20,35
47,69
164,166A
32
48,68
PULLOVER
OWNER'S
MANUAL
REVISED: May 19, 2006
SERIAL NO.'S
______________
through
______________
Contents
Parts Manual
FRAME ASSEMBLY
1
SEAT FRAME / WORKBOX /
2
CROSSMEMBER ASSEMBLY
BELT & PULLEY ASSEMBLY
3
MOVEMENT ARM /
4
WORKBOX ASSEMBLY
LINKAGE & SHOCK ASSEMBLY
5
WEIGHT STACK ASSEMBLY
6
WEIGHT STACK ASSEMBLY
7
PARTS LIST
8
PARTS LIST
9
21,36
9
42
41
43
P
70
165
15
Maintenance
Manual
Follows page 9
See last pages of this manual for 2ST
Strength Circuit Exercise Order Diagram and
2ST Floor Plan Kit.
PARTS AND SERVICE
709 Powerhouse Road
Independence, Virginia 24348
800-235-2233
Fax: 276-773-2298
14
1
10
11
2
12
13
7
4
5
3
19-4938
FRAME ASSEMBLY
23
23
23
92
88
97
95
97
85
95
92
92
97
86
85
97
95
2
92
92
95
92
13
12
146
146
236
129
137
128
146
231
230
126
140
132
231
144
4
141
139
140
143
1
5
SEAT FRAME / WORKBOX /
CROSSMEMBER ASSEMBLY
184
182
184
168
175
180
177
174
179
186
S
HI
175
167
169
189
187
12
189
223
224
169
194
194
222
191
168
193
197
171
193
195
195
181
190
176
194
200
167
197
66
80
45,46
80
81
92
52
49
76
1
80
50
66
92
221
221
219
219
220
220
92
95
86
218
217
97
86
86
94
94
75
100
98
80
97
77
87
95
80
77
97
98
95
87
100
101
95
92
97
95
97
92
95
2
BELT & PULLEY
ASSEMBLY
6
147
92
85
152
161
94
156
149
151
149
155
156
151
160
159
155
159
161
154
153
148
150
120
113
109
121
157
158
151
149
156
3
MOVEMENT ARM /
WORKBOX ASSEMBLY
14
229
229
107
112
109
113
107
120
112
115
11
112
107
119
111
116
121
118
118
111
10
9
15
110
107
112
108
114
119
106
116
108
114
106
225
226
227
227
228
221
228
221
4
LINKAGE & SHOCK
ASSEMBLY
182
183
138
145
SEAT
186
138
179
8
129
7
146
146
137
5
182
140
175
184
180
177
179
HIGH
175
146
132
146
135
8
236
127
5
30 WEIGHT STACK
STANDARD.............
REF #....PART # .....200 lb. WEIGHT STACK (20-310)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAP RING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET 4 3/4" LENGTH
M...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135.....BELT ROLLER
P............12-1102.....DECAL WARNING 4 3/4"
Q............12-1282.....WEIGHT STACK DECAL 20-310 lbs/kgs
R............17-2204.....1 X 4 X 9.330 TOP WEIGHT STEEL, 10 lbs.
S............17-2206.....1 X 4 X 9.330 SECOND WEIGHT STEEL, 10 lbs.
T............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
V............17-4131.....WEIGHT STACK PIN 30 HOLE
WOMEN'S/MEDICAL
REF #....PART #......130 lb. WEIGHT STACK (10-260)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAP RING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET 4 3/4" LENGTH
M...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135.....BELT ROLLER
P............12-1102.....DECAL WARNING 4 3/4"
Q............12-1281.....WEIGHT STACK DECAL (WOMEN'S) 10-260 lbs/kgs
R............17-2210.....1 X 4 X 9.330 TOP WEIGHT ALUM., 3.5 lbs.
S............17-2212.....1 X 4 X 9.330 SECOND WEIGHT ALUM., 3.5 lbs.
T............17-2211.....1 X 4 X 9.330 BOTTOM WEIGHT ALUM., 3.5 lbs.
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.
V............17-4131.....WEIGHT STACK PIN 30 HOLE
W...........12-1048.....WEIGHT STACK DECAL (MEDICAL) # 1-30
SUPER STACK
REF#.....PART #......290 lb. WEIGHT STACK (20-455)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAP RING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET 4 3/4" LENGTH
M...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135.....BELT ROLLER
P............12-1102.....DECAL WARNING 4 3/4"
Q............12-1283.....WEIGHT STACK DECAL 20-455 lbs/kgs
R............17-2204.....1 X 4 X 9.330 TOP WEIGHT STEEL, 10 lbs.
S............17-2207.....1 X 6 X 9.330 SECOND WEIGHT STEEL, 15 lbs.
T............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
U............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
V............17-4131.....WEIGHT STACK PIN 30 HOLE
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
J
J
M
F
O
M
F
G
K
C
R
E
A
E
V
S
B
H
T
L
Q,W
U
03-20-01
D
6
MINI 30 ADD-ON WEIGHT KIT
REF # PART # DESCRIPTION
AA........01-1077.......3/8-16 X 3/4 ALLEN CAP SCREW
BB........01-1258.......1/2 X 3/4 HEX BOLT BLACK
CC........01-4035 .......1/4 X 1-1/4 WIZ BOLT BLACK
DD........02-4108 .......3/8-16 X 3/4 ALLEN CAP SCREW
EE........02-9190.......1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
FF ........03-2031 .......3/8-16 HEX NUT BLACK
GG.......03-4290 .......1/4 WIZ NUT BLACK ZINC
HH........06-8150 .......1 1/4 EXT. SNAP RING
II...........04-5206.......3/8 FLAT WASHER BLACK
JJ.........04-5214 .......1/2 LOCK WASHERS BLACK
KK........06-7062........450 OD 5" SUPER COIL
LL.........07-8045.......ADD ON WEIGHT SELECTOR PIN & KNOB
MM.......07-9245.......MOLDED WEIGHT STAND INSERT
NN........07-9250 .......MOLDED ADD-ON-WEIGHT BASE
OO.......07-9255 .......MOLDED ADD-ON-WEIGHT LINK
PP........09-3072.......HOLE PLUG 3/8" BLACK
QQ.......12-1117........ADD ON WEIGHT DECAL LBS/KGS
RR........17-5998 .......CAST ADD-ON SECOND PLATE
SS........17-5999.......CAST ONE POUND WEIGHT
TT ........17-6015 .......RECTANGULAR WEIGHT BUSHING
UU........17-6020 .......ANGLE BRACKET
VV 17-4138 SPO MINI STACK PIN
WW BSF510 SPO MINI WEIGHT STAND
XX 03-4065 3/8 CLIP NUT
HH
OO
CC
PP
GG
RR
SS
TT
VV
KK
EE
LL
QQ
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
BB
AA
JJ
I I
DD
MM
UU
NN
WW
XX
01-13-99
7
2ST PULLOVER
E.L. CODES:............
2POS ....FULLY SHIELDED PULLOVER
2WPOS FULLY SHIELDED WOMENS' PULLOVER
2MPOS .FULLY SHIELDED MEDICAL PULLOVER
2PO ......PARTIAL SHIELDED PULLOVER
2WPO ..PARTIAL SHIELDED WOMENS' PULLOVER
2SPO ....PARTIAL SHIELDED SUPER PULLOVER
REF# ....PART# ......DESCRIPTION..............
E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
WL19.........WELDMENT KIT PULLOVER
1............BF502........BACKFRAME ASSEMBLY
2............BF503........BACKFRAME ASSEMBLY
3............CM514.......CROSSMEMBER ASSEMBLY
4............FL502........FOOTLEVER ASSEMBLY
5............FL503........FOOTLEVER ASSEMBLY
6............LK500........LINKAGE ASSEMBLY
7............LK504........LINKAGE ASSEMBLY
8............LK505........LINKAGE ASSEMBLY
9............MA517.......MOVEMENT ARM ASSEMBLY
10..........MA518.......MOVEMENT ARM ASSEMBLY
11...........MA519.......MOVEMENT ARM ASSEMBLY
12..........SE501 .......SEAT ASSEMBLY
13..........SF503........SEATFRAME ASSEMBLY
14..........WB503 ......WORKBOX ASSEMBY
..............
E.L. CODE: 2WPOS, 2WPO..............
WL20......... WELDMENT KIT PULLOVER WOMEN'S
15..........MA526.......MOVEMENT ARM ASSEMBLY (WOMEN'S)
..............
E.L. CODE: 2MPOS..............
SH60.........SHIELD KIT PULLOVER MEDICAL
16..........03-4060.....1/4-20 CLIP NUT
17..........12-1024.....DECAL WARNING (NEW)
18..........19-4938.....PARTS DIAGRAM PULLOVER
19..........02-4074.....SCREW TRUSS 1/4 X 1/2
20..........14-1645.....SMALL OUTER SHIELD MEDICAL
21..........14-1635.....SMALL INNER SHIELD
22..........02-4070.....SCREW SHIELD 1/4 X 3/4
23..........07-5081.....BACKSIDE SHIELD BRACKET
24..........19-1015.....2" SQ SERIES 170 DUAL LOC
25..........19-1016.....1 X 2 RECT SERIES 400 DUAL LOC
26..........14-2027.....WORKBOX LEFT SHIELD
27..........14-2028.....WORKBOX RIGHT SHIELD
28..........02-4077.....SHIELD SCREW RED 1/4-20 X 3/4 PAN HEAD
..............
E.L. CODE: 2POS,2WPOS, 2PO, 2WPO, 2SPO..............
SH44.........SHIELD KIT PULLOVER
29..........03-4060.....1/4-20 CLIP NUT
30..........12-1024.....DECAL WARNING (NEW)
31..........12-1026.....KEEP HANDS AWAY (YELLOW)
32..........12-2788.....INSTRUCTION PLACARD PULLOVER
33..........19-4938.....PARTS DIAGRAM PULLOVER
34..........02-4074.....SCREW TRUSS 1/4 X 1/2
35..........14-2024.....SMALL OUTER SHIELD
36..........14-2029.....SMALL INNER SHIELD
37..........02-4070.....SCREW SHIELD 1/4 X 3/4
38..........07-5081.....BACKSIDE SHIELD BRACKET
39..........19-1015.....2" SQ SERIES 170 DUAL LOC
40..........19-1016.....1 X 2 RECT SERIES 400 DUAL LOC
41..........14-2027.....WORKBOX LEFT SHIELD
42..........14-2028.....WORKBOX RIGHT SHIELD
43..........02-4077.....SHIELD SCREW RED 1/4-20 X 3/4 PAN HEAD
..............
E.L. CODE: 2PO,2WPO, 2SPO 2WPO, 2SPO..............
SH45.........SHIELD KIT 2PO
44..........07-9138.....UPPER MAIN FRAME SHIELD MOUNT
45..........07-9273.....20 3/4 L. SHEET METAL 2ST SHIELD SHROUD
46..........07-9274.....19 3/4 L. SHEET METAL 2ST SHIELD SHROUD
47..........14-2072.....SHIELD PARTIAL INNER
48..........14-2073.....SHIELD PARTIAL OUTER BF502
49..........01-1310.....BOLT HH5 1/2 X 2 1/4
50..........03-1055.....1/2 NTE
51..........03-4060.....1/4-20 CLIP NUT
52..........04-5214.....1/2 LOK WASHER
REF# ....PART# ......DESCRIPTION
53..........07-9004.....SHIELD MOUNT CENTER
54..........07-9274.....16GA SHEET METAL 2ST SHIELD SHROUD
55..........19-1015.....2" SQ SERIES 170 DUAL LOC
56..........19-1016.....1 X 2 RECT. SERIES 400 DUAL LOC
57..........02-4070.....SHIELD SCREWS
58..........03-4060.....1/4-20 CLIP NUT
59..........07-9137.....FRONT FRAME WORKBOX BRACKET
60..........07-9138.....UPPER MAIN FRAME SHIELD BRACKET
61..........19-1015.....2" SQ SERIES 170 DUAL LOC
62..........19-1016.....1 X 2 RECT. SERIES 400 DUAL LOC
..............
E.L. CODE: 2POS,2WPOS, 2MPOS..............
SH46.........SHIELD KIT 2POS
63..........03-4040.....1/4-20 X 5/8 REV NUT (BRASS)
64..........03-4060.....1/4-20 CLIP NUT
65..........04-5214.....1/2 LOC WASH
66..........07-8835.....UPPER MAIN FRAME SHIELD MOUNT
67..........07-9138.....UPPER MAIN FRAME SHIELD MOUNT
68..........14-2138.....SHIELD OUTER BF502
69..........14-2025.....INSIDE MAIN SHIELD TOP
70..........14-2026.....INSIDE MAIN SHIELD BOTTOM
71..........01-1310.....BOLT HH5 1/2 X 2 1/4
72..........03-1055.....1/2 NTE
73..........03-4060.....1/4-20 CLIP NUT
74..........04-5214.....1/2 LOK WASHER
75..........07-5071.....LOWER SHORT FRAME HOOK
76..........07-9004.....MOUNT SHIELD LEFT LOWER
77..........07-9136.....BRACKET LARGE LOWER BASE SHIELD
78..........12-1024.....WARNING LABEL DECAL NEW
79..........02-4070.....SCREW SHIELD 1/4 X 3/4
80..........03-4060.....1/4-20 CLIP NUT
81..........07-9137.....FRONT FRAME WORKBOX BRACKET
82..........OMIT
83..........19-1015.....2" SQ SERIES 170 DUAL LOC
84..........19-1016.....1 X 2 RECT. SERIES 400 DUAL LOC
..............
E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
FR16.........FRAME KIT PULLOVER
85..........02-9220.....3/8 X 1 1/4 HH5
86..........01-1130.....3/8 X 2 1/4 HH5 BLACK
87..........01-1211.....3/8 X 4 1/4 HH5 BLACK
88..........02-9071.....3/8 X 3 3/4 HH5 BLACK
89..........02-9074.....3/8 X 4 1/4 HH5 BLACK
90..........02-9250.....3/8 X 2 1/4 HH5 BLACK
91..........03-1035.....3/8 NTE
92..........03-1035.....3/8 NTE BLACK
93..........04-5213.....3/8 LOC WASH
94..........04-5213.....3/8 LOC WASH BLACK
95..........04-5145.....PLASTIC BOLT CAP
96..........04-5130.....1/2" BOLT CAP WASHER
97..........04-5135.....3/8" BOLT CAP WASHER
98..........09-2040.....1 1/2 X 2 HP
99..........09-4080.....1" ROUND X 1/4 THICK BUMPER
100........09-5035.....RECTANGLE FOOTPAD
101........09-9107.....1/4 X 3 1/2 X 1 PVC CHANNEL 13 1/4" LONG
102........17-1481.....GUIDE RODS 59 1/8 LONG (BF502)
103........19-1014.....TAPE DOUBLE SIDED 2" WIDE 13" LONG
104........19-1014.....TAPE DOUBLE SIDED 2" WIDE 17" LONG
..............
E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO
MV08.....MOVEMENT ARM KIT PULLOVER
105........OMIT
106........04-5145.....PLASTIC BOLT CAP
107........01-1271.....1/2 X 1 1/4 HHB
108........01-0011.....1/2 X 3 HHB
109........01-2180.....5/8 X 1 1/2 HHB
110.........02-4119.....1/2 X 1 3/4 AC
111.........03-1055.....1/2 NTE
112.........04-5214.....1/2 LOC WASH
113.........04-5215.....5/8 LOC WASH
114.........04-5130.....1/2" BOLT CAP WASHER
115.........06-5045.....ANTI-JUMP ROLLER
116.........07-5064.....203 PP BEARINGS
117.........OMIT.........
8
REF# ....PART# ......DESCRIPTION
118.........07-8402.....TAPPED BEARING MOUNT (205PP)
119.........07-8408.....TAPPED BEARING MT. (203PP)
120........09-8327.....3"PULLEY
121........11-1031.....CAM PULLOVER
122........24-6030.....KEVLAR BELT 70" LONG (TO WT STACK)
123........24-6030.....KEVLAR BELT 44" LONG (TO CAM)
124........45-1063.....BEARING BALL 205PP FAFNIR
..............
E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
FP02..........FOOTPEDAL KIT PULLOVER
125........OMIT.........
126........01-1565.....1/2 X 5 HHB
127........01-3220.....3/4 X 1 1/2 SH BOLT
128........01-3290.....3/4 X 3 1/4 SH BOLT
129........02-4153.....5/16 X 1 AC
130........OMIT.........
131........03-4142.....NUT 5/16 BLACK
132........03-1067.....NUT 5/8 BLACK
133........OMIT.........
134........OMIT.........
135........05-6090.....SPO MA LIFT BLOCK SPLIT BUSHING
1363......OMIT.........
137........07-8306.....FOOT PEDAL AXLE 3/4 DIA CR X 11" LONG
138........07-9170.....PC BALL STUDS
139........09-1158.....1/4 X 2 1/2 X 1 PVC CHANNEL 17 3/4" LONG
140........09-2070.....2 SQ HP
141........09-3088.....PLUG HOLE 2.00 OD X 1.50 ID X .75L
142........09-4040.....3/4 CRUTCH TIP
143........09-4080.....1" ROUND X 1/4 THICK BUMPER
144........09-8020.....1 1/2 X 17 GRIP (FOOTPEDAL)
145........10-3035.....GAS SPRING LIFT-O-MAT (FOOTPEDAL)
146........45-1051.....IGUS 3/4 ID X 1/2 L BUSHING (LFI 1214-08)
..............
E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
BLT02........BELT & PULLEY KIT 2
147........01-1321.....BOLT HH5 1/2 X 2 1/2
148........01-2180.....BOLT HH5 5/8 X 1 1/2 BLACK
149........01-4030.....1/4 X 1 WHIZ FLANGE SM PATTERN BLACK
150........03-1055.....1/2 NTE
151........03-5214.....1/4-20 WHIZ FLANGE L/N SM PATTERN BLACK
152........04-5215.....1/2 LOK WASHER
153........04-3055.....5/8 LOK WASHER BLACK
154........06-5045.....ANTI-JUMP ROLLER
155........07-8363.....IDLER PULLEY SPACER
156........07-8982.....END STRAP CLAMP
157........08-7063.....TEARDROP (FOR CAM)
158........08-7064.....TEARDROP INSERT
159........09-8327.....PULLEY 3"
160........07-8366.....BELT ANCHOR TUBE
161........07-9079.....IDLER PLATES
162........09-8327.....PULLEY 3"
..............
E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
IN01...........INSPECTION KIT
163........12-1080.....INSPECTION STICKER DECAL
164........12-1088.....DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/4 long
165........19-1291.....DECAL SERIAL # BAR CODE
166........40-7167.....BAG 50 X 46 X 86 X .002 THICK..............
E.L. CODE: 2WPOS, 2WPO..............
IN03...........INSPECTION KIT
166A......12-1175.....NAUTILUS WOMEN'S NAMEPLATE 2 1/2 x 9 1/4
..............
E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
ST04..........SEAT BELT KIT 1
167........19-1611.....BELT SEAT MODIFIED 19-1605 & 19-1606
168........01-1548.....BOLT WIZ 3/8-16 X 3/4, BLACK
169........03-1035.....NUT NTE 3/8 BLACK
..............
E.L. CODE: 2POS , 2PO, 2SPO..............
ST06..........SEAT KIT 1
170........09-3063.....7/16" WHITE HOLE PLUG
171........09-3080.....1 X 3 HOLE PLUG
172........12-1001.....SEAT POSITION INDICATOR ARROW
173........12-1009.....SEAT DECAL 1 BOTTOM -10 TOP (5/8 WIDE) BLACK
174........06-8006.....SEAT ADJUSTMENT CABLE, 18"
REF# ....PART# ......DESCRIPTION
175........07-8027.....PIN CLEVIS 5/16 X 1 3/16
176........09-1058.....RUBBER HAND GRIP, 7/8 X 4 1/2
177........07-9298.....GAS SPRING COVER TUBE
178........07-9299.....GAS SPRING COVER PLUG
179........10-3045.....RIGID IN COMPRESSION, 250 N #7613IL
180........03-1075.....NUT HEX 10MM
181........06-8000.....SEAT ADJUSTMENT HANDLE 7/8"
182........07-8135.....COTTER PIN #RUE-10 mfg. PIVOT POINT
183........07-9201.....SHOCK LEVER P/N 783234
184........07-9205.....HEAD THREAD ON CAST ALUM
185........12-1109.....SEAT SHOCK ADJ. TAG
186........12-1113.....SHOCK WARNING DECAL
187........07-5064.....BEARING 203 PP
188........10-4012.....40 MM O.D. WAVE SPRING SSB-0158-S17
189........19-1235.....NYLON SEAT ROLLERS
..............
E.L. CODE: 2WPOS, 2MPOS, 2WPO..............
ST07..........SEAT KIT 2
190........01-1121.....3/8 X 2 HH5
191........03-2031.....3/8 NTE
192........04-3021.....3/8 LOC WASH
193........04-5135.....3/8" BOLT CAP WASHER
194........04-5145.....PLASTIC BOLT CAP
195........09-1106......938 ID X 9 OPEN END GRIP
196........09-3080.....1 X 3 HOLE PLUG
197........09-3094.....1.25 OD X .75 ID X .75 L HOLE PLUG
198........12-1001.....SEAT POSITION INDICATOR ARROW
199........12-1009.....SEAT DECAL 1 BOTTOM -10 TOP (5/8 WIDE) BLACK
200........SE510 .......WOMEN'S FOOTREST ASSEMBLY
201........06-8006.....SEAT ADJUSTMENT CABLE, 18"
202........07-8027.....PIN CLEVIS 5/16 X 1 3/16
203........09-1058.....RUBBER HAND GRIP, 7/8 X 4 1/2
204........07-9298.....GAS SPRING COVER TUBE
205........07-9299.....GAS SPRING COVER PLUG
206........10-3045.....RIGID IN COMPRESSION, 250 N #7613IL
207........03-1075.....NUT HEX 10MM
208........06-8000.....SEAT ADJUSTMENT HANDLE 7/8"
209........07-8135.....COTTER PIN #RUE-10 mfg. PIVOT POINT
210........07-9201.....SHOCK LEVER P/N 783234
211.........07-9205.....HEAD THREAD ON CAST ALUM
212........12-1109.....SEAT SHOCK ADJ. TAG
213........12-1113.....SHOCK WARNING DECAL
214........07-5064.....BEARING 203 PP
215........10-4012.....40 MM O.D. WAVE SPRING SSB-0158-S17
216........19-1235.....NYLON SEAT ROLLERS
..............
E.L. CODE: 2POS,2WPOS, 2MPOS, 2PO, 2WPO, 2SPO..............
UPH11.......PULLOVER UPHOLSTERY KIT
217........UP8000.....BACK PAD
218........UP716.......SLIPCOVER
219........01-1551.....BOLT HH5 3/8 X 3 1/4 BLACK
220........04-5135.....3/8" BOLT CAP WASHER
221........04-5145.....PLASTIC BOLT CAP
222........UP8015.....SEAT PAD
223........02-9220.....BOLT HH5 3/8 X 1 1/4 BLACK
224........04-3021.....WASHER INT LOK 3/8 BLACK
225........UP8020.....MOVEMENT ARM PAD R
226........UP8022.....MOVEMENT ARM PAD L
227........02-9220.....BOLT HH5 3/8 X 1 1/4 BLACK
228........04-5135.....3/8" BOLT CAP WASHER
229........UP8030.....PAD WRAP AROUND
..............
E.L. CODE: 2PO, 2WPO, 2SPO
230........04-5145.....PLASTIC BOLT CAP
231........04-5130.....1/2" BOLT CAP WASHER
232........09-2070.....2 SQ HP
233........09-3063.....7/16" WHITE HOLE PLUG
234........09-3065.....9/16" WHITE HOLE PLUG
235........09-3067.....1/4" WHITE HOLE PLUG
236........09-8053.....VINYL CAP 1.000 DIA X 1/2" L BLACK TEXTURE
..............
RL2PO......PULLOVER RL KIT
237........12-1560.....SPO RANGE LIMITER DECAL
238........12-2802.....2MPOS - RL INSTRUCTION PLACARD
239........14-1656.....PULLOVER RL INNERMAIN SHIELD
240........24-6030.....KEVLAR BELT 95' (TO WT. STACK)
9
RANGE LIMITER ASSY.
MEDICAL PULLOVER
E
J
D
M
G
M
C
G
B
CABLE ASSEMBLY PARTS
REF#....PART#.........DESCRIPTION
A ..........01-1105........BOLT BLACK HH5 3/8 X 1 1/2
B ..........01-1549 .......BOLT HH5 3/8 X 1 3/4
O
S
C..........01-4030 .......BOLT BLACK 1/4 X 1 WIZ FLANGE
D..........03-1035 .......NUT BLACK NTE 3/8 ZINC
E ..........03-4290 .......1/4-20 WHIZ FLANGE L/N SM PATTERN BLACK
L
N
L
W
V
F...........04-5206 .......3/8 SAE FLAT WASHER
G..........04-5213.......WASHER BLACK INT LOCK 3/8
H..........06-4051 .......19" RANGE LIMITER CABLE
I............06-4052.......23 1/2" RANGE LIMITER CABLE
J...........06-4053.......52" RANGE LIMITER CABLE
K ..........06-4054 .......56" RANGE LIMITER CABLE
L...........06-8200.......5/8 EXTERNAL SNAP RING
M..........07-5560.......IDLER PULLEY INSERT
N..........07-5775 .......2 1/2" ALUMINUM PULLEY
O..........07-8379.......1/8 X 1/2 KEY
P ..........07-8840 .......IDLER BRACKET PLATE
Q..........07-8855.......CABLE PULLEY BRACKET
D
M
R..........08-3000 .......METAL SPACER
S ..........10-1080 .......13" EXTENSION SPRING
T...........10-3000 .......6" EXTENSION SPRING (LE-095J-10-M)
G
P
U
K
G
B
M
P
Q
U..........45-1037 .......CABLE PULLEY
V ..........07-8374 .......MA PULLEY SHAFT
W .........07-7030 .......1/4 X 1-1/2 ROLL PIN
A
F
U
C
M
R
E
D
G
REVISION DATE: 08-29-05
Kevlar™ Belt Adjustment
TWO
QUARTERS
FOR SHIMS
TOP
WEIGHT
STACK
WEIGHT-PIN
BOLTS
KG.
LB.
20
9
KG.
LB.
30
14
KG.
LB.
40
18
KG.
LB.
50
23
KG.
LB.
60
27
KG.
LB.
70
32
LB.
80
TM
®
Instructions
Belts require tightening when a lack of resistance and
uneven feel is noticed at the beginning of an exercise. USE
CAUTION AROUND THE WEIGHT STACK WHEN
TIGHTENING KEVLAR™ BELTS.
To adjust belt:
1. Remove the Shielding.
2. Remove the Tethered Weight-Pin from weight stack hole.
See Figure 3.
3. Lift top weight using the appropriate lifting mechanism
- in most cases the moving arms for exercising.
4. While top weight is suspended, insert a shim between
the first and second weight (two quarters will suffice).
5. Release top weight so the first stack is resting on the
shim.
6. Loosen the two bolts at the end of the belt and pull
through excess belting until tight.
7. Tighten belt bolts and lift top weight to remove the shim.
8. Lower the mechanism to rest on the weight stack.
9. If belt is still loose, repeat this procedure until there is
no looseness at the beginning of an exercise.
10. If you experience difficulties in tightening the belts,
please contact your Nautilus service professional or call
1-800-NAUTILUS (1-800-235-2233), Parts & Service
Department, for assistance.
Figure 3
Store indoors only. Do not subject
machine to high humidity or damp
WARNING
conditions.
Warranty Information
Nautilus® Variable Resistance Warranty Limited
Warranty Terms & General Specifications
Nautilus warrants only to the original purchaser
that Nautilus® exercise equipment from the
manufacturer is free from defects in material and
workmanship under normal use and service. Our
obligation under this warranty shall be limited to the
repair or exchange at our plant (a) of any part or parts
of the structural frame, moving weldments or weight
stacks which may thus prove defective under normal
use and service for the lifetime of the product from
delivery to the original purchaser; (b) of any moving
part or parts not otherwise disclosed within this
warranty which thus may prove defective under
normal use and service within one (1) year from
delivery to the original purchaser; and (c) of any
upholstery, pads, grips or tethered weight pin
connectors which thus may prove defective under
normal use and service within 120 days from delivery
to the original purchaser. This warranty only applies
to those parts that our own examination discloses to
our satisfaction to be thus defective.
This warranty is expressly in lieu of all other
warranties, express or implied, including the
warranties of merchantability and fitness for use and
of all other obligations or liabilities on our part, and
we neither assume nor authorize any other person to
assume for us any other liability in connection with
the sale of this NAUTILUS® exercise equipment. This
warranty shall not apply to this NAUTILUS® exercise
equipment or to any part thereof which has been
subject to accident, negligence, alteration, abuse, misuse,
or a lack of maintenance in accordance with our
recommended maintenance instructions. We make no
warranty whatsoever in respect to accessories or parts
not manufactured by us and disclaim all warranties,
express or implied, as to such accessories and parts. The
term “original purchaser”, as used in this warranty, shall
be deemed to mean that person or entity for whom this
NAUTILUS® exercise equipment is originally installed.
This warranty shall apply only within the boundaries of
the continental United States.
NAUTILUS® shall not be liable for any loss or
damage, including incidental or consequential damages
resulting directly or indirectly from the use or loss of use
of our NAUTILUS® exercise equipment. Without
limiting the generality of the foregoing, this exclusion
from liability embraces the purchaser’s expenses for
downtime or for making up downtime, damages for
which the purchaser may be liable to other persons,
damages to property, and injury to or death of any
persons. We neither assume not authorize any person to
assume for us any liability in connection with sale or use
of our equipment. There are no oral agreements or
warranties collateral to or affecting this agreement.
4
TM
®
Contents
Maintenance
INSTRUCTIONS
For Variable Resistance Strength Training Equipment
Getting maximum results from Nautilus
machines depends on proper maintenance
of equipment.
Welcome
®
Welcome ...........................................................1
Parts & Service ..................................................2
Safety/Before Exercising...................................2
Maintenance Schedule...................................2
General Maintenance.....................................2
Cleaning............................................................3
Lubrication.........................................................3
Hydraulic Unit Adjustment ...............................3
Kevlar Belt Adjustment Instructions.................4
Warranty Information........................................4
Parts & Services
Regular and scheduled maintenance will prolong the life
of your Nautilus equipment. Should you have to replace
parts, use only genuine Nautilus parts. The Nautilus
Customer Service Team invites you to call in your order
for replacement parts. They’re never too busy to discuss
or offer a tip on your maintenance tasks.
Nautilus machines -- the culmination of years of research
and refinement -- are made from the highest quality
materials, under exacting conditions. The quality control
tag attached to each machine before shipping ensures that
each unit has been thoroughly inspected to meet Nautilus'
strict requirements.
Should you, the owner of a Nautilus machine, need to
replace any parts because of normal wear and tear, or should
your machine ever need maintenance, Nautilus invites you
to call our Virginia Headquarters office for information on
parts and service.
Nautilus has available: detailed isometric drawings on
the website @ www.nautilus.com for each machine
manufactured, genuine Nautilus Upholstery Pads,
Naugahyde® Spray Cleaner/Conditioner recommended for
Nautilus upholstery pads and TFL #50 Wet Lubricant
recommended for the care of the guide rods of Nautilus
selectorized resistance machines.
Nautilus’ concern for the customer does not end with
the purchase of equipment. Your comments are always
welcomed. In the unlikely event that a problem occurs, call
us toll free:
Congratulations on choosing Nautilus® Variable
Resistance strength training equipment. The addition
of several exciting new features to the Nautilus® line,
as outlined in these instructions, ensures that your
equipment will operate with little scheduled
maintenance. We know this is important to you and
your customers, so please take a few minutes to read
the following instructions for keeping your Nautilus®
equipment in the best working condition.
Nautilus
TM
Customer Service
1-800-235-2233
Fax: 276-773-2298
1
Before Exercising
Safety
1. Supervision is necessary when the machine is
used by or near children, invalids, or disabled
persons.
2. Follow the instructions for specific exercises on
each machine
3. Get in and out of the equipment carefully.
4. Never operate the machine without shields in
place.
5. Use only Nautilus selector pins in weight stack.
Never drop or insert any other object into
machine opening.
6. Use this machine only as intended or described
in this manual.
7. Do not operate equipment with loose or damaged
parts. If machine fails to operate correctly, do not
attempt to repair. Notify authorized personnel of
the problems.
8. Keep hands and feet clear of weights and other
moving parts when in use. Keep hands and feet
only on the hand grips and foot pads provided.
9. Failure to comply with these instructions may
result in personal injury.
To guard against injury, all equipment users
should follow these instructions.
■ Check with your physician and get approval
before beginning a training routine.
■ Become familiar with the equipment before
beginning a training routine.
■ Always warm-up before and cool down after
exercising.
■ Move slowly during each exercise. Do not jerk
or "throw" the weight.
■ Breathe freely. Do not hold your breath while
lifting or lowering weight.
■ Hold movement arms and handles firmly, do
not squeeze or grip tightly.
■ Structure each workout to exercise the largest
muscles first. Suggested routines are found in
the Nautilus Total Fitness Program.
■ Experiment to find the exact weight you need
for each exercise. Select a resistance that allows
you to perform eight to twelve slow repetitions.
Take two seconds to lift the weight. Pause briefly,
and take four seconds to lower the weight.
Stop exercising immediately if you experience a sharp
nerve or joint pain, and seek medical advice.
Maintenance Schedule
EVERY 6
DAILY WEEKLY MONTHLY MONTHS
General Maintenance
Check Safety & Warning Decals ✿✿✿✿✿✿✿✿✿✿✿✿✿■
Inspect Belts & Cables ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Belt ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Nuts and Bolts ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check All Pegs and Stops _______________________________________________________■
Examine Rotation Points _________________________________________________________________________■
Cleaning
Clean Upholstery _____________________________________■
Use Nautilus Disinfectant Cleaner.
Clean Surface Area _________________________________________________■
Remove Dust___________________________________________________________________________________■
Lubrication
Lubricate and Clean Guide Rods Using TFL 50___________________________■
Do not lubricate hydraulic cylinders.
2
3. SHIELD REMOVAL
HANDLE
NUT
ADJUSTMENT
BARREL
HANDLE HOUSING
HANDLE
LEVER
1/4" free play
Detergent/
Disinfectant-Odor
Counteractant
Detergente/
Desinfectante
y Neutralizante
de Olores
Keep out of Reach of
Children • For Industrial
Use Only
HEALTH
FIRE
REACTIVE
Nautilus® 2ST machines are equipped with quickrelease shield fasteners. To remove Quick-Release
shielding, gently pull shielding away from the frame.
Use a proper screwdriver to remove front shielding,
which is attached to the frame with screws.
Cleaning
1. UPHOLSTERY CLEANING AND PROTECTION
A. Keep pads free of perspiration at all times.
B. Clean and disinfect upholstery at the end of each
day, especially areas where perspiration and scalp
oil collect.
C. Clean all outside surfaces with non-abrasive, non-
chlorinated household cleaners. Nautilus
Disinfectant Cleaner is an effective upholstery care
product.
2. CLEANING AND CARE OF PAINTED
SURFACES
A. Wipe painted surfaces with a
damp cloth and car wax.
B. Let dry and buff with a dry
cloth.
3. CLEANING AND CARE OF ABS PLASTIC
SHIELDING
PART
NUMBER
19-1175
A. Clean with non-abrasive, non-
chlorinated household cleaners.
B. Vacuum or wipe dust from
recessed areas and surfaces
QUI K FILL A-
33
Detergent/Disinfectant Odor Counteractant
Lubrication
MOVING PARTS
A. To clean and lubricate guide rods, apply TFL#50
Wet Lubricant to a clean cloth then use to wipe
rods.
Hydraulic Unit Adjustment
Note: The hydraulic unit only needs adjustment if the
seat will not stay in position.
1. Remove CLEVIS and COTTER PINS. Remove
CIRCULAR COTTER PINS by lifting up the wire that crosses
over straight end of pin, see Figure 1. Save all PINS.
2. Use a flat blade screwdriver to gently unsnap CABLE
from LEVER MECHANISM. Be careful not to break cable
fitting.
3. Remove hydraulic unit from machine, loosen NUT by
backing it down ROD. Hold LEVER MECHANISM and twist
SHAFT until there is free play in LEVER, as shown by "B" in
Figure 1.
4. Hold LEVER MECHANISM and twist SHAFT (as shown
by "C" in Figure 3) until LEVER free play is gone, then back
off 1/8 turn. Tighten NUT against LEVER MECHANISM. The
NUT MUST BE PROPERLY TIGHTENED to keep hydraulic
unit in adjustment.
5. Twist SHAFT slightly to realign the top and bottom
clevis pin holes.
6. Use pliers to snap and lock the CABLE on to the LEVER
MECHANISM.
7. Reposition the hydraulic unit on machine and insert
CLEVIS and COTTER PINS. The circular COTTER PINS can
be pushed into holes.
8. The HANDLE NUT should be tight against the
HANDLE HOUSING, see Figure 2. The HANDLE LEVER
should touch the GRIP when squeezed. If it does not touch,
adjust as follows:
a. Loosen the HANDLE NUT by turning counter
clockwise.
b. Turn the ADJUSTMENT BARREL clockwise until the
HANDLE LEVER has approximately 1/4" free play.
c. Tighten the HANDLE NUT against the HANDLE
HOUSING.
LEVER
MECHANISM
LEVER
A
NUT
WARNING
STOCK NO.
RG 60127
Do not lubricate
MINI WEIGHTS.
May cause damage
and VOID
WARRANTY.
Do not place equipment in direct sunlight as ultra violet
rays can damage shields and upholstery.
■ Cleans/Lubricates/Protects
■ Homogenized/No Kerosene/No Wax
■ Non-Toxic/Environmentally Safe
■ Nettote/Lubrifie/Protege
■ Produit Homogénéisé/Formule
D'avant-Garde/Sans Cire
■ Non-Toxique/Sans Effet Sur
E'environnement
NET WT. 10 OZ. (283.5g)
DANGER! EXTREMELY FLAMMABLE. HARMFUL OR FATAL IF SWALLOWED.
CONTENTS UNDER PRESSURE. SEEBACK PANEL.
DANGER! EXTREMEMENT INFLAMMABLE.
CONTENU SOUS PRESSION. VOIR ETIQUETT AL'ENDOS.
PART
NUMBER
19-1160
*TFL 50
Wet
Lubricant
Recommended
for Nautilus
Machines.
3
CABLE
B
ROD. SEAL DAMAGE WILL OCCUR.
HIGH PRESSURE : DO NOT LUBRICATE
EYE AND INJECTION HAZARD EXISTS.
CLEVIS
PIN
CIRCULAR COTTER PIN
or COTTER PIN
Figure 1
ROD. SEAL DAMAGE WILL OCCUR.
HIGH PRESSURE : DO NOT LUBRICATE
EYE AND INJECTION HAZARD EXISTS.
SHAFT
Figure 2
C
ROD. SEAL DAMAGE WILL OCCUR.
HIGH PRESSURE : DO NOT LUBRICATE
EYE AND INJECTION HAZARD EXISTS.
HIGH PRESSURE : DO NOT LUBRICATE
ROD. SEAL DAMAGE WILL OCCUR.
EYE AND INJECTION HAZARD EXISTS.
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