Nautilus 2ST Compound Row Owner's Manual

COMPOUND
1
4
5
7
8
9
11
12
19-4904
ROW
OWNER'S
145,152
162,182
105,109
95
MANUAL
REVISED: May, 3, 2006
SERIAL NO.'S
______________ through ______________
Contents
Parts Manual
SEAT FRAME TO BASE
1
FRAME ASSEMBLY LINKAGE WITH SHOCKS
2
3
BELT & PULLEY ASSEMBLY
4
WEIGHT STACK ASSEMBLY
5
WEIGHT STACK ASSEMBLY
6
PARTS LIST
7
PARTS LIST
8
97
183
106
96
98
Maintenance Manual
Follows page 8 See last pages of this manual for 2ST Strength Circuit
Exercise Order Diagram and 2ST Floor Plan Kit.
PARTS AND SERVICE
709 Powerhouse Road Independence, Virginia 24348 800-235-2233 Fax: 276-773-2298
SEAT FRAME TO BASE FRAME ASSEMBLY
15
15
26
6
26
140
23
153
157
168
23
141
29
23
13
89
92
28
93
61
94
14
24
23
29
17
155
13
23
156
160
32
13
20
29
36
153
157
158
13
167
13
21
29
61
23
18
28
2
21
146
159
100
23
32
36 61
29
23
32
23
13
36
13
20
29
13
20
29
13
29
20
36
REVISION 2
1
ECO # 021402-A
LINKAGE WITH SHOCKS & MOVEMENT ARM ASSEMBLY
113
74
19,37
31
31
83
90
86
75
114
86
84
80,81
76
30
114 112
25
38
116
76
87
115
85
7
33
90
30
35A
25
32
33
35
33
32
35
31
42
50
9
45
48
42
4
43
46
39
13
47
41
44
43 39
41
13
47
46
2
SEAT ASSEMBLY
12
75
86
173
65
174
173
34
174
69
76
114
116
80,81
176
84
115
112
76
64
172
121
114
113
71
74
83
10
120
110
75
86
69
82
5
4
78
87
69
77
87
174
173
66
72
87
3
BELT & PULLELY ASSEMBLY
61
52
51
56
53
60
59
58
58
61
61
58
58
60
54
52
55
61
62
53
59
53
59
61
52
53
52
59
61
52
57
57
52
61
63
52
REVISION 2
4
24 WEIGHT STACK STANDARD
REF #....PART # .....200 lb. WEIGHT STACK (20-250)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAP RING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET 4" LENGTH
M...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135.....BELT ROLLER
P............12-1024.....DECAL WARNING 3"
Q............12-1282.....WEIGHT STACK DECAL 20-310 lbs/kgs
R............17-2204.....1 X 4 X 9.330 TOP WEIGHT STEEL, 10 lbs.
S............17-2206.....1 X 4 X 9.330 SECOND WEIGHT STEEL, 10 lbs.
T............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs
V............17-4115.....WEIGHT STACK PIN 24 HOLE
W...........BSF509.....WEIGHT STACK STAND 8"
X............07-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3" HOLE PLUG
WOMEN'S/MEDICAL
REF #....PART #......130 lb. WEIGHT STACK (10-200)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAP RING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8296.....PIN WEIGHT SELECTOR W/MAGNET 4" LENGTH
M...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135.....BELT ROLLER
P............12-1024.....DECAL WARNING 3"
Q............12-1281.....WEIGHT STACK DECAL (WOMEN'S) 10-260 lbs/kgs
R............17-2210.....1 X 4 X 9.330 TOP WEIGHT ALUM., 3.5 lbs.
S............17-2212.....1 X 4 X 9.330 SECOND WEIGHT ALUM., 3.5 lbs.
T............17-2211.....1 X 4 X 9.330 BOTTOM WEIGHT ALUM., 3.5 lbs.
U............17-2203.....1 X 4 X 9.330 BOTTOM WEIGHT STEEL, 10 lbs.
V............17-4115.....WEIGHT STACK PIN 24 HOLE
W...........BSF509.....WEIGHT STACK STAND 8"
X............07-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3" HOLE PLUG
Z............12-1048.....WEIGHT STACK DECAL (MEDICAL) #1-30
SUPER STACK
REF#.....PART #......290 lb. WEIGHT STACK (20-365)
A............01-0010.....BOLT HH2 7/16-14 X 4 1/2 BLACK
B............02-9190.....1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
C............03-1045.....NUT NTE 7/16 BLACK
D............04-5070.....RUBBER WEIGHT STACK WASHER
E............05-4020.....BOTTOM WEIGHT BUSHING
F............05-4055.....TOP WEIGHT BUSHING
G............06-2005.....CHAIN LINK #100 CONNECTING LINK
H............06-7064.....COIL SUPER 6"
I.............06-8150.....1 1/4 EXTERNAL SNAP RING
J.............06-8254.....SNAP RING 1"
K............07-4000.....NYLINER PLASTIC BUSHING
L............07-8297.....PIN WEIGHT SELECTOR W/MAGNET 7" LENGTH
M...........07-9268.....TOP WEIGHT SLEEVE
N............09-3066.....HOLE PLUG 1 1/4 DIA WHITE
O............09-6135.....BELT ROLLER
P............12-1028.....DECAL WARNING 6"
Q............12-1283.....WEIGHT STACK DECAL 20-455 lbs/kgs
R............17-2204.....1 X 4 X 9.330 TOP WEIGHT STEEL, 10 lbs.
S............17-2207.....1 X 6 X 9.330 SECOND WEIGHT STEEL, 15 lbs.
T............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
U............17-2205.....1 X 6 X 9.330 BOTTOM WEIGHT STEEL, 15 lbs.
V............17-4115.....WEIGHT STACK PIN 24 HOLE
W...........BSF509.....WEIGHT STACK STAND 8"
X............07-9269.....3" WEIGHT STACK SPACER
Y............09-2060.....1 1/2 X 3" HOLE PLUG
01-13-99
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
OPTION 1 NO STAND
2LR, 2PF
J
M
F
C
R
E
S
T
U
Y
X
OPTION 2
2AB, 2BP, 2CR, 2IP, 2LCP, 2LE, 2LB, 2OP, 2TP, 2LCS, 210, 2VC
J
M
O
G
K
E
V
D
F
A
B
H
L
Q,Z
OPTION 3
Y
8
W
5
MINI 24 ADD-ON WEIGHT KIT
REF # PART # DESCRIPTION
AA........02-4108 .......3/8-16 X 3/4 ALLEN CAP SCREW
BB........01-1258 .......1/2 X 3/4 HEX BOLT BLACK
CC........01-4035 .......1/4 X 1-1/4 WIZ BOLT BLACK
DD........02-4110........3/8 X 1-1/4 ALLEN CAP SCREW
EE........02-9190 .......1/4-20 X 3/4 TORX HD TYPE "F" SCREW BLACK
FF ........03-5111........3/8 CLIP NUT
GG.......03-4290 .......1/4 WIZ NUT BLACK ZINC
HH........06-8150 .......1 1/4 EXT. SNAP RING
II...........04-5206.......3/8 SAE FLAT WASHER BLACK
JJ.........04-5214 .......1/2 LOCK WASHERS BLACK
KK........06-7062 ........450 OD 5" SUPER COIL
LL.........07-8045.......ADD ON WEIGHT SELECTOR PIN & KNOB
MM.......07-9245.......MOLDED WEIGHT STAND INSERT
NN........07-9250 .......MOLDED ADD-ON-WEIGHT BASE
OO.......07-9255 .......MOLDED ADD-ON-WEIGHT LINK
PP........09-3072 .......HOLE PLUG 3/8" BLACK
QQ.......12-1117........ADD ON WEIGHT DECAL LBS/KGS
RR........17-5998 .......CAST ADD-ON SECOND PLATE
SS........17-5999 .......CAST ONE POUND WEIGHT
TT ........17-6015.......RECTANGULAR WEIGHT BUSHING
UU........17-6020 .......ANGLE BRACKET
HH
OO
CC
GG
PP
RR
SS
WW
TT
KK
EE
LL
QQ
OPTION 1 - NO WEIGHT STAND: 2LR, 2PF
WW......07-9292 .......SHORT MINI WEIGHT STACK PIN
XX........BSF512........SHORT MINI WEIGHT STAND
OPTION 2 - 3" WEIGHT STAND: 2AB, 2BP, 2CR, 2IP, 2LCP, 2LE, 2LB, 2OP, 2TP, 2LC, 210, 2VC
WW......17-4137 .......STANDARD MINI WEIGHT STACK PIN
XX........BSF511........STANDARD MINI WEIGHT STAND
OPTION 3 - 8" WEIGHT STAND: 2HAAD, 2HAB, 2RT, 2SC
WW......17-4137 .......STANDARD MINI WEIGHT STACK PIN
XX........BSF513........TALL MINI WEIGHT STAND
USE CAUTION
WHEN WORKING
WITH WEIGHT
STACK !
BB
AA
NN
UU
I I
JJ
DD
MM
XX
FF
OPTION 1
NO STAND
2LR, 2PF
01-13-99
OPTION 2
2AB, 2BP, 2CR, 2IP, 2LCP, 2LE, 2LB, 2OP, 2TP, 2LCS,210, 2VC
OPTION 3
8
2HAD, 2HAB, 2RT, 2SC
6
2ST COMPOUND ROW
E.L. CODES:.............
2CRS...FULLY SHIELDED COMPOUND ROW 2WCRSFULLY SHIELDED WOMENS' COMPOUND ROW 2MCRSFULLY SHIELDED MEDICAL COMPOUND ROW
2CR......PARTIAL SHIELDED COMPOUND ROW
2WCR .PARTIAL SHIELDED WOMENS' COMPOUND ROW 2SCR...PARTIAL SHIELDED SUPER COMPOUND ROW
REF#....PART#.........DESCRIPTION
.............
E.L. CODE:..2CRS, 2WCRS, 2MCRS, 2CR, 2WCR, 2SCR.............
WL04...........WELDMENT KIT COMPOUND ROW
1...........BF501..........BACK FRAME ASSEMBLY
2...........CM520 ........TOP CROSSMEMBER ASSEMBLY
3...........CM526.........BOTTOM CROSSMEMBER ASSEMBLY
4...........LK508 .........LEFT DRIVE LINK ASSEMBLY
5...........LK509 .........RIGHT DRIVE LINK ASSEMBLY
6...........LK534 .........BELT ATTACHMENT LINK ASSEMBLY
7...........LK514 .........SEAT PIVOT LINK ASSEMBLY
8...........MA524 ........MOVEMENT ARM RIGHT ASSEMBLY
9...........MA525 ........MOVEMENT ARM LEFT ASSEMBLY
10.........SE508 .........SEAT ASSEMBLY
11.........SF507 .........SEAT FRAME ASSEMBLY
12.........SF510 .........SEAT TUBE ASSEMBLY.............
.............
E.L. CODE:..2CRS, 2WCRS, 2MCRS, 2CR, 2WCR, 2SCR.............
FR07............FRAME KIT COMPOUND ROW
13.........04-5145.......PLASTIC BOLT CAP
14.........01-1077.......3/8 X 3/4 BOLT HH5 BLACK
15.........02-1090.......3/8 X 1 1/4 BOLT HH5
16.........02-9071.......3/8 X 3-3/4 BOLT HH5
17.........02-9074.......3/8 X 4 1/4 BOLT HH5
18.........01-1271.......1/2 X 1 1/4 BOLT HH5
19.........02-4135.......SCREW BLACK #10 X 3/4 HEX HD SELF TAP
20.........02-9071.......3/8 X 3-3/4 BOLT HH5 BLACK
21.........02-9074.......3/8 X 4 1/4 BOLT HH5 BLACK
22.........03-1035.......3/8 NTE NUT
23.........03-1035.......NUT 3/8 BLACK
24.........03-1055.......1/2 NTE NUT
25.........03-4142.......NUT 5/16-18
26.........04-3021.......3/8 LOC WASH
27.........04-3021.......3/8 LOC WASH BLACK
28.........04-5214.......1/2 LOC WASH
29.........04-5135.......3/8" BOLT CAP WASHER
30.........07-9170.......BALL STUD (5/16)
31.........09-2010.......1 1/4 SQUARE HOLE PLUG
32.........09-2040.......1 1/2 X 2 HOLE PLUG
33.........09-2060.......1-1/2 X 3 HOLE PLUG
34.........09-2090.......2 X 3 HOLE PLUG
35.........09-4092.......NEOPRENE BUMPERS
35A ......09-4076.......RUBBER BUMPERS
36.........09-5035.......FOOTPADS MOLDED RECT.
37.........09-8315.......1/4 NYLON CABLE CLAMP
38.........10-3042.......LIFT-O-MAT GAS SPRING.............
.............
E.L. CODE:..2CRS, 2WCRS, 2MCRS, 2CR, 2WCR, 2SCR.............
LN03............LINKAGE KIT COMPOUND ROW
39.........02-9210.......BOLT HH5 3/8 X 1
40.........02-4170.......SCREW SET 10-32 X 1/8
41.........03-5114........STANDARD 1/2-20 RIGHT HAND THREAD NUT
42.........03-5115........STANDARD 1/2-20 LEFT HAND THREAD NUT
43.........04-5135.......3/8" BOLT CAP WASHER
44.........06-9030.......SEALMASTER ROD ENDS CTMD-8Y DELRIN .............
(RH THREADS)
45.........06-9032.......SEALMASTER ROD ENDS CTMD-8Y DELRIN .............
(LH THREADS)
46.........07-5064.......203 PP BEARINGS 17MM
47.........07-1250.......30MM ROLLER BNGS
48.........07-9281.......DRAG LINKS (RH & LH THREADS)
REF#....PART#.........DESCRIPTION
49.........09-8048.......END CAP 1" ID
50.........09-1145........GRIP FOAM 1" X 21" OPEN END (STEERE IND.).............
.............
E.L. CODE:..2CRS, 2WCRS, 2MCRS, 2CR, 2WCR, 2SCR.............
BLT07..........BELT & PULLEY KIT COMPOUND ROW
51.........01-1321.......BOLT HH5 1/2 X 2 1/2
52.........01-2180.......BOLT HH5 5/8 X 1 1/2 BLACK
53.........01-4030.......1/4 X 1 WHIZ FLANGE SM PATTERN BLACK
54.........03-1055.......1/2 NTE NUT
55.........03-4290.......1/4-20 WHIZ FLANGE L/N SM PATTERN BLACK
56.........04-5214.......1/2 LOK WASHER
57.........06-5045.......ANTI JUMP ROLLER
58.........07-8363.......IDLER SPACERS
59.........07-8982.......WT. ST. BELT ANCHORS W/5/16 HOLES
60.........07-5827.......IDLER PLATES
61.........09-8327.......3" PULLEY
62.........24-6030 ......KEVLAR BELT 83"LONG
63.........24-6030 ......KEVLAR BELT 202" LONG.............
.............
E.L. CODE:..2CRS, 2WCRS, 2MCRS, 2CR, 2WCR, 2SCR.............
ST12............CHEST PAD KIT COMPOUND ROW
64.........02-9074.......3/8 X 4 1/4 BOLT HH5
65.........01-1362.......1/2 X 3 1/2 BOLT HH5 BLACK
66.........01-1461.......1/2 X 6 1/2 BOLT HH5 BLACK
67.........03-1035.......3/8 NTE NUT
68.........03-4142.......NUT 5/16
69.........03-1055.......NUT 1/2 BLACK
70.........04-5145.......PLASTIC BOLT CAP
71.........04-5213.......3/8 LOC WASH
72.........04-5214.......1/2 LOC WASH BLACK
73.........04-5135.......3/8" BOLT CAP WASHER
74.........06-8005.......SEAT ADJUSTMENT CABLE, 19"
75.........07-5064.......203 PP BEARINGS 17MM
76.........07-8027.......5/16 CLEVICE PIN
77.........07-9015.......LOWER SEAT FRAME CONNECTOR SLEEVE
78.........07-9017.......UPPER SEAT FRAME CONNECTOR SLEEVE
79.........07-9170.......BALL STUD (5/16)
80.........07-9298.......GAS SPRING COVER TUBE
81.........07-9299.......GAS SPRING COVER PLUG
82.........08-6032.......3/4 NYLON SEAT SPACER .386 ID X 2 3/4 M
83.........09-1058.......GRIP HAND 7/8
84.........10-3039.......SPRING GAS 200 NEWTON (683000).............
EXT. LENGTH 23.622
85.........12-1119........CR CHEST PAD POSITION DECAL
86.........19-1235.......NYLON SEAT ROLLERS
87.........45-1051.......BUSHING, IGUS 3/4 ID X 1/2 LONG.............
.............
E.L. CODE:..2CRS, 2WCRS, 2MCRS, 2CR, 2WCR, 2SCR.............
SH26............SHIELD KIT COMPOUND ROW
88.........02-4070.......SCREW SHIELD 1/4 X 3/4
89.........02-9210.......BOLT HH5 3/8 X 1
90.........03-4040.......1/4-20 X 5/8 REV NUT (BRASS)
91.........03-4060.......1/4-20 CLIP NUT
92.........04-5135.......3/8" BOLT CAP WASHER
93.........04-5145.......PLASTIC BOLT CAP
94.........07-9148.......GUARD, BELT
95.........12-2754.......PLACARD COMPOUND ROW
96.........12-1026.......KEEP HANDS AWAY
97.........14-2039.......RIGHT MA SHIELD
98.........14-2041.......LEFT MA SHIELD
99.........19-4904.......PARTS DIAGRAM COMPOUND ROW
100.......48-1095.......TREAD STRIP W/ ADHESIVE 15-1/4"
7
REF#....PART#.........DESCRIPTION
.............
E.L. CODE:..2CRS, 2WCRS, 2MCRS, 2CR, 2WCR, 2SCR.............
GR01...........GUIDE ROD KIT 1
101.......07-9269.......3" WEIGHTSTACK SPACER
102.......09-2060.......FRAME PLUG 1 1/2 X 3 11 GA
103.......17-1375.......GUIDE RODS 51 15/16 LONG.............
.............
E.L. CODE:..2CRS, 2MCRS, 2CR, 2SCR.............
IN01.............INSPECTION KIT
104.......12-1080.......INSPECTION STICKER DECAL
105.......12-1088.......DECAL NAUTILUS NAMEPLATE 2 1/2 x 9 1/4 long
106.......19-1291.......DECAL SERIAL # BAR CODE
107.......40-7167.......BAG 50 X 46 X 86 X .002 THICK.............
.............
E.L. CODE:..2WCRS, 2WCR.............
IN03.............INSPECTION KIT WOMENS
108.......12-1080.......INSPECTION STICKER DECAL
109.......12-1175........NAUTILUS WOMENS NAMEPLATE 2 1/2 x 9 1/4
110.......19-1291.......DECAL SERIAL # BAR CODE
111 .......40-7167 .......BAG 50 X 46 X 86 X .002 THICK.............
.............
E.L. CODE:..2CRS, 2WCRS, 2MCRS, 2CR, 2WCR, 2SCR.............
SK01............SHOCK ADJUSTMENT KIT 1
112.......03-5106.......NUT HEX 10MM
113.......06-8000.......SEAT ADJUSTMENT HANDLE 7/8"
114.......07-8135.......COTTER PIN #RUE-10 mfg. PIVOT POINT
115.......07-9201.......SHOCK LEVER P/N 783234
116.......07-9205.......HEAD THREAD ON CAST ALUM
117.......12-1109........SEAT SHOCK ADJ. TAG
118.......12-1113........SHOCK WARNING DECAL.............
.............
E.L. CODE:..2CRS, 2WCRS, 2MCRS, 2CR, 2WCR, 2SCR.............
ST06............SEAT KIT 1
119.......09-3063.......7/16" WHITE HOLE PLUG
120.......09-3080.......1 X 3 HOLE PLUG
121.......12-1001.......SEAT POSITION INDICATOR ARROW
122.......12-1009.......SEAT DECAL 1 BOTTOM -10 TOP (5/8 WIDE).............
BLACK
123.......06-8006.......SEAT ADJUSTMENT CABLE, 18"
124.......07-8027.......PIN CLEVIS 5/16 X 1 3/16
125.......09-1058.......RUBBER HAND GRIP, 7/8 X 4 1/2
126.......07-9298.......GAS SPRING COVER TUBE
127.......07-9299.......GAS SPRING COVER PLUG
128.......10-3045.......RIGID IN COMPRESSION, 250 N #7613IL
129.......07-5064.......BEARING NOT FAFNIR 203 PP
130.......10-4012.......40 MM O.D. WAVE SPRING SSB-0158-S17
131.......19-1235.......NYLON SEAT ROLLERS
132.......03-5106.......NUT HEX 10MM
133.......06-8000.......SEAT ADJUSTMENT HANDLE 7/8"
134.......07-8135.......COTTER PIN #RUE-10 mfg. PIVOT POINT
135.......07-9201.......SHOCK LEVER P/N 783234
136.......07-9205.......HEAD THREAD ON CAST ALUM
137.......12-1109........SEAT SHOCK ADJ. TAG
138.......12-1113........SHOCK WARNING DECAL.............
.............
E.L. CODE:..2CR, 2WCR, 2SCR.............
SH08............OUTER PARTIAL SHIELD KIT 6
139.......03-4060.......1/4-20 CLIP NUT
140.......07-9137.......FRONT FRAME WORKBOX BRACKET
141.......07-9138.......UPPER MAIN FRAME SHIELD BRACKET
142.......19-1015.......2" SQ SERIES 170 DUAL LOC
143.......19-1016.......1 X 2 RECT. SERIES 400 DUAL LOC
144.......02-4070.......SCREW SHIELD 1/4 X 3/4
145.......14-2074.......SHIELD 2ST OUTER BF501
REF#....PART#.........DESCRIPTION
.............
E.L. CODE:..2CRS, 2WCRS, 2MCRS.............
SH09............OUTER SHIELD KIT 7
146.......03-4060.......1/4-20 CLIP NUT
147.......07-9137.......FRONT FRAME WORKBOX BRACKET
148.......07-9138.......UPPER MAIN FRAME SHIELD BRACKET
149.......19-1015.......2" SQ SERIES 170 DUAL LOC
150.......19-1016.......1 X 2 RECT. SERIES 400 DUAL LOC
151.......02-4070.......SCREW SHIELD 1/4 X 3/4
152.......14-2011........SHIELD OUTER BF501.............
.............
E.L. CODE:..2CRS, 2WCRS, 2MCR.............
SH18............INNER SHIELD KIT 5
153.......01-1310.......BOLT HH5 1/2 X 2 1/4
154.......02-4134.......1/4 X 1/2 PAN HD. TYPE "F" CUTTING SCREW
155.......03-1055.......1/2 NTE
156.......03-4060.......1/4-20 CLIP NUT
157.......04-5214.......1/2 LOK WASHER
158.......07-9004.......MOUNT SHIELD LEFT LOWER
159.......07-9135.......BRACKET SMALL LOWER BASE SHIELD
160.......07-9136.......BRACKET LARGE LOWER BASE SHIELD
161.......02-4070.......SCREW SHIELD 1/4 X 3/4
162.......14-2093.......INSIDE MAIN SHIELD MADE FROM 14-2077
.............
.............
E.L. CODE:..2CR, 2WCR, 2SCR.............
SH21............PARTIAL INNER SHIELD HARDWARE KIT 2
163.......01-1310.......BOLT HH5 1/2 X 2 1/4
164.......03-1055.......1/2 NTE
165.......03-4060.......1/4-20 CLIP NUT
166.......04-5214.......1/2 LOK WASHER
167.......07-9004.......SHIELD MOUNT CENTER
168.......07-9274.......16GA SHEET METAL 2ST SHIELD SHROUD
169.......19-1015.......2" SQ SERIES 170 DUAL LOC
170.......19-1016.......1 X 2 RECT. SERIES 400 DUAL LOC
171.......02-4070.......SHIELD SCREWS.............
.............
E.L. CODE:..2CRS, 2WCRS, 2MCRS, 2CR, 2WCR, 2SCR.............
UPH02.........BELTED COMPOUND ROW UPHOLSTERY KIT
172.......UP8017........SEAT PAD
173.......02-9220.......BOLT HH5 3/8 X 1 1/4 BLACK
174.......04-5213.......WASHER INT LOK 3/8 BLACK
175.......UP8032........CHEST PAD
176.......UP717..........SLIPCOVER
177.......02-9220.......BOLT HH5 3/8 X 1 1/4 BLACK
178.......04-5213.......WASHER INT LOC 3/8 BLACK.............
.............
E.L. CODE:..2CR, 2WCR, 2SCR
179.......09-3063.......7/16" WHITE HOLE PLUG
180.......09-3065.......9/16" WHITE HOLE PLUG
181.......09-3067.......PLUG HOLE 1/4 WHITE
182.......14-2094.......INSIDE MAIN SHIELD (MADE FROM 14-2078)
183.......12-1024.......DECAL WARNING 3"
8
Kevlar™ Belt Adjustment
TWO QUARTERS FOR SHIMS
TOP WEIGHT STACK
WEIGHT-PIN
BOLTS
KG.
LB.
20
9
KG.
LB.
30
14
KG.
LB.
40
18
KG.
LB.
50
23
KG.
LB.
60
27
KG.
LB.
70
32
LB.
80
TM
®
Instructions
Belts require tightening when a lack of resistance and uneven feel is noticed at the beginning of an exercise. USE
CAUTION AROUND THE WEIGHT STACK WHEN TIGHTENING KEVLAR™ BELTS.
To adjust belt:
1. Remove the Shielding.
2. Remove the Tethered Weight-Pin from weight stack hole. See Figure 3.
3. Lift top weight using the appropriate lifting mechanism
- in most cases the moving arms for exercising.
4. While top weight is suspended, insert a shim between the first and second weight (two quarters will suffice).
5. Release top weight so the first stack is resting on the shim.
6. Loosen the two bolts at the end of the belt and pull through excess belting until tight.
7. Tighten belt bolts and lift top weight to remove the shim.
8. Lower the mechanism to rest on the weight stack.
9. If belt is still loose, repeat this procedure until there is no looseness at the beginning of an exercise.
10. If you experience difficulties in tightening the belts, please contact your Nautilus service professional or call 1-800-NAUTILUS (1-800-235-2233), Parts & Service Department, for assistance.
Figure 3
Store indoors only. Do not subject machine to high humidity or damp
WARNING
conditions.
Warranty Information
Nautilus® Variable Resistance Warranty Limited
Warranty Terms & General Specifications
Nautilus warrants only to the original purchaser that Nautilus® exercise equipment from the manufacturer is free from defects in material and workmanship under normal use and service. Our obligation under this warranty shall be limited to the repair or exchange at our plant (a) of any part or parts of the structural frame, moving weldments or weight stacks which may thus prove defective under normal use and service for the lifetime of the product from delivery to the original purchaser; (b) of any moving part or parts not otherwise disclosed within this warranty which thus may prove defective under normal use and service within one (1) year from delivery to the original purchaser; and (c) of any upholstery, pads, grips or tethered weight pin connectors which thus may prove defective under normal use and service within 120 days from delivery to the original purchaser. This warranty only applies to those parts that our own examination discloses to our satisfaction to be thus defective.
This warranty is expressly in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness for use and of all other obligations or liabilities on our part, and we neither assume nor authorize any other person to assume for us any other liability in connection with the sale of this NAUTILUS® exercise equipment. This warranty shall not apply to this NAUTILUS® exercise equipment or to any part thereof which has been subject to accident, negligence, alteration, abuse, misuse,
or a lack of maintenance in accordance with our recommended maintenance instructions. We make no warranty whatsoever in respect to accessories or parts not manufactured by us and disclaim all warranties, express or implied, as to such accessories and parts. The term “original purchaser”, as used in this warranty, shall be deemed to mean that person or entity for whom this NAUTILUS® exercise equipment is originally installed. This warranty shall apply only within the boundaries of the continental United States.
NAUTILUS® shall not be liable for any loss or damage, including incidental or consequential damages resulting directly or indirectly from the use or loss of use of our NAUTILUS® exercise equipment. Without limiting the generality of the foregoing, this exclusion from liability embraces the purchaser’s expenses for downtime or for making up downtime, damages for which the purchaser may be liable to other persons, damages to property, and injury to or death of any persons. We neither assume not authorize any person to assume for us any liability in connection with sale or use of our equipment. There are no oral agreements or warranties collateral to or affecting this agreement.
4
TM
®
Contents
Maintenance
INSTRUCTIONS
For Variable Resistance Strength Training Equipment
Getting maximum results from Nautilus
machines depends on proper maintenance
of equipment.
Welcome
®
Welcome ...........................................................1
Parts & Service ..................................................2
Safety/Before Exercising...................................2
Maintenance Schedule...................................2
General Maintenance.....................................2
Cleaning............................................................3
Lubrication.........................................................3
Hydraulic Unit Adjustment ...............................3
Kevlar Belt Adjustment Instructions.................4
Warranty Information........................................4
Parts & Services
Regular and scheduled maintenance will prolong the life of your Nautilus equipment. Should you have to replace
parts, use only genuine Nautilus parts. The Nautilus
Customer Service Team invites you to call in your order
for replacement parts. They’re never too busy to discuss
or offer a tip on your maintenance tasks.
Nautilus machines -- the culmination of years of research and refinement -- are made from the highest quality materials, under exacting conditions. The quality control tag attached to each machine before shipping ensures that each unit has been thoroughly inspected to meet Nautilus' strict requirements.
Should you, the owner of a Nautilus machine, need to replace any parts because of normal wear and tear, or should your machine ever need maintenance, Nautilus invites you to call our Virginia Headquarters office for information on parts and service.
Nautilus has available: detailed isometric drawings on the website @ www.nautilus.com for each machine manufactured, genuine Nautilus Upholstery Pads, Naugahyde® Spray Cleaner/Conditioner recommended for Nautilus upholstery pads and TFL #50 Wet Lubricant recommended for the care of the guide rods of Nautilus selectorized resistance machines.
Nautilus’ concern for the customer does not end with the purchase of equipment. Your comments are always welcomed. In the unlikely event that a problem occurs, call us toll free:
Congratulations on choosing Nautilus® Variable Resistance strength training equipment. The addition of several exciting new features to the Nautilus® line, as outlined in these instructions, ensures that your equipment will operate with little scheduled maintenance. We know this is important to you and your customers, so please take a few minutes to read the following instructions for keeping your Nautilus® equipment in the best working condition.
Nautilus
TM
Customer Service
1-800-235-2233
Fax: 276-773-2298
1
Before Exercising
Safety
1. Supervision is necessary when the machine is
used by or near children, invalids, or disabled persons.
2. Follow the instructions for specific exercises on
each machine
3. Get in and out of the equipment carefully.
4. Never operate the machine without shields in
place.
5. Use only Nautilus selector pins in weight stack.
Never drop or insert any other object into machine opening.
6. Use this machine only as intended or described
in this manual.
7. Do not operate equipment with loose or damaged
parts. If machine fails to operate correctly, do not attempt to repair. Notify authorized personnel of the problems.
8. Keep hands and feet clear of weights and other
moving parts when in use. Keep hands and feet only on the hand grips and foot pads provided.
9. Failure to comply with these instructions may
result in personal injury.
To guard against injury, all equipment users
should follow these instructions.
Check with your physician and get approval
before beginning a training routine.
Become familiar with the equipment before
beginning a training routine.
Always warm-up before and cool down after
exercising.
Move slowly during each exercise. Do not jerk
or "throw" the weight.
Breathe freely. Do not hold your breath while
lifting or lowering weight.
Hold movement arms and handles firmly, do
not squeeze or grip tightly.
Structure each workout to exercise the largest
muscles first. Suggested routines are found in the Nautilus Total Fitness Program.
Experiment to find the exact weight you need
for each exercise. Select a resistance that allows you to perform eight to twelve slow repetitions. Take two seconds to lift the weight. Pause briefly, and take four seconds to lower the weight.
Stop exercising immediately if you experience a sharp
nerve or joint pain, and seek medical advice.
Maintenance Schedule
EVERY 6
DAILY WEEKLY MONTHLY MONTHS
General Maintenance
Check Safety & Warning Decals ✿✿✿✿✿✿✿✿✿✿✿✿✿■ Inspect Belts & Cables ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■ Spot Check Belt ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■ Spot Check Nuts and Bolts ✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿✿■ Spot Check All Pegs and Stops _______________________________________________________ Examine Rotation Points _________________________________________________________________________
Cleaning
Clean Upholstery _____________________________________
Use Nautilus Disinfectant Cleaner.
Clean Surface Area _________________________________________________ Remove Dust___________________________________________________________________________________
Lubrication
Lubricate and Clean Guide Rods Using TFL 50___________________________
Do not lubricate hydraulic cylinders.
2
3. SHIELD REMOVAL
HANDLE NUT
ADJUSTMENT BARREL
HANDLE HOUSING
HANDLE LEVER
1/4" free play
Detergent/ Disinfectant-Odor Counteractant Detergente/ Desinfectante y Neutralizante de Olores
Keep out of Reach of Children • For Industrial Use Only
HEALTH
FIRE
REACTIVE
Nautilus® 2ST machines are equipped with quick­release shield fasteners. To remove Quick-Release shielding, gently pull shielding away from the frame. Use a proper screwdriver to remove front shielding, which is attached to the frame with screws.
Cleaning
1. UPHOLSTERY CLEANING AND PROTECTION
A. Keep pads free of perspiration at all times. B. Clean and disinfect upholstery at the end of each
day, especially areas where perspiration and scalp oil collect.
C. Clean all outside surfaces with non-abrasive, non-
chlorinated household cleaners. Nautilus Disinfectant Cleaner is an effective upholstery care product.
2. CLEANING AND CARE OF PAINTED SURFACES
A. Wipe painted surfaces with a
damp cloth and car wax.
B. Let dry and buff with a dry
cloth.
3. CLEANING AND CARE OF ABS PLASTIC SHIELDING
PART
NUMBER
19-1175
A. Clean with non-abrasive, non-
chlorinated household cleaners.
B. Vacuum or wipe dust from
recessed areas and surfaces
QUI K FILL A-
33
Detergent/Disinfectant Odor Counteractant
Lubrication
MOVING PARTS
A. To clean and lubricate guide rods, apply TFL#50
Wet Lubricant to a clean cloth then use to wipe rods.
Hydraulic Unit Adjustment
Note: The hydraulic unit only needs adjustment if the
seat will not stay in position.
1. Remove CLEVIS and COTTER PINS. Remove CIRCULAR COTTER PINS by lifting up the wire that crosses over straight end of pin, see Figure 1. Save all PINS.
2. Use a flat blade screwdriver to gently unsnap CABLE from LEVER MECHANISM. Be careful not to break cable fitting.
3. Remove hydraulic unit from machine, loosen NUT by backing it down ROD. Hold LEVER MECHANISM and twist SHAFT until there is free play in LEVER, as shown by "B" in Figure 1.
4. Hold LEVER MECHANISM and twist SHAFT (as shown by "C" in Figure 3) until LEVER free play is gone, then back off 1/8 turn. Tighten NUT against LEVER MECHANISM. The
NUT MUST BE PROPERLY TIGHTENED to keep hydraulic
unit in adjustment.
5. Twist SHAFT slightly to realign the top and bottom clevis pin holes.
6. Use pliers to snap and lock the CABLE on to the LEVER MECHANISM.
7. Reposition the hydraulic unit on machine and insert CLEVIS and COTTER PINS. The circular COTTER PINS can be pushed into holes.
8. The HANDLE NUT should be tight against the HANDLE HOUSING, see Figure 2. The HANDLE LEVER should touch the GRIP when squeezed. If it does not touch, adjust as follows:
a. Loosen the HANDLE NUT by turning counter
clockwise.
b. Turn the ADJUSTMENT BARREL clockwise until the
HANDLE LEVER has approximately 1/4" free play.
c. Tighten the HANDLE NUT against the HANDLE
HOUSING.
LEVER MECHANISM
LEVER
A
NUT
WARNING
STOCK NO. RG 60127
Do not lubricate
MINI WEIGHTS.
May cause damage
and VOID
WARRANTY.
Do not place equipment in direct sunlight as ultra violet
rays can damage shields and upholstery.
Cleans/Lubricates/Protects
Homogenized/No Kerosene/No Wax
Non-Toxic/Environmentally Safe
Nettote/Lubrifie/Protege
Produit Homogénéisé/Formule
D'avant-Garde/Sans Cire
Non-Toxique/Sans Effet Sur E'environnement
NET WT. 10 OZ. (283.5g)
DANGER! EXTREMELY FLAMMABLE. HARMFUL OR FATAL IF SWALLOWED.
CONTENTS UNDER PRESSURE. SEEBACK PANEL.
DANGER! EXTREMEMENT INFLAMMABLE.
CONTENU SOUS PRESSION. VOIR ETIQUETT AL'ENDOS.
PART
NUMBER
19-1160
*TFL 50 Wet Lubricant
Recommended for Nautilus Machines.
3
CABLE
B
ROD. SEAL DAMAGE WILL OCCUR.
HIGH PRESSURE : DO NOT LUBRICATE
EYE AND INJECTION HAZARD EXISTS.
CLEVIS PIN
CIRCULAR COTTER PIN or COTTER PIN
Figure 1
ROD. SEAL DAMAGE WILL OCCUR.
HIGH PRESSURE : DO NOT LUBRICATE
EYE AND INJECTION HAZARD EXISTS.
SHAFT
Figure 2
C
ROD. SEAL DAMAGE WILL OCCUR.
HIGH PRESSURE : DO NOT LUBRICATE
EYE AND INJECTION HAZARD EXISTS.
HIGH PRESSURE : DO NOT LUBRICATE
ROD. SEAL DAMAGE WILL OCCUR.
EYE AND INJECTION HAZARD EXISTS.
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