NEXCOM nROK 3000 User Manual

NEXCOM International Co., Ltd.

Mobile Computing Solutions

Fanless Railway Computer nROK 3000

User Manual

NEXCOM International Co., Ltd.

Published March 2014

www.nexcom.com

Contents

Preface

Copyright .................................................................................................... iv

Disclaimer .................................................................................................... iv

Acknowledgements ...................................................................................... iv

Regulatory Compliance Statements .............................................................. iv

Declaration of Conformity ............................................................................. iv

RoHS Compliance .......................................................................................... v

Warranty and RMA ....................................................................................... vi

Safety Information .......................................................................................vii

Installation Recommendations .......................................................................vii

Safety Precautions ........................................................................................viii

Technical Support and Assistance .................................................................. ix

Conventions Used in this Manual .................................................................. ix

Global Service Contact Information ................................................................ x

Package Contents .........................................................................................xii

Ordering Information ...................................................................................xiii

Chapter 1: Product Introduction

Overview .......................................................................................................1

Key Features ................................................................................................1

Hardware Specifications .................................................................................3

Getting to Know nROK 3000 ......................................................................... 4

Front Panel ..................................................................................................4

Rear Panel ...................................................................................................9

Chapter 2: Jumpers and Connectors

Before You Begin ........................................................................................11

Precautions .................................................................................................11

Jumper ........................................................................................................12

Locations of the Jumpers and Connectors .................................................... 13

Jumper Settings ...........................................................................................14

IGNITION Select (JP7) .................................................................................14

IGNITION Select ( JP8) (default NC)...........................................................14

CMOS Input Voltage Select (J3)..................................................................14

TEMP SENSOR (JP5) ...................................................................................14

PCI104 VI/O Select Voltage (J9 ) .................................................................14

MCU Download (JP4) ................................................................................14

GAL Download (JP2) ..................................................................................14

MCU COM PORT (JP6) ...............................................................................14

Connectors .................................................................................................. 15

UART CONNECTOR (RS232/422/485&GPIO) (CN1) ...................................15

DVI+VGA CONNECTOR (CN2) .................................................................15

GPS Connector COM6 (J4) ........................................................................16

AUDIO CONNECTOR (J11) ........................................................................16

GAL Programmer PIN Header (JP2) .............................................................17

MCU Programmer PIN Header (JP4) ...........................................................17

LAN connector (J5)(J7)(J8) ..........................................................................18

FRONT USB connector (J10) .......................................................................18

REAR USB connector (USB1) .....................................................................19

PCI-104 VI/O voltage setting (J9) ................................................................19

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nROK 3000 User Manual

Contents

PCI-104 connector (CN21) ........................................................................ 20

RESET BUTTON (SW2) .............................................................................. 21

MCU COM PORT (JP6) .............................................................................. 21

TEMP SENSOR (JP5) .................................................................................. 22

POWER INPUT .......................................................................................... 22

+12V DC Power Input Connector (CON1) ................................................. 22

12VSD DC Power Input Connector (CON2) .............................................. 23

12VSD GPIO (J6) ....................................................................................... 23

POWER ON ,HD ,WWAN ,WLAN Active LED (LED1) .................................. 24

Serial-ATA (CN3) ....................................................................................... 24

Serial-ATA POWER INPUT (J1) .................................................................... 25

Mini-PCIe (3.5G)(CN6) .............................................................................. 25

Mini-PCIe (WLAN)(CN7) ............................................................................ 26

SIM CARD CONNECTOR (CN4) (CN5) ....................................................... 26

Chapter 3: System Setup

Removing the Chassis Cover ........................................................................27

Installing the Wi-Fi and GPRS/UMTS/HSDPA Modules ...................................29

Installing SSD Drive ......................................................................................30

Rackmount Brackets ....................................................................................32

Appendix A: I/O Address Function

I/O Address Function ....................................................................................33

Appendix B: Power Consumption

Power Consumption ....................................................................................37

iii

nROK 3000 User Manual

Preface

Copyright

This publication, including all photographs, illustrations and software, is protected under international copyright laws, with all rights reserved. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written consent from NEXCOM International Co., Ltd.

Disclaimer

The information in this document is subject to change without prior notice and does not represent commitment from NEXCOM International Co., Ltd. However, users may update their knowledge of any product in use by constantly checking its manual posted on our website: http://www.nexcom. com. NEXCOM shall not be liable for direct, indirect, special, incidental, or consequential damages arising out of the use of any product, nor for any infringements upon the rights of third parties, which may result from such use. Any implied warranties of merchantability or fitness for any particular purpose is also disclaimed.

Acknowledgements

nROK 3000 is a trademark of NEXCOM International Co., Ltd. All other product names mentioned herein are registered trademarks of their respective owners.

Regulatory Compliance Statements

This section provides the FCC compliance statement for Class A devices and describes how to keep the system CE compliant.

Declaration of Conformity

FCC

This equipment has been tested and verified to comply with the limits for a Class A digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area (domestic environment) is likely to cause harmful interference, in which case the user will be required to correct the interference (take adequate measures) at their own expense.

CE

The product(s) described in this manual complies with all applicable European Union (CE) directives if it has a CE marking. For computer systems to remain CE compliant, only CE-compliant parts may be used. Maintaining CE compliance also requires proper cable and cabling techniques.

iv

Preface

RoHS Compliance

NEXCOM RoHS Environmental Policy and Status Update

NEXCOM is a global citizen for building the digital infrastructure. We are committed to providing green products and services, which are compliant with European Union RoHS (Restriction on Use of Hazardous Substance in Electronic Equipment) directive 2002/95/ EU, to be your trusted green partner and to protect our environment.

RoHS restricts the use of Lead (Pb) < 0.1% or 1,000ppm, Mercury (Hg) < 0.1% or 1,000ppm, Cadmium (Cd) < 0.01% or 100ppm, Hexavalent Chromium (Cr6+) < 0.1% or 1,000ppm, Polybrominated biphenyls (PBB) <

0.1% or 1,000ppm, and Polybrominated diphenyl Ethers (PBDE) < 0.1% or 1,000ppm.

In order to meet the RoHS compliant directives, NEXCOM has established an engineering and manufacturing task force in to implement the introduction of green products. The task force will ensure that we follow the standard NEXCOM development procedure and that all the new RoHS components and new manufacturing processes maintain the highest industry quality levels for which NEXCOM are renowned.

How to recognize NEXCOM RoHS Products?

For existing products where there are non-RoHS and RoHS versions, the suffix “(LF)” will be added to the compliant product name.

All new product models launched after January 2006 will be RoHS compliant. They will use the usual NEXCOM naming convention.

The model selection criteria will be based on market demand. Vendors and suppliers will ensure that all designed components will be RoHS compliant.

v

Preface

Warranty and RMA

NEXCOM Warranty Period

NEXCOM manufactures products that are new or equivalent to new in accordance with industry standard. NEXCOM warrants that products will be free from defect in material and workmanship for 2 years, beginning on the date of invoice by NEXCOM. HCP series products (Blade Server) which are manufactured by NEXCOM are covered by a three year warranty period.

NEXCOM Return Merchandise Authorization (RMA)

? Customers shall enclose the “NEXCOM RMA Service Form” with the

returned packages.

? Customers must collect all the information about the problems

encountered and note anything abnormal or, print out any on-screen messages, and describe the problems on the “NEXCOM RMA Service Form” for the RMA number apply process.

? Customers can send back the faulty products with or without accessories

(manuals, cable, etc.) and any components from the card, such as CPU and RAM. If the components were suspected as part of the problems, please note clearly which components are included. Otherwise, NEXCOM is not responsible for the devices/parts.

? Customers are responsible for the safe packaging of defective products,

making sure it is durable enough to be resistant against further damage and deterioration during transportation. In case of damages occurred during transportation, the repair is treated as “Out of Warranty.”

? Any products returned by NEXCOM to other locations besides the

customers’ site will bear an extra charge and will be billed to the customer.

Repair Service Charges for Out-of-Warranty Products

NEXCOM will charge for out-of-warranty products in two categories, one is basic diagnostic fee and another is component (product) fee.

System Level

? Component fee: NEXCOM will only charge for main components such as

SMD chip, BGA chip, etc. Passive components will be repaired for free, ex: resistor, capacitor.

? Items will be replaced with NEXCOM products if the original one cannot

be repaired. Ex: motherboard, power supply, etc.

rd

? Replace with 3

? If RMA goods can not be repaired, NEXCOM will return it to the customer

without any charge.

party products if needed.

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Preface

Board Level

? Component fee: NEXCOM will only charge for main components, such

as SMD chip, BGA chip, etc. Passive components will be repaired for free, ex: resistors, capacitors.

If RMA goods can not be repaired, NEXCOM will return it to the customer without any charge.

Warnings

Read and adhere to all warnings, cautions, and notices in this guide and the documentation supplied with the chassis, power supply, and accessory modules. If the instructions for the chassis and power supply are inconsistent with these instructions or the instructions for accessory modules, contact the supplier to find out how you can ensure that your computer meets safety and regulatory requirements.

Cautions

Electrostatic discharge (ESD) can damage system components. Do the described procedures only at an ESD workstation. If no such station is available, you can provide some ESD protection by wearing an antistatic wrist strap and attaching it to a metal part of the computer chassis.

Safety Information

Before installing and using the device, note the following precautions:

? Read all instructions carefully. ? Do not place the unit on an unstable surface, cart, or stand. ? Follow all warnings and cautions in this manual.

▪ When replacing parts, ensure that your service technician uses parts

specified by the manufacturer.

▪ Avoid using the system near water, in direct sunlight, or near a heating

device.

▪ The load of the system unit does not solely rely for support from the

rackmounts located on the sides. Firm support from the bottom is highly necessary in order to provide balance stability.

The computer is provided with a battery-powered real-time clock circuit. There is a danger of explosion if battery is incorrectly replaced. Replace

only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.

Installation Recommendations

Ensure you have a stable, clean working environment. Dust and dirt can get into components and cause a malfunction. Use containers to keep small components separated.

Adequate lighting and proper tools can prevent you from accidentally damaging the internal components. Most of the procedures that follow require only a few simple tools, including the following:

• A Philips screwdriver

• A flat-tipped screwdriver

• A grounding strap

• An anti-static pad

Using your fingers can disconnect most of the connections. It is recommended that you do not use needlenose pliers to disconnect connections as these can damage the soft metal or plastic parts of the connectors.

vii

Preface

Safety Precautions

1. Read these safety instructions carefully.

2. Keep this User Manual for later reference.

3. Disconnect this equipment from any AC outlet before cleaning. Use a

damp cloth. Do not use liquid or spray detergents for cleaning.

4. For plug-in equipment, the power outlet socket must be located near

the equipment and must be easily accessible.

5. Keep this equipment away from humidity.

6. Put this equipment on a stable surface during installation. Dropping it

or letting it fall may cause damage.

7. Do not leave this equipment in either an unconditioned environment

or in a above 40 equipment.

8. The openings on the enclosure are for air convection to protect the

equipment from overheating. DO NOT COVER THE OPENINGS.

9. Make sure the voltage of the power source is correct before

connecting the equipment to the power outlet.

10. Place the power cord in a way so that people will not step on it. Do

not place anything on top of the power cord. Use a power cord that has been approved for use with the product and that it matches the voltage and current marked on the product’s electrical range label. The voltage and current rating of the cord must be greater than the voltage and current rating marked on the product.

o

C storage temperature as this may damage the

12. If the equipment is not used for a long time, disconnect it from the power source to avoid damage by transient overvoltage.

13. Never pour any liquid into an opening. This may cause fire or electrical shock.

14. Never open the equipment. For safety reasons, the equipment should be opened only by qualified service personnel.

15. If one of the following situations arises, get the equipment checked by service personnel:

a. The power cord or plug is damaged.

b. Liquid has penetrated into the equipment.

c. The equipment has been exposed to moisture.

d. The equipment does not work well, or you cannot get it to work according to the user’s manual.

e. The equipment has been dropped and damaged.

f. The equipment has obvious signs of breakage.

16. Do not place heavy objects on the equipment.

17. The unit uses a three-wire ground cable which is equipped with a third pin to ground the unit and prevent electric shock. Do not defeat the purpose of this pin. If your outlet does not support this kind of plug, contact your electrician to replace your obsolete outlet.

18. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER. DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.

11. All cautions and warnings on the equipment should be noted.

19. The computer is provided with CD drives that comply with the appropriate safety standards including IEC 60825.

viii

Preface

CAUTION!

Technical Support and Assistance

1. For the most updated information of NEXCOM products, visit NEXCOM’s website at www.nexcom.com.

2. For technical issues that require contacting our technical support team or sales representative, please have the following information ready before calling:

– Product name and serial number – Detailed information of the peripheral devices – Detailed information of the installed software (operating system,

version, application software, etc.) – A complete description of the problem – The exact wordings of the error messages

Warning!

1. Handling the unit: carry the unit with both hands and handle it with care.

2. Maintenance: to keep the unit clean, use only approved cleaning products or clean with a dry cloth.

3. CompactFlash: Turn off the unit’s power before inserting or removing a CompactFlash storage card.

Conventions Used in this Manual

Warning: Information about certain situations, which if not observed, can cause personal injury. This will prevent injury to yourself when performing a task.

Caution: Information to avoid damaging components or losing

CAUTION!CAUTION!

data.

Note: Provides additional information to complete a task easily.

Battery - Safety Measures

Caution

• Risk of explosion if battery is replaced by an incorrect type.

• Dispose of used batteries according to the instructions.

Safety Warning

This equipment is intended for installation in a Restricted Access Location only.

Resetting the Date and Time

Note: Remember to reset the date and time upon receiving the product. You can set them in the AMI BIOS. Refer to chapter 4 for more information.

ix

Preface

Global Service Contact Information

Headquarters

NEXCOM International Co., Ltd.

15F, No. 920, Chung-Cheng Rd., ZhongHe District, New Taipei City, 23586, Taiwan, R.O.C. Tel: +886-2-8226-7786 Fax: +886-2-8226-7782 www.nexcom.com

America

USA NEXCOM USA

2883 Bayview Drive, Fremont CA 94538, USA Tel: +1-510-656-2248 Fax: +1-510-656-2158 Email: sales@nexcom.com www.nexcom.com

Asia

Taiwan Central Taiwan Office

16F, No.250, Sec. 2, Chongde Rd., Beitun Dist., Taichung City 406, R.O.C. Tel: +886-4-2249-1179 Fax: +886-4-2249-1172 Email: sales@nexcom.com.tw www.nexcom.com.tw

Japan NEXCOM Japan

9F, Tamachi Hara Bldg., 4-11-5, Shiba Minato-ku, Tokyo, 108-0014, Japan Tel: +81-3-5419-7830 Fax: +81-3-5419-7832 Email: sales@nexcom-jp.com www.nexcom-jp.com

China NEXCOM China

2F, Block 4, Venus Plaza, Bldg. 21, ZhongGuanCun Software Park, No. 8, Dongbeiwang West Rd., Haidian District, Beijing, 100193, China Tel: +86-10-8282-6599 Fax: +86-10-8282-5955 Email: sales@nexcom.cn www.nexcom.cn

Shanghai Office

Room 603/604, Huiyinmingzun Plaza Bldg., 1, No.609, Yunlin East Rd., Shanghai, 200062, China Tel: +86-21-5278-5868 Fax: +86-21-3251-6358 Email: sales@nexcom.cn www.nexcom.cn

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Preface

Shenzhen Office

Room1707, North Block, Pines Bldg., No.7 Tairan Rd., Futian Area, Shenzhen, 518040, China Tel: +86-755-8332-7203 Fax: +86-755-8332-7213 Email: sales@nexcom.cn www.nexcom.cn

Wuhan Office

1-C1804/ 1805, Mingze Liwan, No. 519 South Luoshi Rd., Hongshan District, Wuhan, 430070, China Tel: +86-27-8722-7400 Fax: +86-27-8722-7400 Email: sales@nexcom.cn www.nexcom.cn

Chengdu Office

9F, Shuxiangxie, Xuefu Garden, No.12 Section 1, South Yihuan Rd., Chengdu, 610061, China Tel: +86-28-8523-0186 Fax: +86-28-8523-0186 Email: sales@nexcom.cn www.nexcom.cn

Europe

Italy NEXCOM ITALIA S.r.l

Via Gaudenzio Ferrari 29, 21047 Saronno (VA), Italia Tel: +39 02 9628 0333 Fax: +39 02 9286 9215 Email: nexcomitalia@nexcom.eu www.nexcomitalia.it

United Kingdom NEXCOM EUROPE

10 Vincent Avenue, Crownhill Business Centre, Milton Keynes, Buckinghamshire MK8 0AB, United Kingdom Tel: +44-1908-267121 Fax: +44-1908-262042 Email: sales.uk@nexcom.eu www.nexcom.eu

xi

Preface

Package Contents

Before continuing, verify that the package that you received is complete. Your package should have all the items listed in the following table.

Item P/N Name Specification Qty

1 50311F0110X00 FLAT HEAD SCREW F3x5 NI NYLOK 4

2 60233SAM05X00 GPS ANTENNA 5M /SMA180P 1

3 602DCD0393X00 CD DRIVER 1

xii

Preface

Ordering Information

The following provides ordering information.

• nROK 3000-A (P/N: 10A00300000X0)

®

- Intel

Atom™ D525 fanless railway computer with 24VDC isolation

power input

• nROK 3000-F (P/N: 10A00300001X0)

- Intel

®

Atom™ D525 fanless railway computer with 110VDC isolation

power input

• POWER CABLE (P/N: 60233PW243X00)

- Waterproof 4P L:300mm

• M12 TO USB CABLE (P/N: 60233USB89X00)

- Waterproof M12 TO USB CON L:200mm

• AUDIO CABLE (P/N: 60233AUD27X00)

- Waterproof MINI SIZE 6P TO DC3.5mm FEMALEx2 L:300mm

• DVI Y-CABLE (P/N: 60233DVI26X00)

- Waterproof DVI(24+5P) to DVI(24+5P)/D-SUB(15P) L:100mm

• COM CABLE (P/N: 6023331451X00)

-Waterproof 31PIN to DB9 MALEx4/DB9 FEMALEx1 L=150mm

xiii

Chapter 1: Product Introduction

Overview

Front View Rear View

Key Features

• Built-in Intel

• Fanless and rugged design

• Availability of GPS, GPRS/ UMTS/ HSDPA

• Multiple display connections: Dual VGA and DVI-D

• PCI-104 and 2 x Mini card expension interface

• Rich I/O interface with secure lock

®

Atom™ D525 Dual Core 1.8GHz processor

• Isolation RS-232/ 422/ 485 and GPIO

• Easy maintenance

• Removable 2.5” SSD tray

• Optional 24V/110V DC input with isolated protection

• Compliant IP65 design

• Certified by EN50155

1

Chapter 1: Product Introduction

The latest transportation computing solution nROK 3000 fanless computer certified with EN50155 is specially designed for railway related applications.

®

Based on Intel

Atom™ D525 processor, nROK 3000 is designed with isolated DC input protection to ensure stable operation in harsh environments. Adopting lock concept, all connectors, such as M12 Ethernet connector on nROK 3000, are designed for anti-vibration.

Equipped with a SIM card holder, CFast socket and mini-PCIe socket for optional 3G wireless module, nROK 3000 allows data to be transmitted over network and stored in a convenient SSD (Solid-State Drive) or CFast card for better vibration and shock protection. The EN50155-certified nROK 3000 is a reliable solution for railway applications.

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Chapter 1: Product Introduction

Hardware Specifications

Main Chipset

®

• Intel

ICH-8M

CPU

®

• Intel

Atom™ D525 Dual Core 1.8GHz

Memory

• 1GB DDR3 1333MHz SODIMM (up to 4GB)

Expansion

• Mini PCIe socket (USB) x 1 (for 3.5G module)

• 1 x GPS module

• Mini PCIe socket (PCIe + USB) x 1 (for WLAN module)

I/O Interfaces - Front

• 1 x DVI-I connector with DVI-D and VGA output

• 1 x 26-pin circular connector in support of RS-232/ 422/ 485 with isolation,

4-channel digital input and 4-channel digital output

• 1 x USB 2.0 with M12 connector

• 1 x Mic-in & 1 x Line-out

• 3 x 10/100 Ethernet with M12 connector

• Wireless communication

1 x External accessible SIM card socket 3 x Antenna holes for WWAN/ WLAN/ GPS

• 4 x LED for power, SSD, WWAN and WLAN

• DC Input

24V with 500V isolated (range: 16.8V ~ 30V) Optional: 110V with 1.5KV isolation (range: 66V ~ 154V)

I/O Interfaces - Rear

• SSD accessible

• 2 x USB 2.0

Expandable Storage

• 1 x SATA 2.5” SSD Bay

• 1 x CFast slot with protection cover

Dimensions

• 260mm (W) x 178mm (D) x 70mm (H) (10.24”x 7”x 2.76”)

Construction

• Aluminum enclosure with fanless design

Environment

• Operating temperatures Ambient with air: -40°C to 55°C (EN50155 Class T2)

• Storage temperatures: -40°C to 80°C

• Damp heat test: 55°C, 95% RH (non-operating, EN 50155)

• Relative humidity: 0% to 90% (non-condensing)

• Vibration (random):

Compliance with EN61373 Category 1 Class B

• Shock: Compliance with EN61373 Category 1 Class B

Certifications

• CE approval

• FCC Class A

• Compliance with EN50155

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Chapter 1: Product Introduction

Getting to Know nROK 3000

Front Panel

HSDPA

antenna

LEDs

connector

31pin

DVI-D

WiFi antenna

SIM/ CFAST card socket

GPS antenna

Ethernet

connectors

Reset button

connector

Audio

DC in 24V

31pin Connector

Pin Definition Pin Definition

1 RS422_RX+_A 2 SP_TXD_1

3 RS422_RX-_A 4 SP_RI_1

5 RS422_TX+_A 6 SP_DTR_1

7 RS422_TX-_A 8 SP_CTS_1

9 RS485_TX+_A 10 SP_DCD_1

11 RS485_TX-_A 12 SP_RTS_1

13 RS4852_TX+_A 14 SP_RXD_1

15 RS4852_TX-_A 16 SP_DSR_1

17 NC 18 NC

19 NC 20 NC

21 ISO1_GND 22 ISO1_GND

23 G_I_1 24 G_O_1

25 G_I_2 26 G_O_2

27 G_I_3 28 G_O_3

29 G_I_4 30 G_O_4

31 N/A

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Chapter 1: Product Introduction

Pin Map

5

Chapter 1: Product Introduction

Getting to Know nROK 3000

VGA and DVI Connector

Pin Definition Pin Definition

1 CH_TX2_N 2 CH_TX2_P

3 CH_GND 4 NC

5 NC 6 DVI_I_DDC_C_R

7 DVI_I_DDC_D_R 8 VGA1_VSYNC

9 CH_TX1_N 10 CH_TX1_P

11 CH_GND 12 NC

13 NC 14 VGA1_PWR_L

15 CH_GND 16 HPDET_I

17 CH_TX0_N 18 CH_TX0_P

19 CH_GND 20 VGA1_DDCCLK

21 VGA1_DDCDAT 22 NC

23 CH_CLK_P 24 CH_CLK_N

C1 VGA1_RED C2 VGA1_GREEN

C3 VGA1_BLUE C4 VGA1_HSYNC

C5 CH_GND; M_DET

Audio Connector

Pin Definition Pin Definition

1 SURR_OUT_L_CA 2 SURR_JD

3 SURR_OUT_R_CA 4 MIC_OUT-R

5 MIC_JD 6 C_GND

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Chapter 1: Product Introduction

Getting to Know nROK 3000

M12 FOR LAN

Pin Definition Pin Definition

1 LAN_MDI_0P_R 2 LAN_MDI_1P_R

3 LAN_MDI_0N_R 4 LAN_MDI_1N_R

M12 FOR USB

Pin Definition Pin Definition

1 USB_0N 2 USB_VCC0

3 USB_0P 4 UGND_1

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Chapter 1: Product Introduction

Getting to Know nROK 3000

POWER Connector

Pin Definition Pin Definition

1 DC INPUT + 2 DC INPUT -

3 IGNITION SIGNAL INPUT 4 CHASSIS GND

NOTE: Only nROK3000-A supports ignition function

External POWER Cable

Pin Definition Pin Definition

1 DC INPUT +(RED) 2 DC INPUT –(BLACK)

IGNITION SIGNAL

3

INPUT(YELLOW)

4 CHASSIS GND(GREEN)

SIM Card Socket

nROK3000 can be internally integrated with a 3.5G Mini Card module.

The SIM card bracket is on the board. When using the GPRS/UMTS/HSDPA function, insert the SIM card into the SIM card socket. Make sure to turn off nROK3000 before inserting the SIM card.

CFast Socket

nROK3000 provides CFast Socket, it can be used in storage and also can support system driver.

Reset Button

Press this button to restart nROK3000.

WIFI/HSDPA Module Antenna Mounting Hole

The antenna mounting holes are used to mount and connect antennas to the WIFI/HSDPA/ module.

8

Chapter 1: Product Introduction

Getting to Know nROK 3000

Rear Panel

Removable SSD tray

nROK 3000 allows data to be transmitted over network and stored in a convenient SSD (Solid-State Drive) or CFast card for better vibration and shock protection.

USB Ports x 2

The USB port complies with USB 2.0 specifications. The special cover design is for water proof protection.

USB connectors

9

Chapter 1: Product Introduction

nROK 3000

260 178

70

10

Chapter 2: Jumpers and Connectors

This chapter describes how to set the jumpers on the motherboard. Note that the following procedures are generic for all nROK3000 series.

Before You Begin

▪ Ensure you have a stable, clean working environment. Dust and dirt can

get into components and cause a malfunction. Use containers to keep small components separated.

▪ Adequate lighting and proper tools can prevent you from accidentally

damaging the internal components. Most of the procedures that follow require only a few simple tools, including the following:

• A Philips screwdriver

• A flat-tipped screwdriver

• A set of jewelers Screwdrivers

• A grounding strap

• An anti-static pad

▪ Using your fingers can disconnect most of the connections. It is

recommended that you do not use needle-nosed pliers to disconnect connections as these can damage the soft metal or plastic parts of the connectors.

▪ Before working on internal components, make sure that the power is off.

Ground yourself before touching any internal components, by touching a metal object. Static electricity can damage many of the electronic components. Humid environment tend to have less static electricity than

dry environments. A grounding strap is warranted whenever danger of static electricity exists.

Precautions

Computer components and electronic circuit boards can be damaged by discharges of static electricity. Working on the computers that are still connected to a power supply can be extremely dangerous.

Follow the guidelines below to avoid damage to your computer or yourself:

▪ Always disconnect the unit from the power outlet whenever you are

working inside the case.

▪ If possible, wear a grounded wrist strap when you are working inside the

computer case. Alternatively, discharge any static electricity by touching the bare metal chassis of the unit case, or the bare metal body of any other grounded appliance.

▪ Hold electronic circuit boards by the edges only. Do not touch the

components on the board unless it is necessary to do so. Don’t flex or stress the circuit board.

▪ Leave all components inside the static-proof packaging that they shipped

with until they are ready for installation.

▪ Use correct screws and do not over tighten screws.

11

Chapter 2: Jumpers and Connectors

Jumper

A jumper is the simplest kind of electric switch. It consists of two metal pins and a cap. When setting the jumpers, ensure that the jumper caps are placed on the correct pins. When the jumper cap is placed on both pins, the jumper is short. If you remove the jumper cap, or place the jumper cap on just one pin, the jumper is open.

Refer to the illustrations below for examples of what the 2-pin and 3-pin jumpers look like when they are short (on) and open (off).

Two-Pin Jumpers: Open (Left) and Short (Right)

Three-Pin Jumpers: Pins 1 and 2 Are Short

3

2

1

3

2

12

Chapter 2: Jumpers and Connectors

Locations of the Jumpers and Connectors

The figure below is the main board which is the board used in the nROK3000 system. It shows the locations of the jumpers and connectors.

13

Chapter 2: Jumpers and Connectors

Jumper Settings

(*) for default seeting

IGNITION Select (JP7)

Pin No. Status Function Description

1-2 Short IGNITION

2-3(*) Short* +12V

NOTE: Only nROK3000-A supports ignition function

IGNITION Select ( JP8) (default NC)

Pin No. Status Function Description

1-2 Short IGNITION

2-3 Short +12V

CMOS Input Voltage Select (J3)

Pin No. Status Function Description

1-2(*) Short* VBAT IN

2-3 Short Clear CMOS

TEMP SENSOR (JP5)

Pin No. Function Description

1 SENSOR+

2 GND

PCI104 VI/O Select Voltage (J9 )

Pin No. Status Function Description

1-4(*) Short* +3.3V

3-6 Short +5V

MCU Download (JP4)

Pin Function Description

1 +V3.3ALW

2 C2D

3 MRST

4 C2CK

5 GND

6 WP

7 SI

8 GND

GAL Download (JP2)

Pin Function Description

1 +V3.3S

2 GND

3 TCK

4 TDO

5 TDI

6 TMS

MCU COM PORT (JP6)

Pin No. Status Function Description

1 TX +3.3V

2 RX +5V

3 GND

14

Chapter 2: Jumpers and Connectors

Connectors

UART CONNECTOR (RS232/422/485&GPIO) (CN1)

A. Connector size:2 x 15 = 30Pins PIN Header, ( 1.0 mm Pitch ) B. Connector location:

Connector pin definition

Pin Definition Pin Definition

1 RS422_RX+_A 2 SP_TXD_1

3 RS422_RX-_A 4 SP_RI_1

5 RS422_TX+_A 6 SP_DTR_1

7 RS422_TX-_A 8 SP_CTS_1

9 RS485_TX+_A 10 SP_DCD_1

11 RS485_TX-_A 12 SP_RTS_1

13 RS4852_TX+_A 14 SP_RXD_1

15 RS4852_TX-_A 16 SP_DSR_1

17 NC 18 NC

19 NC 20 NC

21 ISO1_GND 22 ISO1_GND

23 G_I_1 24 G_O_1

25 G_I_2 26 G_O_2

27 G_I_3 28 G_O_3

29 G_I_4 30 G_O_4

DVI+VGA CONNECTOR (CN2)

A. Connector size:2 x 15 = 30Pins PIN Header, ( 1.0 mm Pitch ) B. Connector location:

Connector pin definition

Pin Definition Pin Definition

1 CH_CLK_N 2 DVI_I_5V

3 CH_CLK_P 4 HPDET_I

5 CH_TX0_N 6 DVI_I_DDC_D_R

7 CH_TX0_P 8 DVI_I_DDC_C_R

9 CH_TX1_N 10 CH_GND

11 CH_TX1_P 12 CH_GND

13 CH_TX2_N 14 CH_GND

15 CH_TX2_P 16 CH_GND

17 NC 18 NC

19 NC 20 NC

21 CH_GND 22 VGA1_HSYNC

23 VGA1_RED 24 VGA1_VSYNC

25 VGA1_BLUE 26 VGA1_DDCDAT

27 VGA1_GREEN 28 VGA1_DDCCLK

29 M_DET 30 VGA1_PWR_L

15

Chapter 2: Jumpers and Connectors

Connectors

GPS Connector COM6 (J4)

Connector pin definition

Pin Definition Pin Definition

1 GPS_BAT 2 GPS_LED#

3 SP_TX1 4 SP_RX1

5 GND 6 VCC3_3S

AUDIO CONNECTOR (J11)

A. Connector size: 1 x 6 = 6 Pins PIN Header, ( 1.0 mm Pitch ) B. Connector location:

Connector pin definition

Pin Definition Pin Definition

1 SURR_OUT_L_CA 2 SURR_JD

3 SURR_OUT_R_CA 4 MIC_OUT-R

5 MIC_JD 6 C_GND

16

Chapter 2: Jumpers and Connectors

Connectors

GAL Programmer PIN Header (JP2)

Connector pin definition

Pin Definition Pin Definition

1 VCC3_3 2 GND

3 TCK 4 TDO

5 TDI 6 TMS

MCU Programmer PIN Header (JP4)

A. Connector size: 1 x 6 = 6 Pins PIN Header, ( 1.0 mm Pitch ) B. Connector location:

Connector pin definition

Pin Definition Pin Definition

1 +3.3ALW 2 C2D

3 MRST 4 C2CK

5 GND

17

Chapter 2: Jumpers and Connectors

Connectors

LAN connector (J5)(J7)(J8)

A. Connector size: M12 B. Connector location

Connector pin definition

Pin Definition Pin Definition

1 LAN_MDI_0P_R 2 LAN_MDI_0N_R

3 LAN_MDI_1P_R 4 LAN_MDI_1N_R

FRONT USB connector (J10)

A. Connector size: M12 B. Connector location

Connector pin definition

Pin Definition Pin Definition

1 USB_0N 2 USB_0P

3 USB_VCC0 4 UGND_1

18

Chapter 2: Jumpers and Connectors

Connectors

REAR USB connector (USB1)

Connector location:

Connector pin definition

Pin Definition Pin Definition

1 VCC 2 DATA1-

3 DATA1+ 4 GND

5 VCC 6 DATA -

7 DATA + 8 GND

PCI-104 VI/O voltage setting (J9)

A. Connector size: M12 B. Connector location

Connector pin definition

Pin No. Status Function Description

(1-3)(2-4) (*) Short +3.3V

(3-5)(4-6) Short +5V

19

Chapter 2: Jumpers and Connectors

Connectors

PCI-104 connector (CN21)

Connector pin definition

Pin A B C D

1 GND Reserved +5 AD0O

2 VI/O AD02 AD01 +5V

3 AD05 GND AD04 AD03

4 C/BE0# AD07 GND AD06

5 GNDA AD09 AD08 GND

6 AD11 VI/O AD10 M66EN

7 AD14 AD13 GND AD12

8 +3.3V C/BE1# AD15 +3.3V

9 SERR3 GND Reserved PAR

10 GND PERR# +3.3V Reserved

11 STOP# +3.3V LOCK# GND

12 +3.3V TRDY# GND DEVSEL#

13 FRAME# GND IRDY# +3.3V

14 GND AD16 +3.3V C/BE2#

15 AD18 +3.3V AD17 GND

Pin A B C D

16 AD21 AD20 GND AD19

17 +3.3V AD23 AD22 +3.3V

18 IDSEL0 GND IDSEL1 IDSEL2

19 AD24 C/BE3# VI/O IDSEL3

20 GND AD26 AD25 GND

21 AD29 +5V AD28 AD27

22 +5V AD30 GND AD31

23 REQ0# GND REQ1# VI/O

24 GND REQ2# +5V GNT0#

25 GNT1# VI/O GNT2# GND

26 +5V CLK0 GND CLK1

27 CLK2 +5V CLK3 GND

28 GND INTD# +5V RST#

29 +12V INTA# INTB# INTC#

30 +12V REQ3# GNT3# GND

20

Chapter 2: Jumpers and Connectors

Connectors

RESET BUTTON (SW2)

Connector pin definition

Pin Function Description

1 GND

2 RST_BTN#

MCU COM PORT (JP6)

Connector pin definition

Pin Function Description

1 TX

2 RX

3 GND

21

Chapter 2: Jumpers and Connectors

Connectors

TEMP SENSOR (JP5)

Connector pin definition

Pin Function Description

1 SENSOR+

2 GND

POWER INPUT

+12V DC Power Input Connector (CON1)

Connector pin definition

Pin Function Description

1 +12v

2 +12v

3 GND

4. GND

5. GND

6. Ignition

22

Chapter 2: Jumpers and Connectors

Connectors

12VSD DC Power Input Connector (CON2)

Connector pin definition

Pin Function Description

1 12VSD

2 GND

12VSD GPIO (J6)

Connector pin definition

Pin Function Description

1 3VSB

2 GND

23

Chapter 2: Jumpers and Connectors

Connectors

POWER ON ,HD ,WWAN ,WLAN Active LED (LED1)

Connector pin definition

Pin Function Description

1 POWER LED

2 HD LED

3 WWAN LED

4 WLAN LED

Serial-ATA (CN3)

Connector pin definition

Pin Definition Pin Definition

1 GND 2 SATA_TXP0 -

3 SATA_TXN0 4 GND

5 SATA_RXN0 6 SATA_RXP0

7 GND

24

Chapter 2: Jumpers and Connectors

Connectors

Serial-ATA POWER INPUT (J1)

Connector pin definition

Pin Definition Pin Definition

1 12V 2 GND

3 GND 4 VCC5

Mini-PCIe (3.5G)(CN6)

Connector pin definition

Pin Definition Pin Definition Pin Definition Pin Definition

1 MIC + 2 +V3.3S 27 GND 28 NC

3 MIC - 4 GND 29 GND 30 NC

5 SPK + 6 NC 31 NC 32 NC

7 GND 8 USIM PWR 33 RESET 34 GND

9 GND 10 USIM DATa 35 GND 36 USB_D-

11

13 NC 14 USIM RST 39 +V3.3S 40 GND

15 GND 16 NC 41 +V3.3S 42 LED_WWAN#

17 NC 18 GND 43 GND 44 NC

19 NC 20 W_DISABLE# 45 NC 46 NC

21 GND 22 NC 47 NC 48 NC

23 NC 24 NC 49 NC 50 GND

25 NC 26 GND 51 NC 52 +V3.3S

VCC_

MSM26_DIG

12 USIM CLK 37 GND 38 USB_D+

25

Chapter 2: Jumpers and Connectors

Connectors

Mini-PCIe (WLAN)(CN7)

Connector pin definition

Pin Definition Pin Definition Pin Definition Pin Definition

1 WAKE# 2 +V3.3S 27 GND 28 +V1.5S

3 NC 4 GND 29 GND 30 SMB_CLK

5 NC 6 +V1.5S 31 PETn0 32 SMB_DATA

7 CLKREQ# 8 NC 33 PETp0 34 GND

9 GND 10 NC 35 GND 36 USB_D-

11 REFCLK- 12 NC 37 NC 38 USB_D+

13 REFCLK+ 14 NC 39 NC 40 GND

15 GND 16 NC 41 NC 42 LED_WWAN#

17 NC 18 GND 43 NC 44 LED_WLAN#

19 NC 20 DISABLE# 45 NC 46 LED_WPAN#

21 GND 22 PERST# 47 NC 48 +V1.5S

23 PERn0 24 +3.3S 49 NC 50 GND

25 PERp0 26 GND 51 NC 52 +V3.3S

SIM CARD CONNECTOR (CN4) (CN5)

Connector pin definition

Pin Definition Pin Definition

C1 POWER VOLTAGE C2 RESET SIGNAL

C3 CLOCK SIGNAL C5 GND

C6 VPP:PROGRAM VOLTAGE C7 I/O

SW Contact present switch

26

Chapter 3: System Setup

CAUTION!

Chapter 3: System Setup

Removing the Chassis Cover

CAUTION!CAUTION!

1. The screws on the chassis are used to secure the cover to the chassis. Remove these screws and put them in a safe place for later use

Prior to removing the chassis cover, make sure the unit’s power is off and disconnected from the power sources to prevent electric shock or system damage.

Front View

Base View

Rear View

27

Chapter 3: System Setup

Removing the Chassis Cover

2. Lift the cover upward then remove it from the chassis.

28

Chapter 3: System Setup

Installing the Wi-Fi and GPRS/UMTS/HSDPA Modules

1. Remove the screws and SSD tray.

2. The Mini PCI Express slot shown below is used to install a Wi-Fi, 3.5G

commu-nication module such as GPRS, UMTS or HSDPA module.

WWAN Mini PCI Express slot

Wi-Fi Mini PCI Express slot

3. Insert the module into the Mini PCI Express slot at a 45 degrees angle

until the gold-plated connector on the edge of the module completely disappears inside the slot.

4. Push the module down then secure it with mounting screws.

5. Attach one end of the RF cable onto the module

29

Chapter 3: System Setup

Installing SSD Drive

2. Place the SDD drive into the tray and then tighten the four screws.1. Remove the SSD drive tray.

30

Chapter 3: System Setup

Installing SSD Drive

3. Installing the HDD tray, and then tighten the screws to secure the drive to the chassis.

31

Chapter 3: System Setup

Rackmount Brackets

The rackmount brackets provide a convenient and economical way of mounting the system on the wall.

1. The mounting holes are located at the bottom of the system. Secure the brackets on each side of the system using the provided mounting screws.

Rackmount bracket

Secure the bracket to the system

2. Now mount the system on the wall by fastening screws through the bracket’s mounting holes.

Fasten screws to mount the system to the wall

32

Appendix A: I/O Address Function

I/O Address Function

(*) for default setting

GPIO LED / UMTS LED / Ignition Status I/O port : 0EE0H

Bit Function Description

Bit 0 GPIO LED

0: OFF (*) 1: ON

Bit 1 UMTS LED

0: LED for Wireless (*) 1: LED for 3.5G and Wireless

GPIO I/O port : 0EE4H

Bit Function Description

Bit 0-3 GPO 1-4

Bit 4-7 GPI 1-4

33

Appendix A: I/O Address Function

WDT I/O port : 0EE5H

Bit Function Description

Bit 3 WDT Disable/Enable

0: Disable (*) 1: Enable

Bit 2, 1, 0: Time Setting

Bit 2~0 Time (sec)

000 1 (*)

001 2

010 4

011 8

100 16

101 32

110 64

111 128

Auto clear WDT timer when reading/writing I/O port 0EE5H.

Onboard Module Disable/Enable(1) I/O port : 0EE6H

Bit Function Description

Bit 0 3.5G module

0: Disable 1: Enable (*)

Bit 1 WLAN module

0: Disable 1: Enable (*)

34

Appendix A: I/O Address Function

Delay Time Setting I/O port : 0EE7H

Bit7 Power On Delay

0 Disable(*)

1 Enable

Bit6 Power Off Delay

0 Disable(*)

1 Enable

Delay On Time Setting

Bit3~5 Function Description

000 10 sec

001 30 sec

010 1 min

011 5 min

100 10 min

101 15 min

110 30 min

111 1 hour

Delay Off Time Setting

Bit 2~0 Time (sec)

000 20 sec

001 1 min

010 5 min

011 10 min

100 30 min

101 1 hour

110 6 hour

111 18 hour

35

Appendix A: I/O Address Function

Setup Command I/O port : 0EE9H

Restart the Setup Command

Enable byte

AA

Using end byte to tell the data flow end

Data End byte

(Delay time)(Startup/Shutdown voltage setting) 55

Onboard Module Disable/Enable(1) I/O port : 0EEAH

Enable byte

AA

GAL Download control I/O port : 0EEBH

Restart the Setup Command

Enable byte

AA

36

Appendix B: Power Consumption

Power Consumption

Test Equipment/Tool

DUT#1 : nROK3000 with SSD DUT#2 : nROK3000 with SSD and 3.5G module Windows XP Burn-in Software: Version 5.0

Test Condition

Room temperature Power supply graduation: 12V 5A

Test Procedure:

1. Start of all function at DUT and measure power consumption.

2. Get system into suspend mode and measure power consumption.

Unit Idle Mode 100% Burn-in Mode S3 S4 S5

DUT#1 1.03A 1.18A 90mA 10mA 10mA

DUT#2 1.13A 1.24A 140mA 50mA 50mA

* Device: N/A

37

NEXCOM nROK 3000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual