Mustek PowerMust 1090, PowerMust 2018, PowerMust 3027 User Manual

USER MANUAL

PowerMust 1090 LCD (1KVA), RM, Online, IEC PowerMust 2018 LCD (2KVA), RM, Online, IEC PowerMust 3027 LCD (3KVA), RM, Online, IEC

CONTENT

1. Safety and EMC Instructions ................................................... 4

1.1 Installation .......................................................................................... 4

1.2 Operation ..........................................................................................10

1.3 Maintenance, servicing and faults ....................................................11

1.4 Transport ..........................................................................................14

1.5 Storage .............................................................................................14

1.6 Standards .........................................................................................15

2. Description of Commonly Used Symbols

............................... 16

3. Introduction ......................................................................... 17

4. Panel Description ................................................................. 18

5. Connection and Operation .................................................... 20

5.1 Inspection: ........................................................................................20

5.2 Connection: ......................................................................................20

5.3 Battery charge: .................................................................................22

5.4 Turn on the UPS: ..............................................................................22

5.5 Test function: ....................................................................................22

5.6 Turn off the UPS: ..............................................................................23

5.7 Audible alarm mute function: ............................................................23

6. Operating Mode for All Models

.............................................. 24

6.1 Line mode .........................................................................................24

6.2 Battery mode ....................................................................................25

6.3 Bypass mode ....................................................................................25

6.4 NO output mode ...............................................................................26

6.5 EPO (Emergency Power Off) ...........................................................26

6.6 ECO mode (Economy mode) ...........................................................26

6.7 Converter mode ................................................................................27

6.8 Abnormal mode ................................................................................27

7. Setting by LCD Module

......................................................... 28

8. Trouble Shooting .................................................................. 30

9. Maintenance ........................................................................ 32

9.1 Operation ..........................................................................................32

9.2 Storage .............................................................................................32

9.3 Battery Replace ................................................................................32

10. Technical Data .................................................................... 33

10.1 Electrical specifications ..................................................................33

10.2 Operating Environment ..................................................................33

10.3 Typical backup time (Typical values at 25°C in minutes:) .................33

10.4 Dimensions and weights ..................................................................34

11. Communication Port ........................................................... 35

11.1 RS-232 and USB communication ports .........................................35

11.2 RS-232 port ....................................................................................35

11.3 USB port .........................................................................................36

11.4 Installing a Serial Network Management Card (optional) ..............36

11.5 Dry Contact port .............................................................................36

12. Software

............................................................................. 38

Appendix: Rear panel ............................................................... 39

1. Safety and EMC Instructions

1.1 Installation

★

See installation instructions before connecting to the supply.

★

Condensation may occur if the UPS is moved directly from a cold to a warm environment. The UPS must be absolutely dry before being installed. Please allow an acclimatization time of at least two hours.

★

Do not install the UPS near water or in damp environment.

★

Do not install the UPS where it would be exposed to direct sunlight or near heat.

★

Do not connect appliances or items of equipment which would overload the UPS (e.g. laser printers, etc) to the UPS output.

★

Place cables in such a way that no one can step on or trip over them.

★

Assure to connect with the earth reliably.

★

Assure external battery source must be earthed.

★

Connect the UPS only to an earthed shockproof socket outlet.

★

The building wiring socket outlet (shockproof socket outlet) must be easily accessible to close to the UPS.

★

With the installation of the equipment, the sum of the leakage current of the UPS and the connected load does not exceed 3.5mA.

★

Do not block ventilation openings in the UPS’s housing. Ensure the air vents on the front and rear of the UPS are not blocked. Allow at least 25cm of space on each side.

★

UPS has provided earthed terminal, in the final installed system configuration, equipotential earth bonding to the external UPS battery cabinets.

★

An appropriate disconnect device as short-circuit backup protection should be provided in the building wiring installation. Please see the disconnect device specification in chapter 5.2.

★

The equipment is powered by more than one source.

1.1.1 Inspection of Unit

Inspect the UPS upon receiving. If the UPS is apparently damaged during the shipment, please keep the box and packing material in original form for the carrier and notify the carrier and dealer immediately.

Please read carefully the following user manual and the safety instructions before installing the unit or using the unit!

1.1.2 Unpacking the Cabinet

To unpack the system:

1. Open the outer carton and remove the accessories packaged with the cabinet.

2. Carefully lift the cabinet out of the outer carton and set it on a flat, stable surface.

3. Discard or recycle the packaging in a responsible manner, or store it for future use.

1.1.3 UPS Setup

All model series are designed for tower and rack purpose. They can be installed into a 19 inches equipment rack. Please follow the instruction for Tower Setup and Rack-Mount Setup.

 Tower setup

This series of UPS can be placed horizontally and vertically. As a tower configuration, it is provided with the optional UPS stands to stabilize the UPS when the UPS is positioned in vertical. The UPS stand must be attached to the bottom of the tower. Use the following procedure to install UPS in UPS stands.

1. Slide down the UPS vertically and put two UPS stands at the end of the tower.

2. Place down the UPS into two stands carefully.

3. Pull out the LCD box and rotate it in a clockwise direction to 90 degree and

then push it back in the front panel.

 Rack-mount setup

The series can be installed in 19 inches racks. Both the UPS and external battery enclosure need 2U of rack space. Use the following procedure to install UPS in a rack.

1. Align the mounting ears with screw holes on the side of the UPS, and tighten

the screw.

2. Assemble the rack rails with the rack-mounting.

3. Slide in the UPS into the rack rail and lock it in the Rack-mounting.

4. Tighten the screw, and then the load can be connected.

1.1.4 EBM Installation (Optional)

 Connecting the EBM in Tower form:

1. Slide down the UPS and EBM vertically and place two UPS stands with the

extend part at the end of the tower.

2. Tighten the screw on the metal sheet for stabilization

3. Connect the Earth line from UPS (port A ) to EBM (port B)

4. Take off the front panel, and connect the battery terminal (A) from UPS to

EBM terminal (B) shown as below. Users need to remove the small gate(C)

on side of the front panel to allow the outlet wire of the EBM to pass through the gate and then reassemble front panel.

 Connecting the EBM in a rack form

1. Using the same method as assembling UPS in a rack form, assemble EBM

into the rack-mounting on the top or bottom of the UPS.

2. Connect the earth line from UPS (port A ) to EBM (port B )

3. Take off the LCD box, and unscrew the internal screws.

4. Take off the front panel, and connect the battery terminal (A) from UPS to

EBM terminal (B) shown as below. Users need to remove the small gate(C) on side of the front panel to allow the outlet wire of the EBM to pass through the gate and then reassemble front panel.

5. After installing the UPS into rack, the load can then be connected to UPS.

Please make sure the load equipment is turned off before plugging all loads into the output receptacle

 Connecting the Multiple EBMs

1000VA/1500VA/2000VA and 3000VA UPS include external battery port that allows users to connect multiple EBM in order to provide additional backup time. Follow the procedure to install multiple EBM as below.

Connecting multiple EBMs in Tower form

1. Connect Earth line between UPS and the first EBM, and then connect Earth

Line between the first EBM and the second EBM.

2. Take off the front panel, and connect the battery terminal (A) from UPS to

EBM terminal (B) shown as below. And then connect the battery terminal (D) from the first EBM to the battery terminal (E) from the second EBM. Users need to remove the small gate(C) on side of the front panel to allow the outlet wire of the EBM to pass through the gate and then reassemble front panel.

Connecting the Multiple EBMs in rack form

1. Connect Earth line between UPS and the first EBM, and then connect

Earth Line between the first EBM and the second EBM.

2. Take off the front panel, and connect the battery terminal (A) from UPS to

Note: Three or more EBMs can be connected to the UPS in the same way as shown above.

Note: After connect the EBMs, please do not forget to set the number of EBMs on LCD, please refer to chapter 7 “Setting by LCD module” for setting

method. If use the nonstandard EBMs,

please call local dealer or distributor for

setting method.

1.2 Operation

★

Do not disconnect the mains cable on the UPS or the building wiring socket (grounded shockproof socket) during operation as this would remove the ground to the UPS and of all connected loads.

★

The UPS features its own, internal current source (batteries). You may be electric shock when you touch the UPS output sockets or output terminal block even if the UPS is not connected to the building wiring socket.

★

In order to fully disconnect the UPS, first press the OFF button to turn off the UPS, then disconnect the mains lead.

★

Ensure that no liquid or other foreign objects can enter the UPS.

★

Do not remove the enclosure. This system is to be serviced by qualified service personnel only.

★

Remove the protective panel only after disconnecting the terminal connections.

★

Use No. 10AWG (for all models battery wire), 90°C copper wire and Anderson PP45 connectors for user’s external battery cabinet.

1.3 Maintenance, servicing and faults

★

The UPS operates with hazardous voltages. Repairs may be carried out only by qualified maintenance personnel.

★

Caution - risk of electric shock. Even after the unit is disconnected from the mains power supply (building wiring socket), components inside the UPS are still connected to the battery which are potentially dangerous.

★

Before carrying out any kind of service and/or maintenance, disconnect the batteries. Verify that no current is present and no hazardous voltage exists in the capacitor or BUS capacitor terminals.

★

Batteries must be replaced only by qualified personnel.

★

Caution - risk of electric shock. The battery circuit is not isolated from the input voltage. Hazardous voltages may occur between the battery terminals and the ground. Verify that no voltage is present before servicing!

★

Batteries have a high short-circuit current and pose a risk of shock. Take all precautionary measures specified below and any other measures necessary when working with batteries:

－

remove all jewellery, wristwatches, rings and other metal objects

－

use only tools with insulated grips and handles.

★

When changing batteries, replace with the same quantity and the same type of batteries.

★

Do not attempt to dispose of batteries by burning them. It could cause explosion.

★

Do not open or destroy batteries. Effluent electrolyte can cause injury to the skin and eyes. It may be toxic.

★

Please replace the fuse only by a fuse of the same type and of the same amperage in order to avoid fire hazards.

★

Do not dismantle the UPS, except the qualified maintenance personnel.

1.3.1 UPS and Battery Care

For the best preventive maintenance, keep the area around the UPS clean and dust-free. If the atmosphere is very dusty, clean the outside of the system with a vacuum cleaner. For long battery life, keep the UPS at an ambient temperature of 25°C (77°F)

1.3.2 Storing the UPS and Batteries

When the UPS is intended to store for a long period, recharge the battery every 6 months by connecting the UPS to utility power. The batteries charge to 90% capacity in approximately 4 hours. However, it is recommended that the batteries charge for 48 hours after long-term storage.

1.3.3 Time to Replace Batteries

When the discharging time is less than 50% of specified after full charged, the battery may need to be replaced. Please check the battery connection or contact your local dealer to order new battery.

WARNING:

 Turn off the UPS and disconnect the utility power cord from the wall outlet.  Servicing should be performed by qualified service p

ersonnel knowledgeable of batteries and required precautions. Keep unauthorized personnel away from batteries

 Batteries can present a risk of electrical shock or burn from high short

circuit current. The following precautions should be observed:

1. Remove watches, rings, or other metal objects.

2. Use tools with insulated handles.

3. Do not lay tools or metal parts on top of batteries.

4. Wear rubber gloves and boots.

5. Disconnect the charging source prior to connecting or disconnecting

battery terminal.

 When replacing batteries, replace with the same type

and number of batteries or battery packs. Contact your service representative to order new batteries.

 Do not dispose of battery in a fire. Batteries may explode when exposed to

flame.

 Proper disposal of batteries is required. Refer to y

our local codes for

disposal requirements.

 Do not open or mutilate the battery. Released toxic electrolyte is harmful to

skin and eyes.

1.3.4 Replacing UPS Internal Batteries

Follow the steps and Charts as below to replace batteries:

1. Take off the LCD box, and remove the screws.

2. Slide and Pull the front panel leftward and then take it off.

3. Disconnect the cable from the UPS and battery pack.

4. Remove the right inner battery bracket.

5. Pull the battery pack out onto flat area.

6. Install new battery pack into UPS.

7. Screw up the battery bracket and reconnect the battery cable A and B

8. Re-install the front panel back to UPS.

Note: If you are not qualified service personnel to replace the battery, do not attempt to open the battery cabin. Please call local dealer or distributor

immediately.

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Mustek PowerMust 1090, PowerMust 2018, PowerMust 3027 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual