Muratec MFX-C4000 Field Engineering Manual

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Page 1

MFX-C4000

Field Engineering Manual

U.S.A. version 1.0

Muratec America, Inc.

3301 East Plano Parkway, Ste. 100

Plano, TX 75074

(469) 429-3300 (tel)

(469) 429-3465 (fax)

www.muratec.com

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Contents

1. Precautions

1.1 Safety Warning •••••••••••••••••••••••••••••••••••••••••••••••••••••••1-1

1.2 Caution for safety ••••••••••••••••••••••••••••••••••••••••••••••••••••1-2

1.3 ESD Precautions •••••••••••••••••••••••••••••••••••••••••••••••••••••1-5

1.4 Super Capacitor or Lithium Battery Precautions •••••••••••••••1-5

2. Secifications and Features

2.1 Product Summary ••••••••••••••••••••••••••••••••••••••••••••••••••••2-1

2.2 Specications •••••••••••••••••••••••••••••••••••••••••••••••••••••••••2-3

2.2.1 General Print Engine •••••••••••••••••••••••••••••••••••••••••••2-3

2.2.2 Controller & S/W ••••••••••••••••••••••••••••••••••••••••••••••••2-3

2.2.3 Scan •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••2-5

2.2.4 Copy •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••2-6

2.2.5 FAX ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••2-7

2.2.6 Paper Handling••••••••••••••••••••••••••••••••••••••••••••••••••2-9

2.2.7 Consumables(CRU) •••••••••••••••••••••••••••••••••••••••••• 2-11

2.2.8 Consumables(FRU) •••••••••••••••••••••••••••••••••••••••••• 2-12

2.2.9 Reliability & Service •••••••••••••••••••••••••••••••••••••••••• 2-12

2.2.10 Options •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 2-13

2.3 System Overview••••••••••••••••••••••••••••••••••••••••••••••••••• 2-14

2.3.1 System Conguration •••••••••••••••••••••••••••••••••••••••• 2-18

2.3.2 H/W Conguration •••••••••••••••••••••••••••••••••••••••••••• 2-19

2.3.3 Mechanic Conguration ••••••••••••••••••••••••••••••••••• 2-37

3. Disassembly and Reassembly

3.1 Maintenance ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••3-1

3.1.1 Precautions on Maintenance •••••••••••••••••••••••••••••••••3-1

3.1.2 Check the consumables life ••••••••••••••••••••••••••••••••••3-2

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3.1.3 Consumables List(CRU) ••••••••••••••••••••••••••••••••••••••3-3

3.1.4 Replacing the Consumables. •••••••••••••••••••••••••••••••••3-4

3.1.5 Maintenance Parts(FRU) List ••••••••••••••••••••••••••••••••3-9

3.1.6 Location of Maintenance parts •••••••••••••••••••••••••••• 3-10

3.1.7 Replacing the Maintenance parts ••••••••••••••••••••••••• 3-11

3.1.8 Cleaning the machine •••••••••••••••••••••••••••••••••••••••• 3-21

3.2 Disassembly and Reassembly •••••••••••••••••••••••••••••••••• 3-25

3.2.1 General Precautions on Disassembly •••••••••••••••••••• 3-25

3.2.2 General Disassembly •••••••••••••••••••••••••••••••••••••••• 3-30

4. Alignment & Troubleshooting

4.1 Alignment and Adjustments ••••••••••••••••••••••••••••••••••••••••4-1

4.1.1 Paper path •••••••••••••••••••••••••••••••••••••••••••••••••••••••4-1

4.1.2 Clearing paper Jam ••••••••••••••••••••••••••••••••••••••••••••4-2

4.1.3 Abnormal Image Printing and Defective Roller ••••••••• 4-16

4.1.4 Control Panel overview •••••••••••••••••••••••••••••••••••••• 4-19

4.1.5 Understanding the Status LED ••••••••••••••••••••••••••••• 4-22

4.1.6 Menu overview •••••••••••••••••••••••••••••••••••••••••••••••• 4-23

4.1.7 Firmware Upgrade •••••••••••••••••••••••••••••••••••••••••••• 4-34

4.1.8 Diagnostics •••••••••••••••••••••••••••••••••••••••••••••••••••• 4-38

4.2 Troubleshooting •••••••••••••••••••••••••••••••••••••••••••••••••••• 4-68

4.2.1 Procedure of Checking the Symptoms ••••••••••••••••••• 4-68

4.2.2 Display Meassage Troubleshooting ••••••••••••••••••••••• 4-69

4.2.3 System Diagnostic ••••••••••••••••••••••••••••••••••••••••••• 4-78

4.2.4 H/W problems and solutions ••••••••••••••••••••••••••••••• 4-92

4.2.5 Mechanism problems and solutions •••••••••••••••••••••• 4-97

4.2.6 Image Quality problems and solutions ••••••••••••••••• 4-102

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5. Exploded Views & Parts List

Thumbnail •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••5-2 Harness Summary •••••••••••••••••••••••••••••••••••••••••••••••••••••••••5-5

5.1 Main ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-11

5.2 Cover Unit ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-14

5.3 Cover Front Unit •••••••••••••••••••••••••••••••••••••••••••••••••••• 5-16

5.4 Side Duplex ••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-18

5.5 Duplex •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-21

5.6 Feed Idle ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-23

5.7 Frame Top ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-25

5.8 Frame Base ••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-27

5.9 MP Unit ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-29

5.10 Pick Up Ass’y ••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-31

5.11 Frame Lower1 •••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-33

5.12 Frame Lower2 •••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-36

5.13 Bottle Base ••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-38

5.14 Registration •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-40

5.15 Guide REGI •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-42

5.16 Holder OPC •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-44

5.17 HV DEVE ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-46

5.18 WTB Motor ••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-48

5.19 Toner Drive ••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-50

5.20 LSU Cleaning •••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-52

5.21 Frame Upper •••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-54

5.22 Guide Exit •••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-56

5.23 Front OPC Unit •••••••••••••••••••••••••••••••••••••••••••••••••••• 5-58

5.24 Exit Ass’y ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-60

5.25 Fuser_LV Unit ••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-62

5.26 Cartridge_Transfer ••••••••••••••••••••••••••••••••••••••••••••••• 5-65

5.27 Pusher_LSU ••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-68

5.28 DEVE Drive •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-70

5.29 Fuser Drive •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-73

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5.30 Main Drive •••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-75

5.31 Scanner Ass’y ••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-77

5.32 OPE Unit ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-79

5.33 Platen Ass’y •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-81

5.34 DADF Ass’y •••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-85

5.35 DADF Sub Ass’y •••••••••••••••••••••••••••••••••••••••••••••••••• 5-87

5.36 Cover Platen_DADF ••••••••••••••••••••••••••••••••••••••••••••• 5-89

5.37 Cover Open_DADF •••••••••••••••••••••••••••••••••••••••••••••• 5-91

5.38 TX Stacker_DADF •••••••••••••••••••••••••••••••••••••••••••••••• 5-93

5.39 Guide Scan_DADF ••••••••••••••••••••••••••••••••••••••••••••••• 5-95

5.40 Guide Pick Up_DADF ••••••••••••••••••••••••••••••••••••••••••• 5-97

5.41 Exit Unit_DADF ••••••••••••••••••••••••••••••••••••••••••••••••••• 5-99

5.42 Cassette •••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-101

5.43 SCF ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 5-103

5.44-1 Main_Finisher•••••••••••••••••••••••••••••••••••••••••••••• 5-107

5.44-2 Frame Unit ••••••••••••••••••••••••••••••••••••••••••••••••• 5-109

5.44-3 Stacker Unit •••••••••••••••••••••••••••••••••••••••••••••••••5-112

5.44-4 Extension Tray Unit ••••••••••••••••••••••••••••••••••••••••5-114

5.44-5 Ejector Unit ••••••••••••••••••••••••••••••••••••••••••••••••••5-116

5.44-6 Compile Unit ••••••••••••••••••••••••••••••••••••••••••••••••5-119

5.44-7 Feed Unit ••••••••••••••••••••••••••••••••••••••••••••••••••• 5-121

5.45 HCF UNIT (Optional Unit) ••••••••••••••••••••••••••••••••••••• 5-124

5.45-1 ELA HOU-HCF •••••••••••••••••••••••••••••••••••••••••••• 5-124

5.45-2 SUB PLATE-BOTTOM ••••••••••••••••••••••••••••••••••• 5-127

5.45-3 SUB UNIT-REAR ••••••••••••••••••••••••••••••••••••••••• 5-129

5.45-4 AS-UNIT FRAME RIGHT •••••••••••••••••••••••••••••••• 5-131

5.45-5 ELA HOU-UPPER •••••••••••••••••••••••••••••••••••••••• 5-133

5.45-6 AS-UNIT CASSETTE •••••••••••••••••••••••••••••••••••• 5-136

5.45-7 MEA UNIT-KNOCK UP •••••••••••••••••••••••••••••••••• 5-138

5.45-8 MEA UNIT-PAPER SIDE R ••••••••••••••••••••••••••••• 5-140

5.45-9 MEA UNIT-PAPER SIDE L •••••••••••••••••••••••••••••• 5-142

5.45-10 SUB GUIDE REAR ••••••••••••••••••••••••••••••••••••• 5-144

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6. System Diagram

6.1 Block Diagram ••••••••••••••••••••••••••••••••••••••••••••••••••••••••6-1

6.1.1 System ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••6-1

6.1.2 Video Controller ••••••••••••••••••••••••••••••••••••••••••••••••6-2

6.1.3 Engin Controller ••••••••••••••••••••••••••••••••••••••••••••••••6-3

6.1.4 OPE Unit •••••••••••••••••••••••••••••••••••••••••••••••••••••••••6-4

6.1.5 DADF •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••6-5

6.1.6 SCF/HCF •••••••••••••••••••••••••••••••••••••••••••••••••••••••••6-6

6.2 Connection Diagram •••••••••••••••••••••••••••••••••••••••••••••••••6-7

6.2.1 Video Controller •••••••••••••••••••••••••••••••••••••••••••••••••6-7

6.2.2 Engin Controller ••••••••••••••••••••••••••••••••••••••••••••••••6-8

6.2.3 OPE Unit •••••••••••••••••••••••••••••••••••••••••••••••••••••••••6-9

6.2.4 DADF ••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 6-10

6.2.5 SCF/HCF ••••••••••••••••••••••••••••••••••••••••••••••••••••••• 6-11

7. Reference Information

7.1 Tool for Troubleshooting ••••••••••••••••••••••••••••••••••••••••••••7-1

7.2 Acronyms and Abbreviations •••••••••••••••••••••••••••••••••••••••7-2

7.2.1 Acronyms •••••••••••••••••••••••••••••••••••••••••••••••••••••••••7-2

7.2.2 Service Parts ••••••••••••••••••••••••••••••••••••••••••••••••••••7-4

7.3 A4 ISO 19798 Standard Pattern•••••••••••••••••••••••••••••••••••7-8

7.4 Wireless LAN ••••••••••••••••••••••••••••••••••••••••••••••••••••••• 7-13

7.5 Model Information •••••••••••••••••••••••••••••••••••••••••••••••••• 7-14

7.5.1 Understanding for Model Code •••••••••••••••••••••••••••• 7-14

7.5.2 Understanding Material Code & Name ••••••••••••••••••• 7-15

Page 8

Continued

8. Installation

8.1 Setting up the MFP ••••••••••••••••••••••••••••••••••••••••••••••••••8-1

8.2 Option installation •••••••••••••••••••••••••••••••••••••••••••••••••• 8-11

8.2.1 Options Table •••••••••••••••••••••••••••••••••••••••••••••••••• 8-13

8.2.2 Memory Module ••••••••••••••••••••••••••••••••••••••••••••••• 8-14

8.2.3 Fax Option kit •••••••••••••••••••••••••••••••••••••••••••••••••• 8-16

8.2.4 SCF unit ( Second Cassette Feeder : Optional tray) •• 8-18

8.2.5 HCF unit ( High Capacity Feeder ) •••••••••••••••••••••••• 8-20

8.2.6 Stand (Tall/Small) ••••••••••••••••••••••••••••••••••••••••••••• 8-22

8.2.7 Finisher ••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 8-25

8.2.8 FDI (Foreign device interface) ••••••••••••••••••••••••••••• 8-30

8.3 Setting up the network •••••••••••••••••••••••••••••••••••••••••••• 8-32

8.3.1 Supported operating systems •••••••••••••••••••••••••••••• 8-32

8.3.2 Conguring network protocol via the machine •••••••••• 8-33

8.3.3 Conguring network protocol by using the SetIP program ••••••••••••••••••••••••••••••••• 8-35

Page 9

Precautions

Service Manual

1-1

In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely.

1.1 Safety Warning

(1) Only to be serviced by appropriately qualied service engineers.

High voltages and lasers inside this product are dangerous. This printer should only be serviced by a

suitably trained and qualied service engineer.

(2) Use only authorized replacement parts

There are no user serviceable parts inside the printer. Do not make any unauthorized changes or

additions to the printer, these could cause the printer to malfunction and create electric shock or re haz-

ards.

(3) Laser Safety Statement

The Printer is certied in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class 1(1) laser products, and elsewhere, it is certied as a Class I laser product con-forming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level

during normal operation, user maintenance, or prescribed service condition.

Warning >> Never operate or service the printer with the protective cover removed from Laser/

Scanner assembly. The reected beam, although invisible, can damage your eyes. When using this product, these basic safety pre-cautions should always be followed to reduce risk of re, electric shock, and injury to persons.

1. Precautions

Page 10

Precautions

Service Manual

1-2

1.2 Caution for safety

1.2.1 Toxic material

This product contains toxic materials that could cause illness if ingested.

(1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact

with the skin should be avoided, wash any splashes from eyes or skin immediately and contact your doctor. If the liquid gets into the mouth or is swallowed see a doctor immediately.

(2) Please keep Imaging Unit and Toner Cartridge away from children. The toner powder contained in the

Imaging Unit and Toner Cartridge may be harmful and if swallowed you should contact a doctor.

1.2.2 Electric Shock and Fire Safety Precautions

Failure to follow the following instructions could cause electric shock or potentially cause a re.

(1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a re or

electric shock.

(2) Use only the power cable supplied with the printer. Use of an incorrectly specied cable could cause the

cable to overheat and potentially cause a re.

(3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could

lead to a re.

(4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow

paper clips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to

an electric shock or re hazard.

(5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock.

When servicing the printer remove the power plug from the wall socket.

(6) Use caution when inserting or removing the power connector. The power connector must be inserted

completely otherwise a poor contact could cause overheating possibly leading to a re. When removing the power connector grip it rmly and pull.

(7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or other

wise damaged. Do not place objects on top of the power cable. If the power cable is damaged it could

overheat and cause a re or exposed cables could cause an electric shock. Replace a damaged power

cable immediately, do not reuse or repair the damaged cable. Some chemicals can attack the coating on

the power cable, weakening the cover or exposing cables causing re and shock risks.

(8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should

be repaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine.

(9) Use caution during thunder or lightening storms. It is recommend that this machine be disconnected

from the power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still connected to the wall socket in these weather conditions.

(10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the

machine near a humidier. Damp and dust build up inside the machine can lead to overheating and cause a re.

(11) Do not position the printer in direct sunlight. This will cause the temperature inside the printer to rise

possibly leading to the printer failing to work properly and in extreme conditions could lead to a re.

(12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it

could make contact with a high voltage conductor inside the machine and cause an electric shock.

Page 11

Precautions

Service Manual

1-3

1.2.3 Handling Precautions

The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer

(1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could

cause the printer to tip or fall.

(2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your

ngers, hair or clothing in any of these rotating devices.

(3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer

which if spilled could get into the machine and cause damage or a shock or re hazard.

(4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a

humidier or heater. Damage could be caused to the printer in such areas.

(5) Do not place candles, burning cigarettes, etc on the printer, These could cause a re.

1.2.4 Assembly / Disassembly Precautions

Replace parts carefully, always use authorized parts. Take care to note the exact location of parts and also

cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly. Please carry out the following procedures before dismantling the printer or replacing any parts.

(1) Check the contents of the machine memory and make a note of any user settings. These will be erased if

the mainboard or network card is replaced. (2) Ensure that power is disconnected before servicing or replacing any electrical parts. (3) Disconnect printer interface cables and power cables. (4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or

temperature rating are correct.

(5) When removing or re-tting any parts do not use excessive force, especially when tting screws into

plastic. (6) Take care not to drop any small parts into the machine.

(7) Handling of the OPC Drum

- The OPC Drum can be irreparably damaged if it exposed to light.

Take care not to expose the OPC Drum either to direct sunlight or to uorescent or incandescent room lighting. Exposure for as little as 5 mins can damage the surface? photoconductive properties and will result in print quality degradation. Take extra care when servicing the printer. Remove the OPC Drum and store it in a black bag or other lightproof container. Take care when working with the covers(especially the top cover) open as light is admitted to the OPC area and can damage the OPC

Drum.

- Take care not to scratch the green surface of OPC Drum Unit.

If the green surface of the Imaging Unit is scratched or touched the print quality will be compromised.

Page 12

Precautions

Service Manual

1-4

1.2.5 Disregarding this warning may cause bodily injury

(1) Be careful with the high temperature part.

The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to

cool down before disassembly. (2) Do not put nger or hair into the rotating parts.

When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor,

fan, etc.). If do, you can get harm. (3) When you move the printer

- When transporting/installing the equipment, employ four persons and be sure to hold the positions as

shown in the gure.

The equipment is quite heavy and weighs approximately 78 Kg (including consumables), therefore pay

full attention when handling it.

- Be sure not to hold the movable parts or units (e.g. the control panel, DADF) when transporting the

equipment.

- Be sure to use a dedicated outlet with 110V/220Vpower input.

- The equipment must be grounded for safety.

- Select a suitable place for installation. Avoid excessive heat, high humidity, dust, vibration and direct

sunlight.

- Provide proper ventilation since the equipment emits a slight amount of ozone.

- To insure adequate working space for the copying operation, keep a minimum clearance of 100cm

(3.9 inches) on the left, 300 mm (11.8 inches) on the right and 100 mm(3.9 inches) on the rear.

- The equipment shall be installed near the socket outlet and shall be accessible.

- Be sure to x and plug in the power cable securely after the installation so that no one trips over it.

Page 13

Precautions

Service Manual

1-5

1.3 ESD Precautions

Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly

called “Electrostatically Sensitive (ES) Devices” or ESDs. Examples of typical ESDs are: integrated circuits,

some eld effect transistors, and semiconductor “chip” components.

The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.

Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain

off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a

commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface,

such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly.

3. Use only a grounded tip soldering iron to solder or desolder ESDs.

4. Use only an “anti-static” solder removal device. Some solder removal devices not classied as “anti-static”

can generate electrical charges sufcient to damage ESDs.

5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufcient to

damage ESDs.

6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most

replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material.

7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch

the protective material to the chassis or circuit assembly into which the device will be installed.

8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed,

until completely plugged or soldered into the circuit.

9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as

the brushing together of clothing fabric and lifting one’s foot from a carpeted oor, can generate static electricity sufcient to damage an ESD.

1.4 Super Capacitor or Lithium Battery Precautions

1. Exercise caution when replacing a super capacitor or Lithium battery. There could be a danger of explosion

and subsequent operator injury and/or equipment damage if incorrectly installed.

2. Be sure to replace the battery with the same or equivalent type recommended by the manufacturer.

3. Super capacitor or Lithium batteries contain toxic substances and should not be opened, crushed, or

burned for disposal.

4. Dispose of used batteries according to the manufacture? instructions.

Page 14

Precautions

Service Manual

1-6

Page 15

Product Specifications and Features

Service Manual

2-1

2.1 Product Summary

■ 40 ppm network-ready CMFP

■ 20K/15K Black/Color toner

■ 30K CMYK Imaging unit

■ 100K ITB

■ Paper handling

: Maximum 2,720 Sheets Paper Capacity : Optional Finisher with stapler and offset stacking : 100 sheet DADF

■ 80 GB HDD

■ High Performance CCDM

■ Easy to install ( CRU & Option )

■ Color Graphic Touch-Screen LCD

■ Low Cost per Page

■ Direct USB

2. Product Specifications and Features

High-Speed Single-Path Color MFP

Document Management Center Machine for Mid & Large Workgroup

■ Click Charge Business model

for Customers

■ Additional Reseller Revenue

via Supplies & Service Contract

■ Color Touch Screen UI

■ Easy Installable Set & Options

■ High Performance & Fully

Featured CMFP with Competitive TCO

■ Simple Jam Recovery Features

■ Automatic Toner Ordering

Systems

■ Durability better than

competitions

■ Reliability Comparable to

■ Document Management &

Workow Solutions

■ Device Administrative & Job

Accounting Solutions

Low Operational Cost Highly Efcient Features

Click-Charge Model Ease of Maintenance

Ease of Use Durability & Reliability

Page 16

Service Manual

2-2

Enhanced Features – H/W

Enhanced Features – S/W

■ Up to 40 cpm (Color/Mono)

■ 1,200 X 1,200 dpi effective output

■ 1~999 pages multi copy

■ 520 Sheets Cassette Std.

■ Max 2,700 Sheets High Capacity

■ 100 Sheet Multi Purpose Tray

■ 100 Sheet DADF

■ Available Finisher (Offset Stacker / 50

Sheet Stapler)

■ Direct Scan to Client

■ Scan to Email / FTP / SMB / HDD

■ SmarThru Workow (Scan to

Application, OCR, Printer)

■ 4,800 x 4,800 dpi

■ 256 levels gray scale

■ Duplex Scan

■ Form Overlay Printing

■ e-Form printing

■ Font downloading

■ SyncThru Web Admin Service

■ SyncThru Plug-in Application

■ SyncThru Web Service

■ Up to 40 ppm (Color/Mono)

■ UP to 9600 Digital Image quality

■ PCL5ce, PCL6, PS3, PDF1.4

■ High Speed USB 2.0 & 10/100

base TX

■ Network Print / Duplex Print

■ Print Job with HDD(Secure, Delay,

Proof, Job Store)

■ Authentication (LDAP)

■ Secure / Condential Printing

■ IP Address Filtering

■ Time / Date / ID Stamp

■ 33.6 Kbps modem speed

■ Max. 500-job storage in HDD

■ Max 100 group dials (Max locations

per 1 Group: 200 locations)

■ Caller ID

■ Color Fax Available

■ SmarThru Ofce & SmarThru Workow

■ Capturing of Stored Document &

Distributions of Documents

■ Job Records Information (Print/Copy/

Scan/Fax)

■ User based History tracking

■ SNMP Job Accounting Access from

SWAS

■ Print/Copy/Scan/Fax log tracking

(HDD, Server)

Digital Copying

Scan Solution

N/W Color Scanning

Storage

N/W Management

Laser Printing

Security

Fax (Optional)

Document Management

Job Accounting

Product Specifications and Features

Page 17

Service Manual

2-3

2.2.1 General Print Engine

Item Description

Engine Speed Simplex

Up to 40 ppm in Letter black Up to 40 ppm in Letter color

Duplex

Up to 35 ppm in Letter black

Up to 35 ppm in Letter color Warmup time from Power off Less than 120 sec Warmup time from sleep Less than 30 sec FPOT From Ready Less than 14 sec

From Power Save

45 sec ~ 60 sec Max. (depends on ACR, CTD, or Color tuning)

From Coldboot Less than 135 sec

Resolution Optical 600 x 600 dpi

Support pcl/ps : Draft mode 600x600x1, full speed

Normal mode 600x600x2, full speed

Best mode 600x600x4, half speed (=20ppm Letter, simplex)

copy : dadf 300x300 scan, 600x600 print, full speed

f-bed 600x600 scan, 600x600 print, full speed

f-bed Photo 600x600 scan, dither 1200 print, half speed

scan : 300x300 (default), 600x600, 1200x1200

fax : 203x98, 203x196, 300x300, 406x392 (Mono), 200x200 (Color)

2.2.2 Controller & S/W

Item Description

MPU MIPS 720MHz Memory Std. 320MB (Main 256MB DDR1, Graphic 64MB SDRAM)

Max. 832MB (Main 256MB DDR1, Option 512MB DDR1, Graphic 64MB

SDRAM

HDD 80GB HDD default Memory Expansion 1 x DDR1 SODIMM Slots (only 1 slot available, 128/256/512 DDR1) Printer Languages PCL5ce, PCL6, PS, PDF 1.4 Fonts PCL:45 scalable, 1 bitmap , PS:136

2.2 Specications

Product Specifications and Features

Page 18

Service Manual

2-4

Item Description

Printer driver Supporting OS [Windows]

- Windows 98SE/Me/2000/XP(include 64bit)/2003/Vista [Linux]

- RedHat 8.0 ~ 9.0

- Fedora Core 1~4

- Madrake 9.2 ~ 10.1

- SuSE 8.2 ~ 9.2 [Mac]

- Mac OS 10.3, 10.4 Default Driver PCL6 Driver feature [Windows]

- Watermark, Overlay, N-up printing, Poster printing

- Manual duplex, Quality, Color mode (Color, Gray scale)

- Support Color spec., Device color, color management [Mac]

- N-up printing, Quality

- Color mode (Color, Gray scale)

[Linux]

- N-up printing, Quality

[Common]

- Include N/W set up on Driver installation WHQL Windows 2000/XP(include 64bit)/2003/Vista Language

Localization

Scan driver TWAIN Yes

WIA Yes (N/W, USB2.0 only)

Application Network Scan

(Client)

Yes (multi-folder), not included Driver CD for the N/W scan functon

PC-FAX Yes RCP Yes Smart Panel Install Default Network

Management

Set IP, SAS & SWS (Linux, Not Support Mac, SWAS and SWS is higher ver.than Iexplorer 5.0 or higher)

SmarThru Smarthru Ofce

Product Specifications and Features

Page 19

Service Manual

2-5

2.2.3 Scan

Item Description

Scan method Color CCD Scan Speed

(from DADF)

Gray & B/W 35ipm (300dpi,USB2.0,P4 3.0GHz,512M)/Ltr Color 17ipm (300dpi,USB2.0,P4 3.0GHz,512M)/Ltr

Resolution Max. Optical 1200*1200ppi

Enhanced 4800*4800ppi

Halftone 256 levels Scan Size Max. Document

Width

Max.216mm(8.5")

Efective Scan

Width

Max 208mm(8.2inch)

Max. Document Length

Max.356mm (Legal)

Item Description

Interface Parallel No

USB 1 channel USB 2.0 Peripheral, 1 channel USB 1.1 Host Network Ethernet 10/100 Base TX GIGA Network Optional (post launtching) Wireless

Network

Optional (post launtching)

EDI (Jscrive) Optional using USB 2.0 Host port (Post Launching) FDI Optional (post launching)

Network Interface

Protocol TCP/IP, IPP, SNMP Network OS [Windows]

- Microsoft Windows 98/ME/2000/XP/2003/Vista

[Mac]

- Mac OS 10.3, 10.4

[Linux]

- RedHat 8.0 ~ 9.0

- Fedora Core 1~4

- Madrake 9.2 ~ 10.1

- SuSE 8.2 ~ 9.2

User Interface LCD 800 x 480 7” Color Graphic LCD with Touch-Screen panel, 16bit

color

Product Specifications and Features

Page 20

Service Manual

2-6

Item Description

Scan Depth Color 24bits

Mono - 1bit for Linearity & Halftone

- 8Bits for Gray scale

Compatibility [Windows]

- Windows 98/Me/2000/XP/2003/Vista

[Mac]

- Mac OS 10.3, 10.4

[Linux]

- RedHat 8.0 ~ 9.0

- Fedora Core 1,2,3,4

- Madrake 9.2 ~ 10.1

- SuSE 8.2 ~ 9.2

2.2.4 Copy

Item Description

Copy Speed Simplex Copy

Speed

@SDMC up to 40 cpm in Letter black Up to 40 cpm in Letter color @MDMC up to 40 cpm in Letter black Up to 35 cpm in Letter color

Duplex Copy Speed

@SDMC up to 35 cpm in Letter black Up to 29 cpm in Letter color @MDMC up to 25 cpm in Letter black Up to 18 cpm in Letter color

FCOT (Color) From Ready Less than 14 sec

From sleep 45 sec ~ 60 sec Max. (depends on ACR, CTD, or Color tuning) From Coldboot Less than 135 sec

Zoom Range 25% ~ 400% in 1% increments (Platen)

25% ~ 200% in 1% increments (DADF) Multi Copy 1~999 Preset [Original(100%)]

[A4 → A5(71%)]

[LGL→LTR(78%)]

[LGL→A4(83%)]

[A4→LTR(94%)]

[EXE→LTR(104%)]

[A5 → A4(141%)]

25%, 50%,150%, 200%, 400%

[Custom:25-400%)]

Product Specifications and Features

Page 21

Service Manual

2-7

Item Description

Original Type Text Platen : Scan 600x600dpi, Printing 600x600dpi

DADF : Scan 300x300dpi, Printing 600x600dpi

Text/Photo Platen : Scan 600x600dpi, Printing 600x600dpi

DADF : Scan 300x300dpi, Printing 600x600dpi

Magazine Platen : Scan 600x600dpi, Printing 600x600dpi

DADF : Scan 300x300dpi, Printing 600x600dpi

Photo Platen : Scan 600x600dpi, Printing 1200x1200dpi

DADF : Scan 300x300dpi, Printing 600x600dpi

Factory Default Mono copy Text/Photo mode Automatic Background Suppression Available at Mono Copy only, default setting is turned off Darkness Control 5 level Collation Copy Yes (ADF only), Job cancel if HDD is full(Color/Mono) Special Copy ID Card Copy Yes (Platen Only)

Auto t Yes (Platen Only)

Margin Shift Yes

Book Copy Yes

Auto

Suppression

Yes

Covers Yes

Transparencies Yes

Create Booklet Yes

N-up copy 2-up, 4-up (ADF only)

Clone Yes (Platen Only)

Poster Yes (Platen Only, X9 Only)

2.2.5 FAX

Item Description

Compatibility ITU-T G3 Communication System PSTN/PABX Modem Speed 33.6Kbps, SiLab Fax Modem Card TX Speed 3sec (Mono/Standard/ECM-MMR, @ ITU-T G3 No.1) Compression MH/MR/MMR/JBIG/JPEG Color Fax Yes ECM Yes

Product Specifications and Features

Page 22

Service Manual

2-8

Item Description

Resolution (Mono)

Std 203*98dpi

Fine 203*196dpi

S.Fine 300*300dpi

S.Fine 406*392dpi Resolution

(Color)

Std 200*200dpi

Fine 200*200dpi

S.Fine 200*200dpi Scan speed Std 1.5sec/LTR

Fine 4sec/LTR

S.Fine Depends on Document Telephone

Features

Handset No

On hook Dial Yes

Search Yes (Phone Book)

1-Touch Dial 40 items (using LCD UI)

Speed Dial 200 locations

TAD I/F Yes

Tone/Pulse Selectable in Tech Mode

Pause Yes

Auto Redial Yes

Last Number

Redial

Yes

Distinctive Ring Yes

Caller ID No

External Phone

Interface

Yes

Functions Mail Box No

Voice Request No

TTI Yes

RTI Yes

Polling No

Earth/Recall No

Auto Reduction Yes

SMS No

RDS Yes

Product Specifications and Features

Page 23

Service Manual

2-9

Item Description

Report & List Print out

Tx/Rx Journal Yes

Conrmation 2 types available (with Image TCR, w/o image TCR,Mono Only)

Auto Dial List Yes

System Data List List all user setting Sound Control Ring Volume Yes (Off,Low,MED,HIGH)

Key Volume Yes (On,Off)

Speaker Yes (On,Off)

Alarm Volume Yes (On,Off) Junk Fax barrier Yes Security Receive Yes Battery Backup No Rx fax duplex print out No Receive Mode Fax, TEL, Ans/Fax Capacity 500 items or 1GB (using HDD only) Optional Memory No Max locations to store to 1 Group

Dial

199 locations

Fax Forward to FAX Yes(On/Off), both Sent and Received Fax Forward to e-mail Yes Broadcasting up to 209 locations Cover page No Delayed fax Yes (Tx only) Memory RX Yes

2.2.6 Paper Handling

Item Description

Standard Capa. 520-sheet cassette Tray (75g/㎡), 100-sheet MP tray (75g/㎡) Max. Capa. 2,720 sheets @ 20lb(75g/㎡) Printing Max. Size 216 x 900mm (8.5" x 35.4") (from MP and not installed nisher only)

Min. Size 98 x 148 mm (3.85"x5.83")

Margin(T/B/L/R) 4 mm, 4 mm, 4 mm, 4 mm Bypass Tray Capacity Plain paper:100 sheets

Transparency:20 sheets Envelopes:10 sheets Labels:10 sheets

Media sizes 98 x 148 mm (3.85" x 5.83") ~ 216 x 900 mm (8.5" x 35.4")

Product Specifications and Features

Page 24

Service Manual

2-10

Item Description

Media type Printer Default, Plain Paper, Thick Paper, Thin Paper, Bond Paper,

Color Paper, CardStock, Labels, Transparency, Envelope, Preprinted,

Cotton, Recycled Paper, Archive Media weight 16~58lb (60 to 220g/㎡) Throughput 50% of Cassette Sensing Paper empty sensor

Standard Cassette Tray

Capacity 520 sheets @ 20lb (75g/㎡) Media sizes A5,A4(SEF) to Legal, Folio Media types Plain Paper, Transparencies, Envelopes Media weight 16~32lb (60 to 120g/㎡) Size sensor Yes User Interface No indicator, Low Paper Sensor at approx. 50sheets 20lb paper Sensing Paper empty sensor

Optional Cassette Tray

Capacity 520 sheets @ 20lb (75g/㎡), drawer type Media sizes A5,A4(SEF) to Legal, Folio Media types Plain Paper, Transparencies, Envelopes Media weight 16~32lb (60 to 120g/㎡) Size sensor Yes User Interface No indicator Sensing Paper empty sensor

Optional High-Capacity Tray

Capacity 2100 sheets @ 20lb (75g/㎡), drawer type Media sizes A4(SEF) to Legal, Folio Media types Plain Paper Media weight 16~32lb (60 to 120g/㎡) Size sensor Yes User Interface No indicator Sensing Paper empty sensor

Output Stacking Capacity

FaceUp N/A FaceDown 500 sheets @ 20lb (75g/㎡) Output Full

sensing

Yes

Duplex Supporting Yes

Throughput 90% from Cassette, 30% from MP tray Media sizes A5(SEF),A4,Letter,Legal Media types Plain Paper Media weight 20~32lb (75 to 120g/㎡)

Product Specifications and Features

Page 25

Service Manual

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Item Description

DADF Paper Weight 12.5~28lb

Capacity 100 sheets ( 20lb, 75 g/㎡) Document Size Width: 145 ~ 216mm (5.7"~8.5")

Length : 145 ~ 356mm (5.7" ~ 14.0") for Single page scan

145 ~ 400mm (5.7" ~ 15.7") for Multi page scan

Note : Please use the proper media in the specication table. If not, the print quality problem or the printer

jam will occur.

2.2.7 Consumables(CRU)

Item Description

No. of CRUs 9 (C/M/Y/K toner, C/M/Y/K imaging unit, Waste Toner Bottle)

K toner :

C toner :

M toner :

Y toner :

K Imaging unit :

C Imaging unit :

M Imaging unit :

Y Imaging unit :

Waste Toner Bottle :

Toner Black 20K pages A4/Letter, 5% Coverage

Color 15K pages A4/Letter, 5% Coverage Key CRUM Life detect T/C sensor & Dot Counter Replace method User replaceable

"Imaging unit (OPC+Deve)"

Yield 30K pages each CMYK Imaging unit Key CRUM Sensor Page Count & OPC Cycle count Replace method User replaceable

Waste Toner Box Yield 48,000 images

Key N/A, Apply Full Sensor

Note : If you want to know more information for the consumables, consult the maintenance chapter.

Product Specifications and Features

Page 26

Service Manual

2-12

2.2.8 Consumables(FRU)

Item Description

No. of FRUs 8 (ITB, Fuser, T2 Roll, Pick-Up, ADF Rubber,

DADF Roller, MPF Rubber, MPF Roller)

ITB Yield 100,000 printing pages

Key CRUM

Fuser 100,000 printing pages Transfer Roller(T2 Roller) 100,000 printing pages Pick-up Roller 100,000 feeds DADF rubber 50,000 feeds DADF Roller 200,000 feeds MPF rubber 50,000 feeds MPF Roller

200,000 feeds

Note : If you want to know more information for the consumables, consult the maintenance chapter.

2.2.9 Reliability & Service

Item Description

Printing Volume (AMPV) 3,600 printing pages/month (40% Color, 60% Mono) Max Monthly Duty 100,000 printing pages/month MPBF 120,000 printing pages MTTR 60 minutes SET Life Cycle 1,000,000 printing pages or 5 years,

whichever comes rst (A4 size, IDC 5% coverage)

DADF Unit Life Time 500,000 feeds or 5 years, whichever comes rst Platen Unit Life Time 75,000 scan or 5 years, whichever comes rst Real-time Clock Yes System-record Yes Test Print Yes RDC Comm. Mode Yes

Operation Yes

Temperature Operating 10~32 C (50~89.6F)

Storage -20~40 C (-4~104F)

Humidity Operating 20~80 % RH

Storage 10~90 % RH

Product Specifications and Features

Page 27

Service Manual

2-13

2.2.10 Options

Item Model Name Remark

Memory Module

256 MB 512 MB

Fax Option Kit

Optional Tray (SCF) 520 Sheet Feeder Optional Tray

(HCF – High Capacity Feeder)

2,100 Sheet Feeder

Stand

Tall type

Short type Finisher Staple Cartridge

3 x 5000 staples per package

FDI(Foreign Device Interface)

SmarThru Workow

Jscribe

Note : If you want to know more information for option units, consult the installaion chapter.

Product Specifications and Features

Page 28

Service Manual

2-14

2.2.11 Model Comparison

Muratec

C4000

LJ-4730

Ricoh

Acio MP C2500(A3)

Konica Minolta

Bizhub C252(A3)

Model

Type A4 Tendem A4 Tendem A3 Tendem A3 Tendem

Speed

40/40ppm(Ltr)

28/28ppm(A4)

24/24ppm(A4)

/ 12/12ppm(A3)

24/24ppm(A4)

/ 12/12ppm(A3)

FCOT(B/C) 14 sec / 14 sec 10sec / 12sec 6.7sec / 9.7sec 8.4sec / 11.7sec

Emulation PCL6, PS3, PDF1.4 PCL6, PS3, PDF1.4 PCL6, PS3, RPCS PCL6, PS3

Duplex Available (Std)

Scan Res(dpi)

/ Optical Max

600X600

/ 4800x4800

600X600 600X600 600X600

ADF / Capa DADF /100sht ADF / 50sht DADF /50sht DADF(Opt) /50sht

Paper Capa/

CST

520sh + MP 100sh

HCF 2,100sh Max 2,720 sh

500sh x 3 + MP 100sh

Max 1,600sh

500sh x2 + MP 100sh

LCT 1,000sh x2

Max 3,100sh

500sh+MP

250sh+BP100sh

LCT 2,500sh Max 3,350sh

HDD 80GB Std 40GB Std 40GB Std 40GB Std

Memory (Max) 256MB / 512MB 448MB / 512MB 1GB 512MB

Interface USB 2.0 , N/W USB 2.0 , N/W USB 2.0 , N/W N/W

Rec. Color

AMVP

3.6K 5K-9K 4.2K(Expected) 2.1K(Expected)

Mo. Duty Cycle 100K 175K 150K 75K

Toner /

Imaging unit

BK 20K, C15K / 30K B-12K, C-12K / - B-20K, C-15K / 80K

B20K,C12K /

B70K,C45K

Product Specifications and Features

Page 29

Service Manual

2-15

2.3 System Overview

■ Front view

•The symbol * is a mark for the optional device.

DADF cover

DADF doc ument width guides

DADF document input tra y

DADF document output tra y

Scanner lid

Control panel

Side cover

Front cove r

Multi-purp ose tray

Tray 1

Optiona l tray

Stand

CCD Lock

Output su pport

Multi -purpos e tray extension

Multi -purpos e tray paper width guides

Scanner glass

Transfer unit

Toner cartr idge

Imaging unit

Waste toner cont ainer

Product Specifications and Features

Page 30

Service Manual

2-16

■ Rear view

•The symbol * is a mark for the optional device.

Finisher (Stacker & Stapler)

Network port

Finisher output tray (Stacker & Stapler)

Dummy for FDI (Foreign Device Interface)

Finisher cover (Stacker & Stapler)

15-pin Finisher connection (Stacker & Stapler)

Extension telephone socket (EXT)

Power switch

Telephone line socket

(LINE)

Power receptacle

USB port

USB memory port

Product Specifications and Features

Page 31

Service Manual

2-17

■ System Layout

4 5 6

7 8

4 5 6

7 8

No. Item No. Item

1 DADF Unit 9 LSU Unit 2 Scanner Unit 10 Standard tray 3 Toner-Cartridge (Y) 11 PSU (Power Supply Unit) 4 Toner-Cartridge (M) 12 Duplex Unit 5 Toner-Cartridge (C) 13 Fuser Unit 6 Toner-Cartridge (K) 14 ACR-Sensor 7 Cartridge-Transfer Unit 15 Roller Transfer 8 Imaging Unit 16 By-pass Feed Table

Product Specifications and Features

Page 32

Service Manual

2-18

2.3.1 System Conguration

The C4000 series consists of Main Control Part, Engine Control Part, Operating Panel Part, Scanner Part, Line Interface Part, Paper Feeding Part, Image Developing Part, Power Supply Part, Network Interface Cards, and Optional DIMM (Dual-In-Memory Module) for Scan-To-Email.

The main controller uses a MIPS core and a MIPS-companion chip as main processors, which are dedicated for printing & Fax functions and for driving several internal operating blocks through system programs stored in Flash Memory. The engine controller has an independent ARM-based CPU and an engine control SoC, which includes motor drivers, PWM drivers, LSU drivers, sensors, high-voltage drivers, and other driving units for mechanical parts.

< System diagram >

Product Specifications and Features

Page 33

Service Manual

2-19

2.3.2 H/W Conguration

■ Rear Side View

■ Operation Panel View ■ Left Side View

LIU

DIMM

FINIS HE R

I /F

VIDE O P B A

F DB

POWER INLET

S MPS

ENGINE PB A

BLDC

ITB

BLDC

OP C

BLDC DE V E

(not shown)

BLDC

FUS ER

LIU

DIMM

FINIS HE R

I /F

VIDE O P B A

F DB

POWER INLET

S MPS

ENGINE PB A

BLDC

ITB

BLDC

OP C

BLDC DE V E

(not shown)

BLDC

FUS ER

OP_MAIN PBA

OP _ K EY

OP KEY S UB

OP_MAIN PBA

OP _ K EY

OP KEY S UB

Product Specifications and Features

Page 34

Service Manual

2-20

2.3.2.1 Video Controller

The Video Controller which is used to control printing and FAX functions comprises a MIPS core (RM7965), a MIPS-companion video controller (SPGPxm), a PCI-interfaced image processor (CIP5) with SDRAMs, DDR1 memory modules, and Flash memories. The Video controller includes an embedded network and also provides USB host 2.0. The Scanner Part including DADF & CCD is connected to the Video controller through the Scan Interface PBA.

SCAN IF connector

Engine B’dIF connector

USB HOST

USB Device

N/W connector

CIP5(IP)

HDD(SATA) power connector

OPE main connector

HDD(SATA) IF connector

OPE USB I/F connector

FDI

connector

DDR1 Option DIMM Slot

CPU SPGPxm

DDR1 BASE DIMM

RM7965(MIPS)

LIU IF

Scanner

SDRAM

SCAN IF connector

Engine B’dIF connector

CIP5(IP)

DDR1 Option DIMM Slot

CPU SPGPxm

DDR1 BASE DIMM

RM7965(MIPS)

LIU IF

Scanner

SDRAM

Product Specifications and Features

Page 35

Service Manual

2-21

■ Video Controller Power Distribution

Product Specifications and Features

Page 36

Service Manual

2-22

2.3.2.2 Engine Controller

The Engine Controller comprises an ARM-based CPU (J4E), engine control SoCs (LPEC1 & LPEC3), SDRAM and Flash memories, and other drivers for mechanical elements. The Engine Controller manages an Electro-photography system, controls the Video Data of printing images from Video Board to LSU, provides PWMs and control signals for high voltages, adjusts temperature in the fusing system, and reads sensor signals. The Engine Controller also includes control units for optional SCF and Finisher

EXIT

STEP MOT

BLDC FUSER

ROM (1MB) SOC

(Jupiter4E)

MAIN IF

LSU C&K

LSU P- MOTOR

LSU Y&M

HVPS1

CLUTCHS

SMPS1(24V)

COVER OPEN LOWER

ACR

BASE & DUPLEX

SCF

BLDC BK

DEVE CRUM

FINISHER

WASTE MOT & LSU CON

HVPS2

CRUM I/F

ASIC (LPEC3)

BLDC OPC

BLDC DEVE

ASIC (LPEC1)

SDRAM (8MB)

T2 & BLDC ITB

SMPS3 (SIGNAL)

T1 ENG SENS

SMPS2(5V)

DUPLEX & TOP SENS

FAN & FUSER & HUMI

COVER OPEN UPPER

THERMISTOR

EXIT SENS

LSU TEMP

REGI SENSOR

Toner Motor

EXIT

ROM (1MB) SOC

(Jupiter4E)

MAIN IF

LSU C&K

LSU PMOTOR

LSU Y&M

HVPS1

CLUTCHS

SMPS1(24V)

COVER OPEN LOWER

ACR

BASE & DUPLEX

SCF

BLDC BK

CRUM I/F

ASIC (LPEC3)

BLDC OPC

ASIC (LPEC1)

SDRAM (8MB)

T2 & BLDC ITB

SMPS3 (SIGNAL)

T1 ENG SENS

SMPS2(5V)

FAN & FUSER & HUMI

REGI SENSOR

Product Specifications and Features

Page 37

Service Manual

2-23

■ Engine Controller Power Distribution

Product Specifications and Features

Page 38

Product Specifications and Features

2-24

2.3.2.3 DADF Board

The DADF PBA controls the DADF (Duplex Automatic Document Feeder) unit. A DADF board controls 2 stepping motors, 2 clutches, 1 solenoid,10 sensors. By using CPU(S3F443FX ) having 80MHz Core Frequency. A DADF board supports customer to copy Max 100 sheets of documents automatically. Also CLX-8380N’s DADF is serving up to 65% of Duplex speed. And this happens to make one more paper path for high speed paper feeding.

GATE

R_STACK

LENGTH DETECT/WIDTH

DOWNLOAD

EXIT

MOTOR

HYPER

(DEBUG)

REGI

SENSOR

DUPLEX/SCAN/

EXIT SENSOR

MAIN I/F

MPU:

S3F443FX

COVER

OPEN

SCAN MOTOR

DRIVER

EXIT

MOTOR

MPU:

S3F443FX

Service Manual

Page 39

Service Manual

2-25

■ DADF Block Diagram

Product Specifications and Features

Page 40

Service Manual

2-26

2.3.2.4 OPE_Main Board

The OP_MAIN PBA controls the WVGA(800x600) 7” Color TFT LCD unit, and communicates with Video PBA through USB1.1. The OP_MAIN PBA is connected with Key & Key_Sub PBAs which are used for scan and fax functions. The OP_MAIN PBA includes an ARM-based CPU (S3C2413C), a 32MB NOR Flash ROM, a 64MB DDR1 SDRAM memory, and a TSP control unit.

DDR MEMORY (64MB)

Main IF (USB)

LCD Interface

Main IF (power)

OPE Key sub

NOR FLASH (32MB)

JTAG

Touch ScreenBack Light Unit

Debugger

OPE Key

MCU (S3C2413)

LCD Interface

OPE Key sub

NOR FLASH (32MB)

Product Specifications and Features

Page 41

Service Manual

2-27

FuseVARISTOR

2.3.2.5 SMPS Board

SMPS (Switching Mode Power Supply ) Board supplies electric power to a Main Board and other boards through a Main Controller by +5V,+24V from 110V/220V power input. It has safety protection modes for over current and load.

SPECIFICATION

General Input/Output Voltage

1) AC 110V (90V ~ 135V)

2) AC 220V (180V ~ 270V)

3) Input Current: 5.0 [Arms]

4) Output Power: 335W / Max. 450W DC 5V: 45W ~ 60W DC 24V: 290W ~ 390W

• Connection

1 INPUT_AC (from Fuser Drive Board) 2 OUTPUT_5V1/2/3 (to Engine PBA) 3 OUTPUT_24V1/2/3/4 (to Engine PBA) 4 SMPS control (from Engine PBA)

Product Specifications and Features

Page 42

Service Manual

2-28

◆

Input / Output connector

AC Input Connector( CN1 )

PIN ASSIGN PIN NO Description

1 AC_L

AC Input

2 AC_N

DC Output Connector( CN2 )

Description PIN NO PIN ASSIGN PIN NO Description

Power +24V1 1 2 +24V1 Power Power +24V1 3 4 GND 24V Ground

24V Ground GND 5 6 GND 24V Ground

Power +24V2 7 8 +24V2 Power Power +24V2 9 10 GND 24V Ground

24V Ground GND 11 12 GND 24V Ground

Power +24V3 13 14 +24V3 Power Power +24V3 15 16 GND 24V Ground

24V Ground GND 17 18 GND 24V Ground

Power +24V4 19 20 +24V4 Power Power +24V4 21 22 GND 24V Ground

24V Ground GND 23 24 GND 24V Ground

Signal

RS24V 25 26 reserved

Signal

(24V Remote

Sense)

(Reserved)

DC Output Connector( CN3 )

Description PIN NO PIN ASSIGN PIN NO Description

Power +5V1 1 2 +5V1 Power Power +5V1 3 4 GND 5V Ground

5V Ground GND 5 6 GND 5V Ground

Power +5V2 7 8 +5V2 Power Power +5V2 9 10 GND 5V Ground

5V Ground GND 11 12 GND 5V Ground

Power +5V3 13 14 +5V3 Power Power +5V3 15 16 GND 5V Ground

5V Ground GND 17 18 GND 5V Ground

Signal

RS5V 19 20 Standby

Signal

(5V Remote

Sense)

(Standby Mode)

Product Specifications and Features

Page 43

Service Manual

2-29

2.3.2.6 HVPS Board

The unit has two HVPS( High Voltage Power Supply). HVPS (High Voltage Power Supply) Unit is divided to Two PBAs, and generates 15 high-voltage channels which includes T1(4), T2, MHV(4), DEVE(4), FB, and SP. HVPS_L (High Voltage Power Supply_Large) supplies High Voltage power to Drum-cartridge (Charger), ITB, T2-roller (T2-Unit).

• Connection

1 T1_Y/M/C/K (to ITB) 2 HVPS_L/S connection (to HVPS_S) 3 HVPS1 (from Engine PBA) 4 HVPS2 (from Engine PBA) 5 MHV_AC_Y/M (to Drum-cartridge) 6 MHV_AC_C/K (to Drum-cartridge) 7 T2 (to T2_Unit)

Product Specifications and Features

Page 44

Service Manual

2-30

Saw-plate (to T2 Unit)Fuser-bias (to Fuser)

DEVE_Y/M/C/K (to Drum-cartridge)

HVPS_L/S_ connection (from HVPS_L)

HVPS_S (High Voltage Power Supply_Small) supplies High Voltage power to Drum-cartridge (Developer), Fuser, Saw-plate (T2-Unit).

• Specication

Channel AC/DC No. Type Control

Rated

Load

Output

Range

Load

Range

MHV

DC-

Constant-V PWM Duty

250 pF

-700 V 0 ~ -1800 V

0.1~3 mA

AC - PWM Duty 1.6 KVpp 1.0 ~ 3.2 Vpp

DEVE DC- 4 Constant-V PWM Duty 400 MΩ -500 V 0 ~ -800 V 0 ~ 30 uA

T1 DC+ 4 Constant-I PWM Duty 90 MΩ 14 uA 0 ~ 40 uA 0 ~ 3.5 KV

DC+

Constant-I PWM Duty 100 MΩ 30 uA 0 ~ 50 uA 0 ~ 6.5 KV

DC- Constant-V Volume 80 MΩ -1300 V - 0 ~ 20 uA

Saw Plate DC- 1 Constant-V PWM Duty NO -1000 V 0 ~ -2.4 KV 0 ~ 40 uA

Fuser Bias DC+ 1 Constant-V PWM Duty NO 1000 V 0 ~ 1.5 KV 0 ~ 20 uA

• Constant current outputs in T1/T2 channels.

• Individual T1 channels for each color.

• Alternative DC +/- outputs between image & non-image periods in T2.

• AC + DC MHV Bias.

• Rated loads in all channels could be change according to the environmental conditions.

• All output channels can be adjusted by using volume control components.

Product Specifications and Features

Page 45

Service Manual

2-31

2.3.2.7 Fuser Drive Board

The FDB (Fuser Drive Board) controls 2 halogen lamps in the fuser unit using control signals which are provided from the ENGINE PBA and supplies AC power to the SMPS. Both V1/V2 FDBs provide max. 1500W output power. When the phase signal of AC Power goes to zero, the FDB sends a zero-crossing detect signal to the ENGINE PBA. The zero-crossing output consists an open-collector node.

• Connection

1 INLET AC 2 FUSER CONTROL (from Main board) 3 FUSER AC (to Fuser lamp) 4 SMPS AC ( to SMPS)

• Specication

V1 V2

Input Voltage

(Range)

AC 110V

(90 ~ 135V)

AC 220V

(180 ~ 270V)

Input Current 20A 10A

Output Power Max. 1500W Max. 1500W

Phase Detect Zero-Crossing Detect

(Open Collector Output)

Protection Relay Control Signal

FUSE

VARISTOR PHOTO TRAIC

HEAT SINK

Product Specifications and Features

Page 46

Service Manual

2-32

2.3.2.8 Finisher Board

A Finisher PBA is a Finisher controlling. It also consists one controller (S3F443FX), two motor drive IC and

LPEC1 for expandable I/O IC to control a nisher through UART communication with

a Main controller.

Finisher

Printer

# TxD

# RxD

Interface Cable

Connector 3Ways

D-Sub 15P. Female

10 11 12 13 14 15

# FIN_DETECT

# nFIN_RESET

+5V

N.C.

+3.3V

+24V +24V +24V

RxD #

TxD #

FIN_DETECT #

nFIN_RESET #

+5V

N.C.

+3.3V +24V +24V +24V GND(3.3/5V Power) GND(3.3/5V Power) GND(24V Power) GND(24V Power)

FG(Case)

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15

Connector 3Ways

D-Sub 15P. Male

# : T TL Level (3.3V )

GND(24V Power)

GND(3.3/5V Power) GND(3.3/5V Power)

GND(24V Power) GND(24V Power) GND(24V Power)

FG(Case)

Product Specifications and Features

Page 47

Service Manual

2-33

2.3.2.9 SCF/HCF PBA

A SCF PBA is a option cassette controlling. A max. of 2 cassettes are connected on a purpose of feeding paper. It consists one controller (S3F443FX) and two motor drive IC to control feeding timing through Uart communication with a Main controller. This PBA is also used in HCF. Key function is same with SCF and HCF & SCF can be able to be composed together.

No. Signal Name Direction Active Level Description

1 24V POWER - +24V Power 2 3.3V POWER - +3.3V Power 3 GND POWER - Signal Ground 4 TxD OUT - Data Transmission 5 RxD IN - Data Receive 6 nBUSY OUT LOW SCF TxD Line Busy 7 nCMDREQ OUT LOW Command Request 8 Reserved1 I/O LOW Reserved 9 Reserved2 I/O LOW Reserved

Product Specifications and Features

Page 48

Service Manual

2-34

2.3.2.10 FAX Board

• Specications

- LINE CONNECTION: PSTN or PABX (RJ-11)

- Compatibility: ITU-T G3, Super G3

- Communication System: PSTN/PABX

- Modem Speed: 33.6Kbps

- TX Speed: 3 sec * Standard Resolution, MMR, 33,6Kbps * Phase “C” by ITU-T No.1 Chart in Memory transmission with ECM

- Scan Speed Platen -> 2 sec / A4 ADF -> 5.5 sec / A4 * Scan time: 2 sec/A4 @ 203x98dpi * Scan setup time : 3.5 sec

- Receive Mode: Fax, TEL, ANS/FAX

- Compression: MH/MR/MMR/JBIG/JPEG

- ECM: Yes

- Resolution Std: 203*98dpi Fine: 203*196dpi S.Fine: 203x392dpi, 300*300dpi, 406x392dpi

- Contrast: Adsustable 5 levels

- Fax Memory: 32MB (in HDD)

Product Specifications and Features

Page 49

Service Manual

2-35

• Serial & Parallel Types

How to connect a serial fax rst.

1) connect a line cord into Line RJ11.

2) Connect 2’nd phone by 4 line cord.

How to connect Parallel Fax

1) Connect a line cord into Line RJ11.

2) Just connect a phone to External RJ11.

Product Specifications and Features

Page 50

Service Manual

2-36

2.3.2.11 Other PBAs

DEVE CRUM PBA

Finisher IF PBA

ERASER_LAMP_PBA

SCAN_IF_PBA

Product Specifications and Features

Page 51

Service Manual

2-37

2.3.3 Mechanic Conguration

2.3.3.1 Feeding Section

1) Cassette

It stores and automatically feeds print paper. Pick-up Roller picks up paper, controls drive, feeds paper, removes static electricity, and so on.

> Spec.

* Feeding Method : Cassette Type * Feeding Standard : Center Loading * Feeding Capacity : Cassette 520 Sheets (75g/ , 20lb Paper Standard) Manual Feeder * Paper Detecting Sensor : Photo Sensor (Empty, Registration, Exit) * Paper Size : Legal, Letter, A4

2) SCF (Second Cassette Feeder ) / HCF ( High Capacity Feeder)

This additionally stores and automatically feeds printing paper. Its function is the same as the FCT (First

Cassette Tray)

> Spec.

* Paper Direction : FISO (Front-in, Side-Out) * Cassette Type : A4, Ltr * Paper Discharge : Separation Claw * Capacity SCF : 500 Sheets (Standard paper 75mg/m2 20lb) HCF : 2100 Sheets (Standard paper 75mg/m2 20lb) * Paper Size : A4, Letter * Paper Weight (average) : 60~90g/ (16~24lbs) * Paper Type : General Printing Paper * Additional Function : Paper Empty Sensor

Paper Registration Sensor Paper Exit Sensor

HCF HCF

Product Specifications and Features

Page 52

Service Manual

2-38

2.3.3.2 Drive Unit

There are many motors in this machine. Each motor is used for image process.

- Main Motor is for Paper path( Pick-up, Feed, Registration and MPF) and ITB.

- BK Motor is for Black OPC and Black DEVE

- Color OPC Motor is for Color OPC rotation (Yellow, Magenta, Cyan)

- Color DEVE Motor is for Color DEVE (Yellow, Magenta, Cyan)

- Fuser Motor is for Fuser and Exit roller

- Duplex Motor is for Duplex feeding

- Exit Motor is for stable stacking

- Toner Supply Motor is for toner supply

Duplex Motor

Fuser Motor

Exit Motor

Duplex Motor

Fuser Motor

Exit Motor

BK Motor

Main Motor

Color OPC Motor

Color DEVE Motor

BK Motor

Main Motor

Color OPC Motor

Color DEVE Motor

Toner Supply Motor

(4EA)

Toner Supply Motor

(4EA)

Product Specifications and Features

Page 53

Service Manual

2-39

2.3.3.3 LSU ( Laser scanning unit )

LSU consists of LD(Laser Diode) and polygon motor control. For realizing Color Image, it is controled by 4 LD. When the controller generate the printing signal, LD will turn on and Polygon motor starts.If the receiving part in LSU detect the beam , Hsync is generated. When the rotation of polygon motor is steady, it

is time of LSU ready status for printing. If either of two condition is not satised, LSU error is expected.

OPC Drum

Photo Diode

LD Driver circit

Protector panel

LD(Laser Diode)

Polygon Mirror

Polygon Motor

Motor Driver

KCMY KCMY KCMY

Product Specifications and Features

Page 54

Service Manual

2-40

2.3.3.4 Fuser Unit

This unit consists of IH-HEAT ROLLER, Thermostats and a Thermistor. It melts and fuses the toner, transferred by the transfer roller onto the paper, by applying pressure and high temperature to complete printing job.

- Fusing Type : [Dual Lamp Heating, 700W/500W]

- Heat Roller :[ø18 ]

- Pressure Roller : [ø29 electrically conductive]

- Thermistor – Temperature Detecting Sensor contact thermistor 2EA

- Thermostat – Overheat Protection Device

- Fuser Bias : 700V(HH), 500V(LL,NN)on the P/R tube

①

Thermostat

When a heat lamp is overheated, a Thermostat cuts off the main power to prevent over-heating.

- Non-Cotact type Thermostat

②

Heat roller & Belt

The heat roller & Belt transfers the heat from the lamp to apply a heat on the paper. The surface of belt

is coated with PFA, so toner does not stick to the surface.

③

Pressure roller

A pressure roller mounted under a heat roller is made of a silicon resin, and the surface also is coated with

Teon. When a paper passes between a heat roller and a pressure roller, toner adheres to the surface of

a paper permanently.

Product Specifications and Features

Page 55

Service Manual

2-41

- Fuser Error

　 OPEN Heat LOW Heat OVER Heat

Warm-Up Less than 60℃

at more than 20 seconds

- Less than Warm Up Ref. Temp-10℃ & for more than 20 seconds in Warm Up end time (Not checking in case that motor start temp(100℃) is not arrived)In case that the tempature is not rising for 6 sec (Check at WarmUp Ref Temp-30℃)

Higher than 230℃(240℃) &For continuous 30 seconds (5 sec)

Stand-Byor Recoverable Error State for Over Heat only

N/A Less than Stand-By Ref. Temp-

40℃ & For more than 10 seconds

- Higher than 230℃(240℃) & For continuous 30 seconds(5 sec)

- StandBy Ref Temp+10℃& for more than 3 min.

Printing N/A

Less than Printing Ref. Temp20℃ & For more than 10 seconds.

- Higher than 220

℃

(230

℃

) & For

continuous 20 seconds(3 sec)

Power Save N/A N/A - Higher than 220℃(230℃) & For

continuous 20 seconds(3 sec)

- StandBy Ref Temp+10℃& for more than 3 min.

Low Power N/A N/A - Higher than 220℃(230℃) & For

continuous 20 seconds(3 sec)

- StandBy Ref Temp+10℃& for more than 3 min.

Other N/A N/A Higher than 220℃(230℃) & For

continuous 20 seconds(3 sec)

Product Specifications and Features

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2.3.3.5 Scanner

2.3.3.5.1 Scanning Technology

1) Color Separation : Single-Pass color separation

Color separation is done with transmissive color lters put over the CCD elements themselves as part of

CCD manufacturing process. The CCD has three rows of imaging elements.

Each row has a color lter directly over the CCD elements, one row red, one green, and one blue.

2) Image Signal Input : The output signal of CCD is designed for being ADC in S4L9335X through Bypass-Cap, and then

processing through the Signal which is dened between S4L9335X and CIP4. It uses CDS (Correlated Double Sampling) which implement double Sampling for black level and image by using signal of CIP4E, when AFE receives each pixels.

3) Image Processor : It reads pixel data of CCD (Charge Coupled Device) by 600dpi Line, and in accordance with the mode set

from CIP4, said data is experiencing Error Diffusion Algorithm in mode or stored at Scan Buffer through DMA without Halftoning Algorithm in PC Scan mode. At this time, both above modes conduct processing after Shading Correction and Gamma Correction.

4) Optical System: Lens Reduction type All-In-One( Scanning Lamp + Lens + CCD Image sensor)

5) Light Source : Xenon Lamp

6) Scanning method

- Platen : Optical Moving

- DADF: Document Moving

Product Specifications and Features

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2.3.3.5.2 Scanning Area

Maximum Document Width : 216mm Effective Scanning Width: 208mm Minimum Scan Width : 1” (25.4mm) Minimum Scan Length : 1” (25.4mm)

a b c d

2mm ± 2mm 2mm ± 2mm 3mm ± 1mm 3mm ± 1mm

2.3.3.5.3 Source Document Specication (DADF)

The machine with this feature scans both sides of a paper.

• Spec

Capacity : Up to 50 sheets 75 g/m² Copy speed : simplex 40cpm(LTR) / duplex 25cpm(LTR) Document Size : Width : 148 to 216 mm

Length : 145 to 356 mm for single page scan

145 to 400 mm for multi pages scan

Document Size Sensing Yes Extendible tray for long documents Yes Adjustable Paper Guide Yes DADF Ready Indicator None

Labels w/graphics None Book copying with DADF open Yes

Wear out items (rolls) easily

replaceable w/o tools

No Wear out items (rolls) should be

serviced.

DADF Pad &

Feed Roller

Effective Scanning width

Effective Scanning length

Effective Scanning width

Effective Scanning length

Product Specifications and Features

Page 58

Product spec and feature

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2-44

• Layout

INDEX Description Qty Remark

MOTOR 2

ELECTRONIC CLUTCH 2

SOLENOID 1

PHOTO SENSOR 7 To detect Paper size

GATE 2

3 steps GATE 1

Document Path

SIMPLEX

ⓐ → ⓑ → ⓒ → ⓓ → ⓔ

DUPLEX

ⓐ → ⓑ → ⓒ → ⓕ → ⓖ → ⓗ → ⓒ → ⓘ → ⓙ → ⓚ→ ⓔ

ⓙ

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2.3.3.6 Sensor

■ DESCRIPTION

①

Bin Full Sensor : Check overowing of Paper on Stacker

②

Regi Sensor : Two Regi Sensor for checking precise paper position

③

Exit Sensor : Check paper position on Fuser

④

Duplex Jam : Check paper position on Duplex path1

⑤

Paper Empty Sensor : Check Paper empty on a cassette

⑥

Duplex Ready : Check paper ready on Duplex path

⑦

Cassette Detect : Check cassette insertion

⑧

Paper Limit : Check raising paper up to feeding position

⑨

Paper Low Sensor : Check the number of paper below 100 pages

⑩

MPF Empty Sensor : Check paper empty on MPF

⑨ Power Low Sensor

⑦ Cassette Detect

⑤ Paper Empty Sensor

⑩ MPF Empty Sensor

①Bin Full Sensor

④ Duplex Jam

⑥ Duplex Ready

③ Exit Sensor

⑧ Paper Limit

② Regi Sensor

⑨ Power Low Sensor

⑦ Cassette Detect

⑤ Paper Empty Sensor

⑩ MPF Empty Sensor

①Bin Full Sensor

④ Duplex Jam

⑥ Duplex Ready

③ Exit Sensor

⑧ Paper Limit

② Regi Sensor

Product Specifications and Features

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2.3.3.7 Sensor ( Expansion)

33/34/35/36

37/38/39/40

18/19

41/42/43/44

24/25/26

14/15/16

1 5

46/47

33/34/35/36

37/38/39/40

18/19

41/42/43/44

24/25/26

14/15/16

1 5

46/47

Product Specifications and Features

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1 CASSETTE_DETECT 2 PAPER_NEAR_END 3 PAPER_UP_LIMIT 4 CASSETTE_EMPTY 5 MP_EMPTY 6 SENS_DUPLEX_JAM 7 SENS_FEED 8 SENS_TOP

9 SENS_REGI 10 SENS_PAPER_EXIT 11 SENS_DUPLEX_READY 12 OUTBIN_FULL 13 FINISHER_DETECT

14/15/16 PAPER_SIZE1(2/3)

17 THERMOSTAT

18/19 FUSER_THERM1(2)

20 OPC_BK_HOME 21 OPC_CR_HOME 22 SENS_T1_ENGAGE 23 SENS_T2_ENGAGE 24 SENS_CTD

25/26 SENS_ACD1(2)

27 SENS_LSU_CLN 28 INNER_TEMP 29 OUT_TEMP 30 SENS_HUMIDITY 31 WASTE_FULL 32 SENS_WTB_MOT

46/47 AUTO_PAPER_SIZE(2)

48 DADF_COVER_OPEN 49 CCD HOME SENSOR 50 SENS_DOC_DUPLEX 51 SENS_DOC_SCAN 52 SENS_DOC_LENGTH 53 SENS_DOC_EXIT 54 SENS_DOC_REGI 55 SENS_DOC_WIDTH 56 SENS_DOC_DETECT 57 SENS_DOC_GATE 58 SENS_GATE_HP 59 SENS_R_STACK

33/34/35/36 SENS_TC_Y(M/C/K) 37/38/39/40 CRUM_DEVE_Y(M/C/K) 41/42/43/44 CRUM_TB_Y(M/C/K)

45 CRUM_ITB

Product Specifications and Features

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2.3.3.8 Motor & Fan

The printer has ten motors and four fans. The gure below shows the locations of the motors and fans.

M10

M11

M12

M10

M11

M12

NAME FUNCTION NAME FUNCTION

M1 FUSER DRIVE BLDC MOTOR M9 LSU CLEANING DC MOTOR M2 EXIT DRIVE STEPPING MOTOR M10 WASTE TONER BOTTLE DRIVE DC

MOTOR M3 DUPLEX DRIVE STEPPING MOTOR M11 T1 ENGAGE DC MOTOR M4 MAIN DRIVE BLDC MOTOR M12 T2 ENGAGE DC MOTOR M5 BLACK OPC & DEVE DRIVE BLDC

MOTOR

F1 FAN-DC : HVPS

M6 COLOR DEVE DRIVE BLDC MOTOR F2 FAN DC INVERTER : SMPS M7 COLOR OPC DRIVE BLDC MOTOR F3 FAN DC : DUPLEX M8 TONER SUPPLY DRIVE DC MOTOR F4 FAN DC : DUPLEX

Product Specifications and Features

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Maintenance and Disassembly

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3-1

3. Maintenance and Disassembly

Introduction

To avoid print quality and paper feed problems resulting from worn parts and to maintain your

machine in top working condition the following items will need to be replaced after the specied

number of pages or when the life span of each item has expired.

3.1 Maintenance

3.1.1 Precautions on Maintenance

■ Replacing

- The fuser is very hot. So turn the printer off and wait until the printer to cool before replacing it.

- To avoid the print quality problems, do not touch the surface of rollers. (transfer roller, pick up roller, feed roller, Cartridge transfer)

■ Cleaning

- Make sure the power cord is unplugged before the cleaning.

- Do not use ammable liquid cleaner or spray products for cleaning.

- Avoid making scratches while cleaning the parts.

- Avoid direct contact by hand on the Transfer Roller.

- Avoid exposing inner parts for a long duration of time.

- The surface of OPC Drum can be affected by direct light if exposed for a long time.

(1~2 minutes is enough time for cleaning)

- OPC surface must not be scratched.

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3.1.2 Check the consumables life

3.1.2.1 Printing Machine report

You can see the consumables life by printing a machine report.

1. Press the Machine setup button on the control panel.

2. Press Machine Status>the Machine Info tab>Print/Report

3. Select the report type, then the right side of the screen shows the list to print.

4. Select the list to print.

3.1.2.2 Monitoring the supplies life

If you want to view the consumables life, follow the next step.

1. Press the Machine Setup button on control panel.

2. Press the Machine Status

3. Scroll down to browse the entire supplies with list view the percentage remaining.

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3.1.3 Consumables List(CRU)

Model Name Description Life Image

Toner Cartridge (Cyan) 15K Pages

Toner Cartridge (Magenta) 15K Pages

Toner Cartridge (Yellow) 15K Pages

Toner Cartridge (Black) 20K Pages

Imaging Unit (Cyan) 30K Pages

Imaging Unit (Magenta) 30K Pages

Imaging Unit (Yellow) 30K Pages

Imaging Unit (Black) 30K Pages

Waste toner container 48K Images

a. Declared yield value in accordance with ISO/IEC 19798. b. Image counts are based on one color on each page. If you print documents in full color (Yellow, Magenta,

Cyan, Black), the image count will be added by 4 images.

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3.1.4 Replacing the Consumables.

3.1.4.1 Replacing the toner cartridge

1. Turn the machine off, then wait a few minutes for the machine to cool.

2. Open the side cover.

3. Open the front cover.

4. Pull the corresponding toner cartridge out from the machine.

5. Remove the new toner cartridge from its bag.

6. Thoroughly roll the new cartridge ve or six times

to distribute the toner evenly inside the cartridge.

7. Pull out the protecting lm in the cartridges.

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3.1.4.2 Replacing the imaging unit

1. Turn the machine off, then wait a few minutes for the machine to cool.

2. Open the side cover.

3. Open the front cover.

8. Hold the new toner cartridge by the handle and slide the new toner cartridge in until it locks in place.

9. Close the front cover, then the side cover.

10. Make sure that the cover is securely latched and then turn the machine on.

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4. Pull the waste toner container out of the machine using its handle.

5. Turn the imaging unit locking levers outwards to release and open the inner cover.

6. Pull the used imaging unit out of the machine using the handle on its bottom.

7. Remove the new imaging unit from its bag.

8. Remove the paper protecting the surface of the imaging unit.

9. Remove the cap, and carefully pull the seal tapes out of the imaging unit.

10. Thoroughly shake the new imaging unit side to

side ve or six times.

11. Labels inside the machine identify each imaging

unit’s position. Holding the handles on the new imaging unit, push the imaging unit until it locks in place.

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12. Turn the imaging unit locking levers inwards until it locks in place and close the inner cover.

13. Insert the waste toner container into position

and then push it to make sure that it is rmly

seated in place.

14. Close the front cover, then the side cover.

15. Make sure that the cover is securely latched and then turn the machine on.

3.1.4.3 Replacing the waste toner container

1. Turn the machine off, then wait a few minutes for the machine to cool.

2. Open the side cover.

3. Open the front cover.

4. Pull the waste toner container out of the machine using its handle.

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3-8

5. Remove the container’s cap from the container as shown below, and use it to close the waste toner container openings.

6. Take a new waste toner container out of its package.

7. Insert the new container into position and then

push it to make sure that it is rmly seated in

place.

8. Close the front cover rmly.

9. Turn the machine on.

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3-9

3.1.5 Maintenance Parts(FRU) List

Code

Description Life Image

CARTRIDGE-

TRANSFER

100K

MEA UNIT-TR

(Transfer roller Assy)

100K

ELA UNIT-FUSER LV

ELA UNIT-FUSER HV

100K

MEA-HOLDER ADF

RUBBER

50K

MEA-PICK UP

(DADF pick up Assy)

200K

MEA UNIT-HOLDER PAD

(MP tray pad Assy)

50K

ELA HOU-MP PICK UP 200K

MEA UNIT-Exit Duplex 100K

MEA UNIT-ROLLER PU

(Pick up roller)

100K

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3-10

■ Maintenance KIT List

Model Code

Parts Qty Life time Remark

Cartridge transfer Transfer Roller Fuser unit Guide exit Pick up roller

1 1 1 1 3

100K Domestic

220V

Cartridge transfer Transfer Roller Fuser unit Guide exit Pick up roller

1 1 1 1 3

100K Export

220V

Cartridge transfer Transfer Roller Fuser unit Guide exit Pick up roller

1 1 1 1 3

100K Export

110V

3.1.6 Location of Maintenance parts

Cartridge transfer

Transfer Roller

Fuser unit

DADF Pick up rollerDADF rubber Pad

MP tray rubber pad

MP tray feed roller

Pick up roller

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3-11

3.1.7 Replacing the Maintenance parts

3.1.7.1 How to replace the Cartridge transfer

1.Open the front and side cover.

2. Take out the cartridge.

3. Take out the Cartridge transfer and replace the new one.

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3.1.7.2 How to replace the transfer roller

3.1.7.3 How to replace the Fuser unit

1. Open the side cover and then pull the guidepaper up in the direction of arrow.

2. Push the latch in the two directions and pull the Transfer roller. And replace the new one.

1. Open the side cover. 2. Pull the Fuser unit by holding the green lever. And replace the new one

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3-13

3.1.7.4 How to replace the DADF pick up roller and rubber pad.

1. Open the DADF Cover.

2. Pull the bush in the direction of arrow. Then lift

the DADF pick up roller out.

3. Remove the rubber pad unit.

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3-14

3.1.7.5 How to replace the Pick-up Roller

To remove the pick up roller, rst take out the cassette. After remove the cassette, you can see the pick up

roller in the inner. Pull the lever of pick up roller in the direction of arrow.

Roller-Pick Up

Roller-

Forward

Roller-Retard

Roller-Pick Up

Roller-

Forward

Roller-Retard

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3.1.7.6 How to replace the MP pad Unit and MP feed roller

Before MP unit disassembly, you must remove the covers, Deve Drive unit, side duplex unit etc. (refer to 3.2.2 general disassembly procedure.)

3. Remove the 4 screws and 2 hooks and take out the MP Assy.

1. Remove the 1 screw. Remove the Bracket and

Gear as shown below.

2. Remove the MP pad unit after remove the 1 screw.

Bracket

Gear

Bracket

Gear

Bracket

Gear

Bracket

Gear

Hook

Left

Right

HookHookHook

Left

Right

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3-16

4. Done.

5. Release the harness from the holder.

6. Remove the spring from hook with some tools.

7. Remove the 4 screws from both side of MP unit.

8. Lift up the FRAME-MP TOP.

ELA HOU-MP

MEA UNIT-HOLDER PAD

ELA HOU-MP

MEA UNIT-HOLDER PAD

ELA HOU-MP

MEA UNIT-HOLDER PAD

ELA HOU-MP

MEA UNIT-HOLDER PAD

ELA HOU-MP

MEA UNIT-HOLDER PAD

ELA HOU-MP

MEA UNIT-HOLDER PAD

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9. Done.

10. Remove the RING-E(2 EA) from both side of FRAME-MP LOWER.

11. Replace the ELA-HOU MP PICK-UP with new one.

12. Assemble the spring to ELA HOU-MP Pick up.

13. Fix the LATCH ARM F,R.

ELA-HOU MP PICK-UPELA-HOU MP PICK-UP

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14. When reassembling the FRAME-MP TOP, assemble the STOPPER PAPER F,R to be in the hole.

15. Check that LATCH ARM F,R assemble properly.

16. Assemble the SPRING as shown below.

17. Assemble in reverse order after this step.

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1. Remove the 1 connector and 2 screws. And remove the black bracket.

2. Pull the Side duplex Cover in the direction of arrow. And Release the damper unit securing the both side of

the Side duplex cover.

Damper unit

121

Damper unit

3.1.7.7 How to replace the MEA UNIT-Exit Duplex

Before MEA UNIT-Exit Duplex disassembly, you must remove the covers, Deve drive unit. (refer to 3.2.2 general disassembly procedure)

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3. Remove the Side Duplex cover.

4. Release the Exit Duplex Unit by removing the 4 hooks after remove 1 screw.

MEA UNIT-EXIT DUPLEXMEA UNIT-EXIT DUPLEX

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3.1.8 Cleaning the machine

To maintain print and scan quality, follow the cleaning procedures below each time the toner cartridge is replaced or if print and scan quality problems occur.

Caution

• Cleaning the machine cabinet with cleaning materials that contain large amounts of alcohol, solvent, or

other strong substances can discolor or damage the cabinet.

• If your machine or its surrounding is contaminated with toner, we recommend you to use cloth or tissue

dampened with water to clean it. If you use a vacuum cleaner, toner blows in the air and might be harmful to you.

Cleaning Items and Interval

Item Interval or When

Replacement consumable (Toner Cartridges, Imaging Units, WTB )

When displayed “Toner Empty” or “Replace Drum” or “Waste Toner Full” .

Cleaning of Feed frame and Feed Rollers on the paper-path

Misfeeds or Jams occur frequently

Cleaning of Document (Platen) glass The same copy area is dirty whenever making

copies. Original cannot be cleanly scanned.

Cleaning of Platen Cover (sheet-sponge)

Cleaning Feeder and PAD in the DADF Originals have black streaks or appear dirty after

feeding them in the DADF. Cleaning of LSU glass Streaks appear on copy sheet Cleaning of Document glass for DADF Cleaning of original guide plate in rear side of DADF

and DADF roller

Misfeeds or Jams occur frequently

Fasten the rest of the guide in the paper tray (Width Guide and Length Guide)

Misfeeds or Jams occur frequently

Pick up a stack/tray of paper and fan it to remove static cling

Multi-feeds occur frequently

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Cleaning the outside

Clean the machine cabinet with a soft lint-free cloth. You can dampen the cloth slightly with water, but be careful not to let any water drip onto or into the machine.

Cleaning the inside

Clean every 100,000 sheets or every 6 months to maintain in good condition. (When the Transfer Roller expires due to long usage.) Clean in following order; Paper Path Parts, Transfer Roller, Toner Cartridge and Drum Cartridge in the Inner Frame. Clean with Vacuum Cleaner and Dry rag or Soft cloth.

Cleaning Instructions

1. Paper Path Parts

- Cleaning Kit : Vacuum Cleaner and Dry rag or Soft cloth.

- Mal Affects : Dust particles from paper can be copied at worst making spot stains on the paper.

- Follow the display listed on the gure below.

2. Cleaning-Transfer Roller

- Cleaning Kit : Vacuum Cleaner and Dry rag or Soft cloth.

- Mal Affects : Dust particles from paper can be copied at worst making spot stains on the paper.

- When exchanging the Transfer Roller clean the area.

- Follow the display listed on the gure below.

3. Cleaning-Frame Inside

- Cleaning Kit : Vacuum Cleaner and Dry rag or Soft cloth.

- Mal Affects : The toner can leak and pollute the interior, affecting the print quality.

- Recommend an Engineer or highly experienced worker to clean.

Cleaning the scan unit

Keeping the scan unit clean helps ensure the best possible copies. We suggest that you clean the scan unit at the start of each day and during the day, as needed.

1. Slightly dampen a soft lint-free cloth or paper towel with water.

2. Open the scanner lid.

3. Wipe the surface of the scanner glass and DADF glass until it is clean and dry.

4. Wipe the underside of the scanner lid until it is clean and dry.

5. Close the scanner lid.

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Open the cover. Take out the cartridge.

Take out the Cartridge Transfer.

Cover with a piece of paper and lay it on a flat surface.

Clean the paper path parts.

Clean the paper path parts. Release the transfer roller.

Clean the paper path parts.

2 3

4 644 66

555

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Clean the transfer roller unit parts.

Clean the Frame inside.

Reassemble the Cartridge Transfer.

Reassemble the cartridge.

Reassemble the transfer roller.

Clean the transfer roller unit parts.

10 11 121010 1111 1212

1313 1414 15

1616

1717

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When you disassemble and reassemble components, you must use extreme caution. The close proximity of cables to moving parts makes proper routing a must. If components are removed, any cables disturbed by the procedure must be restored as close as possible to their original positions. Before removing any component from the machine, note the cable routing that will be affected.

Whenever servicing the machine, you must perform as follows:

1. Check to verify that documents are not stored in memory.

2. Be sure to remove the toner cartridge before you disassemble parts.

3. Unplug the power cord.

4. Use a at and clean surface.

5. Replace only with authorized components.

6. Do not force plastic-material components.

7. Make sure all components are in their proper position.

Releasing Plastic Latches

Many of the parts are held in place with plastic latches. The latches break easily; release them carefully. To remove such parts, press the hook end of the latch away from the part to which it is latched.

3.2 Disassembly and Reassembly

3.2.1 General Precautions on Disassembly

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3.2.1.1 Screws used in the printer

Part_Code Location Description Qty

6003-000282 ELA UNIT-LSU SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 20 6003-000282 ELA UNIT-LD_Y SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 2 6001-000130 ELA HOU-SIDE_DUPLEX SCREW-MACHINE;BH,+,M3,L6,ZPC(WHT),SWRCH18A,-,- 2 6003-000196 SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 24 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 2 6002-000440 ELA HOU-DUPLEX SCREW-TAPPING;PWH,+,-,2,M3,L8,ZPC(BLK),SWRCH18A,- 4 6003-000196 SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 5 6003-000264 MEA UNIT-TRAY SCREW-TAPTITE;PWH,+,-,B,M3,L6,ZPC(WHT),SWRCH18A,- 1 6003-000196 MEA UNIT-EXIT DUPLEX SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 1 6003-000196 ELA UNIT-FRAME TOP SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 9 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 2 6003-001256 SCREW-TAPTITE;BH,+,B,M4,L10,NI PLT,SWRCH18A 5 6009-001492 SCREW-HEX;HWH,+,M3,L8,NI PLT,SWRCH18A,S,RF 9 6003-000196 ELA UNIT-BASE FRAME SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 13 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 11 6003-000301 SCREW-TAPTITE;BH,+,-,S,M4,L6,ZPC(WHT),SWRCH18A,- 1 6003-001256 SCREW-TAPTITE;BH,+,B,M4,L10,NI PLT,SWRCH18A 7 6009-001396 SCREW-SPECIAL;PH,+,-,M3,L10.3,ZPC(BLK),SWRCH18A,B

TITE,-

6003-000282 ELA UNIT-SIZE SENSOR SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 2 6003-000266 ELA UNIT-CST SENSOR SCREW-TAPTITE;PWH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 2 6003-000269 ELA UNIT-BASE PLATE R SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 13 6003-001474 SCREW-TAPTITE;BH,+,-,B,M3,L30,ZPC(WHT),SWRCH18A,- 3 6003-000196 ELA UNIT-PLATE UPPER SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 3 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 6 6003-000196 ELA HOU-MP SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 4 6003-000196 ELA UNIT-BASE RIGHT SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 6 6003-000269 MEA UNIT-RETARD SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 2 6003-000196 ELA UNIT-FRAME LOWER SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 85 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 4 6003-000196 ELA UNIT-HV ITB SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 4 6003-000269 ELA UNIT-WTB MOTOR SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 2 6003-000269 ELA UNIT-HOLDER OPC SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 11 6003-000196 ELA UNIT-HV TR SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 2 6003-000196 ELA HOU-BOTTLE BASE SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 13 6003-000196 ELA UNIT-HV DEVE SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 8

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Part_Code Location Description Qty

6003-000196 ELA HOU-REGISTRATION SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 5 6003-000196 ELA HOU-GUIDE REGI SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 6 6003-000196 MEA UNIT-F DR SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 1 6003-000196 ELA UNIT-FRAME UPPER SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 12 6003-000196 ELA HOU-GUIDE EXIT SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 2 6003-000269 ELA UNIT-SUPPORT SCAN SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 3 6009-001390 ELA UNIT-SCANNER SCREW-SPECIAL;SPECIAL,±,-,M3,L10,NI

PLT,SWRCH18A,B-TITE,D9, L13.5, DIME

6003-000196 ELA UNIT-PLATEN SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 6 6003-000196 ELA UNIT-SCAN LOWER SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 13 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 4 6003-001256 SCREW-TAPTITE;BH,+,B,M4,L10,NI PLT,SWRCH18A 14 6003-000282

ELA UNIT-CCDM HIGH SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,-

10 6003-000282 MEA UNIT-COVER KHX SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 3 6003-000269 ELA UNIT-SCAN MOTOR SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 2 6002-000440 ELA UNIT-SCAN UPPER SCREW-TAPPING;PWH,+,-,2,M3,L8,ZPC(BLK),SWRCH18A,- 2 6003-000196 SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 2 6003-000196 MEA UNIT-DUMMY UPPER SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 1 6003-000196 ELA HOU-DADF SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 7 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 8 6003-001256 SCREW-TAPTITE;BH,+,B,M4,L10,NI PLT,SWRCH18A 5 6003-000196 ELA HOU-COVER PLATEN SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 14 6003-001324 SCREW-TAPTITE;BH,+,B,M4,L16,NI PLT,SWRCH18A,- 8 6003-000196 ELA HOU-COVER JAM SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 1 6003-000196 ELA HOU-DADF SUB SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 14 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 1 6003-000269 ELA HOU-DADF MOTOR SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 4 6003-000269 ELA HOU-DUPLEX MOTOR SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 2 6002-000440 ELA HOU-GUIDE SCAN SCREW-TAPPING;PWH,+,-,2,M3,L8,ZPC(BLK),SWRCH18A,- 2 6003-000196 SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 7 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 1 6003-000196 ELA HOU-COVER OPEN SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 5 6003-000196 MEA-EXIT SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 2 6003-000196 MEA-GUIDE PICKUP SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 4 6002-000440 MEA-TX STACKER SCREW-TAPPING;PWH,+,-,2,M3,L8,ZPC(BLK),SWRCH18A,- 2 6003-000196 SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 3 6003-000269 ELA UNIT-DRIVE MAIN SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 6 6003-000301 SCREW-TAPTITE;BH,+,-,S,M4,L6,ZPC(WHT),SWRCH18A,- 10

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Part_Code Location Description Qty

6003-000269 ELA UNIT-DRIVE DEVE SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 16 6003-000301 SCREW-TAPTITE;BH,+,-,S,M4,L6,ZPC(WHT),SWRCH18A,- 17 6003-000269 ELA UNIT-DRIVE FUSER SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 4 6003-000301 SCREW-TAPTITE;BH,+,-,S,M4,L6,ZPC(WHT),SWRCH18A,- 4 6003-000282 CARTRIDGE-TRANSFER SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 20 6003-000196 ELA UNIT-MAIN LINE SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 68 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 44 6003-001256 SCREW-TAPTITE;BH,+,B,M4,L10,NI PLT,SWRCH18A 22 6009-001390 SCREW-SPECIAL;SPECIAL,±,-,M3,L10,NI

PLT,SWRCH18A,B-TITE,D9, L13.5, DIME

6009-001396 SCREW-SPECIAL;PH,+,-,M3,L10.3,ZPC(BLK),SWRCH18A,B

TITE,-

6003-000196

ELA HOU-EXIT SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A

15 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 2 6003-000196 ELA UNIT-SMPS UPPER SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 1 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 2 6003-000196 ELA UNIT-HOLDER_HVPS SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 2 6003-000269 ELA UNIT-SUPPORT REAR SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 2 6003-000282 CARTRIDGE-DRUM Y KIT SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 7 6001-000130 ELA HOU-DEVE UNIT SCREW-MACHINE;BH,+,M3,L6,ZPC(WHT),SWRCH18A,-,- 2 6003-000282 SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 5 6006-001193 SCREW-MACHINE;PH,+,WSP,M3,10,ZPC(WHT),SWRCH18

A,-,WD8,TEMPERED

6003-000282 MEA UNIT-OPC CART SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 2 6003-000282 CARTRIDGE-DRUM M KIT SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 7 6001-000130 ELA HOU-DEVE UNIT SCREW-MACHINE;BH,+,M3,L6,ZPC(WHT),SWRCH18A,-,- 2 6003-000282 SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 5 6006-001193 SCREW-MACHINE;PH,+,WSP,M3,10,ZPC(WHT),SWRCH18

A,-,WD8,TEMPERED

6003-000282 MEA UNIT-OPC CART SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 2 6003-000282 CARTRIDGE-DRUM C KIT SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 7 6001-000130 ELA HOU-DEVE UNIT SCREW-MACHINE;BH,+,M3,L6,ZPC(WHT),SWRCH18A,-,- 2 6003-000282 SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 5 6006-001193 SCREW-MACHINE;PH,+,WSP,M3,10,ZPC(WHT),SWRCH18

A,-,WD8,TEMPERED

6003-000282 MEA UNIT-OPC CART SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 2 6003-000282 CARTRIDGE-DRUM K KIT SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 7

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Part_Code Location Description Qty

6001-000130 ELA HOU-DEVE UNIT SCREW-MACHINE;BH,+,M3,L6,ZPC(WHT),SWRCH18A,-,- 2 6003-000282 SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 5 6006-001193 SCREW-MACHINE;PH,+,WSP,M3,10,ZPC(WHT),SWRCH18

A,-,WD8,TEMPERED

6003-000282 MEA UNIT-OPC CART SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 2 6003-000261 ELA UNIT-TONER K SCREW-TAPTITE;BH,+,-,B,M3,L6,ZPC(WHT),SWRCH18A,- 2 6003-000282 SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 1 6003-000261 ELA UNIT-TONER Y SCREW-TAPTITE;BH,+,-,B,M3,L6,ZPC(WHT),SWRCH18A,- 2 6003-000282 SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 2 6003-000261 ELA UNIT-TONER M SCREW-TAPTITE;BH,+,-,B,M3,L6,ZPC(WHT),SWRCH18A,- 2 6003-000282 SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,- 2 6003-000261 ELA UNIT-TONER C SCREW-TAPTITE;BH,+,-,B,M3,L6,ZPC(WHT),SWRCH18A,- 2 6003-000282

SCREW-TAPTITE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,-

2 6003-000196 ELA HOU-OPE SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 10 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 4 6003-000196 ELA HOU-OPE COVER SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 7 6002-000440 ELA UNIT-FUSER LV SCREW-TAPPING;PWH,+,-,2,M3,L8,ZPC(BLK),SWRCH18A,- 3 6003-000196 SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 17 6003-000269 SCREW-TAPTITE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,- 9 6003-001086 SCREW-TAPTITE;BH,+,-,B,M3,L12,ZPC(BLK),SWRCH18A,- 2 6002-000440 MEA UNIT-CASSETTE SCREW-TAPPING;PWH,+,-,2,M3,L8,ZPC(BLK),SWRCH18A,- 5 6003-000196 SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 6 6006-001193 SCREW-MACHINE;PH,+,WSP,M3,10,ZPC(WHT),SWRCH18

A,-,WD8,TEMPERED

6002-000440 MEA UNIT-LIFTING GEAR SCREW-TAPPING;PWH,+,-,2,M3,L8,ZPC(BLK),SWRCH18A,- 2 6003-001001 MEA UNIT-COVER FRONT SCREW-TAPTITE;FH,+,B,M3,L8,ZPC(BLK),SWRCH18A 2 6002-000440 MEA UNIT-COVER INNER SCREW-TAPPING;PWH,+,-,2,M3,L8,ZPC(BLK),SWRCH18A,- 6 6003-000196 SCREW-TAPTITE;PWH,+,B,M3,L10,NI PLT,SWRCH18A 4 6002-000440 MEA UNIT-FRONT OPC SCREW-TAPPING;PWH,+,-,2,M3,L8,ZPC(BLK),SWRCH18A,- 30 6006-001078 SCREW-TAPTITE;PH,+,WSP,B,M3,L10,ZPC(WHT),SWRCH1

8A,-

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3.2.2 General Disassembly

3.2.2.1 Cover

1. Remove the 10 screws from the rear of SET.

2. Remove the 4 screws from the left side of SET. And remove the Cover Panel MFP.

3. Remove the COVER-PANEL MFP.

4. Remove the Cover rear and the Cover rear lower.

5. Remove the 2 screws and then remove the Unit Cover Top.

M3X10

M4X10

M3X10

M4X10

M3X10

M4X10

M3X10

M4X10

M3X10

M4X10

M3X10

M4X10

M3X10

M4X10

M3X10

M4X10

Note : In case of being installed the fax kit, remove the fax kit after

remove the 2 screws.

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5. Open the Side Duplex Cover and the Front cover. And then remove the left side cover.

3.2.2.2 DADF

1. Remove one screw, and disassemble the cover.

2. Unplug the cable, and lift up the DADF from the SET in the direction of arrow

3. Open the DADF cover, and remove the one screw.

4. Lift up the stacker, and remove the two screws.

SIDE-DUPLEX COVER

COVER-FRONT

COVER- SIDE LEFT

SIDE-DUPLEX COVER

COVER-FRONT

COVERSIDE LEFT

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5. Remove the front/rear cover of the DADF.

6. Unplug the all harness from the DADF board.

7. Remove the 2 screws, and then remove the harness holder.

8. Remove the 3 screws, and then remove the DADF board.

9. Pull the bush in the direction of arrow. Then lift the DADF pick up roller out.

10. Remove the DADF pad unit.

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3.2.2.3 OPE

1. Remove the OPE cover. And remove the 3 screws.

2. Lift up the OPE assy as shown below, and Unplug the connector. And release the OPE assy from set.

3. Disconnect the 2 harness, 3 exible pcb, and

remove the 4 screws. And then remove the OPE PBA.

4. To remove the LCD panel, remove the 10 screws. Take out the LCD panel after remove the LCD panel shield.

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3.2.2.4 Scan Ass’y

1. Remove the 2 screws from the Front dummy cover and release it.

2. Remove the 4 screws from front-down side of scan assy.

3. Remove the 3 screws and all harness connected to scan assy.

4. Lift up and release the Scan Assy.

Release the Scan upper from the Scan lower after remove the 6 screws (cap hole screw 3 EA)

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6. Release the Lever-locker from the scan upper after remove the 2 screws.

7. To remove the CCD harness, rst remove the

sheet.

8. Unplug the FFC cable and power cable.

9. Remove the CCDM after remove the CCDM belt.

10. Remove the Scan motor assy after remove the

4 screws.

11. To remove the CCD harness, remove the sheet.

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12. Remove the screws and the harness from each sensor.

13. When replacing the Belt, compress the spring.

3.2.2.5 Engine and Video controller

1. Unplug the all harness and remove the 4 screws

from Video controller. And release it.

Caution - When reassembling, be careful the

screw type.

2. Unplug the all harness and remove the 9 screws from Engine controller. And release it.

M3X10

S3X6

M3X10

S3X6

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3.2.2.6 SMPS and Fuser Drive board

1. Remove the 3 screws and 1 connector. Remove the SMPS cover.

2. Unplug the all harness and remove the 4 screws from FDB . And release it.

3. Remove the all harness from SMPS.

4. Remove the SMPS after remove the 8 screws.

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3.2.2.7 Main Drive Unit

1. Remove the 4 screws and remove the SMPS cover.

2. Release the harness from the harness holder.

3. Remove the engine controller shield after remove the 5 screws.

Caution - When reassembling, be careful the

screw type.

4. First, remove the 4 xer and remove the 2

screws. Release the part as shown below.

fixerfixerfixer

M3X10

S3X6

M3X10

S3X6

ELA UNIT-DRIVE MAINELA UNIT-DRIVE MAIN

Muratec MFX-C4000 Field Engineering Manual

Specifications and Main Features

Frequently Asked Questions

User Manual