Page 1
HIP
99,109
42,44A
180
78,85
ABDUCTION
OWNER'S
MANUAL
REVISED: May 3, 2006
SERIAL NO.'S
______________
through
______________
Contents
arts Manual
P
MOVEMENT ARM & WORKBOX ASSEMBLY
1
T & WORKBOX TO BASE ASSEMBLY
SEA
2
ADJ. SEAT BACK & IDLER ASSEMBLY
3
SEAT BASE TO BACK FRAME ASSEMBLY
4
BELT & PULLEY ASSEMBLY
5
WEIGHT STACK ASSEMBLY
6
WEIGHT STACK ASSEMBLY
7
PARTS LIST
8
PARTS LIST
9
P
181
88
179
183
89
158
157
Maintenance
Manual
Follows page 9
See last pages of this manual for 2ST
Circuit Exercise Order Diagram and 2ST Floor
Plan Kit.
PARTS AND SERVICE
709 Powerhouse Road
Independence, Virginia 24348
800-235-2233
Fax: 276-773-2298
Strength
169
161
162
168
159
167
164
170
19-4908
166
36
165
160
Page 2
MOVEMENT ARM &
WORKBOX
ASSEMBLY
65
64
52
56
52
63
64
56
63
71
52
151
69
140
142
164
143
149
140
55
150
63
167
152
55
69
153
149
140
153
150
149
149
61
144
165
141
46
55
148
153
152
146
145
140
55
70
147
46
61
59
66
45
166
47
62
64
64
54
50
170
56
52
56
65
49
63
48
62
63
63
176
162
51
59
57
71
62
48
51
59
57
68
68
50
2
8
7
15
39
54
39
1
Page 3
SEAT & WORKBOX
O BASE ASSEMBLY
T
34
22
33
169
112
33
86
114
22
34
112
33
118
87
110
25
116
120
34
118
86
37
87
117
28
128
168
128
133
23
135
32
37
37
119
111
134
33
28
22
28
34
32
22
29
28
22
29
32
159
186
17
8
7
2
2
Page 4
ADJUSTABLE SEAT BACK &
IDLER
ASSEMBLY
126
138
139
140
157
127
112
140
138
132
131
118
139
125
125
124
121
123
2
7
17
161
8
174
173
174
171
171
122
156
155
156
155
154
156
155
3
Page 5
SEAT BASE TO
BACK FRAME
ASSEMBLY
43
74
74
158
39
39
37
24
32
33
26
28
35
28
36
97
33
87
73
35
26
21
96
94
95
33
35
97
87
96
38
35
39
35
32
24
33
21
33
4
Page 6
BELT & PULLEY ASSEMBLY
19
30
3
12
6
1
11
91A
26
2
7
9
5
11
17
10
9
16
19
30
163
7
2
4
12
3
18
5
16
8
3
11
177
17
2
7
8
2
17
7
15
14
13
176
2
7
8
8
REVISION 2
5
Page 7
24 WEIGHT STACK
ST
ANDARD PARTIAL SHIELD
REF #....PART #......320 lb. WEIGHT STACK (20-320)
A............01-0010.....BOLTHH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
C............03-1045.....NUT 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6'
I.............06-8150.....1 1/4 EXTERNAL SNAP RING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUXHING
L............07-8297.....PIN WEIGHT SELECTOR W/MAGNET 7' LENGTH
M...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135.....BELT ROLLER
P............12-1028.....DECAL WARNING 6"
Q............12-1282.....WEIGHT STACK DECAL 20-310 lbs & kgs
R............17-2204.....1 X 4 X 9.330 TOP WEIGHT STEEL, 10lbs
S............17-2206.....1 X 4 X 9.330 SECOND WEIGHT STEEL, 10lbs
T............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10lbs
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10lbs
V............17-4115.....WEIGHT STACK PIN 24 HOLE, 25 1/4 (powder paint)
W...........17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs
X............09-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3 HOLE PLUG
Z............12-1283.....WEIGHT STACK DECAL 20-455 lbs & kgs
WOMEN'S/MEDICAL/FULL SHIELD
REF #....PART #......200 lb. WEIGHT STACK (10-200)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAP RING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET 4" LENGTH
M...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135.....BELT ROLLER
P............12-1024.....DECAL WARNING 3"
Q............12-1281.....WEIGHT STACK DECAL (WOMEN'S) 10-260 lbs/kgs
R............17-2210.....1 X 4 X 9.330 TOP WEIGHT ALUM., 3.5 lbs.
S............17-2212.....1 X 4 X 9.330 SECOND WEIGHT ALUM., 3.5 lbs.
T............17-2211.....1 X 4 X 9.330 BOTTOM WEIGHT ALUM., 3.5 lbs.
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.
V............17-4115.....WEIGHT STACK PIN 24 HOLE
W...........17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.
X............07-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3" HOLE PLUG
Z............12-1048.....WEIGHT STACK DECAL (MEDICAL) #1-30
SUPER STACK
REF#.....PART #......365 lb. WEIGHT STACK (20-365)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAP RING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8297.....PIN WEIGHT SELECTOR W/MAGNET 7" LENGTH
M...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135.....BELT ROLLER
P............12-1028.....DECAL WARNING 6"
Q............12-1283.....WEIGHT STACK DECAL 20-455 lbs/kgs
R............17-2204.....1 X 4 X 9.330 TOP WEIGHT STEEL, 10 lbs.
S............17-2207.....1 X 6 X 9.330 SECOND WEIGHT STEEL, 15 lbs.
T............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
U............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
V............17-4115.....WEIGHT STACK PIN 24 HOLE
W...........17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.
X............07-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3" HOLE PLUG
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
Y
J
J
M
F
O
M
F
G
K
C
R
E
A
E
V
S
B
T
U
H
L
Q,Z
W
D
Y
X
09-09-99
2IP, 2VC, 2BP, 2CR, 2TP, 2LE
6
Page 8
MINI 24 ADD-ON WEIGHT KIT
REF #...P
ART #........DESCRIPTION
AA........02-4108 .......3/8-16 X 3/4 ALLEN CAP SCREW
BB........01-1258 .......1/2 X 3/4 HEX BOLT BLACK
CC........01-4035 .......1/4 X 1-1/4 WIZ BOLT BLACK
DD........02-4110........3/8 X 1-1/4 ALLEN CAP SCREW
EE........02-9190 .......1/4-20 X 1/2 TORX HD TYPE "F" SCREW BLACK
FF ........03-5111........3/8 CLIP NUT
GG.......03-4290 .......1/4 WIZ NUT BLACK ZINC
HH........06-8150 .......1 1/4 EXT. SNAP RING
II...........04-5206.......3/8 SAE FLAT WASHER BLACK
JJ.........04-5214 .......1/2 LOCK WASHERS BLACK
KK........06-7062 ........450 OD 5" SUPER COIL
LL.........07-8045.......ADD ON WEIGHT SELECTOR PIN & KNOB
MM.......07-9245.......MOLDED WEIGHT STAND INSERT
NN........07-9250 .......MOLDED ADD-ON-WEIGHT BASE
OO.......07-9255 .......MOLDED ADD-ON-WEIGHT LINK
PP........09-3072 .......HOLE PLUG 3/8" BLACK
QQ.......12-1117........ADD ON WEIGHT DECAL LBS/KGS
RR........17-5998 .......CAST ADD-ON SECOND PLATE
SS........17-5999 .......CAST ONE POUND WEIGHT
TT ........17-6015.......RECTANGULAR WEIGHT BUSHING
HH
OO
CC
PP
GG
RR
SS
TT
WW
KK
EE
LL
QQ
NN
OPTION 2 - 3" WEIGHT STAND:
2BP
, 2CR, 2IP, 2LE, 2TP, 2VC
WW......17-4137 .......STANDARD MINI WEIGHT STACK PIN
XX........BSF511........STANDARD MINI WEIGHT STAND
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
BB
AA
JJ
UU
I I
XX
FF
DD
MM
09-09-99
OPTION 2
2IP, 2VC, 2BP, 2CR, 2TP, 2LE
7
Page 9
2ST HIP ABDUCTION
E.L. CODES:.............
2HABS.FULL
Y SHIELDED HIP ABDUCTION
2WHABS...................FULLY SHIELDED WOMENS' HIP ABDUCTION
2MHABS...................FULLY SHIELDED MEDICAL HIP ABDUCTION
2HAB ...PARTIAL SHIELDED HIP ABDUCTION
2WHAB PARTIAL SHIELDED WOMENS' HIP ABDUCTION
2SHAB.PARTIAL SHIELDED SUPER HIP ABDUCTION
REF#....PART#.........DESCRIPTION.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB, 2SHAB.............
BLT03..........BELT & PULLEY KIT 4
1...........01-1321.......BOLT HH5 1/2 X 2 1/2
2...........01-2180.......BOLT HH5 5/8 X 1 1/2 BLACK
3...........01-4030.......1/4 X 1 WHIZ FLANGE SM PATTERN BLACK
4...........03-1055.......1/2 NTE
5...........03-4290.......1/4-20 WHIZ FLANGE L/N SM PATTERN BLACK
6...........04-5214.......1/2 LOK WASHER
7...........04-5215.......5/8 LOK WASHER
8...........06-5045.......ROLLER BELT
9...........07-8363.......IDLER PULLEY SPACER
10.........07-8366.......BELT ANCHOR TUBE
11.........07-8982.......END STRAP CLAMP
12.........07-9079.......IDLER PLATES
13.........08-7063.......TEARDROP (FOR CAM)
14.........08-7064.......TEARDROP INSERT
15.........09-8323.......2" PULLEY
16.........09-8327.......3" PULLEY
17.........09-8330.......4" PULLEY
18.........24-6030.......KEVLAR BELT appx 66" WT STACK - IDLER.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB, 2SHAB.............
FR04............FRAME HAB/HAD KIT
19.........02-9220.......BOLT HH5 3/8 X 1 1/4
20.........02-9071.......BOLT HH5 3/8 X 3 3/4
21.........02-9074.......BOLT HH5 3/8 X 4 1/4
22.........01-1261.......BOLT HH5 1/2 X 1
23.........01-1271.......BOLT HH5 1/2 X 1 1/4
24.........01-1402.......BOLT HH5 1/2 X 2 1/4
25.........01-1321.......BOLT HH5 1/2 X 2 1/2 BLACK
26.........03-1035.......NUT 3/8 NTE
27.........03-1055.......NUT 1/2 NTE
28.........03-1055.......NUT 1/2 NTE BLACK
29.........04-5207.......1/2 FLAT WASHER
30.........04-5213.......3/8 LOK WASHER
31.........04-5214.......1/2 LOK WASHER
32.........04-5214.......1/2 LOK WASHER BLACK
33.........04-5145.......PLASTIC BOLT CAP
34.........04-5130.......1/2" BOLT CAP WASHER
35.........04-5135.......3/8" BOLT CAP WASHER
36.........07-9260.......FRAME BRACE 1 1/2 SQ TUBING (BEND)
37.........09-2020.......FRAME PLUG 1 1/2 SQ
38.........09-2040.......FRAME PLUG 1 1/2 X 2 11 GA
39.........09-5035.......RUBBER FOOTPADS (RECTANGLE)
40.........17-1375.......GUIDE RODS.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB, 2SHAB.............
IN01.............INSPECTION KIT
41.........12-1088.......INSPECTION STICKER DECAL
42.........12-1095.......DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/4 long
43.........19-1291.......DECAL SERIAL # BAR CODE
44.........40-7167.......BAG 50 X 46 X 86 X .002 THICK
.............
E.L. CODE:..2WHABS, 2WHAB.............
IN03.............INSPECTION KIT
44A ......12-1175........NAUTILUS WOMEN'S NAMEPLATE 2 1/2 x 9 1/4
REF#....PART#.........DESCRIPTION
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB, 2SHAB.............
MV02...........WORKBOX & MOVEMENT ARM KIT 2
45.........01-1546.......BOLT HH5 3/8 X 3/4
46.........01-1321.......BOL
T HH5 1/2 X 2 1/2 BLACK
47.........01-2270.......BOLT HH5 5/8 X 7 BLACK
48.........01-2280.......BOLT HH5 5/8 X 7 1/2 BLACK
49.........02-4119........1/2 X 1 3/4 AC SCREW
50.........02-4071.......SCREW BLACK SHIELD 1/4-20 X 3/4 PAN HEAD
51.........02-9210.......BOLT HH5 3/8 X 1 BLACK
52.........03-4277.......NUT 1/4 NTE
53.........03-1055.......NUT1/2 NTE
54.........03-1067.......NUT 5/8 NTE
55.........03-1055.......NUT 1/2 NTE BLACK
56.........04-5205.......WASHER FLAT 1/4 SAE
57.........04-5206.......3/8 FLAT WASHER
58.........04-5213.......3/8 LOK WASHER
59.........04-5213.......3/8 LOK WASHER BLACK
60.........04-5214.......1/2 LOK WASHER
61.........04-5214.......1/2 LOK WASHER BLACK
62.........04-5215.......5/8 LOK WASHER
63.........07-1070.......BEARING ROLLER 7510 .625 X 1.750 X .750
64.........07-5064.......203 PP BEARINGS
65.........07-9262.......MOVEMENT ARM LINK
66.........08-7050.......3/4 MA STOP
67.........09-2020.......FRAME PLUG 1 1/2 SQ
68.........09-3068.......7/16 DIA HOLE PLUG
69.........09-3069.......1/2 DIA HOLE PLUG
70.........09-4040.......3/4 CRUTCH TIP
71.........09-4080.......1" ROUND X 1/4 THICK BUMPER.............
.............
E.L. CODE:..2HAB, 2WHAB, 2SHAB.............
SH06............OUTER PARTIAL SHIELD BF507 KIT
72.........03-4060.......1/4-20 CLIP NUT
73.........07-9137.......FRONT FRAME WORKBOX BRACKET
74.........07-9138.......UPPER MAIN FRAME SHIELD BRACKET
75.........19-1015.......2" SQ SERIES 170 DUAL LOC
76.........19-1016.......1 X 2 RECT. SERIES 400 DUAL LOC
77.........02-4070.......SCREW SHIELD 1/4 X 3/4
78.........14-2694.......SHIELD 2ST OUTER BF507.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS.............
SH07............OUTER SHIELD BF507 KIT
79.........03-4060.......1/4-20 CLIP NUT
80.........07-9137.......FRONT FRAME WORKBOX BRACKET
81.........07-9138.......UPPER MAIN FRAME SHIELD BRACKET
82.........19-1015.......2" SQ SERIES 170 DUAL LOC
83.........19-1016.......1 X 2 RECT. SERIES 400 DUAL LOC
84.........02-4070.......SCREW SHIELD 1/4 X 3/4
85.........14-2691.......SHIELD OUTER MAIN BF507.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............
SH10............HAB / HAD SEAT SHIELD KIT
86.........02-4070.......SHIELD SCREW 1/4-20 X 3/4 PAN HEAD
87.........03-4060.......1/4-20 CLIP NUT
88.........14-2113........WORKBOX SHIELD HAB/HAD
89.........14-2115........RIGHT SIDE SHIELD HAB.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS.............
SH16............INNER SHIELD KIT 3
90.........01-1310.......BOLT HH5 1/2 X 2 1/4
91.........03-1055.......1/2 NTE
91A ......03-4035.......1/4-20 X 11/16 THREADED INSERT
92........03-4060.......1/4-20 CLIP NUT
93.........04-5214.......1/2 LOK WASHER
94.........07-5071.......LOWER SHORT FRAME HOOK
95.........07-9004.......MOUNT SHIELD LEFT LOWER
8
Page 10
REF#....P
ART#.........DESCRIPTION
REF#....P
ART#.........DESCRIPTION
96.........07-9136.......BRACKET LARGE LOWER BASE SHIELD
97.........02-4134.......1/4 x 1/2 PAN HD. "F" THD. CUTTING SCW.
99.........14-2112........INSIDE MAIN SHIELD.............
.............
E.L. CODE:..2HAB, 2WHAB, 2SHAB.............
SH22............INNER PARTIAL SHIELD KIT 2
100.......01-1310.......BOLT HH5 1/2 X 2 1/4
101.......03-1055.......1/2 NTE
102.......03-4060.......1/4-20 CLIP NUT
103.......04-5214.......1/2 LOK WASHER
104.......07-9004.......SHIELD MOUNT CENTER
105.......07-9274.......16GA SHEET METAL 2ST SHIELD SHROUD
106.......19-1015.......2" SQ SERIES 170 DUAL LOC
107.......19-1016.......1 X 2 RECT. SERIES 400 DUAL LOC
108.......02-4070.......SHIELD SCREWS
109.......14-2695.......2ST INNER SHIELD.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............
SK07............SHOCK ADJUSTMENT KIT 7
110.......03-5106.......NUT HEX 10MM
111.......06-8000.......SEAT ADJUSTMENT HANDLE 7/8"
112.......07-8135.......COTTER PIN #RUE-10 mfg. PIVOT POINT
113.......07-9201.......SHOCK LEVER P/N 783234
114.......07-9205.......HEAD THREAD ON CAST ALUM
115.......12-1109........SEAT SHOCK ADJ. TAG
116.......12-1113........SHOCK WARNING DECAL
117.......06-8007.......SEAT ADJUSTMENT CABLE, 30"
118.......07-8027.......PIN CLEVIS 5/16 X 1 3/16
119.......09-1058.......RUBBER HAND GRIP, 7/8 X 4 1/2
120.......10-3036.......SPRING GAS 200 NEWTON (682985) EXT. .............
LENGTH 16.54.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............
ST01............ADJUSTABLE SEAT BACK KIT 1
121.......01-1557.......BOLT HH5 3/8 X 6
122.......03-1035.......NUT NTE 3/8
123.......04-5213.......WASHER INT LOK 3/8
124.......07-9264.......5/8 DIA SLEEVE
125.......08-7040.......5/8 ID X 1 OD X 1 LONG NYLON BUSHING
126.......09-2040.......PLUG FRAME 1 1/2 X 2 X 11 GA
127.......09-4080.......1" ROUND X 1/4 THICK BUMPER
128.......09-8080.......WIRE TIE
129.......12-1001.......SEAT POSITION INDICATOR ARROW
130.......12-1006.......SEAT DECAL 1-5 WHITE.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............
UPH21.........BHAB / BHAD UPHOLSTERY KIT
131.......UP8310........PAD BACK
132.......UP720..........SLIPCOVER DEBOSSED LOGO
133.......UP8790........PAD SEAT
134.......01-1115........BOLT HH5 3/8 X 2 1/2 BLACK
135.......04-5213.......WASHER INT LOK 3/8 BLACK
136.......OMIT
137.......OMIT
138.......02-9220.......BOLT HH5 3/8 X 1 1/4 BLACK
139.......04-5135.......3/8" BOLT CAP WASHER
140.......04-5145.......PLASTIC BOLT CAP
141.......UP8810........KNEE PAD
142.......02-9210.......BOLT HH5 3/8 X 1 BLACK
143.......04-5135.......3/8" BOLT CAP WASHER
144.......UP-9930......LEG PAD
145.......02-9210.......BOLT HH5 3/8 X 1 BLACK
146.......04-5213.......WASHER INT LOK 3/8 BLACK
147.......UP9932........LEG PAD RIGHT
148.......UP9934........LEG PAD LEFT
149.......02-9210.......BOLT HH5 3/8 X 1 BLACK
150.......04-5213.......WASHER INT LOK 3/8 BLACK
151.......14-6290.......ANKLE PAD
152.......01-1546.......BOLT HH5 3/8 X 3/4 BLACK
153.......04-5135.......3/8" BOLT CAP WASHER
154.......14-6324.......PLATFORM
155.......02-9210.......BOLT HH5 3/8 X 1 BLACK
156.......04-5213.......WASHER INT LOK 3/8 BLACK
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............
WL06...........WELDMENT KIT HIP ABDUCTOR
157.......AB504..........ADJUSTABLE BACK ASSEMBLY
158.......BF507..........WEIGHT FRAME ASSEMBLY
159.......BSF508........BASE FRAME ASSEMBLY
160.......BSF509........8" WEIGHT STACK BASE ASSEMBLY
161.......IB502...........IDLER BRACKET ASSEMBLY
162.......LK527..........LINKAGE ASSEMBLY
163.......LK535..........LINKAGE ASSEMBLY
164.......MA549.........MOVEMENT ARM ASSEMBLY
165.......MA550.........MOVEMENT ARM ASSEMBLY
166.......MA551.........MOVEMENT ARM ASSEMBLY
167.......MA552.........MOVEMENT ARM ASSEMBLY
168.......SF514..........SEATFRAME ASSEMBLY
169.......SF517..........SEATFRAME ASSEMBLY
170.......WB513.........WORKBOX ASSEMBLY.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............
PR02............PARTS KIT HIP ABDUCTOR
171.......01-1282.......BOLT HH5 1/2 X 1 1/2
172.......01-2180.......BOLT HH5 5/8 X 1 1/2
173.......03-1055.......1/2 NTE
174.......04-5214.......1/2 LOK WASHER
175.......04-5215.......5/8 LOK WASHER BLACK
176.......11-3382........BELTED HIP ABDUCTOR CAM
177.......24-6030.......KEVLAR BELT appx 148" IDLER - CAM.............
.............
E.L. CODE:..2HABS, 2WHABS, 2MHABS, 2HAB, 2WHAB,
2SHAB.............
SH30............SHIELD KIT HIP ABDUCTOR
178.......07-9138.......UPPER MAIN FRAME SHIELD BRACKET
179.......12-1026.......KEEP HANDS AWAY
180.......12-2758.......PLACARD HAB
181.......14-2114........LEFT SIDE SHIELD HAB
182.......19-4908.......PARTS DIAGRAM HAB
183.......02-4074.......SCREW TRUSS 1/4 X 1/2.............
.............
E.L. CODE:..2HAB, 2WHAB, 2SHAB
184.......09-3067.......PLUG HOLE 1/4 WHITE
185.......09-3074.......3/4" BLACK HOLE PLUG
186.......09-2070.......FRAME PLUG 2" SQ.
9
Page 11
Kevlar™ Belt Adjustment
TWO
Q
UARTERS
FOR SHIMS
TOP
WEIGHT
ST
ACK
WEIGHT-PIN
BOLTS
KG.
LB.
20
9
KG.
LB.
30
14
KG.
LB.
40
18
KG.
LB.
50
23
KG.
LB.
60
27
KG.
LB.
70
32
LB.
80
TM
®
Instructions
Belts require tightening when a lack of resistance and
uneven feel is noticed at the beginning of an exercise. USE
CAUTION AROUND THE WEIGHT STACK WHEN
TIGHTENING KEVLAR™ BELTS.
To adjust belt:
1. Remove the Shielding.
2. Remove the T
See Figure 3.
3. Lift top weight using the appropriate lifting mechanism
- in most cases the moving arms for exercising.
4. While top weight is suspended, insert a shim between
the first and second weight (two quarters will suffice).
5. Release top weight so the first stack is resting on the
shim.
6. Loosen the two bolts at the end of the belt and pull
through excess belting until tight.
7. Tighten belt bolts and lift top weight to remove the shim.
8. Lower the mechanism to rest on the weight stack.
9. If belt is still loose, repeat this procedure until there is
no looseness at the beginning of an exercise.
10. If you experience difficulties in tightening the belts,
please contact your Nautilus service professional or call
1-800-NAUTILUS (1-800-235-2233), Parts & Service
Department, for assistance.
Figure 3
Store indoors only. Do not subject
machine to high humidity or damp
ethered Weight-Pin from weight stack hole.
WARNING
conditions.
Warranty Information
Nautilus® Variable Resistance Warranty Limited
Warranty T
Nautilus warrants only to the original purchaser
that Nautilus® exer
manufacturer is free from defects in material and
workmanship under normal use and service. Our
obligation under this warranty shall be limited to the
repair or exchange at our plant (a) of any part or parts
of the structural frame, moving weldments or weight
stacks which may thus prove defective under normal
use and service for the lifetime of the product from
delivery to the original purchaser; (b) of any moving
part or parts not otherwise disclosed within this
warranty which thus may prove defective under
normal use and service within one (1) year from
delivery to the original purchaser; and (c) of any
upholstery, pads, grips or tethered weight pin
connectors which thus may prove defective under
normal use and service within 120 days from delivery
to the original purchaser. This warranty only applies
to those parts that our own examination discloses to
our satisfaction to be thus defective.
This warranty is expressly in lieu of all other
warranties, express or implied, including the
warranties of merchantability and fitness for use and
of all other obligations or liabilities on our part, and
we neither assume nor authorize any other person to
assume for us any other liability in connection with
the sale of this NAUTILUS® exercise equipment. This
warranty shall not apply to this NAUTILUS® exercise
equipment or to any part thereof which has been
subject to accident, negligence, alteration, abuse, misuse,
or a lack of maintenance in accordance with our
recommended maintenance instructions. We make no
warranty whatsoever in respect to accessories or parts
not manufactured by us and disclaim all warranties,
express or implied, as to such accessories and parts. The
term “original purchaser”, as used in this warranty, shall
be deemed to mean that person or entity for whom this
NAUTILUS® exercise equipment is originally installed.
This warranty shall apply only within the boundaries of
the continental United States.
NAUTILUS® shall not be liable for any loss or
damage, including incidental or consequential damages
resulting directly or indirectly from the use or loss of use
of our NAUTILUS® exercise equipment. Without
limiting the generality of the foregoing, this exclusion
from liability embraces the purchaser’s expenses for
downtime or for making up downtime, damages for
which the purchaser may be liable to other persons,
damages to property, and injury to or death of any
persons. We neither assume not authorize any person to
assume for us any liability in connection with sale or use
of our equipment. There are no oral agreements or
warranties collateral to or affecting this agreement.
4
erms & General Specifications
cise equipment from the
Page 12
TM
®
Contents
Maintenance
INSTRUCTIONS
For Variable Resistance Strength Training Equipment
Getting maximum results from Nautilus
machines depends on proper maintenance
of equipment.
Welcome
®
Welcome ...........................................................1
arts & Service ..................................................2
P
Safety/Before Exercising...................................2
Maintenance Schedule...................................2
General Maintenance.....................................2
Cleaning............................................................3
Lubrication.........................................................3
Hydraulic Unit Adjustment ...............................3
Kevlar Belt Adjustment Instructions.................4
Warranty Information........................................4
Parts & Services
Regular and scheduled maintenance will prolong the life
of your Nautilus equipment. Should you have to replace
parts, use only genuine Nautilus parts. The Nautilus
Customer Service T
for replacement parts. They’re never too busy to discuss
or offer a tip on your maintenance tasks.
Nautilus machines -- the culmination of years of research
efinement -- are made from the highest quality
and r
materials, under exacting conditions. The quality control
tag attached to each machine before shipping ensures that
each unit has been thoroughly inspected to meet Nautilus'
strict requirements.
Should you, the owner of a Nautilus machine, need to
replace any parts because of normal wear and tear, or should
your machine ever need maintenance, Nautilus invites you
to call our Virginia Headquarters office for information on
parts and service.
Nautilus has available: detailed isometric drawings on
the website @ www.nautilus.com for each machine
manufactured, genuine Nautilus Upholstery Pads,
Naugahyde® Spray Cleaner/Conditioner recommended for
Nautilus upholstery pads and TFL #50 Wet Lubricant
recommended for the care of the guide rods of Nautilus
selectorized resistance machines.
Nautilus’ concern for the customer does not end with
the purchase of equipment. Your comments are always
welcomed. In the unlikely event that a problem occurs, call
us toll free:
eam invites you to call in your order
Congratulations on choosing Nautilus® Variable
Resistance str
of several exciting new features to the Nautilus® line,
as outlined in these instructions, ensures that your
equipment will operate with little scheduled
maintenance. We know this is important to you and
your customers, so please take a few minutes to read
the following instructions for keeping your Nautilus®
equipment in the best working condition.
ength training equipment. The addition
Nautilus
TM
Customer Service
1-800-235-2233
Fax: 276-773-2298
1
Page 13
Before Exercising
Safety
1. Supervision is necessary when the machine is
used by or near children, invalids, or disabled
persons.
2. Follow the instructions for specific exercises on
each machine
3. Get in and out of the equipment carefully.
4. Never operate the machine without shields in
place.
5. Use only Nautilus selector pins in weight stack.
Never drop or insert any other object into
machine opening.
6. Use this machine only as intended or described
in this manual.
7. Do not operate equipment with loose or damaged
parts. If machine fails to operate correctly, do not
attempt to repair. Notify authorized personnel of
the problems.
8. Keep hands and feet clear of weights and other
moving parts when in use. Keep hands and feet
only on the hand grips and foot pads provided.
9. Failure to comply with these instructions may
result in personal injury.
To guard against injury, all equipment users
should follow these instructions.
■ Check with your physician and get approval
befor
e beginning a training routine.
■ Become familiar with the equipment before
beginning a training routine.
■ Always warm-up before and cool down after
exercising.
■ Move slowly during each exercise. Do not jerk
or "throw" the weight.
■ Breathe freely. Do not hold your breath while
lifting or lowering weight.
■ Hold movement arms and handles firmly, do
not squeeze or grip tightly.
■ Structure each workout to exercise the largest
muscles first. Suggested routines are found in
the Nautilus Total Fitness Program.
■ Experiment to find the exact weight you need
for each exercise. Select a resistance that allows
you to perform eight to twelve slow repetitions.
Take two seconds to lift the weight. Pause briefly,
and take four seconds to lower the weight.
Stop exercising immediately if you experience a sharp
nerve or joint pain, and seek medical advice.
Maintenance Schedule
EVERY 6
DAILY WEEKLY MONTHLY MONTHS
General Maintenance
Check Safety & Warning Decals ✿✿✿✿✿✿✿✿✿✿✿✿✿■
Inspect Belts & Cables ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Belt ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check Nuts and Bolts ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■
Spot Check All Pegs and Stops _______________________________________________________■
Examine Rotation Points _________________________________________________________________________■
Cleaning
Clean Upholstery _____________________________________■
Use Nautilus Disinfectant Cleaner.
Clean Surface Area _________________________________________________■
Remove Dust___________________________________________________________________________________■
Lubrication
Lubricate and Clean Guide Rods Using TFL 50___________________________■
Do not lubricate hydraulic cylinders.
2
Page 14
3. SHIELD REMOVAL
HANDLE
NUT
ADJUSTMENT
BARREL
HANDLE HOUSING
HANDLE
LEVER
1/4" free play
Detergent/
Disinfectant-Odor
Counteractant
Detergente/
Desinfectante
y Neutralizante
de Olores
Keep out of Reach of
Children • For Industrial
Use Only
HEALTH
FIRE
REACTIVE
Nautilus® 2ST machines ar
release shield fasteners. To remove Quick-Release
shielding, gently pull shielding away from the frame.
Use a proper screwdriver to remove front shielding,
which is attached to the frame with screws.
e equipped with quick-
Cleaning
1. UPHOLSTERY CLEANING AND PROTECTION
A. Keep pads fr
ee of perspiration at all times.
B. Clean and disinfect upholstery at the end of each
day, especially areas where perspiration and scalp
oil collect.
C. Clean all outside surfaces with non-abrasive, non-
chlorinated household cleaners. Nautilus
Disinfectant Cleaner is an effective upholstery care
product.
2. CLEANING AND CARE OF PAINTED
SURFACES
ipe painted surfaces with a
A. W
damp cloth and car wax.
B. Let dry and buff with a dry
cloth.
3. CLEANING AND CARE OF ABS PLASTIC
SHIELDING
PART
NUMBER
19-1175
A. Clean with non-abrasive, non-
chlorinated household cleaners.
B. Vacuum or wipe dust from
recessed areas and surfaces
QUI K FILL A-
33
Detergent/Disinfectant Odor Counteractant
Lubrication
MOVING PARTS
A. T
o clean and lubricate guide rods, apply TFL#50
Wet Lubricant to a clean cloth then use to wipe
rods.
Hydraulic Unit Adjustment
Note: The hydraulic unit only needs adjustment if the
seat will not stay in position.
1. Remove CLEVIS and COTTER PINS. Remove
CIRCULAR COTTER PINS by lifting up the wire that crosses
over straight end of pin, see Figure 1. Save all PINS.
2. Use a flat blade screwdriver to gently unsnap CABLE
from LEVER MECHANISM. Be careful not to break cable
fitting.
3. Remove hydraulic unit from machine, loosen NUT by
backing it down ROD. Hold LEVER MECHANISM and twist
SHAFT until there is free play in LEVER, as shown by "B" in
Figure 1.
4. Hold LEVER MECHANISM and twist SHAFT (as shown
by "C" in Figure 3) until LEVER free play is gone, then back
off 1/8 turn. Tighten NUT against LEVER MECHANISM. The
NUT MUST BE PROPERLY TIGHTENED to keep hydraulic
unit in adjustment.
5. Twist SHAFT slightly to realign the top and bottom
clevis pin holes.
6. Use pliers to snap and lock the CABLE on to the LEVER
MECHANISM.
7. Reposition the hydraulic unit on machine and insert
CLEVIS and COTTER PINS. The circular COTTER PINS can
be pushed into holes.
8. The HANDLE NUT should be tight against the
HANDLE HOUSING, see Figure 2. The HANDLE LEVER
should touch the GRIP when squeezed. If it does not touch,
adjust as follows:
a. Loosen the HANDLE NUT by turning counter
clockwise.
b. Turn the ADJUSTMENT BARREL clockwise until the
HANDLE LEVER has approximately 1/4" free play.
c. Tighten the HANDLE NUT against the HANDLE
HOUSING.
LEVER
MECHANISM
LEVER
A
NUT
WARNING
STOCK NO.
RG 60127
Do not lubricate
MINI WEIGHTS.
May cause damage
VOID
and
WARRANTY.
Do not place equipment in direct sunlight as ultra violet
rays can damage shields and upholstery.
■ Cleans/Lubricates/Protects
■ Homogenized/No Kerosene/No Wax
■ Non-Toxic/Environmentally Safe
■ Nettote/Lubrifie/Protege
■ Produit Homogénéisé/Formule
D'avant-Garde/Sans Cire
■ Non-Toxique/Sans Effet Sur
E'environnement
NET WT. 10 OZ. (283.5g)
DANGER! EXTREMELY FLAMMABLE. HARMFUL OR FATAL IF SWALLOWED.
CONTENTS UNDER PRESSURE. SEEBACK PANEL.
DANGER! EXTREMEMENT INFLAMMABLE.
CONTENU SOUS PRESSION. VOIR ETIQUETT AL'ENDOS.
PART
NUMBER
19-1160
*TFL 50
Wet
Lubricant
Recommended
for Nautilus
Machines.
3
CABLE
B
ROD. SEAL DAMAGE WILL OCCUR.
HIGH PRESSURE : DO NOT LUBRICATE
EYE AND INJECTION HAZARD EXISTS.
CLEVIS
PIN
CIRCULAR COTTER PIN
or COTTER PIN
Figure 1
ROD. SEAL DAMAGE WILL OCCUR.
HIGH PRESSURE : DO NOT LUBRICATE
EYE AND INJECTION HAZARD EXISTS.
SHAFT
Figure 2
C
ROD. SEAL DAMAGE WILL OCCUR.
HIGH PRESSURE : DO NOT LUBRICATE
EYE AND INJECTION HAZARD EXISTS.
HIGH PRESSURE : DO NOT LUBRICATE
ROD. SEAL DAMAGE WILL OCCUR.
EYE AND INJECTION HAZARD EXISTS.
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