type.

• Dispose of used batteries according to the instructions.

Safety Warning

This equipment is intended for installation in a Restricted Access Location only.

Resetting the Date and Time

Note: Remember to reset the date and time upon receiving the product. You can set them in the AMI BIOS. Refer to chapter 4 for more information.

ix

Preface

Global Service Contact Information

Headquarters

NEXCOM International Co., Ltd.

15F, No. 920, Chung-Cheng Rd., ZhongHe District, New Taipei City, 23586, Taiwan, R.O.C. Tel: +886-2-8226-7786 Fax: +886-2-8226-7782 www.nexcom.com

America

USA NEXCOM USA

2883 Bayview Drive, Fremont CA 94538, USA Tel: +1-510-656-2248 Fax: +1-510-656-2158 Email: sales@nexcom.com www.nexcom.com

Asia

Taiwan NEXCOM Intelligent Systems

Taipei Office

13F, No.920, Chung-Cheng Rd., ZhongHe District, New Taipei City, 23586, Taiwan, R.O.C. Tel: +886-2-8226-7796 Fax: +886-2-8226-7792 Email: sales@nexcom.com.tw

www.nexcom.com.tw

NEXCOM Intelligent Systems Taichung Office

16F, No.250, Sec. 2, Chongde Rd., Beitun Dist., Taichung City 406, R.O.C. Tel: +886-4-2249-1179 Fax: +886-4-2249-1172 Email: sales@nexcom.com.tw www.nexcom.com.tw

Japan NEXCOM Japan

9F, Tamachi Hara Bldg., 4-11-5, Shiba Minato-ku, Tokyo, 108-0014, Japan Tel: +81-3-5419-7830 Fax: +81-3-5419-7832 Email: sales@nexcom-jp.com www.nexcom-jp.com

China

NEXCOM China

1F & 2F, Block A, No. 16 Yonyou Software Park, No. 68 Beiqing Road, Haidian District, Beijing, 100094, China Tel: +86-010-5704-2680 Fax: +86-010-5704-2681 Email: sales@nexcom.cn www.nexcom.cn

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Preface

Chengdu Office

9F, Shuxiangxie, Xuefu Garden, No.12 Section 1, South Yihuan Rd., Chengdu, 610061, China Tel: +86-28-8523-0186 Fax: +86-28-8523-0186 Email: sales@nexcom.cn www.nexcom.cn

Shanghai Office

Room 603/604, Huiyinmingzun Plaza Bldg., 1, No.609, Yunlin East Rd., Shanghai, 200333, China Tel: +86-21-5278-5868 Fax: +86-21-3251-6358 Email: sales@nexcom.cn www.nexcom.cn

Shenzhen Office

Room1707, North Block, Pines Bldg., No.7 Tairan Rd., Futian Area, Shenzhen, 518040, China Tel: +86-755-8332-7203 Fax: +86-755-8332-7213 Email: sales@nexcom.cn www.nexcom.cn

Wuhan Office

1-C1804/1805, Mingze Liwan, No. 519 South Luoshi Rd., Hongshan District, Wuhan, 430070, China Tel: +86-27-8722-7400 Fax: +86-27-8722-7400 Email: sales@nexcom.cn www.nexcom.cn

Europe

United Kingdom NEXCOM EUROPE

10 Vincent Avenue, Crownhill Business Centre, Milton Keynes, Buckinghamshire MK8 0AB, United Kingdom Tel: +44-1908-267121 Fax: +44-1908-262042 Email: sales.uk@nexcom.eu www.nexcom.eu

Italy NEXCOM ITALIA S.r.l

Via Lanino 42, 21047 Saronno (VA), Italia Tel: +39 02 9628 0333 Fax: +39 02 9625570 Email: nexcomitalia@nexcom.eu www.nexcomitalia.it

xi

Preface

Package Contents

Before continuing, verify that the package that you received is complete. Your package should have all the items listed in the following table.

Item P/N Name Specification Qty

1 50311F0110X00 Flathead Screw Long F3x5 NI NYLOK 16

2 602DCD0733X00 nROK 5500/5300 Series DVD Driver VER:1.0 JCL 1

3 603LAN0004X00 LAN Connector for nROK5500/5300 WATERPROOF 8P 11

4 603POW0007X00 Power Connector for nROK5500/5300 WATERPROOF 7P

1

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Preface

Ordering Information

The following provides ordering information.

• nROK 5500-FC8 (P/N:10A00550000X0)

• nROK 5300-AC8 (P/N:10A00530000X0)

The following combinations are also available, please contact NEXCOM Global Service for further information

• nROK 5500-AC8 (P/N:TBD)

• nROK 5500-AC (P/N:TBD)

• nROK 5500-FC (P/N:TBD)

• nROK 5300-FC8 (P/N:TBD)

• nROK 5300-FC (P/N:TBD)

• nROK 5300-AC (P/N:TBD)

®

- Intel

Core™ i7 3517UE fanless rackmount railway computer with

8-channel PoE and 110VDC isolation power input

®

- Intel

Core™ i5 3610ME fanless rackmount railway computer with

8-channel PoE and 24VDC isolation power input

®

- Intel

Core™ i7 3517UE fanless rackmount railway computer with

8-channel PoE and 24VDC isolation power input

®

- Intel

Core™ i7 3517UE fanless rackmount railway computer and

24VDC isolation power input

®

- Intel

Core™ i7 3517UE fanless rackmount railway computer and

110VDC isolation power input

®

- Intel

Core™ i5 3610ME fanless rackmount railway computer with

8-channel PoE and 110VDC isolation power input

®

- Intel

Core™ i5 3610ME fanless rackmount railway computer and

110VDC isolation power input

®

- Intel

Core™ i5 3610ME fanless rackmount railway computer and

24VDC isolation power input

• Optional Accessories

Part Number Description

10VK0006013X0

10VK0WWAN01X0

10VK0006017X0

B000000126X00

603LAN0001X00

603POW0001X00

603LAN0004X00

603POW0007X00

60233SAM03X00

60233SAM16X00

60233SAM17X00

60233SAM05X00

WLAN Kits QCOM Q802XKN5F, w/ Antenna & Cable

WWAN Kits CINTERION: CM8000 (PHS8-P), w/ Antenna & Cable

GPS Kits DGM-U2525T, U-BLOX 6, w/ Cable, Antenna & Bracket

PCIe Expansion Kit One PCI x 8 expansion kit

External LAN Cable Waterproof 8P to RJ45, L=300mm LAN Cable for nROK 5500-F ST:MD-5101249

External Power Cable Waterproof 7P to Wire, L=300mm Power Cable for nROK 5500 ST:MD-5101247

External M12 Connector M12 connector only (for USB or LAN), 8-pin Waterproof

External Power Connector Circle Type Connector Only (for Power), 7-pin Waterproof

Antenna (Internal) Antenna GSM EDI:201012010221-RS

Antenna (WLAN) WLAN 2.4G, SANAV:41EN01-11B0105-000N

Antenna (WWAN) GSM/ UMTS/ HSDPA

Antenna (GPS) ARKNAV: A-130 GPS Antenna 5M SMA180P

xiii

Chapter 1: Product Introduction

Overview

Key Features

• High performance processor with Intel

• Fanless and rugged design

• Support ignition signal for delay-time control

• Support software base RAID 0/ 1/ 5/ 10

• Isolation RS-232 / 422/ 485 / GPIO

®

Core™ i7 3517UE/ i5 3610ME

• Four Removable 2.5” SSD tray

• DC power input with isolated protection

• Support 8 channels POE with IEEE802.3af for optional

• Support one PCI express by 8 expansion slot for optional

• Certified by EN50155 with TX grade temperature standard (SSD only)

1

Chapter 1: Product Introduction

nROK 5X00 series is targeted for the rolling stock market with special design scheme to meet the criteria of installation in the vehicle on the rolling stock.

They pass numerous environmental tests and are compliant EN50155 standard. Rapid transit system, metropolitan rail, commuter rail, high speed rail, tram, and train will make the best use of nROK.

nROK 5X00 series also offer the powerful computing platform with rack mount form factor to install in the cabinet. It is packed with the eight PoE LAN ports and multiple storage bays with SATA interface and RAID capability for large media program. I/O connections are securely fixed with locks, averting system breakdown caused by loose ends. Wireless communication design is reserved to supports GPS function and WiFi and WWAN connection.

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Chapter 1: Product Introduction

Hardware Specifications

CPU

®

• Intel

Core™ i7 3517UE 1.7GHz

®

Core™ i5 3610ME 2.7GHz

Main Chipset

®

• Intel

QM77 chipsets

Memory

• 2GB DDR3 1333MHz SODIMM with ECC (up to 16GB)

Expansion

• 2x Mini-PCIe socket (PCIe + USB) for WLAN option

• 1x Mini-PCIe socket (USB) for 3.5G module option

• 1x GPS or GPS with dead reckoning option

I/O Interfaces - Front

• 7x LED for power, storage, WWAN, WLAN, GPS, LAN1 and LAN2

• Power on/ off switch

• 2x 10/ 100/ 1000 Ethernet with M12 connector and support iAMT8.0

• 8x 10/100/1000 PoE LAN (PoE optional) with M12 connector and support

IEEE802.3af

• 2x USB 3.0 type A connector

• 1x USB 2.0 with M12 connector

• 1x DB15 VGA connector

• 2x HDMI connector

• 2x DB9 RS-232 connector

• 1x DB9 RS-422/ 485 connector

• 1x DB9 female connector for GPI / GPO connector

Digital Input (source type: 0~30V) Digital Output (sink type: 20mA max)

• 1x Line-in, 1x Line-out, 1x Mic-in

I/O Interfaces - Rear

• Power DC input

• 5x Antenna holes for WWAN/ WLAN/ GPS/ BT

Expandable Storage

• 4x 2.5” SATA SSD removable tray

Power Management

• Selectable boot-up & shut-down voltage for low power protection by software

• Configurable, 8-level on/off delay time by software

• Status of ignition and low voltage status can be detected by software

System Management

• Watchdog timeout can be programmable by Software from 1 second to 255 seconds

• Tolerance 15% under room temperature 25°C

Operating System

• Windows 7 professional for embedded, Windows XP professional for embedded

• WES 7P, WES 2009, Linux (kernel 2.6.X ) whether it support RAID function

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Chapter 1: Product Introduction

System Dimensions

• 482.6mm (W) x 400mm (D) x 88mm (H) (19” x 15.75” x 3.46”)

Construction

• Sheet metal with heat sink

Environment

• Operating temperatures Ambient with air: -40°C to 70°C (EN50155 Class TX)

• Storage temperatures: -40°C to 80°C

• Damp heat test: 55°C, 95% RH (non-operating, EN 50155)

• Relative humidity: 0% to 90% (non-condensing)

• Vibration (random):

Compliance with EN61373 Category 1 Class B

• Shock: Compliance with EN61373 Category 1 Class B

Standards/ Certifications

• CE

• FCC Class A

• Compliance with EN50155

4

Chapter 1: Product Introduction

Getting to Know nROK 5X00

Front Panel

PWR switch LAN VGA

LEDs

USB3.0

PoE LAN

RS232USB2.0

HDMI GPIO

RS485/422

Line-in

Mic

Line-out

LAN 1-2 / PoE LAN 1-8 Connectors

Connector pin definition

Pin Definition Pin Definition

1 LAN1_MDI_1N 2 LAN1_MDI_1P

3 LAN1_MDI_2N 4 LAN1_MDI_3P

5 LAN1_MDI_3N 6 LAN1_MDI_2P

7 LAN1_MDI_4N 8 LAN1_MDI_4P

Removable SSD Tray

5

Chapter 1: Product Introduction

USB 2.0 Connector

RS232 and RS485/422 Connectors

1 5

6 9

Connector pin definition Connector pin definition

Pin Definition Pin Definition

1 USB_D- 2 USB_D+

3 USB_VCC 4 USB_GND

5 USB_D- 6 USB_D+

7 USB_VCC 8 USB_GND

RS232

Pin Definition Pin Definition

1 DCD1 2 RXD1

3 TXD1 4 DTR1

5 GND 6 DSR1

7 RTS1 8 CTS1

9 RI1 10 NC

RS485

Pin Definition Pin Definition

1 RS422_RX+ / RS485_+ 2 RS422_RX- / RS485_-

3 RS422_TX+ 4 RS422_TX-

5 GND 6 NC

7 NC 8 NC

9 NC 10 NC

6

Chapter 1: Product Introduction

1

5

GPIO Connector

VGA

1 5

6 9

1115

Connector pin definition Connector pin definition

Pin Definition Pin Definition

1 INPUT_1 PORT 2 INPUT_2 PORT

3 INPUT_3 PORT 4 INPUT_4 PORT

5 GND 6 OUTPUT_1 PORT

7 OUTPUT_2 PORT / 8 OUTPUT_3 PORT

9 OUTPUT_4 PORT 10 NC

Pin Definition Pin Definition

1 RED 2 GREEN

3 BLUE 4 Gnd

5 Gnd 6 Gnd

7 Gnd 8 Gnd

9 VCC 10 Gnd

11 Gnd 12 DDCDAT

13 Hsync 14 Vsync

15 DDCCLK 16 OPEN

7

Chapter 1: Product Introduction

HDMI

19

18

1

2

USB 3.0

18

10

9

1

14

5

Connector pin definition Connector pin definition

Pin Definition Pin Definition

1 HDMI1_DATA2-P 2 GND

3 HDMI1_DATA2-N 4 HDMI1_DATA1-P

5 GND 6 HDMI1_DATA1-N

7 HDMI1_DATA0-P 8 GND

9 HDMI1_DATA0-N 10 HDMI1_CLK-P

11 GND 12 HDMI1_CLK-N

13 NC 14 NC

15 HDMI1_DDC_SCL 16 HDMI1_DDC_SDA

17 GND 18 VCC5

Pin Definition Pin Definition

1 VCC 2 USB0-

3 USB0+ 4 GND

5 USB3_RX0- 6 USB3_RX0+

7 GND 8 USB3_TX0-

9 USB3_TX0+ 10 VCC

11 USB1- 12 USB1+

13 GND 14 USB3_RX1-

15 USB3_RX1+ 16 GND

17 USB3_TX1- 18 USB3_TX1+

19 HDMI1_HPD_R

13

4

8

Chapter 1: Product Introduction

Getting to Know nROK 5X00

Rear Panel

DC Input

24V/110V

GPS

WWAN/

WWAN BTWLAN

WLAN

GPS/WWAN/WLAN/BT Module Antenna Mounting Hole

The antenna mounting holes are used to mount and connect antennas to the GPS/WWAN/WLAN/BT module.

DC Input 24V/110V (Circle Type Connector)

Pin Definition Pin Definition

1 VCC 2 VCC

3 V- 4 V-

5 Ignition V- 6 Ground

7 Ignition 8

9

Chapter 1: Product Introduction

Mechanical Dimensions

482.60

88.00

10

400.00

Chapter 2: Jumpers and Connectors

This chapter describes how to set the jumpers on the motherboard. Note that the following procedures are generic for all nROK 5X00 series.

Before You Begin

▪ Ensure you have a stable, clean working environment. Dust and dirt can

get into components and cause a malfunction. Use containers to keep small components separated.

▪ Adequate lighting and proper tools can prevent you from accidentally

damaging the internal components. Most of the procedures that follow require only a few simple tools, including the following:

• A Philips screwdriver

• A flat-tipped screwdriver

• A set of jewelers Screwdrivers

• A grounding strap

• An anti-static pad

▪ Using your fingers can disconnect most of the connections. It is

recommended that you do not use needle-nosed pliers to disconnect connections as these can damage the soft metal or plastic parts of the connectors.

▪ Before working on internal components, make sure that the power is off.

Ground yourself before touching any internal components, by touching a metal object. Static electricity can damage many of the electronic components. Humid environment tend to have less static electricity than

dry environments. A grounding strap is warranted whenever danger of static electricity exists.

Precautions

Computer components and electronic circuit boards can be damaged by discharges of static electricity. Working on the computers that are still connected to a power supply can be extremely dangerous.

Follow the guidelines below to avoid damage to your computer or yourself:

▪ Always disconnect the unit from the power outlet whenever you are

working inside the case.

▪ If possible, wear a grounded wrist strap when you are working inside the

computer case. Alternatively, discharge any static electricity by touching the bare metal chassis of the unit case, or the bare metal body of any other grounded appliance.

▪ Hold electronic circuit boards by the edges only. Do not touch the

components on the board unless it is necessary to do so. Don’t flex or stress the circuit board.

▪ Leave all components inside the static-proof packaging that they shipped

with until they are ready for installation.

▪ Use correct screws and do not over tighten screws.

11

Chapter 2: Jumpers and Connectors

Jumper

A jumper is the simplest kind of electric switch. It consists of two metal pins and a cap. When setting the jumpers, ensure that the jumper caps are placed on the correct pins. When the jumper cap is placed on both pins, the jumper is short. If you remove the jumper cap, or place the jumper cap on just one pin, the jumper is open.

Refer to the illustrations below for examples of what the 2-pin and 3-pin jumpers look like when they are short (on) and open (off).

Two-Pin Jumpers: Open (Left) and Short (Right)

Three-Pin Jumpers: Pins 1 and 2 Are Short

3

2

1

3

2

12

Chapter 2: Jumpers and Connectors

Locations of the Jumpers and Connectors

The figure below is the mainboard which is the board used in the nROK 5X00 system. It shows the locations of the jumpers and connectors.

Top View

13

Chapter 2: Jumpers and Connectors

Bottom View

14

Chapter 2: Jumpers and Connectors

15

26

1313

Jumper Settings

(*) for default setting

Voltage Setup Selection (SW3)

N

O

7

3

4

1

2

SW3.1 GPI0 PULL UP 5V Don’t Care

SW3.2 GPI1 PULL UP 5V Don’t Care

SW3.3 GPI2 PULL UP 5V Don’t Care

SW3.4 GPI3 PULL UP 5V Don’t Care

SW3.5 GPO0 PULL UP 5V Don’t Care

SW3.6 GPO1 PULL UP 5V Don’t Care

SW3.7 GPO2 PULL UP 5V Don’t Care

SW3.8 GPO3 PULL UP 5V Don’t Care

5

8

6

ON(*) OFF

Start-up Mode / Pre-Heater Control (SW2)

O

N

1

2

ON OFF

SW2.1 Start up by PW Start up by Ignition(*)

SW2.2 Pre-Heater on Pre-Heater off

PCI-104 VI/O Voltage Setting (JP4)

Pin No. Status Function Description

(1-3)(2-4) (*) Short +3.3V

(3-5)(4-6) Short +5V

CMOS Input Voltage Select (SW1, JP5)

Pin No. Status Function Description

1-2(*) Short* VBAT IN

2-3 Short Clear CMOS

15

Chapter 2: Jumpers and Connectors

Connectors

High speed board-to-board connector: COM Express Row A and Row B

A. Connector size: 2 x 110 = 220 pin-header B. Connector location: J9A

Com Express A&B Connector

Connector pin definition

Row A Row B Row A Row B

A1 GND B1 GND A56 PCIE_TX4- B56 PCIE_RX4A2 GBE0_MDI3- B2 GBE0_ACT# A57 GND B57 GPO3 A3 GBE0_MDI3+ B3 LPC_FRAME# A58 PCIE_TX3+ B58 PCIE_RX3+ A4 GBE0_LINK100# B4 LPC_AD0 A59 PCIE_TX3- B59 PCIE_RX3A5 GBE0_LINK1000# B5 LPC_AD1 A60 GND B60 GND A6 GBE0_MDI2- B6 LPC_AD2 A61 PCIE_TX2+ B61 PCIE_RX2+ A7 GBE0_MDI2+ B7 LPC_AD3 A62 PCIE_TX2- B62 PCIE_RX2A8 GBE0_LINK# B8 LPC_DRQ0# A63 GPI1 B63 GPO3

A9 GBE0_MDI1- B9 LPC_DRQ1# A64 PCIE_TX1+ B64 PCIE_RX1+ A10 GBE0_MDI1+ B10 LPC_CLK A65 PCIE_TX1- B65 PCIE_RX1A11 GND B11 GND A66 GND B66 WAKE0# A12 GBE0_MDI0- B12 PWRBTN# A67 GPI2 B67 WAKE1# A13 GBE0_MDI0+ B13 SMB_CK A68 PCIE_TX0+ B68 PCIE_RX0+

16

Chapter 2: Jumpers and Connectors

Row A Row B Row A Row B

A14 GBE0_CTREF B14 SMB_DAT A69 PCIE_TX0- B69 PCIE_RX0A15 SUS_S3# B15 SMB_ALERT# A70 GND B70 GND A16 SATA0_TX+ B16 SATA1_TX+ A71 LVDS_A0+ B71 LVDS_B0+ A17 SATA0_TX- B17 SATA1_TX- A72 LVDS_A0- B72 LVDS_B0A18 SUS_S4# B18 SUS_STAT# A73 LVDS_A1+ B73 LVDS_B1+ A19 SATA0_RX+ B19 SATA1_RX+ A74 LVDS_A1- B74 LVDS_B1A20 SATA0_RX- B20 SATA1_RX- A75 LVDS_A2+ B75 LVDS_B2+ A21 GND B21 GND A76 LVDS_A2- B76 LVDS_B2A22 SATA2_TX+ B22 SATA3_TX+ A77 LVDS_VDD_EN B77 LVDS_B3+ A23 SATA2_TX- B23 SATA3_TX- A78 LVDS_A3+ B78 LVDS_B3A24 SUS_S5# B24 PWR_OK A79 LVDS_A3- B79 LVDS_BKLT_EN A25 SATA2_RX+ B25 SATA3_RX+ A80 GND B80 GND A26 SATA2_RX- B26 SATA3_RX- A81 LVDS_ACK+ B81 LVSD_B_CLK+ A27 BATLOW# B27 WDT A82 LVDS_ACK- B82 LVSD_B_CLK+ A28 ATA_ACT# B28 HDA_SDIN2 A83 LVDS_I2C_CK B83 LVDS_BKLT_CTRL A29 HDA_SYNC B29 HDA_SDIN1 A84 LVDS_I2C_DAT B84 VCC_5V_SBY A30 HDA_RST# B30 HDA_SDIN0 A85 GPI3 B85 VCC_5V_SBY A31 GND B31 GND A86 NC B86 VCC_5V_SBY A32 HDA_BITCLK B32 SPKR A87 NC B87 VCC_5V_SBY A33 HDA_SDOUT B33 I2C_CK A88 PCIE0_CK_REF+ B88 BIOS_DISABLE1# A34 BIOS_DISABLE0# B34 I2C_DAT A89 PCIE0_CK_REF- B89 VGA_RED A35 THRMTRIP# B35 THRM# A90 GND B90 GND A36 USB6- B36 USB7- A91 SPI_POWER B91 VGA_GRN A37 USB6+ B37 USB7+ A92 SPI_MISO B92 VGA_BLU A38 USB_67_OC# B38 USB_4_5_OC# A93 GPO0 B93 VGA_HSYNC A39 USB4- B39 USB5- A94 SPI_CLK B94 VGA_VSYNC A40 USB4+ B40 USB5+ A95 SPI_MOSI B95 VGA_I2CCLK A41 GND B41 GND A96 TPM_PP B96 VGA_I2CDAT

17

Chapter 2: Jumpers and Connectors

Row A Row B Row A Row B

A42 USB2- B42 USB3- A97 TYPE10# B97 SPI_CS# A43 USB2+ B43 USB3+ A98 SER0_TX B98 RSVD A44 USB_23_OC# B44 USB_0_1_OC# A99 SER0_RX B99 RSVD A45 USB0- B45 USB1- A100 GND B100 GND A46 USB0+ B46 USB1+ A101 SER1_TX B101 FAN_PWMOUT A47 VCC_RTC B47 EXCD1_PERST# A102 SER1_RX B102 FAN_TACHIN A48 EXCD0_CPPE# B48 EXCD1_CPPE# A103 LID# B103 SLEEP# A49 ECCD0CPPE# B49 SYS_RESET# A104 VCC_12V B104 VCC_12V A50 ECCD0CPPE# B50 CB_RESET# A105 VCC_12V B105 VCC_12V A51 GND B51 GND A106 VCC_12V B106 VCC_12V A52 PCIE_TX5+ B52 PCIE_RX5+ A107 VCC_12V B107 VCC_12V A53 PCIE_TX5- B53 PCIE_RX5- A108 VCC_12V B108 VCC_12V A54 GPIO0 B54 GPIO1 A109 VCC_12V B109 VCC_12V A55 PCIE_TX4+ B55 PCIE_RX4+ A110 GND B110 GND

18

Chapter 2: Jumpers and Connectors

High speed board-to-board connector: COM Express Row C and Row D

A. Connector size: 2 x 110 = 220 pin-header B. Connector location: J9B

Com Express C&D Connector

Connector pin definition

Row C Row D Row C Row D

C1 GND D1 GND C56 PEG_RX1- D56 PEG_TX1+

C2 GND D2 GND C57 TYPE1# D57 TYPE2#

C3 USB_SSRX0- D3 USB_SSTX0- C58 PEG_RX2+ D58 PEG_TX2+

C4 USB_SSRX0+ D4 USB_SSTX0+ C59 PEG_RX2- D59 PEG_TX2-

C5 GND D5 GND C60 GND D60 GND

C6 USB_SSRX1- D6 USB_SSTX1 C61 PEG_RX3+ D61 PEG_TX3+

C7 USB_SSRX1+ D7 USB_SSTX1+ C62 PEG_RX3- D62 PEG_TX3-

C8 GND D8 GND C63 RSVD D63 RSVD

C9 USB_SSRX2- D9 USB_SSTX2- C64 RSVD D64 RSVD C10 USB_SSRX2+ D10 USB_SSTX2+ C65 PEG_RX4+ D65 PEG_TX4+ C11 GND D11 GND C66 PEG_RX4- D66 PEG_TX4C12 USB_SSRX3- D12 USB_SSTX3- C67 RSVD D67 GND C13 USB_SSRX3+ D13 USB_SSTX3+ C68 PEG_RX5+ D68 PEG_TX5+

19

Chapter 2: Jumpers and Connectors

Row C Row D Row C Row D

C14 GND D14 GND C69 PEG_RX5- D69 PEG_TX5C15 DDI1_PAIR6+ D15 DDI1_CTRLCLK C70 GND D70 GND C16 DDI1_PAIR6- D16 DDI1_CTRLDATA C71 PEG_RX6+ D71 PEG_TX6+ C17 RSVD D17 RSVD C72 PEG_RX6- D72 PEG_TX6C18 RSVD D18 RSVD C73 GND D73 GND C19 PCIE_RX6+ D19 PCIE_RX6+ C74 PEG_RX7+ D74 PEG_TX7+ C20 PCIE_RX6- D20 PCIE_RX6- C75 PEG_RX7- D75 PEG_TX7C21 GND D21 GND C76 GND D76 GND C22 PCIE_RX7+ D22 PCIE_RX7+ C77 RSVD D77 RSVD C23 PCIE_RX7- D23 PCIE_RX7- C78 PEG_RX8+ D78 PEG_TX8+ C24 DDI1_HPD D24 RSVD C79 PEG_RX8- D79 PEG_TX8C25 DDI1_PAIR4+ D25 RSVD C80 GND D80 GND C26 DDI1_PAIR4- D26 DDI1_PAIR0+ C81 PEG_RX9+ D81 PEG_TX9+ C27 RSVD D27 DDI1_PAIR0- C82 PEG_RX9- D82 PEG_TX9C28 RSVD D28 RSVD C83 RSVD D83 RSVD C29 DDI1_PAIR5+ D29 DDI1_PAIR1+ C84 GND D84 GND C30 DDI1_PAIR5- D30 DDI1_PAIR1- C85 PEG_RX10+ D85 PEG_TX10+ C31 GND D31 GND C86 PEG_RX10- D86 PEG_TX10C32 DDI2_CTRL_CLK D32 DDI1_PAIR2+ C87 GND D87 GND C33 DDI2_CTRL_DATA D33 DDI1_PAIR2- C88 PEG_RX11+ D88 PEG_TX11+ C34 DDI2_DDC_AUX D34 DDI1_DDC_AUX C89 PEG_RX11- D89 PEG_TX11C35 RSVD D35 RSVD C90 GND D90 GND C36 DDI3_CTRL_DATA D36 DDI1_PAIR3+ C91 PEG_RX12+ D91 PEG_TX12+ C37 DDI3_DDC_AUX D37 DDI1_PAIR3- C92 PEG_RX12- D92 PEG_TX12C38 DDI3_DDC_AUX D38 RSVD C93 GND D93 GND C39 DDI3_PAIR0+ D39 DDI2_PAIR0+ C94 PEG_RX13+ D94 PEG_TX13+ C40 DDI3_PAIR0- D40 DDI2_PAIR0- C95 PEG_RX13- D95 PEG_TX13C41 GND D41 GND C96 GND D96 GND

20

Chapter 2: Jumpers and Connectors

Row C Row D Row C Row D

C42 DDI3_PAIR1+ D42 DDI2_PAIR1+ C97 RSVD D97 RSVD C43 DDI3_PAIR1- D43 DDI2_PAIR1- C98 PEG_RX14+ D98 PEG_TX14+ C44 DDI3_HPD D44 DDI2_HPD C99 PEG_RX14- D99 PEG_TX14C45 RSVD D45 RSVD C100 GND D100 GND C46 DDI3_PAIR2+ D46 DDI2_PAIR2+ C101 PEG_RX15+ D101 PEG_TX15+ C47 DDI3_PAIR2- D47 DDI2_PAIR2- C102 PEG_RX15- D102 PEG_TX15C48 RSVD D48 RSVD C103 GND D103 GND C49 DDI3_PAIR3+ D49 DDI2_PAIR3+ C104 VCC_12V D104 VCC_12V C50 DDI3_PAIR3- D50 DDI2_PAIR3- C105 VCC_12V D105 VCC_12V C51 GND D51 GND C106 VCC_12V D106 VCC_12V C52 PEG_RX0+ D52 PEG_TX0+ C107 VCC_12V D107 VCC_12V C53 PEG_RX0- D53 PEG_TX0- C108 VCC_12V D108 VCC_12V C54 TYPE0# D54 PEG_LANE_RV# C109 VCC_12V D109 VCC_12V C55 PEG_RX1+ D55 PEG_TX1+ C110 GND D110 GND

21

Chapter 2: Jumpers and Connectors

PCIe x16 (CN12)

A. Connector size: PCI-E slot 164 pin B. Connector location:

Connector pin definition

Row A Row B Row A Row B

A1 PRSNT1# B1 VCC12 A44 PERn6 B44 GND

A2 VCC12 B2 VCC12 A45 GND B45 PETp7

A3 VCC12 B3 CC12 A46 GND B46 PETn7

A4 GND B4 GND A47 PERp7 B47 GND

A5 TCK B5 SMCLK A48 PERn7 B48 PRSNT2#_3

A6 TDI B6 SMDAT A49 GND B49 GND

A7 TDO B7 GND A50 RSVD B50 PETp8

A8 TMS B8 VCC3 A51 GND B51 PETn8

A9 VCC3 B9 TRST# A52 PERp8 B52 GND A10 VCC3 B10 3VSB A53 PERn8 B53 GND A11 PERST# B11 WAKE# A54 GND B54 PETp9 A12 GND B12 VCC12 A55 GND B55 PETn9 A13 REFCLK+ B13 GND A56 PERp9 B56 GND A14 REFCLK- B14 PETp0 A57 PERn9 B57 GND A15 GND B15 PETn0 A58 GND B58 PETp10 A16 PERp0 B16 GND A59 GND B59 PETn10 A17 PERn0 B17 PRSNT2#_1 A60 PERp10 B60 GND A18 GND B18 GND A61 PERn10 B61 GND A19 VCC12 B19 PETp1 A62 GND B62 PETp11 A20 GND B20 PETn1 A63 GND B63 PETn11

22

Chapter 2: Jumpers and Connectors

Row A Row B Row A Row B

A21 PERp1 B21 GND A64 PERp11 B64 GND A22 PERn1 B22 GND A65 PERn11 B65 GND A23 GND B23 PETp2 A66 GND B66 PETp12 A24 GND B24 PETn2 A67 GND B67 PETn12 A25 PERp2 B25 GND A68 PERp12 B68 GND A26 PERn2 B26 GND A69 PERn12 B69 GND A27 GND B27 PETp3 A70 GND B70 PETp13 A28 GND B28 PETn3 A71 GND B71 PETn13 A29 PERp3 B29 GND A72 PERp13 B72 GND A30 PERn3 B30 RSVD A74 GND B74 PETp14 A31 GND B31 PRSNT2#_2 A75 GND B75 PETn14 A32 VCC12 B32 GND A76 PERp14 B76 GND A33 VCC12 B33 PETp4 A77 PERn14 B77 GND A34 GND B34 PETn4 A78 GND B78 PETp15

A35 PERp4 B35 GND A79 GND B79 PETn15

A36 PERn4 B36 GND A80 PERp15 B80 GND A37 GND B37 PETp5 A81 PERn15 B81 PCIE_CLK4P A38 GND B38 PETn5 A82 GND B82 PCIE_CLK4N A39 PERp5 B39 GND A40 PERn5 B40 GND A41 GND B41 PETp6 A42 GND B42 PETn6 A43 PERp6 B43 GND

23

Chapter 2: Jumpers and Connectors

PCI-104 Connector (CN7)

Connector location:

A1

B1 C1

D1

Connector pin definition

A30 B30 C30 D30

Pin A B C D

1 GND Reserved +5 AD00 2 VI/O AD02 AD01 +5V 3 AD05 GND AD04 AD03 4 C/BE0# AD07 GND AD06 5 GND AD09 AD08 GND 6 AD11 VI/O AD10 M66EN 7 AD14 AD13 GND AD12 8 +3.3V C/BE1# AD15 +3.3V

9 SERR# GND Reserved PA R 10 GND PERR# +3.3V Reserved 11 STOP# +3.3V LOCK# GND 12 +3.3V TRDY# GND DEV SEL# 13 FRAME# GND IRDY# +3.3V 14 GND AD16 +3.3V C/BE2# 15 AD18 +3.3V AD17 GND

Pin A B C D

16 AD21 AD20 GND AD19 17 +3.3V AD23 AD22 +3.3V 18 IDSEL0 GND IDSEL1 IDSEL2 19 AD24 C/BE3# VI/O IDSEL3 20 GND AD26 AD25 GND 21 AD29 +5V AD28 AD27 22 +5V AD30 GND AD31 23 REQ0# GND REQ1# VI/O 24 GND REQ2# +5V GNT0# 25 GNT1# VI/O GNT2# GND 26 +5V CLK0 GND CLK1 27 CLK2 +5V CLK3 GND 28 GND INTD# +5V RST# 29 +12V INTA# INTB# INTC# 30 -12V REQ3# GNT3# GND

24

Chapter 2: Jumpers and Connectors

1 2

13 14

19

21

Main board LED Indicator Connector (CN6, CN24)

A. Connector size: 2 x 7 = 14-pin header, (2.0mm pitch) B. Connector location:

Connector pin definition Connector pin definition

Pin Definition Pin Definition

1 SATA_ACT# 2 3.5G_LED#

3 GPS_LED# 4 LED_WLAN1#

5 LAN0_LED_ACT# 6 LAN_LED_ACT#

7 PreHeaterEnLED 8 PB

9 RST_L_Z 10 +V3.3ALW

RS422/485 Connector (CN19)

A. Connector size: 2 x 5 = 10-pin header, (2.0mm pitch) B. Connector location:

0

Pin Definition Pin Definition

1 RS422_RX+/RS485_+ 2 RS422_RX-/RS485_-

3 RS422_TX+ 4 RS422_TX-

5 GND 6 NC

7 NC 8 NC

9 NC 10 NC

11 GND 12 VCC5

13 GND 14 VCC3

25

Chapter 2: Jumpers and Connectors

19

21

19

21

RS232 Connector (CN22, CN23)

A. Connector size: 2 x 5 = 10-pin header, (2.0mm pitch) B. Connector location:

0

Connector pin definition Connector pin definition

Pin Definition Pin Definition

1 DCD1 2 RXD1

3 TXD1 4 DTR1

5 GND 6 DSR1

7 RTS1 8 CTS1

9 RI1 10 NC

RS232 Connector (CN21)

A. Connector size: 2 x 5 = 10-pin header, (2.0mm pitch) B. Connector location:

0

Pin Definition Pin Definition

1 TX6 2 RX6

3 TX7 4 RX7

5 GND 6 TX8

7 RX8 8 TX9

9 RX9 10 NC

26

Chapter 2: Jumpers and Connectors

19

21

14

GPIO Connector (CN20)

A. Connector size: 2 x 5 = 10-pin header, (2.0mm pitch) B. Connector location:

0

Connector pin definition Connector pin definition

Pin Definition Pin Definition

1 INPUT_1 PORT 2 INPUT_2 PORT

3 INPUT_3 PORT 4 INPUT_4 PORT

5 GND 6 OUTPUT_1 PORT

LAN Connector (a. J11, J14 / b. J12, J15 / c. J7, J8)

A. Connector size: JST-1x4-180-2.5mm-MALE+JST-1x4-180-2.0mm-MALE B. Connector location:

a. 2.5mm MALE

Pin Definition Pin Definition

1 LAN_MDI_0P_R 2 LAN_MDI_0N_R

3 LAN_MDI_1P_R 4 LAN_MDI_1N_R

7 OUTPUT_2 PORT / 8 OUTPUT_3 PORT

9 OUTPUT_4 PORT 10 NC

b. 2mm MALE

Pin Definition Pin Definition

1 LAN_MDI_2P_R 2 LAN_MDI_2N_R

3 LAN_MDI_3P_R 4 LAN_MDI_3N_R

27

Chapter 2: Jumpers and Connectors

1

5

LAN Connector (CN17)

A. Connector size: RJ-45 B. Connector location:

18

Connector pin definition Connector pin definition

Pin Definition Pin Definition

1 LAN1_MDI_1N 2 LAN1_MDI_1P

3 LAN1_MDI_2N 4 LAN1_MDI_2P

5 LAN1_MDI_3N 6 LAN1_MDI_3P

7 LAN1_MDI_4N 8 LAN1_MDI_4P

VGA Connector (CN29)

A. Connector size: DB15 B. Connector location:

1115

Pin Definition Pin Definition

1 RED 2 GREEN

3 BLUE 4 Gnd

5 Gnd 6 Gnd

7 Gnd 8 Gnd

9 VCC 10 Gnd

11 Gnd 12 DDCDAT

13 Hsync 14 Vsync

15 DDCCLK 16 OPEN

28

Chapter 2: Jumpers and Connectors

HDMI Connector 1 (CN27)

Connector location:

19 19

18 18

Connector pin definition Connector pin definition

1 1

2 2

Pin Definition Pin Definition

1 HDMI1_DATA2-P 2 GND

3 HDMI1_DATA2-N 4 HDMI1_DATA1-P

5 GND 6 HDMI1_DATA1-N

7 HDMI1_DATA0-P 8 GND

9 HDMI1_DATA0-N 10 HDMI1_CLK-P

11 GND 12 HDMI1_CLK-N

13 NC 14 NC

15 HDMI1_DDC_SCL 16 HDMI1_DDC_SDA

17 GND 18 VCC5

19 HDMI1_HPD_R

HDMI Connector 2 (CN28)

Connector location:

Pin Definition Pin Definition

1 HDMI2_DATA2-P 2 GND

3 HDMI2_DATA2-N 4 HDMI2_DATA1-P

5 GND 6 HDMI2_DATA1-N

7 HDMI2_DATA0-P 8 GND

9 HDMI2_DATA0-N 10 HDMI2_CLK-P

11 GND 12 HDMI2_CLK-N

13 NC 14 NC

15 HDMI2_DDC_SCL 16 HDMI2_DDC_SDA

17 GND 18 VCC5

19 HDMI2_HPD_R

29

Chapter 2: Jumpers and Connectors

15

16

GAL Programmer Pin Header (JP1)

A. Connector size: 1 x 6 = 6-pin header B. Connector location:

Connector pin definition

Pin Definition Pin Definition

1 VCC3 2 GND

3 TCK 4 TDO

5 TDI 6 TMS

MCU Programmer Pin Header (JP2)

A. Connector size: 1 x 5 = 5-pin header B. Connector location:

Connector pin definition

Pin Definition Pin Definition

1 +3.3ALW 2 C2D

3 MRST 4 C2CK

5 GND

30

Chapter 2: Jumpers and Connectors

13

14

MCU COM Port (JP3)

A. Connector size: 1 x 3 = 3-pin header B. Connector location:

Connector pin definition

Pin Definition

1 TX

2 RX

3 GND

Serial-ATA Power Input (CN9, CN11, CN14, CN16)

A. Connector size: 1 x 4 = 4-pin header B. Connector location:

Connector pin definition

Pin Definition Pin Definition

1 VCC12 2 GND

3 GND 4 VCC5

31

Chapter 2: Jumpers and Connectors

Serial-ATA 2.0 (CN13, CN15)

A. Connector size: 1 x 7 = 7-pin SATA connector B. Connector location:

Serial-ATA 3.0 (CN8, CN10)

A. Connector size: 1 x 7 = 7-pin SATA connector B. Connector location:

1 17 7

Connector pin definition Connector pin definition

Pin Definition Pin Definition

1 GND 2 SATA_TXP0 -

3 SATA_TXN0 4 GND

5 SATA_RXN0 6 SATA_RXP0

7 GND

Pin Definition Pin Definition

1 GND 2 SATA_TXP0 -

3 SATA_TXN0 4 GND

5 SATA_RXN0 6 SATA_RXP0

7 GND

32

Chapter 2: Jumpers and Connectors

14

USB connector (J13, J16)

A. Connector size: JST-1x4-180-2.5mm-MALE+JST-1x4-180-2.0mm-MALE B. Connector location:

Connector pin definition

a. 2.5mm MALE

Pin Definition Pin Definition

1 USB6- 2 USB6+

3 VCC5 4 Ground

b. 2mm MALE

Pin Definition Pin Definition

1 USB7- 2 USB7+

3 VCC5 4 Ground

Pre-Heater Sensor Connector (J6)

A. Connector size: 1 x 3 = 3-pin header B. Connector location:

1

Connector pin definition

2

Pin Definition

1 3.3V

2 MCU ADC1

33

Chapter 2: Jumpers and Connectors

USB Connectors (CN25)

Connector location:

18

10

9

1

Connector pin definition

14

5

13

4

Pin Definition Pin Definition

1 VCC 2 USB0-

3 USB0+ 4 GND

5 USB3_RX0- 6 USB3_RX0+

7 GND 8 USB3_TX0-

9 USB3_TX0+ 10 VCC

11 USB1- 12 USB1+

13 GND 14 USB3_RX1-

15 USB3_RX1+ 16 GND

17 USB3_TX1- 18 USB3_TX1+

34

Chapter 2: Jumpers and Connectors

Mini-PCIe (WLAN1) (CN4)

Connector location:

12

51 52

Connector pin definition

Pin Definition Pin Definition

1 WAKE# 2 +V3.3S

3 NC 4 GND

5 NC 6 +V1.5S

7 CLKREQ# 8 NC

9 GND 10 NC

11 REFCLK- 12 NC

13 REFCLK+ 14 NC

15 GND 16 NC

17 NC 18 GND

19 NC 20 DISABLE#

21 GND 22 PERST#

23 PERn0 24 +3.3S

25 PERp0 26 GND

35

Pin Definition Pin Definition

27 GND 28 +V1.5S

29 GND 30 SMB_CLK

31 PETn0 32 SMB_DATA

33 PETp0 34 GND

35 GND 36 USB_D-

37 NC 38 USB_D+

39 NC 40 GND

41 NC 42 LED_WWAN#

43 NC 44 LED_WLAN#

45 NC 46 LED_WPAN#

47 NC 48 +V1.5S

49 NC 50 GND

51 NC 52 +V3.3S

Chapter 2: Jumpers and Connectors

Mini-PCIe (WLAN2) (CN5)

Connector location:

12

51 52

Connector pin definition

Pin Definition Pin Definition

1 WAKE# 2 +V3.3S

3 NC 4 GND

5 NC 6 +V1.5S

7 CLKREQ# 8 USIM PWR

9 GND 10 USIM DATA

11 REFCLK- 12 USIM CLK

13 REFCLK+ 14 USIM RST

15 GND 16 NC

17 NC 18 GND

19 NC 20 DISABLE#

21 GND 22 PERST#

23 PERn0 24 +3.3S

25 PERp0 26 GND

36

Pin Definition Pin Definition

27 GND 28 +V1.5S

29 GND 30 SMB_CLK

31 PETn0 32 SMB_DATA

33 PETp0 34 GND

35 GND 36 USB_D-

37 NC 38 USB_D+

39 NC 40 GND

41 NC 42 LED_WWAN#

43 NC 44 LED_WLAN#

45 NC 46 LED_WPAN#

47 NC 48 +V1.5S

49 NC 50 GND

51 NC 52 +V3.3S

Chapter 2: Jumpers and Connectors

Mini-PCIe (WWAN) (CN3)

Connector location:

12

51 52

Connector pin definition

Pin Definition Pin Definition

1 MIC + 2 +V3.3S

3 MIC - 4 GND

5 SPK + 6 NC

7 GND 8 USIM PWR

9 GND 10 USIM DATA

11 VCC_MSM26_DIG 12 USIM CLK

13 NC 14 USIM RST

15 GND 16 NC

17 NC 18 GND

19 NC 20 W_DISABLE#

21 GND 22 NC

23 NC 24 NC

25 NC 26 GND

37

Pin Definition Pin Definition

27 GND 28 NC

29 GND 30 NC

31 NC 32 NC

33 RESET 34 GND

35 GND 36 USB_D-

37 GND 38 USB_D+

39 +V3.3S 40 GND

41 +V3.3S 42 LED_WWAN#

43 GND 44 NC

45 NC 46 NC

47 NC 48 NC

49 NC 50 GND

51 NC 52 +V3.3S

Chapter 2: Jumpers and Connectors

14

Antenna Switch Connector (J2)

A. Connector size: JST-1x4-180-1mm-MALE B. Connector location:

Connector pin definition

Pin Definition Pin Definition

1 VCC3 2 RF_BYPASS1

3 RF_BYPASS2 4 GND

SIM CARD Connector For WLAN (CN1, CN2)

SIM (CN1) is for Mini-PCIe (CN3) SIM (CN2) is for Mini-PCIe (CN4)

Connector location:

C3 C2 C1

Connector pin definition

C7 C6 C5

Pin Definition Pin Definition

C1 Power Voltage C2 Reset Signal

C3 Clock Signal C5 GND

C6 VPP:Program Voltage C7 I/O

38

Chapter 2: Jumpers and Connectors

14

Power Input (CN18)

A. Connector size: 2 x 12 = 24-pin header B. Connector location:

1324

12

Connector pin definition

1

Pin Definition Pin Definition

1 GND 13 PSE 12V

2 GND 14 PSE 12V

3 GND 15 PSE 12V

4 GND 16 PSE 12V

5 GND 17 12V

6 GND 18 12V

7 GND 19 12V

8 GND 20 12V

9 GND 21 12V

10 GND 22 12V

11 GND 23 12V

12 AGND 24 IGNITION

Pre-heater Power Connector (J3)

A. Connector size: JST-1x4-180-1mm-MALE B. Connector location:

Connector pin definition

Pin Definition Pin Definition

1 VCC12 2 GND

3 GND 4 VCC12

39

Chapter 2: Jumpers and Connectors

Line-in, Mic-in, Speaker (CN26)

Connector location:

Line-in

Line-out

Mic-in

Connector pin definition

Pin Definition Pin Definition

1 AGND 2 MICIN_L_CN

3 MIC_JD 4 AGND

5 MICIN_R_CN 6

22 SURR_OUT_L_CA

23 SURR_JD 24 AGND

25 SURR_OUT_R_CA

32 LINEIN_L_CN 33 LINEIN_JD

34 AGND 35 LINEIN_R_CN

Power On & SSD or HD Active LED

Connector location:

A1 A3

Connector pin definition

LED No. Function Description

A1 POWER LED

A2 SATA LED

A3 GPS LED

40

Chapter 2: Jumpers and Connectors

WLAN & WWAN & LAN Active LED

Connector location:

PSE LAN Active LED

Connector location:

A1 A1 B1A4 A4 B4

Connector pin definition Connector pin definition

LED No. Function Description

A1 WWAN LED

A2 WLAN LED

A3 LAN0_LED

A4 LAN1_LED

LED No. Function Description

A1 PSE_A1_ACT#_LED

A2 PSE_A2_ACT#_LED

A3 PSE_A3_ACT#_LED

A4 PSE_A4_ACT#_LED

Connector pin definition

LED No. Function Description

B1 PSE_B1_ACT#_LED

B2 PSE_B2_ACT#_LED

B3 PSE_B3_ACT#_LED

B4 PSE_B4_ACT#_LED

41

Chapter 2: Jumpers and Connectors

GPS Connector (J1)

Connector size: 1 x 6 = 6-pin header Connector location:

16

Connector pin definition

Pin Definition Pin Definition

1 GPS_BAT 2 GPS_LED#

3 SP_TX1 4 SP_RX1

5 GND 6 VCC3

Port 80 Connector (J10)

Connector size: 1 x 10 = 10-pin header Connector location:

10

Connector pin definition

1

Pin Definition Pin Definition

1 GND 2 CB_RESET#

3 SIO_CLK 4 LPC_FRAME#

5 LPC_AD3 6 LPC_AD2

7 LPC_AD1 8 LPC_AD0

9 VCC3 10 VCC3

42

Chapter 2: Jumpers and Connectors

Bluetooth Connector (J4)

Connector size: 1 x 10 = 10-pin header Connector location:

10

Connector pin definition

1

Pin Definition Pin Definition

1 GND 2 NC

3 BT_3.3V 4 NC

5 BT_AUDIO_EN_R 6 NC

7 NC 8 USB_2N_L

9 USB_2P_L 10 GND

RTC Battery Connector (J5)

Connector size: 1 x 2 = 2-pin header Connector location:

1

Connector pin definition

2

Pin Definition

1 GND

2 VBAT1

43

Chapter 3: System Setup

CAUTION!

Chapter 3: System Setup

Removing the Chassis Cover

CAUTION!CAUTION!

1. The screws on the chassis are used to secure the cover to the chassis. Remove these screws and put them in a safe place for later use

Prior to removing the chassis cover, make sure the unit’s power is off and disconnected from the power sources to prevent electric shock or system damage.

Left Side View

Top View

Right Side View

44

Chapter 3: System Setup

Removing the Chassis Cover

2. Lift the cover upward then remove it from the chassis.

45

Chapter 3: System Setup

Installing the Wi-Fi and GPRS/UMTS/HSDPA Modules

1. The Mini PCI Express slot shown below is used to install a Wi-Fi, 3.5G communication module such as GPRS, UMTS or HSDPA module.

WWAN Mini PCI Express slot

Wi-Fi Mini PCI Express slot

3. Insert the module into the mini PCI Express slot at a 45 degrees angle until the gold-plated connector on the edge of the module completely disappears inside the slot.

4. Push the module down then secure it with mounting screws.

5. Attach one end of the RF cable onto the module

46

Chapter 3: System Setup

Installing SSD Drive

1. Open the cover on the right side of the panel. 3. Remove the SSD tray from the chassis, then place the SSD into the tray

and fasten the 4 screws.

2. Press the button to eject the SSD tray.

47

Chapter 3: System Setup

Installing PCI-e Expansion Card

1. The PCI-e kit includes the following:

• Riser Bracket x 1

• PCI-e Card x 1

• Screw (50311F0102X00) x 3

• Screw (50311F0095X00) x 4

50311F0102X00

50311F0095X00

2. Fasten PCI-e card to the riser bracket with screw (50311F0102X00) x 3.

Riser Bracket

PCI-e card

48

Chapter 3: System Setup

3. Plug PCI-e card into carrier PCA. 4. Fasten riser bracket with screw (50311F0095X00) x 4.

49

NEXCOM nROK 5300 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Preface

Copyright

Disclaimer

Acknowledgements

Regulatory Compliance Statements

Declaration of Conformity

RoHS Compliance

Warranty and RMA

Safety Information

Installation Recommendations

Safety Precautions

Technical Support and Assistance

Conventions Used in this Manual

Global Service Contact Information

Package Contents

Ordering Information

Chapter 1: Product Introduction

Overview

Key Features

Hardware Specifications

Getting to Know nROK 5X00

Front Panel

Rear Panel

Chapter 2: Jumpers and Connectors

Before You Begin

Precautions

Jumper

Locations of the Jumpers and Connectors

Jumper Settings

Voltage Setup Selection (SW3)

Start-up Mode / Pre-Heater Control (SW2)

PCI-104 VI/O Voltage Setting (JP4)

CMOS Input Voltage Select (SW1, JP5)

Connectors

High speed board-to-board connector: COM Express Row A and Row B

High speed board-to-board connector: COM Express Row C and Row D

PCIe x16 (CN12)

PCI-104 Connector (CN7)

Main board LED Indicator Connector (CN6, CN24)

RS422/485 Connector (CN19)

RS232 Connector (CN22, CN23)

RS232 Connector (CN21)

GPIO Connector (CN20)

LAN Connector (a. J11, J14 / b. J12, J15 / c. J7, J8)

LAN Connector (CN17)

VGA Connector (CN29)

HDMI Connector 1 (CN27)

HDMI Connector 2 (CN28)

GAL Programmer Pin Header (JP1)

MCU Programmer Pin Header (JP2)

MCU COM Port (JP3)

Serial-ATA Power Input (CN9, CN11, CN14, CN16)

Serial-ATA 2.0 (CN13, CN15)

Serial-ATA 3.0 (CN8, CN10)

USB connector (J13, J16)

Pre-Heater Sensor Connector (J6)

USB Connectors (CN25)

Mini-PCIe (WLAN1) (CN4)

Mini-PCIe (WLAN2) (CN5)

Mini-PCIe (WWAN) (CN3)

Antenna Switch Connector (J2)

SIM CARD Connector For WLAN (CN1, CN2)

Power Input (CN18)

Pre-heater Power Connector (J3)

Line-in, Mic-in, Speaker (CN26)

Power On & SSD or HD Active LED

WLAN & WWAN & LAN Active LED

PSE LAN Active LED

GPS Connector (J1)

Port 80 Connector (J10)

Bluetooth Connector (J4)

RTC Battery Connector (J5)

Chapter 3: System Setup

Removing the Chassis Cover

Installing the Wi-Fi and GPRS/UMTS/HSDPA Modules

Installing SSD Drive