Multiquip TP24X User Manual
OPERATION AND PARTS MANUAL
MODEL TP24X
TILE SAW
(ELECTRIC MOTOR)
Revision #2 (04/12/12)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
Engine exhaust and some of
its constituents, and some dust created
by power sanding, sawing, grinding,
drillingandotherconstructionactivities
contains chemicals known to the State
of California to cause cancer, birth
defects and other reproductive harm.
Some examples of these chemicals are:
Leadfromlead-basedpaints.
Crystallinesilicafrombricks.
Cementandothermasonryproducts.
Arsenicandchromiumfrom chemically
treatedlumber.
Your risk from these exposures varies,
dependingonhowoftenyoudothistype
of work. To reduce your exposure to
these chemicals: work in aALWAYS
well ventilated area, and work with
approved safety equipment, such as
dust masks that are specially designed
to filter out microscopic particles.
PAGE 2 — TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12)
SILICOSIS/RESPIRATORY WARNINGS
WARNING
SILICOSIS WARNING RESPIRATORY HAZARDS
Grinding/cutting/drilling of masonry, concrete, metal and
other materials with silica in their composition may give
off dust or mists containing crystalline silica. Silica is a
basic component of sand, quartz, brick clay, granite and
numerous other minerals and rocks. Repeated and/or
substantial inhalation of airborne crystalline silica can
cause serious or fatal respiratory diseases, including
silicosis. In addition, California and some other
authorities have listed respirable crystalline silica as a
substance known to cause cancer. When cutting such
materials, always follow the respiratory precautions
mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and
other materials can generate dust, mists and fumes
containing chemicals known to cause serious or fatal
injury or illness, such as respiratory disease, cancer,
birth defects or other reproductive harm. If you are
unfamiliar with the risks associated with the particular
process and/or material being cut or the composition of
the tool being used, review the material safety data
sheet and/or consult your employer, the material
manufacturer/supplier, governmental agencies such as
OSHA and NIOSH and other sources on hazardous
materials. California and some other authorities, for
instance, have published lists of substances known to
cause cancer, reproductive toxicity, or other harmful
effects.
Control dust, mist and fumes at the source where
possible. In this regard use good work practices and
follow the recommendations of the manufacturers or
suppliers, OSHA/NIOSH, and occupational and trade
associations. Water should be used for dust
suppression when wet cutting is feasible. When the
hazards from inhalation of dust, mists and fumes cannot
be eliminated, the operator and any bystanders should
always wear a respirator approved by NIOSH/MSHA for
the materials being used.
TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12) — PAGE 3
TP24X Tile Saw
Proposition 65 Warning ........................................... 2
Silicosis/Respiratory Warnings ................................ 3
Table Of Contents .................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Information ................................................6-9
Specifications ........................................................ 10
Dimensions ............................................................ 11
General Information ............................................... 12
Saw Components ............................................. 14-15
Electric Motor Components ................................... 16
Set-Up ..............................................................16-20
Sawing Guides .................................................20-21
Operation ..........................................................22-23
Maintenance ..................................................... 24-30
Wiring Diagram (Electric Motor) ............................ 31
Troubleshooting (Blade) ......................................... 32
Troubleshooting (Saw) ........................................... 33
Explanation Of Code In Remarks Column............. 34
Suggested Spare Parts ......................................... 35
Main Saw Assy. ................................................. 36-37
Cutting Head Assy. ........................................... 38-39
Cutting Table Assy. ............................................ 40-41
Blade Guard Assy. ............................................ 42-43
Bearing Housing Assy. ...................................... 44-45
Switch Box Assy. ............................................... 46-47
Tools And Accessories ..................................... 48-49
TABLE OF CONTENTS
Terms And Conditions Of Sale — Parts ................ 50
NOTICE
Specifications and part numbers are subject to change
without notice.
PAGE 4 — TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
Effective:
Choose from three easy options:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■ View Parts Diagrams
■ Order Parts
■ Print Specifi cation Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
and Password, E-mail us at: parts@multiquip.
com.
To ob ta in an MQ Account , contac t yo ur
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
❒ Dealer Account Number
❒ Dealer Name and Address
❒ Shipping Address (if different than billing address)
❒ Return Fax Number
❒ Applicable Model Number
❒ Quantity, Part Number and Description of Each Part
www.multiquip.com
TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12) — PAGE 5
When ordering parts, please supply:
❒ Specify Preferred Method of Shipment:
✓ UPS/Fed Ex ✓ DHL
■ Priority One ✓ Truck
■ Ground
■ Next Day
■ Second/Third Day
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
SAFETY INFORMATION
Do not operate or service the equipment before reading
Potential hazards associated with the operation of this
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifi cally address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
Symbol Safety Hazard
Rotating parts hazards
Cutting and crushing hazards
Electric shock hazards
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
PAGE 6 — TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12)
GENERAL SAFETY
NOTICE
This equipment should only be operated by trained and
Whenever necessary, replace nameplate, operation and
accident due to equipment modifi cations. Unauthorized
recommended by Multiquip for this equipment. Damage
keep
Also, know the phone numbers
fi re department.
SAFETY INFORMATION
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
Avoid wearing jewelry or loose fi tting clothes that may
snag on the controls or moving parts as this can cause
serious injury.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the
infl uence of drugs or alcohol.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
qualifi ed personnel 18 years of age and older.
safety decals when they become diffi cult read.
Manufacturer does not assume responsibility for any
equipment modifi cation will void all warranties.
NEVER use accessories or attachments that are not
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fi re extinguisher.
ALWAYS know the location of the nearest
fi rst aid kit.
ALWAYS know the location of the nearest phone or
a phone on the job site.
of the nearest ambulance, doctor and
This information will be invaluable in the case of an
emergency.
No one other than the operator is to be in the working
area when the equipment is in operation.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12) — PAGE 7
SAFETY INFORMATION
SAW SAFETY
RPM) to the recommended blade surface feet per minute
ensure the proper tool has been matched to the material
blade is being
CAUTION
DANGER
NEVER operate the equipment in an explosive atmosphere
or near combustible materials. An explosion or fi re could
result causing severe bodily harm or even death.
WARNING
Accidental starting can cause severe injury
or death. ALWAYS place the ON/OFF
switch in the OFF position.
Keep hands away from moving parts at all
times.
NEVER di sco nne ct an y emerg enc y
or safety devices. These devices are
intended for operator safety. Disconnection of these
devices can cause severe injury, bodily harm or even
death. Disconnection of any of these devices will void
all warranties.
CAUTION
ALWAYS ensure saw is securely placed on appropriate
blocks or jackstands when maintenance requires
elevation of the saw.
If the machine malfunctions, stop the saw immediately
and secure it. Fix the problem as soon as possible.
NOTICE
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
Make sure there is no buildup of grease, oil or debris
on the machine.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
BLADE SAFETY
WARNING
NEVER operate the saw without blade
guards and covers in place. Exposure of
the diamond blade must not exceed 180
degrees.
Verify the motor start switch is set to the OFF position
before installing a blade.
A LWAYS inspect blade before ea ch
use. The blade should exhibit no cracks,
dings, or fl aws in the steel centered core
and/or rim. Center (arbor) hole must be
undamaged and true.
NOTICE
Use proper blades and follow blade manufacturer’s
recommendations. Match the blade RPM (blade shaft
(SFPM).
E n sure t h e blad e -moun t ing bo l t is ti g htene d
adequately
ALWAYS examine blade flanges for damage and
excessive wear.
Ensure the blade is marked with an operating speed
greater than the spindle speed of the saw.
Only cut the material that is specifi ed for the diamond
blade. Read the specifi cation of the diamond blade to
being cut.
If wet cutting, ensure a WET CUTTING
used and that the water supply system to the blade is
properly functioning and being used.
D O NOT drop the diamond blade on ground or
surface.
Ensure that the blade is mounted for proper operating
direction.
Adhere to the blade manufacturer’s recommendations
on handling, storage and safe usage of blades.
Rotating blade can cut and crush. ALWAYS
keep hands and feet clear while operating
the saw.
PAGE 8 — TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12)
SAFETY INFORMATION
ELECTRIC MOTOR SAFETY
LIFTING SAFETY
allow any person or animal to stand underneath
Some saws are very heavy and awkward to move around.
Ensure that the diamond blade does not come into contact
transport the saw to or from the job site with the
pour waste, oil or fuel directly onto the ground,
NOTICE
Operate electric motor only at the specifi ed voltage
indicated on the nameplate.
DO NOT spray water onto electric motor.
ALWAYS disconnect AC power plug from power source
before moving saw, changing blade, or performing
maintenance.
ALWAYS make sure the ON/OFF switch
on the electric motor is in the OFF position
when not in use and before inserting the
saw’s power plug into an AC receptacle.
Power Cord/Cable Safety
DANGER
NEVER let power cords or cables lay in water.
NEVER use damaged or worn cables or cords when
connecting equipment to generator. Inspect for cuts in
the insulation.
CAUTION
NEVER
the equipment while lifting.
Use proper heavy lifting procedures.
DO NOT lift machine to unnecessary heights.
NEVER lift the equipment while the motor is running.
TRANSPORTING SAFETY
NOTICE
ALWAYS shutdown motor before transporting.
ALWAYS tie down equipment during transpor t by
securing the equipment with rope.
with the ground or surface during transportation.
NEVER
blade mounted.
NEVER grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.
Make sure power cables are securely
connected. Incorrect connections may
cause electrical shock and damage to the
saw.
CAUTION
Ensure that cables and cords will not be tripped over or
trapped underneath the saw.
Never use the cable to pull out the plug from the power
source.
NOTICE
ALWAYS make certain that proper power or extension
cord has been selected for the job.
Protect the cable from heat, oil, and sharp edges.
ENVIRONMENTAL SAFETY
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel fi lters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT
down a drain or into any water source.
TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12) — PAGE 9
Table 1. Saw Specifications
SPECIFICATIONS
Model
Blade Capacity
Blade RPM
Arbor Size
Blade Guard
Blade Shaft Bearings
Cutting Head
Conveyor Cart
Drive System
Max. Depth of Cut
Straight Cut
Diagonal Cut
Water Tray
Water Pump
Weight
Table 2. Electric Motor Specifications
TP24X
10 in. (254 mm)
3200
5/8 in. (15.875 mm)
Cast Aluminum
Water-Cooled
Cast Aluminum, Adjustable
Aluminum with roller bearings, injected
molded rubber pad, transportation lock
V-belt
3-1/2 in. (90 mm)
24 in. (610 mm)
18 in. (457 mm) x 18 in. (457 mm) Size Tile
ABS
115V, 60 Hz — 100 GPH
103 lbs. (46.7 kg)
Horsepower
Volts
Amps
Motor RPM
Cycle
Phase
Class
1-1/2
115
15
3450 RPM
60
1
E
PAGE 10 — TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12)
DIMENSIONS
C
A
B
Figure 1. Dimensions
Table 3. Dimension
Reference Letter Dimensions
A 38.2 in. (970mm)
B 22.6 in. (574 mm)
C 20.6 in. (523 mm)
TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12) — PAGE 11
GENERAL INFORMATION
The TP24X is a powerful, robust saw designed to
professionally handle large-sized cuts on ceramics, stone,
and masonry materials. A sturdy steel precision frame and
easily removable ABS water tray provides overall durability
and longevity.
This saw is equipped with a trusted high-torque 1-1/2 HP
electric motor that operates on standard 115 V power and is
designed with thermal overload and fan air cover protection.
An innovative water-cooled bearing assembly works in
conjunction with the water pump to keep key bearing
components running cooler.
The TP24X saw comes complete with premium blade and
high flow water pump.
DRY CUTTING APPLICATIONS
The TP24X tile saw is shipped from the factory for wetcutting saw applications, however it can be used for drycutting saw applications. The most import thing to remember
is to disconnect the water pump. The water pump is cooled
by the flow of water, and failure to disconnect the pump
(when running dry) will cause pump failure.
NOTICE
NEVER have the water pump engaged when dry cutting
applications are involved.
BLADE APPLICATIONS
ACCESSORIES/REPLACEMENT PARTS
If desired, the TP24X tile saw can be equipped with a
support stand with wheels. This stand is ideal when the saw
needs to be placed on a secure reliable platform.
FEATURES
Rugged Portable Frame Assembly — Sturdy steel
frame design with handles for easy transport.
Electric Induction Motor — UL/CSA approved 115 V
60 Hz, 1-1/2 HP electric motor with thermal overload
and fan cover protection.
Water Tray — Sturdy ABS water tray that is easily
removable for cleaning.
Cutting Table — Rugged cast aluminum table with
heavy-duty injected molded rubber padding and
extension table. Industrial ball bearing rollers ensure
smooth, precise cart movement.
Water Pump — Powerful, maintenance-free, submersible
pump provides high volume water flow.
Water-Cooled Blade Shaft Bearing Assembly — High
flow water circulating system designed to keep crucial
bearing components running cooler.
Blade Guard — Hardy cast guard with blade brushes
designed to evenly distribute water to the blade, and to
easily position for blade changes.
This saw has been designed to incorporate the use
of diamond blades as the cutting tool. The optimum
performance of this saw is best evidenced by using 10-inch
(254 mm) diamond blades that match the material being
cut. Ask your dealer, or call Multiquip about your specific
cutting application.
PAGE 12 — TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12)
Diamond Blade — 10-inch (254 mm) premium tile blade
included.
NOTES
TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12) — PAGE 13
SAW COMPONENTS
5
9
3
1
22
4
2
7
17
23
21
19
11
10
6
8
12
13
14
20
16
18
15
24
Figure 2. Saw Components
PAGE 14 — TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12)
SAW COMPONENTS
Figure 2 shows the location of the basic components of
the TP24X saw. Listed below is a brief explanation of each
component.
1. AC Power Cord — Plug this cord into a 125 VAC receptacle
when starting of the electric motor is required.
2. V-belt Cover — Remove this cover to access the drive
V-belt. NEVER operate the saw with the V-belt cover
removed
3. Rubber Splash Guard — Keeps water from splashing
from the blade.
4. Electric Motor — This unit uses a 115V, 60 Hz, 1-1/2
HP electric motor.
5. Overcurrent Breaker Button — When a thermal
overload condition exists, press this button to reset the
breaker. Allow time for the electric motor to cool down
before reseting the breaker.
6. Cutting Blade — This unit uses a 10-inch (254 mm)
premium diamond blade. Always use recommended
Multiquip cutting blades. When mounting of the cutting
blade is required, remove the spindle bolt and outside
blade flange. Align cutting blade with inside flange arbor
and reassemble spindle and outside blade flange.
7. Cutting Head Handle — Grab hold of this handle to
control the movement of the cutting head.
8. Power ON/OFF Switch — To turn on the saw place
in the ON position. Place in the OFF position to shut
down the saw.
9. Water Pump Power Receptacle — Plug the water
pump power cord into this AC receptacle.
10. Blade Guard — Protects the user from the cutting
blade. NEVER operate the saw with the blade guard
removed.
11. Blade Guard Adjustment Knob — Turn knob
clockwise to loosen and remove blade guard. Turn
counterclockwise to tighten.
12. Blade Guard Brushes — Prevents foreign matter and
debris from accumulating on the saw blade. Replace
brushes immediately when they become worn or
damaged.
13. Cutting Table — Place material to be cut on this rubber
padded table. For ease of cutting, this table has been
placed on rails so that it can easily slide back and forth.
14. Ruler Backstop — When cutting, place material
against backstop. Use measurement rail (ruler) to
determine where material is to be cut.
15. Stopper — Place stopper in water tray when filling
with water.
16. Carrying Handles — There are two carrying handles
at each end of the saw. Grip these handles when
transporting of the the saw is required.
17. Cutting Head Adjustment Knob — Turn knob
clockwise to loosen and position cutting head to desired
height. Turn counterclockwise to tighten.
18. Water Tray — When wet cutting is required, fill with
clean fresh water. Make sure submersible pump is
totally immersed in water.
19. Electric Water Pump — The electric water pump for
this saw requires 115 VAC. Plug power cord of electric
water pump into AC receptacle located on conduit
box. NEVER run pump dry. Pump must be immersed
in water.
20. Water Lines — Replace the clear vinyl tubing water
lines when they become brittle, worn or clogged. Water
kits are available through your Multiquip dealer.
21. Maintenance Wrench — Use this multi-purpose wrench
when performing maintenance or repairs on the saw.
22. Rear Drip Tray — Rear drip tray increases the surface
area for collecting water and slurry to prevent spillage.
23. MasterGuide Template Base — Mounts to ruler
backstop to ensures precision while making cuts.
24. Water LInk Hose — Recycles water from the bearing
housing back into the water tray.
25. Bearing Housing — Houses permanently lubricated ball
bearings to allow motor shaft to rotate smoothly.
TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12) — PAGE 15
ELECTRIC MOTOR COMPONENTS/SET-UP
ELECTRIC MOTOR COMPONENTS
Figure 3 shows the location of the components of the
electric motor.
115 VAC, 60 Hz
SINGLE -PHASE
ELECTRIC MOTOR
OVERCURRENT
115V
ELECTRIC WATER
PUMP AC
RECEPTACLE
Figure 3. Electric Motor Components
BREAKER BUTTON
ELECTRIC
MOTOR
ON/OFF SWITCH
3. If using the optional support stand, assemble as
described in the Support Stand Assembly section.
Make sure that the saw is secured on the support
stand as instructed.
SUPPORT STAND ASSEMBLY (OPTIONAL)
Refer to Figure 4 for location of components.
1. Remove the two lock pins inserted through the sides
of the stand. While holding the stand upright, spread
both sets of legs apart and swing the workbench over
and on top of the legs.
2. Insert lock pins through the legs and into the
workbench. After saw stand is completely assembled,
place the saw on top of the saw stand and secure the
saw frame in place by screwing the two knobs (one on
each side) under the saw frame.
SAW SET-UP
WARNING
Whenever cleaning, adjusting or lubricating any part
of the saw, make certain to place the power ON/OFF
switch in the OFF position and disconnect the plug from
the power source.
1. Open the shipping container carefully, lift the saw by
its carrying handles and place it on a suitable table or
platform. Make sure the table or platform can support
the weight of the saw.
2. Make sure that the following items are found in the
container:
Saw
Water Tray
Drain Plug
Universal Wrench
Saw Blade
Water Pump
Rear Drip Tray
Owner’s Manual
MasterGuide Template
Base
WING BOLT
LOCK PIN
Figure 4. Support Stand Assembly
PAGE 16 — TP24X TILE SAW • OPERATION AND PARTS MANUAL — REV. #2 (04/12/12)
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