Nautilus NS 75X User Manual

Be Strong.
Assembly Manual
P/N: 001-7006 Rev A (10/04/2006)
NS 75X
Model: NS 75X
TABLE OF CONTENTS
Warranty Information ................... 15
Important Contact Numbers ........ 16
2
BEFORE YOU ASSEMBLE
BASIC ASSEMBLY PRINCIPLES
Here are a few basic tips that will aid in the assembly of the Nautilus® NS75X. By using these principles, you can simplify each process and save yourself extra time and effort.
1. To make the assembly process go faster, gather the pieces you need for each step and thoroughly read the assembly instructions for that step prior to starting assembly for the step.
2. When tightening a locknut on a bolt, use a combination wrench to grip the locknut and ensure that it is fastened securely.
3. When attaching two pieces, gently lift and look through the bolt holes to help guide the bolt through the holes.
4. As a general rule, and for all bolts and nuts on your NS75X Bench, turn bolts or nuts toward the right to tighten and left to loosen. Or you can remember the mnemonic: “Righty tighty, lefty loosey.”
Nautilus NS75X
3
PRODUCT SPECIFICATIONS
NOTE: All instructions in the manual are given with the orientation
of sitting on the machine ready to exercise.
User Weight Capacity: 300lbs / 136.1Kg
Dimensions:
Shipping Weight: 207 lbs / 93.9 kg
Net Weight: 185 lbs / 83.9 kg
56”w x 76”l x 46”h / 142 cm x 193 cm x 117 cm
4
PARTS LIST / BOX CONTENTS
# DESCRIPTION QTY
1 Main Base Assembly ........................ 1
2 Connecting Tube Assembly .............1
3 Seat Tube Assembly .........................1
4 Seat Handle.........................................2
5 Vertical Pulley Bracket .................... 1
6 Cable Retaining Bracket .................. 1
7 Angled Pulley Bracket ......................1
8 Leg Press Top Link ............................1
9 Foot Plate Assembly .........................1
10 Leg Press Front Link Left ................... 1
11 Leg Press Front Link Right ...............1
12 Leg Press Rear Link Left ..................1
13 Leg Press Rear Link Right ................1
14 Leg Press Power Arm .......................1
15 Leg Press Power Link .......................1
16 Seat Back Support Assembly ........1
17 Seat Back Adjuster ..........................1
18 Ab Crunch Support Arm ..................1
19 Ab Crunch Arm .................................1
20 Ab Crunch Handle ............................1
21 Ab Crunch Pad Support .................. 1
22 Ab Crunch Pad ..................................1
23 Leg Press Seat Pad ...........................1
24 Leg Press Back Pad ..........................1
25 Leg Press Cable w/ Termination .....1
26 3 1/2” Pulley .......................................4
27 4 1/2” Pulley .......................................3
28 Plastic Cap .........................................1
29 Pivot Shaft .......................................... 5
HARDWARE
30 Hex Bolt - 1/2” x 7”L .......................... 1
31 Hex Bolt - 1/2” x 3”L .......................... 2
32 Hex Bolt 3/8” x 3 1/4”L ......................7
33 Hex Bolt 3/8” x 3”L ...........................14
34 Hex Bolt 3/8” x 2 3/4”L ......................5
35 Hex Bolt 3/8” x 2”L ............................3
37 Hex Bolt 3/8” x 1”L ...........................13
38 Button Head Screw
3/8” x 3/4”L w/ Thread Lock ...........15
39 1” x 1/2” Flat Washer ........................ 6
40 3/8” Flat Washer ............................... 60
41 Shim Washer .....................................1
42 1/2” Lock Nut .....................................3
43 3/8” Lock Nut ....................................30
44 Step Spacer - 5/8”H ..........................8
Nautilus NS75X
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EXPLODED VIEW
2
7
12
15
14
6
5
1
10
13
11
8
9
22
24
21
3
4
23
16
20
18
17
19
5
7
6
4
• Compare the Bill of Materials to the box contents to insure that all parts are present before installation begins.
6
HARDWARE AND TOOLS
Nautilus NS75X
7
NS75X Leg Press attachment can be assembled in a right or left configuration for use on the NS300X ,NS200X, NS600X and NS700X. You may also mount the Ab Crunch arm on either side to most efficiently use space.
8
STEP 1
A. Attach the Connecting Tube Assembly (2) to the gym
with hardware shown above. If using a NS200X,NS300X or NS600X
3/8" x 3"L
3/8" x 3 1/4"L
3/8" x 3"L
3/8" x 3"L
LEG PRESS CABLE
NS 700X
RIGHT SIDE ONLY
NS200X,NS300X & NS600X
RIGHT OR LEFT SIDE (OPPOSITE OF WEIGHT STACK)
REMOVE CABLE BRACKET
LEG PRESS CABLE
43
40
2
33
33
40
5
33
43
2
32
Note: If NS75X is attached to NS700X
use 3/8” x 3 1/2” Hex Bolt
ASSEMBLY
Step 1 Components:
Procedure:
# Component Qty
2 Connecting Tube Assembly 1 5 Vertical Pulley Bracket 1 32 Hex Bolt - 3/8” x 3 1/4”L 1 33 Hex Bolt - 3/8” x 3”L 3 40 3/8” Flat Washer 8 43 3/8” Lock Nut 6 45 Hex Bolt - 3/8” x 3 1/2”L 2
Attach the Connecting Tube Assembly (2) to the gym
A.
with hardware shown above. If using a NS200X,NS300X or NS600X gym, remove the Cable Bracket and the rear bolt on the gyms foot plate. B. If using a NS200X,NS300X or NS600X attach the Vertical Pulley Bracket (5) to the connecting Tube Assembly (2) using the hardware shown above. C. Tighten all hardware securely.
Nautilus NS75X
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STEP 2
3/8" x 3"L
3/8" x 3"L
3/8" x 2 3/4"L
3/8" x 3 1/4"L
3/8" x 3 1/4"L
32
32
33
33
40
4
3
16
34
43
2
1
ASSEMBLY
10
Step 2 Components:
# Component Qty
1 Main Base Assembly 1 3 Seat Tube Assembly 1 4 Seat Handle 2 16 Seat Back Support Assembly 1 32 Hex Bolt - 3/8” x 3 1/4”L 6 33 Hex Bolt - 3/8” x 3”L 4 34 Hex Bolt - 3/8” x 2 3/4”L 1 40 3/8” Flat Washer 22 43 3/8” Lock Nut 11
Procedure:
Position the Seat Back Support Assembly (16) over the
A.
rear holes of the Main Base Assembly (1) and position next to the Connecting Tube Assembly (2). Secure parts with hardware shown above, but do not tighten. B. Slide the Seat Tube Assembly (3) over the Seat Back Support Assembly (16) and the Main Base Assembly (1). Secure parts with hardware shown above, but do not tighten. C. Attach the Seat Handles (4) to the Seat Tube Assembly (3) using the hardware shown above. After the cable is routed in Step #6 D. Tighten all hardware securely.
STEP 3
3/8" x 3/4"L w/ THREAD LOCK
1/2" x 3"L
38
38
10
9
8
39
29
15
14
13
12
11
31
42
ASSEMBLY
Step 3 Components:
# Component Qty
8 Leg Press Top Link 1 9 Foot Plate Assembly 1 10 Leg Press Front Link Left 1 11 Leg Press Front Link Right 1 12 Leg Press Rear Link Left 1 13 Leg Press Rear Link Right 1 14 Leg Press Power Arm 1 15 Leg Press Power Link 1 29 Pivot Shaft 5 31 Hex Bolt - 1/2” x 3”L 2 38 Button Head Screw ­ 3/8” x 3/4”L w/ Thread Lock 15 39 1/2” Flat Washer 4 42 1/2” lock Nut 2
Procedure:
Attach all the Pivot Shafts (29) to the Leg Press Front
A.
Link Right (11) and the Leg Press Rear Link Right (13) using the hardware shown above.
B. Slide the shafts into position on the Main Base Assembly. C. Slide the Leg Press Top Link (8) and the Leg Press
Power Arm (14) into position as shown above. D. Position the Leg Press Front and Rear Link Left (10, 12) over the shafts and attach with the hardware shown above. E. Connect the Leg Press Power Arm (14) to the Leg Press Top Link (8) using the Leg Press Power Link (15) and the hardware shown above. Intsall short end of Leg Press Power Link (15) up. F. Attach the Foot Plate Assembly (9) to the Leg Press Top Link (8) using the hardware shown above. G. Tighten all hardware securely.
Nautilus NS75X
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STEP 4
41
1/2" x 7"L
3/8" x 3"L
3/8" x 3"L
3/8" x 3"L
33
33
33
20
40
30
7
18
39
28
19
43
21
42
ASSEMBLY
Step 4 Components:
# Component Qty
7 Angled Pulley Bracket 1 18 Ab Crunch Support Arm 1 19 Ab Crunch Arm 1 20 Ab Crunch Handle 1 21 Ab Crunch Pad Support 1 28 Round Plastic Cap 1 30 Hex Bolt - 1/2” x 7”L 1 33 Hex Bolt - 3/8” x 3”L 6 39 1/2” Flat Washer 2 40 3/8” Flat Washer 12 41 Shim Washer 1 42 1/2” Lock Nut 1 43 3/8” Lock Nut 6
Procedure:
Attach the Angled Pulley Bracket (7) to the Connecting
A.
Tube Assembly using the hardware shown above. B. Attach the Ab Crunch Support Arm (18) with preinstalled Ab Crunch Arm (19) to the Seat Back Support Assembly using the hardware shown above. (This can be done to the right or left.) C. Cover the hardware by snapping the Round Plastic Cap (28) over the Shim Washer (41). D. Attach the Ab Crunch Pad Support (21) to the Ab Crunch Arm (19) using the hardware shown above. E. Attach the Ab Crunch Handle (20) to the Ab Crunch Pad Support (21) using the hardware shown above. Do not over tighten the hardware as the handle may bind. F. Tighten all hardware securely.
12
STEP 5
7
5
3
4
6
3/8" x 1"L
3/8" x 1"L
3/8" x 1"L
37
40
17
37
37
23
24
22
ASSEMBLY
Step 5 Components:
# Component Qty
17 Seat Back Adjuster 1 22 Ab Crunch Pad 1 23 Seat Pad 1 24 Seat Back Pad 1 37 Hex Bolt - 3/8” x 1”L 12 40 3/8” Flat Washer 12
Procedure:
Attach the Ab Crunch Pad (22) to the Ab Crunch Pad
A.
Support using the hardware shown above. B. Attach the Seat Back Pad (24) to the Seat Back Adjuster (17) using the hardware shown above. Slide the Seat Back Adjuster in to the Seat Back Support Assembly and secure with the Pop Pin. C. Attach the Seat Pad (23) to the Seat Tube Assembly using the hardware shown.
Nautilus NS75X
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STEP 6
3/8" x 1"L
3/8" x 2 3/4"L
3/8" x 2"L
3/8" x 2 3/4"L
3/8" x 2"L
3/8" x 2"L
25
25
34
34
34
34
26
26
35
35
35
43
27
NOT USED ON THE
NS700X
40
37
27
6
44
43
ASSEMBLY
Step 6 Components:
# Component Qty
25 Leg Press Cable w/ Termination 1 26 3 1/2” Pulley 4 27 4 1/2” Pulley 3 34 Hex Bolt - 3/8” x 2 3/4”L 4 35 Hex Bolt - 3/8” x 2”L 3 37 Hex Bolt - 3/8” x 1”L 1 40 3/8” Flat Washer 6 43 3/8” Lock Nut 8 44 Step Spacer 8
Procedure:
Attach the looped end of the Leg Press Cable (25) to the cable bracket
A.
located on the Seat Back Support Assembly using the hardware shown above. B. Place two 3 1/2” Pulleys in the Seat Back Support Assembly using the hardware shown above. Pass the Leg Press Cable over the pulleys and slide the cable through the Seat Tube Assembly out the front. C. Run the cable over the 3 1/2” Pulleys and attach them to the Seat Tube Assembly using the hardware shown. D. Attach a 4 1/2” Pulley to the Leg Press Power Arm using the hardware shown above. Pass the cable over the top of the pulley and then over the top of the lower 3 1/2” pulley in step C. E. Wrap the cable around a 4 1/2” Pulley and secure in place using the hardware shown and the L Cable Retainer (6) to the Angled Pulley Bracket (7).
F. Connect the Leg Press Cable Termination to the Gym Cable. G. Adjust the cable tension using the adjustments located on the gym. H. Attach leg press handles as shown in Step #2.
14
WARRANTY INFORMATION
What Is Covered
Nautilus Fitness Products warrants to the original purchaser of this Nautilus Home Gym to be free from defects in materials or workmanship, with the exceptions stated below. This warranty is not transferable or applicable to any person other than the original purchaser.
Nautilus Home Gyms
The frame and welds of the Nautilus Home Gyms are warrantied to the original purchaser for life from date of original purchaser. Upholstery, pulleys, bushings and bearings are warrantied for ten years to the original purchaser from date of purchase. Cables, grips, and all other parts are warrantied to the original purchaser for a period of 1 year from date of purchase.
Warranties Do Not Cover
• A machine purchased for commercial or institutional use.
• Damage due to use by persons who weigh more than 300
pounds.
• Damage due to abuse, misuse, accident or acts of God
(such as floods).
• Consequential or incidental damages.
What We Will Do
Nautilus Fitness Products will repair any product that proves to be a defect in materials or workmanship. In the event repair is not possible, Nautilus Fitness Products, at its option, will either replace your Nautilus Home Gym or refund your purchase price.
How To Get Service
To obtain service for a Nautilus Fitness Product, contact an authorized Nautilus Fitness Retailer. You may also contact a Nautilus company representative at 800-864-1270 to help you locate a dealer in your area.
How State Law Applies
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Some states do not allow the exclusion or limitation of inci­dental or consequential damages, so the above limitation or exclusion may not apply to you.
Nautilus NS75X
15
IMPORTANT CONTACT NUMBERS
If you need assistance, please have both the serial number of your machine and the date of purchase available when you contact the appropriate Nautilus office listed below.
WORLDWIDE CUSTOMER SERVICE
• NORTH AMERICA OFFICE
Nautilus, Inc.
World Headquarters 16400 S.E. Nautilus Drive Vancouver, Washington, USA 98683 Phone: 800-NAUTILUS (628-8458) Fax: 800-686-6466 e-mail: cstech@nautilus.com
• NAUTILUS INNOVATION CENTER
Nautilus, Inc. 1886 Prairie Way Louisville, Colorado, USA 80027 Phone: 800-864-1270 Fax: 800-898-9410
• CORPORATE HEADQUARTERS
Nautilus, Inc. World Headquarters 16400 S.E. Nautilus Drive Vancouver, Washington, USA 98683 Phone: 800-NAUTILUS
INTERNATIONAL CUSTOMER SERVICE
• INTERNATIONAL OFFICE
Nautilus International S.A.
Rue Jean Prouvé 6 1762 Givisiez / Switzerland Tel: +41-26-460-77-77 Fax: +41-26-460-77-70 E-mail: technics@nautilus.com
INTERNATIONAL OFFICES:
• SWITZERLAND OFFICE
Nautilus Switzerland S.A.
Tel: +41-26-460-77-66 Fax: +41-26-460-77-60
• GERMANY and AUSTRIA OFFICE
Nautilus GmbH
Tel: +49 2203/20 20-0 Fax: +49 2203/20 20-45 45
• ITALY OFFICE
Nautilus Italy s.r.l.
Tel: +39-051-664-6201 Fax: +39-051-664-7461
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• UNITED KINGDOM OFFICE
Nautilus UK Ltd.
Tel: +44-1908-267-345 Fax: +44-1908-267-346
• CHINA OFFICE
Nautilus Representative Office
Tel: +86-21-523-707-00 Fax: +86-21-523-707-09
Be Strong.
For more information about our Nautilus NS75X Leg Press or other Nautilus®
equipment for your home, visit www.Nautilus.com.
© 20 06 Nauti lus, Inc. A ll right s reserv ed. Naut ilus, the N autilus l ogo, My Nau tilus, H eart St rong, Chan ging the Gam e in Healt h and Fitn ess, RE ACT, ROC , Remote O peratio n Contro l, Super Soft , Hyperdr ive, Be S trong
Naut ilus, Inc. W orld Headq uarter s, 164 00 SE Naut ilus Dri ve, Vancouv er, Washing ton, US A 986 83, 1-8 00- 628 -84 58, ww w.Naut ilus.co m.
are eit her regis tered tr ademarks o r trademar ks of Naut ilus, Inc .
Nautilus NS75X
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