NAIS AEP25324, AEP25312, AEP25124, AEP25112, AEP25024 Datasheet

EP

388

EP-RELAYS

HIGH V OL T AGE AND
CURRENT CUT-OFF
CAPACITY IN A
COMPACT PACKAGE

150A 2 Form A

150A 1 Form A

60A

FEATURES

• Control of large voltages and currents

The relays have a sealed construction
that is filled with a hydrogen gas com­pound, and use a permanent magnet to
establish a magnetic path for the arc. This
allows them to switch high-level DC volt­ages of up to 400V DC.

• Compact size and light weight

The capsule contact construction is filled
with a gas that has excellent thermal dis­sipation and insulation characteristics.
Because of this we have been able to re­duce the contact gap to one tenth that of
conventional relays, and produce a com­pact and light design.

• No arc space is required: size includ­ing arc space 1/9 (compared to con­ventional contactors)

The arc is not exposed to the outside,
therefore, no arc space is not required.

• Safety construction

The arc is not exposed, therefore, the
contactor is explosion proof and intrinsi­cally safe.

• Quiet: operation noise 1/4 (compared
to conventional contactors).

Along with the above-mentioned miniatur­ization, the operation noise has been re­duced to 70dB, and, in addition, the
operation noise remains unchanged
when a current of 1000A or more is inter­rupted.

• High contact reliability

The contact part is hermetically sealed,
hence the contact resistance remains sta­ble regardless of the ambient conditions.

• Mounting direction is not specified

The weight of the movable parts is light,
and also the restoring force is large,
hence the contactor is relatively unaffect­ed by gravity.

• Line-up of indicator types (150A T ype
only)

1 Form A and 1 Form B types with indica­tors for detecting welding of the main con­tacts are available.

• 12 and 24V DC coil voltage types are
available.

• Screw terminal blocks for easy wir­ing.

SPECIFICATIONS

Contact

Notes:

Same specifications as the 12 V type.

#1

Condition: Nominal switching 100cycles, each cut off 2,500A

#2

Conditions: Varistor used for coil surge absorption. Note: if a diode is used the life will be lower.

Type 150A type 60A type
Arrangement 1 Form A, 2 Form A 1 Form A

Rating

Nominal switching capacity
(resistive load)

150A 400V DC
150A 277V AC

60A 400V DC
60A 277V AC

Short term current 300A (10min)(harness wire: 40mm

2

) 120A (15min)(harness wire: 15mm

2

)

Max. cut-off current 2,500A 300V DC (3 cycles)

#1

600A 300V DC (5 cycles)

Overload opening/closing rating 600A 400V DC (Min. 1,000 cycles) 180A 400V DC (Min. 100 cycles)

#2

Reverse cut-off current –200A 200V DC (Min. 500 cycles) –60A 200V DC (Min. 1,000 cycles)

#2

Contact voltage drop (Max.) 0.1V (When current [is 150A per 1] contact set) 0.1V (When current [is 60A per 1] contact set)

Nominal operating power 35W (Inrush, approx 0.1s) 5W ( Stable ) Max. 5W
Expected life

(min.
operations)

Mechanical 10

5

2 ×

10

5

Electrical

3 × 10

3

150A 400V DC

(L/R

&

1ms)

3 × 10

3

60A 400V DC

(L/R

&

1ms

#2

)

EP

389

Characteristics

Remarks:

*

1

Measurement at same location as "Initial breakdown voltage" section.

*

2

Detection current: 10mA.

*

3

Nominal voltage applied to the coil, excluding bounce time.

*

4

Nominal voltage applied to the coil.

*

5

Half-wave pulse of sine wave: 11 ms; detection time: 10 µ s.

*

6

Half-wave pulse of sine wave: 6 ms.

*

7

Detection time: 10 µ s .

*

8

3 directions, each 4 hours.

*

9

Storage: Max.85 ° C 185 ° F.

Initial insulation resistance Min. 100 M Ω (at 500 V DC)*

1

Initial breakdown voltage

Between open contacts AC 2,500 Vrms for 1 min.*

2

Between contact and coil AC 2,500 Vrms for 1 min.*

2

Operate time (at 20 ° C) (at nominal voltage) Max. 50ms*

3

Reset time (without diode) (at 20 ° C) (at nominal voltage) Max. 30ms*

4

Shock resistance

Functional Min. 196 m/s

2

{20 G}*

5

Destructive Min. 490 m/s

2

{50 G}*

6

Vibration resistance

Functional 43 m/s

2

{4.4 G} 10 to 200Hz*

7

Destructive 43 m/s

2

{4.4 G} 10 to 200 Hz*

8

Conditions for operation,
transport and storage
(Not freezing and condensing at low
temperature)

Ambient temperature

–40 ° C to +80 ° C*

9

–40 ° F to +176 ° F

Humidity 5 to 85% R.H.

Unit weight

150 A 1 Form A: 600 g 21.16oz

150 A 2 Form A: 1,100 g 38.80oz

60 A: 340 g 12.00oz

Indicator ratings

Note: Indicator type is only available for the 150 A type.

Arrangement 1 Form A 1 Form B
Material Gold-clad
Rating(resistive load) 0.1 A 30 V DC
Contact resistance Max. 100 m Ω

TYPICAL APPLICATIONS

• UPS (uninterruptible power supplies)

• Solar power generation systems

• Unmanned transport carts

• Battery inspection and testing equip­ment

• Welding equipment

ORDERING INFORMATION

Product Name

EP

Contact arrangement Contact rating Coil voltage

1: 1 Form A
2: 2 Form A

5: 150A
6: 60A

0: without indicator contact
1: a contact (150A type only)
3: b contact (150A type only)

Indicator contact

arrangement

12: 12V DC
24: 24V DC

Ex. A EP 1 5 0 12

EP

390

TYPES AND COIL DATA (at 20 ° C 68 ° F)

Note: *Same coil data as Indicator type. When using a DC power supply use one that has a leeway of at least 150% current capacity.

Part No.

Coil voltage,

V DC

Pick-up voltage,

V DC (max.)

(at 20 ° C)

Drop-out voltage,

V DC (min.)

(at 20 ° C)

Nominal coil

current, mA ( ± 10%)

(at 20 ° C)

Operating power, W
(12 V DC, at 20 ° C)

Max. allowable

voltage, V DC

AEP25012*

12 V DC 9 V DC 1 V DC

2.8 A

(at peak)*

35W(Inrush,

approx. 0.1S)

5W(Stable)

16 V DCAEP15012*

AEP16012 0.415 A Max. 5W

AEP25024*

24 V DC 18 V DC 2 V DC

1.9 A

(at peak)*

35W(Inrush,

approx. 0.1S)
Max. 5W (1 F orm A)
Max. 6W (2 F orm A)

32 V DC

AEP15024*

2.2 A

(at peak)*

AEP16024 0.208 A Max. 5W

Packing quantity

Types Inner Outer
150A 2 Form A 1pc. 5pcs.
150A 1 Form A 1pc. 10pcs.
60A 1 Form A 1pc. 20pcs.

SPARE PARTS

Installing parts Part No. Packing Quantity

M8 nut with washer for
150A type

AEV801 2pcs.

M5 screw for 60A type AEV802 2pcs.
M4 screw for 30A type AEV803 2pcs.
Bus bar for 60A type AEV804 1pc.

DIMENSIONS

150A 2 Form A

3.5

.138

27.0 1.063

66.0 2.598

96.0 3.780

±0.2

76.0

±.008

2.992

5

.197

29.0

1.142

7.7

.303

Coil input terminal (M3.5)
5 terminal: input (+) side

6 terminal: input (–) side

6

.236

26.0

1.024

Plate (Part No., rating,
schematic and Lot No.)

20.0 .787

(terminal height)

26.0

1.024

13.0

.512

73.5 2.894

(terminal height)

87.1

3.429

M8 nut; AEV801

3

-

+

1

4
2

-

+

3

-

4

+

6

7

8

9

9

X

Y

Z

1

9

2

3

4

5

65

2

-

+

1

87

4- 5.5

φ

±0.1

4- .217

φ

±.004

±0.2

78.0

±.008

3.071

90.0

3.543

9.5

.374

34.0

1.339

73.0

2.874

Schematic (TOP VIEW)

Mounting dimensions

6: Coil (–)
5: Coil (+)

2–

4+

1+

3–

Both input and load sides have polarities (+) and (–).

76

2.992

4- .217

φ

4- 5.5

φ

78

3.071

General tolerance:

less than 10 .394 ± 0.3 ± .012
10 .394 to 50 1.969 ± 0.6 ± .024
more than 50 1.969 ± 1.0 ± .039

mm inch