Napoleon Bipro600, Bipro600rbi, Bipf600 Owner's Manual

This gas grill must be used only outdoors in a well-ventilated space and must not be used inside a

building, garage, screened-in porch, gazebo or any other enclosed area.

APPLY SERIAL NUMBER LABEL FROM CARTON

Serial No.

XXXXXX000000

MODEL NO.

BIPRO 600

WARNING!CABINET FRAME, CABINET AND COUNTER TOP MUST BE MADE FROM NON-COMBUSTIBLE MATERIAL.

DANGER

IF YOU SMELL GAS:

•Shut off gas to the appliance.

•Extinguish any open flame.

•Open lid.

•If odor continues, keep away from the appliance and immediately call your gas supplier or fire department.

WARNING

Do not try to light this appliance without reading the “LIGHTING” instructions section of this manual.

Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. An L.P. cylinder not connected for use must not be stored in the vicinity of this or any other appliance. If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury or death.

Notice to Installer: Leave these instructions with the grill owner for future reference.

Napoleon Appliance Corp.,

214 Bayview Dr., Barrie, Ontario, Canada L4N 4Y8 Phone: [phone]

Fax: [phone] email: [e-mail] web site: www.napoleongrills.com

N415-0236 JUL 20/11

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All NAPOLEON gas grills are manufactured under the strict Standard of the world recognized ISO 9001-2008 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired at a quality test station. This grill has been thoroughly inspected by a qualified technician before packaging and shipping to ensure that you, the customer, receive the quality product you expect from NAPOLEON.

NAPOLEONGASGRILLPRESIDENT’SLIMITEDLIFETIMEWARRANTY

NAPOLEON warrants the following materials and workmanship in your new NAPOLEON gas grill against defects for as long as you own the gas grill. This covers aluminum castings (excluding paint), stainless steel base, stainless steel control panel (excluding screen printing), stainless steel burners, stainless steel rod cooking grids, stainless steel side shelves, LUXIDIO® side shelf end caps, wheels, knobs, porcelain enameled lids and stainless steel lids, subject to the following conditions: During the first ten years NAPOLEON will provide replacement parts at our option free of charge. From the eleventh year to lifetime, NAPOLEON will provide replacement parts at 50% of the current retail price.

Components such as stainless steel sear plates, ceramic infrared burners (excluding screens), cast iron cooking grids, igniter (excluding batteries), temperature gauge and brass valves are covered and NAPOLEON will provide parts free of charge during the first three years of the limited warranty.

All other components including regulators, casters, stainless steel warming racks, chrome plated trims and handles, hoses and connectors, fasteners and accessories are covered and NAPOLEON will provide parts free of charge during the first year of the limited warranty.

NAPOLEON shall not be liable for any transportation charges, labor costs or export duties.

Conditions And Limitations

“NAPOLEON warrants its products against manufacturing defects to the original purchaser only, provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:”

This factory warranty is non-transferable and may not be extended what-so-ever by any of our representatives.

The gas grill must be installed by a licensed, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, grease fires, hostile environments, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, painted finishes, corrosion or discoloring by heat, abrasive and chemical cleaners, nor chipping on porcelain enamel parts, nor any components used in the installation of the gas grill.

Should deterioration of parts occur to the degree of non-performance within the duration of the warranted coverage, a replacement part will be provided. In the first year only, this warranty extends to the replacement of warranted parts, which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President’s Limited Lifetime Warranty NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

NAPOLEON will not be responsible for the installation, labor or any other costs or expenses related to the re-installation of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provision contained in this President’s Limited Lifetime Warranty NAPOLEON’s responsibility under this warranty is defined as above and it shall not in any event extend to any incidental, consequential, or indirect damages.

This warranty defines the obligation and liability of NAPOLEON with respect to the NAPOLEON gas grill and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over firing, blow outs caused by environmental conditions such as strong winds, or inadequate ventilation, Any damages to the gas grill due to weather damage, hail, rough handling, damaging chemicals or cleaners will not be the responsibility of NAPOLEON. The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from NAPOLEON. NAPOLEON reserves the right to have its representative inspect any product or part prior to honoring any warranty claim.

NAPOLEON shall not be liable for any transportation charges, labor costs, or export duties.

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WARNING!Failure to follow these instructions could result in property damage, personal injury or death. Read and follow all warnings and instructions in this manual prior to operating grill.

Safe Operating Practices

•This gas grill must be assembled exactly according to the instructions in the manual. If the grill was store assembled, you must review the assembly instructions to confirm correct assembly and perform the required leak tests before operating the grill.

•Read the entire instruction manual before operating the gas grill.

•This gas grill must be used only outdoors in a well-ventilated space and must not be used inside a building, garage, screened-in porch, gazebo or any other enclosed area.

•This gas grill must not be installed in or on recreational vehicles and/or boats.

•Do not locate unit in windy settings. High winds adversely affect the cooking performance of the gas grill.

•Under no circumstances should this gas grill be modified.

•Do not operate unit under overhead combustible construction.

•Maintain proper clearance to combustibles, (18” (457mm) to rear of unit, 7” (178mm) to sides). Additional clearance of 24” (610mm) is recommended near vinyl siding or panes of glass.

•Gas must be turned off at the gas supply valve when the gas grill is not in use.

•If the enclosure is to house a propane cylinder, the tank portion of the enclosure must be ventilated according to local codes, and must not have communication with the cavity used to enclose the gas grill. A propane tank can not be stored below the gas grill.

•Do not attempt to use a cylinder that is not equipped with a QCC1 type connection.

•When the propane cylinder is connected to the appliance, the gas grill and cylinder must be stored outdoors in a well-ventilated space.

•When the gas grill is to be stored indoors, the connection between the propane cylinder and the gas grill must be disconnected and the cylinder removed and stored outdoors in a well ventilated space out of reach of children. Disconnected cylinders must not be stored in a building, garage or any other enclosed area. Natural gas units must be disconnected from the supply when being stored indoors.

•Inspect the fuel supply hose before each use. If there is evidence of excessive abrasion or wear or the hose is cut, it must be replaced prior to using the gas grill with a replacement hose assembly specified by the grill manufacturer.

•Leak test the unit before initial use, annually, and whenever any gas components are replaced.

•Follow lighting instructions carefully when operating grill.

•Burner controls must be off when turning supply cylinder valve on.

•The lid is to be closed during the gas grill preheating period on all models except the BISZ300NFT/PFT and the built-in side burner BISB245.

•The BISZ300NFT/PFT and the built-in side burner BISB245 are supplied with a flat cover for storage and protection from the elements. Never place this cover on the grill while hot or operating. Allow grill to cool completely before covering.

•Adults and especially children should be alerted to the hazards of high surface temperatures. Young children should be supervised near the gas grill.

•Do not leave grill unattended when operating.

•Do not light burners with lid closed.

•Do not operate rear burner with main burners operating.

•Do not move grill when hot or operating.

•Keep any electrical supply cord and fuel supply hose away from any heated surfaces.

•Ensure sear plates are positioned properly according to sear plate installation instructions. The holes must be towards the front of the gas grill (if applicable).

•Clean grease tray and sear plates regularly to avoid build-up, which could lead to grease fires.

•Remove warming rack before lighting rear burner. The extreme heat will damage the warming rack.

•Inspect infrared burner venturi tube for spider webs and other obstructions periodically. Clean the tubes completely if you find any such obstructions.

•Do not allow cold water (rain, sprinkler, hose, etc.) to come in contact with heated unit. A large temperature differential can cause chipping in the porcelain.

•Do notallowcold water(rain,sprinkler,hose,etc.) tocome in contactwithceramicburners. Alargetemperature differential cancausecrackingin theceramictile.

•Do not use a pressure washer to clean any part of the unit.

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General Information

This Gas Barbecue Is Certified Under Canadian And American National Standards, CSA 1.6b-2002 and ANSI Z21.58b-2002 respectively for Outdoor Gas Grills and should be installed to conform with local codes. In absence of local codes, install to the current CAN/CSA-B149.1 Propane Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1 in the United States.

If a rotisserie motor is used, it must be electrically grounded in accordance with local codes or, in absence of local codes, with the current CSA C22.1 Canadian Electrical Code in Canada or the National Electrical Code, ANSI/NFPA 70 in the United States.

CALIFORNIA PROPOSITION 65: The burning of gas fuel creates by-products, some of which are on the list as substances known by the State of California to cause cancer or reproductive harm. When cooking with gas, always ensure adequate ventilation to the unit, to minimize exposure to such substances.

Propane Cylinder Specifications

WARNING!If these instructions are not followed exactly, a fire causing death or serious injury may occur.

A dented or rusty cylinder may be hazardous and should be checked by your propane supplier. Never use a cylinder with a damaged valve. Use only a propane supply cylinder constructed and marked in accordance with the specifications for LP-gas cylinders of the National Standard of Canada, CAN/CSA-b339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable or the Specifications for LP-Gas Cylinders of the U.S. Department of Transportation (D.O.T.). This appliance has been designed for use with a 20 lb. (9.1 kg) size propane cylinder only (not supplied).

The propane cylinder must be provided with a cylinder connection device compatible with the connection for outdoor cooking appliances. The propane cylinder must be provided with a shut-off valve terminating in a propane cylinder valve type QCC1, and a safety relief device having direct communication with the vapor space of the cylinder. The cylinder supply system must be arranged for vapor withdrawal and the cylinder shall include a collar to protect the cylinder valve. The cylinder shall incorporate a listed OPD (overfill protection device). Do not store a spare LP-gas cylinder under or near this appliance. Never fill the cylinder beyond 80 percent full.

Use only the pressure regulator and hose assembly provided with this barbecue. Replacement pressure regulators and hose assemblies must be specified by the manufacturer. Do not store a spare propane cylinder on the shelf beneath the barbecue.

The regulator supplies a pressure of 11 inches. water column to the gas grill and has a QCC1 type fitting. Cylinders to be used with this unit must be supplied with a QCC1 cylinder valve. A QCC1 cylinder has a positive seating connection, which will not allow gas flow until a positive seal has been achieved. It is also equipped with an excess flow device. In order to attain full flow to the grill, the valves must be in the off position when the cylinder valve is turned on.

Gas Hook-Up Instructions

WARNING!This grill is designed for non-combustible enclosures only, and must be installed and serviced by a qualified installer to local codes.

WARNING!Cabinet frame, cabinet, and counter top must be made from non-combustible material.

BUILT IN PROPANE GAS HOOK-UP: The piping up to the gas grill is the responsibility of the installer and piping should be located as shown in the built-in instructions. A flexible metal connector is included to simplify the installation of the unit. Connect this flexible metal connector to the flare fitting on the end of the manifold.

Connect the other end of the connector to the gas piping. Ensure that the connector does not pass through a wall, floor, ceiling or partition, and is protected from damage. Do not use a hose to connect the unit except to connect the cylinder regulator to the piping system. It must be connected with rigid pipe, copper tube or an approved flexible metal connector which complies with Z21.4 /CSA 6.10.

The installation must comply with CAN B149.1 Natural Gas and Propane installation code in Canada, or to the National Fuel Gas code, ANSI Z223.1 in the United States. The gas supply pipe must be sufficiently sized to supply the BTU/h specified on the rating plate, based on the length of the piping run. If installing a side burner, a

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separate line must be branched off to the side burner unit and enter the side burner opening at the specified location. If the enclosure is to house a propane cylinder, the tank portion of the enclosure must be ventilated according to local codes, and must not have communication with the cavity used to enclose the gas grill. A propane cylinder can not be stored below the gas grill.

BUILT IN CYLINDER ENCLOSURES: Built in cylinder enclosures which completely enclose the cylinder must have both of the following:

1.At least one unobstructed ventilation opening on the exposed exterior side of the enclosure located within 5 in (127 mm) of the top of the enclosure. The opening must have a total free area of more than 20 in2 (130 cm2) for a 20 lb (9.1 kg) cylinder and 30 in2 (195 cm2) for a 30 lb (13.6 kg) cylinder.

2.At least one ventilation opening on the exposed, exterior side of the enclosure located 1 in (25.4 mm) or less from the floor level. The opening must have a total free area of more than 10 in2 (65 cm2) for a 20 lb (9.1 kg) cylinder and 15 in2 (100 cm2) for a 30 lb (13.6 kg) cylinder. The upper edge must be no more than 5 in (127 mm) above the floor level.

Every opening must be large enough to permit the entrance of a 1/8 in (3.2 mm) rod.

WARNING!

•The cylinder valve(s) must be readily accessible for hand operation. A door on the enclosure to gain access to the cylinder valves is acceptable, provided it is non-locking and can be opened without the use of tools.

•The enclosure for the LP-gas cylinder must isolate the cylinder from the burner compartment to provide shielding from radiation, a flame barrier, and protection from foreign material, such as hot drippings. The enclosure cannot be located directly below the grill.

•There must be a minimum clearance of 2 in (51 mm) between the floor of the LP-gas cylinder enclosure and the ground.

•The enclosure must be designed so that the LP-gas cylinder can be connected, disconnected and the connections inspected and tested outside the cylinder enclosure. Any connections that can be disturbed when installing the cylinder in the enclosure must be accessible for testing inside the enclosure.

OPENING

A

5” (127 mm) MAXIMUM

			34” (864 mm)
OPENING			RECOMMENDED
B					2” (51 mm)
					MINIMUM
								NON LOCKING DOOR
1” (25.4 mm)
MAXIMUM						PARTITION TO ISOLATE
		5” (127 mm)
						CYLINDER FROM GRILL
		MAXIMUM
		CYLINDER SIZE			OPENING A AREA		OPENING B AREA
		20 lb (9.1 kg)			20 in2 (130 cm2)		10 in2 (65 cm2)
		30 lb (13.6 kg)			30 in2 (195 cm2)		15 in2 (100 cm2)

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BUILT IN NATURAL GAS HOOK-UP: The piping up to the gas grill is the responsibility of the installer and piping should be located as shown in the built-in instructions. A flexible metal connector is included to simplify the installation of the unit. Connect this connector to the flare fitting on the end of the manifold. Connect the other end of the connector to the gas piping. Ensure that the connector does not pass through a wall, floor, ceiling or partition, and is protected from damage. Do not use a hose to connect the unit. It must be connected with rigid pipe, copper tube or an approved flexible metal connector which complies with Z21.4 /CSA 6.10. The installation must comply with CAN B149.1 Natural Gas and Propane Installation Code in Canada, or to the National Fuel Gas Code, ANSI Z223.1 in the United States. The gas supply pipe must be sufficiently sized to supply the BTU/h specified on the rating plate, based on the length of the piping run. If installing a side burner, a separate line must be branched off to the side burner unit and enter the side burner opening at the specified location.

WARNING!Built in units are supplied with a drip pan which holds only a minimal amount of grease.

To prevent grease fires, the pan must be cleaned after each use.

WARNING!Access must be provided to the inside of the enclosure to make gas connections.

DANGER!Read all instructions carefully before operating the grill. Failure to follow these instructions exactly could result in a fire causing serious injury or death. The entire installation must be leak tested before operating the grill.

Leak Testing Instructions

WARNING! A leak test must be performed annually and each time a cylinder is hooked up or if a part of the gas system is replaced.

WARNING!Never use an open flame to check for gas leaks. Be certain no sparks or open flames are in the area while you check for leaks. Sparks or open flames will result in a fire or explosion, damage to property, serious bodily injury, or death.

Leak testing: This must be done before initial use, annually, and whenever any gas components are replaced or serviced. Do not smoke while performing this test, and remove all sources of ignition. See Leak Testing Diagram for areas to check. Turn all burner controls to the off position. Turn gas supply valve on.

Brush a half-and-half solution of liquid soap and water onto all joints and connections of the regulator, hose, manifolds and valves.

Bubbles will indicate a gas leak. Either tighten the loose joint or have the part replaced with one recommended by the Napoleon Customer Care department and have the grill inspected by a certified gas installer.

If the leak cannot be stopped, immediately shut off the gas supply, disconnect it, and have the grill inspected by a certified gas installer or dealer. Do not use the grill until the leak has been corrected.

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Lighting Instructions

Lighting Hole

Igniter

Left Tube

Center Tube

Rear Burner Right Tube

Main Infrared

Burner

Burner

Burner

Burner

WARNING!Open lid Off Position

WARNING!Ensure all burner controls are in the off position. Slowly turn on the gas supply valve.

Main Tube Burner	Rear Burner Lighting	Main Infrared Burner	Side Burner Lighting
Lighting		Lighting	(optional)
1. Open grill lid.	1. Open grill lid.	1. Open grill lid.	1. Open burner cover.
2. Turn left burner control to	2. Remove warming rack.	2. Turn infrared burner con-	2. Turn side burner control to
high position.		trol to high position.	high position.
3. Press and hold igniter	3. Turn rear burner control to	3. Press and hold igniter	3. Press and hold
button until burner lights, or	high position.	button until burner lights, or	igniter button until burner
light by match.		light by match.	lights, or light by match
4. If ignition is not immediate,	4. Press and holdigniter button	4. If ignition is not immediate,	4. If ignition is not
turn burner control off. Wait	until burner lights, or light by	turn burner control off. Wait	immediate, turn burner
5 minutes.	match.	5 minutes.	control off. Wait 5 minutes.
Repeat.		Repeat.	Repeat.
5. With left tube burner	5. If ignition is not immediate,
operating on high, turn the	turn burner control off. Wait
center and/or right tube	5 minutes.
burner to high.	Repeat.

WARNING!The propane cylinder is equipped with an excess flow device. Unless all burners are turned off prior to turning the cylinder on, only small flames and low heat will be achievable.

WARNING!Do not use rear burner while operating main burner.

WARNING!If lighting the unit with a match, clip the match into the supplied lighting rod. Hold the lit match down through the grill and sear plate while turning the corresponding burner valve to high.

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Cooking Instructions

Initial Lighting: When lit for the first time, the gas grill emits a slight odor. This is a normal temporary condition caused by the “burn-in” of internal paints and lubricants used in the manufacturing process and does not occur again. Simply run the main burners on high for approximately one-half hour.

Main Burner Use: When searing foods, we recommend preheating the grill by operating all main burners in the high position with the lid closed for approximately 10 minutes. Food cooked for short periods of time (fish, vegetables) can be grilled with the lid open. Cooking with the lid closed will ensure higher, more even temperatures that can reduce cooking time and cook meat more evenly. Food that has a cooking time longer

than 30 minutes, such as roasts, can be cooked indirectly (with the burner lit opposite to the food placement). When cooking very lean meats, such as chicken breasts or lean pork, the grids can be oiled before pre-heating to reduce sticking. Cooking meat with a high degree of fat content can create flare-ups. Either trim the fat or reduce temperatures to inhibit this. Should a flare-up occur, move food away from the flames and reduce the heat. Leave the lid open. See Your All Season Grill cookbook by Napoleon for more detailed instructions.

Infrared Main Burner Use (If Equipped): Follow the Infrared Burner Ignition procedures and operate on high for 5 minutes with the lid closed or until the ceramic burners glow red. Place food on the grill(s) and cook according to times listed in the Infrared Grilling Chart. Depending upon your taste, continue cooking over infrared burners on high, medium, or low, turning food frequently, or place food over unlit burners, close lid, and allow the oven temperature to slowly finish cooking your food.

CAUTION!Due to the intense heat the infrared burners provide, food left unattended over burners will burn quickly. Keep the lid open when cooking with the infrared burners set to high. The intense heat ensures adequate searing temperatures even with the lid open. This also allows observation of the food to prevent burning.

Direct Cooking: Place food to be cooked on the grill directly over the heat. This method is generally used for searing or for foods that do not require prolonged cooking times such as hamburgers, steaks, chicken pieces, or vegetables. The food is first seared to trap-in the juices and flavor, and then the temperature is lowered to finish cooking the food to your preference.

Indirect Cooking: With one or more burners operating, place food to be cooked on the grill over a burner that is not operating. The heat circulates around the food, cooking slowly and evenly. Cooking with this method is much the same as cooking in your oven and is generally used for larger cuts of meats such as roasts, chickens or turkeys, but can also be used for cooking foods that are prone to flare-ups or for smoking foods. Lower temperatures and slower cooking times result in tender foods.

Rear Burner Use (If Equipped): Remove the warming rack prior to use. Cooking grids should also be removed if they interfere with the rotisserie. The rear burner is designed to be used in conjunction with the rotisserie kit (included with most rear burner units) available from your dealer. See the rotisserie kit assembly instructions.

To use the counterbalance - remove the rotisserie motor from the gas grill. Place the spit with meat being cooked across the hangers inside the grill. The meat will naturally hang with the heavy side down. Tighten the counterbalance arm and weight so the arm is facing up. Slide the counterweight in or out to balance the load and tighten in place. Re-install the motor and begin cooking. Place a metal dish underneath the meat to collect drippings for basting and naturally delicious gravy. Basting liquid may be added as required. To seal in juices, first operate rear burner on high until brown, then reduce the heat to thoroughly cook foods. Keep the lid closed for best results. Your roasts and fowl will brown perfectly on the outside and stay moist and tender on the inside. For example, a 3 pound chicken on the rotisserie will be done in approximately 1½ hours on medium to high. See ‘Your all Season Grill’ cookbook by Napoleon for more detailed instructions.

WARNING!Barbecue sauce and salt can be corrosive and will cause rapid deterioration of the gas grill components unless cleaned regularly. When finished cooking disassemble rotisserie components, wash thoroughly with warm soapy water and store indoors.

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Infrared Heat

Most people don’t realize that the heat source we are most familiar with, our sun, warms the earth using mainly infrared energy. This is a form of electro-magnetic energy with a wavelength just greater than the red end of the visible light spectrum but less than a radio wave. This energy was discovered in 1800 by Sir William Herschel who dispersed sunlight into its component colors using a prism. He showed that most of the heat in the beam fell into the spectral region just beyond the red end of the spectrum, where no visible light existed. Most materials readily absorb infrared energy in a wide range of wavelengths, causing an increase in its temperature. The same phenomenon causes us to feel warmth when we are exposed to sunlight. The infrared rays from the sun travel through the vacuum of space, through the atmosphere, and penetrate our skin. This causes increased molecular activity in the skin, which creates internal friction and generates heat, allowing us to feel warmth.

Foods cooked over infrared heat sources are heated by the same principle. Charcoal grilling is our most familiar choice for infrared cooking. The glowing briquettes emit infrared energy to the food being cooked with very little drying effect. Any juices or oils that escape from the food drip onto the charcoal and vaporize into smoke giving the food its delicious grilled taste. The Napoleon infrared burner cooks in the same way. In each burner, 10,000 ports

– each with its own tiny flame – cause the surface of the ceramic tile to glow red. This glow emits the same type of infrared heat to the food as charcoal, without its hassle or mess. Infrared burners also provide a more consistently heated area that is far easier to regulate than a charcoal fire. For instant searing, the burners can be set to high, yet they can also be turned down for slower cooking. We all know how difficult that is on a charcoal fire. Traditional gas burners heat the food in a different way. The air surrounding the burner is heated by the combustion process and then rises to the food being cooked. This generates lower grill temperatures that are ideal for more delicate cuisine such as seafood or vegetables, whereas Napoleon’s infrared burners produce searing heat for juicier, tastier steaks, hamburgers and other meats. For cooking times and tips refer to the Infrared Grilling Chart.

Infrared Grilling Chart

Food	Control Setting	Cooking Time	Helpful Suggestions
Steak	High setting 2 min. each side.	4 min. – Rare	Whenselectingmeatforgrilling,
1 in. thick			askformarbledfatdistribution.
	High setting 2 min. each side	6 min. – Medium	Thefatactsasanaturaltenderizer
	then medium setting.		whilecookingandkeepsitmoist
	High setting 2 min. each side	8 min. – Well done	andjuicy.
	then medium setting.
Hamburger	High setting 2 min. each side.	4 min. – Rare	Preparinghamburgerstoorder
1/2 in. thick			ismadeeasierbyvaryingthe
	High setting 2 1/2 min. each side.	5 min. – Medium	thicknessofyourpatties.Toaddan
			exotictastetoyourmeat,tryadding
	High setting 3 min. each side.	6 min. – Well done	hickory-flavoredwoodchipsto
			Napoleon’swoodchipsmoker.
Chicken pieces	High setting 2 min. each side.	20-25 min.	Thejointconnectingthethighand
	then medium-low to low setting.		thelegfromtheskinlesssideshould
			besliced3/4ofthewaythoughfor
			themeattolayflatteronthegrill.
			Thishelpsittocookfasterandmore
			evenly. Toaddatrademarktasteto
			yourcooking,tryaddingmesquite-
			flavouredwoodchipstoyour
			Napoleonwoodchipsmoker.
Pork chops	Medium	6 min. per side	Trimofftheexcessfatbefore
			grilling.Choosethickerchopsfor
			moretenderresults.
Spare ribs	High setting for 5 minutes	20 min. per side	Chooseribsthatareleanand
	low to finish	turn often	meaty.Grilluntilmeateasilypulls
			awayfromthebone.
Lamb chops	High setting for 5 minutes	15 min. per side	Trimofftheexcessfatbefore
	medium to finish		grilling.Chooseextrathickchopsfor
			moretenderresults.
Hot dogs	Medium - Low	4-6 min.	Selectthelargersizewieners.Slit
			theskinlengthwisebeforegrilling.

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Cleaning Instructions

WARNING!Always wear protective gloves and safety glasses when cleaning your grill.

WARNING!To avoid the possibility of burns, maintenance should be done only when the grill is cool. Avoid unprotected contact with hot surfaces. Ensure all burners are turned off. Clean grill in an area where cleaning solutions will not harm decks, lawns, or patios. Do not use oven cleaner to clean any part of this gasgrill. Donotuseaself-cleaningoventocleancooking grids or any otherparts ofthegas grill.Barbecue sauce and salt can be corrosive and will cause rapid deterioration of the gas grill components unless cleaned regularly.

Note: Stainless steel tends to oxidize or stain in the presence of chlorides and sulfides, particularly in coastal areas and other harsh environments, such as the warm, highly humid atmosphere around pools and hot tubs. These stains could be perceived as rust, but can be easily removed or prevented. To provide stain prevention and removal, wash all stainless steel surfaces every 3-4 weeks or as often as required with fresh water and/or stainless steel cleaner.

Grids And Warming Rack: The grids and warming rack are best cleaned with a brass wire brush during the pre-heating period. Steel wool can be used for stubborn stains. It is normal that stainless grids (if equipped) will discolor permanently from regular usage due to the high temperature of the cooking surface.

Control Panel: The control panel text is printed directly on the stainless steel and with proper maintenance will remain dark and legible. To clean the panel, use only warm soapy water or stainless steel cleaner available from your Napoleon dealer. Never apply abrasive cleaners on any stainless surfaces, especially the printed portion of the control panel or the printing will gradually rub off.

Infrared Burners: Because of the high intensity of the infrared burner, most drippings and food particles that fall onto the burner surface are immediately incinerated. However, some debris and residue may remain. To remove this residue after cooking, turn the grill on high with lid closed for 5-10 minutes. Do not clean the ceramic tile with a wire brush. If debris is collecting on your burner, simply light the burner and operate on high for 5 minutes with the lid open, allowing debris to burn off.

Cleaning Inside The Gas Grill: Remove the cooking grids. Use a brass wire brush to clean loose debris from the casting sides and underneath the lid. Scrape the sear plates with a putty knife or scraper, and use a wire brush to remove the ash. Remove the sear plates and brush debris from the burners with the brass wire brush. Sweep all debris from inside the gas grill into the drip pan.

WARNING! Built in units are supplied with a drip pan which holds only a minimal amount of grease. To prevent grease fires, the pan must be cleaned after each use.

Drip Pan: Accumulated grease is a fire hazard. Clean the drip pan after each use to avoid grease buildup. Grease and excess drippings pass through to the drip pan, located beneath the gas grill. To clean the drip pan, slide the drip pan free of the grill. Never line the drip pan with aluminum foil, sand or any other material as this could prevent the grease from flowing properly. The pan should be scraped out with a putty knife or scraper.

Cleaning The Outer Grill Surface: Do not use abrasive cleaners or steel wool on any painted, porcelain or stainless steel parts of your Napoleon Grill. Doing so will scratch the finish. Exterior grill surfaces should be cleaned with warm soapy water while the metal is still warm to the touch. To clean stainless surfaces, use a stainless steel or a non-abrasive cleaner. Always wipe in the direction of the grain. Over time, stainless steel parts discolor when heated, usually to a golden or brown hue. This discoloration is normal and does not affect the performance of the grill. Porcelain enamel components must be handled with additional care. The baked-on enamel finish is glass-like, and will chip if struck. Touch-up enamel is available from your Napoleon Grill dealer.

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Maintenance Instructions

We recommend this gas grill be thoroughly inspected and serviced annually by a qualified service person.

WARNING!Always wear protective gloves and safety glasses when cleaning your grill.

WARNING!Turn off the gas at the source and disconnect the unit before servicing. To avoid the possibility of burns, maintenance should be done only when the grill is cool. A leak test must be performed annually and whenever any component of the gas train is replaced or gas smell is present.

Combustion Air Adjustment: (This must be done by a qualified gas installer.) The air shutter is factory set and should not need adjusting under normal conditions. Under extreme field conditions, adjustments might be required. When the air shutter is adjusted correctly the flames will be dark blue, tipped with light blue and occasionally yellow.

•With too little air flow to the burner, the flames are lazy yellow and can produce soot.

•With too much air flow, the flames lift erratically and can cause difficulties when lighting.

Adjusting the air shutter:

1.Remove cooking grids and sear plates and leave lid open. You may have to open the door or remove the top drawer (if equipped) to access the air-shutter screw located at the mouth of the burner. The back cover must be removed for rear tube burner air shutter adjustment.

2.Loosen air-shutter lock screw and open or close air shutter as required. The normal opening settings are:

Main Tube Burner	Propane1/4”	(6mm)	Rear Tube Burner	PropaneFull Open
	Natural 1/8”	(3mm)		Natural 3/8” (10mm)

*Infra-Red burners have no air adjustment.

3. Light the burners and set to high. Visually inspect burner flames. When the shutters are set correctly, turn burners off, tighten locking screws, and replace removed parts. Ensure that the insect screens are installed.

Light Blue

Burner

Burner Port

Yellow Tipping

Dark Blue

Approximately 1/2” (13mm)

Burner: The burner is made from heavy wall 304 stainless steel, but extreme heat and a corrosive environment can cause surface corrosion to occur. This can be removed with a brass wire brush.

CAUTION!Beware of Spiders.

Spiders and insects are attracted to the smell of propane and natural gas. The burner is equipped with an insect screen on the air shutter, which reduces the likelihood of insects building nests inside the burner but does not entirely eliminate the problem. A nest or web can cause the burner to burn with a soft yellow or orange flame or cause a fire (flashback) at the air shutter underneath the control panel. To clean the inside of the burner, it must be removed from the gas grill: Remove the screw (s) that attaches the burner to the back wall. Slide the burner back and up wards to remove. Cleaning: Use a flexible venturi tube brush to clean the inside of the burner. Shake any loose debris from the burner through the gas inlet. Check the burner ports and valve orifices for blockages. Burner ports can close over time due to cooking debris and corrosion, use an opened paperclip or the supplied port maintenance bit to clean them. Drill out blocked ports using this drill bit in a small cordless drill. The ports are easier to clean if the burner is removed from the grill, but it can also

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be done with the burner installed. Do not flex the drill bit when drilling the ports, as this will cause the drill bit to break. This drill is for burner ports only, not for the brass orifices (jets) which regulate the flow into the burner. Take care not to enlarge the holes. Ensure the insect screen is clean, tight, and free of any lint or other debris.

Reinstallation: Reverse the procedure to reinstall the burner. Check that the valve enters the burner when installing. Replace sear plate mount and tighten screws to complete reinstallation.

WARNING!When reinstalling the burner after cleaning it is very important that the valve/orifice enters the burner tube before lighting your gas grill. If the valve is not inside the burner tube a fire or explosion could occur.

WARNING!Regulator Hose (when applicable): Check for abrasions’, melting, cuts, and cracks in the hose. If any of these conditions exist, do not use the gas grill. Have the part replaced by your Napoleon Gas Grill dealer or qualified gas installer.

Aluminum Castings: Clean castings periodically with warm soapy water. Aluminum will not rust, but high temperatures and weathering can cause oxidation to occur on aluminum surfaces. This appears as white spots on the castings. To refinish these areas, clean first and sand lightly with fine sandpaper. Wipe the surface to remove any residue and paint with high temperature barbecue paint. Protect surrounding areas from over-spray. Follow the manufacture’s directions for curing.

Protection Of Infrared Burners: The infrared burners of your grill are designed to provide a long service life, though care must taken to prevent cracking of their ceramic surfaces. Fractures will cause the burners to malfunction. The following provides a few of the causes of cracks and the steps you can take to avoid them. Damage caused by failure to follow these steps is not covered by your grill warranty.

1.Impact with hard objects - Never allow hard objects to strike the ceramic. Take care when inserting or removing cooking grates and accessories into or from the grill.

2.Contact with water or other liquids - Cold liquids contacting the hot ceramic surfaces can cause them to break. Never throw water into the grill to douse a flame. If the ceramic or interior of a burner becomes wet while not in use, later operation of the burner can create steam, which can produce sufficient pressure to crack the ceramic. Repeated soaking of the ceramic can also cause it to swell and expand. This expansion causes undue pressure on the ceramic that can cause it to crack and crumble.

i)Never throw water into the grill to control flare-ups.

ii)Do not attempt to operate the infrared burners in open air while raining.

iii)If you find standing water in your grill (because of exposure to rainfall, sprinklers, etc.), inspect the ceramic for evidence of possible watersoaking. If the ceramic appears to be wet, remove the burner from the grill. Turn it upside down to drain the excess water and bring indoors to dry thoroughly.

3.Impaired ventilation of hot air from the grill - For the burners to function properly, hot air must have a way to escape the grill. If the hot air is not allowed to escape, the burners can become deprived of oxygen causing them to back-flash. If this occurs repeatedly, the ceramic could crack. Never cover more than 75% of the cooking surface with solid metal (i.e., griddle or large pan).

4.Incorrect cleaning - Do not clean the ceramic tile with a wire brush. If debris is collecting on your burner, light the burner and operate on high for 5 minutes with the lid open, allowing debris to burn off.

REPLACEMENT SCREEN N565-0002

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Troubleshooting

Problem	Possible Causes	Solution
Low heat / Low flame	For propane - improper lighting	Ensure lighting procedure is followed carefully. All gas
when valve turned to	procedure.	grill valves must be in the off position when the tank
high.		valve is turned on. Turn tank on slowly to allow pressure
		to equalize. See lighting instructions.
	For natural gas - undersized	Pipe must be sized according to installation code.
	supply line.
	For both gases - improper	Preheat grill with both main burners on high for 10 to 15
	preheating.	minutes.
Excessive flare-ups/	Sear plates installed incorrectly.	Ensure sear plates are installed with the holes towards
uneven heat.		the front and the slots on the bottom. See assembly
		instructions.
	Improper preheating.	Preheat grill with both main burners on high for 10 to 15
		minutes.
	Excessive grease and ash build	Clean sear plates and drip pan regularly. Do not line pan
	on sear plates and in drip pan.	with aluminum foil. Refer to cleaning instructions.
Burners burn with yellow	Possible spider web or other	Thoroughly clean burner by removing. See general
flame, accompanied by	debris, or improper air shutter	maintenance instructions. Open air shutter slightly
the smell of gas.	adjustment.	according to combustion air adjustment instructions.
		(This must be done by a qualified gas installer.)
Flames lift away from	Improper air shutter adjustment.	Close air shutter slightly according to combustion air
burner, accompanied		adjustment instructions. (This must be done by a
by the smell of gas, and		qualified gas installer.)
possibly difficulties in
lighting.
Burner will not light with	Dead battery / or installed	Replace with heavy duty battery.
the igniter, but will light	incorrectly.
with a match.	Loose electrode wire or switch	Check that electrode wire is firmly pushed onto the
	terminal wires.	terminal on the back of the igniter. Check that the
		lead wires from the module to the ignition switch (if
		equipped) are firmly pushed onto their respective
		terminals.
	Wrong replacement igniter.	One spark systems must use a one spark igniter.
	Improper gap at electrode tip.	Ensure that the collector box is tight and the gap
		between the electrode end and the collector box is
		between 1/8” - 3/16” (3mm-5mm). The gap can be
		adjusted by bending the box in or out.
	Lifting flames on burner.	Close air shutter slightly - see previous problem.
Humming regulator.	Normal occurrence on hot days.	This is not a defect. It is caused by internal vibrations in
		the regulator and does not affect the performance or
		safety of the gas grill. Humming regulators will not be
		replaced.
Burners will not cross	Plugged ports along back of	Clean burner ports. See burner maintenance
light each other.	burner.	instructions.
“Paint” appears to be	Grease build-up on inside	This is not a defect. The finish on the lid and hood is
peeling inside lid or hood.	surfaces.	porcelain, and will not peel. The peeling is caused by
		hardened grease, which dries into paint-like shards, that
		flake off. Regular cleaning will prevent this. See cleaning
		instructions.

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Problem	Possible Causes	Solution
Burner output on “high”	Lack of gas.	Check gas level in propane cylinder.
setting is too low.
(Rumbling noise and	Supply hose is pinched.	Reposition supply hose as necessary.
fluttering blue flame at
burner surface.)	Dirty or clogged orifice.	Clean burner orifice.
	Spider webs or other matter in	Clean out venturi tube.
	venturi tube.
	Propane regulator in “low flow”	Ensure lighting procedure is followed carefully. All gas
	state.	grill valves must be in the off position when the tank
		valve is turned on. Turn tank on slowly to allow pressure
		to equalize. See lighting instructions.
Infrared burner (if	Ceramic tiles overloaded with	Turn burner off and allow to cool for at least two
equipped) flashes back	grease drippings and build-up.	minutes. Relight burner and burn on high for at least five
(during operation the	Ports are clogged.	minutes or until the ceramic tiles are evenly glowing red.
burner abruptly makes
a loud “whoosh” sound,
followed by a continuous
blow-torch type sound	Burner overheated due to	Ensure that no more than 75% of the grill surface is
and grows dim.)	inadequate ventilation (too much	covered by objects or accessories. Turn burner off and
	grill surface covered by griddle	allow to cool for at least two minutes, then relight.
	or pan.)
	Cracked ceramic tile.	Allow burner to cool and inspect very closely for
		cracks. If any cracks are found, contact your authorized
		Napoleon dealer to order a replacement burner
		assembly.
	Leaking gasket surrounding the	Contact your authorized Napoleon dealer for instructions
	ceramic tile, or a weld failure in	on ordering a replacement burner assembly.
	the burner housing.
Pilot will not light.	Lack of gas.	After turning pilot knob to high, wait approximately
(if equipped)		20-30 seconds for air to purge the gas supply line while
		pressing igniter. Fill propane cylinder. During initial set-up
		or after tank has been refilled, it is best to light one of
		the tube burners before lighting the pilot burner. This
		enables the gas to reach the valves on the manifold more
		quickly.
	Obstruction in pilot orifice.	Clean pilot orifice.
	Electrode wire loose or off.	Replace lead wire.
	Dirty pilot electrode.	Clean pilot electrode.
	Pilot is actually lit.	The pilot flame, especially on natural gas units is very
		difficult to see. Place your hand 1 in. (2.5 cm) above grill
		surface over the pilot burner to feel for heat.

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KEEP YOUR RECEIPT AS PROOF OF PURCHASE TO VALIDATE YOUR WARRANTY.

Ordering Replacement Parts

Warranty Information

MODEL:

DATE OF PURCHASE:

SERIAL NUMBER:

(Record information here for easy reference)

Before contacting the Customer Care Department, check the NAC Website for more extensive cleaning, maintenance, troubleshooting and parts replacement instructions at www.napoleongrills.com. Contact the factory directly for replacement parts and warranty claims. Our Customer Care Department is available between 9 AM and 5 PM (Eastern Standard Time) at 1-866-820-8686 or fax at 1-705-727-4282. To process a claim, we must be provided with the following information:

1.Model and serial number of the unit.

2.Part number and description.

3.A concise description of the problem (‘broken’ is not sufficient).

4.Proof of purchase (photocopy of the invoice).

In some cases the Customer Care Representative could request to have the parts returned to the factory for inspection before providing replacement parts. These parts must be shipped prepaid to the attention of the Customer Care Department with the following information enclosed:

1.Model and serial number of the unit.

2.A concise description of the problem (‘broken’ is not sufficient).

3.Proof of purchase (photocopy of the invoice).

4.Return Authorization Number - provided by the Customer Care Representative.

Before contacting customer care, please note that the following items are not covered by the warranty:

Costs for transportation, brokerage or export duties.

Labor costs for removal and reinstallation.

Costs for service calls to diagnose problems.

Discoloration of stainless steel parts.

Part failure due to lack of cleaning and maintenance, or use of improper cleaners (oven cleaner).

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CAUTION!During unpacking and assembly we recommended you wear work gloves and safety glasses for your protection. Although we make every effort to make the assembly process as problem free and safe as possible, it is characteristic of fabricated steel parts that the edges and corners might be sharp and could cause cuts if handled incorrectly.

Getting Started

1.Remove all cart panels, hardware, and grill head from carton. Raise lid and remove any components packed inside. Use the parts list to ensure all necessary parts are included.

2.Do not destroy packaging until the grill has been fully assembled and operates to your satisfaction.

3.Assemble the grill where it is to be used, lay down cardboard or a towel to protect parts from being lost or damaged while assembling.

4.Most stainless steel parts are supplied with a protective plastic coating that must be removed prior to using grill.

5.Follow all instructions in the order that they are laid out in this manual.

6.Two people are required to lift the grill head onto the assembled cart.

If you have any questions about assembly or grill operation, or if there are damaged or missing parts please call our Customer Care Department at 1-866-820-8686 between 9 AM and 5 PM (Eastern Standard Time).

TOOLS REQUIRED FOR ASSEMBLY (tools not included)

3/8 (10mm)	Flat and Philips	Pliers	Hammer
Wrench,	screwdrivers
ratchet or driver

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BUILT-IN UNIT OPENING DIMENSIONS

OUTDOOR GFI ELECTRICAL OUTLET	BUILT-IN SIDEBURNER
RECOMMENDED - LOCATE ON RIGHT
SIDE OF GRILL FOR ROTISSERIE USE.
	W
	H	D
		1¾”
		(44mm)

5”(127mm)

34” (864mm) RECOMMENDED

H

D

1¾” (44mm)

GASINLETOPENING

W	OPENING
	INLET
	GAS
	MATERIAL
-COMBUSTIBLE
NON

MINIMUM 10 SQ IN OF

VENTILATION REQUIRED

ON EACH END OF CABINET

WARNING!CABINET FRAME, CABINET AND COUNTER TOP MUST BE

MADE FROM NON-COMBUSTIBLE MATERIAL.

MODEL	OPENING DIMENSIONS			NOTES
	W	D	H
BIPRO600	37 3/4”	20 5/8”	8 7/8”
	959mm	524mm	225mm
SIDE	12 3/4”	16 1/2”	4 1/2”	OPENING OF AT LEAST 5 SQ IN MUST BE PROVIDED FOR COMBUSTION
BURNER	324mm	419mm	114mm	AIR FOR SIDE BURNER.

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BUILT-IN ACCESSORY OPENING DIMENSIONS

BIZC450 / BIZC600

BUILT-IN ZERO CLEARANCE SHELLS FOR ENCLOSURES BUILT WITH COMBUSTIBLE MATERIALS

Note: Accessory frames overlap opening by 1 ¾” on all 4 sides.

5”(127mm)

W

D2”(51mm)

GAS INLET OPENING

W

H

H

34” (864mm)RECOMMENDED

OPENING DIMENSIONS

PART #	DESCRIPTION	PICTURE	W	H	D
N370-0069	FLAT VERTICAL PAINTED DOOR		13 ¼” (337mm)	18 ¼” (464mm)
N370-0071	FLAT VERTICAL STAINLESS DOOR		13 ¼” (337mm)	18 ¼” (464mm)

N370-0070	FLAT HORIZONTAL PAINTED DOOR	18 ¼” (464mm)	13 ¼” (337mm)
N370-0072	FLAT HORIZONTAL STAINLESS DOOR	18 ¼” (464mm)	13 ¼” (337mm)

N370-0356SS	CURVED STAINLESS STEEL DOOR	22 ½” (572mm)	19 ¾” (502mm)
N370-0357SS	308 SIZE	27” (686mm)	19 ¾” (502mm
	CURVED STAINLESS STEEL DOOR
	450 SIZE

N370-0358SS CURVED STAINLESS STEEL DOUBLE	35 ¼” (895mm)	19” (483mm)
DOOR - 600/750 SIZE

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