Multiquip TP7X User Manual

OPERATION MANUAL
MODEL TP7X
TILE SAW
(ELECTRIC MOTOR)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
Engine exhaust and some of its constituents, and some dust created by power sanding, sawing, grinding, drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Some examples of these chemicals are:
Leadfromlead-basedpaints. Crystallinesilicafrombricks. Cementandothermasonryproducts. Arsenicandchromiumfrom chemically treatedlumber.
Your risk from these exposures varies, dependingonhowoftenyoudothistype of work. To reduce your exposure to these chemicals: work in aALWAYS well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed to filter out microscopic particles.
PAGE 2 — TP7X TILE SAW • OPERATION MANUAL — REV. #0 (03/04/11)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
TP7X TILE SAW • OPERATION MANUAL — REV. #0 (03/04/11) — PAGE 3
TP7X Tile Saw
Proposition 65 Warning ........................................... 2
Silicosis/Respiratory Warnings ................................ 3
Table Of Contents .................................................... 4
Safety Information ................................................ 6-9
Specifications ........................................................ 10
Dimensions ............................................................ 11
General Information ............................................... 12
Saw Components ............................................. 14-15
Electric Motor Components/Set-Up ....................... 16
Set-Up ..............................................................17-20
Sawing Guides .............................................20-21
Operation .......................................................... 22-23
Maintenance ..................................................... 24-27
Wiring Diagram (Electric Motor) ............................ 28
Troubleshooting (Blade) ......................................... 30
Troubleshooting (Saw) ........................................... 31
TABLE OF CONTENTS
NOTICE
Specifications are subject to change without notice.
PAGE 4 — TP7X TILE SAW • OPERATION MANUAL — REV. #0 (03/04/11)
NOTES
TP7X TILE SAW • OPERATION MANUAL — REV. #0 (03/04/11) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading
Potential hazards associated with the operation of this
the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety messages and operating instructions could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you about potential hazards that could injure you or others. The safety messages specifi cally address the level of exposure to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY.
equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety messages.
Symbol Safety Hazard
Rotating parts hazards
Cutting and crushing hazards
Electric shock hazards
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — TP7X TILE SAW • OPERATION MANUAL — REV. #0 (03/04/11)
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
accident due to equipment modifi cations. Unauthorized
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
SAFETY INFORMATION
CAUTION
 NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations.
 Avoid wearing jewelry or loose fi tting clothes that may
snag on the controls or moving parts as this can cause serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when under medication.
NEVER operate this equipment under the
infl uence of drugs or alcohol.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is in operation.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
 Manufacturer does not assume responsibility for any
equipment modifi cation will void all warranties.
NEVER use accessories or attachments that are not
to the equipment and/or injury to user may result.
 ALWAYS know the location of the nearest
fi re extinguisher.
 ALWAYS know the location of the nearest
fi rst aid kit.
 ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and This information will be invaluable in the case of an emergency.
 No one other than the operator is to be in the working
area when the equipment is in operation.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
TP7X TILE SAW • OPERATION MANUAL — REV. #0 (03/04/11) — PAGE 7
SAFETY INFORMATION
SAW SAFETY
RPM) to the recommended blade surface feet per minute
ensure the proper tool has been matched to the material
blade is being
CAUTION
DANGER
 NEVER operate the equipment in an explosive atmosphere
or near combustible materials. An explosion or fi re could result causing severe bodily harm or even death.
WARNING
Accidental starting can cause severe injury
or death. ALWAYS place the ON/OFF switch in the OFF position.
Keep hands away from moving parts at all
times.
NEVER di sco nne ct any emerg enc y
or safety devices. These devices are
intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death. Disconnection of any of these devices will void all warranties.
CAUTION
ALWAYS ensure saw is securely placed on appropriate
blocks or jackstands when maintenance requires elevation of the saw.
 If the machine malfunctions, stop the saw immediately
and secure it. Fix the problem as soon as possible.
NOTICE
ALWAYS keep the machine in proper running condition.
 Fix damage to machine and replace any broken parts
immediately.
 Make sure there is no buildup of grease, oil or debris
on the machine.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
BLADE SAFETY
WARNING
NEVER operate the saw without blade
guards and covers in place. Exposure of the diamond blade must not exceed 180 degrees.
 Verify the motor start switch is set to the OFF position
before installing a blade.
A LWAYS in spect blad e be fo re ea ch
use. The blade should exhibit no cracks, dings, or fl aws in the steel centered core and/or rim. Center (arbor) hole must be undamaged and true.
NOTICE
 Use proper blades and follow blade manufacturer’s
recommendations. Match the blade RPM (blade shaft
(SFPM).
 E n sure t h e bla d e-mou n ting b o l t is ti g htene d
adequately
ALWAYS examine blade flanges for damage and
excessive wear.
 Ensure the blade is marked with an operating speed
greater than the spindle speed of the saw.
 Only cut the material that is specifi ed for the diamond
blade. Read the specifi cation of the diamond blade to
being cut.
 If wet cutting, ensure a WET CUTTING
used and that the water supply system to the blade is properly functioning and being used.
D O NOT drop the diam ond blade on ground or
surface.
 Ensure that the blade is mounted for proper operating
direction.
 Adhere to the blade manufacturer’s recommendations
on handling, storage and safe usage of blades.
Rotating blade can cut and crush. ALWAYS
keep hands and feet clear while operating the saw.
PAGE 8 — TP7X TILE SAW • OPERATION MANUAL — REV. #0 (03/04/11)
SAFETY INFORMATION
ELECTRIC MOTOR SAFETY
LIFTING SAFETY
allow any person or animal to stand underneath
Some saws are very heavy and awkward to move around.
Ensure that the diamond blade does not come into contact
transport the saw to or from the job site with the
pour waste, oil or fuel directly onto the ground,
NOTICE
 Operate electric motor only at the specifi ed voltage
indicated on the nameplate.
DO NOT spray water onto electric motor.
ALWAYS disconnect AC power plug from power source
before moving saw, changing blade, or performing maintenance.
ALWAYS make sure the ON/OFF switch on the electric motor is in the OFF position when not in use and before inserting the saw’s power plug into an AC receptacle.
Power Cord/Cable Safety
DANGER
 NEVER let power cords or cables lay in water.
 NEVER use damaged or worn cables or cords when
connecting equipment to generator. Inspect for cuts in the insulation.
CAUTION
NEVER
the equipment while lifting.
Use proper heavy lifting procedures.
 DO NOT lift machine to unnecessary heights.
 NEVER lift the equipment while the motor is running.
TRANSPORTING SAFETY
NOTICE
 ALWAYS shutdown motor before transporting.
 ALWAYS tie down equipment during transport by
securing the equipment with rope.
with the ground or surface during transportation.
NEVER
blade mounted.
NEVER grab or touch a live power
cord or cable with wet hands. The possibility exists of electrical shock,
electrocution or death.
Make sure power cables are securely
connected. Incorrect connections may cause electrical shock and damage to the saw.
CAUTION
 Ensure that cables and cords will not be tripped over or
trapped underneath the saw.
 Never use the cable to pull out the plug from the power
source.
NOTICE
ALWAYS make certain that proper power or extension
cord has been selected for the job.
 Protect the cable from heat, oil, and sharp edges.
ENVIRONMENTAL SAFETY
NOTICE
 Dispose of hazardous waste proper ly.
Examples of potentially hazardous waste are used motor oil, fuel and fuel fi lters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
 DO NOT
down a drain or into any water source.
TP7X TILE SAW • OPERATION MANUAL — REV. #0 (03/04/11) — PAGE 9
Table 1. Saw Specifications
SPECIFICATIONS
Model
Blade Capacity
Blade RPM
Arbor Size
Blade Guard
Blade Shaft Bearings
Cutting Head
Conveyor Cart
Drive System
Max. Depth of Cut
Straight Cut
Diagonal Cut
Water Tray
Water Pump
Weight
TP7X
7 in. (178 mm)
6000
5/8 in. (15.875 mm)
Cast Aluminum
Water-Cooled
Cast Aluminum, Adjustable
Aluminum with roller bearings, injected molded rubber pad, transportation lock
T-belt
1-3/4 in. (44.5 mm)
20 in. (508 mm)
14 in. (356 mm) x 14 in. (356 mm) Size Tile
ABS
115V, 60 Hz — 230 GPH
55 lbs. (25 kg)
Table 2. Electric Motor Specifications
Horsepower
Volts
Amps
Motor RPM
Cycle
Phase
Class
1
115
15
21,500 RPM
60
1
E
PAGE 10 — TP7X TILE SAW • OPERATION MANUAL — REV. #0 (03/04/11)
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