Multiquip WBH16, WBH16E User Manual

OPERATION AND PARTS MANUAL
SERIES
MODEL WBH16
(GX390RT2QTT GASOLINE ENGINE
MODEL WBH16E
(GX390RT2QNB2 GASOLINE ENGINE
ELECTRIC START)
Serial No. 110401 and ABOVE
POWER BUGGY
Revision #0 (06/14/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created
by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State
of California to cause cancer, birth
defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies,
dependingonhowoftenyoudothistype of work. To reduce your exposure to
these chemicals: work in aALWAYS
well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed
to filter out microscopic particles.
PAGE 2 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
TABLE OF CONTENTS
WBH16/WBH16E Power Buggy
Proposition 65 Warning ........................................... 2
Table Of Contents .................................................... 3
Parts Ordering Procedures ...................................... 4
Safety Information ..............................................5-10
Specifications ...................................................11-12
Dimensions ............................................................ 13
General Information ............................................... 14
Components .......................................................... 15
Basic Engine .......................................................... 16
Inspection ......................................................... 17-18
Operation .......................................................... 19-23
Maintenance ..................................................... 24-25
Troubleshooting ................................................26-28
Hydraulic System Diagram .................................... 29
Explanation Of Code In Remarks Column............. 30
Suggested Spare Parts ......................................... 31
Component Drawings
Nameplate And Decals ..................................... 32-33
Hydraulic Drive Assy. ........................................ 34-35
Hydraulic Pump Assy. ....................................... 36-37
Hydraulic Dump Assy. ....................................... 38-39
Pump And Coupling Assy. ................................ 40-41
Tub Assy............................................................ 42-43
Panel Assy. ....................................................... 44-45
Brake Assy. ....................................................... 46-47
Steering Assy. ................................................... 48-49
Chassis Assy.....................................................50-51
Dump Pedal And Handle Assy. ......................... 52-53
Hydraulic Oil Tank Assy. .................................... 54-55
Battery Assy. (Electric Start) ............................. 56-57
Fuel Assy. ......................................................... 58-59
Engine Assy. ..................................................... 60-61
Terms And Conditions Of Sale — Parts ................ 62
NOTICE
Specifications and part numbers are subject to change without notice.
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 3
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
Effective:
PARTS ORDERING PROCEDURES
Choose from three easy options:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specifi cation Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
Domestic (US) Dealers Call:
1-800-427-1244
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
and Password, E-mail us at: parts@multiquip.
com.
To ob ta in an MQ Account , contac t yo ur District Sales Manager for more information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
Specify Preferred Method of Shipment: UPS/Fed Ex DHL
Priority One ✓ Truck
Ground
■ Next Day
Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
PAGE 4 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
SAFETY INFORMATION
Do not operate or service the equipment before reading
Potential hazards associated with the operation of this
the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY.
equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Symbol Safety Hazard
Lethal exhaust gas hazards
Explosive fuel hazards
Burn hazards
Rotating parts hazards
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Hydraulic fluid hazards
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 5
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
accident due to equipment modifi cations. Unauthorized
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
SAFETY INFORMATION
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
 Avoid wearing jewelry or loose fi tting clothes that may
snag on the controls or moving parts as this can cause serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the
infl uence of drugs or alcohol.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
 Manufacturer does not assume responsibility for any
equipment modifi cation will void all warranties.
NEVER use accessories or attachments that are not
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and This information will be invaluable in the case of an emergency.
 No one other than the operator is to be in the working
area when the equipment is in operation.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
PAGE 6 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
SAFETY INFORMATION
POWER BUGGY SAFETY
inspect the surface over which you will travel. Look for holes, drop-offs and obstacles. Look for rough and weak spots on docks, ramps or fl oor. Look for oil spills, wet spots and slippery surfaces. Look for soft soil, deep mud and standing water. Watch for anything that might make you lose control or cause the power buggy
clear away trash and debris. Pick up anything
operate the power buggy on unsafe haul roads,
operate power buggy on excessive slopes with
a grade higher than 10% (6°), forward and backward or
secure the step plate (platform) in the upright
position when using the power buggy over rough terrain.
stand on the power buggy step plate (platform)
when walking in rough terrain. Walk behind the power buggy.
climb on
CAUTION
DANGER
 Engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can cause death if inhaled.
 The engine of this equipment requires an adequate free
fl ow of cooling air. NEVER operate this equipment in any enclosed or narrow area where free fl ow of the air is restricted. If the air fl ow is restricted it will cause injury to people and property and serio u s dama g e to th e equipment or engine.
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An explosion or fi re could result causing severe
bodily harm or even death.
WARNING
NEVER use your hand to fi nd hydraulic leaks.
Use a piece of wood or cardboard. Hydraulic fl uid injected into the skin must be treated by a knowledgeable physician immediately or severe injury or death can occur.
 Accidental starting can cause severe injury
or death. ALWAYS place the ON/OFF switch in the OFF position.
ALWAYS
to tip over.
ALWAYS
that might puncture the tires.
ALWAYS make sure aisles, ramps, doorways and
passages are clear.
DANGEROUS
GAS FUMES
ALWAYS plan your work. Make sure you know where
you will make your pickups, dumps and turns. Before you take a load, know where you will place it.
N EVER operate the power
buggy facing backwards. In a ba ckwards po sition, the opera t or cannot p r o perly acti vate the manual brake, emergency switch, grip the handles or steer the machine. ALWAYS face in the direction of the bucket.
DO NOT
load areas, and dump areas.
DO NOT
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
 NEVER approach power lines with any part of the
buggy unless all local, state/provincial and federal
side to side.
DO NOT operate power buggy on extremely uneven
surfaces.
NEVER allow riders other than the operator on the
power buggy.
ALWAYS
(OSHA) required safety precautions have been taken. Use extreme caution when approaching high voltage power lines.
DO NOT
DO NOT touch, lean on or reach through the dump
mechanism or permit others to do so. NEVER the power buggy or dump mechanism.
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 7
SAFETY INFORMATION
DO NOT operate the power buggy at excessive speeds.
ALWAYS block the power buggy with appropriate blocks
start
Make sure that the tires are infl ated to the manufacturer’s
operate the power buggy with bad or worn tires.
make sure the hydraulic dumping mechanism
Avoid sudden stops and starts and changes in direction.
jerk the steering
keep the machine in proper running condition.
The entire power buggy (tub, step plate, shroud, wheels, etc.) should be cleaned after every use. Make sure there
store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
Reckless operation may cause accidents and severe injury. Slow down when approaching people, wet areas, and going up and down grades. It is the responsibility of the operator to adjust speed, as necessary, depending on the conditions of the road or path.
ALLOW extra time to stop when operating the power
buggy ion wet surfaces or loosely graded materials.
ONLY remove the outer tires when it is necessary to
reduce the width of the power buggy in order to access narrow work areas. If outer tires are removed, the power buggy must only be used on level, solid surfaces such as concrete, asphalt, or compacted stone to prevent the power buggy from tipping. The maximum load must also be reduced to 1000 lb.
DO NOT dump materials that are large and chunky.
These types of material may shift causing the power buggy to tip and throw the operator off the machine. The power buggy is intended for dumping free-fl owing and loose materials such as dry soil, slag, and wet concrete.
DO NOT dump materials from bucket while the power
buggy is moving.
when leaving the power buggy parked on a slope.
 To prevent unexpected loss of control, DO NOT
engine on a sloping surface.
 Ensure that the speed control lever works freely and
returns to the closed position. DO NOT start engine unless speed control linkage is working properly.
recommended tire pressure.
NEVER
ALWAYS replace defective tires with new ones.
ALWAYS
of the tub is working properly.
Operate the controls smoothly. DO NOT or any other controls.
NEVER attempt to work the control except from the
operator’s position.
NEVER drive or tow the power buggy in traffi c or on
public roads.
 For walk behind operation, the operator platform must be
stowed and locked in the up position. The speed should also be reduced to 3 mph or slower.
NOTICE
ALWAYS ensure power buggy is securely placed on
appropriate blocks or jackstands when performing maintenance requires elevation of the buggy.
ALWAYS make sure the power buggy’s brakes are
working properly. Check brake linkage and adjust as required. NEVER operate the power buggy with a defective braking system.
 Ensure brakes are applied when leaving or when using
on a slope.
 When parking on a slope, position the power buggy at
a right angle to a slope. Ensure that the parking brake is engaged and holds the power buggy safely in place when parking on a slope.
 ALWAYS
 Fix damage to machine and replace any broken parts
immediately.
is no buildup of concrete, grease, oil or debris on the machine.
 ALWAYS
PAGE 8 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
ENGINE SAFETY
WARNING
 ALWAYS use extreme caution when working with
overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
leave the power buggy in the vicinity of ovens,
drop the battery. There is a possibility that the
keep the battery charged. If the battery is not
charge battery if frozen. Battery can explode.
DO NOT place hands or fingers inside
engine compartment when e ngine is running.
SAFETY INFORMATION
fl ammable liquids.
 DO NOT fi ll the fuel tank while the engine is running
or hot.
 DO NOT
 NEVER operate the engine with heat shields or
guards removed.
 Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
ALWAYS shut down the engine before
performing service or maintenance.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and severely scald any persons in the general area of the power buggy.
CAUTION
 NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool before servicing equipment.
 Make certain the operator knows how to and is capable
of turning the engine OFF in case of an emergency.
NOTICE
NEVER run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable.
the ignition system.
 Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
 NEVER use fuel as a cleaning agent.
 DO NOT smoke around or near the equipment.
Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine.
 DO NOT
furnaces or radiant heaters. Heat could raise the pressure of the fuel so that vented gas could ignite.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
 DO NOT
battery will explode.
DO NOT expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a fl ame or spark, an explosion could occur.
WARNING
 A LWAYS wear safety glasses when
handling the battery to avoid eye irritation. The battery contains acids that can cause injury to the eyes and skin.
FUEL SAFETY
DANGER
 DO NOT start the engine near spilled fuel or combustible
fl uids. Fuel is extremely fl ammable and its vapors can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 9
 Use well-insulated gloves when picking up
the battery.
 ALWAYS
charged, combustible gas will build up.
 DO NOT
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
TRANSPORTING SAFETY
When transporting of the power buggy is required, place
underneath wheel to prevent rolling.
When transporting the power buggy on a truck or trailer,
pour waste, oil or fuel directly onto the ground,
of combustible gases.
SAFETY INFORMATION
NOTICE
 If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.
 If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty of water and contact the nearest doctor or hospital to seek medical attention.
CAUTION
 ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
LIFTING SAFETY
CAUTION
NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
 When lifting of the power buggy is required, use a
properly rated forklift. Forklift pockets are provided on the power buggy's frame. Make sure the forklift arms are insert into the power buggy's fork lift pockets a minimum of 24-inches.Before lifting, make sure that the lifting bale is not damaged.
ALWAYS shutdown engine before transporting.
 Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
the power buggy on a fl at bed truck or equivalent and tie down securely.
ALWAYS make sure all tie-downs and block are in
place and the bucket is completely lowered in the fl at (horizontal) position and securely latched.
 Place chock blocks
know the overall height to avoid contacting overhead obstructions such as bridges and power lines. Check the truck and ramp capacities.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and fuel fi lters.
DO NOT use food or plastic containers to
dispose of hazardous waste.
 DO NOT
down a drain or into any water source.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making the engine start diffi cult.
 DO NOT lift machine to unnecessary heights.
 NEVER lift the equipment while the engine is running.
ALWAYS use ramps capable of supporting the weight
of the power buggy and the operator to load and unload the power buggy.
PAGE 10 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
SPECIFICATIONS
Table 1. Specifications (Power Buggy)
Models WBH16/WBH16E
Wheelbase 44 in. (1,117.6 mm)
Overall Length 103 in. (2,616.2 mm)
Overall Width- Dual Wheels 43.25 in. (1,098.6 mm)
Maximum Weight Capacity (Dual Wheels)
Overall Width- Single Wheel 32 in. (813 mm)
Maximum Weight Capacity (Single Wheel)
Overall Height 53 in. (1346.2 mm)
Operating Weight 1,200 lbs. (544.2 kg.)
Ship Weight Palletized 1,260 lbs. (585 kg.)
Bucket Capacity 16 cu. ft. Water Level (.59 cu. yd.)
Drive Hydrostatic
Speed Up to 7.25 mph. (11.67 km/h)
Steering Handle Bars To Rear Wheels
Brakes (Drive Wheels) Dynamic Hydrostatic
Parking Brake ( Drive Wheels) Mechanical
Dump Control Hydraulic Dump and Return
Discharge Height 6.0 in. (152 mm)
Ground Clearance 6.0 in. (152 mm)
Turning Radius 73.5 in. (1867 mm)
30.25 in. (738.65 mm) 2,500 lbs. (1,136 kg)
1,100 lbs. (499 kg)
Tires ( Drive Wheels)
Tires (Steering)
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 11
5.70 x 8.0 x 19.0 in.
(145 x 203 x 483 mm)
4.80 x 8.0 in.
(122 x 203 mm)
Table 2. Specifications (Engine)
SPECIFICATIONS
Model
Bore X Stroke
Displacement 389 cc
Maximum Power 11.7 hp (3,600 rpm)
Maximum Torque 19.5 ft-lbs. (2.7 kg-m) @ 2,500 rpm
Compression Ratio 8.0 : 1
Idle Speed 1,400 ± rpm
Maximum No Load RPM 3.850 ± rpm
Specific Fuel Consumption
Fuel Tank Capacity 5.5 gal. (20.81 liters)
Crankcase Oil Capacity 1.16 qts. (1.1 liters)
Ignition Timing BTDC25
Starting System Recoil/Electric
Air Cleaner Cyclone Type
Noise Level STD,OP 82.78 (S,S)
GX390RT2QTT (Recoil Start)
GX390RT2QNB2 (Electric Start)
3.46 x 2.51 in. (88 x 64 mm.)
1 gal./hr.
(3.78 liters/hr.)
Dry Weight 68.3 lbs. (31.0 kg.)
Outside Dimensions L X W X H
PAGE 12 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
15.9 x 17.7 x 17.4
(405 X 450 X 443 mm.)
DIMENSIONS
SIDE VIEW
REAR VIEW
Figure 1. WBH16/WBH16E Dimensions
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 13
GENERAL INFORMATION
The MQ Whiteman Power Buggy, Models WBH16 (recoil start) and WBH16E (electric start) are intended for the transportation of concrete, concrete spreading and spot pouring. In addition, the WBH16/WBH16E is designed for landscaping applications, material sub-base distribution, job site cleanup and material transport.
The Power Buggy is equipped with a 6-inch dump height which provides clearance and enables the operator to maneuver over any form height. In addition, it has a unique polyethylene tub design that reduces concrete splatter.
A low center of gravity has been incorporated into the design which provides added safety when maneuvering the buggy in tight areas. A 5.5-gallon fuel tank allows for extended uninterrupted use. Maximum speed of the power buggy is rated at 7.25 MPH.
The maximum weight capacity of the Power Buggy is 2,500 lbs. (1,136 kg). The outer wheels can be removed to allow the buggy to pass through a 32 in. (81.28 cm.) door.
Hand and foot controls are provided for ease of dumping and stopping of the WBH16/WBH16E. Multiple lift points have been provided to allow for easy access of a forklift when lifting is required.
The WBH16/WBH16E is powered by a HONDA GX390 air cooled gasoline engine rated at 11.7 HP at 3600 RPM
The engine drives a variable displacement hydrostatic transmission which is activated by a cable controlled hand lever. The hydraulic fluid flows to a divider valve which directs the fluid to the forward reverse and dumping systems.
The operator controls the forward and reverse machine travel by manually shifting the control valve which directs the hydraulic fluid flow to the two drive wheel motors. The flow to the dump cylinder is also controlled by a manually operated control valve.
This hydraulic system uses a parallel loop configuration, operating at a maximum of 1450 PSI. The system also features a neutral position which allows the power buggy to be moved in the event of an emergency.
The hydraulic oil is filtered by a screen type filter located in the hydraulic tank, then doubled filtered within the system by a 10 micron cartridge spin-on return filter.
WARNING
All operators must have training before operating the WBH16/WBH16E. For your safety, warnings are on the machine and in this manual. Failure to obey these warnings can cause severe injury or even death.
CAUTION
DO NOT attempt to operate the power
buggy until the Safety Information, General Information, and Inspection sections of this manual have been read and thoroughly
understood.
PAGE 14 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
Figure 2. WBH16/WBH16E Power Buggy
Components
COMPONENTS
1. Tub or Bucket — Used for the transportation of material. Tub holds approximately 16 cubic feet (0.59 cubic yards) of water.
2. Handle Bar (Steering) — This handle bar is used to steer the buggy. When driving the buggy, use both hands and hold onto both handle bar grips.
3. Kill Switch — In the event of an emergency, press this button to stop the engine.
4. Fuel Tank/Cap — Remove this cap to add fuel. Tank holds approximately 5.5 U.S. gallons. Do not over fill.
5. Speed Control — Sets the power buggy's travel speed. When fully depressed, the buggy will be at FULL speed. When released, the buggy will STOP.
6. Parking Brake Lever — When this lever is activated (pulled down), the parking brake will be set. To release the brake, pull the lever upwards.
7. Travel Lever — When the travel lever is pushed forward, the buggy will travel in the forward direction. Placing the travel lever in the backward position will cause the buggy to travel in the reverse direction. Center position is neutral.
8. Brake Pedal — Press this pedal with the right foot to stop the buggy.
10. Engine — The WBH16 uses a HONDA GX390RT2QTT (recoil start) engine. The WBH16E uses a HONDA GX390RT2QNB2 (electric start) engine.
11. Dump Pedal — Use this pedal to place the tub in the dump position (vertical). Press pedal a second time to return tub to the travel position (horizontal).
12. Hydraulic Tank/Cap — Remove this cap to add hydraulic oil. Tank holds approximately 6.0 U.S. gallons. DO NOT over fill.
13. Forklift Pockets — Use these fork lift pockets to lift the power buggy with a forklift. Remember to insert the forks of the fork lift a minimum of 24 inches into power buggy's fork lift pockets.
14. Dump Control Lever — Use this lever forward to place the tub in the dump position (vertical), move the lever backward to return the tub to travel position (horizontal).
15. Towing Hook — Use this hook to tow the buggy if it gets stuck. This hook is NOT intended for towing the buggy on public roads at high speeds.
16. Battery — Used in the electric-start power buggy (WBH16E) only. Always use gloves and eye protection when handling the battery.
9. Operator Platform — When the buggy is in use, the operator shall ALWAYS stand on this platform while holding onto the handle bar (steering).
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 15
Figure 3. Honda GX390K1 Engine
BASIC ENGINE
1. Fuel Filler Cap — Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
2. Throttle Lever — Used to adjust engine RPM speed (lever advanced forward - SLOW, lever back toward operator - FAST).
3. Engine ON/OFF Switch — ON position permits engine starting, OFF position stops engine operation.
4. Recoil Starter (pull rope) — Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
5. Fuel Valve Lever — OPEN to let fuel flow, CLOSE to stop the flow of fuel.
6. Choke Lever — Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Filter — Prevents dirt and other debris from entering the fuel system. Release the latches on the sides of the air filter cover to gain access to filter element.
8. Spark Plugs — Provides spark to the ignition system. Set spark plug gap to 0.70- 0.76 mm (0.028 - 0.030 in.) Clean spark plug once a week.
9. Muffler — Used to reduce noise and emissions.
CAUTION
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER op erate t he engine with the muffle r removed.
10. Fuel Tank — Holds unleaded gasoline. For additional information, refer to engine owner's manual.
NOTICE
Operating the engine without an air filter or with a damaged or worn air filter will allow dirt to enter the engine causing rapid engine wear.
PAGE 16 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
INSPECTION
BEFORE STARTING
1. Read safety information at the beginning of manual.
2. Clean the machine, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
ENGINE OIL CHECK
1. To check the engine oil level, place the buggy on secure level ground with the engine stopped.
2. Remove the filler cap/dipstick from the engine oil filler hole (Figure 4) and wipe it clean.
Table 3. Oil Type
Season Temperature Oil Type
Summer 25°C or Higher SAE 10W-30
Spring/Fall 25°C~10°C SAE 10W-30/20
Winter 0°C or Lower SAE 10W-10
GASOLINE CHECK
DANGER
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the pump if the engine is hot or
running.
1. Remove the gasoline cap (Figure 6) located on top of fuel tank.
Figure 4. Engine Oil Dipstick Removal
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 5), fill to the edge of the oil filler hole with the recommended oil type (Table 3). Maximum oil capacity is 400 cc.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. Do not top-off fuel. Wipe up any spilled fuel.
Figure 6. Fuel Tank
TIRE PRESSURE CHECK
The wheels and tires of the WBH16/WBH16E are very important in its effective operation.
1. Check the tires regularly to make certain the lugs nuts are tight
Figure 5. Oil Level
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 17
2. Make sure tires are inflated to manufacturer's suggested tire pressure. Do not operate the buggy with bad or worn tires.
PARKING BRAKE CHECK
Check the brakes as outlined in the maintenance section of this manual.
LINKAGE CHECK
Check and make sure that all linkages within the buggy are functioning correctly.
STEERING CHECK
1. Check and make sure that the power buggy's steering turns freely and that there is no binding.
2. Make sure that the zerk fitting for the steering has been lubricated.
DUMP CYLINDER CHECK
1. Check the power buggy's dump cylinder as outlined in the operation section of this manual.
INSPECTION
2. Make sure that both zerk fittings for the dump cylinder have been lubricated.
HYDRAULIC OIL CHECK
3. Visually read the hydraulic sight glass (Figure 7) to see if the hydraulic oil level is low.
4. If the hydraulic oil is low, add enough hydraulic oil to bring oil level to a normal safe operating level.
Figure 7. Hydraulic Sight Glass
PAGE 18 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
OPERATION
CAUTION
DO NOT attempt to operate the power
buggy until the Safety Information, General Information, and Inspection sections of this manual have been read and thoroughly
understood.
ELECTRIC START (WBH16E ONLY)
1. Before attempting to start the power buggy, make sure
that the safety kill switch (Figure 19) is not pushed in. The power buggy will not start with the kill switch engaged.
2. Place the engine fuel lever to the ON position.(Figure 8).
4. Place the choke lever (Figure 10) in the OPEN position if starting a warm engine or the temperature is warm.
Figure 10. Engine Choke Lever (Open)
5. Move the throttle lever halfway between the FAST and SLOW position (Figure 11) for starting.
Figure 8. Engine Fuel Lever (ON Position)
3. Place the choke lever (Figure 9) in the CLOSED position if starting a cold engine.
Figure 9. Engine Choke Lever (Closed)
NOTICE
The CLOSED position of the choke lever enriches the fuel mixture for starting a cold engine. The OPEN position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
Figure 11. Throttle Lever
6. Turn the engine ON/OFF switch (Figure 12 )to the START position and hold it until the engine starts. When engine starts, release the key, allowing it to return to the ON position.
F
F
O
O
N
S
T
A
R
T
Figure 12. Engine ON/OFF Switch
(Electric Start)
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 19
OPERATION
7. Make sure the choke lever is in the OPEN position (Figure 10) before operating the power buggy. Before the buggy is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a loose guard or cover.
RECOIL START
1. Follow steps 1 through 5 of the Electric Start procedure.
2. Place the Engine ON/OFF switch (Figure 13) in the ON position.
F
F
O
O
N
S
T
A
R
T
OR
Figure 13. Engine ON/OFF Switch (Recoil Start)
3. Grasp the starter grip (Figure 14) and slowly pull it out. The resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly and smoothly for starting.
PRE-CHECK
1. Engage the parking brake lever (Figure 15) and attempt to rock the buggy back and forth. If the wheels turn during the rocking motion, adjust the brakes as outlined in the maintenance section of this manual.
Figure 15. Parking Brake Lever
2. Place the engine's throttle lever (Figure 11) in the slow (idle) position.
3. Check the speed control lever (Figure 16) located on the right side of the handle bar. The speed control should work freely when squeezed by hand, and return to the closed position when released.
Figure 14. Starter Grip
Figure 16. Speed Control Lever
NOTICE
DO NOT pull the starter rope all the way to the end. DO NOT release the starter rope after pulling. Allow it to rewind as soon as possible.
4. If the engine has started, slowly push the choke lever inward to the RUN position. If the engine has not started, repeat steps 1 through 3.
PAGE 20 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
OPERATION
PARKING BRAKE/DIRECTION LEVER
Before the power buggy can be put into operational use, it is best to perform a test run to make certain that all components are functioning properly.
1. Place the buggy on flat solid ground.
2. Engage the parking brake lever.
3. Place the engine's throttle control (Figure 11) in the
SLOW (idle) position.
4. Place the power buggy's direction lever (Figure 17) in
the forward direction.
3. When using the buggy for the first time, test the brake. With the right foot, step up and place it on the brake pedal (Figure 18). Gradually apply pressure to the brake pedal until the buggy comes to rest.
Figure 17. Direction Lever
5. Slowly squeeze the speed control lever slightly (Figure 16), for a short period of time to test the brake holding capacity. If the buggy moves forward, adjust the brakes as outlined in the maintenance section of this manual.
6. If the buggy does not move forward, release the speed control, and disengage the parking brake. If the buggy creeps forward or reverse while the parking brake is disengaged, the machine will require service adjustment of the pump control lever as outlined in the maintenance section of this manual.
TRAVELING
1. With the engine running and parking brake released, place the direction lever (Figure 17) in the forward direction.
2. Squeeze the speed control lever (Figure 16) slightly until the buggy begins to move in a forward direction. Initially, let the buggy travel at about 3 MPH.
Figure 18. Brake Pedal
4. Test the brake at different speeds until you are comfortable with stopping the buggy. If the brakes do not seem to stop the buggy adequately, refer to the maintenance section of this manual for brake adjustment instructions.
5. When starting and stopping is confirmed to be functioning properly, the buggy is ready for operation.
SHUTDOWN (NORMAL)
Correct shutdown is important to safe operation. Follow these general steps:
1. Come to a full stop.
2. Engage the parking brake (Figure 15).
3. Place the throttle lever (Figure 11) in the slow position. Idle engine 3-5 minutes for gradual cooling.
4. Turn the engine on/off switch (Figure 12 or Figure 13) to the OFF position to shut down the engine.
5. Cycle hydraulic controls to eliminate residual pressure.
6. Remove ignition key on electric start models.
7. Block wheels if on a slope or incline.
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 21
OPERATION
EMERGENCY SHUTDOWN
The WBH16/WBH16E is equipped with a safety kill switch. This switch is located on the right side of the handle bar.
1. Press the power buggy's kill switch (Figure 19) and listen for the engine to stop.
Figure 19. Safety Kill Switch
2. Engage the parking brake (Figure 15).
CAUTION
DO NOT steer the buggy left or right when traveling up
or down on a grade. Travel in a straight path.
CAUTION
Avoid sudden and quick turns. When steering, turn the handle bar slowly. Always face the controls when traveling.
TRAVELING ON A SLOPE
1. When traveling on a slope, it is necessary to determine the grade of the path. The WBH16/WBH16E can travel up, down or side to side on a maximum grade of 10% (6°). Do not travel on steeper slopes.
To determine the % grade of your path of travel, use
the formula and graph in Figure 21.
3. Turn the ignition switch (Figure 12) to the OFF position.
STEERING
To steer the buggy, use the handle bar in front of the operator platform.
1. To turn left when traveling in the forward direction, turn the handle bar clockwise (Figure 20).
BUGGY IS STEERED LEFT WHEN HANDLE BAR IS TURNED CLOCKWISE
TURN HANDLE BAR CLOCKWISE TO STEER BUGGY TO THE LEFT
Figure 20. Steering the Buggy
2. To turn right when traveling in the forward direction, turn the handle bar in the counterclockwise direction.
Figure 21. Determining Grade of Slope
PAGE 22 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
OPERATION
2. When going up or down a slope, always travel in the
forward direction (Figure 22).
Figure 22. Slope Travel Direction
TUB (BUCKET) DUMPING
NOTICE
Releasing either one (dump control lever or pedal) before dump is completed, will cause the tub to return to the horizontal position.
The hydraulic dump can be controlled by hand (dump control lever) or foot (dump pedal).
1. To activate the hydraulic dump, press down on the
dump pedal (Figure 23) or move the dump control lever forward. The tub will move to the vertical position as long as pressure is continuously applied to the dump pedal or the dump control lever is held in the forward position.
Figure 23. Dump Pedal
2. To return the tub to its horizontal position, simply release the dump control lever or remove your foot from the dump pedal.
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 23
MAINTENANCE
ENGINE
Refer to the Honda engine owner’s manual for specific information.
1. Check engine oil after every 10 hours of operation and maintain proper levels.
2. Drain oil after every 50 hours of operation and refill with grade of oil recommended below:
Above 40 °F. (13 °C.) - S.A.E. 30
Below 40 °F. (13 °C.) - S.A.E. 20
ADDING HYDRAULIC OIL
1. Check the hydraulic oil level in the hydraulic oil tank, by reading the hydraulic oil sight glass mounted on the hydraulic oil tank.
2. If the hydraulic oil level is low, fill to the proper level with MOBIL 300, GM DEXTRON B, FORD M2C-33F, FORD M2C41A hydraulic oil or equivalent.
3. To gain access to the hydraulic oil filler hole (Figure
24), the tub (bucket) must be put in the dump position (vertical). Start the engine as outlined in the starting procedure, then place the tub in the dumping position.
5. Replace hydraulic oil after every 200 hours of operation. The hydraulic oil filter should be changed each time the hydraulic oil is changed.
HYDRAULIC DRIVE MOTORS
The hydraulic drive motors are extremely reliable and will not need maintenance or repair under normal conditions. Should any problems develop with the hydraulic drive motors, contact Multiquip's service department.
BRAKE ADJUSTMENT
Brake adjustment can be made on the brake linkage rod located on the right-side of the buggy.
1. Place the parking brake lever in the engaged position. The parking brake should be adjusted so that the buggy will not move.
2. Adjustment is provided by a knob at the end of the parking brake lever. To tighten, turn the knob counterclockwise.
3. Adjust the knob sufficiently tight so that when the parking brake lever is actuated, considerable pressure is required to place it in the over center or ON position.
4. With the parking brake engaged, the buggy should not move when the engine is started and the travel lever pushed forward.
CHASSIS LUBRICATION
The WBH16/WBH16E is equipped with zerk fittings. Lubricate these zerk fittings each day before operating the buggy.
1. Lubricate with high grade chassis lubricant at all lubricating points listed below:
Figure 24. Hydraulic Oil Tank Filler Cap
4. Use the tub support rod to support the tub, then turn the engine OFF. Remove the hydraulic oil filler cap, and add hydraulic oil as required. Fill to the normal operating mark as indicated on the hydraulic oil sight gauge.
NOTICE
In climates where temperatures are below 35°F, hard starting may occur. In these cases, the hydraulic oil should be switched to a thinner 15 weight hydraulic fluid.
PAGE 24 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
• Dump Cylinder Pivots - two zerk fittings
• Tub Bearing Pivot Blocks (underside of tub)- four zerk fittings.
• Steering Bearing Flange (Front side of handle bar) ­0ne zerk fitting.
2. Remove rear wheel hubs and repack bearings after every 400 hours of operation.
MAINTENANCE
PUMP CONTROL LEVER ADJUSTMENT
If the power buggy tends to creep in the forward or reverse direction after you release the speed control lever, the pump control lever requires adjustment.
3. Place the machines drive wheels on jacks or blocks free from ground contact.
4. Locate the pump control lever adjusting bolt.
5. Loosen the jam nut.
6. Start the engine and place the buggy's directional control lever in the forward then reverse directions while observing for wheel movement.
7. The pump lever has a very sensitive neutral position of about 1/32" to 1/16". If the wheels are creeping, turn the adjusting bolt in very slight increments. If wheels are creeping in reverse, turn the adjusting bolt counterclockwise. If wheels are creeping forward, turn the adjusting bolt clockwise.
TIRES/WHEELS/LUG NUTS
Tires and wheels are very important an
d critical components of the buggy. When specifying or replacing the wheels, it is important that the wheels, tires, and axle are properly matched.
CAUTION
Table 4. Tire Wear Troubleshooting
LUG NUT TORQUE REQUIREMENTS
It is extremely important to apply and maintain proper wheel mounting torque on the trailer. Be sure to use only the fasteners matched to the cone angle of the wheel. Proper procedure for attachment of the wheels is as follows:
1. Start all wheel lug nuts by hand.
2. Torque all lug nuts in sequence. See Figure 25. DO NOT torque the wheel lug nuts all the way down. Tighten each lug nut in 3 separate passes as defined by Table 5.
DO NOT attempt to repair or modify a wheel. DO NOT install an inner tube to correct a leak through the rim. If the rim is cracked, the air pressure in the inner tube may cause pieces of the rim to explode (break-off) with great force and can cause serious eye or bodily injury.
TIRES WEAR/INFLATION
Tire inflation pressure is the most important factor in tire life.
1. Check tire pressure when the tires are cold before operation.
2. Do not bleed air from tires when they are hot.
3. Check inflation pressure weekly during use to ensure the maximum tire life and tread wear.
4. Refer to Table 4 (Tire Wear Troubleshooting) to pinpoint the causes and solutions of tire wear problems.
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 25
Wheel Size
480 x 8 in. 20-25 35-40 50-65
3. After first road use, retorque all lug nuts in sequence
Table 5. Tire Torque Requirements
First Pass FT-LBS
(Figure 25). Check all wheel lug nuts periodically.
Figure 25. Lug Nut Torque Sequence
Second Pass FT-LBS
Third Pass FT-LBS
TROUBLESHOOTING
Troubleshooting (Power Buggy)
Symptom Possible Problem Solution
Speed control cable out of adjustment?
Loss of Power.
Loss of Travel.
System Operating Hot.
Slow Dumping.
System jerky when started.
Diffi cult to steer. Un-lubricated steering column? Lubricate steering column.
Parking brake will not hold. Brake linkage out of adjustment? Use smaller diameter hose or replace hose.
Diffi culty in stopping
Engine will not start.
.
Hydraulic oil level low.? Check hydraulic oil level. Add oil if necessary.
Contaminated hydraulic oil fi lter? Replace hydraulic oil fi lter.
Low engine RPM? Check engine speed.
Forward/Reverse lever in neutral position?
Parking brake partially engaged? Release parking brake.
Hydraulic oil level low?
Defective cooling fan? Inspect cooling fan, replace if necessary.
Low engine speed?
Dump cylinder is internally bypassing oil? Replace dump cylinder.
Speed cable out of adjustment? Adjust speed control cable.
Defective drive motors? Check drive motors, replace if necessary.
Brakes out of adjustment? Brake lining worn. Replace brake lining.
Low on fuel or fuel tank empty? Add fuel.
Defective kill switch? Check kill switch. Replace if necessary
Engine ON/OFF switch in OFF position? Set engine ON/OFF switch to ON position.
Fuel Shut-off valve CLOSED? Open Fuel shut-off valve.
Adjust speed control cable. Replace cable if necessary
Place lever in either forward or reverse position. Check hydraulic motors.
Check hydraulic oil level add hydraulic oil if necessary.
Check engine speed. Adjust engine speed if necessar.y
PAGE 26 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
Symptom Possible Problem Solution
Diffi cult to start, fuel is available, but no spark at spark plug.
Diffi cult to start, fuel is available, and spark is present at the spark plug.
Diffi cult to start, fuel is available, spark is present and compression is normal.
Diffi cult to start, fuel is available, spark is present and compression is low.
No fuel present at carburetor.
TROUBLESHOOTING
Troubleshooting (Engine)
Spark plug bridging? Check gap, insulation or replace spark plug.
Carbon deposit on spark plug? Clean or replace spark plug.
Short circuit due to defi cient spark plug insulation?
Improper spark plug gap? Set to proper gap.
Fuel reaching carburetor? Check fuel line.
Water in fuel tank? Flush or replace fuel tank.
Fuel fi lter clogged? Replace fuel fi lter.
Stuck carburetor? Check fl oat mechanism.
Spark plug is red? Check transistor ignition unit.
Spark plug is bluish white?
No spark present at tip of spark plug?
No oil? Add oil as required.
Oil pressure alarm lamp blinks upon starting? (if applicable)
ON/OFF switch is shorted? Check switch wiring, replace switch.
Ignition coil defective? Replace ignition coil.
Improper spark gap, points dirty? Set correct spark gap and clean points.
Condenser insulation worn or short circuiting? Replace condenser.
Spark plug wire broken or short circuiting? Replace defective spark plug wiring.
Wrong fuel type?
Water or dust in fuel system? Flush fuel system.
Air cleaner dirty? Clean or replace air cleaner.
Choke open? Close choke.
Suction/exhaust valve stuck or protruded? Reseat valves.
Piston ring and/or cylinder worn? Replace piston rings and/or piston.
Cylinder head and/or spark plug not tightened properly?
Head gasket and/or spark plug gasket damaged? Replace head and spark plug gaskets.
No fuel in fuel tank? Fill with correct type of fuel.
Fuel cock does not open properly?
Fuel fi lter/lines clogged? Replace fuel fi lter.
Fuel tank cap breather hole clogged? Clean or replace fuel tank cap.
Air in fuel line? Bleed fuel line.
Check spark plug insulation, replace if worn.
If insuffi cient compression, repair or replace engine. If injected air leaking, correct leak. If carburetor jets clogged, clean carburetor.
Check transistor ignition unit is broken, and replace defective unit. Check if voltage cord cracked or broken and replace. Check if spark plug if fouled and replace.
Check automatic shutdown circuit, "oil sensor". (if applicable)
Flush fuel system, and replace with correct type of fuel.
Torque cylinder head bolts and spark plug.
Apply lubricant to loosen fuel cock lever,
replace if necessary.
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 27
Symptom Possible Problem Solution
Weak in power, compression is proper and does not misfi re.
Weak in power, compression is proper but misfi res.
Engine overheats.
Rotational speed fl uctuates.
Recoil starter malfunctions. (if applicable)
Starter malfunctions.
Burns too much fuel.
Exhaust color is continuously "white".
Exhaust color is continuously "black".
Will not start, no power with key "ON". (if applicable)
TROUBLESHOOTING
Troubleshooting (Engine) - continued
Air cleaner dirty? Clean or replace air cleaner.
Improper level in carburetor? Check fl oat adjustment, rebuild carburetor.
Defective spark plug? Clean or replace spark plug.
Improper spark plug? Set to proper gap.
Water in fuel system?
Dirty spark plug? Clean or replace spark plug.
Ignition coil defective? Replace ignition coil.
Spark plug heat value incorrect? Replace with correct type of spark plug.
Wrong type of fuel? Replace with correct type of fuel.
Cooling fi ns dirty? Clean cooling fi ns.
Intake air restricted?
Oil level too low or too high? Adjust oil to proper level.
Governor adjusted incorrectly? Adjust governor.
Governor spring defective? Replace governor spring.
Fuel fl ow restricted? Check entire fuel system for leaks or clogs.
Recoil mechanism clogged with dust and
dirt?
Spiral spring loose? Replace spiral spring.
Loose, damaged wiring?
Battery insuffi ciently charged? Recharge or replace battery.
Starter damaged or internally shorted? Replace starter.
Over-accumulation of exhaust products?
Wrong spark plug?
Lubricating oil is wrong viscosity? Replace lubricating oil with correct viscosity.
Worn rings? Replace rings.
Air cleaner clogged? Clean or replace air cleaner.
Choke valve set to incorrect position? Adjust choke valve to correct position.
Carburetor defective, seal on carburetor
broken?
Poor carburetor adjustment, engine runs too
rich?
ON/OFF device not activated ON? Turn on ON/OFF device.
Battery disconnected or discharged?
Ignition switch/wiring defective? Replace ignition switch. Check wiring.
Flush fuel system and replace with correct type of fuel.
Clear intake of dirt and debris. Replace air cleaner elements as necessary.
Clean recoil assembly with soap and water.
Ensure tight, clean connections on battery
and starter.
Check and clean valves. Check muffl er and
replace if necessary.
Replace spark plug with manufacturer's suggested type.
Replace carburetor or seal.
Adjust carburetor.
Check cable connections. Charge or replace
battery
PAGE 28 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
HYDRAULIC SYSTEM DIAGRAM
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 29
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
PART NO. Column
QTY. Column
— Item quantity can be indicated by a
A/R (As Required) is generally used for hoses or other
A blank entry generally indicates that the item is not sold separately. Other entries will be clarifi ed in the “Remarks”
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed
same unique symbol will be included when this item is
— Used to list an effective serial
— Indicates that the part
part is NOT used on a specifi c model or model number
available items. Examples include battery cables, shims,
— Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available
remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
Numbers Used
number, a blank entry, or A/R.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT .....................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ..1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
parts that are sold in bulk and cut to length.
Column.
REMARKS Column
to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the
purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specifi c Model Number Use
is used only with the specifi c model number or model number variant listed. It can also be used to show a
variant.
Indicated by:
Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarifi ed in the “Remarks” Column.
PAGE 30 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of
and certain washers and nuts.
“Not Sold Separately”
for sale through Multiquip.
SUGGESTED SPARE PARTS
WBH16/WBH16E POWER BUGGY WITH HONDA GX390RT2QTT/GX390RT2QNB2 ENGINE
1 to 3 units
Qty. P/N Description
1............508667 .................. FILTER, HYDRAULIC OIL
1............16477 .................... CAP, HYDRAULIC OIL TANK
1............18035 .................... PUMP, HYDROSTATIC
1............511719 .................. COUPLING, ENGINE SHAFT
2............18316 .................... LINING, BRAKE
1............18145 .................... ROD, BRAKE CONTROL
1............520820 .................. CAP, FUEL (EPA)
5............20763 .................... FILTER, IN-LINE FUEL
1............18025 .................... SWITCH, KILL
1............18133 .................... CABLE, THROTTLE
1............18132 .................... LEVER ,THROTTLE
1............18029 .................... WHEEL, DRIVE
1............18049 .................... WHEEL, STEERING
1............18016 .................... CABLE, PARKING BRAKE
3............9807955846 .......... SPARK PLUG
3............11078 .................... KEY, IGNITION (ELECTRIC START ONLY)
1............28462ZE3W01 ...... ROPE (RECOIL START ONLY)
3............17210ZE3010 ....... ELEMENT, AIR CLEANER
NOTICE
Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists.
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 31
NAMEPLATE AND DECALS
6
18247
TRAVEL
8
BUCKET
Dump
LIFT
4
513608
LIFT
5
10
MQ WHITEMAN
SAFETYINSTRUCTIONS
OPERATEAT SAFESPEEDS ONLY READ OPERATOR’SMANUALBEFORE STARTING PLACE INNEUTRAL BEFORESTARTING NO UNAUTHORIZED/UNTRAINEDOPERATORS NO RIDERS BE SUREALL SAFETYDEVICES AREOPERATIONAL AND INPLACE BEFORESTARTING THEENGINE DISCONNECTSPARK PLUG BEFORESERVICE NEVER OPERATEINAN ENCLOSED AREA NEVER LEAVEUNATTENDEDWHEN OPERATING ALLOW ENGINETO COOLBEFORE ADDINGFLUIDS
18245
2
WBH16
1
11
GASOLINE ONLY
WARNING!
SURFACE AREA
7
HOT
NEUTRAL
9
12
18248
513608
LIFT
4
Return
513608
LIFT
LIFT
18245
4
5
18245
LIFT
2
5
18245
LIFT
5
PAGE 32 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
HYDRAULIC
OIL ONLY
3
985
NAMEPLATE AND DECALS
NO. PART NO. PART NAME QTY. REMARKS
1 18252 DECAL, WBH16 2 2 18251 DECAL, MQ WHITEMAN 2 3 EM985 DECAL, HYDRAULIC OIL 1 4 513608 DECAL, LIFTING HOOK 3 5 18245 DECAL, FORKLIFT LIFTING 6 6 18247 DECAL, CRUSH WARNING 1 7 18248 DECAL, HOT SURFACE WARNING 1
8 DECAL, BUCKET DUMP LEVER ......................1................NOT AVAILABLE*
9 DECAL, TRAVEL LEVER DIRECTION ..............1................NOT AVAILABLE*
10
11 DECAL, GASOLINE ONLY ................................1................NOT AVAILABLE*
12 PLATE, SERIAL NUMBER .................................1................
DECAL, WHITEMAN SAFETY INSTRUCTIONS
....1................NOT AVAILABLE*
CONTACT MULTIQUIP PARTS DEPT.
* - Imprinted on plastic cover.
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 33
HYDRAULIC DRIVE ASSY.
VIEW FROM
OPERATOR’S
PLATFORM
SEAL
KIT
16
19
30
23
25
2
24
4
22
1
4
5
6
17
RIGHT
DRIVE MOTOR
21
20
6
18
DRIVE MOTOR
18
LEFT
17
22
19
16
13
8
26
10
15
14
9
7
12
11
8
PAGE 34 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
HYDRAULIC DRIVE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 18058 VALVE, DIRECTION CONTROL 1 2 18264M HOSE, DIRECTION VALVE TO DRV. MOTOR 1 4 511810 ADAPTER, ELBOW 2 5 18276M HOSE, LH HYDRAULIC MOTOR 1 6 512189 ADAPTER, T - CONNECTOR 2 7 492527 NUT, HEX 1/2-20 8 8 18029 WHEEL, DRIVE ASSY. FRONT 4 9* 511692 FLANGE, HUB 2 10* 18237 LUG BOLT/HUB FLANGE 8
11 492584 NUT, HEX 1/2-13 NYLON ..................................8................REPLACES 6109160
12 18190 SCREW, HUB STUD 1/2-13X 3 IN. 8 13 491689 KEY, COTTER 1/8 X 2 2 14 PT018038 NUT, CASTLE 1-1/8-18 2 15 18040 HUB, DRIVE 2 16 3365 ADAPTER, STRAIGHT 6 17 505718 SCREW, HHC 1/2-13 X 2-3/4 8 18 18011 MOTOR, HYDRAULIC DRIVE 2 19 PE449105 KEY, WOODRUFF 1-1/4 32 MM 2 20 492600 WASHER, FLAT 1/2 8 21 6109180 NUT, HEX 1/2" DIA 8 22 18027 HOSE, DRIVER MOTOR CROSSOVER 2 23 18275M HOSE, RH HYDRAULIC MOTOR 1 24 18265M HOSE, DIRECTION VALVE TO DRIVE MOTOR 1 25 3322 ADAPTER 2
26 516528 FLANGE HUB ASSY. .........................................1................INCLUDES ITEMS W/
30 18011K SEAL KIT, DRIVE MOTOR 1
*
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 35
HYDRAULIC PUMP ASSY.
1
12
13
15
16
SEE
DRIVE ASSY.
DIRECTION
VALVE
SEE
HYDRAULIC
OIL TANK ASSY.
17
13
14
3
2
3
2
4
5
6
7
12
HYDRAULIC
OIL TANK
8
10
9
11
HYDRAULIC OIL FILTER
8
SEE
DUMP CYLINDER
ASSY.
DUMP
VALVE
PAGE 36 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
HYDRAULIC PUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 18035 PUMP, HYDRAULIC 1 2 511808 ADAPTER, STRAIGHT 2 3 3365 ADAPTER, STRAIGHT 6 4 18256M HOSE, PUMP TO DUMP VALVE 1 5 18258M HOSE, FILTER TO PUMP 1 6 18261M HOSE, PUMP TO TANK 1 7 18263M HOSE, PUMP TO DIRECTION VALVE 1 8 512190 ADAPTER, STRAIGHT 2 9 18257M HOSE, FILTER TO DUMP VALVE 1 10 508667 FILTER 1 11 508664 SUPPORT, FILTER 1 12 511799 ADAPTER, ELBOW 2 13 3322 ADAPTER, ELBOW 2 14 18058 VALVE, DIRECTION CONTROL 1 15 18262M HOSE, TANK TO PUMP 1 16 18266M HOSE, PUMP TO DIRECTION VALVE 1 17 3322 ADAPTER, ELBOW 2
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 37
HYDRAULIC DUMP ASSY.
3
2
CONNECT
TO HYDRAULIC PUMP ASSY
ITEM 9
6 4
1
4
5
3
2
CONNECT
TO HYDRAULIC PUMP ASSY
ITEM 4
7
DUMP
VALVE
9
PAGE 38 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
HYDRAULIC DUMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 18022 CYLINDER, HYDRAULIC DUMP 1 2 491705 ZERK FITTING 2 3 511803 ADAPTER, ELBOW 2 4 18020 HOSE, DUMP VALVE TO HYD. PISTON 2 5 511804 ADAPTER, STRAIGHT 2 6 512234 ADAPTER, ELBOW 1 7 511806 ADAPTER, STRAIGHT 1 9 506191 ADAPTER, ELBOW 1
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 39
PUMP AND COUPLING ASSY.
1
Engine
21
24
6
7
HYDRAULIC
PUMP
11
23
2
20
28
29
22
27
26
25
4
7
6
FRAME
PAGE 40 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
PUMP AND COUPLING ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 492472 SCREW, ALLEN HEAD 3/8-16 X 3/4 2 2 511719 COUPLING, ENGINE SHAFT 1 4 18112 FAN 1 6 492596 WASHER, FLAT 1/4" 2 7 492355 SCREW, HHC 1/4-20 X 1/2 2 11 506250 KEY, WOODRUFF 1 20 512494 FAN GUARD 1 21 512493 BRACKET, LONG 1 22 512505 BRACKET, SHORT 1 23 492373 BOLT, C/H 3/8" NC X 3/4" G5 1 24 492624 WASHER, LOCK 3/8 IN. 1 25 512367 BOLT, C/H 3/16" NC X 1/2" G2 4 26 492595 WASHER, FLAT 3/16 IN. 4 27 492621 WASHER, LOCK 3/16 IN. 4 28 492438 BOLT, C/H 5/16" NF X 1" G5 1 29 492623 WASHER, LOCK 5/16" 1
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 41
1
TUB ASSY.
2
3
5
14
DASHED ( ) ITEMS ARE
LOCATED ON THE UNDERSIDE
OF THE BASE PLATE
6
13
9
12
10
5
11
7
4
15
15
5
5
LOCATED ON THE BACKSIDE
OF COUNTERWEIGHT
6
PAGE 42 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
NO. PART NO. PART NAME QTY. REMARKS
1 18004 TUB, PLASTIC 1 2 492313 SCREW, HHC 3/8-16 X 1-1/2 9 3 512193 WASHER, FLAT 3/8 LARGE 9 4 492598 WASHER, FLAT 3/8 9 5 490957 RING, SNAP 6 6 18130 PIN, HYD. PISTON CROSS 2 7 18129 PIN, TUB FRAME CROSS 1 9 492365 SCREW, HHC 5/16-18 X 1-1/4 4 10 492597 WASHER, FLAT 9.5 X 22.2 8 11 492583 NUT, NYLOC 3/4-16 9 12 492582 NUT, NYLOC 5/16-18 4 13 512279 SUPPORT, BUM STOP 2 14 18099 FRAME, TUB MOUNT 1 15 491705 ZERK GREASE FITTING 2
TUB ASSY.
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 43
11
PANEL ASSY.
13
12
10
4
5
5
1
2
5
3
5
8
12
6
8
7
5
8
9
PAGE 44 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
PANEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 503978 POP RIVET AM-56 1 2 511474 FASTENER, ACCESS DOOR 1 3 18008 DOOR, ACCESS 1 4 492355 SCREW, 1/4 NC X 1/2 IN. G5 2 5 492597 WASHER, FLAT 9.5X22.2 26 6 18141 COVER, R/SIDE ENGINE 1 7 492364 SCREW, HHC 5/16-18X1 6 8 492582 NUT, NYLOC 5/16-18 6 9 801026 COVER, L/SIDE ENGINE 1 10 492623 WASHER, LOCK 5/16 4 11 505401 SCREW, HHC 5/16-18X 1/2 4 12 492363 SCREW, HHC 5/16 NC X 3/4 G5 6 13 23297 MANUAL HOLDER 1
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 45
BRAKE ASSY.
PAGE 46 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
BRAKE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 511762 SCREW, HHC 1/2-13X8 1 2 511698 CLEVIS, ASSY. BRAKE 2 3 511761 NUT, HEX 3/8-24 NF 2 4 18111 PEDAL, BRAKE 1 5 492600 WASHER, FLAT 1/2 1 6 492584 NUT, NYLOC 1/2-13 10 7 18167 SPRING, BRAKE PEDAL 1 8* 18307 SPRING, BRAKE 2 9* 18300 BAND, BRAKE 2 10* 18316 LINING, BRAKE 2 11* 503723 RIVET, BRAKE LINING 56 12 18303 SHAFT, CRANK PIN 2 13 492395 SCREW, HHC 1/2-13X1-3/4 2 14 18302 BELL CRANK, BRAKE 2 15 18032 LINKAGE, RIGHT BRAKE 1 16 18314 LINKAGE, LEFT BRAKE 1 17 492582 NUT, NYLOC 5/16-18 2 18 492303 SCREW, HHC 5/16-18X1-14 1 19 505170 CLIP, PARK CABLE 1 20 18016 CABLE, PARK BRAKE 1 21 492367 SCREW, HHC 5/16-18X1-3/4 3 22 18015 LEVER, ASSY. PARK BRAKE 1 23 492597 WASHER, FLAT 9.5X22.2 3 24 18145 ROD, BRAKE CONTROL 1
25 512881 BRAKE BAND ASSEMBLY ................................2................INCLUDES ITEMS W/
26 492600 WASHER, FLAT 1/2 IN. 2
*
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 47
STEERING ASSY.
37
37
PAGE 48 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
STEERING ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 18132 LEVER, THROTTLE 1 2 492581 NUT, NYLOC 1/4-20 1 3 492582 NUT, NYLOC 5/16-18 1 4 491030 WRAP, T1Z 1 5 504505 WRAP, T1E 1 6 18025 SWITCH, KILL 1 7 18242 HANDLE BAR 1 8 511432 GRIP, HANDLE 2 9 18181 BUSHING, CABLE 1 10 18177 SPRING 1 11 511717 KEY, WOODRUFF 1/8X5/8 1 12 18061 LEVER, CONTROL 1 13 512414 SCREW, HHC 1/4-20 X 2-1/4 1 14 492561 NUT, HEX 1/4-20 2 15 492584 NUT, NYLOC 1/2-13 1 16 492357 SCREW, HHC 1/4-20X1 1 17 18183 CONNECTOR, THROTTLE CABLE END 2 18 18176 SPRING 1 19 18182 BUSHING, CABLE 1 20 18133 CABLE, THROTTLE 1 21 492465 SCREW, ALLEN HEAD 1/4-20 X3/8 1 22 506088 SCREW, HHC 1/4-20X3/8 1 23 492369 SCREW, HHC 5/16-18X2-1/4 1 24 491723 PIN, STEERING SHAFT 1 25 18238 BUSHING, STEERING SHAFT 2 26 512186 PIN, STEERING SHAFT 1 27 18091 AXLE, STEERING 1
28 EM941306 HUB, REAR WHEEL ..........................................2................INCLUDES ITEMS W/ #
29 EM501299 WASHER, REAR WHEEL HUB 2 30 512210 NUT, CASTLE 2 31 491688 PIN, COTTER 1/8 X 1-1/2 2 32 18049 WHEEL, STEERING ASSY. REAR 2 33 8115 NUT LUG 8 34 511159 WASHER, FLAT 1 IN. 2 35# EM903113 BEARING CONE 2 36# 15191VB SEAL 1 37 512200 BUSHING, BRONZE 2
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 49
CHASSIS ASSY.
3
11
2
2
2
1
4
6
5
7
9
10
22
28
8
24
26
27
23
1
14
19
20
1
2
25
2
18
2
12
17
13
14
15
16
1
21
PAGE 50 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
CHASSIS ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 492583 NUT, NYLOC 3/8 10 2 492598 WASHER, FLAT 3/8 18 3 492313 SCREW, HHC 3/8 - 16 X 1-1/2 3 4 503112 SCREW, HHC 3/8 - 16 X 2-3/4 4 5 492375 SCREW, HHC 3/8 - 16 X 12 2 6 492357 SCREW, HHC 1/4 - 20 X 12 2 7 492622 WASHER, LOCK 1/4 2 8 512196 BRACKET, HYD. PUMP MOUNTING 1 9 18146 MOUNT, OIL FILTER 1 10 505069 NUT, NYLOC 3/4-10 1 11 18198 ROD, TUB PROP 1 12 505976 CLAMP, BRACKET 2 13 506185 CLAMP, BRACKET 2 14 492623 WASHER, LOCK 5/16 5 15 492366 SCREW, HHC 5/16- 18 X 1-1/2 2 16 18047 CHASSIS 1 17 503901 ZERK FITTING 1/4- 28 1 18 492586 NUT, NYLOC 5/8-11 2 19 492597 WASHER, FLAT 9.5 X 22.2 3 20 18162 PANEL, REAR WHEEL COVER 1 21 18222 PLATFORM, OPERATOR 1 22 492313 SCREW, HHC 3/8 - 16 X 1-1/2 1 23 492406 SCREW, HHC 5/8 - 11 X 1-1/2 2 24 492363 SCREW, HHC 5/16 - 18 X 3/4 3 25 491757 RIVET, I.D. PLATE 2
26 PLATE, SERIAL NUMBER .................................1................
27 492553 NUT, HEX 5/16- 18 3 28 18173 LATCH, PLATFORM 1
CONTACT MQ PARTS DEPT.
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 51
DUMP PEDAL AND HANDLE ASSY.
3
14
15
16
1
17
18
16
2
13
15
12
19
4
5
6
7
8
9
12
11
PAGE 52 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
10
DUMP PEDAL AND HANDLE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 492401 SCREW, HHC 1/2- 13 X 4 1 2 512184 NUT, NYLOC 3/16- 24 1 3 18121 KNOB, LEVER 1 4 18065 LEVER, DUMP VALVE 1 5 512185 SCREW, HHC 1/4- 20 X1- 3/4 2 6 492622 WASHER, LOCK 1/4 1 7 512183 SCREW, HHC 3/16- 24 X1- 1/4 1
8 18064 VALVE, DUMP ...................................................1................INCLUDES ITEMS W/
9* PIN, DUMP VALVE CROSS ...............................1................NOT SOLD SEPARATELY
10 492596 WASHER, FLAT 1/4 1 11 492581 NUT, NYLOC 1/4- 20 1 12 492584 NUT, NYLOC 1/2- 13 2 13 492600 WASHER, FLAT 1/2 1 14 18152 PEDAL, DUMP VALVE 1 15 18123 CLEVIS , ASSY. DUMP VALVE 2 16 511761 NUT, HEX 3/8- 24 NF 2 17 18153 ROD, DUMP VALVE 1 18 492400 SCREW, HHC 1/2- 13 X 3- 1/2 1 19 18122 BELL CRANK, DUMP VALVE 1
*
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 53
HYDRAULIC OIL TANK ASSY.
2
1
3
11
4
10
8
9
6
5
7
PAGE 54 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
HYDRAULIC OIL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 3336 SIGHT GAUGE, HYD. OIL TANK 1 2 16477 CAP, HYD. OIL TANK 1 3 18113 TANK HYD. OIL 1 4 492375 SCREW, HHC 3/8- 16 X1 3 5 491212 PLUG, HYD. OIL TANK 1/2’’ 1 6 492598 WASHER, FLAT 3/8 3 7 492583 NUT, NYLOC 3/8- 16 3 8 49123 PLUG, HYD. OIL TANK 3/4 1 9 492373 SCREW, HHC 3/8- 16 X 3/4 2 10 492624 WASHER, LOCK 3/8 2 11 18229 SCREEN, OIL RESERVOIR 2
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 55
BATTERY ASSY. (ELECTRIC START)
2
14
20
6
18
12
10
8
4
16
22
PAGE 56 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
BATTERY ASSY. (ELECTRIC START)
NO. PART NO. PART NAME QTY. REMARKS
2 505500 WINGNUT 2 4 512557 BATTERY CABLE, NEGATIVE 1 6 511250 BATTERY CABLE, POSITIVE 1 8 512555 BATTERY SUPPORT BRACKET 1 10 492596 WASHER, FLAT 1/4" 2 12 492622 WASHER, LOCK 1/4" 2 14 492595 WASHER, FLAT 3/16" 4 16 508480 BATTERY SUPPORT PLATFORM 1 18 503118 BOLT 3/16" x 1" 2 20 503119 NUT 3/16" 2 22 512585 SUPPORT BRACKET BOLT 2 24 4671 BATTERY 1
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 57
FUEL ASSY.
5
Left Side
Engine Cover
22
23
2
3
1
16
3
15
1
2
25
5/16”
TO ENGINE
20
AIR FILTER
3/16”
21
19
18
7
20
11
1/4”
17
7
7
9
12
10
23
7
11
TO ENGINE CARBURETOR
1/4”
1
24
14
PAGE 58 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
FUEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 492622 WASHER, LOCK 1/4 IN. 5 2 492356 SCREW, 1/4 x 3/4 IN. G5 4 3 509161 WASHER, FLAT 1/4 IN. 4 5 520820 CAP, FUEL (EPA) 1 7 506208 CLAMP, FUEL HOSE 4 9 19633 SEAL, FUEL TANK GROMMET 1 10 20795 VALVE, FUEL SHUT-OFF 1 11 60013 HOSE, FUEL EPA 1/4" AR 12 20763 FILTER, FUEL 2 14 511807 STRAP NYLON 5/8 1 15 515386 COVER, FUEL TANK 1 16 800845 SECTION COVER, FUEL TANK 1 17 800841 TANK, FUEL 1 18 23507 GROMMET, FUEL VALVE 1 19 23508 VALVE, FUEL 1 20 517621 CLAMP 2 21 60004 HOSE, FUEL EPA 3/16" AR 22 23505 CANNISTER, CHARCOAL 390CC 1 23 510725 CLAMP 2 24 492355 SCREW, 1/4 NC X 1/2 IN. G5 1 25 60028 HOSE, FUEL EPA 5/16" AR
AR — AS REQUIRED
20763
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 59
ENGINE ASSY.
15
Fuse
23
22
5
6
14
20
10
16
17
19
25
9
MODEL WBH16E
14
12
13
11
14
13
24
ONLY
6
5
3
7
8
4
2
Regulator
1
PAGE 60 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
ENGINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 GX390RT2QTT ENGINE, HONDA 11 HP RECOIL START 1 1 GX390RT2QNB2 ENGINE, HONDA 11 HP ELECTRIC START 1 2 801029 GUARD, MUFFLER 1 3 503118 BOLT, 3/16" NC X 1" G2 2 4 512512 SPACER 2 5 492595 WASHER, FLAT 3/16" 4 6 503119 NUT, 3/16" NC 4 7 512507 SPACER 2 8 508998 BOLT, 3/16" NC X 1-1/2" 2 9 18007 MOTOR COVER 1 10 492583 NUT, 3/8" NC 2 11 492598 WASHER 3/8" 2 12 492313 BOLT, 3/8" NC X 1-1/2" G5 2 13 492581 NUT, 1/4" NC 6 14 492596 WASHER, FLAT 1/4" 10 15 492356 BOLT, 2/4" NC X 3/4" G5 4 16 492358 BOLT, 1/4" NC X 1-1/4" G5 2 17 801019 IGNITION SWITCH BOX 1 19 10958 IGNITION SWITCH 1 20 800921 GROMMET 1 22 492621 WASHER, LOCK 3/16" 1 23 503115 BOLT, 3/16" NC X 3/4" G2 1 24 801014 ELECTRICAL HARNESS 1 25 11078 KEY, IGNITION SWITCH 1
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 61
PAYMENT TERMS
5. Par ts must be in new and resalable
Multiquip reserves the right to quote and
who use our products as integral parts of their
LIMITATIONS OF SELLER’S LIABILITY
liable for loss of profi t or good will or for any
connection with the sale of its products. Apart
statutory, which extend beyond the description
TERMS AND CONDITIONS OF SALE — PARTS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
1. A Retu rned Mat er ia l Auth or iz atio n must be approved by Multiquip prior to shipment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defi nes item numbers, quantities, and descriptions of the items to be returned.
a. The parts numbers and descriptions
b. The list must be typed or computer
c. The list must state the reason(s)
d. The list must reference the sales
e. The list must include the name
3. A copy of the Return Material Authorization must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
must match the current parts price list.
generated.
for the return.
ord er(s) or in vo i ce (s) u nder which the items were originally purchased.
and phone number of the person requesting the RMA.
co nd it io n, in the original Mul ti quip package (if any), and with Multiquip part numbers clearly marked.
6. The following items are not returnable:
a. Obsolete parts. (If an item is in the
price book and shows as being replace d by ano ther item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended
deale r n et pr ice of less th an $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
7. The sender will be notifi ed of any material received that is not acceptable.
8. Such material wil l be held for five working days from notifi cation, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
9. Credit on returned parts will be issued at dealer net price at time of the original purch ase , l ess a 15 % restoc k in g charge.
10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
11. Credit issued will be applied to future purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specifi c date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
sell direct to Government agencies, and to Original Equipment Manufacturer accounts
own products.
SPECIAL EXPEDITING SERVICE
A $ 35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be
other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warr an ties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any per son to ass ume for it any other obligation or liability whatever in
from such written statement of warranty, there are no warranties, express, implied or
of the products on the face hereof.
Effective: February 22, 2006
PAGE 62 — WBH16/WBH16E POWER BUGGY (S/N 110401 & UP) • OPERATION AND PARTSMANUAL — REV. #0 (06/14/11)
NOTES
WBH16/WBH16E POWER BUGGY (S/N 110401 & UP)• OPERATION AND PARTS MANUAL — REV. #0 (06/14/11) — PAGE 63
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
© COPYRIGHT 2011, MULTIQUIP INC.
Multiquip Inc trademarks are the property of their respective owners and used with permission.
This manual
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
United StateS
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Service Department Warranty Department
800-421-1244 310-537-3700
Technical Assistance
800-478-1244 Fax: 310-943-2238
Tel. (800) 421-1244 Fax (800) 537-3927
Fax: 310-537-4259 800-421-1244
800-427-1244 310-537-3700
310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
Fax: 310-943-2249
mexico United Kingdom
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900 Fax: (52) 222-285-0420
Unit 2, Northpoint Industrial Estate, Globe Lane, Dukinfield, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk
Tel: 0161 339 2223 Fax: 0161 339 3226
Canada
Multiquip
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
, the MQ logo and the Whiteman logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other
MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
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