Multiquip WALK-BEHIND TROWEL User Manual

OPERATION AND PARTS MANUAL
J-SERIES
WALK-BEHIND TROWEL
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
P/N 11216
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 3
J-SERIES TROWEL— TABLE OF CONTENTS
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Training Checklist ...................................................... 6
Daily Pre-Operation Checklist ................................... 7
Safety Message Alert Symbols .............................. 8-9
Rules For Safe Operation .................................. 10-11
Operation And Safety Decals .................................. 12
Specifications (Trowel) ............................................ 12
Specifications (Engines & Electric Motor) ............... 14
Specifications (Trowel Weights) .............................. 14
General Information ................................................ 15
MQ WHITEMAN — J-SERIES TROWEL
Controls and Components ................................. 16-17
Basic Engine ........................................................... 18
Assembly and Installation .................................. 19-21
Pre-Inspection .................................................... 22-23
Initial Start-Up (Gasoline Engine) ......................24-25
Initial Start-Up (Electric Motor) ............................... 26
Operation ........................................................... 27-28
Options ............................................................... 29-30
Maintenance ...................................................... 31-35
Troubleshooting (Trowel) ................................... 36-37
Troubleshooting (Engine) ........................................ 38
Explanation of Codes in Remarks Column ............. 40
Suggested Spare Parts ........................................... 41
Nameplate and Decals....................................... 42-43
Standard Handle Assembly ...............................44-45
Quick Pitch™ Handle Assembly........................ 46-47
Thrust Bearing Kit Assembly .............................. 48-49
3 and 4 Blade spider Assembly ......................... 50-51
Gearbox and Engine Mounts Assembly ............ 52-53
Engines, Honda, Robin, & Briggs & Stratton ..... 54-55
Hand Clutch Assembly S/N LJ42036 Above ...... 56-57
Hand Clutch Assembly S/N LJ42037 Below ...... 58-59
Electric Motor Assembly..................................... 60-61
Guard Ring Assembly ........................................ 62-63
Blades and Adjustment Fixture Assembly ......... 64-65
Lifting Bale Assembly ......................................... 66-67
HONDA GX160K1QA2 ENGINE
Cylinder Head Assembly ................................... 68-69
Cylinder Barrel Assembly ................................... 70-71
Crankcase Cover Assembly ............................... 72-73
Crankshaft Assembly .........................................74-75
Piston Rings Assembly....................................... 76-77
Camshaft Assembly ........................................... 78-79
Recol Starter Assembly ..................................... 80-81
Fan Cover Assembly .......................................... 82-83
Carburetor Assembly ......................................... 84-85
Air Cleaner (Oil Bath ) Assembly ....................... 86-87
Muffler Assembly ............................................... 88-89
Fuel Tank Assembly .......................................... 90-91
Flywheel Assembly ............................................92-93
Ignition Coil Assembly ........................................ 94-95
Control Assembly ............................................... 96-97
Labels Assembly ................................................ 98-99
Gasket Kit Assembly ............................................. 101
Terms and Conditions of Sale — Parts ................. 102
NOTE
Specification and part number are subject to change without notice.
PAGE 4 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
J-SERIES TROWEL— PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
January 1
Effective:
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
N View Parts Diagrams
N Order Parts N Print Specification Information
Goto www.multiquip.com and click on
Order Parts
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
to log in and save!
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at: parts@multiquip.
com.
To obtain an MQ Account, contact your District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
When ordering parts, please supply:
R Dealer Account Number R Dealer Name and Address R Shipping Address (if different than billing address) R Return Fax Number R Applicable Model Number R Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
R Specify Preferred Method of Shipment: UPS/Fed Ex DHL
N Priority One Truck  N Ground N Next Day N Second/Third Day
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 5
J-SERIES TROWEL— TRAINING CHECKLIST
TRAINING CHECKLIST
This checklist will lists some of the minimum requirements for machine maintenance and operation. Please feel free to detach it and make copies. Use this checklist whenever a new operator is to be trained or it can be used as a review for more experienced operator’s.
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Operator _________________________________________ Trainee __________________________________________ COMMENTS:
PAGE 6 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
J-SERIES TROWEL— DAILY PRE-OPERATION CHECKLIST
DAILY PRE-OPERATION CHECKLIST
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J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 7
J-SERIES TROWEL— SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
HAZARD SYMBOLS
NOTE
This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ Whiteman J-SERIES TROWEL. For engine maintenance information, please refer to the engine manufacturers instructions for data relative to its safe operation.
Before using this WALK-BEHIND TROWEL, ensure that the operating individual has read and understands all instructions in this manual.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you DO NOT follow directions.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you DO NOT follow directions.
CAUTION: You CAN be injured if you
DO NOT follow directions.
Potential hazards associated with J-Series trowel operation will be referenced with " this manual, and will be referenced in conjunction with Safety "
Message Alert Symbols
Hazard Symbols
".
" which appear throughout
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers,
clothing
injury.
away from all moving parts to prevent
hands, hair
and
PAGE 8 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
J-SERIES TROWEL— SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF
switch in the OFF position, when the trowel is not in use.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
NOTE
This
walk-behind trowel
the surrounding environment could be damaged if you do not follow instructions.
, other property, or
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your trowel, other property, or the surrounding environment.
J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 9
J-SERIES TROWEL— RULES FOR SAFE OPERATION
CAUTION:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the J-Series walk-behind power trowel.
SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate the trowel without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing the trowel.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot!
with
The engine of this trowel requires an adequate free flow of cooling air. NEVER operate the trowel (except electric models)
components can cause serious burns.
in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the
trowel's engine and may cause injury to people. Remember the trowel's engine gives off carbon monoxide gas.
DEADLY
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER operate the trowel under the influence or drugs or alcohol.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacture does not assume responsibility for any accident due to equipment modifications.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the trowel for loosened threads or bolts before starting.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
NEVER
machine. Fire or explosion could result from
fuel vapors
engine.
NEVER operate the trowel in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
Topping-off to filler port is dangerous, as it tends to spill fuel.
smoke
around or near the
, or if fuel is spilled on a
bodily harm or even death.
hot!
PAGE 10 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
J-SERIES TROWEL— RULES FOR SAFE OPERATION
DO NOT operate this trowel unless all guards and safety devices are attached and in place. See Pages 16 and 17.
ALWAYS use proper lifting techniques when moving the trowel.
ALWAYS check to make sure that the operating area is clear before starting the engine.
ALWAYS test the safety the trowel.
NEVER place your while starting or operating this equipment.
AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts, this can cause a serious injury.
ALWAYS keep clear of operating the trowel.
NEVER leave the machine
Moving Parts – Shut down the engine before performing service or maintenance functions. Contact with moving parts can cause serious injury.
Maintenance Safety
Disconnect the spark plug wires before attempting any type of service.
kill switch
feet
or
rotating
devices before operating
hands
inside the guard rings
or
moving parts
unattended
while running.
while
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Emergencies
Keep the trowel in proper running condition. Make sure that there is no buildup of concrete, grease, oil or
debris on the trowel. Fix damage to the trowel immediately and always replace
broken parts. Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used High Temperatures – Allow the machine and engine to
cool
before adding fuel or performing service and maintenance functions. Contact with cause serious burns.
ALWAYS know the location of the nearest
fire extinguisher
location of the nearest telephone. Also know the phone numbers of the nearest
ambulance, doctor
This information will be invaluable in the case of an
motor oil, fuel
emergency
and
.
and
fuel filters
hot!
components can
first aid kit
and
. Know the
fire department
.
.
Securely support any machine components that must be raised.
NEVER lubricate components or attempt service on a running machine.
DO NOT use food or plastic containers to dispose of hazardous waste.
DO NOT pour down a drain or into any water source.
waste, oil
or
fuel
directly onto the ground,
J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 11
J-SERIES TROWEL— OPERATION AND SAFETY DECALS
Machine Safety Decals
The J-Series walk-behind trowel is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. Figure 1 below illustrates these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
Figure 1. J-Series Trowel Decals
PAGE 12 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
Side View
J-SERIES TROWEL— SPECIFICATIONS (TROWEL)
Figure 2. J-Series Trowel Dimensions
Table 1. J-Series Trowel Specifications
A– Height (Lifting Hook) 36.7 in (931.6 mm)
B– Height (Engagement Lever) 41.4 in (1,044.2 mm)
C–Width
D–Length
Weight – Operating 150 lb. (330 kg.)
Sound Pressure 94 db
Vibration 2.0g (19.6 m/s2)
Blade Speed (max) 129 rpm @ 4000
Blade Tip Speed 1,182 fpm (6.0 m/s)
NOTE:
1. Sound pressure is a weighted measure. Measured at the operators ear position while the walk-behind trowel is operating at full throttle on concrete in a manner most often experienced in “ may vary depending upon the condition of the concrete. Hearing protection is always recommended.
normal
” circumstances. Sound pressure
2. The vibration level indicated is the maximum RMS (Root Mean Square) value obtained at the handle grip while operating the walk-behind trowel on curing concrete in a manner most often experienced in “ Values were obtained from all three axes of motion. The values shown represent the maximum RMS value from these measurements.
36.5 in. (927.1 mm)
70.5 in. (1,789.4 mm)
normal
” circumstances.
J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 13
J-SERIES TROWEL— SPECIFICATIONS (ENGINES & ELECTRIC MOTOR )
Table 2. Specifications (Engines & Electric Motor)
Model HONDA GX-160QA2 Electric Motor
Air-cooled 4 stroke, Single
Ty pe
Cylinder, OHV, Horizontal
Shaft Gasoline Engine
N/A
Engine/Electric Motor
Dimension (L x W x H)
Dry Net Weight
Table 3. Specifications (Trowel Weights)
Bore X Stroke
Displacement 163 cc (9.9 cu-in) N/A
Max Output 5.0 H.P./3600 R.P.M. 2.0 HP
Fuel Tank Capacity
Fuel
Lube Oil Capacity .60 liters (0.63 qts) N/A
Speed Control Method
Starting Method Recoil Start N/A
Input Voltage
2.7 in. x 1.8 in.
(68 mm x 45 mm)
Approx. 0.95 U.S. gallons
(3.6 liters)
Unleaded Automobile
Gasoline
Centrifugal Fly-weight
Ty pe
12.0 x 14.4 x 13.2 in.
(304 x 362 x 335 mm)
33.1 lbs (15 Kg.) TBD
115/230 VAC Single
N/A
N/A
N/A
N/A
Phase
MODEL POWER SOURCE OPERATING WEIGHT SHIPPING WEIGHT
J-3-5H 5.5 HP Honda 146 lbs. (66 kg.) 186 lbs. (84 kg.)
J-4-5BS 5.0 HP Briggs and Stratton 146 lbs. (65 kg.) 183 lbs. (83kg.)
J-4-6R 6.0 HP Robin 148 lbs. (67 kg.) 188 lbs. (85 kg.)
J-4-6RM 6.0 HP Robin, Manual Clutch 148 lbs. (67 kg.) 188 lbs. (85 kg.)
J-4-5H 5.5 HP Honda 150 lbs. (68 kg.) 190 lbs. (86 kg.)
J-4-5HM 5.5 HP Honda, Manual Clutch 150 lbs. (68 kg.) 190 lbs. (68 kg.)
J-4-2E 2 HP, 115/230, Single-Phase 146 lbs. (66 kg.) 186 lbs. (84 kg.)
PAGE 14 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
J-SERIES TROWEL— GENERAL INFORMATION
J-Series Walk-Behind Trowel Familiarization
This walk-behind trowel is designed for the
finishing
Take a walk around the trowel. Take notice of all the major components (see Figure 3, pages 16 and 17) like the engine, blades, quick pitch control, air cleaner, centrifugal stop switch etc. Check that there is always oil in the engine.
Read
be found throughout this manual and on the trowel. Keep all safety information in good, readable condition. Operators should be well trained on the operation and maintenance of the trowel.
Before using your trowel, test it on a flat watered down section of finished concrete that is free of any debris and other objects.
This trial test run will increase your confidence in using the trowel and at the same time it will familiarize you with the trowel’s controls. In addition you will understand how the trowel handles under actual conditions.
Engines This trowel is available with either an 5.0 HP HONDA, 4.6 HP
ROBIN, or a 5.0 HP Briggs and Stratton gasoline engine. In
addition, a 2.0 horsepower 115/230 VAC, single phase electric motor is also available. Refer to the engine owner’s manual for instructions regarding the operation and maintenance of your engine. The engine manual is included with your trowel at the time of shipping from Whiteman. Please contact your nearest Multiquip Dealer for a replacement should the original manual disappear.
Drive System
Power is transferred from the engine or electric motor to the gearbox input shaft via a V-belt or pulley drive system. The pulley engages using either a centrifugal or manual clutch. See page
23.
Gearbox
The to the rotational speed of the trowel and is equipped with two shafts (input and output).
of concrete slabs.
all the safety instructions carefully. Safety instructions will
gearbox
is located beneath the engine and transfers power
rotor
or
spider
assembly. The gearbox controls the
floating
and
Blades
The blades of the trowel finish the concrete as they are rotated around the surface. Blades are classified as inches wide), wide). This trowel comes equipped with either blades per rotor equally spaced in a radial pattern and attached to vertical rotating shaft by means of a
assembly.
Centrifugal Stop Switch
In the event of a trowel runaway condition (operator releases the handle), a
micro-switch
the engine and bring the trowel to a halt.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Moving the J-Series Walk-Behind Trowel
This walk-behind trowel is designed to be moved and handled in several ways. The easiest way to lift the trowel is to use the
auxiliary lifting tube
page 24, Figure 19. When using the auxiliary tube, always use
two persons
Some models have a chain can be attached to the lifting bale, allowing a forklift or crane to lift the trowel up onto a slab of concrete. Use a lifting device of adequate lifting capacity to lift the trowel.
Training
For proper training, please use the “TRAINING CHECKLIST” located in the front of this manual (Page 6). This checklist will provide an outline for an experienced operator to provide training to a new operator
combination
float
(10 or 8 inches wide), and finish (6 inches
three
centrifugal stop switch
depending which trowel you have, will stop
NEVER attempt to ALWAYS get the assistance of another
person to help lift the trowel or use a crane or
lifting device to move the trowel.
that is attached to the main handle. See
to lift the trowel.
lifting bale
(option) installed. A strap or
,
manual clutch
lift
the trowel by yourself.
(8
or four
spider
or
Spider
The vertical output shaft of the gearbox connects to a cast hub
spider
called the outward that are used for attachment of blades or other accessories. Remember as the gearbox output shaft rotates so does the spider assembly.
J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 15
. The spider has either 3 or 4 arms that extend
J-SERIES TROWEL— CONTROLS AND COMPONENTS
Figure 3. J-Series Walk-Behind Trowels
PAGE 16 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
J-SERIES TROWEL— CONTROLS AND COMPONENTS
Figures 3 shows the location of the basic controls or components, for the J-Series trowel. Listed below is a brief explanation of each control or component
1. Quick PitchControl Handle – To adjust the pitch of the blades, grasp the handle then squeeze and either move the handle forward or backward to achieve the desired blade pitch.
2. Throttle Control Lever – Controls the speed of the engine. Move the hand lever towards the operator to increase engine speed (high), away from the operator to decrease engine speed (low).
3. Hand Grip/Handle Bar – When operating the trowel, place both hands on each grip to maneuver the trowel. Replace hand grips when they become worn or damaged.
4. Centrifugal Kill Switch – In the event the operator looses control of the trowel, this switch will shut-down the engine.
5. Engine – This trowel uses Honda, Robin and Briggs and Stratton type gasoline engines.
6. Auxiliary Lifting Tube - Use this tube to lift the trowel onto a slab. Tube is to be inserted into socket located in front of the gearbox.
7. Pitch Control (standard models) - Turn this "Star Wheel" clockwise for increase blade pitch, and counter-clockwise for decrease blade pitch.
8. Clutch Lever - Clutch engagement lever. When this lever is engaged, the blades will begin to rotate. May be used with either Quick Pitch™ or Standard handle.
9. Main Tube - When disassembling components inside the tube exercise extreme CAUTION! Tube is spring-loaded, severe injury could result if not disassembled correctly.
10. Trowel Lifting Point – Insert the auxiliary lifting tube here. See Figure 19.
11. AC Power Plug (Electric Models Only) – Insert this plug into an AC power source.
12. Micro-Switch (Electric Models Only) – In the event the operator loses control of the trowel, this micro-switch will shut-down the electric motor.
13. Electric Switch Box (Electric Models Only) – Provides AC power to the electric motor.
14. Guard Ring- NEVER! put hands or feet inside guard ring.
15. Electric Motor (Electric Models Only) – This trowel uses
a 2 HP, 115/230 VAC single phase electric motor.
16. Trowel Arm – NEVER operate the trowel with a bent, broken or out of adjustment trowel arm. If the blades show uneven wear patterns or some blades wear out faster than others, the trowel arm may need to be adjusted. Use the trowel arm adjustment tool P/N 1817 to adjust the trowel arms.
17. Blades – This trowel is equipped with combination blades. These blades are versatile and should take care of most troweling needs. In addition float discs can be attached to the trowel arms that will allow the trowel to float on "wet" concrete.
18. V-Belt Cover – Remove this cover to gain access to the V­belt. NEVER operate the trowel with this cover removed.
19. Weights – The trowel may be equipped with two 10 lbs. weights. The weights may be removed to reduce the operating weight of the trowel.
20. Stabilizer Ring – Reduces trowel arm vibration. Helps stabilize trowel arm.
J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 17
HONDA engine shown.
J-SERIES TROWEL— BASIC ENGINE
Figure 4. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 4) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions & details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat.
1. Fuel Filler Cap – Remove this cap to add unleaded gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
5. Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop the flow of fuel.
6. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
DANGER
Adding fuel to the tank should be done only when
the engine is stopped and has had an opportunity to cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Throttle Lever – Used to adjust engine RPM speed (lever
SLOW
advanced forward
FAST
).
, lever back toward operator
8. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean spark plug once a week.
9. Muffler – Used to reduce noise and emissions.
NOTE
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
3. Engine ON/OFF Switch – ON position permits engine starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) – Manual-starting method. Pull the starter grip until resistance is felt, then pull briskly and smoothly.
PAGE 18 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
10. Fuel Tank – Holds unleaded gasoline. For additional information refer to engine owner's manual.
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas
J-SERIES TROWEL — ASSEMBLY AND INSTALLATION
Assembly and Installation
Before the trowel can be put into operation there are some components that must be installed before the trowel can be used. This section explains how to install those components.
Handle Tube Installation (All Models)
1. Install the The mounting hardware should be contained in the shipping container.
handle tube
to the gearbox as shown in Figure 5.
Quick Pitch Handle Installation (Quick Pitch Models Only)
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
1. Grasp the Quick Pitch™ position and squeeze the blade pitch adjustment trigger. Move the (Figure 6). This will compress the spring inside the handle tube. Allowing maximum exposure of the pitch cable.
The Quick Pitch™ handle is spring loaded, personal injury or damage could result from improper handling or installation. Be careful
when installing this component.
NOTE
Considerable force may be required when moving the Quick Pitch T-handle forward or backward.
T-handle
towards the engine as far as possible
T-handle
from the operator's
Figure 5. Handle Tube Installation
Figure 6. Blade Pitch T-Handle
2. Lock the spring in the compressed position, by releasing the blade pitch adjustment trigger.
J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 19
J-SERIES TROWEL — ASSEMBLY AND INSTALLATION
3. Remove one brass set nut from the Quick Pitch™ cable end as shown in Figure 7.
4. Thread the second brass set nut towards the cable as far as possible.
Figure 7. Quick Pitch Cable
5. Insert the cable end through the yoke eyelet (Figure 8) Tighten the first brass set nut by hand to remove all the slack from the cable.
6 Using a wrench, tighten the second brass set nut up against
the yoke boss. This will lock the cable in place.
Pre-load Adjustment (Quick Pitch™ Models Only)
1. After the Quick Pitch™ handle has been installed on the trowel, spring pre-load adjustment will be required.
2. Locate the adjustment screw on the underside of the handle tube (Figure 9).
7. Use a wrench and finish tightening the first brass set nut up against the yoke boss.
3. A assist the user in the adjustment of the spring.
4. Align the
COMBO
Walk-Behind trowel.
5. Test the pitch control operation and adjust if necessary.
Throttle Cable Installation (Honda Engine)
1. Set the pushing it away from the operator’s position towards the engine.
Figure 9. Cable/Yoke Attachment
decal
has been placed on the side of the handle tube to
arrow
on the adjustment screw with the letter "J"
on the
throttle lever
decal
. The letter "J" stands for J-Series
(Figure 10) to the idle position by
Figure 8. Cable Yoke Attachment
PAGE 20 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
Figure 10. Throttle Lever
J-SERIES TROWEL — ASSEMBLY AND INSTALLATION
2. On
3. Connect the throttle cable
ROBIN
throttle wire must be removed. Make the cut as shown in Figure 11. The modification to the throttle cable.
engine throttle lever as shown in Figure 12.
engines, the
HONDA
Figure 11. Throttle Wire Hook
hook-on
engine will not require this
the engine end of the
hook-on
wire to the
HONDA
5. Connect the throttle cable to the engine. Keep in mind there should be a piece of wire installed on the trowel to show you where to route the throttle cable. When connecting the cable housing, make sure that no more than cable housing protrudes past the housing clamp on the engine (Step 4).
6. After the cable has been installed on the engine, tighten the clamp on the throttle control, operator position of the handle to lock the throttle cable at the proper length.
7. These are general instructions. Installation of the throttle cable may vary for different engine configurations. Please look for more detailed instructions inside the box containing the handle. These more detailed instructions should provide adequate guidance for installing.
Safety Kill Wire
Locate the and connect it to the switch to insure proper operation.
RED
wire protruding from the handle tube (Figure14)
RED
tail wire on the engine. Test the kill
1/4" (6.4mm)
of the
Figure 12. Throttle Cable Connection (HONDA)
4. Connect the throttle cable hook-on wire to the throttle lever as shown in Figure 13.
Figure 13. Throttle Cable Connection (ROBIN)
J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 21
ROBIN
engine
Figure 14. Engine Kill Wire Connection
Handle Height Adjustment
If handle height adjustment is desired, a handle wedge kit can be purchased for your trowel by ordering Part Number 2576 from your Multiquip dealer. These wedges are placed between the handle and the gearbox to adjust the operating height of the handle. This kit comes complete with wedges, new bolts and installation instructions. This will move your operating handle position up or down approximately 3” (76mm).
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate the trowel in a confined area or enclosed area structure that does not provide ample
free flow of air
ALWAYS wear approved eye and hearing
protection before operating the trowel.
NEVER place hands or feet inside the guard rings while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the trowel.
.
J-SERIES TROWEL— PRE-INSPECTION
Figure 15. Engine Oil Dipstick (Removal)
3. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
4. If the oil level is low (Figure 16), fill to the edge of the oil filler hole with the recommended oil type (Table 4). Maximum oil capacity is 400 cc.
It is recommended that the trowel's the engine after every use. Doing this will verify that the switch is working properly and presents no danger to the operator.
Before Starting
1. Read safety instructions at the beginning of manual.
trowel
2. Clean the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the trowel on secure level ground with the engine stopped.
, removing dirt and dust, particularly the
kill switch
be used to stop
NOTE
Reference manufacturer engine manual for specific servicing instructions.
Figure 16. Engine Oil Dipstick (Oil Level)
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2. Remove the filler dipstick from the engine oil filler hole (Figure 15) and wipe it clean.
PAGE 22 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
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Explosive Fuel
J-SERIES TROWEL— PRE-INSPECTION
V-belt Check
A worn or damaged V-belt can adversely affect the performance of the trowel. If a V-belt is defective or worn simply replace the V­belt as outlined in the maintenance section of this manual.
Fuel Check
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the trowel if the engine is
hot! or running
.
Blade Check
Check for worn or damaged blades. Check to see if one blade is worn out while the others look new. If this is the case there could be a blade pitch problem. Refer to the maintenance section of this manual for blade pitch adjustment procedure. Replace any worn blades.
CONTROLS
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish
with unleaded fuel.
Safety Kill Switches
This trowel has been equipped with a safety kill switch or a hand operated clutch. Safety kill switches should be tested every time the engine is started.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel.
Gearbox Oil
1. Determine if the
gearbox
oil is low by removing the oil
plug located on the side of the gearbox. This plug will be
check
marked by the " level of the lubrication oil should be to the bottom of the fill plug.
" decal. See Figure 17. The correct
Centrifugal Type Kill Switch
Located on the main handle tube is a red switch (Figure 18). The switching mechanism of this switch should operate freely and should
always
position, the engine should not start or run. The purpose of this switch is to stop the engine in a runaway situation, (i.e.-the operator releasing the handle during operation).
NOTE
NEVER!
disable or disconnect the kill switch. It is provided for operator safety. Injury may result if it is disable, disconnected or improperly maintained.
be kept in this condition. With the switch in the OFF
Figure 17. Gearbox
2. If lubrication oil begins to seep out as the drain plug is being removed, then it can be assumed that the gearbox has a sufficient amount of oil.
3. If lubrication oil does not seep out as the drain plug is being removed, fill with type ISO 680 (Whiteman P/N 10139) gearbox lubricant oil until the oil filler hole overflows.
J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 23
Hand Clutch
Some finisher models are equipped with a
clutch
the unit automatically stops rotating when the clutch lever is released. Clutch operation should be tested each time the machine is started.
DO NOT let the machine sit unused with the engine at high speed for an extended period of time. It will cause premature belt wear or may destroy the belt. Always set the engine speed to idle when the hand clutch is disengaged.
Figure 18. Centrifugal Kill Switch
hand operated
. These units are not equipped with a safety kill switch since
J-SERIES TROWEL — INITIAL START-UP (GASOLINE ENGINE)
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
The trowel is around. Use proper heavy lifting procedures and DO NOT
rings.
Lifting the Trowel Onto a Slab.
Auxiliary Lifting Tube
Remove the auxiliary lifting tube located on top of the main handle. Insert the tube into the socket located on the opposite side of the gearbox (Figure 19) from the handle.
Make sure that the hole in the tube engages with the pin in the socket. With one person lifting from the main handle, and another lifting from the auxiliary lifting tube pick up the machine to move onto a slab.
heavy
and
awkward
lift the trowel by the guard
to move
This section is intended to assist the operator with the initial start-up of the walk-behind trowel. It is extremely important that this section be read carefully before attempting to use the trowel in the field.
DO NOT use your trowel until this section is thoroughly understood
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Starting the Engine (
1. Place the engine position.
DO NOT attempt to operate the trowel until the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood. Depending on engine manufacturer, operating steps may vary. See engine manufactures operating manual. The following start-up procedure makes reference to a HONDA 13 HP Engine
(Manual Start)
HONDA
fuel valve lever
engine)
(Figure 20) to the "ON"
Figure 19. Lifting the Trowel
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Lifting Bale (Option)
The lift bale is optional on new trowels. It provides an optimal lift point for moving the trowel. lift a trowel up onto a building with a crane. See “
Equipmen
Using a recommended, and is perfectly safe for the machine. Extra care should be taken when lifting the machine off the ground, though. Serious damage to the machine or personal injury could be caused by dropping a trowel.
PAGE 24 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
t” section in this manual for ordering information.
crane
The trowel must be stabilized by the person carrying the If it is not stabilized properly the handle may swing around and damage to the trowel and bodily injury.
to move a machine with a lift bale is highly
operator’s handle
flip
the trowel, thus causing
Lift bales or forklift
(Figure 19).
2. Place the trowel's position.
can be used to
Optional
Figure 20. Engine Fuel Valve Lever
throttle lever
Figure 21. Throttle Lever (Idle Position)
(Figure 21) to the "ON"
J-SERIES TROWEL — INITIAL START-UP (GASOLINE ENGINE)
3. Place the position. For models that use this feature.
4. Place the
centrifugal kill switch
NEVER disable or disconnect the centrifugal
kill switch. It is provided for the operators’ safety and injury may result if it is disabled, disconnected or improperly maintained.
Figure 22. Centrifugal Kill Switch
Choke Lever
(Figure 23) in the "
(Figure 22) in the "ON"
OPEN
" position
6. If the engine has started, slowly return the choke lever (Figure 23) to the started repeat steps 1 through 5.
Before the trowel is placed into operation, run the engine for
7.
several minutes. Check for fuel leaks, and noises that would associate with a loose guard ring and/or covers.
8. To begin troweling, place the throttle lever (Figure 21) in the
RUN
" position
"
Figure 25. Throttle Lever (Run Position)
CLOSED
position. If the engine has not
Figure 23. Engine Choke Lever
5. Grasp the starter grip (Figure 24) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
Figure 24. Starter Grip
J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 25
J-SERIES TROWEL — INITIAL START-UP (ELECTRIC MOTOR)
Starting The Electric Motor (Single Phase 115/230 Volts)
The electric motor used on the B-Series trowel has two operating voltages:
115 VAC Single Phase, 2 Horsepower
230 VAC Single Phase, 2 horsepower
4. Squeeze the micro-switch lever ( Figure 26) to begin trow­eling. This lever will act an this lever is released, voltage to the electric motor will be interrupted. When this lever is squeezed the voltage will resume. This can only be accomplished if the trowel's power ON/OFF switch is in the ON position.
1. Lift the trowel onto the slab in the same manner as described on page 24 ("
2. Connect one end of a
Lifting the Trowel Onto a Slab
heavy duty extension cord
").
to the
AC power plug on the trowel.
3. Connect the other end of the extension cord to an AC power source.
NOTE
Make sure to connect the
correct
AC voltage (115 or 230 VAC) to the electric motor. Connecting an incorrect voltage could cause serious damage to the electric motor. The identification plate located on the motor will indicate the motor's voltage requirement.
emergency stop switch
. When
Extension Cable
When electric power is to be provided to the trowel at some distance from the power source, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the power source and point of use (trowel) is held to a minimum. Use the cable selection chart (Table 5) as a guide for selecting proper extension cable size.
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Figure 26. Electric Motor Trowel
NOTE
At 115 VAC the motor should draw about 16.6
Specification and part number
amps and at 230 VAC the motor should draw
are subject to change without
about 8.4 amps.
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PAGE 26 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
J-SERIES TROWEL — OPERATION
The following steps are intended as a basic guide to machine operation, and are not to be considered a complete guide to concrete finishing. We suggest that all operators (experienced and novice) read “
Concrete Institute, Detroit, Michigan
section of this manual for more information.
Slabs on Grade
” published by the
. Read the “Training”
American
Pitching The Blades.
Quick Pitch Handle
1. To pitch the blades upwards using the
T-handle
and pull the the
, (Figure 27) simply squeeze the trigger lock
T-handle
T-handle
towards the engine will cause the blades
towards the operator. Pushing
"Quick Pitch
Maneuvering the Trowel
Get into the operator’s position behind the handle. With a
1.
secure foothold and a firm grasp on the handles slowly increase the engine speed until the desired blade speed is obtained.
If your trowel has a speed with the throttle, then pull on the hand clutch lever to start the blades turning. Adjust the blade speed after the hand
™"
clutch is fully engaged.
If your trowel has an
switch lever ( Figure 30) to begin turning the blades. This lever will act an
Figure 27. Quick Pitch™ T- Handle
is released, voltage to the electric motor will be interrupted. When this lever is squeezed the voltage will resume. This can only be accomplished if the trowel's power ON/OFF switch
Standard Handle
is in the ON position.
hand clutch (Figure 29)
, set your engine
Figure 29. Hand Clutch Lever
electric motor
emergency stop switch
, Squeeze the micro-
. When this lever
1. To pitch the blades upwards using the " (Figure 28) simply turn the
star-wheel
Standard
clockwise. Turning the
" handle,
star wheel counter clockwise will cause the blades to lay flat.
Figure 30. Micro-Switch Engagement Lever
To maneuver the trowel, gently lift up on or press down on the
2.
main trowel handle. To move the machine to the operator’s
lift up
left,
down
3. The best method for finishing concrete is to slowly walk backwards (Figure 31) with the trowel, guiding the trowel from side to side. This will cover all footprints on wet concrete.
on the handle, to move machine to the right,
on the handle.
push
Figure 28. Standard Handle
4. Remember that if you let go of the trowel, just step away and let the trowel come to a complete stop before trying to recover the trowel.
J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 27
J-SERIES TROWEL — OPERATION
Figure 31 below illustrates a typical walk-behind trowel application. Practice maneuvering the trowel. The trick is to let the trowel do the work.
Continue to practice maneuvering the trowel. Try to practice as if you were finishing a slab of concrete. Practice edging and covering a large area. Remember a good finishing technique is to work backwards. Be careful when moving backwards so that hazards can be avoided. The best way to get accustomed to the trowel is repeated use.
Figure 31. Maneuvering The Trowel
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER place your guard rings while starting or operating this equipment.
PAGE 28 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
feet
or
hands
inside the
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
ALWAYS keep clear of
parts while operating this equipment.
rotating
or
moving
J-SERIES TROWEL — OPTIONS
Blades
NOTE
Blades should be changed when they fail to
Specification and part number
finish concrete in a satisfactory manner.
are subject to change without
notice.
Blades are a vital part of finishing concrete. This Whiteman finisher has been designed to finish concrete and are built to stringent quality standards out of the finest trowel steel. If you need replacement blades, consult your parts list in this manual for part numbers and order them from your Multiquip parts dealer or importer.
Combo Blades
This trowel was equipped with combination FLOAT/FINISH (Figure 32) blades as original equipment. These blades have been designed for optimum performance in both the floating and finishing operations. These blades are versatile and should take care of most troweling needs.
Clip-On Float Blades (Optional)
These blades will clip (Figure 34) on to an existing installed blade, allowing your finisher to float on “wet” concrete so that the troweling operation can begin as early as possible. They are easily removable, so that after the floating operation, when the concrete is sufficiently cured, they can be removed to expose the finish blades for continued troweling.
Float Discs (Optional)
These round discs (Figure 35) attach to the spiders and allow the machine to “float” on “wet” concrete. The disc design allows early floating and easy movement from wet to dry areas. They are also very effective in embedding large aggregates and surface hardeners.
Figure 34. Clip-On Float Blade
Figure 32. Combination Blade
Finish Blades (Optional)
These blades (Figure 33) have been specifically designed for finish operations with this trowel. They will provide a premium surface finishing capability from your trowel. They should only be used after the concrete has set to the point where the trowel does not sink into the concrete when placed on it.
Figure 35. Float Disk
Figure 33. Finish Blade
J-SERIES WALK-BEHIND POWER TROWEL — OPERATION AND PARTS MANUAL — REV. #6 (09/30/10) — PAGE 29
J-SERIES TROWEL — OPTIONS
Grinding Attachments
Available grinding attachments are used for grinding surface imperfections or joints. These attachments allow greater utilization of your trowel. Figure 36 illustrates a typical grinding disk assembly, complete with hub and stone mounting plate.
Trowel Arm Adjustment Tool
If blades show uneven wear patterns or some tend to wear out faster than others, the trowel arms may need to be adjusted. Whiteman makes a special tool (Figure 38) that will adjust all of the trowel arms consistently. The Trowel Arm Fixture P/N is 1817.
Figure 36. Grinding Disk
Lifting Bale
Figure 38. Trowel Arm Adjustment Fixture
There is a heavy duty, center balance type lifting bale (Figure 37) made specifically for your trowel. These bales are ideal for lifting and transporting your trowel. They are designed to lift the finisher and balance it on it’s center of gravity, providing great stability while lifting. This option is not available on electric trowel models.
Figure 37. Lifting Bale
PAGE 30 — J-SERIES WALK-BEHIND POWER TROWEL— OPERATION AND PARTS MANUAL — REV. #6 (09/30/10)
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