Assembly Instructions
NS-4000
Rev. E
NS-4000
3
NS-4000
4
1 Main Base 1 14552
2Pec Fly Support Upright 1 14553
3 Press Arm Support Upright 1 14554
4 Main Top Frame 1 14555
5Pec Fly Main Frame 1 14596
6Pec Fly Base 1 14597
7Pec Fly Back Adjuster 1 14598
8Pec Fly Top Beam 1 14599
9 Seat Row Frame 1 14604
10 Pec Fly Seat Adjuster 1 14605
11 Pec Fly Mount 1 14600
12 Pec Fly Range of Motion 1 14601
13 Left Pec Fly Handle 1 14602
14 Right Pec Fly Handle 1 14603
15 Backing Plate 1 14548
16 Roller Collar 2 14608
17 Press Arm Main Frame 1 14586
18 Press Arm Base 1 14587
19 Press Arm Seat Frame 1 14588
20 Seat Adjuster 1 14595
21 Press Arm 1 14589
22 Press Arm Top Beam 1 14590
23 Press Arm Range of Motion 1 14591
24 Press Arm Pivot Shaft 1 14549
25 Left Press Arm Handle 1 14592
26 Right Press Arm Handle 1 14593
27 Pulley Cover 2 14541
27a Leg Press Cable Guard 1 14690
28 Leg Press Main Base 1 14556
29 Leg Press Seat Adjuster 1 14557
30 Leg Press Seat Glide 1 14558
31 Leg Press Rear Support 1 14559
32 Leg Press Seat Handle 1 14560
33 Foot Rest 1 14567
34 Cable Guide Upper Bracket 1 14774
34a Cable Guide Lower Bracket 1 14776
35 AB Crunch Arm 1 14561
35a AB Crunch Shaft 1 14550
36 AB Base Support Tube 1 14562
37 Base Connecting Assembly 1 14563
38 AB Crunch Support Upright 1 14564
39 Reinforcement Link 1 14565
40 AB Crunch Bracket 1 14571
41 Leg Press Top Link 1 14566
42 Leg Press Rear Link left 1 14568
43 Leg Press Rear Link right 1 14569
44 Leg Press Front Link left 1 14359
45 Leg Press Front Link right 1 14360
46 Leg Press Power Arm 1 14570
47 Leg Press Foot Plate 1 14572
48 Leg Press Power Link 2 14542
49 Power Link Pivot Shaft 2 14551
50 Leg Press Pivot Shaft 5 14375
51 Leg Ext. Main Frame 1 14678
52 Leg Ext. Arm 1 14583
53 Leg Ext. Base Connector 1 14584
54 Leg Ext. Base Stabilizer 1 14585
55 Leg Ext. Roller Bar 2 14539
56 Seat Back Bench Adjustment 1 14576
57 Leg Curl Handle Right 1 14769
57a Leg Curl Handle Left 1 14577
58 Seat Handle 2 14578
59 Guide Rod 8 14540
60 Top Weight Assembly 4 14679
61 Weight Plate 76 14342
62 Pulley Plate 2 14547
63 Pulley Bracket 1 14606
64 Floating Pulley Bracket 1 14121
65 Double Floating Pulley Bracket 1 14677
66 Weight Stack Bottom Plate 4 14106
67 Weight Stack Cushion 8 14176
68 Leg Press Station Shroud 1 14640
69 Press Arm Station Shroud 1 14641
70 Pec Fly Station Shroud 1 14642
71 Press Arm Back Pad 1 14633
72 Press Arm Seat Pad 1 14632
73 Pec Fly Back Pad 1 14629
74 Pec Fly Seat Pad Assembly 1 14768
75 Leg Press Back Pad 1 14626
76 Leg Press Seat Pad 1
77 AB Crunch Pad 1 14627
78 Leg Extension Back / Bench 1 14631
79 Leg Extension Seat Pad 1 14630
80 Pec Fly Roller Pad 2 14638
81 Leg Extension Roller Pad 4 14639
82 2 3/8" Plastic Washer 8 92058
83 Plastic Cap 2 14158
84 Leg Ext. Roller End Cap 4 14165
85 Guide Rod Holder 4 14174
86 Leg Ext Bumper 1 14619
87 1 3/8" Plastic Washer 2 14621
88 6" Pulley 1 15848
89 Leg Extension Station Shroud 1 14640
90 4 1/2" Pulley 21 14185
91 T Handle Pop Pin 1 14646
CABLES
92 Leg Extension Cable - 193”L 1 14647
93 Pec Fly Cable - 114” L 1 14648
94 Primary Cable - 127.5”L 1 14649
95 Low Row Cable - 284.5”L 1 14650
96 Secondary Cable - 68”L 1 14651
97 Pec Fly Cable - 27"L 1 14652
98 Pec Fly Cable - 28.25"L 1 14653
99 Leg Press Cable - 281.75”L 1 14654
100 Pull Down Cable - 277”L 1 14655
101 Guide Cable - 66”L 1 14778
HARDWARE
101a Hex Bolt - 1/2" x 4"L 1 40000
102 Hex Bolt - 1/2" x 2 3/4"L ThreadLock 3 14666
103 Hex Bolt - 1/2" x 2 3/4"L 2 14526
104 Hex Bolt - 1/2" x 3/4"L ThreadLock 2 14667
105 Hex Bolt - 3/8" x 6 1/4"L 1 14665
106 Hex Bolt - 3/8" x 5"L 4 14663
107 Hex Bolt - 3/8" x 4 1/2"L 2 92170
108 Hex Bolt - 3/8" x 4 1/4"L 4 14246
109 Hex Bolt - 3/8" x 4"L 6 14247
110 Hex Bolt - 3/8" x 3 1/2"L 4 14523
111 Hex Bolt - 3/8" x 3 1/4"L 9 14279
112 Hex Bolt - 3/8" x 3"L 24 14245
113 Hex Bolt - 3/8" x 2 3/4"L 2 14241
114 Hex Bolt - 3/8" x 2 1/2"L 2 14240
115 Hex Bolt - 3/8" x 2 1/2"L ThreadLock 1 14671
116 Hex Bolt - 3/8" x 2 1/4"L 3 14265
117 Hex Bolt - 3/8" x 2"L 7 14242
118 Hex Bolt - 3/8" x 1 3/4"L 4 14239
119 Hex Bolt - 3/8" x 1 3/4"L ThreadLock 3 14670
120 Hex Bolt - 3/8" x 1 1/4"L 18 95786
121 Hex Bolt - 3/8" x 1 1/4"L ThreadLock 1 14669
122 Hex Bolt - 3/8" x 1"L 8 92161
123 Button Head Screw - 3/8" x 1"L 1 14251
124 Hex Bolt - 3/8" x 1"L ThreadLock 6 14252
125 Cap Head Screw 1/4" x 1"L ThreadLock 8 15882
126 Button Head Screw 1/4" x 3/4"L ThreadLock 1 14656
127 Button Head Screw 3/8" x 3/4"L ThreadLock 34 15881
128 1 11/32 x 1/2" Flat Washer 2 14657
129 1/2" Flat Washer 12 14658
130 3/8" Flat Washer 195 14233
131 1/4" Flat Washer 1 14659
132 Half Circle Washer 4 14672
133 1/2" x 15/32t Lock Nut 6 14674
134 3/8" Lock Nut - Thin 1 14528
135 3/8" Lock Nut 76 14234
136 Shim Washer 2 14156
137 Pan Head Screw 1 14609
138 Pulley Spacer 1"L 4 14196
139 Pulley Spacer 1/2"L 4 14198
140 Step Bushing 25/32H 4 14635
141 Step Bushing 11/16"H 4 14636
142 Set Screw 3/8" x 3/8” ThreadLock 8 14676
ACCESSORIES
143 Handle Strap with 2 rings 4 14384
144 Cable Clip 4 92054
145 Tethered Weight Selector Pin 4 14643
146 M4 Allen Wrench 1 14680
147 M5 Allen Wrench 1 14532
148 M6 Allen Wrench 1 14533
149 M8 Allen Wrench 1 14534
# Gym Components Qty. Part # # Gym Components Qty. Part #
L
L
K
K
J
J
I
I
H
G
H
G
F
E
B
A
D
C
F
E
D
C
B
A
60
61
66
67
145
59
85
143
89
69
70
68
55
82
52
84
81
58
57
57a
51
79
56
78
15
6
5
7
73
9
10
74
80
13
14
12
11
8
48
48
46
43
45
42
44
41
47
29
32
30
75
76
28
33
37
31
39
35
40
77
36
19
17
23
71
20
72
26
25
21
22
18
38
54
53
63
65
62
64
4
3
2
1
24
34
34a
NS-4000
5
NS-4000
6
# Component Qty
1 Main Base 1
2Pec Fly Support Upright 1
3 Press Arm Support Upright 1
4 Main Top Frame 1
5Pec Fly Main Frame 1
6Pec Fly Base Assembly 1
7Pec Fly Back Adjuster 1
8Pec Fly Top Beam 1
9 Seat Row Frame 1
10 Pec Fly Seat Adjuster 1
11 Pec Fly Mount 1
12 Pec Fly Range of Motion 1
13 Left Pec Fly Handle 1
14 Right Pec Fly Handle 1
15 Backing Plate 1
16 Roller Collar 2
73 Pec Fly Back Pad 1
74 Pec Fly Seat Pad Assembly 1
step
1
Step #1 Materials:
# Component Qty
80 Pec Fly Roller Pad 2
82 2 3/8" Plastic Washer 4
83 Plastic Cap 2
91 T Handle Pop Pin 1
95 Low Row Cable 1
101a Button Head Screw 1/2" x 4"L 1
102 Hex Bolt - 1/2" x 2 3/4"L ThreadLock 1
103 Hex Bolt - 1/2" x 2 3/4"L 2
111 Hex Bolt - 3/8" x 3 1/4"L 2
112 Hex Bolt - 3/8" x 3"L 6
118 Hex Bolt - 3/8" x 1 3/4"L 4
120 Hex Bolt - 3/8" x 1 1/4"L 6
122 Hex Bolt - 3/8" x 1"L 4
124 Hex Bolt - 3/8" x 1"L ThreadLock 2
128 1 11/32 x 1/2" Flat Washer 2
129 1/2" Flat Washer 5
130 3/8" Flat Washer 42
133 1/2" x 15/32t Lock Nut 5
135 3/8" Lock Nut 18
136 Shim Washer 2
142 Set Screw 5/16" x 1/4"L ThreadLock 4
NS-4000
7
A. Set the Main Base (1) in a position close to the gym’s final
position.
B. Attach Pec Fly Support and Press Arm Support Uprights
(2)(3) to the Main Base (1) using the hardware shown. Do
not tighten hardware.
C. Attach the Main Top Frame (4) to the Uprights (2)(3) using
the hardware shown. Tighten all hardware in instructions B
and
C securely.
D. Removing the bracket and rubber ball from the end of one
side of the Low Row Cable (95), route the Cable as shown.
The Cable should route through the Seat Row Frame (9),
the Pec Fly Base (6), and under the two assembled Pulleys
in the Main Base (1). Re-install the ball and bracket to the
end of the Cable and set the excess cable aside as shown.
E. Attach the Pec Fly Base (6) to the Main Base (1) and the
Seat Row Frame (9) to the Pec Fly Base (6) using the
hardware shown. Do not tighten hardware.
F. Attach the Pec Fly Top Beam (8) to the Main Top Frame (4)
using the hardware shown. Do not tighten hardware.
G. Attach the Pec Fly Main Frame (5) to the Pec Fly Base (6)
and the Pec Fly Top Beam (8) using the hardware shown.
Tighten all hardware in instructions E, F, and G securely.
H. Attach the Pec Fly Mount (11) to the Pec Fly Main Frame (5)
using the Backing Plate (15) and the hardware shown.
Tighten hardware securely.
Step #1 Instructions:
I. Attach the Right Pec Fly Handle (14) to the Pec Fly Mount
(11) using the hardware shown. Tighten hardware securely
making sure that the Pec Fly arm can rotate freely.
J. Place the Pec Fly Range of Motion (12) on the Left Pec Fly
Handle (13) as shown and attach the Left Pec Fly Handle
(13) to the Pec Fly Mount (11). Tighten hardware securely
making sure that the Pec Fly arm can rotate freely.
K. Install the Plastic Cap (83) in the two locations shown. It
should snap into place locking around the Shim Washer
(136).
L. Slide a Plastic Washer (82), Pec Fly Roller Pad (80), another
Plastic Washer (82), and a Roller Collar (16) onto each Pec
Fly Handle (13)(14) as Shown. Lock the Collar in place by
securing the Set Screws (142) as shown.
M. Attach the Pec Fly Seat Pad (74) to the Pec Fly Seat
Adjuster (10) and slide the seat adjuster tube in the Seat
Row Frame (9) as shown. Tighten hardware securely.
N. Attach the Pec Fly Back Pad (73) to the Pec Fly Back
Adjuster (7) and slide the back adjuster tube into the Pec
Fly Main Frame (5) as shown. Tighten hardware securely.
O. Install the T Handle Pop Pin (91) in the
Pec Fly Main Frame (5) using an
adjustable wrench.
NS-4000
8
A. Attach the Press Arm Base (18) to the Main Base using the
hardware shown. Do not tighten hardware.
B. Attach the Press Arm Top Beam (22) to the Main Top Frame
using only the screw and washer located away from the Pec Fly
Beam. Do not tighten screw until after completing step C.
C. Place end “AA” of the Guide Cable (101) in the slot on the
Upper Bracket (34) as shown. Attach the Upper Bracket (34) to
the Main Top Frame and Press Arm Top Beam (22) using the
hardware shown. Tighten hardware securely. Note: Guide
Cable (101) will not be fully assembled until step 15.
D. Attach the Press Arm Main Frame (17) to the Press Arm Base
(18) and the Press Arm Support Upright (3) using the hardware
shown. Do not tighten hardware. NOTE: Be sure to install the
hardware with the bolt head to the inside as shown in detail B.
Otherwise, the end of the bolt will interfere with the weight stack.
E. Attach the Press Arm Seat Frame (19) to the Press Arm Base
(18) using the hardware shown. Tighten all hardware in
instructions A-D securely.
F. Attach the Press Arm Range of Motion (23) and the Press Arm
(21) to the Press Arm Main Frame (17) using the Press Arm
Pivot Shaft (24). Align the Pivot Shaft (24) and secure by
tighten the Set Screws (142) securely.
G. Attach the left and right Press Arm Handles (25)(26) to the
Press Arm (21) using the hardware shown. Make sure that the
handles point away from each other. Tighten hardware securely.
H. Attach the Press Arm Seat Pad (72) to the Seat Adjuster (20)
and slide the adjuster tube into the Press Arm Seat Frame (19)
as shown. Tighten hardware securely.
I. Attach the Press Arm Back Pad (71) to the Press Arm Main
Frame (17) using the hardware shown in detail A. Tighten
hardware securely.
1"L
124
5"L
3"L
4"L
1 1/4"L
135
106
112
109
120
130
3/4"L
127
132
1/4"L
142
2 1/4"L
116
19
26
25
24
21
17
23
18
20
72
71
3
C
C
A
B
B
A
2 3/4"L
NECESSARY BOLT
ORIENTATION
1 1/4"L
102
120
22
129
A
34
101
AA
AA
A
B
1676mm (66")
step
2
Step #2 Materials:
# Component Qty
17 Press Arm Main Frame 1
18 Press Arm Base 1
19 Press Arm Seat Frame 1
20 Seat Adjuster 1
21 Press Arm 1
22 Press Arm Top Beam 1
23 Press Arm Range of Motion 1
24 Press Arm Pivot Shaft 1
25 Left Press Arm Handle 1
26 Right Press Arm Handle 1
34 Guide Cable Upper Bracket 1
71 Press Arm Back Pad 1
72 Press Arm Seat Pad 1
101 Guide Cable 1
102 Hex Bolt - 1/2" x 2 3/4"L ThreadLock 2
106 Hex Bolt - 3/8" x 5"L 2
109 Hex Bolt - 3/8" x 4"L 2
112 Hex Bolt - 3/8" x 3"L 1
116 Hex Bolt - 3/8" x 2 1/4"L 2
120 Hex Bolt - 3/8" x 1 1/4"L 4
124 Hex Bolt - 3/8" x 1"L ThreadLock 2
127 Button Head Screw 3/8" x 3/4"L ThreadLock 4
129 1/2" Flat Washer 2
130 3/8" Flat Washer 20
132 Half Circle Washer 4
135 3/8" Lock Nut 7
142 Set Screw 5/16" x 1/4"L ThreadLock 4
NS-4000
9
A. Attach the Base Connecting Assembly (37) to the Main Base
using the hardware shown. Do not tighten hardware.
B. Slide the Leg Press Rear Support (31) on the Leg Press Main
Base (28) as shown and attach them to the Base Connecting
Assembly (37) using the hardware shown. Do not tighten
hardware.
C. Slide the AB Crunch Support Upright (38) on the Base
Connecting Assembly (37) as shown in detail A. Attach the AB
Base Support Tube (36) to (37)(38) and the Press Arm Base
using the hardware shown. Do not tighten hardware.
D. Attach the Reinforcement Link (39) to the AB Crunch Support
Upright (38) only using the hardware shown. Do not tighten
hardware, and do not connect this piece to the Leg Press Rear
Support (31).
E. Attach the Leg Press Seat Pad and Back Pad (76)(75) to the
Leg Press Seat Glide (30) using the hardware shown. Tighten
hardware securely.
F. Slide the Leg Press Seat Glide (30) onto the Leg Press Seat
Adjuster (29) and attach the Leg Press Seat Adjuster (29) to the
Leg Press Main Base (28) and Leg Press Rear Support (31)
using the hardware shown. Tighten all hardware in this step
securely making sure to connect the Reinforcement Link (39) to
the Leg Press Rear Support (31).
step
3
Step #3 Materials:
# Component Qty
28 Leg Press Main Base 1
29 Leg Press Seat Adjuster 1
30 Leg Press Seat Glide 1
31 Leg Press Rear Support 1
36 AB Base Support Tube 1
37 Base Connecting Assembly 1
38 AB Crunch Support Upright 1
39 Reinforcement Link 1
75 Leg Press Back Pad 1
76 Leg Press Seat Pad 1
106 Hex Bolt - 3/8" x 5"L 2
108 Hex Bolt - 3/8" x 4 1/4"L 2
109 Hex Bolt - 3/8" x 4"L 2
110 Hex Bolt - 3/8" x 3 1/2"L 4
112 Hex Bolt - 3/8" x 3"L 9
120 Hex Bolt - 3/8" x 1 1/4"L 4
130 3/8" Flat Washer 38
135 3/8" Lock Nut 15
Loading...