OPERATION AND PARTS MANUAL
MODEL TLG8SSK4F
PORTABLE GENERATOR
(KUBOTA Z482-E4B-DGDE-3 DIESEL ENGINE)
Revision #0 (06/21/16)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
2
PROPOSITION 65 WARNING
Diesel engine exhaust and some of
PAGE 2 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
REPORTING SAFETY DEFECTS
If you believe that your vehicle has a defect that could cause a crash or could
cause injury or death, you should immediately inform the National Highway
Traffi c Safety Administration (NHTSA) in addition to notifying Multiquip Inc. at
1-800-421-1244.
If NHTSA receives similar complaints, it may open an investigation, and if it
fi nds that a safety defect exists in a group of vehicles, it may order a recall and
remedy campaign. However, NHTSA cannot become involved in individual
problems between you, your dealer, or Multiquip Inc.
To contact NHTSA, you may either call the Vehicle Safety Hotline toll-free
at 1-888-327-4236 (TTY: 1-800-424-9153), go to http://www.safercar.gov; or
write to:
Administrator
NHTSA
1200 New Jersey Avenue, SE
Washington, DC 20590
You can also obtain information about motor vehicle safety from
http://www.safercar.gov.
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 3
TABLE OF CONTENTS
TLG8SSK4F Generator
Proposition 65 Warning ........................................... 2
Reporting Safety Defects ......................................... 3
Table Of Contents .................................................... 4
Nameplate/Safety Information ................................. 5
Parts Ordering Procedures ...................................... 6
Safety Information .............................................. 7-12
Specifications (Generator) ..................................... 13
Specifications (Engine) .......................................... 14
Dimensions ............................................................ 15
Installation ........................................................ 16-17
General Information ............................................... 18
Components (Generator) .................................. 19-20
Components (Engine) ............................................ 21
Output Terminal And Receptacle ........................... 22
Load Applications .................................................. 23
Generator Outputs/Output Terminal Connections . 24
Inspection/Setup ............................................... 25-28
Operation .......................................................... 29-31
Shutdown ............................................................... 31
Preparation For Long Term Storage ...................... 32
Maintenance ..................................................... 33-36
Maintenance (Trailer) ........................................ 37-38
Trailer Guidelines .............................................. 39-52
Trailer Wiring Diagram .......................................... 53
Generator Wiring Diagram .................................... 54
Engine Wiring Diagram ......................................... 55
Troubleshooting (Engine And Generator) ......... 56-57
Troubleshooting (Engine) .................................. 58-59
Explanation Of Code In Remarks Column............. 60
Suggested Spare Parts ......................................... 61
Components
Nameplate And Decals Assy.............................62-63
Generator Assy. ................................................ 64-65
Control Panel Assy. ........................................... 66-67
Electric Parts Assy. ........................................... 68-69
Engine And Radiator Assy. ............................... 70-71
Battery Assy. ..................................................... 72-73
Muffler Assy. .....................................................74-75
Fuel Tank Assy. ................................................. 76-77
Enclosure Assy. ................................................78-81
Rubber Seals Assy. ...........................................82-83
KUBOTA Z482-E4B Engine
Crankcase Assy. .............................................. 84-85
Oil Pump Assy. .................................................86-87
Oil Pan Assy. .................................................... 88-89
Cylinder Head Assy. .........................................90-91
Gear Case Assy. .............................................. 92-93
Head Cover Assy. ............................................ 94-95
Dipstick And Guide Assy. ................................. 96-97
Main Bearing Case Assy. ................................. 98-99
Camshaft And Idle Gear Assy. .....................100-101
Piston And Crankshaft Assy. ....................................... 102-103
Flywheel Assy. ............................................ 104-105
Fuel Camshaft And Gov. Shaft Assy. .......... 106-107
Idle Apparatus Assy. ................................... 108-109
Stop Solenoid Assy. .................................... 110-111
Injection Pump Assy. ..................................112-113
Speed Control Plate Assy. .....................................114-115
Nozzle Holder And Glow Plug Assy. ......................116-117
Nozzle Holder Comp. Assy. ..................................118-121
Fork Lever Gov. Assy. .................................. 122-125
Dynamo And Pulley Assy. ............................ 126-127
Dynamo Components Assy. .........................128-129
Starter Assy. ................................................ 130-131
Starter Components Assy. ........................... 132-133
Oil Switch Plug Assy. ................................... 134-135
Water Flange And Thermostat Assy. .......... 136-137
Water Pump Assy. ....................................... 138-139
Water Pipe Assy. .......................................... 140-141
Fan Assy. ..................................................... 142-143
Valve And Rocker Arm Assy. ....................... 144-145
Inlet Manifold Assy. ...................................... 146-147
Exhaust Manifold Assy. ................................ 148-149
Glow Lamp And Timer Assy. ...................... 150-151
Accessories And Serv. Assy. ........................ 152-153
Label And Ops Manual Assy. ........................ 154-155
Terms And Conditions Of Sale — Parts .............. 156
NOTICE
Specifications and part numbers are subject to change
without notice.
PAGE 4 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
NAMEPLATE/SAFETY INFORMATION
CAUTION
NAMEPLATE AND SAFETY LABELS
Safety labels are attached to the generator as shown in
Figure 1. Keep these safety labels clean at all times. When
the safety labels become worn or damaged and need to
be replaced, contact your nearest dealer or the Multiquip
Parts Department.
can burn skin.
HOT PARTS
touch until the
DO NOT
machine has sufficiently
cooled.
MOVING PARTS can cause
severe injury.
DO NOToperate with
doors open.
Stop engine before
servicing.
DCL181
WARNING
EMISSION CONTROL INFORMATION
TLG8SSK4F
THIS ENGINE CONFORMS TO ALL APPLICABLE STANDARDS FOR THE
YEAR PRESCRIBED BY THE CANADIAN OFF-ROAD COMPRESSION-IGNITION
ENGINE EMISSION REGULATIONS IN EFFECT ON THE DATE OF MANUF A CTURE.
CE MOTEUR EST CONFORME À TOUTES LES NORMES QUI SONT APPLICABLE S
À L'ANNÉE DE MODÈLE EN VERTU DU RÈGLEMENT SUR LE S ÉMISSIONS
DES MOTEURS HORS ROUTE À ALLUMAGE PAR COMPRESSION CANADIEN EN
VIGUEUR À LA DATE DE SA CONSTRUCTION.
NOTICE
For safety label part numbers, reference the parts
section of this manual.
DCL182
ARIAL 12 PT .
DANGER
Do not touch output terminals or
internal wiring while unit is operating.
Turn off power before servicing.
S-4985
Only qualified personnel should
ELECTRIC
install, use or service this
SHOCK
equipment.
HAZARD
WARNING
DIESEL FUEL can cause
fire or explosion.
.
Stop engine before fueling.
.
Keep cigarettes, sparks
and flame away.
WARNING
To avoid injury,
you MUST read
and understand
operator’s manual
before using this
machine.
This machine to
be operated by
qualified
personnel only
Ask for training
as needed.
DANGER
Using a generator indoorsCAN KILL YOU IN MINUTES
Generator exhaust contains carbon monoxide.This is
a posion you cannot see or smell
20A
120
2900
V
22A
OFF
GA-2.9R
AC CIRCUIT
120V
BREAKER
ON
OFF
NEVERuse inside a home
or garage, even if doors
and windows are open
Avoid other generator hazards.
READ MANUALBEFORE USE.
20A
120
2900
V
22A
OFF
GA-2.9R
AC CIRCUIT
120V
BREAKER
20A
120
2900
V
22A
ON
OFF
GA-2.9R
OFF
AC CIRCUIT
120V
BREAKER
ON
OFF
Only use OUTSIDE and
far away from windows,
doors, and vents.
DANGER
THE POSSIBILITYEXISTS OF IF
ELECTROCUTION
GENERATOR/WELDER IS NOTPROPERLYGROUNDED.
ALWAYS CONNECTEARTH GROUND (GROUND
ROD)TO GENERATOR G.F.C.I. GROUND TERMINAL.
GROUND
GE
CABLE
N
GROU
E
RATOR
#8 MINIMUM
N
D
L
UG
G.F.C.I
GROUND
STUD
FOR FURTHER GROUNDING
INSTRUCTIONS, READ MANUAL
REFERENCE
NEC 250-52(C)
WARNING
HOT COOLANT can cause
severe burns.
DO NOT remove cap if
radiator is hot.
B90450000
P/N 35137
F
E
GROUND ROUND
FOR EARTH
GROUND
CONNECT TO
BUILDING
GROUND
(OPTION)
8 FT. MINIMUM
D93110000
ELECTRIC
SHOCK
HAZARD
Do not touch output terminals or
internal wiring while unit is operating.
Turn off power before servicing.
S-4985
Only qualified personnel should
install, use or service this
equipment.
DANGER
DANGEROUS
GAS
WARNING
Only operate machine in well ventilated
areas.
DO NOTinhale exhaust gases.
S-4984
Only qualified personnel should
install, use or service this
equipment.
DCL183
WARNING
MOVING PARTS can cause
severe injury.
DO NOToperate with
doors open.
Stop engine before
servicing.
DCL182
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 5
Figure 1. Nameplate and Safety Decals
PARTS ORDERING PROCEDURES
www.multiquip.com
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
parts@multiquip.
To obtain an MQ Account, contact your
Effective:
, 2006
Choose from three easy options:
January 1
st
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
Domestic (US) Dealers Call:
1-800-427-1244
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
and Password, E-mail us at:
com.
District Sales Manager for more information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
When ordering parts, please supply:
❒ Dealer Account Number
❒ Dealer Name and Address
❒ Shipping Address (if different than billing address)
❒ Return Fax Number
❒ Applicable Model Number
❒ Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
❒ Specify Preferred Method of Shipment:
✓ UPS/Fed Ex ✓ DHL
■ Priority One ✓ Tr u ck
■ Ground
■ Next Day
■ Second/Third Day
PAGE 6 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
SAFETY INFORMATION
Do not operate or service the equipment before reading the
entire manual. Safety precautions should be followed at all
times when operating this equipment. Failure to read and
understand the safety messages and operating instructions
could result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifi cally address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
SAFETY SYMBOLS
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
or NOTICE.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 7
SAFETY INFORMATION
GENERAL SAFETY
NEVER use accessories or attachments that are not
recommended by MQ Power for this equipment. Damage
Also, know the
and
This information will be invaluable in
emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
lubricate components or attempt service on a
Fix damage to machine and replace any broken parts
store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the infl uence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fi re extinguisher.
ALWAYS know the location of the nearest
fi rst aid kit.
ALWAYS know the location of the nearest
phone or keep a phone on the job site.
phone numbers of the nearest ambulance, doctor
fi re department.
the case of an emergency.
GENERATOR SAFETY
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fi re could result causing severe
bodily harm or even death.
DANGER
WARNING
NOTICE
This equipment should only be operated by trained and
qualifi ed personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and
safety decals when they become diffi cult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifi cations. Unauthorized
equipment modifi cation will void all warranties.
NEVER disconnect any
devices will void all warranties.
CAUTION
NEVER
running machine.
NOTICE
ALWAYS ensure generator is on level ground before use.
ALWAYS keep the machine in proper running condition.
immediately.
ALWAYS
out of the reach of children and unauthorized personnel
PAGE 8 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
ENGINE SAFETY
NOTICE
run engine without an air fi lter or with a dirty air
fi lter. Severe engine damage may occur. Service air fi lter
Wet stacking is a common problem with diesel engines
which are operated for extended periods with light or
no load applied. When a diesel engine operates without
suffi cient load (less than 40% of the rated output), it will
not operate at its optimum temperature. This will allow
unburned fuel to accumulate in the exhaust system,
which can foul the fuel injectors, engine valves and
exhaust system, including turbochargers, and reduce
it must be able to provide fuel and air in the proper ratio
and at a high enough engine temperature for the engine
Wet stacking does not usually cause any permanent
damage and can be alleviated if additional load is
applied to relieve the condition. It can reduce the system
performance and increase maintenance. Applying an
increasing load over a period of time until the excess
fuel is burned off and the system capacity is reached
usually can repair the condition. This can take several
State Health Safety Codes and Public Resources
Codes specify that in certain locations, spark arresters
must be used on internal combustion engines that use
hydrocarbon fuels. A spark arrester is a device designed
to prevent accidental discharge of sparks or fl ames
from the engine exhaust. Spark arresters are qualifi ed
and rated by the United States Forest Service for this
purpose. In order to comply with local laws regarding
spark arresters, consult the engine distributor or the
SAFETY INFORMATION
DANGER
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment
requires an adequate free
fl ow of cooling air. NEVER
operate this equipment in
any enclosed or narrow area
where free fl ow of the air is
restricted. If the air fl ow is
restricted it will cause injury to people and property and
serious damage to the equipment or engine.
WARNING
DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
Keep fi ngers, hands hair and clothing away
from all moving parts to prevent injury.
NEVER
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
the operating performance.
In order for a diesel engine to operate at peak effi ciency,
to completely burn all of the fuel.
DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water
will gush out of the radiator and severely
scald any persons in the general area of
the generator.
DO NOT remove the coolant drain plug while the engine
is hot. Hot coolant will gush out of the coolant tank and
severely scald any persons in the general area of the
generator.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
generator.
CAUTION
NEVER touch the hot exhaust manifold,
muffl er or cylinder. Allow these parts to cool
before servicing equipment.
hours to burn off the accumulated unburned fuel.
local Health and Safety Administrator.
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 9
SAFETY INFORMATION
FUEL SAFETY
TOWING SAFETY
Make sure the hitch and coupling of the towing vehicle
are rated equal to, or greater than the trailer “gross
NEVER
Check the tire air pressure on both towing vehicle and
Trailer tires should be infl ated to 50 psi cold.
safety
attach trailer’s safety chains to towing
make sure the vehicle and trailer directional,
backup, brake and trailer lights are connected and
• Secure portable power cables in cable tray with tie
unless
posted otherwise. Recommended off-road towing is not to
Avoid sudden stops and starts. This can cause skidding,
or jack-knifi ng. Smooth, gradual starts and stops will
Trailer should be adjusted to a level position at all times
Raise and lock trailer wheel stand in up position when
rolling
underneath the trailer’s bumper
Use the trailer’s swivel jack to adjust the trailer height to
DANGER
DO NOT start the engine near spilled fuel or combustible
fl uids. Diesel fuel is extremely fl ammable and its vapors
can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open fl ames.
ALWAYS use extreme caution when working with
fl ammable liquids.
DO NOT fi ll the fuel tank while the engine is running
or hot.
DO NOT overfi ll tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and fl ames.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
CAUTION
Check with your local county or state safety
towing regulations, in addition to meeting
Department of Transportation (DOT)
Safety Towing Regulations, before towing
your generator.
Refer to MQ Power trailer manual for additional safety
information.
In order to reduce the possibility of an accident while
transporting the generator on public roads, ALWAYS
make sure the trailer that supports the generator and
the towing vehicle are mechanically sound and in good
operating condition.
ALWAYS shutdown engine before transporting
vehicle weight rating.”
ALWAYS inspect the hitch and coupling for wear.
tow a trailer with defective hitches, couplings, chains, etc.
trailer.
Also check the tire tread wear on both vehicles.
ALWAYS make sure the trailer is equipped with a
chain.
ALWAYS properly
vehicle.
ALWAYS
working properly.
DOT Requirements include the following:
• Connect and test electric brake operation.
wraps.
The maximum speed for highway towing is 55 MPH
exceed 15 MPH or less depending on type of terrain.
improve towing.
Avoid sharp turns to prevent rolling.
when towing.
towing.
Place chock blocks underneath wheel to prevent
while parked.
Place support blocks
to prevent tipping while parked.
a level position while parked.
PAGE 10 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
ELECTRICAL SAFETY
DANGER
Power Cord/Cable Safety
Make sure power cables are securely connected to the
generator’s output receptacles. Incorrect connections
may cause electrical shock and damage to the
make certain that proper power or extension
cord has been selected for the job. See Cable Selection
make sure that electrical circuits are properly
grounded to a suitable earth ground (ground rod) per
the National Electrical Code (NEC) and local codes
Severe injury or death by
can result from operating an ungrounded
drop the battery. There is a possibility that the
keep the battery charged. If the battery is not
recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
DO NOT touch output terminals during
operation. Contact with output terminals
during operation can cause electrocution,
electrical shock or burn.
The electrical voltage required to
operate the generator can cause severe
injury or even death through physical contact with live
circuits. Turn generator and all circuit breakers OFF
before performing maintenance on the generator or
making contact with output terminals.
NEVER insert any objects into the output
receptacles during operation. This is
extremely dangerous. The possibility exists
of electrical shock, electrocution or
death.
Backfeed to a utility system can cause
electrocution and/or property damage.
NEVER connect the generator to a
building’s electrical system without
a transfer switch or other approved
device. All installations should be
performed by a licensed electrician in accordance with
all applicable laws and electrical codes. Failure to do so
could result in electrical shock or burn, causing serious
injury or even death.
SAFETY INFORMATION
generator.
NOTICE
ALWAYS
Chart in this manual.
Grounding Safety
DANGER
ALWAYS
before operating generator.
electrocution
generator.
NEVER use gas piping as an electrical ground.
BATTERY SAFETY
DANGER
DO NOT
battery will explode.
DO NOT expose the battery to open fl ames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
fl ame or spark, an explosion could occur.
DANGER
NEVER let power cords or cables lay in water.
NEVER stand in water while AC power from the
generator is being transferred to a load.
NEVER use damaged or worn cables or cords when
connecting equipment to generator. Inspect for cuts in
the insulation.
NEVER grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 11
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up the battery.
ALWAYS
charged, combustible gas will build up.
ALWAYS
of combustible gasses.
If the battery liquid (dilute sulfuric acid) comes into
contact with clothing or skin, rinse skin or clothing
ENVIRONMENTAL SAFETY/
Decommissioning is a controlled process used to safely
retire a piece of equipment that is no longer serviceable.
If the equipment poses an unacceptable and unrepairable
safety risk due to wear or damage or is no longer cost
effective to maintain (beyond life-cycle reliability) and is to
be decommissioned (demolition and dismantlement),be
sure to follow rules below.
EMISSIONS INFORMATION
The diesel engine used in this equipment has been
designed to reduce harmful levels of carbon monoxide
(CO), hydrocarbons (HC) and nitrogen oxides (NOx)
This engine has been certifi ed to meet US EPA Evaporative
Attempting to modify or make adjustments to the engine
emission system by unauthorized personnel without proper
training could damage the equipment or create an unsafe
Additionally, modifying the fuel system may adversely affect
evaporative emissions, resulting in fi nes or other penalties.
The emission control label is an integral part of the emission
If a replacement emission label is needed, please contact
immediately with plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
SAFETY INFORMATION
NOTICE
contained in diesel exhaust emissions.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the generator.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
NOTICE
DECOMMISSIONING
DO NOT pour waste or oil directly onto the ground, down
a drain or into any water source.
Contact your country's Department of
Public Works or recycling agency in your
area and arrange for proper disposal of
any electrical components, waste or oil
associated with this equipment.
emissions requirements in the installed confi guration.
condition.
Emission Control Label
system and is strictly controlled by regulations.
The label must remain with the engine for its entire life.
your authorized engine distributor.
When the life cycle of this equipment is over, remove
battery and bring to appropriate facility for lead
reclamation. Use safety precautions when handling
batteries that contain sulfuric acid.
When the life cycle of this equipment is over, it is
recommended that the trowel frame and all other metal
parts be sent to a recycling center.
Metal recycling involves the collection of metal from
discarded products and its transformation into raw
materials to use in manufacturing a new product.
Recyclers and manufacturers alike promote the process
of recycling metal. Using a metal recycling center
promotes energy cost savings.
PAGE 12 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
SPECIFICATIONS (GENERATOR)
Table 1. Generator Specifications
Model TLG8SSK4F
Type
Armature Connection Star with Neutral
Speed 3,600 RPM
Cooling System Self-Ventilation
Standby Output 6.4 kW (8.0 kVA)
Prime Output 6.0 kW ( 7.5 kVA)
3 -Phase Voltage (L·Ul·N) 208Y/120, 220V/127, 240Y/139
Aux AC Power Single Phase, 60 Hz
Aux. Voltage/Output 2.4kW
Phase 3-phase
Frequency 60 Hz
Power Factor 0.8
Wet Weight 646 lbs. (293 kg)
Dry Weight 580 lbs. (263 kg)
Revolving field, self ventilated
type synchronous generator
NOTICE
In keeping with Multiquip's policy of constantly
improving its products, the specifications quoted herein
are subject to change without prior notice.
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 13
SPECIFICATIONS (ENGINE)
Table 2. Engine Specifications
Kubota Engine Model Z482-E4B-DGDE-3
Tier 4
Gen. Enclosure Color White
Type Vertical, water-cooled, 4-cycle diesel engine
Bore X Stroke
Displacement 29.23 cu.-in. (479 cm
Number of Cylinders 2
Max Output 12.5~13.9 H.P./3600 R.P.M.
Fuel #2 Diesel Fuel
Fuel Capacity 6.9 gal. (26 liters)
Fuel Consumption 0.7 gals. (2.65 liters)/hr.
Coolant Capacity 3.12 quarts (2.95 liters)
Lube Oil Capacity 2.64 quarts (2.5 liters)
Oil Alert System Ye s
Starting Method Electric Start
Battery 12 Volt @ 35 Ah
Effects of Altitude and Heat
2.64 in. X 2.68 in.
(67 mm x 68 mm.)
3
)
The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at
ambient conditions in accordance with SAE Test cord J607. The above ambient conditions are at standard sea level, with
a barometric reading of 29.92 inches and a temperature of 60° F (15.5° C).
Generally, the engine's output power will decrease 3-1/2% for each 1000 feet (305 meters) of altitude above sea level, and
1% for each 10° F (-12.2° C) above the standard temperature of 60° F (15.5° C).
PAGE 14 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
A
DIMENSIONS
D
B
C
H
E
F G
Figure 2. Dimensions
approx. 34.4 in
Housing
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 15
Table 3. Dimensions
A B C D
approx. 6.5 in
(875 mm)
E F G H
11.8 in
(300 mm)
(165 mm)
24.0 in
(610 mm)
43.3 in
(1100 mm)
approx. 17.9 in
(460 mm)
28.3 in
(720 mm)
approx 38.8 in
(985 mm)
CONNECTING THE GROUND
./2.4 M (MINIMUM)
Consult with local Electrical and Safety Codes for proper
connection based on condition of use.
EXAMPLE of how to ground the unit if the condition
of use requires such a device:
The nut and ground terminal on the generator should
always be used to connect the generator to a suitable
ground when required. The ground cable should be #8
size wire minimum.
At the generator, connect the terminal of the ground cable
between the lock washer and the nut (Figure 3) and tighten
the nut fully. Connect the other end of the ground cable to
a suitable earth ground (ground rod).
INSTALLATION
GENERATOR
GROUND LUG
GROUND CABLE
GROUND ROD FOR
EARTH GROUND.
CONNECT TO BUILDING
GROUND IF APPLICABLE
REFERENCE
NEC 250-83 (C)
8 FT
Figure 3. Generator Grounding
PAGE 16 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
INSTALLATION
OUTDOOR INSTALLATION
If possible, install the generator in an area that is free of
debris, bystanders, and overhead obstructions. Make sure
the generator is on secure level ground so that it cannot
slide or shift around.
The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected
from excessive moisture. Failure to do so will result in
deterioration of the insulation and will result in a short
circuit and grounding.
Foreign materials such as dust, sand, lint and abrasive
materials have a tendency to cause excessive wear to
engine and alternator parts.
WARNING
Pay close attention to ventilation when
operating the generator inside tunnels
and caves. The engine exhaust contains
noxious elements. Engine exhaust must
be routed to a ventilated area
GENERATOR GROUNDING
To guard against electrical shock and possible damage to
the equipment, it is important to provide a good EARTH
ground.
Article 250 (Grounding) of the National Electrical Code
(NEC) provides guide lines for proper grounding and
specifies that the cable ground shall be connected to the
grounding system of the building as close to the point of
cable entry as practical.
NEC articles 250-64(b) and 250-66 set the following
grounding requirements:
1. Use one of the following wire types to connect the
generator to earth ground.
a. Copper - 8 AWG (5.3 mm2)
b. Aluminum - 6 AWG (8.4 mm2)
2. When grounding the generator (Figure 3), connect the
ground cable between the lock washer and the nut on
the generator and tighten the nut fully. Connect the
other end of the ground cable to earth ground.
INDOOR INSTALLATION
Exhaust gases from gas engines are extremely poisonous.
Whenever an engine is installed indoors, the exhaust
fumes must be vented to the outside. The engine should
be installed at least two feet from any outside wall. Using
an exhaust pipe which is too long or too small can cause
excessive back pressure which will cause the engine to
heat excessively and possibly burn the valves.
PLACEMENT
The generator should always be placed on a flat level
surface when it is running. DO NOT place the generator on
slopes. The possibility exists that the generator could slide.
3. NEC article 250-52(c) specifies that the earth ground rod
should be buried a minimum of 8 ft. into the ground.
NOTICE
When connecting the generator to any building's
electrical system ALWAYS consult with a licensed
electrician.
DANGER
Before connecting this generator to any building’s
electrical system, a licensed electrician must install an
isolation (transfer) switch.
Serious injury or death may result without this transfer
switch.
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 17
GENERAL INFORMATION
GENERATOR
The Multiquip TLG8SSK4F is a 6.0 kW (continuous output),
6.4 kW (max output) A.C. generator designed as a portable
dual purpose power source for 60 Hz (three phase),
120/240V for lighting facilities, power tools, submersible
pumps and other industrial and construction machinery.
CONTROL PANEL
The control box is provided with the following:
120 VAC Receptacle (5-20R)
3 Phase 4 wire Output Terminals
AC Ammeter
Frequency Meter
AC Voltmeter
20 Amp 3 Phase Circuit Breaker
20 Amp Circuit Breaker (for 5-20R)
Engine Speed Switch
Voltage Regulator
Starter Switch
Warning Lamp Unit
Hour Meter
Ground Terminal
ENGINE PROTECTION SYSTEM
Engine protection failsafe features are provided in the event
of low oil pressure, high coolant temperature and failure of
the battery to charge. If any of the above conditions occur
while operating the generator, it will cause a complete unit
shutdown.
BATTERY CHARGE ALARM
This unit is equipped with a protective shutdown device
that signals the emergency relay and automatically stops
the engine when loss of charge from the engine alternator
occurs. An indicator lamp will be displayed on the control
panel.
WATER TEMPERATURE ALARM
This unit is equipped with a temperature switch that signals
the emergency relay and automatically stops the engine
when the temperature of the engine coolant becomes
abnormally high. The coolant temperature switch will not
function properly if the machine is operated with less than
the proper amount of coolant.
OIL PRESSURE WARNING ALARM
This unit is equipped with an oil pressure switch that detects
low oil pressure. If the lubricating oil pressure of this unit
should become abnormally low, the oil pressure switch
signals the emergency relay to shut down the engine. If
this condition should occur, please refer to the engine
troubleshooting table in this manual.
EXCITATION SYSTEM
The TLG8SSK4F generator uses a brushless exciter to
create rated output electricity. This system will use the
mechanical energy generated by the 3600 RPM engine
to spin the rotor (or armature) inside the generator (or
alternator end).
Excitation current is sourced from the battery to the
excitation winding in the stator. Current applied to this coil
creates a magnetic field. The rotating armature within the
stator is then induced with AC current.
ENGINE
The TLG8SSK4F generator is powered by a water-cooled,
4-cycle KUBOTA diesel engine. This engine is designed
to meet every performance requirement of the generator.
In keeping with Multiquip's policy of constantly improving
its products, the specifications quoted herein are subject
to change without prior notice.
PAGE 18 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
COMPONENTS (GENERATOR)
TOP VIEW
RIGHT SIDE VIEW
PANEL
3 4
1 2
Figure 4. Generator Components (1 of 2)
1. Air Outlet Vent — Allows inside hot air to exit. Never
block this opening.
2. Air Outlet Exhaust — Allows engine exhaust to exit
the generator into the open air. NEVER block this
opening.
3. Fuel Cap — Remove this cap to add fuel. Add only #2
diesel fuel. Always keep an adequate amount of fuel
in the tank. DO NOT top off. Wipe up any spilled fuel
immediately.
4. Lifting Hook — Use this hook to lift the generator.
5. Engine Air Cleaner — Prevents dirt and other debris
from entering the fuel system. Lift locking latch on air
filter canister to gain access to filter element.
6. Expansion Bottle — Supplies coolant to the radiator
when radiator coolant level is low. Fill to indicated level
as shown on expansion bottle.
7. Engine Oil Filler Port — Remove this cap to add
engine oil. Use only the recommended oil type. See
Table 8.
8. Coolant Drain Plug — Remove this plug to drain
coolant from the radiator.
5 16
LEFT
SIDE
6
SIDE
7
8
12
15
10
LEFT
17 11
SIDE
14 9
13
10. Fuel Drain Plug — Remove this plug to drain fuel
from the fuel tank.
11. Automatic Idle Control Solenoid — Automatically
regulates engine speed depending on load.
12. Battery Terminals — Connect these output cables to
the terminals on the battery. Always pay close attention
to the polarity of the terminals when connecting to the
battery, RED (positive), and BLACK (negative).
13. Fuel Filter — Prevents dirt and other debris from
entering the fuel system. Change fuel filter as
recommended in the maintenance section of this
manual.
14. Air Inlet Vent — Allows outside air to enter the
generator. NEVER block this opening.
15. Battery — Provides +12 VDC power for the generator.
When replacing battery (12V 35 AH), use only
recommended type battery.
16. Oil Filter — Provides filtering for the engine oil. Change
oil filter as recommended in the maintenance section
of this manual.
17. Fuel Tank — Holds 6.9 gallons (26 liters) of diesel fuel.
9. Oil Drain Plug — Remove this plug to drain oil from
the engine.
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 19
COMPONENTS (GENERATOR)
23
1/ON
20
AC CIRCUIT BREAKER
G. F. C. I. PROTECTED
24
QUARTZ
HOUR METER
32
27
20
22
WHISPERWATT
7.5kVA AC GENERATOR
F
e
PS
JET
E
50A
AC220V 25kA
AC CIRCUIT BREAKER
FOR 3-PHASE OUTPUT
OFF
F
E
Figure 5. Generator Components (2 of 2)
18. Frame Ground Lug — Connect a ground strap
between this lug and a ground rod. Make sure that the
ground rod is inserted deep into the ground to provide
a good earth ground. Consult with local Electrical and
Safety Codes for proper connection based on condition
of use.
19. Ground Terminal — Used to connect external
equipment ground so that the GFCI receptacle will
have a ground path.
20. 240V 3Phase Output terminals(4Wire) — It will
provide 240V, 60 Hz output at 18 amps.
21. Duplex Receptacles — NEMA 5-20R receptacle
provides 120V, 60 Hz output at 20 amps.
22. 20 Amp Breaker (3-phase) — 3-pole, 20 Amp circuit
breaker protects the generator from short circuiting or
overloading When starting the generator, always have
this circuit breaker placed in the "OFF" position.
23. 20 Amp Breaker (for 5-20R) — Single-pole, 20 Amp
circuit breaker protects the 120V duplex receptacle.
When starting the generator, always have this circuit
breaker placed in the "OFF" position.
24. Frequency Meter — Indicates the output frequency
in hertz (Hz), normally 60 Hz.
25. AC Ammeter — Indicates the amount of current the
load is drawing from the U terminal of the generator.
26
25
VOLTAGE REGULATOR
DECREASE INCREASE
28 29
STOP
HIGH
LOW
STARTER SWITCH
ENGINE SPEED
SWITCH
RUN
HEAT
START
30
31
21
19
18
26. AC Voltmeter — This voltmeter indicates the output
voltage present at the U and V Output Terminal Lugs.
27. Hour Meter — Indicates number of hours the machine
has been in use or hours the engine was run.
28. Engine Speed Switch — This switch controls the
speed of the engine (low/high).
29. Warning Lamp Display — Lights red when the
following conditions occur:
Oil Pressure Lamp — If the oil pressure drops
suddenly, the oil pressure lamp will go on, and
the generator will shut down.
Charge Lamp — The charge lamp will go on
when loss of engine alternator charge exists and
the generator will shut down.
Water Temperature Lamp — The water
temperature lamp will go on if the temperature
rises to an abnormally high level, and the
generator will shut down.
30. Starter Switch — With key inserted, turn clockwise
to start engine.
31. Voltage Regulator Control — Allows ± 15% manual
adjustment of the generator's output voltage.
32. Fuel Gauge — Indicates the amount of fuel in the
fuel tank.
PAGE 20 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
COMPONENTS (ENGINE)
Figure 6. Kubota Z482 Series
INITIAL SERVICING
The engine (Figure 6) must be checked for proper
lubrication and filled with fuel prior to operation. Refer to the
manufacturer's engine manual for instructions and details
of operation and servicing.
1. Water Drain Cock — Open this cock to drain water.
2. Fuel Filter — Prevents dirt and other debris from
entering the fuel system. Replace filter as recommended
in the maintenance section of this manual.
3. Fuel Feed Pump — Pumps fuel to the injection system.
4. Oil Dip Stick/Gauge — Remove to check amount
and condition of oil in crankcase. Refill or replace with
recommended type oil as listed in Table 8.
5. Speed Control Lever — Controls engine speed. This
lever is factory set at 3600 rpm to maintain proper
voltage and frequency. DO NOT adjust this lever out
of factory range.
6. Injector Pump — Provides fuel under pressure to the
injector nozzles.
7. Air Filter — Prevents dirt and other debris from
entering the air intake system. Loosen clips on side
of air filter canister to gain access to filter element.
Replace with manufacturer's recommended type air
cleaner only.
8. Cooling Fan Blades — Make sure cooling fan blades
are not bent or broken. A damaged fan blade can cause
the engine to run hot and overheat.
9. Fan V-Belt — ALWAYS make sure V-belt is properly
tensioned. A loose or defective V-belt can adversely
affect the performance of the generator.
10. Crankcase — Remove to drain crankcase oil. Fill with
recommended type oil as listed in Table 8. Crankcase
holds a maximum of 2.64 quarts (2.5 liters) of motor oil.
11. Starter — Starts engine when ignition key is rotated
clockwise to the "ON" position.
12. Oil Filter — Spin-on type, filters oil contaminants.
Replace filter as recommended in the maintenance
section of this manual.
13. Oil Pressure Switch — Monitors engine oil pressure.
In the event of low oil pressure engine will shutdown.
14. Alternator — Provides power to the +12VDC
electrical system. Replace with only manufacturer's
recommended type alternator.
15. Oil Filler Cap — Fill with recommended type oil as
listed in Table 8.
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 21
OUTPUT TERMINAL AND RECEPTACLE
1 and 3
øø
TERMINAL
LOAD
NEUTRAL
HARD WIRE
ACLE
OUTPUT TERMINAL
The output terminal shown in Figure 7 is located on the
side (below the control panel) of the generator. Lift up on
the cover to gain access to terminal lugs.
NOTICE
Terminal lugs "O" and "Ground" are considered bonded
grounds.
240 -120 VAC
OUTPUT TERMINALS
V
U
BLACK
RED
Figure 7. Output Terminal
NEUTRAL
TERMINAL
W
BLUE
O
WHITE
GROUND
GREEN
Turn the voltage regulator control knob (Figure 9) on
the control panel to obtain the desired voltage. Turning the
knob clockwise will increase the voltage, turning the knob
counterclockwise will decrease the voltage.
Figure 9. Voltage Regulator Control Knob
Connecting Loads
Loads can be connected to the generator by various
methods; output terminal lugs, camlocks, or the convenience
receptacles. Make sure to read the operation manual before
attempting to connect a load to the generator.
To protect the output terminals from overload, a 3-pole,
18A main circuit breaker is provided. Make sure to switch
all circuit breakers to the OFF position prior to starting the
engine.
120 VAC GFCI Receptacle
There is a 120 VAC, 20 amp GFCI (Duplex Nema 5-20R)
receptacle below the control panel. The receptacle is
protected by a 20 amp circuit breaker. This breaker is
located on the control panel. The load output (current) of
the GFCI receptacle is dependent on the load requirements
of the U, V, and W output terminal lugs.
Pressing the reset button resets the GFCI receptacle
after being tripped. Pressing the test button (Figure 8) in
the center of the receptacle will check the GFCI function.
Receptacle should be tested at least once a month.
HOOKUP PANEL
U
V
W
Figure 10. Connecting Loads
O
GROUND
LOAD
GFCI
RECEPT
Figure 8. GFCI Receptacle
PAGE 22 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
LOAD APPLICATIONS
SINGLE PHASE LOAD
Always be sure to check the nameplate on the generator
and equipment to insure the wattage, amperage and
frequency requirements are satisfactorily supplied by the
generator for operating the equipment.
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require
130 - 150% more wattage than the rating on the nameplate,
as the wattage is influenced by the efficiency, power factor
and starting system of the equipment.
NOTICE
If wattage is not given on the equipment's name plate,
approximate wattage may be determined by multiplying
nameplate voltage by the nameplate amperage.
WATTS = VOLTAGE x AMPERAGE
The power factor of this generators is 0.8. See Table 4
below when connecting loads.
Table 4. Power Factor By Load
Type Of Load Power Factor
Single-phase induction motors 0.4 - 0.75
Electric heaters, incandescent lamps 1.0
Fluorescent lamps, mercury lamps 0.4 - 0.9
Electronic devices, communication
equipment
1.0
Common power tools 0.8
Table 5. Cable Selection
Current
In
Amperes
2.5 300 600 1000 ft. 600 ft. 375 ft. 250 ft.
5 600 1200 500 ft. 300 ft. 200 ft. 125 ft.
7.5 900 1800 350 ft. 200 ft. 125 ft. 100 ft.
10 1200 2400 250 ft. 150 ft. 100 ft.
15 1800 3600 150 ft. 100 ft. 65 ft.
20 2400 4800 125 ft. 75 ft. 50 ft.
CAUTION: Equipment damage can result from low voltage.
Load In Watts Maximum Allowable Cable Length
120
Volts
240
Volts
#10
Wire
#12
Wire
#14
Wire
Wire
#16
Extension Cables
When electric power is to be provided to various tools or
loads at some distance from the generator, extension cords
are normally used. Cables should be sized to allow for
distance in length and amperage so that the voltage drop
between the generators and point of use (load) is held
to a minimum. Use the cable selection chart (Table 5) as a
guide for selecting proper cable size.
THREE PHASE LOAD
When calculating the power requirements for 3-phase
power use the following equation:
NOTICE
If 3Ø load (kVA) is not given on the equipment
nameplate, approximate 3Ø load may be determined
by multiplying voltage by amperage by 1.732
NOTICE
Motors and motor-driven equipment draw much greater
current for starting than during operation.
An inadequate size connecting cable which cannot carry the
required load can cause a voltage drop which can burn out
the appliance or tool and overheat the cable. See Table 5.
When connecting a resistance load such as an
incandescent lamp or electric heater, a capacity of up
to the generating set’s rated output (kW) can be used.
When connecting a fluorescent or mercury lamp, a
capacity of up to the generating set’s rated output (kW)
multiplied by 0.6 can be used.
When connecting an electric drill or other power tools,
pay close attention to the required starting current
capacity.
When connecting ordinary power tools, a capacity of up
to the generator's rated output (kW) multiplied by 0.8 can
be used.
DANGER
Before connecting this generator to any building’s
electrical system, a licensed electrician must install
an isolation (transfer) switch. Serious damage to
the building’s electrical system may occur without this
transfer switch.
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 23
GENERATOR OUTPUTS/OUTPUT TERMINAL CONNECTIONS
GENERATOR OUTPUT VOLTAGES
A wide range of voltages are available to supply voltage
for many different applications. To obtain some of the
voltages listed in Table 6 will require a fine adjustment
using the voltage regulator (VR) control knob located
on the control panel.
Table 6. Voltages Available
UVWO Output
Terminal Lugs
UVWO Terminal Output Voltages
3Ø Line-Line 208V 220V 240V
1Ø Line-Neutral 120V 127V 139V
GFCI Receptacle Load Capability
The load capability of the GFCI receptacles is directly
related to the voltage being supplied at either the output
terminals.
Table 7 shows what amount of current is available at the
GFCI receptacles when the output terminals and twist lock
receptacles are in use. Be careful that your load does not to
exceed the available current capability at the receptacles.
3Ø-240V UVWO Terminal Output Voltages
1. Connect the load wires to the UVWO terminals as
shown in Figure 11.
Figure 11. UVWO Terminal Lugs
Ø-240V/1Ø-139V Connections
3
2. Turn the voltage regulator knob (Figure 12) clockwise
to increase voltage output. Turn counterclockwise
to decrease voltage output. Use voltage regulator
adjustment knob whenever fine tuning of the output
voltage is required.
Table 7. 3Ø Generator Maximum Amps
KVA in Use
(UVWO
Terminals)
3Ø 240V
Available Load
Current (Amps)
GFCI Duplex
5-20R 120V
7.5 0 amps/receptacle
6.9 5 amps/receptacle
6.3 10 amps/receptacle
5.7 15 amps/receptacle
5.1 20 amps/receptacle
UVWO TERMINAL OUTPUT VOLTAGES
Various output voltages can be obtained using the UVWO
output terminal lugs. The voltages at the terminals are
dependent the adjustment of the Voltage Regulator
Control Knob.
The voltage regulator (VR) allows the user to increase or
decrease the selected voltage.
Figure 12. Voltage Regulator Knob
3Ø-208V/1Ø-120V UVWO Terminal Output Voltages
1. Connect the load wires to the UVWO terminals as
shown in Figure 13.
Figure 13. UVWO Terminal Lugs
3Ø-208/1Ø-120V Connections Connections
NOTICE
To achieve a 3Ø-208V output, the voltage regulator
must be adjusted to 208V.
PAGE 24 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
INSPECTION/SETUP
Before Starting
1. Read safety infromation at the beginning of manual.
2. Clean the generator, removing dirt and dust, particularly
the engine cooling air inlet. Caution must be taken to
ensure generator is 100% dry before use.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.
4. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the generator on
secure level ground with the engine stopped.
2. Remove the dipstick from its holder (Figure 14) and
wipe clean.
4. If the oil level is low, remove the oil filler cap (Figure 16)
and fill to a safe operating level (max) as indicated by
the dipstick. Fill with recommended type oil as listed in
Table 8. Maximum oil capacity is 2.64 quarts (2.5 liters).
Figure 16. Engine Oil Filler Port
Table 8. Oil Type
Figure 14. Engine Oil Dipstick Removal
3. Reinsert dipstick (Figure 15), then remove dipstick from
its holder. Check the oil level shown on the dipstick.
Temperature Oil Type
Above 77° F (25° C)
32°~ 77° F
(0° ~ 25° C)
Below 32° F (0° C)
SAE 30 or SAE10W-30
SAE 15W-40
SAE 20 or SAE10W-30
SAE 15W-40
SAE 10 or SAE10W-30
SAE 15W-40
NOTICE
When adding engine oil, do not overfill.
Figure 15. Engine Oil Dipstick
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 25
TOP VIEW
INSPECTION/SETUP
Fuel Check
Fill the fuel tank with #2 diesel fuel. DO NOT fill the tank
beyond capacity.
Pay attention to the fuel tank capacity when replenishing
fuel. Refer to the fuel tank capacity listed in Table 2.
The fuel tank cap must be closed tightly after filling. Handle
fuel in a safe container. If the container does not have a
spout, use a funnel.
1. Read the fuel gauge located on the left side of the
generator (Figure 17) to determine if the fuel level is
low.
Figure 17. Fuel Gauge
2. If fuel is low, remove the fuel cap (Figure 18) located
on top of the generator and replenish with clean #2
diesel fuel.
F
E
NOTICE
When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. DO NOT fill the tank beyond
capacity. Wipe up any spilled fuel immediately!
Coolant (Antifreeze)
Kubota recommends Antifreeze/Summer Coolant for use
in their engines, which can be purchased in concentrate
(and mixed with 50% demineralized water) or pre-diluted.
See the Kubota Engine Owner's Manual for further details.
WARNING
If adding coolant/antifreeze mix to the
radiator, DO NOT remove the radiator cap
until the unit has completely cooled. The
possibility of hot coolant exists which can
cause severe burns.
Day-to-day addition of coolant is done from the recovery
tank. When adding coolant to the radiator, do not remove
the radiator cap until the unit has completely cooled. See
Table 9 for engine, radiator, and recovery tank coolant
capacities. Make sure the coolant level in the recovery tank
is always between the "H" and the "L" markings.
Table 9. Coolant Capacity
Engine and Radiator .78 gal (2.95 liters)
Reserve Tank (Full) .23 gal (.87 liters)
Operation Freezing Weather
When operating in freezing weather, be certain the proper
amount of antifreeze (Table 10) has been added.
Table 10. Anti-Freeze Operating Temperatures
FUEL FILLER PORT
Vol %
Anti-Freeze
Figure 18. Adding Fuel
50 -37 -34
DANGER
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt
NOTICE
When the antifreeze is mixed with water, the antifreeze
mixing ratio must be less than 50%.
to refuel the generator in the dark or if the
engine is hot or running.
PAGE 26 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
Freezing Point
°C °F
INSPECTION/SETUP
CLEANING THE RADIATOR
The engine may overheat if the radiator fins become
overloaded with dust or debris. Periodically clean the
radiator fins with compressed air. Cleaning inside the
machine is dangerous, so clean only with the engine turned
off and the negative battery terminal disconnected.
AIR CLEANER
Periodic cleaning/replacement is necessary. Inspect it in
accordance with the KUBOTA Engine Owner’s Manual.
Fan Belt Tension
A slack fan belt may contribute to overheating, or to
insufficient charging of the battery. Inspect the fan belt for
damage and wear and adjust it in accordance with the
Kubota Engine Owner's Manual.
The fan belt tension is proper if the fan belt bends 10 to
15 mm (Figure 19) when depressed with the thumb as
shown below.
DO NOT over fill. Check to see if the battery cables are loose.
Poor contact may result in poor starting or malfunction.
Always keep the terminals firmly tightened. Coat the
terminals with an approved battery terminal treatment
compound. Replace battery with only recommended type
battery.
The battery is sufficiently charged if the specific gravity
of the battery fluid is 1.28 (at 68° F). If the specific gravity
falls to 1.245 or lower, the battery needs to be recharged
or replaced.
Before charging the battery with an external electric source,
be sure to disconnect the battery cables.
Battery Cable Installation
ALWAYS be sure the battery cables (Figure 20) are
properly connected to the battery terminals as shown below.
The red cable is connected to the positive terminal of the
battery, and the black cable is connected to the negative
terminal of the battery.
Figure 19. Fan Belt Tension
CAUTION
NEVER place hands near the belts or fan
while the generator is running.
BATTERY
This unit is of negative ground. DO NOT connect in reverse.
Always maintain battery fluid level between the specified
marks. Battery life will be shortened if the fluid level is
not properly maintained. Add only distilled water when
replenishment is necessary.
CAUTION
ALWAYS disconnect the negative terminal FIRST and
reconnect negative terminal LAST.
NEGATIVE
POSITIVE
Figure 20. Battery Connections
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 27
INSPECTION/SETUP
When connecting battery, do the following:
1. NEVER connect the battery cables to the battery
terminals when the Ignition Switch is in the START
position. ALWAYS make sure that the Ignition Switch
is in the OFF position when connecting the battery.
2. Place a small amount of battery terminal treatment
compound around both battery terminals. This will
ensure a good connection and will help prevent
corrosion around the battery terminals.
NOTICE
If the battery cable is connected incorrectly, electrical
damage to the generator will occur. Pay close attention
to the polarity of the battery when connecting the battery.
CAUTION
Inadequate battery connections may cause poor
starting of the generator, and create other malfunctions.
ALTERNATOR
The polarity of the alternator is negative grounding type.
When an inverted circuit connection takes place, the
circuit will be in short circuit instantaneously resulting the
alternator failure.
DO NOT put water directly on the alternator. Entry of water
into the alternator can cause corrosion and damage the
alternator.
WIRING
Inspect the entire generator for bad or worn electrical wiring
or connections. If any wiring or connections are exposed
(insulation missing), replace wiring immediately.
PIPING AND HOSE CONNECTION
Inspect all piping, oil hose, and fuel hose connections for
wear and tightness. Tighten all hose clamps and check
hoses for leaks.
If any hose (fuel or oil) lines are defective, replace them
immediately.
PAGE 28 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)
OPERATION
FOR 3-PHASE OUTPUT
FOR 1-PHASE OUTPUT
Before Starting the Engine
CAUTION
The engine’s exhaust contains harmful emissions.
ALWAYS have adequate ventilation when operating.
Direct exhaust away from nearby personnel.
NOTICE
Never start the engine with the 3-phase and 1-phase
circuit breakers in the ON (closed) position.
1. Open the cabinet door and turn the fuel cock lever
(Figure 21) to the “ON” position.
3. NEVER start the engine with the 3-phase and 1-phase
circuit breakers in the ON position. Always place circuit
breakers (Figure 23) in the OFF position before starting.
1/ON
F
e
PS
JET
E
50 A
AC220V 25kA
AC CIRCUIT BREAKER
OFF
20
AC CIRCUIT BREAKER
Figure 23. 3-Phase and 1-Phase Circuit
Breaker (OFF)
4. Connect the load to the receptacle or the output
terminal lugs as shown in Figure 10. These load
connection points can be found on the output terminal
panel and the hard wire hookup panel.
5. Tighten terminal nuts securely to prevent load wires
from slipping out.
Figure 21. Fuel Cock Lever (ON)
2. NEVER operate the generator with the doors open
(Figure 22). Operation with the doors open may cause
insufficient cooling of the unit, and engine damage may
result. Close the doors for normal operation.
F
E
Figure 22. Generator Doors
F
E
CORRECT
STARTING THE ENGINE
1. Insert the key into the starter switch (Figure 24) and
turn it to the RUN position. Check to see that the oil
pressure and charge lights on the "Warning Lamp Unit
Display" are lit. If either light is not lit, check the system
and wiring (refer to the Engine Operation Manual).
Figure 24. Starter Switch
2. Turn the ignition key to the HEAT position. When the
preheat light goes off, turn the key to the START
position to start the engine. As soon as the engine
starts, release the key. The key will automatically return
to the RUN position.
TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (06/21/16) — PAGE 29
3. In cold weather conditions, it may be required to extend
the duration of the HEAT position for proper starting.
OPERATION
FOR 3-PHASE OUTPUT
FOR 1-PHASE OUTPUT
4. If the engine does not start within 10 seconds after the
key is turned to the START position, wait for about 30
seconds and repeat the procedure as described in
steps 1-3.
5. When the engine starts, the oil pressure light and
charge light should go out. If these lights stay on,
immediately stop the engine and check the system and
wiring (refer to the Engine Operation Manual).
6. Let the engine idle for five minutes with the Engine
Speed Switch (Figure 25) placed in the LOW position.
LOW
Figure 25. Engine Speed Switch (LOW)
Output Voltage Verification
1. Place Engine Speed Switch circuit breaker (Figure
26) in the HIGH position.
HIGH
3. The generator’s AC voltmeter (Figure 28) will display
the generator’s output in VOLTS.
Figure 28. Voltmeter
4. Use the voltage adjustment control knob to increase
or decrease voltage (Figure 29).
Figure 29. Voltage Adjust Control Knob
5. The ammeter (Figure 30) will indicate zero amps with
no load applied. When a load is applied, the ammeter
will indicate the amount of current that the load is
drawing from the generator.
Figure 26. Engine Speed Switch (HIGH)
2. The generator’s frequency meter (Figure 27) should
be displaying the 60 cycle output frequency in HERTZ.
Figure 30. Ammeter (No Load)
6. Place 3-phase and 1-phase circuit breakers (Figure 31)
in the ON position.
1/ON
F
e
PS
E
50 A
AC220V 25kA
JET
ON
20
Figure 27. Frequency Meter
AC CIRCUIT BREAKER
AC CIRCUIT BREAKER
Figure 31. 3-Phase and 1-Phase Circuit
Breakers (ON)
PAGE 30 — TLG8SSK4F PORTABLE GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 06/21/16)