National Semiconductor LM1577, LM2577 Technical data

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LM1577/LM2577 SIMPLE SWITCHER
®
Step-Up Voltage Regulator
LM1577/LM2577 SIMPLE SWITCHER Step-Up Voltage Regulator
April 2005
General Description
The LM1577/LM2577 are monolithic integrated circuits that provide all of the power and control functions for step-up (boost), flyback, and forward converter switching regulators. The device is available in three different output voltage versions: 12V, 15V, and adjustable.
Requiring a minimum number of external components, these regulators are cost effective, and simple to use. Listed in this data sheet are a family of standard inductors and flyback transformers designed to work with these switching regula­tors.
Included on the chip is a 3.0A NPN switch and its associated protection circuitry, consisting of current and thermal limiting, and undervoltage lockout. Other features include a 52 kHz fixed-frequency oscillator that requires no external compo­nents, a soft start mode to reduce in-rush current during start-up, and current mode control for improved rejection of input voltage and output load transients.
Connection Diagrams
Straight Leads
5-Lead TO-220 (T)
Features
n Requires few external components n NPN output switches 3.0A, can stand off 65V n Wide input voltage range: 3.5V to 40V n Current-mode operation for improved transient
response, line regulation, and current limit
n 52 kHz internal oscillator n Soft-start function reduces in-rush current during start-up n Output switch protected by current limit, under-voltage
lockout, and thermal shutdown
Typical Applications
n Simple boost regulator n Flyback and forward regulators n Multiple-output regulator
Bent, Staggered Leads
5-Lead TO-220 (T)
Top View
Order Number LM2577T-12, LM2577T-15,
or LM2577T-ADJ
See NS Package Number T05A
SIMPLE SWITCHER®is a registered trademark of National Semiconductor Corporation.
© 2005 National Semiconductor Corporation DS011468 www.national.com
01146804
Top View
Order Number LM2577T-12 Flow LB03, LM2577T-15
Flow LB03, or LM2577T-ADJ Flow LB03
See NS Package Number T05D
01146805
Connection Diagrams (Continued)
16-Lead DIP (N) 24-Lead Surface Mount (M)
LM1577/LM2577
*No internal Connection
Order Number LM2577N-12, LM2577N-15,
See NS Package Number N16A
5-Lead Surface-Mount Package
Top View
or LM2577N-ADJ
TO-263 (S)
Top View
01146806
01146832
*No internal Connection
01146807
Top View
Order Number LM2577M-12, LM2577M-15,
or LM2577M-ADJ
See NS Package Number M24B
01146833
Side View
Order Number LM2577S-12, LM2577S-15,
or LM2577S-ADJ
See NS Package Number TS5B
4-Lead TO-3 (K)
Bottom View
Order Number LM1577K-12/883, LM1577K-15/883,
or LM1577K-ADJ/883
See NS Package Number K04A
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01146808
Ordering Information
LM1577/LM2577
Temperature
Range
−40˚C T
+125˚C 24-Pin Surface
A
Mount
16-Pin Molded DIP LM2577N-12 LM2577N-15 LM2577N-ADJ N16A N
5-Lead Surface Mount
5-Straight Leads LM2577T-12 LM2577T-15 LM2577T-ADJ T05A TO-220
5-Bent Staggered LM2577T-12 LM2577T-15 LM2577T-ADJ T05D TO-220
Leads Flow LB03 Flow LB03 Flow LB03
−55˚C T
+150˚C 4-Pin TO-3 LM1577K-12/883LM1577K-15/883 LM1577K-
A
Typical Application
Package
Type
Output Voltage NSC
12V 15V ADJ Package Package
Drawing
LM2577M-12 LM2577M-15 LM2577M-ADJ M24B SO
LM2577S-12 LM2577S-15 LM2577S-ADJ TS5B TO-263
K04A TO-3
ADJ/883
Note: Pin numbers shown are for TO-220 (T) package.
01146801
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Absolute Maximum Ratings (Note 1)
If Military/Aerospace specified devices are required,
Minimum ESD Rating
(C = 100 pF, R = 1.5 k)2kV
please contact the National Semiconductor Sales Office/ Distributors for availability and specifications.
Operating Ratings
Supply Voltage 45V
LM1577/LM2577
Output Switch Voltage 65V
Output Switch Current (Note 2) 6.0A
Power Dissipation Internally Limited
Storage Temperature Range −65˚C to +150˚C
Lead Temperature
(Soldering, 10 sec.) 260˚C
Supply Voltage 3.5V VIN≤ 40V
Output Switch Voltage 0V V
Output Switch Current I
SWITCH
Junction Temperature Range
LM1577 −55˚C T
LM2577 −40˚C T
Maximum Junction Temperature 150˚C
Electrical Characteristics—LM1577-12, LM2577-12
Specifications with standard type face are for TJ= 25˚C, and those in bold type face apply over full Operating Temperature Range. Unless otherwise specified, V
= 5V, and I
IN
Symbol Parameter Conditions Typical Limit Limit (Limits)
SYSTEM PARAMETERS Circuit of Figure 1 (Note 6)
V
OUT
Output Voltage VIN= 5V to 10V 12.0 V
I
= 100 mA to 800 mA 11.60/11.40 11.60/11.40 V(min)
LOAD
(Note 3) 12.40/12.60 12.40/12.60 V(max)
Line Regulation VIN= 3.5V to 10V 20 mV
I
= 300 mA 50/100 50/100 mV(max)
LOAD
Load Regulation VIN=5V 20 mV
I
= 100 mA to 800 mA 50/100 50/100 mV(max)
LOAD
η Efficiency V
= 5V, I
IN
LOAD
DEVICE PARAMETERS
I
S
V
UV
Input Supply Current V
Input Supply I
FEEDBACK
I
SWITCH
V
COMP
SWITCH
= 14V (Switch Off) 7.5 mA
= 2.0A 25 mA
= 2.0V (Max Duty Cycle) 50/85 50/85 mA(max)
= 100 mA 2.90 V
Undervoltage Lockout 2.70/2.65 2.70/2.65 V(min)
f
O
V
REF
Oscillator Frequency Measured at Switch Pin 52 kHz
I
= 100 mA 48/42 48/42 kHz(min)
SWITCH
Output Reference Measured at Feedback Pin V
Voltage V
= 3.5V to 40V 12 11.76/11.64 11.76/11.64 V(min)
IN
V
= 1.0V 12.24/12.36 12.24/12.36 V(max)
COMP
Output Reference VIN= 3.5V to 40V
Voltage Line Regulator
R
FB
Feedback Pin Input 9.7 k
Resistance
G
M
Error Amp I
Transconductance V
= −30 µA to +30 µA 370 µmho
COMP
= 1.0V 225/145 225/145 µmho(min)
COMP
=0.
SWITCH
LM1577-12 LM2577-12 Units
(Notes 3, 4) (Note 5)
= 800 mA 80 %
10.0/14.0 10.0/14.0 mA(max)
3.10/3.15 3.10/3.15 V(max)
56/62 56/62 kHz(max)
7mV
515/615 515/615 µmho(max)
SWITCH
J
J
60V
3.0A
+150˚C
+125˚C
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Electrical Characteristics— LM1577-12, LM2577-12 (Continued)
Specifications with standard type face are for TJ= 25˚C, and those in bold type face apply over full Operating Temperature Range. Unless otherwise specified, V
= 5V, and I
IN
Symbol Parameter Conditions Typical Limit Limit (Limits)
DEVICE PARAMETERS
A
VOL
Error Amp V
Voltage Gain R
= 1.1V to 1.9V 80 V/V
COMP
= 1.0 M 50/25 50/25 V/V(min)
COMP
(Note 7)
Error Amplifier Upper Limit 2.4 V
Output Swing V
FEEDBACK
= 10.0V 2.2/2.0 2.2/2.0 V(min)
Lower Limit 0.3 V
Error Amplifier V
Output Current V
I
SS
Soft Start Current V
D Maximum Duty Cycle V
V
FEEDBACK
FEEDBACK
COMP
FEEDBACK
V
COMP
COMP
I
SWITCH
= 15.0V 0.40/0.55 0.40/0.55 V(max)
= 10.0V to 15.0V
= 1.0V
= 10.0V 5.0 µA
= 0V 2.5/1.5 2.5/1.5 µA(min)
= 1.5V 95 %
= 100 mA 93/90 93/90 %(min)
Switch Transconductance
SWITCH
=0.
LM1577-12 LM2577-12 Units
(Notes 3, 4) (Note 5)
±
200 µA
±
130/±90
±
300/±400±300/±400 µA(max)
±
130/±90 µA(min)
7.5/9.5 7.5/9.5 µA(max)
12.5 A/V
LM1577/LM2577
I
L
Switch Leakage V
Current V
V
SAT
Switch Saturation I
SWITCH
Voltage V
= 65V 10 µA
SWITCH
FEEDBACK
= 15V (Switch Off) 300/600 300/600 µA(max)
= 2.0A 0.5 V
= 2.0V (Max Duty Cycle) 0.7/0.9 0.7/0.9 V(max)
COMP
NPN Switch 4.5 A
Current Limit 3.7/3.0 3.7/3.0 A(min)
5.3/6.0 5.3/6.0 A(max)
Electrical Characteristics— LM1577-15, LM2577-15
Specifications with standard type face are for TJ= 25˚C, and those in bold type face apply over full Operating Temperature Range. Unless otherwise specified, V
= 5V, and I
IN
Symbol Parameter Conditions Typical Limit Limit (Limits)
SYSTEM PARAMETERS Circuit of Figure 2 (Note 6)
V
OUT
Output Voltage VIN= 5V to 12V 15.0 V
I
= 100 mA to 600 mA 14.50/14.25 14.50/14.25 V(min)
LOAD
(Note 3) 15.50/15.75 15.50/15.75 V(max)
Line Regulation VIN= 3.5V to 12V 20
= 300 mA mV(max)
I
LOAD
Load Regulation VIN=5V 20
I
= 100 mA to 600 mA mV(max)
LOAD
η Efficiency V
IN
= 5V, I
=0.
SWITCH
LM1577-15 LM2577-15 Units
(Notes 3, 4) (Note 5)
50/100 50/100
50/100 50/100
= 600 mA 80 %
LOAD
mV
mV
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Electrical Characteristics— LM1577-15, LM2577-15 (Continued)
Specifications with standard type face are for TJ= 25˚C, and those in bold type face apply over full Operating Temperature Range. Unless otherwise specified, V
= 5V, and I
IN
Symbol Parameter Conditions Typical Limit Limit (Limits)
LM1577/LM2577
DEVICE PARAMETERS
I
S
V
UV
f
O
V
REF
R
FB
G
M
A
VOL
I
SS
D Maximum Duty V
Input Supply Current V
FEEDBACK
(Switch Off) 10.0/14.0 10.0/14.0 mA(max)
I
V
= 2.0A 25 mA
SWITCH
= 2.0V 50/85 50/85 mA(max)
COMP
(Max Duty Cycle)
Input Supply I
= 100 mA 2.90 V
SWITCH
Undervoltage 2.70/2.65 2.70/2.65 V(min)
Lockout 3.10/3.15 3.10/3.15 V(max)
Oscillator Frequency Measured at Switch Pin 52 kHz
I
= 100 mA 48/42 48/42 kHz(min)
SWITCH
Output Reference Measured at Feedback Pin V
Voltage V
= 3.5V to 40V 15 14.70/14.55 14.70/14.55 V(min)
IN
V
= 1.0V 15.30/15.45 15.30/15.45 V(max)
COMP
Output Reference VIN= 3.5V to 40V 10 mV
Voltage Line Regulation
Feedback Pin Input 12.2 k
Voltage Line Regulator
Error Amp I
Transconductance V
Error Amp V
Voltage Gain R
= −30 µA to +30 µA 300 µmho
COMP
= 1.0V 170/110 170/110 µmho(min)
COMP
= 1.1V to 1.9V 65 V/V
COMP
= 1.0 M 40/20 40/20 V/V(min)
COMP
(Note 7)
Error Amplifier Upper Limit 2.4 V
Output Swing V
FEEDBACK
Lower Limit 0.3 V
V
FEEDBACK
Error Amp V
Output Current V
Soft Start Current V
Cycle I
FEEDBACK
= 1.0V
COMP
FEEDBACK
V
= 0V 2.5/1.5 2.5/1.5 µA(min)
COMP
= 1.5V 95 %
COMP
= 100 mA 93/90 93/90 %(min)
SWITCH
Switch Transconductance
=0.
SWITCH
LM1577-15 LM2577-15 Units
(Notes 3, 4) (Note 5)
= 18.0V 7.5 mA
56/62 56/62 kHz(max)
420/500 420/500 µmho(max)
= 12.0V 2.2/2.0 2.2/2.0 V(min)
= 18.0V 0.4/0.55 0.40/0.55 V(max)
= 12.0V to 18.0V
±
200 µA
±
130/±90
±
300/±400±300/±400 µA(max)
±
130/±90 µA(min)
= 12.0V 5.0 µA
7.5/9.5 7.5/9.5 µA(max)
12.5 A/V
I
L
Switch Leakage V
Current V
= 65V 10 µA
SWITCH
FEEDBACK
= 18.0V 300/600 300/600 µA(max)
(Switch Off)
V
SAT
Switch Saturation I
Voltage V
= 2.0A 0.5 V
SWITCH
= 2.0V 0.7/0.9 0.7/0.9 V(max)
COMP
(Max Duty Cycle)
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Electrical Characteristics— LM1577-15, LM2577-15 (Continued)
Specifications with standard type face are for TJ= 25˚C, and those in bold type face apply over full Operating Temperature Range. Unless otherwise specified, V
= 5V, and I
IN
SWITCH
=0.
LM1577-15 LM2577-15 Units
Symbol Parameter Conditions Typical Limit Limit (Limits)
(Notes 3, 4) (Note 5)
DEVICE PARAMETERS
NPN Switch V
= 2.0V 4.3 A
COMP
Current Limit 3.7/3.0 3.7/3.0 A(min)
5.3/6.0 5.3/6.0 A(max)
Electrical Characteristics— LM1577-ADJ, LM2577-ADJ
Specifications with standard type face are for TJ= 25˚C, and those in bold type face apply over full Operating Temperature Range. Unless otherwise specified, V
= 5V, V
IN
FEEDBACK
Symbol Parameter Conditions Typical Limit Limit (Limits)
SYSTEM PARAMETERS Circuit of Figure 3 (Note 6)
V
OUT
Output Voltage VIN= 5V to 10V 12.0 V
I
= 100 mA to 800 mA 11.60/11.40 11.60/11.40 V(min)
LOAD
(Note 3) 12.40/12.60 12.40/12.60 V(max)
V
/ Line Regulation VIN= 3.5V to 10V 20 mV
OUT
V
IN
V
/ Load Regulation VIN=5V 20 mV
OUT
I
LOAD
η Efficiency V
I
= 300 mA 50/100 50/100 mV(max)
LOAD
I
= 100 mA to 800 mA 50/100 50/100 mV(max)
LOAD
= 5V, I
IN
LOAD
DEVICE PARAMETERS
I
S
V
UV
Input Supply Current V
Input Supply I
FEEDBACK
I
SWITCH
V
COMP
SWITCH
= 1.5V (Switch Off) 7.5 mA
= 2.0A 25 mA
= 2.0V (Max Duty Cycle) 50/85 50/85 mA(max)
= 100 mA 2.90 V
Undervoltage Lockout 2.70/2.65 2.70/2.65 V(min)
f
O
V
V
V
I
B
REF
REF
IN
Oscillator Frequency Measured at Switch Pin 52 kHz
I
= 100 mA 48/42 48/42 kHz(min)
SWITCH
Reference Measured at Feedback Pin V
Voltage V
= 3.5V to 40V 1.230 1.214/1.206 1.214/1.206 V(min)
IN
V
= 1.0V 1.246/1.254 1.246/1.254 V(max)
COMP
/ Reference Voltage VIN= 3.5V to 40V 0.5 mV
Line Regulation
Error Amp V
= 1.0V 100 nA
COMP
Input Bias Current 300/800 300/800 nA(max)
G
M
A
VOL
Error Amp I
Transconductance V
Error Amp V
Voltage Gain R
= −30 µA to +30 µA 3700 µmho
COMP
= 1.0V 2400/1600 2400/1600 µmho(min)
COMP
= 1.1V to 1.9V 800 V/V
COMP
= 1.0 M(Note 7) 500/250 500/250 V/V(min)
COMP
=V
REF
, and I
SWITCH
=0.
LM1577-ADJ LM2577-ADJ Units
(Notes 3, 4) (Note 5)
= 800 mA 80 %
10.0/14.0 10.0/14.0 mA(max)
3.10/3.15 3.10/3.15 V(max)
56/62 56/62 kHz(max)
4800/5800 4800/5800 µmho(max)
LM1577/LM2577
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Electrical Characteristics— LM1577-ADJ, LM2577-ADJ (Continued)
Specifications with standard type face are for TJ= 25˚C, and those in bold type face apply over full Operating Temperature Range. Unless otherwise specified, V
= 5V, V
IN
FEEDBACK
Symbol Parameter Conditions Typical Limit Limit (Limits)
LM1577/LM2577
DEVICE PARAMETERS
Error Amplifier Upper Limit 2.4 V
Output Swing V
FEEDBACK
Lower Limit 0.3 V
V
FEEDBACK
Error Amp V
Output Current V
I
SS
Soft Start Current V
D Maximum Duty Cycle V
I
V
I
L
/ Switch 12.5 A/V
SWITCH
COMP
Transconductance
Switch Leakage V
Current V
V
SAT
Switch Saturation I
Voltage V
NPN Switch V
FEEDBACK
COMP
FEEDBACK
V
COMP
COMP
I
SWITCH
SWITCH
FEEDBACK
SWITCH
COMP
COMP
Current Limit 3.7/3.0 3.7/3.0 A(min)
THERMAL PARAMETERS (All Versions)
θ
JA
θ
JC
θ
JA
θ
JC
θ
JA
Thermal Resistance K Package, Junction to Ambient 35
K Package, Junction to Case 1.5
T Package, Junction to Ambient 65
T Package, Junction to Case 2
N Package, Junction to 85
Ambient (Note 8)
θ
JA
M Package, Junction 100
to Ambient (Note 8)
θ
JA
S Package, Junction to 37
Ambient (Note 9)
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating ratings indicate conditions the device is intended to be functional, but device parameter specifications may not be guaranteed under these conditions. For guaranteed specifications and test conditions, see the Electrical Characteristics.
Note 2: Due to timing considerations of the LM1577/LM2577 current limit circuit, output current cannot be internally limited when the LM1577/LM2577 is used as a step-up regulator. To prevent damage to the switch, its current must be externally limited to 6.0A. However, output current is internally limited when the LM1577/LM2577 is used as a flyback or forward converter regulator in accordance to the Application Hints.
Note 3: All limits guaranteed at room temperature (standard type face) and at temperature extremes (boldface type). All limits are used to calculate Outgoing Quality Level, and are 100% production tested.
Note 4: A military RETS electrical test specification is available on request. At the time of printing, the LM1577K-12/883, LM1577K-15/883, and LM1577K-ADJ/883 RETS specifications complied fully with the boldface limits in these columns. The LM1577K-12/883, LM1577K-15/883, and LM1577K-ADJ/883 may also be procured to Standard Military Drawing specifications.
Note 5: All limits guaranteed at room temperature (standard type face) and at temperature extremes (boldface type). All room temperature limits are 100% production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods.
Note 6: External components such as the diode, inductor, input and output capacitors can affect switching regulator performance. When the LM1577/LM2577 is used as shown in the Test Circuit, system performance will be as specified by the system parameters.
Note 7: A 1.0 Mresistor is connected to the compensation pin (which is the error amplifier’s output) to ensure accuracy in measuring A this pin’s load resistance should be 10 M, resulting in A
= 1.0V 2.2/2.0 2.2/2.0 V(min)
= 1.5V 0.40/0.55 0.40/0.55 V(max)
= 1.0V to 1.5V
= 1.0V
= 1.0V 5.0 µA
= 0V 2.5/1.5 2.5/1.5 µA(min)
= 1.5V 95 %
= 100 mA 93/90 93/90 %(min)
= 65V 10 µA
= 1.5V (Switch Off) 300/600 300/600 µA(max)
= 2.0A 0.5 V
= 2.0V (Max Duty Cycle) 0.7/0.9 0.7/0.9 V(max)
= 2.0V 4.3 A
that is typically twice the guaranteed minimum limit.
VOL
=V
REF
, and I
=0.
SWITCH
LM1577-ADJ LM2577-ADJ Units
(Notes 3, 4) (Note 5)
±
200 µA
±
130/±90
±
300/±400±300/±400 µA(max)
±
130/±90 µA(min)
7.5/9.5 7.5/9.5 µA(max)
5.3/6.0 5.3/6.0 A(max)
. In actual applications,
VOL
˚C/W
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Electrical Characteristics— LM1577-ADJ, LM2577-ADJ (Continued)
Note 8: Junction to ambient thermal resistance with approximately 1 square inch of pc board copper surrounding the leads. Additional copper area will lower thermal
resistance further. See thermal model in “Switchers Made Simple” software.
Note 9: If the TO-263 package is used, the thermal resistance can be reduced by increasing the PC board copper area thermally connected to the package. Using
0.5 square inches of copper area, θ
is 50˚C/W; with 1 square inch of copper area, θJAis 37˚C/W; and with 1.6 or more square inches of copper area, θJAis 32˚C/W.
JA
Typical Performance Characteristics
LM1577/LM2577
Reference Voltage
vs Temperature
Reference Voltage
vs Temperature
Reference Voltage
vs Temperature
01146834 01146835
Reference Voltage
vs Supply Voltage
Reference Voltage
vs Supply Voltage
01146836 01146837
Reference Voltage
vs Supply Voltage
01146838
01146839
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Typical Performance Characteristics (Continued)
LM1577/LM2577
Error Amp Transconductance
vs Temperature
Error Amp Transconductance
vs Temperature
01146840
Error Amp Transconductance
vs Temperature
01146841
Error Amp Voltage
Gain vs Temperature
Error Amp Voltage
Gain vs Temperature
01146842
01146843
Error Amp Voltage
Gain vs Temperature
01146844 01146845
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Typical Performance Characteristics (Continued)
LM1577/LM2577
Quiescent Current
vs Temperature
Current Limit
vs Temperature
Quiescent Current
vs Switch Current
01146846 01146847
Current Limit Response
Time vs Overdrive
Switch Saturation Voltage
vs Switch Current
01146848
01146850
01146849
Switch Transconductance
vs Temperature
01146851
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Typical Performance Characteristics (Continued)
LM1577/LM2577
Feedback Pin Bias
Current vs Temperature
Maximum Power Dissipation
(TO-263) (Note 9)
01146852
Oscillator Frequency
vs Temperature
01146853
01146831
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LM1577-12, LM2577-12 Test Circuit
LM1577/LM2577
L = 415-0930 (AIE)
D = any manufacturer
= Sprague Type 673D
C
OUT
Electrolytic 680 µF, 20V
Note: Pin numbers shown are for TO-220 (T) package
FIGURE 1. Circuit Used to Specify System Parameters for 12V Versions
LM1577-15, LM2577-15 Test Circuit
L = 415-0930 (AIE)
D = any manufacturer
= Sprague Type 673D
C
OUT
Electrolytic 680 µF, 20V
Note: Pin numbers shown are for TO-220 (T) package
01146830
01146826
FIGURE 2. Circuit Used to Specify System Parameters for 15V Versions
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LM1577-ADJ, LM2577-ADJ Test Circuit
LM1577/LM2577
L = 415-0930 (AIE)
D = any manufacturer
= Sprague Type 673D
C
OUT
Electrolytic 680 µF, 20V
R1 = 48.7k in series with 511(1%)
R2 = 5.62k (1%)
Note: Pin numbers shown are for TO-220 (T) package
FIGURE 3. Circuit Used to Specify System Parameters for ADJ Versions
Application Hints
01146809
Note: Pin numbers shown are for TO-220 (T) package
*Resistors are internal to LM1577/LM2577 for 12V and 15V versions.
FIGURE 4. LM1577/LM2577 Block Diagram and Boost Regulator Application
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01146810
Application Hints (Continued)
STEP-UP (BOOST) REGULATOR
Figure 4 shows the LM1577-ADJ/LM2577-ADJ used as a Step-Up Regulator. This is a switching regulator used for producing an output voltage greater than the input supply voltage. The LM1577-12/LM2577-12 and LM1577-15/ LM2577-15 can also be used for step-up regulators with 12V or 15V outputs (respectively), by tying the feedback pin directly to the regulator output.
A basic explanation of how it works is as follows. The LM1577/LM2577 turns its output switch on and off at a frequency of 52 kHz, and this creates energy in the inductor (L). When the NPN switch turns on, the inductor current charges up at a rate of V When the switch turns off, the lower end of the inductor flies above V
, discharging its current through diode (D) into the
IN
output capacitor (C energy stored in the inductor during the switch on time is transferred to the output during the switch off time. The output voltage is controlled by the amount of energy trans­ferred which, in turn, is controlled by modulating the peak inductor current. This is done by feeding back a portion of the output voltage to the error amp, which amplifies the difference between the feedback voltage and a 1.230V ref­erence. The error amp output voltage is compared to a voltage proportional to the switch current (i.e., inductor cur­rent during the switch on time).
The comparator terminates the switch on time when the two voltages are equal, thereby controlling the peak switch cur­rent to maintain a constant output voltage.
Voltage and current waveforms for this circuit are shown in
Figure 5, and formulas for calculating them are given in Figure 6.
/L, storing current in the inductor.
IN
) at a rate of (V
OUT
OUT−VIN
)/L. Thus,
Duty Cycle D
Average Inductor
I
IND(AVE)
Current
Inductor Current Ripple
Peak Inductor Current
Peak Switch Current
I
I
IND(PK)
I
SW(PK)
IND
Switch Voltage When
V
SW(OFF)
Off
Diode Reverse
V
R
Voltage
Average Diode Current
Peak Diode Current
I
D(AVE)
I
D(PK)
Power Dissipation of
P
D
LM1577/2577
VF= Forward Biased Diode Voltage I
= Output Load Current
LOAD
FIGURE 6. Step-Up Regulator Formulas
V
OUT+VF
V
OUT−VSAT
I
LOAD
LM1577/LM2577
01146811
FIGURE 5. Step-Up Regulator Waveforms
STEP-UP REGULATOR DESIGN PROCEDURE
The following design procedure can be used to select the appropriate external components for the circuit in Figure 4, based on these system requirements.
Given:
V V I
LOAD(max)
= Minimum input supply voltage
IN (min)
= Regulated output voltage
OUT
= Maximum output load current
Before proceeding any further, determine if the LM1577/ LM2577 can provide these values of V
OUT
and I
LOAD(max)
when operating with the minimum value of VIN. The upper limits for V
OUT
and I
LOAD(max)
are given by the following
equations.
60V
V
OUT
and V
OUT
10xV
IN(min)
These limits must be greater than or equal to the values specified in this application.
1. Inductor Selection (L)
A. Voltage Options:
1. For 12V or 15V output
From Figure 7 (for 12V output) or Figure 8 (for 15V output), identify inductor code for region indicated by
V
IN (min)
and I
LOAD (max)
. The shaded region indicates con-
www.national.com15
Application Hints (Continued)
ditions for which the LM1577/LM2577 output switch would be operating beyond its switch current rating. The minimum operating voltage for the LM1577/LM2577 is
3.5V.
LM1577/LM2577
From here, proceed to step C.
2. For Adjustable version
Preliminary calculations:
The inductor selection is based on the calculation of the following three parameters:
, the maximum switch duty cycle (0 D 0.9):
D
(max)
where VF= 0.5V for Schottky diodes and 0.8V for fast recovery diodes (typically);
T, the product of volts x time that charges the inductor:
E
I
, the average inductor current under full load;
IND,DC
1. Find the lowest value inductor that is greater than L
2. Find where E if it has an L or H prefix. If E
T intersects this inductor value to determine
T intersects both the L and H
regions, select the inductor with an H prefix.
01146827
FIGURE 7. LM2577-12 Inductor Selection Guide
MIN
.
B. Identify Inductor Value:
1. From Figure 9, identify the inductor code for the region indicated by the intersection of E
T and I
IND,DC
This code gives the inductor value in microhenries. The L or H prefix signifies whether the inductor is rated for a maximum E
2. If D
Tof90V•µs (L) or 250 V•µs (H).
<
0.85, go on to step C. If D 0.85, then calculate the minimum inductance needed to ensure the switching regulator’s stability:
If L
is smaller than the inductor value found in step B1, go
MIN
on to step C. Otherwise, the inductor value found in step B1 is too low; an appropriate inductor code should be obtained from the graph as follows:
.
01146828
FIGURE 8. LM2577-15 Inductor Selection Guide
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Application Hints (Continued)
LM1577/LM2577
Note: These charts assume that the inductor ripple current inductor is approximately 20% to 30% of the average inductor current (when the regulator is under
full load). Greater ripple current causes higher peak switch currents and greater output ripple voltage; lower ripple current is achieved with larger-value inductors. The factor of 20 to 30% is chosen as a convenient balance between the two extremes.
01146812
FIGURE 9. LM1577-ADJ/LM2577-ADJ Inductor Selection Graph
C. Select an inductor from the table of Figure 10 which
cross-references the inductor codes to the part numbers of three different manufacturers. Complete specifications for these inductors are available from the respective manufacturers. The inductors listed in this table have the following characteristics:
AIE: ferrite, pot-core inductors; Benefits of this type are low electro-magnetic interference (EMI), small physical size, and very low power dissipation (core loss). Be careful not to operate these inductors too far beyond their maximum ratings for E
T and peak current, as this will
saturate the core. Pulse: powdered iron, toroid core inductors; Benefits are
low EMI and ability to withstand E
T and peak current
above rated value better than ferrite cores. Renco: ferrite, bobbin-core inductors; Benefits are low
cost and best ability to withstand E
T and peak current
above rated value. Be aware that these inductors gener­ate more EMI than the other types, and this may interfere with signals sensitive to noise.
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Application Hints (Continued)
Inductor Manufacturer’s Part Number
Code Schott Pulse Renco
LM1577/LM2577
L47 67126980 PE - 53112 RL2442
L68 67126990 PE - 92114 RL2443
L100 67127000 PE - 92108 RL2444
L150 67127010 PE - 53113 RL1954
L220 67127020 PE - 52626 RL1953
L330 67127030 PE - 52627 RL1952
L470 67127040 PE - 53114 RL1951
L680 67127050 PE - 52629 RL1950
H150 67127060 PE - 53115 RL2445
H220 67127070 PE - 53116 RL2446
H330 67127080 PE - 53117 RL2447
H470 67127090 PE - 53118 RL1961
H680 67127100 PE - 53119 RL1960
H1000 67127110 PE - 53120 RL1959
H1500 67127120 PE - 53121 RL1958
H2200 67127130 PE - 53122 RL2448
Schott Corp., (612) 475-1173 1000 Parkers Lake Rd., Wayzata, MN 55391 Pulse Engineering, (619) 268-2400 P.O. Box 12235, San Diego, CA 92112 Renco Electronics Inc., (516) 586-5566 60 Jeffryn Blvd. East, Deer Park, NY 11729
FIGURE 10. Table of Standardized Inductors and
Manufacturer’s Part Numbers
2. Compensation Network (R ) Selection
(C
OUT
and CCform a pole-zero compensation network that
R
C
stabilizes the regulator. The values of R dependant on the regulator voltage gain, I
. The following procedure calculates values for RC,CC,
C
OUT
and C
that ensure regulator stability. Be aware that this
OUT
procedure doesn’t necessarily result in R
) and Output Capacitor
C,CC
and CCare mainly
C
LOAD(max)
and CCthat pro-
C
vide optimum compensation. In order to guarantee optimum compensation, one of the standard procedures for testing loop stability must be used, such as measuring V sient response when pulsing I
A. First, calculate the maximum value for R
(see Figure 15).
LOAD
.
C
Select a resistor less than or equal to this value, and it should also be no greater than 3 k.
B. Calculate the minimum value for C
using the following
OUT
two equations.
, L and
OUT
tran-
C. Calculate the minimum value of C
.
C
The compensation capacitor is also part of the soft start circuitry. When power to the regulator is turned on, the switch duty cycle is allowed to rise at a rate controlled by this capacitor (with no control on the duty cycle, it would imme­diately rise to 90%, drawing huge currents from the input power supply). In order to operate properly, the soft start circuit requires C
0.22 µF.
C
The value of the output filter capacitor is normally large enough to require the use of aluminum electrolytic capaci­tors. Figure 11 lists several different types that are recom­mended for switching regulators, and the following param­eters are used to select the proper capacitor.
Working Voltage (WVDC): Choose a capacitor with a work­ing voltage at least 20% higher than the regulator output voltage.
Ripple Current: This is the maximum RMS value of current that charges the capacitor during each switching cycle. For step-up and flyback regulators, the formula for ripple current is
Choose a capacitor that is rated at least 50% higher than this value at 52 kHz.
Equivalent Series Resistance (ESR) : This is the primary cause of output ripple voltage, and it also affects the values
and CCneeded to stabilize the regulator. As a result,
of R
C
the preceding calculations for C
and RCare only valid if
C
ESR doesn’t exceed the maximum value specified by the following equations.
Select a capacitor with ESR, at 52 kHz, that is less than or equal to the lower value calculated. Most electrolytic capaci­tors specify ESR at 120 Hz which is 15% to 30% higher than at 52 kHz. Also, be aware that ESR increases by a factor of 2 when operating at −20˚C.
In general, low values of ESR are achieved by using large value capacitors (C 470 µF), and capacitors with high WVDC, or by paralleling smaller-value capacitors.
The larger of these two values is the minimum value that ensures stability.
www.national.com 18
LM1577/LM2577
Application Hints (Continued)
3. Output Voltage Selection (R1 and R2)
This section is for applications using the LM1577-ADJ/ LM2577-ADJ. Skip this section if the LM1577-12/LM2577-12 or LM1577-15/LM2577-15 is being used.
With the LM1577-ADJ/LM2577-ADJ, the output voltage is given by
= 1.23V (1 + R1/R2)
V
OUT
Resistors R1 and R2 divide the output down so it can be compared with the LM1577-ADJ/LM2577-ADJ internal
1.23V reference. For a given desired output voltage V select R1 and R2 so that
4. Input Capacitor Selection (CIN)
The switching action in the step-up regulator causes a trian­gular ripple current to be drawn from the supply source. This in turn causes noise to appear on the supply voltage. For proper operation of the LM1577, the input voltage should be decoupled. Bypassing the Input Voltage pin directly to ground with a good quality, low ESR, 0.1 µF capacitor (leads as short as possible) is normally sufficient.
Cornell Dublier — Types 239, 250, 251, UFT, 300, or 350
P.O. Box 128, Pickens, SC 29671 (803) 878-6311
Nichicon —Types PF, PX, or PZ
927 East Parkway, Schaumburg, IL 60173 (708) 843-7500
Sprague —Types 672D, 673D, or 674D
Box 1, Sprague Road, Lansing, NC 28643 (919) 384-2551
United Chemi-Con — Types LX, SXF, or SXJ
9801 West Higgins Road, Rosemont, IL 60018 (708) 696-2000
FIGURE 11. Aluminum Electrolytic Capacitors
Recommended for Switching Regulators
OUT
If the LM1577 is located far from the supply source filter capacitors, an additional large electrolytic capacitor (e.g. 47 µF) is often required.
5. Diode Selection (D)
The switching diode used in the boost regulator must with­stand a reverse voltage equal to the circuit output voltage, and must conduct the peak output current of the LM2577. A suitable diode must have a minimum reverse breakdown voltage greater than the circuit output voltage, and should be rated for average and peak current greater than I
,
and I in switching regulators. Their low forward voltage drop allows
. Schottky barrier diodes are often favored for use
D(PK)
LOAD(max)
higher regulator efficiency than if a (less expensive) fast recovery diode was used. See Figure 12 for recommended part numbers and voltage ratings of 1A and 3A diodes.
V
OUT
Schottky Fast Recovery
(max) 1A 3A 1A 3A
20V 1N5817 1N5820
MBR120P MBR320P
1N5818 1N5821
30V MBR130P MBR330P
11DQ03 31DQ03
1N5819 1N5822
40V MBR140P MBR340P
11DQ04 31DQ04
MBR150 MBR350 1N4933
50V 11DQ05 31DQ05 MUR105
1N4934 MR851
100V HER102 30DL1
MUR110 MR831
10DL1 HER302
FIGURE 12. Diode Selection Chart
BOOST REGULATOR CIRCUIT EXAMPLE
By adding a few external components (as shown in Figure
13), the LM2577 can be used to produce a regulated output
voltage that is greater than the applied input voltage. Typical performance of this regulator is shown in Figure 14 and Figure 15. The switching waveforms observed during the operation of this circuit are shown in Figure 16.
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Application Hints (Continued)
LM1577/LM2577
Note: Pin numbers shown are for TO-220 (T) package.
FIGURE 13. Step-up Regulator Delivers 12V from a 5V Input
FIGURE 14. Line Regulation (Typical) of Step-Up Regulator of Figure 13
01146813
01146814
A: Output Voltage Change, 100 mV/div. (AC-coupled)
01146815
B: Load current, 0.2 A/div
Horizontal: 5 ms/div
FIGURE 15. Load Transient Response of Step-Up
Regulator of Figure 13
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A: Switch pin voltage, 10 V/div
01146816
B: Switch pin current, 2 A/div
C: Inductor current, 2 A/div
D: Output ripple voltage, 100 mV/div (AC-coupled)
Horizontal: 5 µs/div
FIGURE 16. Switching Waveforms of Step-Up
Regulator of Figure 13
Application Hints (Continued)
FLYBACK REGULATOR
A Flyback regulator can produce single or multiple output voltages that are lower or greater than the input supply voltage. Figure 18 shows the LM1577/LM2577 used as a flyback regulator with positive and negative regulated out­puts. Its operation is similar to a step-up regulator, except the output switch contols the primary current of a flyback trans­former. Note that the primary and secondary windings are out of phase, so no current flows through secondary when current flows through the primary. This allows the primary to charge up the transformer core when the switch is on. When the switch turns off, the core discharges by sending current through the secondary, and this produces voltage at the outputs. The output voltages are controlled by adjusting the peak primary current, as described in the step-up regulator section.
Voltage and current waveforms for this circuit are shown in
Figure 17, and formulas for calculating them are given in Figure 19.
FLYBACK REGULATOR DESIGN PROCEDURE
1. Transformer Selection
A family of standardized flyback transformers is available for creating flyback regulators that produce dual output volt­ages, from 20lists these transformers with the input voltage, output voltages and maximum load current they are designed for.
±
10V to±15V, as shown in Figure 18. Figure
A. First, calculate the maximum value for R
Where∑I
LOAD(max)
is the sum of the load current (magni-
.
C
tude) required from both outputs. Select a resistor less than or equal to this value, and no greater than 3 k.
C
B. Calculate the minimum value for
OUT
(sum of C
OUT
at both outputs) using the following two equations.
The larger of these two values must be used to ensure regulator stability.
LM1577/LM2577
2. Compensation Network (C Output Capacitor (C
) Selection
OUT
C,RC
) and
As explained in the Step-Up Regulator Design Procedure, C
C,RC
and C
must be selected as a group. The following
OUT
procedure is for a dual output flyback regulator with equal turns ratios for each secondary (i.e., both output voltages have the same magnitude). The equations can be used for a single output regulator by changing
I
LOAD(max)
to I
LOAD(max)
in the following equations.
01146817
FIGURE 17. Flyback Regulator Waveforms
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Application Hints (Continued)
LM1577/LM2577
T1 = Pulse Engineering, PE-65300
D1, D2 = 1N5821
FIGURE 18. LM1577-ADJ/LM2577-ADJ Flyback Regulator with±Outputs
01146818
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Application Hints (Continued)
Duty Cycle D
LM1577/LM2577
Primary Current Variation
Peak Primary Current
I
Switch Voltage when Off
V
SW(OFF)
Diode Reverse Voltage V
Average Diode Current I
D(AVE)
Peak Diode Current
I
D(PK)
Short Circuit Diode Current
Power Dissipation of LM1577/LM2577
I
P(PK)
P
P
+
R
D
V
OUT
N(V
I
LOAD
V
SAT
)
IN
FIGURE 19. Flyback Regulator Formulas
C. Calculate the minimum value of C
D. Calculate the maximum ESR of the +V
C
and −V
OUT
OUT
output capacitors in parallel.
At this point, refer to this same section in the Step-Up Regulator Design Procedurefor more information regard­ing the selection of C
OUT
.
3. Output Voltage Selection
This section is for applications using the LM1577-ADJ/ LM2577-ADJ. Skip this section if the LM1577-12/LM2577-12 or LM1577-15/LM2577-15 is being used.
With the LM1577-ADJ/LM2577-ADJ, the output voltage is given by
01146878
= 1.23V (1 + R1/R2)
V
OUT
Resistors R1 and R2 divide the output voltage down so it can be compared with the LM1577-ADJ/LM2577-ADJ internal
1.23V reference. For a desired output voltage V
OUT
, select
R1 and R2 so that
4. Diode Selection
The switching diode in a flyback converter must withstand the reverse voltage specified by the following equation.
A suitable diode must have a reverse voltage rating greater than this. In addition it must be rated for more than the average and peak diode currents listed in Figure 19.
5. Input Capacitor Selection
The primary of a flyback transformer draws discontinuous pulses of current from the input supply. As a result, a flyback regulator generates more noise at the input supply than a
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Application Hints (Continued)
step-up regulator, and this requires a larger bypass capacitor to decouple the LM1577/LM2577 V most applications, a low ESR, 1.0 µF cap will be sufficient, if it is connected very close to the V
LM1577/LM2577
Transformer Input Dual Maximum
Type Voltage Output Output
L
= 100 µH 5V
P
1 N=1 5V
5V
10V
10V
2L
= 200 µH 10V
P
N = 0.5 12V
12V
12V
3L
= 250 µH 15V
P
N = 0.5 15V
15V
Transformer Manufacturers’ Part Numbers
Type AIE Pulse Renco
1 326-0637 PE-65300 RL-2580
2 330-0202 PE-65301 RL-2581
3 330-0203 PE-65302 RL-2582
pin from this noise. For
IN
and Ground pins.
IN
Voltage Current
±
10V 325 mA
±
12V 275 mA
±
15V 225 mA
±
10V 700 mA
±
12V 575 mA
±
15V 500 mA
±
10V 800 mA
±
12V 700 mA
±
15V 575 mA
±
10V 900 mA
±
12V 825 mA
±
15V 700 mA
ber consists of a fast recovery diode, and a parallel RC. The RC values are selected for switch clamp voltage (V that is 5V to 10V greater than V
. Use the following
SW(OFF)
CLAMP
equations to calculate R and C;
Power dissipation (and power rating) of the resistor is;
The fast recovery diode must have a reverse voltage rating greater than V
CLAMP
.
)
FIGURE 20. Flyback Transformer Selection Guide
In addition to this bypass cap, a larger capacitor (47 µF) should be used where the flyback transformer connects to the input supply. This will attenuate noise which may inter­fere with other circuits connected to the same input supply voltage.
6. Snubber Circuit
A “snubber” circuit is required when operating from input voltages greater than 10V, or when using a transformer with
200 µH. This circuit clamps a voltage spike from the
L
P
transformer primary that occurs immediately after the output switch turns off. Without it, the switch voltage may exceed the 65V maximum rating. As shown in Figure 21, the snub-
01146819
FIGURE 21. Snubber Circuit
FLYBACK REGULATOR CIRCUIT EXAMPLE
±
The circuit of Figure 22 produces
15V (at 225 mA each) from a single 5V input. The output regulation of this circuit is shown in Figure 23 and Figure 25, while the load transient response is shown in Figure 24 and Figure 26. Switching waveforms seen in this circuit are shown in Figure 27.
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Application Hints (Continued)
LM1577/LM2577
T1 = Pulse Engineering, PE-65300
D1, D2 = 1N5821
FIGURE 22. Flyback Regulator Easily Provides Dual Outputs
01146821
FIGURE 23. Line Regulation (Typical) of Flyback
Regulator of Figure 22, +15V Output
01146820
01146823
A: Output Voltage Change, 100 mV/div
B: Output Current, 100 mA/div
Horizontal: 10 ms/div
FIGURE 24. Load Transient Response of Flyback
Regulator of Figure 22, +15V Output
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Application Hints (Continued)
LM1577/LM2577
01146822
FIGURE 25. Line Regulation (Typical) of Flyback
Regulator of Figure 22, −15V Output
A: Switch pin voltage, 20 V/div
B: Primary current, 2 A/div
C: +15V Secondary current, 1 A/div
D: +15V Output ripple voltage, 100 mV/div
Horizontal: 5 µs/div
A: Output Voltage Change, 100 mV/div
01146824
B: Output Current, 100 mA/div
Horizontal: 10 ms/div
FIGURE 26. Load Transient Response of Flyback
Regulator of Figure 22, −15V Output
01146825
FIGURE 27. Switching Waveforms of Flyback Regulator of Figure 22, Each Output Loaded with 60
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Physical Dimensions inches (millimeters)
unless otherwise noted
LM1577/LM2577
TO-3 Metal Can Package (K)
Order Number LM1577K-12/883, LM1577K-15/883, or LM1577K-ADJ/883
NS Package Number K04A
0.300 Wide SO Package (M)
Order Number LM2577M-12, LM2577M-15 or LM2577M-ADJ
NS Package Number M24B
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Physical Dimensions inches (millimeters) unless otherwise noted (Continued)
LM1577/LM2577
Molded Dual-In-Line Package (N)
Order Number LM2577N-12, LM2577N-15, or LM2577N-ADJ
NS Package Number N16A
TO-220, Straight Leads (T)
Order Number LM2577T-12, LM2577T-15, or LM2577T-ADJ
NS Package Number TO5A
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Physical Dimensions inches (millimeters) unless otherwise noted (Continued)
LM1577/LM2577
TO-220, Bent Staggered Leads (T)
Order Number LM2577T-12 Flow LB03, LM2577T-15 Flow LB03, or LM2577T-ADJ Flow LB03
NS Package Number T05D
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Physical Dimensions inches (millimeters) unless otherwise noted (Continued)
5-Lead TO-263 (S)
Order Number LM2577S-12, LM2577S-15 or LM2577S-ADJ
NS Package Number TS5B
LM1577/LM2577 SIMPLE SWITCHER Step-Up Voltage Regulator
National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications.
For the most current product information visit us at www.national.com.
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LM1577/LM2577 SIMPLE SWITCHER Step-Up Voltage Regulator
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