QUALITY GAS GRILLS(PG 2-9)
GRILLS À GAZ DE QUALITÉ(PG 10-16)
NAPOLEON
LEON |
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NAPO |
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GAS GRILL |
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P450RB, P450RSB,
BIP450RB
MANUFACTURED BY / MANUFACTURE PAR: NAPOLEON APPLIANCE CORP.,
214 BAYVIEW DR., BARRIE, ONTARIO, CANADA L4N 4Y8 (705)726-4278, FAX
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ISO 9002 CERTIFIED (705)725-2564 EMAIL: ask@napoleon.on.ca |
WEBB SITE: www.napoleon.on.ca |
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NP-415-009/MAY 13/99 |
QUALITY GAS GRILLS
NAPOLEON gas grills are manufactured under the strict Standard of the world recognized ISO9002 Quality Assurance Certificate.
NAPOLEON products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leaktested and test-fired at a quality test station, and thoroughly inspected by a qualified technician before packaging to ensure that you, the customer recieves the quality product you expect from NAPOLEON.
NAPOLEON GAS GRILL PRESIDENT'S LIMITED LIFETIME WARRANTY
NAPOLEON warrants the following materials and workmanship in your new NAPOLEON gas grill against defects for as long as you own the gas grill. This covers: cast aluminum, stainless steel burner, stainless steel cooking grids, CORIANR side shelves, igniter, brass valves, wheels, knobs, porcelainized enamelled housings. Subject to the following conditions. During the first 10 years NAPOLEON will replace or repair at our option the defective parts free of charge. From 11 years to lifetime NAPOLEON will provide replacement parts at 50% of the current retail price.
Components such as regulator, warming rack, temperature and fuel gauges, hoses and connectors, fasteners, electrode and accessories are covered and NAPOLEON will provide parts free of charge during the first year of the limited warranty.
Components such as stainless steel sear plates, and painted finishes are covered and NAPOLEON will provide parts free of charge during the first five years of the limited warranty.
CONDITIONS AND LIMITATIONS
"NAPOLEON warrants its products against manufacturing defects to the original purchaser only (ie., the individual or legal entity (registered customer) whose name appears on the warranty registration card filed with NAPOLEON), provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:"
This factory warranty is non-transferable and may not be extended what-so-ever by any of our representatives.
The gas grill must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes.
This limited warranty does not cover damages caused by misuse, lack of maintenance, hostile environments, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.
This limited warranty further does not cover any scratches, dents, corrosion or discolouring by heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, nor any components used in the installation of the gas grill.
Should deterioration occur to the degree of non-performance with-in the duration of the warranted coverage, a replacement will be provided.
In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.
After the first year, with respect to this Presidents's Limited Lifetime Warranty NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).
NAPOLEON will not be responsible for the installation, labour or any other costs or expenses related to the re-installation of a warranted part, and such expenses are not covered by this warranty.
Notwithstanding any provision contained in this President's Limited Lifetime Warranty NAPOLEON's responsiblity under this warranty is defined as above and it shall not in any event extend to any incidental, consequential, or indirect damages.
This warranty defines the obligation and liability of NAPOLEON with respect to the NAPOLEON gas grill and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.
NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over firing, blow outs caused by environmental conditions such as strong winds, or inadequate ventilation,
Any damages to the gas grill due to weather damage, hail, rough handling, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.
The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card must be returned within fourteen days to register the warranty.
NAPOLEON reserves the right to have its representative inspect any product or part prior to honouring any warranty claim.
NAPOLEON shall not be liable for any transportation charges, labour costs, or export duties.
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TABLE OF CONTENTS
General Instructions |
Assembly Instructions |
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1. |
Warranty |
12. |
Cart Assembly |
2. |
Introduction |
13. |
Wheel Assembly |
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Important Do's and Don'ts |
14. |
Chassis Assembly |
3. |
Gas Hook-up Instructions |
15. |
Hook Bracket Assembly |
4. |
Leak Testing Instructions |
16. |
Tank Mounting Bracket - Propane Only |
5. |
Ordering Replacement Parts / Returns |
17. |
Installing Sear Plates, Grills, and Warming Rack |
6. |
Replacement Parts List / Accessories / Options |
18. |
Condiment Tray Assembly |
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19. |
Grease Tray and Drip Pan Assembly |
Operating Instructions |
20. |
Side Burner Assembly |
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7. |
Lighting Instructions |
21. |
Shelf Placement |
8. |
Cooking Instructions |
22. |
Propane Cylinder Installation |
9. |
Cleanup |
23. |
Natural Gas Hose Attachment |
10. |
Seasonal Maintenance |
24. |
Leak Testing Diagram |
11. |
Trouble shooting |
25. |
Rotisserie Kit Assembly |
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26. |
Parts Diagram |
2. INTRODUCTION
WARNING: Do not try to light this appliance without reading "LIGHTING" instructions section of this manual.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.
WHAT TO DO IF YOU SMELL GAS:
•Turn off main gas supply.
•Extinguish any open flame.
•Open lid.
•Immediately call your gas supplier, if odour continues.
This gas appliance is designed for outdoor use only
SAFE OPERATING PRACTICES
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This outdoor cooking gas appliance is not intended to be |
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Adults and especially children should be alerted to the hazards |
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installed in or on recreational vehicles and/or boats. |
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of high surface temperatures. Young children should be |
• This barbecue must only be used outdoors in a well- |
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supervised near the barbecue. |
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ventilated space and must not be used inside a building, |
• Under no circumstances should this barbecue be modified. |
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garage or any other enclosed area. |
• Gas must be turned off at the propane cylinder when the |
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Keep any electrical supply cord and fuel supply hose |
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appliance is not in use. |
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away from any heated surfaces. |
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When the appliance is to be stored indoors, the connection |
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Inspect the fuel supply hose before each use. If there is |
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between the propane cylinder and the appliance must be |
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evidence of excessive abrasion or wear or the hose is cut, |
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disconnected and the cylinder removed and stored outdoors in |
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it must be replaced, prior to using the barbecue, with a |
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a well ventilated space out of reach of children. Disconnected |
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replacement hose assembly specified by the manufac- |
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cylinders must not be stored in a building, garage or any other |
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turer. |
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enclosed area. |
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When the propane cylinder is not disconnected from the |
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The top lid is to be closed during the appliance preheat period |
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appliance, the barbecue and cylinder must be stored |
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Do not use the condiment tray to store lighters, matches or other |
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outdoors in a well ventilated space. |
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flammable materials. |
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•Do not locate in windy settings. High winds adversely affect the cooking performance of the gas grill.
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THIS GAS BARBECUE IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CAN/CGA- 1.6-M88 AND ANSI Z21.58 -1993 RESPECTIVELY FOR OUTDOOR GAS GRILLS AND SHOULD BE INSTALLED to conform with local codes. In absence of local codes, install to the current CAN1-B149.2 Propane Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1 in the United States.
If a rotisserie motor is used, it must be electrically grounded in accordance with local codes or, in absence of local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the National Electrical Code, ANSI/ NFPA 70 in the United States.
Use only the pressure regulator and hose assembly provided with this barbecue. Replacement pressure regulators and hose assemblies must be specified by the manufacturer. Do not store propane cylinder or spare cylinder on the shelf beneath the barbecue.
The regulator supplied with this unit has a QCC1 type fitting. Cylinders to be used with this unit must be supplied with a Sherwood #3349 QCC1 cylinder valve. A QCC1 cylinder has a positive seating connection, which will not allow gas flow until a positive seal has been achieved. It is also equipped with an excess flow device. In order to attain full flow to the barbecue, the valves must be in the off position when the cylinder valve is turned on.
PROPANE CYLINDER SPECIFICATIONS: A dented or rusty cylinder may be hazardous and should be checked by your propane supplier. Never use a cylinder with a damaged valve. Use only a propane supply cylinder constructed and marked in accordance with the specifications for LP-gas cylinders of the Canadian Transport Commission (CTC) or the US Department of Transportation (DOT). This appliance has been designed for use with a 20lb. (9.1 kg) size propane cylinder only (not supplied).
The propane cylinder must be provided with a shut-off valve terminating in a propane cylinder valve type QCC1, and a safety relief device having direct communication with the vapour space of the cylinder. The cylinder supply system must be arranged for vapour withdrawal and the cylinder shall include a collar to protect the cylinder valve. The cylinder shall incorporate an OPD (overfill protection device).
IMPORTANT DO'S AND DON'TS
DO'S |
DON'TS |
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Read the entire instruction manual before operat- |
Do not attempt to use a tank which is not equipped |
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ing the gas grill. |
with a QCC-1 type connection. (See #2). |
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Maintain proper clearance to combustibles (16" to |
Do not route hose underneath drip pan - proper hose |
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rear of unit, 7" to sides). Take special care around |
clearance to bottom of unit must be maintained. |
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vinyl siding or large panes of glass. |
(See #22) |
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Leak test the unit before initial use, annually and |
Do not use condiment tray to store lighters, matches |
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and whenever any gas components are replaced. |
or any other combustibles. |
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(See #4). |
Do not locate unit under unprotected combustible |
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Follow lighting instructions carefully when operat- |
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construction. |
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ing grill. Burner controls must be off when turning |
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Do not operate back burner with warming rack in |
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supply cylinder valve on. (See #7). |
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Ensure sear plates are positioned properly |
place, or with main burners operating. |
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Do not leave grill unattended when operating. |
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according to sear plate installation instructions. |
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(See #17). |
Do not light burners with lid closed. |
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Clean grease tray regularly to avoid build-up |
Do not move grill when hot or operating. |
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which may lead to grease fires. (See #9) |
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Do not allow cold water (rain, sprinkler, hose, etc.) |
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to come into contact with heated unit. A large |
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temperature differential can cause chipping in the |
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porcelain. |
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3. GAS HOOK-UP INSTRUCTIONS
CYLINDER CONNECTION: Ensure that the gas regulator hose is kink free. Remove the cap or plug from the cylinder fuel valve. Insert the black QCC1 regulator nipple onto the QCC1 fuel valve. Hand tighten clockwise. Do not use tools. Leak test all joints prior to using the barbecue. A leak test must be performed annually, and each time a cylinder is hooked up, or if a part of the gas system is replaced.
PROPANE CYLINDER INSTALLATION: (See #22) Set cylinder into the groove. Ensure that tank valve faces away from the barbecue. Lower the tank mounting bracket onto the cylinder and tighten with wing nut.
IMPORTANT: Ensure that the hose is routed around the front side of the tank to maintain proper clearance to the underside of the unit.
NATURAL GAS HOOK-UP: (See #23) This natural gas barbeque is supplied with a 10ft supply hose (complete with a quick disconnect) designed for natural gas and certified for outdoor use. Piping and valves upstream of the quick disconnect are not supplied.
The quick disconnect must not be installed in an upward direction and a readily accessible manual shut-off valve must be installed upstream of, and as close to, the quick disconnect as is feasible. The flared end of the hose must be connected to the unit as illustrated. These connections must be made by a licensed gas installer. Leak test all joints prior to using the gas grill.
MODEL P450RB: Connect the flared end of the hose to the fitting on the end of the manifold tube. Wrench tighten. (Do not use thread sealer/pipe dope.)
MODEL P450RSB: Connect the 20" hose from the manifold, to the side burner as illustrated. Install the 90° elbow, facing toward the back of the unit. Connect the supply line to this elbow and the flared end of the supply hose to the side burner. Wrench tighten all connections. (Do not use thread sealer/pipe dope.)
4. LEAK TESTING
LEAK TESTING: Must be done before initial use, annually and whenever any gas components are replaced or serviced. (See #24).
1.Turn all burners controls to off. Turn supply valve on.
2.Brush a half and half solution of liquid soap and water onto all joints of the regulator, the hose, and its connections.
3.Bubbles will indicate a gas leak. Either tighten the loose joint or replace the part with one recommended by the dealer.
4.If the leak cannot be stopped, shut off the gas supply, disconnect it and have the barbecue inspected by your gas supplier or dealer. Do not use the appliance until the leak has been corrected.
5.Turn off gas supply.
Do not use a flame to leak test.
5. ORDERING REPLACEMENT PARTS / RETURNS
Contact your dealer for questions concerning prices and policies on replacement parts. Parts can be ordered through your Napoleon dealer. When ordering replacement parts always give the following information:
1.Model & Serial Number of the unit.
2.Part Number.
3.Part Description.
For returns, all items must be sent to the attention of customer service and have:
1.Shipping or postage prepaid.
2.A short description of the problem.
3.Proof of purchase (photocopy of the invoice).
Napoleon Appliance Corp. will not be liable for any transportation costs, labour costs, brokerage fees or export duties. 5
6. REPLACEMENT PARTS LIST
PART NO. |
DESCRIPTION |
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BB-010-060K |
main body |
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BB-010-012K |
hood |
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BB-475-015K |
control panel |
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BB-200-006P |
back cover |
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BB-010-024 |
knob |
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BB-010-026 |
knob - back burner |
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NP-590-004 |
CORIANR side shelf - EACH |
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BB-010-067P |
condiment tray assembly |
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BB-010-068P |
caster side cart assembly |
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BB-010-069P |
wheel side cart assembly |
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BB-010-002P |
front and rear cross beam - EACH |
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BB-080-032P |
tool hook bracket - EACH |
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NP-745-001 wheel - EACH |
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NP-120-001 |
hub cap - EACH |
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BB-015-001 |
axle |
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NP-450-001 |
axle nut - EACH |
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BB-370-053 |
caster - EACH |
NP-510-005 cart tube plug - EACH
NP-345-001 10 ft hose - NG C/W QUICK DISCONNECT NP-345-002 20" side burner hose - NG NP-345-003 10 ft hose only - NG
NP-530-003 1 outlet regulator hose assembly - LP NP-530-004 2 outlet regulator hose assembly - LP
BB-350-019P |
grease tray holder |
BB-010-154 |
drip pan |
BB-305-013 |
stainless steel grill - EACH |
NP-520-001 |
warming rack |
BB-705-023 |
side burner lid |
NP-305-001 side burner grate |
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BB-475-016 |
rotisserie mounting bracket |
BB-010-023 |
tank gauge assembly - LP |
BB-655-001P |
top tank mount - LP |
BB-350-007P |
lower tank mount - LP |
BB-320-001 |
insect guard (main & back burner) |
BB-320-002 |
insect guard (side burner) |
NP-160-004 grease tray clip
PART NO. DESCRIPTION
BB-370-054 |
sear plate set (1 sear plate, 1 burner hood) |
BB-020-017 |
hardware bag - PROPANE |
BB-020-018 |
hardware bag - NATURAL |
NP-325-014 |
lid handle |
NP-325-014 |
condiment tray trim |
NP-570-015 |
pivot screws |
BB-335-008K |
lid plate - BLACK |
NP-135-003P |
left lid casting |
NP-135-004P |
right lid casting |
NP-725-009 |
main burner valve - LP |
NP-725-010 |
main burner valve - NG |
NP-725-007 |
back burner valve - LP |
NP-725-008 |
back burner valve - NG |
NP-725-003 |
side burner valve - LP |
NP-725-004 |
side burner valve - NG |
NP-455-007 |
#59 orifice spud - main burner - LP |
NP-455-008 |
#53 orifice spud - main burner - NG |
NP-455-004 |
#55 back burner orifice - LP |
NP-455-011 |
#48 back burner orifice - NG |
NP-455-005 |
#63 side burner orifice - LP |
NP-455-004 |
#55 side burner orifice - NG |
BB-200-007 |
burner grease shield |
NP-100-009 |
main burner - LEFT & RIGHT |
NP-100-010 |
main burner - CENTRE |
NP-100-003 |
back burner |
NP-100-004 |
side burner |
WS-357-01 |
piezo igniter - push button - SIDE |
NP-357-004 |
piezo igniter - 2 spark rotary - MAIN |
NP-240-007 |
main burner electrode |
NP-240-001 |
back burner electrode |
NP-240-003 |
side burner electrode |
BB-350-031 |
collector box |
NP-685-002 |
temperature guage c/w hardware |
BB-010-043K |
side burner plate |
WS-385-45 |
NAPOLEON logo |
NP-305-003 |
roasting pan |
BB-010-123 |
back burner housing |
PART NO. |
DESCRIPTION |
PART NO. |
DESCRIPTION |
NP-370-050 |
rotisserie kit |
NP-200-011 |
vinyl cover |
NP-370-052 |
5 replacement grease trays |
BB-710-001 |
stainless steel griddle |
NP-590-004 |
CORIANR cutting board |
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7. LIGHTING INSTRUCTIONS
Open lid.
Ensuring burner controls are in the off position, turn on the gas supply valve.
Back Burner Lighting
Remove warming rack.
Turn back burner control to high position.
Turn igniter knob clockwise several times or light by holding a lit match to the left side burner ports.
If ignition is not immediate, turn the burner control off.
Wait 5 minutes.
Main Burner Lighting
Turn left burner control to high position.
Turn igniter knob clockwise several times or light by inserting a lit match through a lighting hole.
If ignition is not immediate, turn the burner control off.
Wait 5 minutes.
With the left burner operating in the high position, turn the centre burner to high, then the right burner to high.
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RIGHT |
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CENTRE |
BURNER |
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BURNER |
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REAR |
LEFT |
IGNITOR |
BURNER |
BURNER |
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LIGHTING PORT
HOLE
Side Burner Lighting
Open burner cover.
Turn side burner control to high position.
Push igniter several times or light by holding a lit match against the burner.
If ignition is not immediate, turn the burner control off. Wait 5 minutes.
The propane cylinder is equipped with an excess flow device. Unless all burners are turned off prior to turning the cylinder on, only small flames will be achievable.
Do not use back burner while operating left, centre or right burner.
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8. COOKING INSTRUCTIONS
When lit for the first time, the barbecue will emit a slight odour. This is a normal temporary condition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply run your barbecue on high for approximately ½ hour.
PREHEATING: When searing foods, preheating is recommended by operating main burners on the high position for approximately 10 minutes.
COOKING: Food cooked for a short period of time (fish, vegetables) may be grilled with the lid open. Cooking with the lid closed will ensure higher, more even temperatures that will reduce cooking time and cook meat more evenly. Food that has a cooking time longer than 30 minutes, such as roasts, may be cooked indirectly (with the burner lit opposite to the food placement). Cooking meat with a high degree of fat content, may create flare-ups. Either trim some fat or reduce temperatures to prevent this. Should a flare-up occur, move food away from flames, reduce heat. Leave the lid open. See 'Your All Season Grill' cookbook by Napoleon for more detailed instructions.
ROTISSERIE: Remove the warming rack prior to use. See #25 for rotisserie kit assembly instructions.
HOW TO USE YOUR INFRA-RED REAR BURNER: This barbecue is equipped with a 19,000BTU infra-red rear burner. The rear burner is designed to be used in conjunction with an optional rotisserie spit and motor available from your dealer.
Place a dish underneath to collect drippings for basting and naturally delicious gravy. Basting liquid may be added as required.
To seal in juices, first operate rear burner on high until brown, then reduce the heat to thoroughly cook foods. Keep the lid closed for best results. Your roasts and fowl will brown perfectly on the outside and stay moist and tender on the inside. For example, a 3 pound chicken on the rotisserie will be done in approximately 1½ hours on medium to high. See 'Your all Season Grill' cookbook by Napoleon for more detailed instructions.
9. CLEANUP
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Make sure that the burners are turned off prior to clean up. Avoid unprotected contact with hot surfaces. |
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CLEANING THE DRIP PAN: Slide the pan out for easy clean up. Clean the pan frequently (every 4-5 uses) to avoid |
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grease buildup. Grease and excess drippings pass through to the drip pan, located under the barbecue, and accumulate |
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in the grease tray beneath and to the left of the drip pan. Accumulated grease can cause a fire hazard. For best results, |
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wipe with a disposable towel while the pan is still warm to the touch. Never operate your barbecue without a grease tray |
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in place. This tray catches any grease not vapourized during cooking. Depending on barbecue usage, we recommend |
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replacing this tray every two weeks. For supplies, see your Napoleon dealer. |
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CLEANING ENAMELLED AND STAINLESS STEEL SURFACES: Do not use abrasive cleaners to clean these parts. |
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Porcelain enamelled components must be handled with care. The baked-on finish is glass-like. If struck, it will chip! |
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Touch-up enamel paint is available through your Napoleon dealer. Surfaces should be cleaned when warm to the touch |
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with warm soapy water. To clean stainless steel parts, use a stainless steel cleanser or a non-abrasive cleaner. Do not |
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use steel wool. Stainless steel parts will discolour when heated, usually to a golden or brown colour. This |
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discolouration is normal and will not affect the performance of the unit. |
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CLEANING INSIDE THE BARBECUE: Use a paper towel to wipe down the insides of the lid. This is best done while the |
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metal is still warm. Brush any debris from the burners or barbecue sides with a brass-wire brush before re-installing the |
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sear plates. Do not use oven cleaner to clean any part of this barbeque. |
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GRILLS: The grills are best cleaned during the warm-up period with a brass wire brush. |
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CLEANING TIP: BBQ sauce and salt can be corrosive and will cause rapid deterioration of your BBQ components |
unless cleaned regularly. |