OPERATION AND PARTS MANUAL
MODEL V305EH
VIBRATORY ROLLER
(
HONDA GX340UT2QAE2
Revision #1 (06/21/16)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
GASOLINE ENGINE)
PROPOSITION 65 WARNING
Engine exhaust and some of
its constituents, and some dust created
by power sanding, sawing, grinding,
drillingandotherconstructionactivities
contains chemicals known to the State
of California to cause cancer, birth
defects and other reproductive harm.
Some examples of these chemicals are:
Leadfromlead-basedpaints.
Crystallinesilicafrombricks.
Cementandothermasonryproducts.
Arsenicandchromiumfromchemically
treatedlumber.
Your risk from these exposures varies,
dependingonhowoftenyoudo this type
of work. To reduce your exposure to
these chemicals: work in aALWAYS
well ventilated area, and work with
approved safety equipment, suchas
dust masks that are specially designed
to filter out microscopic particles.
PAGE 2 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
NOTES
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 3
TABLE OF CONTENTS
V305EH Vibratory Roller
Proposition 65 Warning ........................................... 2
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Information .............................................. 6-10
Specifications ................................................... 11-12
Dimensions ............................................................ 13
General Information .......................................... 14-15
Components ..................................................... 16-18
Basic Engine .......................................................... 19
Inspection ......................................................... 20-22
Operation .......................................................... 23-25
Maintenance ..................................................... 26-30
Troubleshooting ................................................ 31-33
Explanation Of Code In Remarks Column............. 34
Suggested Spare Parts ......................................... 35
Component Drawings
Nameplate And Decals Assembly .................... 36-37
Clutch Rod Assembly ....................................... 38-39
Vibratory Rod Assembly ................................... 40-41
Transmission Rod Assembly ............................ 42-43
Pump/Fan Assembly ......................................... 44-45
Cabinet Assembly ............................................. 46-47
Water Tank Assembly ....................................... 48-49
Roller Assembly ................................................ 50-53
Hanger Assembly ............................................. 54-55
Front Stablizer Roller Assembly ....................... 56-57
Rear Stablizer Roller Assembly ........................ 58-59
Engine Coupler Assembly ................................ 60-61
Transmission Assembly .................................... 62-63
Honda GX340UT2QAE2 Engine
Recoil Starter Assembly ................................... 64-65
Fan Cover Assembly......................................... 66-67
Carburetor Assembly ........................................ 68-69
Air Cleaner Assembly ....................................... 70-71
Muffler Assembly .............................................. 72-73
Fuel Tank Assembly .......................................... 74-75
Flywheel Assembly ........................................... 76-77
Cylinder Head Assembly .................................. 78-79
Ignition Coil Assembly ...................................... 80-81
Starter Motor Assembly .................................... 82-83
Control Assembly ............................................. 84-85
Control Box Assembly ......................................86-87
Cylinder Barrel Assembly ................................. 88-89
Crankcase Cover Assembly ............................. 90-91
Crankshaft Assembly ........................................ 92-93
Piston Assembly ............................................... 94-95
Camshaft Assembly .......................................... 96-97
Label Assembly ................................................ 98-99
Terms and Conditions of Sale — Parts ............... 100
NOTICE
Specifications and part numbers are subject to change
without notice.
PAGE 4 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
parts@multiquip.
To obtain an MQ Account, contact your
Effective:
, 2006
Choose from three easy options:
January 1
st
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
and Password, E-mail us at:
com.
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 5
When ordering parts, please supply:
❒ Dealer Account Number
❒ Dealer Name and Address
❒ Shipping Address (if different than billing address)
❒ Return Fax Number
❒ Applicable Model Number
❒ Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
❒ Specify Preferred Method of Shipment:
✓ UPS/Fed Ex ✓ DHL
■ Priority One ✓ Tr uck
■ Ground
■ Next Day
■ Second/Third Day
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifi cally address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
The following table shows the potential hazards associated
with the operation of this equipment.
Symbol Safety Hazard
or NOTICE.
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
Lethal exhaust gas hazards
Explosive fuel hazards
Burn hazards
Respiratory hazards
Rotating parts hazards
NOTICE
Pressurized fluid hazards
Addresses practices not related to personal injury.
Electric shock hazards
Runover hazards
PAGE 6 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
Manufacturer does not assume responsibility for any
accident due to equipment modifi cations. Unauthorized
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
This information will be invaluable in the case of an
SAFETY INFORMATION
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
equipment modifi cation will void all warranties.
NEVER
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fi re extinguisher.
ALWAYS know the location of the nearest
fi rst aid kit.
ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and
emergency.
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 7
SAFETY INFORMATION
ROLLER SAFETY
DO NOT use worn-out hoses or couplings. Inspect daily.
store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
The engine of this equipment requires an adequate
operate this equipment
place hands or fingers inside engine
operate the engine with heat shields or
while the engine is hot. Hot oil will gush out of the oil
tank and severely scald any persons in the general area
Always turn the engine off before performing maintenance.
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fi re could result causing severe
bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
Never leave the roller unattended with the engine
running. Turn off engine.
Use chock blocks when parking roller on a grade.
Use extreme care when operating near obstructions, on
slippery surfaces, grades, and slide slopes.
ALWAYS
ENGINE SAFETY
DANGER
cause death if inhaled.
free fl ow of cooling air. NEVER
in any enclosed or narrow
area where free fl ow of the
air is restricted. If the air
fl ow is restricted it will cause
injury to people and property
and serious damage to the
equipment or engine.
WARNING
DO NOT
compartment when engine is running.
DANGEROUS
GAS FUMES
When reversing, particularly on the edges and banks
of ditches, as well as in front of obstaces, the operator
must stay in a standing position at a safe distance from
the machine.
When operating near any house/building or pipelines,
always check the effect of machine vibration. Stop work
if necessary.
DO NOT operate the roller with the covers open.
ALWAYS keep the machine away from other personnel
and obstacles. Always keep immediate are free of
bystanders.
NOTICE
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
NEVER
guards removed.
Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the engine oil drain plug
of the roller.
CAUTION
NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool
before servicing equipment.
PAGE 8 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
SAFETY INFORMATION
NOTICE
DO NOT overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
Store fuel in appropriate containers, in well-ventilated
drop the battery. There is a possibility that the
keep the battery charged. If the battery is not
charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
NEVER run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
the engine start diffi cult.
FUEL SAFETY
DANGER
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fi re due to static electricity.
FUEL
the ignition system.
areas and away from sparks and fl ames.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
DO NOT
battery will explode.
DO NOT expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
fl ame or spark, an explosion could occur.
WARNING
FUEL
DO NOT start the engine near spilled fuel or combustible
fl uids. Diesel fuel is extremely fl ammable and its vapors
can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
ALWAYS use extreme caution when working with
fl ammable liquids.
DO NOT fi ll the fuel tank while the engine is running
or hot.
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS
charged, combustible gas will build up.
DO NOT
ALWAYS
of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 9
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
TRANSPORTING SAFETY
ENVIRONMENTAL SAFETY
use food or plastic containers to dispose of
pour waste, oil or fuel directly onto the ground,
of water and contact the nearest doctor or hospital to
seek medical attention.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
CAUTION
NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
Before lifting, make sure that the equipment parts are not
damaged and screws are not loose or missing.
SAFETY INFORMATION
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel fi lters.
DO NOT
hazardous waste.
DO NOT
down a drain or into any water source.
Use lifting equipment capable of lifting the weight of
the roller.
Always make sure crane or lifi tng device has been
properly secured to the lifting bail (hook) of the
equipment.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
Use adequate lifting cable (wire or rope) of suffi cient
strength.
Use one point suspension hook and lift straight upwards
with suffi cient bearing capacity to prevent machine from
tilting or slipping.
DO NOT lift machine to unnecessary heights.
ALWAYS make sure that roller is secured correctly when
transporting on a trailer. Make sure all supports attaching
the roller to the trailer are tight.
PAGE 10 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
Table 1. Specifications (Vibratory Roller)
Centrifugal Force 3,800 lbf (16.9 kN)
Vibration Frequency 4,200 vpm (70 Hz)
Gradeablility (Maximum) 10% or 6°
Overall Length 88.5 in. (2,248 mm)
Overall Height 86.5 in. (2,197 mm)
Drum Diameter 22 in. (559 mm)
Drum Width 29 in. (737 mm)
Overall Width 35 in. (890 mm)
Operating Weight (Empty) 1168 lbs. (530 kg.)
Drive System Hydrostatic
Working Speed (Forward) 0 - 2.5 mph (0 - 4.0 kph)
SPECIFICATIONS
Working Speed (Reverse) 0 - 1.7 mph (0 - 2.7 kph)
Water Tank Capacity 7 gallons (26.5 liters)
Curb Clearance (Right) 16.5 in. (419 mm)
Curb Clearance (Left) 4.5 in. (114 mm)
Wall Clearance (Right) 0.75 in. (19 mm)
Wall Clearance (Left) 4.5 in. (114 mm)
Vibration Amplitude .019 in. (.48 mm)
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 11
SPECIFICATIONS
Table 2. Specifications (Engine)
Engine Model HONDA GX340UT2QAE2
Engine Type
Cylinder Bore X Stroke
Displacement 20.60 cu-in (337 cc)
Net power
(in accordance with SAE J1349*)
Fuel Tank Capacity 1.59 gallons (6.0 liters)
Fuel Unleaded Automobile Gasoline
Oil Capacity 1.16 quarts (1.1 liters)
Oil Alert System Ye s
Speed Control Method Centrifugal Flyweight Type
Starting Method Electric/Recoil Start
Dry Net Weight 68.4 lbs (31 Kg.)
Dimensions (L x W x H)
The power rating of the engine is the net power output tested on a production engine and
*
measured in accordance with SAE J1349 at 3,600 rpm (net power) and at 2,500 rpm (max net
torque). Mass production engines may vary from this value. Actual power output for the engine
installed in the machine will vary depending on numerous factors, including the operating speed
of the engine in application, environmental conditions, maintenance and other variables.
Air-cooled, 4 stroke, Overhead Valve, Single Cylinder,
Horizontal Shaft Gasoline Engine
3.2 in. X 2.5 in.
(88 mm x 64 mm.)
10.7 H.P. (8 kW)
15.0 x 17.7 X 17.4 in.
(380 X 450 X 443 mm.)
PAGE 12 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
DIMENSIONS
C
G
F
E
D
A
B
Figure 1. V305EH Dimensions
Table 3. Dimensions (Roller)
A 29.0 in. (736.6 mm.)
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 13
B 35.0 in. (889 mm.)
C 88.5 in. (2,248 mm.)
D 86.5 in. (2,197 mm.)
E 47 in. (1,193.8 mm.)
F 46.25 in. (1,175 mm.)
G 82.5 in. (2,095.5 mm.)
GENERAL INFORMATION
The V305EH Vibratory Roller is a walk-behind vibratory
roller specifically designed for the compaction and patching
of asphalt type surfaces.
The compaction force is delivered by a 29-inch wide steel
drum with beveled edges to help prevent asphalt marring.
A fully enclosed hydrostatic drive system offers a variable
speed control as well as smooth acceleration and braking.
HYDROSTATIC DRIVE SYSTEM
This hydrostatic design offers a smooth performance,
because of a fully integrated hydrostatically-actuated drive
system, which provides a variable speed control under
varying load conditions. Power from the hydraulic drive
system is transferred via a drive belt to a gear reducer.
CONTROLS
The forward-reverse control lever (located on the handle)
operates the hydrostatic pump which governs the roller
speed and direction of travel. The neutral position of this
lever will cause the roller to stop. The vibration control, when
actuated, will apply a force of 4,200 vpm (vibrations per
minute). This vibratory feature is controlled by an eccentric
shaft via an operator controlled mechanical clutch.
FREE WHEEL ENGAGEMENT LEVER
lever located on the handle with three water-flow adjustment
settings.
Before starting an asphalt rolling job, be sure all spray bar
holes are clear of dirt or foreign matter and are working.
Front and rear neoprene rubber scrapers are provided to
prevent the build-up of material between the drum and
the frame.
Always use clean fresh water in the water tank. A plastic
water reservoir is provided to prevent rust. It is suggested
to drain and flush water tank and spray bars every 30 days
to help the sprinkler system operate smoothly.
TRANSPORTATION
To help transport the roller from job site to job site,
adjustable transport hooks have been provided. These
transport hooks allow an operator to place the roller on
the tailgate of a dump truck without any assistance. The
control handle of the roller can be folded vertically for ease
of transport and storage.
LIFTING THE ROLLER
When lifting of the roller is required (Figure 2), attach a
suitable hook or shackle to the lifting eye of the roller. Make
sure the lifting device is capable of lifting 1,168 lbs (530 kg).
The hydrostatic transmission is equipped with a free wheel
engagement lever, which when actuated, allows the oil to
circulate freely within the roller. This allows the roller to be
moved without the engine running. This lever is only to be
used in the event the roller is disabled.
This lever is located on the that side of the transmission
which faces the front of the roller. It is actuated by placing
the handle into the side-lock position. To gain access to
this lever raise the roller's hood. DO NOT raise hood while
engine is running. STOP engine first.
NOTICE
In normal operating conditions the roller will not move
in a forward or reverse direction unless the free wheel
engagement lever is in the engage position (forward).
SPRINKLER SYSTEM
A 7 gallon (26.5 liters) water tank with a gravity feed spray
bar is provided for wetting the roll for asphaltic pavement
rolling. The delivery system is controlled by a mechanical
ATTACH
TO LIFTING
DEVICE
LIFTING
EYE
Figure 2. Lifting the Roller
PAGE 14 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
GENERAL INFORMATION
CAUTION
NEVER stand under, or get onto the roller while it is
being lifted or moved.
NOTICE
ONLY use steel ropes or chains that are capable of
lifting at least 2,000 lbs (907 kg).
NEVER use any other part of the roller for lifting
purposes. Use the lifting eye. Using other parts of the
roller for lifting will cause severe damage to the roller.
OPERATING ON SLOPES
Special care must be taken when operating the roller on
hills or slopes. There exist the possibility of serious injury to
the operator and severe damage to the roller in the event
of a roll over. ALWAYS operate the roller up and down hills
rather than from side to side. For safe operation, hillside
slopes should not exceed 6° (10% grade). See Figure 3
below.
Tipping (Rollovers)
NEVER operate the roller on side slopes (Figure 4). The
possibility exists of the roller tipping over (roll over), thus
causing bodily harm even death and serious damage to
the equipment.
SIDE TO SIDE
OPERATION
NOT RECOMMENDED
ROLL OVER
MAXIMUM SLOPE
10%
Figure 3. Recommended Slope
Figure 4. Tipping (Rollover)
In the event the roller does tip over, extreme care must be
taken to prevent damage to the engine. When the roller has
been tipped over, oil from the engine crankcase can flow
into the combustion chamber, which can severely damage
the engine the next time it is started.
IMMEDIATELY after a unit has tipped over upright the unit
as soon as possible to prevent oil from leaking into the
combustion chamber.
NOTICE
To prevent damage to the engine after a rollover, the
unit must NOT be started. NEVER start a unit after a
rollover. CONTACT your nearest authorized Multiquip
dealer for instructions or servicing.
CAUTION
NEVER operate the roller on side slopes. The roller
may tip over causing injury to personnel and severe
damage to the equipment.
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 15
COMPONENTS
13
2
1
3
12
8
14
15
5
4
6
9
10
11
16
7
20
17
19
18
PAGE 16 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
Figure 5. V305EH Components
COMPONENTS
Figure 5 shows the location of the components for the
V305EH roller. The functions are described below:
1. Forward Travel Lever — This is a variable speed
control lever. Squeeze this lever to make the roller
travel in a forward direction.
2. Emergency Stop Button — Press this button to stop
the roller in the event of an emergency. DO NOT use
this button as a means of stopping the roller under
normal conditions. When starting the engine make
sure that this pushbutton switch is in the up position.
3. Reverse Travel Lever — This is a variable speed
control lever. Squeeze this lever to make the roller
travel in a reverse direction.
4. Water Shut-Off Release Control — Closes the water
valve.
5. Water Flow Adjustment Control — The lever located
on the handle opens the water valve. This control has
three adjustment settings: low, medium and high water
flow. In addition, a water filter is provided to prevent
foreign matter from clogging the spray bar holes. Clean
this filter as detailed in the maintenance section of this
manual.
12. Lifting Hook Eye — Attach a crane or lifting device
to this lifting hook eye. The lifting device should have
a lifting capacity of 1,168 lbs. (530 kg.)
13. Transport Hooks — These hooks are used in the
transportation of the roller (Figure 6). The hooks allow
the roller to hang over the tailgate of a dump truck.
TRANSPORT
HOOKS
Figure 6. Transport Hooks
14. Fuel Filler Port — Remove this cap to determine the
amount of fuel in the fuel tank. If low, add fuel through
this port.
6. Vibration Control Lever — Move this lever to the
ON position and the eccentric will produce a vibration
frequency of 4,200 vpm (vibrations per minute). Move
the lever to the OFF position to stop the vibrations.
7. Multi-Position Handle Bar — This bar can be set to
three different positions: stow, middle and low. When
transporting the roller, always have the handle bar in
the upright (stow) position.
8. Documentation Canister — Storage for documentation
and other information regarding the roller.
9. Handle Bar Release Pin — Remove this pin to
position the handle bar to the desired position. Make
sure to reinsert release pin and cotter pin after each
new position.
10. Hour/Tachometer — Indicates the number hours the
unit has been in use when engine is off and RPM when
engine is running.
11. Water Tank Filler Port — Remove this tethered cap
to determine the amount of water in the water tank. If
low, add clean water through this port. This water tank
is made of plastic to prevent rust, and holds 7 gallons
(26.5 liters) of water.
15. Engine — This roller uses a Honda GX340 engine. For
additional engine information read the engine Owner's
Manual supplied with the roller.
16. Front Stabilizer Roller — This roller aids the roller in
maintaining stability (prevents tipping) and simplifies
handing when maneuvering the roller.
17. Main Vibratory Roller — This roller is a 29-inch wide
steel drum with beveled edges. The beveled edges
help prevent asphalt marring. The maintenance-free
exciter reduces service time.
18. Zerk Fittings — Lube and grease these fittings as
recommended in the maintenance section of this
manual.
19. Rear Stabilizer Roller — This roller aids the roller in
maintaining stability (prevents tipping) and simplifies
handling when maneuvering the roller.
20. Scraper Blades — The neoprene rubber blades help
prevent the buildup of material between the drum
and frame. The blades are spring-loaded for easy
replacement.
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 17
1
COMPONENTS
2
6
3
Figure 7. V305EH Additional Components
Figure 7 shows the location of additional components
for the V305EH compaction roller. The function of each
component or control is described below:
1. Vibration Drive V-Belt — This belt is require to make
the roller vibrate. Check this V-belt as outlined in the
maintenance section of this manual.
2. Free Wheel Engagement Lever — Under normal
conditions this lever should be place in the forward
position (engaged).
In the event the roller becomes disabled (will not start)
and must be moved, place the lever in the side position
(disengaged). This will allow the roller drum to rotate
(free wheel).
IMPORTANT: This lever is only to be used in cases
where the roller has be disabled. In normal operating
conditions this lever should be left in the engaged
position (forward).
4
3. Travel Drive V-Belt — This belt is require to make the
roller travel in a forward or reverse direction. Check
this V-belt as outlined in the maintenance section of
this manual.
4. Compartment Hood — Open this hood (tool-free) to
gain access to the V-belts, hydrostatic pump, coupling
components, free wheel engagement lever etc.
5. Hydrostatic Pump — Provides hydraulic pressure to
the drive system.
6. Hydrostatic Fluid Reservoir — Fill this reservoir with
hydrostatic transmission fluid. Fill with ExxonMobil
Nuto 46 or equivalent.
7. Cogged-Drive Belt — This belt is used with the
hydraulic pump. Check this cogged drive belt as
outlined in the maintenance section of this manual.
5
7
PAGE 18 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
BASIC ENGINE
10
9
8
7
6
5
4
Figure 8. Engine Components
1
2
3
INITIAL SERVICING
The engine (Figure 8) must be checked for proper
lubrication and filled with fuel prior to operation. Refer to the
engine manufacturer’s manual for instructions and details
of operation and servicing.
2. Throttle Lever — Used to adjust engine RPM speed
(lever advanced forward SLOW, lever back toward
operator FAST).
3. Engine ON/OFF Switch — ON position permits engine
starting, OFF position stops engine operations.
4. Recoil Starter (pull rope) — Manual-starting method.
Pull the starter grip until resistance is felt, then pull
briskly and smoothly.
5. Fuel Valve Lever — OPEN to let fuel flow, CLOSE to
stop the flow of fuel.
6. Choke Lever — Used in the starting of a cold engine,
or in cold weather conditions. The choke enriches the
fuel mixture.
7. Air Cleaner — Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on top of
air filter cannister to gain access to filter element.
NOTICE
Operating the engine without an air filter, with a
damaged air filter, or a filter in need of replacement
will allow dirt to enter the engine, causing rapid engine
wear.
1. Fuel Filler Cap — Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
DANGER
Adding fuel to the tank should be done
only when the engine is stopped and has
had an opportunity to cool down. In the
event of a fuel spill, DO NOT attempt to
start the engine until the fuel residue has
been completely wiped up, and the area surrounding
the engine is dry.
WARNING
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operating. NEVER operate
the engine with the muffler removed.
8. Spark Plug — Provides spark to the ignition system.
Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch)
Clean spark plug once a week.
9. Muffler — Used to reduce noise and emissions.
10. Fuel Tank — Holds unleaded gasoline. For additional
information refer to engine owner's manual.
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 19
INSPECTION
BEFORE STARTING
1. Read safety information at the beginning of manual.
2. Remove dirt and dust, particularly in the engine cooling
air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one.
4. Check carburetor for external dirt and dust. Clean with
dry compressed air.
5. Check fastening nuts and bolts for tightness.
6. Understand the geographical features and regulations
of the job site.
ENGINE OIL CHECK
1. To check the engine oil level, place the machine on
secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole
(Figure 9) and wipe clean.
UPPER LIMIT
LOWER LIMIT
Figure 10. Engine Oil Level
NOTICE
The V305EH roller has an Oil Alert System. This
system will automatically stop the in the event of low
oil level. ALWAYS be sure to check the engine oil level
prior to starting the engine.
FUEL CHECK
DANGER
Motor fuel is highly flammable and can be
dangerous if mishandled. DO NOT smoke
while refueling. DO NOT attempt to refuel
the pump if the engine is hot or running.
Figure 9. Engine Oil Dipstick
3. Insert and remove the dipstick without screwing it into
the filler neck. Check the oil level shown on the dipstick
(Figure 10).
4. If the oil level is low, fill to the edge of the oil filler hole
with the recommended oil type (Table 4). Maximum oil
capacity is 1.16 quarts (1.1 liters).
Table 4. Oil Type
Season Temperature Oil Type
Summer 25°C or Higher SAE 10W-30
Spring/Fall 25°C~10°C SAE 10W-30/20
Winter 0°C or Lower SAE 10W-10
1. Remove the fuel cap of the filler port located on top of
the engine fuel tank (Figure 11).
FUEL TANK
FILLER PORT
Figure 11. Fuel Tank Filler Port
2. Visually inspect to see if the fuel level is low. If fuel is
low, replenish with unleaded gasoline using a strainer
PAGE 20 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
INSPECTION
for filtration. DO NOT top-off fuel. Wipe up any spilled
fuel immediately!
WATER TANK CHECK
1. Check the water tank to see if filled. Add water if
necessary. See Figure 12.
WATER TANK
FILLER PORT
V-BELT CHECK
DANGER
ALWAYS keep hands and fingers away
from pinch points. DO NOT allow anyone
to reach in on dangerous sections of the
machine to avoid any accidents.
1. Check the tension of the vibratory and travel V-belts
(Figure 14). This tension can be checked by the amount
of deflection when the belt is pressed midway between
the two pulleys. The deflection of the travel belt should
be approximately 3/4 of an inch (2 cm). The vibratory
V-belt should have a deflection of approximately 2 to
2-3/4 inches (5 to 7 cm).
COGGED
DRIVE BELT
VIBRATORY
V-BELT
Figure 12. Checking Water Tank
2. Verify that valve for the water tank is closed (handle
control).
HYDRAULIC SYSTEM CHECK
1. Visually inspect the hydraulic fluid in the hydraulic
reservoir (Figure 13). If the hydraulic fluid is low, fill
the reservoir with ExxonMobil Nuto 46 or equivalent.
The correct hydraulic fluid level will be indicated on the
reservoir.
HYDRAULIC FLUID
FILLER PORT
HYDRAULIC OIL LEVEL HOT
IMPORTANT
HYDRAULIC OIL LEVEL COLD
TRAVEL
V-BELT
Figure 14. Checking V-Belts
2. Check the tension of the cogged V-belt (hydrostatic
pump). This tension can be checked by the amount of
deflection when the belt is pressed midway between
the two pulleys. The deflection of the travel belt should
be approximately 1/2 of an inch (1.27 cm).
Figure 13. Hydraulic Reservoir Filler Port
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 21
GEARBOX LUBRICATION
HITCH PIN
1. Remove the oil fill drain plug on the gearbox (Figure 15). If
the oil level is correct, oil will begin to leak out. Retighten
drain plug.
INSPECTION
HANDLE
BAR
GEARBOX
FILL PLUG
AND
LEVEL CHECK
1. PARK POSITION
2. HIGH POSITION
3. MIDDLE POSITION
3. LOW POSITION
RELEASE
PIN
Figure 16. Handle Positions 1
GEARBOX
DRAIN PLUG
Figure 15. Gearbox Fill and Drain Plugs
2. If the level of the oil in the gearbox is low, no oil will leak
out when the drain plug is removed. Add gearbox oil, type
SAE 90, through this drain opening. Fill until oil begins
to leak out from the drain opening. Retighten drain plug.
It is recommended that oil be changed every 300 hours
of operation.
HANDLE BAR ADJUSTMENT
1. Adjustment of the handle bar is made by removing
the handle bar hitch pin, then pulling the release pin.
2. Once released pin has been removed, position handle
bar to desired height (Figure 16 and Figure 17).
3. Insert release pin and lock with hitch pin.
PAGE 22 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
POSITION 1 (PARK)
Figure 17. Handle Positions 2
POSITION 2
(HIGH)
POSITION 2
(MIDDLE)
POSITION 2
(LOW)
OPERATION
This section is intended to assist the operator with the initial
startup of the unit. It is extremely important that this section be
read carefully before using the roller in the field. DO NOT use
your roller until this section is thoroughly understood.
WARNING
Failure to understand the operation of the roller could
result in severe damage to the unit or personal injury.
CAUTION
NEVER operate the roller in a confined
area or enclosed area structure that does
not provide ample free flow of air.
1. ALWAYS make sure that the emergency stop button
(Figure 18) is pulled all the way out (disengage).
3. Place the Engine ON/OFF switch (Figure 20) in the
"ON" position.
Figure 20. Engine ON/OFF Switch
4. To start a cold engine, move the choke lever (Figure 21)
to the CLOSED position.
804100
VIBRATION
CLOSE
STOP
CERRADO
PARO
VIBRACION
SPRINKLER
ROCIADOR
OPEN
ABIERTO
VIBRATION
VIBRACION
PUSH
TO
RELEASE
EMPUJE
PARA
LIBERAR
MULTIQUIP COMPANY, 18910 WILMINGTON AVENUE
CARSON, CALIFORNIA 90746
310-537-3700, 800/421-1244 NATIONWIDE, FAX: 310-537-3927
FORWARD
REVERSE
AVANCE
REVERSA
N
EMERGENCY
STOP BUTTON
PULL OUT
TO DISENGAGE
Figure 18. Emergency Stop Button
2. Move the fuel lever (Figure 19) to the ON position.
Figure 21. Choke Lever
NOTICE
The CLOSED position of the choke lever enriches the
fuel mixture for starting a COLD engine. The OPEN
position provides the correct fuel mixture for normal
operation after starting, and for restarting a warm
engine.
Figure 19. Fuel Lever
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 23
OPERATION
SHUT-OFF
5. Move the throttle lever (Figure 22) away from the slow
position, about 1/3 of the way toward the fast position.
Figure 22. Throttle Lever
6. Turn the Engine ON/OFF switch on the engine to the
START position (Figure 23). Release the key when
engine starts and key will return to the ON position.
ENGINE SW.
ON
STARTOFF
FREE WHEEL ENGAGEMENT LEVER
Before the roller can be put into operation, check and make
sure that the free wheel engagement lever (Figure 24)
is in the engaged position (forward). Lift the compartment
hood to gain access to this lever.
Figure 24. Freewheel Engagement Lever
WATER SPRINKLER SYSTEM
If the water sprinkler is going to be used for a roll of asphalt
paving, fill the water tank with clean water.
CIRCUIT
PROTECTOR
ON
OFF
Figure 23.
Engine ON/OFF Switch (START)
NOTICE
DO NOT keep the ignition switch in the START position
for more than 5 seconds.
7. If the engine has started allow switch to return to ON
position, then slowly return the choke lever (Figure
22) to the OPEN position. If the engine has not started
repeat steps 1 through 6.
8. Before the roller is placed into operation, run the engine
for several minutes. Check for fuel leaks, and noises
associated with a loose guard or covers.
1. Push the water shut-off release control to the release
position (Figure 25).
2. Move the water flow adjustment control to the OPEN
position.
3. The water flow adjustment control has three
adjustments. Move control to set to low, medium, or
high water flow.
4. Return the water shut-off release control to the CLOSE
position when water is not required.
WATER FLOW
ADJUSTMENT
CONTROL
WATER
RELEASE
CONTROL
Figure 25. Water Flow Adjustment
804100
VIBRATION
CLOSE
STOP
CERRADO
PARO
VIBRACION
SPRINKLER
ROCIADOR
OPEN
ABIERTO
VIBRATION
VIBRACION
PUSH
TO
RELEASE
EMPUJE
PARA
LIBERAR
MULTIQUIP COMPANY, 18910 WILMINGTON AVENUE
CARSON, CALIFORNIA 90746
310-537-3700, 800/421-1244 NATIONWIDE, FAX: 310-537-3927
FORWARD
REVERSE
AVANCE
REVERSA
N
9. All rolling is done at full throttle. Your engine governor
has been set at the factory to ensure an optimum
speed setting.
PAGE 24 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
TRAVEL LEVERS
1. With the engine running, both forward and reverse
travel levers (Figure 26) should be in their neutral
positions.
804100
VIBRATION
CLOSE
STOP
CERRADO
PARO
VIBRACION
SPRINKLER
ROCIADOR
OPEN
ABIERTO
VIBRATION
VIBRACION
PUSH
TO
RELEASE
EMPUJE
PARA
LIBERAR
MULTIQUIP COMPANY, 18910 WILMINGTON AVENUE
CARSON, CALIFORNIA 90746
310-537-3700, 800/421-1244 NATIONWIDE, FAX: 310-537-3927
FORWARD
REVERSE
AVANCE
REVERSA
N
Figure 26. Travel Levers (Neutral Position)
2. Squeeze the left travel lever (Figure 27) to move roller
in a forward direction. Squeezing the lever all the way
towards the operator will achieve maximum speed. Use
a smooth squeezing action on the drive control lever to
prevent abrupt takeoffs.
FORWARD
CONTROL
LEVER
SQUEEZE
804100
VIBRATION
CLOSE
STOP
CERRADO
PARO
VIBRACION
SPRINKLER
ROCIADOR
OPEN
ABIERTO
VIBRATION
VIBRACION
PUSH
TO
RELEASE
EMPUJE
PARA
LIBERAR
MULTIQUIP COMPANY, 18910 WILMINGTON AVENUE
CARSON, CALIFORNIA 90746
310-537-3700, 800/421-1244 NATIONWIDE, FAX: 310-537-3927
FORWARD
REVERSE
AVANCE
REVERSA
N
OPERATION
804100
VIBRATION
CLOSE
STOP
CERRADO
PARO
VIBRACION
SPRINKLER
ROCIADOR
OPEN
ABIERTO
VIBRATION
VIBRACION
PUSH
TO
RELEASE
EMPUJE
PARA
LIBERAR
MULTIQUIP COMPANY, 18910 WILMINGTON AVENUE
CARSON, CALIFORNIA 90746
310-537-3700, 800/421-1244 NATIONWIDE, FAX: 310-537-3927
FORWARD
REVERSE
AVANCE
REVERSA
N
PUSH
TO STOP
PUSH
EMPUJE
EMPUJAR
PARA PARAR
Figure 29. Vibratory Control Lever (ON)
SHUTDOWN
1. Place the vibration control lever (Figure 30) on the roller
to the OFF position (vibration stops).
VIBRATION
CONTROL
LEVER
CLOSE
CERRADO
SPRINKLER
ROCIADOR
ABIERTO
RELEASE
EMPUJE
LIBERAR
FORWARD
VIBRATION
STOP
PARO
VIBRACION
OPEN
VIBRATION
VIBRACION
PUSH
TO
PARA
MULTIQUIP COMPANY, 18910 WILMINGTON AVENUE
CARSON, CALIFORNIA 90746
310-537-3700, 800/421-1244 NATIONWIDE, FAX: 310-537-3927
AVANCE
N
ON
POSITION
VIBRATION
CONTROL
LEVER
804100
STOP
POSITION
REVERSE
REVERSA
Figure 27. Forward Travel Lever
3. Squeeze the right travel lever (Figure 28) to move the
roller in a reverse direction. Use a smooth squeezing
action on the drive control lever to prevent abrupt takeoffs.
REVERSE
CONTROL
804100
VIBRATION
CLOSE
STOP
CERRADO
PARO
VIBRACION
SPRINKLER
ROCIADOR
OPEN
ABIERTO
VIBRATION
VIBRACION
PUSH
TO
RELEASE
EMPUJE
PARA
LIBERAR
MULTIQUIP COMPANY, 18910 WILMINGTON AVENUE
CARSON, CALIFORNIA 90746
310-537-3700, 800/421-1244 NATIONWIDE, FAX: 310-537-3927
FORWARD
REVERSE
AVANCE
REVERSA
N
LEVER
SQUEEZE
Figure 28. Reverse Travel Lever
VIBRATORY CONTROL
1. For vibratory action, with the engine running (full
speed) place the vibratory control lever (Figure 29) to
the ON position. The roller will now produce a vibratory
frequency of 4,400 vps.
Figure 30. Vibratory Control Lever (OFF)
2. Place the water valve in the CLOSED position (if used).
3. Place the engine throttle lever in the slow position,
and let the engine idle for 3-5 minutes.
4. Place the engine ON/OFF switch in the OFF position
and remove the key. Place the key in a safe place.
TRANSPORTING
1. Always make sure that the machine is shut off while
being transported.
2. Check that the fuel cap is properly closed and tightened.
3. When traveling long distances or on rugged terrain,
drain the fuel of the machine before transporting.
4. Tie down the machine securely on the transportation
so that it will not move or topple over.
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 25
MAINTENANCE
0.024-0.028 IN.
GAP
OIL FILLER CAP
BOLT
CAUTION
Inspection and other services should always be carried
out on hard and level ground with the engine shutdown.
INSPECTION AND MAINTENANCE SERVICE TABLES
To make sure your vibratory roller is always in good
working condition before using, carry out the maintenance
inspection procedures.
Table 5. Machine Inspection
ITEM HOURS OF OPERATION
Loose or Missing Screws Every 8 hours (every day)
Damaged Parts Every 8 hours (every day)
Function of Controlling
System Part
Eaton Hydrostatic
Transmission
Vibrator Oil Check Every 50 hours
Every 8 hours (every day)
Every 100 hours
DAILY SERVICE
1. Check for leakage of fuel or oil.
2. Check for loose screws and tighten to the proper
torque:
SPARK PLUG
1. Remove and clean the spark plug (Figure 31).
2. Adjust the spark gap to 0.024 ~0.028 inch (0.6~0.7
mm). This unit has electronic ignition, which requires
no adjustments.
(0.6-0.7 MM.)
V-belt (clutch) Check Every 200 hours
NOTICE
These inspection intervals are for operation under
normal conditions. Adjust your inspection intervals
based on the number of hours the roller is in use, and
your particular working conditions.
Table 6. Engine Check
ITEM HOURS OF OPERATION
Oil or Fuel Leak Every 8 hours (every day)
Tightness of Fastening
Threads
Engine Oil Check and
Replenishment
Engine Oil Replacement
Every 8 hours (every day)
Every 8 hours (every day)
(Replenish to specified
maximum level)
After first 25 hours then
every 50 to 100 hours
Figure 31. Spark Plug Gap
ENGINE OIL
1. Drain the engine oil when the oil is warm as shown in
Figure 32.
2. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed
in Table 4. Engine oil capacity is 1.16 quarts (1.1 liters).
DO NOT overfill.
4. Install drain bolt with sealing washer and tighten
securely.
DIPSTICK
DRAIN
SEALING
WASHER
Air Filter Cleaning Every 50 hours
PAGE 26 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
Figure 32. Engine Oil (Draining)
MAINTENANCE
ENGINE AIR CLEANER
1. Remove the air cleaner cover and foam filter element
as shown in Figure 33.
2. Tap the paper filter element (Figure 33) several times
on a hard surface to remove dirt, or blow compressed
air [not exceeding 30 psi (207 kPa, 2.1 kgf/cm2)]
through the filter element from the air cleaner case
side. NEVER brush off dirt. Brushing will force dirt
into the fibers. Replace the paper filter element if it is
excessively dirty.
3. Clean foam element in warm, soapy water or
nonflammable solvent. Rinse and dry thoroughly. Dip
the element in clean engine oil and completely squeeze
out the excess oil from the element before installing.
DANGER
DO NOT use gasoline as a cleaning solvent to avoid
creating the risk of fire or an explosion.
4. Remove soil and clean the bottom of roller.
5. Check hydraulic pump, piping and hose for any leakage.
A loosened hydraulic hose can be a cause for leakage.
6. Check hydraulic hose connections with wrench applied
for tightness.
7. Check engine oil.
BATTERY MAINTENANCE
NOTICE
Read and understand the battery safety information in
the front of this manual before performing maintenance
on the battery.
1. Use a flashlight to check battery electrolyte level.
Always check that the engine is stopped.
2. If a battery has not been used for some time, reduce
the charge level initially to protect each plate inside
the battery.
Figure 33. Engine Air Cleaner
MACHINE MAINTENANCE
1. At the end of each day’s operation, wash down dust
and dirt off the machine. Clean area around drums ad
scrapers making sure all mud is removed.
3. Check the battery terminals periodically to ensure that
they are in good condition.
4. Use wire brush or sand paper to clean the battery
terminals.
5. Check battery for cracks or any other damage. If
white pattern appears inside the battery or paste has
accumulated at the bottom, replace the battery.
6. Measure the specific gravity of electrolyte:
• completely charged: 1.270 - 1.290
• needs charging: 1.260 or lower
• If the machine will not be in operation for a long period
of time, charge the battery sufficiently, tighten all caps
2. Drain water tank completely.
3. Cover the machine to prevent dust and store in dry
place away from sun exposure.
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 27
MAINTENANCE
VIBRATING SHAFT BEARINGS
The system is maintenance-free and does not require
lubrication.
HYDROSTATIC TRANSMISSION FLUID (50 HRS)
Inspect the fluid level in the hydraulic fluid reservoir every
50 hours of operation, if low, fill with ExxonMobil Nuto 46
or equivalent.
VIBRATOR CLUTCH ASSEMBLY (50 HRS)
The clutch must be greased every 50 hours of operation
(1 shot). Stop the engine with clutch engaged to check
V-belt tension.
ENGINE AND VIBRATORY SHAFT SPEED CHECK
(100 HRS)
To check the engine and vibratory shaft speed the use of
an "Vibra-Tak" tool will be required.
To check engine speed, place the bottom of the Vibra-Tak
tool (knurled cap) on the engine shroud. Move sliding
sleeve to a position where the maximum throw of wire
reed is obtained. Take a reading from edge of sleeve and
multiply reading by 1000. The result is the RPM the engine
is running at.
foreign matter associated with pavement rolling. Use a
high pressure water jet (500-1000 psi) and a strong brush
to clean the scraper blades.
ROLLER (DAILY)
Clean the roller daily after each use. If using a pressurized
hose keep the pressure between 500 and 1000 psi. Avoid
using harsh chemicals, mild detergent soap will do. Avoid
direct high water pressure to the engine, hoses and decals.
WATER TANK (30 DAYS)
Drain and flush the water tank and spray bars every 30
days. When refilling the water tank, use only clean water.
ADJUSTING OR CHANGING TRAVEL V-BELT
1. Unlock the hood retaining latch and lift the hood to
gain access to the V-belts. To adjust the travel V-belt,
loosen the four mounting screws on the reduction
gearbox (Figure 34).
2 TO 2.5 INCHES
(5 TO 6 CM.)
3/4 INCH
(2 CM.)
If the engine RPM speed is too fast or slow, consult the
engine owner's manual on how to adjust the engine speed.
To check the vibrations per minute (vpm) of the roller shaft,
place the bottom of the Vibra-Tak tool (knurled cap) on the
roller drum while the vibrating clutch is engaged. Adjust and
read tool as mentioned above. The vibratory shaft speed
should be 4200 vpm.
AXLE PILLOW BLOCK BEARING (75 HRS)
Lubricate the axle pillow block bearing every 75 hours with
2 shots of EP-3 grease or equivalent.
STABILIZER ROLLS (75 HRS)
Lubricate the stabilizer rolls in 4 places every 75 hours with
2 shots each of EP-3 grease or equivalent.
SCRAPER BLADES (DAILY)
The scraper blades should be cleaned daily after each
use to prevent the build-up of dirt, mud, tar and any other
VIBRATORY
V-BELT
PULLEY
TENSIONER
REDUCTION
GEARBOX
SCREWS
TRAVEL V-BELT
PRY POINT
TO ADJUST
TRAVEL V-BELT
DRIVE
PULLEY
Figure 34. Travel and Vibratory Belts
2. Use the pry point (Figure 34) to achieve correct amount
of V-belt tension. Tighten gearbox screws and check belt
tension by verifying the amount of deflection when the
belt is pressed midway between the two pulleys. This
deflection should be approximately 3/4 of an inch (2 cm.).
PAGE 28 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
MAINTENANCE
ADJUSTING OR CHANGING VIBRATORY V-BELT
1. To adjust the vibratory V-belt, loosen the pulley
tensioner nut (Figure 34) and adjust the V-belt for
approximately 2 to 2 ½ inches (5 to 6 cm.) of deflection.
2. Check V-belt deflection when V-belt is pressed midway
between the two pulleys.
3. When the correct amount V-belt deflection has been
achieved, retighten pulley tensioner nut.
NOTICE
IMPORTANT! Always adjust the vibratory V-belt to the
recommended belt tension.
A tight V-belt will cause the roller to vibrate even it the
vibration control lever is in the off position.
A loose V-belt will decrease the vibratory action or there
may not be any vibratory action at all.
ADJUSTING OR CHANGING HYDROSTATIC PUMP
DRIVE BELT
2. Move the pump unit towards the rear of the roller
and adjust the cogged belt for approximately 1/2 inch
(1.27 cm) deflection when the belt is pressed midway
between the two pulleys.
3. When the correct amount of belt deflection has been
achieved, retighten hydrostatic pump mounting screws.
ADJUSTING TRAVEL CONTROL ROD
1. To adjust the travel control rod (controls forward,
reverse and neutral), it will be necessary to start the
engine and run it a low speed.
2. On the travel control rod, loosen the counter nut on
the rod end.
3. Remove retaining screw as shown in Figure 36, then
rotate the rod end to acquire desired length.
1. To change or adjust the cogged drive belt (Figure 35)
for the hydrostatic pump, loosen the four mounting bolts
on the hydrostatic pump.
COGGED
DRIVE BELT
PUMP
MOUNTING
SCREWS
Figure 35. Hydrostatic Pump Drive Belt
HYDROSTATIC
PUMP
CAUTION
Use caution when adjusting control rods, since engine
is running.
Figure 36. Travel Control Rod
4. Adjust travel rod so that its static position (no force
applied on drive control) falls into the neutral position.
The roller should not move once adjustment is
complete.
5. Retighten all hardware.
V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16) — PAGE 29
(A
MAINTENANCE
ADJUSTING VIBRATORY CONTROL ROD
1. To adjust the vibratory control rod (controls vibration),
loosen the counter nut on the rod end of the vibratory
control rod.
2. Remove the retaining screw on the rod end and rotate
the rod to achieve the desired rod length.
3. Continue adjusting, until clutch operation is adequate.
The V-belt for the vibratory action should not move
when the control lever is in the OFF position. Once
adjustment is complete, retighten all hardware.
CLUTCH LUBRICATION
Lubricate the clutch as shown in Figure 37.
ZERK
FITTING
ROLLER STORAGE
For storage of the roller for over 30 days, the following is
recommended:
Drain the fuel tank completely.
Run the engine until the fuel in the injection system is
completely consumed.
Completely drain used oil from the engine crankcase
and fill with fresh clean oil, then follow the procedures
described in the engine manual for engine storage.
Drain water tank.
Clean the entire roller and engine compartment.
Remove battery and store it in cool dry place.
Place roller control handle in the upright position
(vertical).
Cover the roller and place it a clean dry area, that is
protected from harsh elements.
LUBRICATE CLUTCH WITH
EP-3 GREASE .33 OZ.
SHOT EVERY 50 HOURS)
Figure 37. Lubrication Points (Zerk Fittings)
Remove ignition key, and store in a safe place.
PAGE 30 — V305EH VIBRATORY ROLLER • OPERATION AND PARTS MANUAL — REV. #1 (06/21/16)
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