Nesco 6033 User Manual

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CORN & PELLET MULTIFUEL STOVE
6033
OWNER’S MANUAL
Installation - Operation - Maintenance Instructions - Repair Parts
READ THIS ENTIRE MANUAL, THOROUGHLY, BEFORE ATTEMPTING THE INSTALL AND/OR
BURN YOUR NEW AMERICAN HARVEST CORN AND PELLET MULTI-FUEL STOVE. FAILURE TO
FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURIES
Safety Notice: If this stove is not properly installed, a house fire may result.
For your safety , follow the installation directions. Contact local building or fire officials about restrictions and installation requirements peculiar to your area. Do Not Plug this appliance into an electrical outlet before reading and understanding all operations and always unplug the unit before attempting any work or maintenance. Do not connect this stove to any chimney flue already serving another appliance. Carefully observe and maintain all clearances and combustibles.
A note about fuel: Use only dried shelled corn with a moisture content of 14% or less (11 to 12% provides the best results); any pellet fuel used should have an ash content of 1% or less. If not efficiency will suffer, and your warranty may be voided.
Y our American Harvest Corn/Pellet Stove operates on a negative pressure. Therefore,
all venting connections (elbows, T-pipe) must be sealed and airtight.
SAVE THESE INSTRUCTIONS
UNITED STATES STOVE COMPANY GRANTS NO WARRANTY, IMPLIED OR STATED,
FOR THE INSTALLATION OR MAINTENANCE OF THE STOVE AND ASSUMES NO
RESPONSIBILITY FOR ANY CONSEQUENTIAL DAMAGE(S).
UNITED STA TES STOVE COMPANY - 227 INDUSTRIAL P ARK ROAD-SOUTH PITTSBURG, TN. 37380
TECHNICAL ASSISTANCE (423) 837-2100 - (423) 837-2109 FAX
USSC 1851536
CONGRATULATIONS!
You've purchased one of America's Finest Multifuel Burning Stoves. By heating with fuels such as corn and pellets, you're helping CONSERVE AMERICA'S ENERGY!
NOTE: YOUR UNIT MUST BE INSTALLED BY A
QUALIFIED HEATER INSTALLER.
We strongly suggest installing smoke detectors in your home if not already installed.
Initial burn off may cause slight smoke and odor the first few hours of operation.
SPECIFICATIONS
United States Stove Company (manufacturer of the American Harvest Multifuel Pellet
Stove) reserves the right to alter products, specifications and price without notice.
Safety Tested & Listed to ASTM- E 1509, ULC-C 1482, (UM) 84-HUD, by OMNI Test Laboratories, Inc., Beaverton, Oregon USA
Heat Output* 50,000 BTU/HR Fuel Storage Capacity 60 Lbs. Width 28 in./711mm Height 33 in./838mm Depth 28 in./711mm
* BTU output will vary , depending on the br and of fuel and the moisture content. Consult your dealer for best results.
2 USSC
SAFETY STEPS
IMPORTANT: Proper installation of this stove is necessary for safe and efficient operation.
Installing this product improperly may result in a house fire and personal injury. All applicable building codes for your location must be followed. In areas where building codes require additional steps to the installation of this product not included in this manual the building codes will take precedent and must be followed. Contact your local building inspector to obtain any necessary permits or inspection guidelines before installing the product.
The American Harvest stove is designed to burn shelled corn, cherry pits, or pelletized fuel such as wood pellets. The burning of other solid fuels such as cord wood in this stove is not permitted.
This product requires simple periodic maintenance for proper operation and long life of the stove. Read and follow the maintenance schedule closely.
DISCONNECT THE POWER CORD BEFORE SERVICING THIS STOVE! A power surge protector is required. The unit must be plugged in to a grounded 110-volt power source.
Always route the power cord away from the unit. Do not route cord in foot traffic areas. Do not pinch cord under furniture.
A working smoke detector must be installed in the same room as this product.
Flammable or explosive liquids such as gasoline, naphtha or engine oil must NEVER be used in or around this stove. These liquids must be stored well away from this stove as the open flame in the burner chamber could ignite the fumes of such liquids. Do not burn garbage in this unit.
The moving parts of this stove are propelled by high torque electric motors. The auger and Fuel Agitator can cause severe injury to body parts that may get near them. Keep all body parts away from the auger and Fuel Agitator while the stove is plugged into an electrical outlet. These moving parts may begin to move at any time while the stove is plugged in.
According to HUD requirements, when installed in a mobile home, this stove must be grounded directly to the steel chassis of the mobile home and bolted to the floor.
This stove is not intended for use in commercial installations.
Do not connect this stove to “B” vent. Use UL Listed P ell Vent
BURNING SOLID FUELS
Ashes will have to be Removed from the stove periodically. See cleaning procedure. You can minimize cleaning required and maximize efficiency by maintaining the correct draft settings. See “Draft Setting” further in the manual.
The draft setting on your stove may have to be changed from time to time to accommodate your specific burning conditions. Proper draft setting will be discussed later in this manual. The point we wish to make here is that your American Harvest stove, due to the nature of solid fuels, will require brief periodic attention. Please do not expect to light your stove and walk away from it until you want to shut if off in the spring. A few moments of adjustment and cleaning from time to time is an important part of burning solid fuels.
The American Harvest stove has been designed to burn shelled corn, wood pellets and other pelletized fuels that meet Association of Pellet Fuel Industries standards.
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BURNING SOLID FUELS continued...
SHELLED CORN (Dry, pref erably corn with 11- 12% moisture content)
Corn must contain less than 14% moisture content. Wet corn will rapidly deteriorate stove components, reduce efficiency and void all warranties.
Corn must be clean and free from debris. Never burn corn right from the field. Damage caused by dirty corn is not covered by the product warranty . Ask f or clean bagged corn only .
NEVER BURN SEED CORN IN YOUR STOVE. Seed corn is treated with chemical pesticides that are harmful or fatal if swallowed, therefore, seed corn is dangerous to have in the house, especially where children can reach it.
Store your corn supply in a dry place and keep bags or container sealed to prevent your corn from absorbing excess moisture. T est the moisture content periodically to maintain the proper dryness.
There are many varieties of corn grown around the world. Each variety has unique characteristics including the shape and size of the kernel. Y our stove will burn more consistently with a small to midsize kernel corn. If the kernel size of the corn varies greatly or if you switch sources frequently , you will get a less consistent burn, which will require mor e attention to the draft setting on your stove. Therefore, purchasing corn from the same source will help achieve a more consistent burn. DO NOT USE CORN WITH A HIGH WAX CONTENT!
WOOD PELLETS
As with corn, be consistent in your pellet supplier . P ellets will vary in content and burn characteristics from supplier to supplier . A consistent supply of pellets will require fewer adjustments to the dr aft of the stove.
Check your pellets for foreign objects. Y our stove warranty will not cover damage done to your stov e due to foreign objects in the fuel supply .
Store your pellets in a dry place to prevent them from absorbing excess moisture.
T o decrease sawdust buildup, the hopper will need to be vacuumed out after ev ery 6-8 bags of pellets or more often if the pellets are poor quality . Y ou may have to screen each bag of pellets if sawdust becomes a problem.
Wood P ellets vary in size and ash content from less than 1% to 3% or more. Y our stove will burn more efficiently with small to midsize pellets. Low ash content pellets will allow you to burn the stove longer between cleanings. Only wood pellets manufactured to the Association of Pellet Fuel Industries (A.P.F.I.) standard for residential pellets fuels are recommended. Performance will suffer if nonstandard pellets are used. Consult your local American Harvest reseller for more information on approved wood pellet fuel.
CAUTION: DO NOT PLACE SUCH FUELS WITHIN THE SPACE HEATER’S INSTALLA-
TION CLEARANCES OR WITHIN THE SPACE REQUIRED FOR CHARGING AND ASH
REMOVAL.
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INSTALLATION REQUIREMENTS
FLOOR PROTECTION
The American Harvest Multifuel Stove may be installed on a combustible floor , with proper floor pr otection, or on a masonry hearth. The hearth or non-combustible floor protector must extend a minimum of (6) inches (152mm)in front and (6) inches (152mm) from each side of the ash removal door.
CLEARANCES TO COMBUSTIBLES
The stove must be installed with the following minimum clearances to side and back wall combustible materials. NOTE: These are minimum clearances to combustible walls established by the testing lab. The amount of room needed on the left side of the unit to access the electrical panel is (6) six inches (152mm).
PARALLEL - A - Left Sidewall to T op Edge of Unit 6 in./152mm
B - Sidewall to Flue 6 in./152mm C - Backwall to Flue 3 in./75mm D - Backwall to Unit 9 in./228mm E - Right Sidewall to T op Edge of Unit 2 in./50mm
CORNER - F - Adjacent Wall to Flue 3 in./75mm
G - Adjacent Wall to Unit 4 in./100mm
BACK WALL
BACK WALL
SIDE WALL
Alcove / Backwall / Sidewall Parallel / Alcove Installation
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SIDE WALL
Corner Installation
6”
min.
CLEARANCES TO COMBUSTIBLES continued...
The side and top clearance are to be used when
installing in an Alcove as shown to the left and
below.
6” min.
HEARTH PROTECTION
6”
min.
These clearances must be maintained and may only be reduced by means approved by the regulatory authority
GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN
It is recommended that only an authorized installer install your pellet/corn stove. The following installation
guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes.
INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER.
A listed 3” or 4” type “PL ” pellet vent exhaust system must be used for FREESTANDING installation and attached to the pipe connector provided on the back of the stove. Use a 3” to 4” adapter for 4” pipe. A cap must be used at the termination of type “L ” vent chimneys.
Do not terminate vent in any enclosed or semi-enclosed area, such as; carports, garage, attic, crawl space, under a sundeck or porch, narrow walkway or close area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway etc.
Vent surfaces can get hot enough to cause burns if touched by children. Noncombustible shielding or guards ma y be required. Do not install a flue damper in the exhaust vent of this unit.
T ermination must exhaust above air inlet elev ation. It is recommended that at least 5 ft. of vertical pipe be installed when the appliance is vented directly through a wall. This will create some natural draft to prevent the possibility of smoke or odor during appliance shutdown and to keep exhaust from causing a nuisance or hazard from exposing people or shrubs to high temperatures. In any case, the safest and preferred venting method is to extend the vent through the roof . Do not connect this unit to a chimney flue serving another appliance.
Distance from doors and windows, gravity or ventilation air inlet into building:
Not less than 4 ft./1.2m below, 4ft./1.2m horizontally from, 1ft./305mm above(This does not apply if the windows are non-opening or have been fixed so they cannot open. )
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GUIDELINES FOR EXHAUST VENTING SYSTEMS DESIGN continued...
Distance from bottom of termination and grade-1ft./305mm minimum. This is conditional upon the plants and nature of grade surface. The exhaust gases are not hot enough to ignite grass, plants or shrubs located in the vicinity of the termination. The grade surface must not be a lawn. Distance from bottom of termination and public walkway is 7ft./
2.1m minimum.
Distance to combustible materials-2ft./610mm. This includes adjacent building, fences, protruding parts of the struc­ture, roof overhang, plants and shrubs, etc.
It is recommended that a single or double clean-out “tee” be installed at every 90 and to permit periodic cleaning of the exhaust system. 90° elbows accumulate fly ash and soot thereby reducing exhaust flow and performance of the stove.
T otal length of horizontal vent must not exceed 48”(4ft. )/1,200mm. All joints in the vent system must be fastened by at least 3 screws, and all joints must be sealed with RTV silicone sealer to be airtight.
When venting into an existing masonry or factory built chimney, the chimney must be cleaned, with all creosote re­moved. The chimney must be a type suited for solid fuel. WARNING: The chimney and the chimney connections must be kept clean an in good condition.
The “PL ” vent or single wall stainless exhaust system must be installed so as to be GAS TIGHT! The vent manufacturer’s installation procedures must be followed. In addition, pipe connections, joints and all pipe seams within the home should be sealed with high temperature RTV silicone sealer.
°
junction to enable collection of fly ash
The area where the chimney penetrates to the exterior of the home must be sealed with silicone or other means to maintain the vapor barrier between the exterior and the interior of the home.
Where installations will be made in locations above 2,000 feet, it is recommended that your stove be installed with 4” pell vent. At elevations above 3,000 feet, it is mandatory that a 4” pell vent be used for your installation.
NOTE: These are guidelines only. Proper venting is accomplished by design and common sense. In most installations 3” inch diameter venting is adequate. If it does not vent properly you will have to change it to 4”.
DO NOT CONNECT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM
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DESIGN GUIDELINES FOR OUTSIDE COMBUSTION AIR CONNECTION
For installations with horizontal through-the-wall exhaust, it is strongly recommended that the stove combustion air be
1) connected to the outside. If the home is newer or has been tightly insulated it is required to install outside combustion air . If you do not, then bring a 4-6 inch intak e into the furnace room in the basement.
Connection to outside the house is REQUIRED for mobile home installations.
2)
90 DEGREE BEND TERMINATION WIND HOOD TERMINATION
Wind Hood
3” Min. Diameter
3”
2”
Only noncombustible pipe 3 inches in diameter is approved to use for outside air connections (straight or flexible). PVC
3) pipe is NOT approved and should NEVER be used.
If the air inlet is connected to the outside, it MUST be terminated with a vertical 90-degree bend (down) or with a wind
4) hood. Failure to do so could result in a burn back during high winds blowing dir ectly up the air inlet during a simulta­neous power failure (see diagram above).
Blockage, excessive length, or bends in the air intake pipe will starve the stove of combustion air. A 90-degree bend is
5) equivalent in restriction to approximately 30 inches of straight inlet pipe.
CAUTION: The operation of exhaust fans such as bath room fans, attic fans, etc. might starve the heater of combustible air creating a negative pressure in the room. Provide adequate ventilation in the room ac companying the heater .
6”
8 USSC
INSTALLATION CONFIGURATIONS
Note: Where passage through a wall, or partition of combustible construction is desired, the installation shall conform to CAN/CSA -B365
The American Harvest Corn/Pellet Stove Model 6033 may be installed as follows:
1) A freestanding unit
2) A built-in heater mounted in an alcove
MOBILE HOME INSTALLATION REQUIREMENTS
IN ADDITION TO THE STANDARD INSTALLATION INSTRUCTION, THE FOLLOWING
REQUIREMENTS ARE MANDATORY FOR INSTALLATION IN A MOBILE HOME:
WARNING
DO NOT INSTALL IN SLEEPING ROOM
1) Stove must be permanently bolted to the floor .
2) Stove must have permanent outside air source.
3) Stove must be permanently electrically ground to the steel chassis of the mobile home.
4) All vertical chimney vent must have wall supports every (5) five feet.
5) All exhaust systems must have a spark arrestor.
CAUTION
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL AND CEILING/
ROOF MUST BE MAINTAINED.
Check with your local building official as other codes may apply.
PEDESTAL
BOL T
FLOOR
STEEL CHASSIS
ELECTRICALLY GROUNDED TO CHASSIS
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