NEC V28 0799-20 User Manual

Cat. No.
No de cat.
Cat. No.
0779-20 0799-20
OPERATOR'S MANUAL MANUEL de L'UTILISATEUR MANUAL del OPERADOR
IMPACT WRENCH
CLÉ À PERCUSSION LLAVE DE IMPACTO DE
TO REDUCE THE RISK OF INJURY, USER MUST READ OPERATOR'S MANUAL. AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE LE
DEL OPERADOR.
GENERAL SAFETY RULES-FOR ALL BATTERY OPERATED TOOLS
WARNING
READ ALL INSTRUCTIONS
Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE INSTRUCTIONS
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark areas invite acci­dents.
2. Do not operate power tools in ex-
plosive atmospheres, such as in the presence of fl ammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distrac­tions can cause you to lose control.
ELECTRICAL SAFETY
4. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
Unmodifi ed plugs and matching outlets will reduce risk of electric shock.
5. Avoid body contact with earthed or
grounded surfaces such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
7. Do not abuse the cord. Never use the
cord for carrying, pulling or unplug­ging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool out-
doors, use an extension cord suitable for outdoor use. Use of a cord suitable
for outdoor use reduces the risk of elec­tric shock.
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PERSONAL SAFETY
9. Stay alert, watch what you are do-
ing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A moment of inattention
while operating power tools may result in serious personal injury.
10. Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
11. Avoid accidental starting. Ensure the
switch is in the off-position before plugging in. Carrying power tools with
your fi nger on the switch or plugging in power tools that have the switch on invites accidents.
12. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotat­ing part of the power tool may result in personal injury.
13. Do not overreach. Keep proper foot- ing and balance at all times. This enables better control of the power tool in unexpected situations.
14. Dress properly. Do not wear loose
clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
15. If devices are provided for the connec-
tion of dust extraction and collection facilities, ensure these are connected and properly used. Use of these de-
vices can reduce dust-related hazards.
POWER TOOL USE AND CARE
16. Do not force the power tool. Use the
correct power tool for your applica­tion. The correct power tool will do the
job better and safer at the rate for which it was designed.
17. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
18. Disconnect the plug from the power
source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preven-
tive safety measures reduce the risk of starting the power tool accidentally.
19. Store idle power tools out of the
reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are danger-
ous in the hands of untrained users.
20. Maintain power tools. Check for
misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by
poorly maintained power tools.
21. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
22. Use the power tool, accessories and
tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for
operations different from those intended could result in a hazardous situation.
BA TTER Y T OOL USE AND CARE
23. Ensure the switch is in the off posi­tion before inserting battery pack.
Inserting the battery pack into power tools that have the switch on invites accidents.
24. Recharge only with the charger speci- ed by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fi re when used with another battery pack.
25. Use power tools only with speci cally designated battery packs. Use of any other battery packs may create a risk of injury and fi re.
26. When battery pack is not in use, keep
it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals
together may cause burns or a fi re.
27. Under abusive conditions, liquid may
be ejected from the battery, avoid contact. If contact accidentally oc­curs, fl ush with water. If liquid con- tacts eyes, additionally seek medical help. Liquid ejected from the battery
may cause irritation or burns.
SERVICE
28. Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.
SPECIFIC SAFETY RULES
1. Hold power tools by insulated grip­ping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord.
Contact with a “live” wire will make ex­posed metal parts of the tool “live” and shock the operator.
2. Maintain labels and nameplates. These carry important information. If unread­able or missing, contact a MILWAUKEE service facility for a free replacement.
3. WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
lead from lead-based paint
crystalline silica from bricks and cement and other masonry products, and
arsenic and chromium from chemically­treated lumber.
Your risk from these exposures varies,
depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ven­tilated area, and work with approved safety equipment, such as those dust masks that are specially designed to lter out microscopic particles.
FUNCTIONAL DESCRIPTION
TOOL ASSEMBLY
1. 1/2" drive shank
2. Forward/Reverse switch
3. Trigger
4. Battery pack
5. Battery pack release buttons
6. Tool hanger
7. Tool hanger ring
8. 7/16" hex quick-change chuck
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Cat. No. 0799-20
Volts
DC
28 28
No Load
RPM
0 - 1450 0 - 1450
Cat.
No.
0779-20 0799-20
7
1
2
3
4
Specifi cations
Drive
Shank
1/2"
7/16" Hex
Impacts
Per
Minute
0 - 2450 0 - 2450
6
Cat. No. 0779-20
Average
Torque
Output*
325 ft-lbs.* 325 ft-lbs.*
WARNING
Always lock trigger or remove battery pack before changing or removing accessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
Removing Battery Pack from Tool
Push in the release buttons and pull the bat­tery pack away from the tool.
Inserting Battery Pack into Tool
T o insert the battery pack onto the tool, slide
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the pack onto the body of the tool. Make sure it latches securely into place.
1. For working in restricted spaces. Insert the battery pack from the front by pressing in the release buttons and sliding battery pack into the body of the tool. Insert the battery pack until clamp engages.
2. For optimum weight distribution and balance. Insert the battery pack from the back by pressing in the release but­tons and sliding the battery pack into the body of the tool. Insert the battery pack until clamp engages.
Attaching and Removing the Tool Hanger
Fig. 1
Gear case screws
1. To attach, remove the two top gear case screws (Fig. 1).
2. Place the ring through the tool hanger.
3. Position the tool hanger on the tool over the two gear case screw holes.
4. Replace the two gear case screws. Hand tighten the screws.
5. To remove, reverse the procedure.
Ring
Tool hanger
WARNING
Use only sockets and other accessories specifi cally designed for use on impact wrenches and drivers. Other sockets and accessories might shatter or break causing injury.
* Output rated at full speed
Drilling Capacities
Cat. No. 0779-20 0799-20
Quick Change Auger Bits
Selfeed Bits
1-1/2" 1-1/2"
2-9/16" 2-9/16"
Symbology
Volts Direct Current
Impacts per Minute Under Load (IPM)
Underwriters Laboratories, Inc., United States and Canada
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Attaching and Removing Accessories
(Cat. No. 0779-20) This impact wrench is intended only for use
with sockets designed for impact wrenches and that have a 1/2" square drive. Other sockets could shatter or break, causing injury.
Fig. 2
Drive shank
Detent pin
1. To attach a socket or other accessory, align the hole in the accessory with the detent pin on the drive shank. Hold the detent pin in while pushing the socket onto the drive shank. The detent pin will snap into place in the hole to secure the socket.
2. To remove the accessory, insert a nail or other thin object into the hole in the accessory and press the detent pin in. Pull the accessory off the drive shank.
Attaching and Removing Accessories
(Cat. No. 0799-20, or other Impact Wrenches using the Quick Change 1/2” Square Drive to 7/16” Hex Adapter)
Cat. No. 0799-20 and accessory Cat. No. 48-66-0061 are intended for use with drill bits and adapters with a 7/16” Hex Quick. The Quick Change shank has a ball-retainer groove. It is not intended for use with Hex Shank Bit Extensions.
Fig. 3
Ball retainer groove
1. To attach an accessory, pull the chuck collar forward and insert the accessory shank. Release the collar. It may be necessary to pull the bit out slightly to engage the holding mechanism.
2. To remove the accessory , pull the chuck collar forward and remove the acces­sory. Release the collar.
Open (Release)
Closed (Locked)
OPERATION
WARNING
To reduce the risk of injury, keep hands away from the bit and all mov­ing parts. Always wear safety goggles or glasses with side shields.
Using the Forward/Reverse Switch
The forward/reverse switch may be set to three positions: forward, reverse and lock. Due to a lockout mechanism, the forward/ reverse switch can only be adjusted when the trigger is not depressed. Always al­low the motor to come to a complete stop before using the forward/reverse switch.
Fig. 4
Forward
Forward/ Reverse switch
Reverse
1. For forward (clockwise) rotation, push the forward/reverse switch in the direction shown. Check the direction of rotation before use.
2. For reverse (counterclockwise) rotation, push the forward/reverse switch in the direction shown. Check the direction of rotation before use.
3. To lock the trigger, push the forward/ reverse switch to the center position. The trigger will not work when the forward/reverse switch is in the locked position. Always lock the trigger or remove the battery pack before performing maintenance, chang­ing accessories, storing the tool and any time the tool is not in use.
WARNING
To reduce the risk of explosion, electric shock and property damage, always check the work area for hidden pipes and wires before drilling.
WARNING
To reduce the risk of injury, only grasp tool by handle and red insulated surfaces (Fig. 5). Do not hold gray gear case when impacting or drilling.
Fig. 5
Starting, Stopping and Controlling Speed
This impact wrench may be operated at any speed from 0 to full speed.
1. To start the tool, grasp the handle fi rmly and pull the trigger.
2. To vary the speed, increase or decrease the pressure on the trigger. The further the trigger is pulled, the greater the speed.
3. To stop the tool, release the trigger.
Electric Brake
The electric brake engages when the trigger is released, causing the socket to stop and allowing you to proceed with your work. Generally, the socket stops within two seconds. However, there may be a delay between the time you release the trigger and when the brake engages. Occasionally the brake may miss completely. If the brake misses frequently, the impact wrench needs servicing by an authorized MILWAUKEE service facility.
Impacting Techniques
The longer a bolt, screw, or nut is impacted, the tighter it will become. To help prevent damaging the fasteners or workpieces, avoid excessive impacting. Be particularly careful when impacting smaller fasteners because they require less impacting to reach optimum torque.
Practice with various fasteners, noting the length of time required to reach the desired torque. Check the tightness with a hand­torque wrench. If the fasteners are too tight, reduce the impacting time. If they are not tight enough, increase the impacting time.
Impacting for two seconds is generally suffi cient for a 3/8" bolt and one second for a 5/16" bolt. However, oil, dirt, rust or other matter on the threads or under the head of the fastener affects the degree of tightness.
The torque required to loosen a fastener averages 75% to 80% of the tightening torque, depending on the condition of the contacting surfaces. However, if rust or corrosion causes seizing, more torque may be required.
On light gasket jobs, run each fastener down to a relatively light torque and use a hand torque wrench for fi nal tightening.
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MAINTENANCE
FIVE YEAR TOOL LIMITED WARRANTY
WARNING
To reduce the risk of injury, always unplug the charger and remove the battery pack from the charger or tool before performing any maintenance. Never disassemble the tool, battery pack or charger. Contact a MILWAUKEE service facility for ALL repairs.
Keep your tool, battery pack and char­ger in good repair by adopting a regular maintenance program. After six months to one year, depending on use, return the tool, battery pack and charger to a MILWAUKEE service facility for:
• Lubrication
• Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
• Electrical inspection (battery pack, charger, motor)
T esting to assure proper mechanical and electrical operation
Maintaining Tool
If the tool does not start or operate at full pow­er with a fully charged battery pack, clean the contacts on the battery pack. If the tool still does not work properly, return the tool, charger and battery pack, to a MILWAUKEE service facility for repairs.
WARNING
To reduce the risk of personal injury and damage, never immerse your tool, battery pack or charger in liquid or allow a liquid to fl ow inside them.
Cleaning
Clean dust and debris from charger and tool vents. Keep tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean the tool, battery pack and charger since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gaso­line, turpentine, lacquer thinner, paint thinner , chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use fl ammable or combustible sol- vents around tools.
Repairs
For repairs, return the tool, battery pack and charger to the nearest service center listed on the back cover of this operator's manual.
ACCESSORIES
WARNING
Always remove battery pack before changing or removing accessories. Only use accessories specifi cally recommended for this tool. Others may be hazardous.
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go on-line to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or a service center listed on the back cover of this operator’s manual.
Every MILWAUKEE electric power tool (including battery charger) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain excep­tions, MILWAUKEE will repair or replace any part on a electric power tool which, after examina- tion, is determined by MILWAUKEE to be defective in material or workmanship for a period of ve (5) years* after the date of purchase. Return the electric power tool and a copy of proof of purchase to a MILWAUKEE factory Service/Sales Support Branch location or MILWAUKEE Authorized Service Station, freight prepaid and insured, are requested for this warranty to be effective. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
* The warranty period for Hoists (lever, hand chain, & electric chain hoists), all Ni-CD battery packs, Work Lights (cordless fl ashlights), Job Site Radios, and Trade T itan™ Industrial W ork Carts is one (1) year from the date of purchase. *The warranty period for Li-Ion battery packs that do not contain V™-technology – 4.0 volts through 18.0 volts - is two (2) years from the date of purchase.
*There is a separate warranty for V™-technology Li-Ion Battery Packs V™18 volts and above that accompany V™-technology cordless power tools:
*Every MILWAUKEE V™-technology Li-Ion Battery Pack 18 volts or above is covered by an initial 1000 Charges/2 Years free replacement warranty. This means that for the earlier of the fi rst 1000 charges or two (2) years from the date of purchase/fi rst charge, a replacement battery will be provided to the customer for any defective battery free of charge. Thereafter, customers will also receive an additional warranty on a pro rata basis up to the earlier of the rst 2000 charges or fi ve (5) Years from the date of purchase/fi rst charge. This means that every customer gets an additional 1000 charges or three (3) years of pro rata warranty on the V™-technology Li-Ion Battery Pack 18 volts or above depending upon the amount of use. During this additional warranty period, the customer pays for only the useable service received over and above the fi rst 1000 Charges/2 years, based on the date of fi rst charge and number of charges found on the battery pack via Milwaukee’s V™-technology Service Reader.
Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE product. However, proof of purchase in the form of a sales receipt or other information deemed suffi cient by MILWAUKEE, is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DE­SCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LI­ABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OR CON­DITIONS, WRITTEN OR ORAL, EXPRESSED OR IMPLIED. WITHOUT LIMITING THE GENERALITY OF THE FOREGOING, MILWAUKEE DISCLAIMS ANY IMPLIED W ARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE, AND ALL OTHER WARRANTIES.
This warranty applies to product sold in the U.S.A., Canada and Mexico only.
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