PARTS AND OPERATION MANUAL
PARTS AND OPERATION MANUAL
MQ POWER
TLG-12SPX
TM
WHISPER WATT
AC GENERATOR
(Standard)
© COPYRIGHT 2001, MULTIQUIP INC.
Revision #4 (03/08/05)
S/N 5107226~
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244
CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700
800-421-1244 800-835-2551
FAX: 310-537-3927 FAX: 310-638-8046
E-mail:mq@multiquip.com • www:multiquip.com
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT:
PAGE 2 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER
ON-HAND WHEN CALLING
PARTS DEPARTMENT
800/427-1244 or 310/537-3700
FAX: 800/672-7877 or 310/637-3284
SERVICE DEPARTMENT
800/835-2551 or 310/537-3700
FAX: 310/638-8046
WARRANTY DEPARTMENT
800/835-2551 or 310/537-3700
FAX: 310/638-8046
MAIN
800/421-1244 or 310/537-3700
FAX: 310/537-3927
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 3
TABLE OF CONTENTS
Here's How To Get Help ............................................... 3
Table Of Contents ........................................................ 4
Parts Ordering Procedures .......................................... 5
Rules for Safe Operation .......................................... 6-9
Towing and Transportation ......................................... 10
Trailer Safety Guidelines ....................................... 11-15
Trailer Wiring Diagram ................................................ 16
Operation and Safety Decals................................ 17-18
TLG-12SPX Specifications ...................................... 19
MQ POWER TLG-12SPX
AC GENERATOR
General Information ................................................... 20
Major Components .................................................... 21
Dimensions ................................................................ 22
Control Panel Descriptions ................................... 24-25
Engine Operating/
Output Terminal Panel Descriptions ...................... 26-27
Output Terminal Information .................................. 28-29
Installation ............................................................ 30-31
Pre Setup ............................................................. 32-35
Load Application ........................................................ 36
Generator Start-up Procedure ................................... 37
Generator Shutdown Procedure ................................. 38
Maintenance ......................................................... 40-41
Engine Wiring Diagram .............................................. 42
Generator Wiring Diagram .......................................... 43
Engine Troubleshooting ......................................... 44-45
Generator/Engine Troubleshooting ............................. 46
Explanation of Codes in Remarks Column ................ 48
Suggested Spare Parts ............................................. 49
Generator Assembly ............................................. 50-51
Control Panel Assembly ....................................... 52-55
Engine & Radiator Assembly................................ 56-57
Battery Assembly .................................................. 58-59
Muffler Assembly .................................................. 60-61
Fuel Tank Assembly .............................................. 62-63
Enclosure Assembly ............................................. 64-67
Rubber Seal Assembly .......................................... 68-69
Name Plate And Decals ........................................ 70-71
ISUZU 3LB1 ENGINE
Cylinder Head Cover Assembly ............................. 72-73
Cylinder Head Assembly ....................................... 74-75
Cylinder Block Assembly ...................................... 76-77
Oil Pan & Level Gauge Assembly ......................... 78-79
Camshaft & Valve Assembly ................................. 80-81
Crankshaft Piston & Flywheel Assembly .............. 82-83
Timing Gear & Flywheel Housing Assembly ......... 84-85
Inlet Manifold Assembly ........................................ 86-87
Exhaust Manifold Assembly .................................. 88-89
Ventilation Assembly ............................................. 90-91
Water Pump &Corrosion Resistor Assembly ......... 92-93
Thermostat and Housing Assembly ...................... 94-95
Fan & Fan Belt Assembly ...................................... 96-97
Fuel Injection Assembly ........................................ 98-99
Fuel Filter & Bracket Assembly ............................ 100-101
Fuel Pump & Pipe Assembly ................................ 102-103
Oil Cooler & Oil Filter Assembly ............................ 104-105
Oil Pump & Oil Strainer Assembly ........................ 106-107
Electrical Control Assembly .................................. 108-109
Starter Comp. Assembly ....................................... 110-111
Injection Pump Comp. Assembly .......................... 112-115
Timing Chain X Case Assembly ............................ 116-119
Air Cleaner Assembly ............................................ 120-121
Switch and Relay Assembly .................................. 122-123
Terms and Condition of Sale — Parts ..................... 124
NOTE
Specification and part number
are subject to change without
notice.
PAGE 4 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
PARTS ORDERING PROCEDURES
■■
■ Dealer account number
■■
■■
■ Dealer name and address
■■
■■
■ Shipping address (if different than billing address)
■■
■■
■ Return fax number
■■
■■
■ Applicable model number
■■
■■
■ Quantity, part number and description of each part
■■
■■
■ Specify preferred method of shipment:
■■
UPS Ground
•
UPS Second Day or Third Day*
•
UPS Next Day*
•
Federal Express Priority One (please provide us with your Federal
•
Express account number)*
Airborne Express*
•
Truck or parcel post
•
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers
and are received by fax qualify for the following extra
discounts:
Number of
line items ordered Additional Discount
1-9 items 3%
10+ items** 5%
Get special freight allowances
when you order 10 or more
line items via FAX!**
■■
■
UPS Ground Service at no charge for freight
■■
■■
■
PS Third Day Service at one-half of actual freight cost
■■
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
Extra Fax DiscountExtra Fax Discount
for Domestic USAfor Domestic USA
for Domestic USA
for Domestic USAfor Domestic USA
Dealers OnlyDealers Only
Dealers Only
Dealers OnlyDealers Only
UPS
Special
For faxed orders only
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 5
800/6-PARTS-7 • 800-672-7877
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death!
This equipment is to be operated by trained
and qualified personnel only! This equipment
is for industrial use only.
RULES FOR SAFE OPERATION
■
NEVER touch the hot exhaust
manifold, muffler or cylinder. Allow
these parts to cool before servicing
engine or generator.
The following safety guidelines should always be used when
operating the TLG-12SPX portable generator:
GENERAL SAFETY
■
DO NOT operate or service this equipment before
reading this entire manual.
■
This equipment should not be operated by
persons under 18 years of age.
■
NEVER operate this equipment without proper
protective clothing, shatterproof glasses, steeltoed boots and other protective devices
required by the job.
■
NEVER operate this equipment when not feeling
well due to fatigue, illness or taking medicine.
■
NEVER operate this equipment under the
influence or drugs or alcohol.
■
High Temperatures – Allow the engine to cool before
adding fuel or performing service and maintenance
functions. Contact with
burns.
■
The engine of this generator requires an adequate free
flow of cooling air. Never operate the generator in any
enclosed or narrow area where free flow of the air is
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
hot
components can cause serious
restricted. If the air flow
is restricted it will cause
serious damage to the
generator or engine and
may cause injury to
people. The generator
engine gives off DEADLY
carbon monoxide gas.
:
Always refuel in a well-ventilated area,
away from sparks and open flames.
■
NEVER use accessories or attachments, which are not
recommended by MQ Power for this equipment. Damage
to the equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any
accident due to equipment modifications.
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
■
Always check the machine for loosened threads or bolts
before starting.
■
Be sure the generator is on secure level ground so that it
cannot slide or shift around, endangering workers. Also
keep the immediate area free of all bystanders.
PAGE 6 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
■
Always use extreme caution when
working with flammable liquids. When
refueling, stop the engine and allow it
to cool. DO NOT smoke around or near
the machine. Fire or explosion could
result from fuel vapors, or if fuel is spilled
on a hot engine.
■
NEVER operate the generator in an
explosive atmosphere or near combustible
materials. An explosion or fire could result
causing severe
death.
■
Topping-off to filler port is
dangerous, as it tends to spill fuel.
bodily harm or even
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
■
NEVER touch output terminals during operation. This is
extremely dangerous. Always stop the machine when
contact with the output terminals is required.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
:
:
RULES FOR SAFE OPERATION
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Radiator
1. Radiator Cap - Removing the radiator cap while the
engine is hot will result in high pressurized, boiling water
to gush out of the radiator, causing severe scalding to
any persons in the general area of the generator.
:
DO NOT touch or open any of the below
mentioned components while the
generator is running. Always allow
sufficient time for the engine and generator
to cool before performing maintenance.
■
Backfeed to a utility system can cause electrocution
and/or property damage. Do not connect to any
building's electrical system except through an approved
device or after building main switch is opened.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
■
Never use damaged or worn cables when connecting
power tools or equipment to the generator. Make sure
power connecting cables are securely connected to the
generator’s output terminals, insufficient tightening of the
terminal connections may cause damage to the generator
and electrical shock.
:
2. Coolant Drain Plug - Removing the coolant drain plug
3. Engine Oil Drain Plug - Removing the engine oil drain
while the engine is hot will result in hot coolant to gush
out of the coolant drain plug, therefore causing severe
scalding to any persons in the general area of the
generator.
plug while the engine is hot will result in hot oil to gush
out of the oil drain plug, therefore causing severe
scalding to any persons in the general area of the
generator.
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 7
RULES FOR SAFE OPERATION
■
Battery
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
The battery contains acids that can cause injury to the eyes
and skin. To avoid eye irritation, always wear safety glasses.
Use well insulated gloves when picking up the battery. Use
the following guidelines when handling the battery:
1. DO NOT drop the battery. There is the possibility of risk
that the battery may explode.
2. DO NOT expose the battery to open flames, sparks,
cigarettes etc. The battery contains combustible gases
and liquids. If these gases and liquids come in contact
with a flame or spark, an explosion could occur.
:
Never over fill the battery with water above
the upper limit.
NEVER Run engine without air filter. Severe engine
damage may occur.
■
Always service air cleaner frequently to prevent carburetor
malfunction.
■
Always disconnect the battery before performing service
on the generator.
■
Always be sure the operator is familiar with proper safety
precaution s and operations techniques before using
generator.
■
Always store equipment properly when not in use.
Equipment should be stored in a clean, dry location out of
the reach of children.
■
DO NOT leave the generator running in the manual mode
unattended.
■
DO NOT allow unauthorized people to operate this
equipment.
■
Always read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.
■
Refer to the
technical questions or information.
Loading and Unloading (Crane)
Isuzu Engine Operator’s Manual
for engine
■
3. Always keep the battery charged. If the battery is not
charged a buildup of combustible gas will occur.
4. Always keep battery charging and booster cables in good
working condition. Repair or replace all worn cables.
5. Always recharge the battery in an open air environment,
to avoid risk of a dangerous concentration of combustible
gases.
6. In case the battery liquid (dilute sulfuric acid) comes in
contact with
immediately with plenty of water.
7. In case the battery liquid (dilute sulfuric acid) comes in
contact with your eyes, rinse eyes immediately with
plenty of water, then contact the nearest doctor or hospital,
and seek medical attention.
clothing or skin
, rinse skin or clothing
Before lifting, make sure the generator's lifting hook is
secure and that there is no apparent damage to the
generator itself (loose screws, nuts and bolts). If any
part is loose or damaged, please take corrective action
before lifting.
■
Always drain fuel prior to lifting.
■
Always make sure crane or lifting device has been
properly secured to the hook of guard frame on generator.
■
NEVER lift the machine while the engine is running.
■
Use adequate lifting cable (wire or rope) of sufficient
strength.
■
When lifting the generator, always use the balanced
center-point suspension hook and lift straight upwards.
■
NEVER allow any person or animal to stand underneath
the machine while lifting.
■
When loading the generator on a truck, be sure to use
the front and back frame bars as a means to secure the
generator during transport.
PAGE 8 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
RULES FOR SAFE OPERATION
Transporting
■
Always shutdown engine before transporting.
■
Tighten fuel tank cap securely.
■
Drain fuel when transporting generator over long distances
or bad roads.
■
Always tie-down the generator during transportation by
securing the generator.
■
If generator is mounted on a trailer, make sure trailer
complies with all local and state safety transportation
laws. See page 10 for basic towing procedures.
Emergencies
■
Always know the location of the nearest
and
first aid kit
Also know the phone numbers of the nearest
doctor
and
. Know the location of the nearest telephone.
fire department
.
fire extinguisher
ambulance
Maintenance Safety
■
NEVER lubricate components or attempt service on a
running machine.
■
Always allow the machine a proper amount of time to
cool before servicing.
■
Keep the machinery in proper running condition.
■
Fix damage to the machine immediately and always
replace broken parts.
■
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, coolant,
fuel, and fuel filters.
■
DO NOT use plastic containers to dispose of hazardous
waste.
,
■
DO NOT pour waste, oil, coolant or fuel directly onto the
ground, down a drain or into any water source.
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 9
TLG-12SPX — TOWING RULES FOR SAFE OPERATION
Towing Safety Precautions
CAUTION :CAUTION :
CAUTION :
CAUTION :CAUTION :
Check with your county or state safety
towing regulations department before towing
your generator.
To reduce the possibility of an accident
while transporting the generator on public roads, always
make sure the trailer (Figure 1) that supports the generator
and the towing vehicle are in good operating condition and
both units are mechanically sound.
The following list of suggestions should be used when towing
your generator:
■
Make sure the hitch and coupling of the towing vehicle
are rated equal to, or greater than the trailer "gross vehicle
weight rating" (GVWR).
■
ALWAYS inspect the hitch and coupling for wear. NEVER
tow a trailer with defective hitches, couplings, chains
etc.
■
Check the tire air pressure on both towing vehicle and
trailer. Also check the tire tread wear on both vehicles.
■
ALWAYS make sure the trailer is equipped with a "Safety
Chain".
■
ALWAYS attach trailer’s safety chain to bumper of towing
vehicle.
■
ALWAYS make sure the vehicle and trailer directional,
backup, brake, and trailer lights are connected and
working properly.
■
The maximum speed for highway towing is 45 MPH
unless posted otherwise. Recommended off-road towing
is not to exceed 10 MPH or less depending on type of
terrain.
■
Place
rolling, while parked.
■
Place
prevent tipping, while parked.
■
Use the trailer’s hand winch to adjust the height of the
trailer, then insert locking pin to lock wheel stand in place,
while parked.
■
Avoid sudden stops and starts. This can cause skidding,
or jackknifing. Smooth, gradual starts and stops will
improve gas milage.
■
Avoid sharp turns to prevent rolling.
■
Remove wheel stand when transporting.
■
DO NOT transport generator with fuel in tank.
chocked blocks
support blocks
underneath wheel to prevent
underneath the trailer’s bumper to
Figure 1. Generator with Trailer
PAGE 10 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — TRAILER-SAFETY GUIDELINES
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
ALWAYS make sure the trailer is in good
operating condition. Check the tires for
proper inflation and wear. Also check the
wheel lug nuts for proper tightness.
Explanation of Chart:
This section is intended to provide the user with trailer service and maintenance information. The service and maintenance guidelines referenced in this section apply a wide range
of trailers. Remember periodic inspection of the trailer will
ensure safe towing of the equipment and will prevent damage to the equipment and personal injury.
It is the purpose of this section to cover the major maintenance components of the trailer. The following trailer components will be discussed in this section:
Brakes
Tires
Lug Nut Torquing
Suspension
Electrical
Brake Troubleshooting Tables
Use the following definitions with reading Table 1.
1. Fuel Cell - Provides an adequate amount of fuel for the
equipment in use. Fuel cells must be empty when transporting equipment.
2. Braking System - System employed in stopping the
trailer. Typical braking systems are electric, surge, hydraulic, hydraulic-surge and air.
3. GVWR- Gross Vehicle Weight Rating (GVWR), is the
maximum number of pounds the trailer can carry, including the fuel cell (empty).
4. Frame Length - This measurement is from the ball
hitch to the rear bumper (reflector).
5. Frame Width - This measurement is from fender to
fender.
6. Jack Stand - Trailer support device with maximum
pound requirement from the tongue of the trailer.
7. Coupler - Type of hitch used on the trailer for towing.
8. Tire Size - Indicates the diameter of the tire in inches
(10,12,14, etc.), and the width in millimeters
(175,185,205, etc.). The tire diameter must match the
diameter of the tire rim.
9. Tire Ply - The tire ply (layers) number is rated in letters;
2-ply,4-ply,6-ply, etc.
10. Wheel Hub - The wheel hub is connected to the trailer’s
axle.
11. Tire Rim - Tires mounted on a tire rim. The tire rim must
match the size of the tire.
12. Lug Nuts - Used to secure the wheel to the wheel hub.
Always use a torque wrench to tighten down the lug
nuts. See Table 4 and Figure 5 or lug nut tightening and
sequence.
13. Axle - Indicates the maximum weight the axle can support in pounds, and the diameter of the axle expressed
in inches (see Table 3). Please not that some trailers
have a double axle. This will be shown as 2-6000 lbs.,
meaning two axles with a total weight capacity of 6000
pounds.
14. Suspension - Protects the trailer chassis from shocks
transmitted through the wheels. Types of suspension
used are leaf, Q-flex, and air ride.
15. Electrical - Electrical connectors (looms) are provided
with the trailer so the brake lights and turn signals can
be connected to the towing vehicle.
16. Application - Indicates which units can be employed
on a particular trailer.
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 11
TLG-12SPX —TRAILER-SPECIFICATIONS
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PAGE 12 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX —TRAILER-SPECIFICATIONS
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TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 13
TLG-12SPX —TRAILER SAFETY GUIDELINES
Tires/Wheels/Lug Nuts
Tires and wheels are a very important and critical
components of the trailer. When specifying or replacing the
trailer wheels it is important the wheels, tires, and axle are
properly matched.
CAUTION:
DO NOT attempt to repair or modify a
wheel. DO NOT install in inner tube to
correct a leak through the rim. If the rim
is cracked, the
air pressure in
the inner tube
may cause pieces of the rim to
explode (break off) with great force
and cause serious eye or bodily
injury.
Tire Wear/Inflation
Tire inflation pressure is the most important factor in tire life.
Pressure should be checked cold before operation DO NOT
bleed air from tires when they are hot. Check inflation
pressure weekly during use to insure the maximum tire life
and tread wear.
Table 2 (Tire Wear Troubleshooting) will help pinpoint the
causes and solutions of tire wear problems.
Suspension
The leaf suspension springs and associated components
(Figure 2) should be visually inspected every 6,000 miles for
signs of excessive wear, elongation of bolt holes, and
loosening of fasteners. Replace all damaged parts
(suspension) immediately. Torqued suspension components
as detailed in Table 3.
CAUTION:
NOTE
ALWAYS wear safety glasses when removing
or installing force fitted parts. Failure to comply
may result in serious injury.
PAGE 14 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
Figure 2. Major Suspension Components
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TLG-12SPX —TRAILER SAFETY GUIDELINES
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SPRING EYE BOLT
SHOULDER TYPE
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LOCKING NUTS OR COTTER PINS ARE PROVIDED TO
-
RETAIN NUT
BOLT ASSEMBLY
.
.
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Lug Nut Torque Requirements
It is extremely important to apply and maintain proper wheel
mounting torque on the trailer. Be sure to use only the
fasteners matched to the cone angle of the wheel. Proper
procedure for attachment of the wheels is as follows:
1. Start all wheel lug nuts by hand.
2. Torque all lug nuts in sequence. See Figure 3. DO NOT
torque the wheel lug nuts all the way down. Tighten
each lug nut in 3 separate passes as defined by Table 4.
3. After first road use, retorque all lug nuts in sequence.
Check all wheel lug nuts periodically.
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TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 15
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Figure 3. Wheel Lug Nuts Tightening Sequence
NOTE
NEVER use an pneumatic air gun to
tighten wheel lug nuts.
TLG-12SPX —TRAILER WIRING DIAGRAM
NOTE:
LIGHTS ARE ORIENTED FROM THE DRIVER’S SEAT
PAGE 16 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — GENERATOR DECALS
The TLG-12SPX generator is equipped with a number of safety decals. These decals are provided for operator safety
and maintenance information. The illustration below and on the preceding pages show the decals as they appear on the
machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 17
TLG-12SPX — GENERATOR DECALS
PAGE 18 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — SPECIFICATIONS
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TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 19
TLG-12SPX — GENERAL INFORMATION
TLG-12SPX FAMILIARIZATION
Generator
The MQ Power Model TLG-12SPX is a 9.6 kW
that is designed as a high quality portable power source for
telecom sites, lighting facilities, power tools, submersible
pumps and other industrial and construction machinery.
Control Panel
The “Control Panel” is provided with the following:
Engine Speed Switch
Indicator panel
Output Voltage Adjustment Knob
Frequency Meter (Hz)
AC Ammeter (Amps)
AC Voltmeter (Volts)
Main Circuit Breaker 50 amps
Output Terminal Panel
The “Output Terminal Panel” is provided with the following:
One 120/240V output receptacle, 50 amp
Two 120V input receptacles, 20 amp and 30 amp
One 240V input receptacle, 30amp
generator
Open Delta Excitation System
The TLG-12SPX generator is equipped with the state of the
art "
Open-Delta
consist of an electrically independent winding wound among
stationary windings of the AC output section.
There are four leads: A, B, C and D. During light loads, the
power to the
from the leads parallel connections of B&C. When loads
increase, the AVR switches and accepts power from leads
A&D. The output of leads A&D increase proportionally with
load. This of adding the voltages to each phase provides
better voltage response during heavy loads.
The connections of the AVR to the AC output windings are
for sensing only. No power is required from these windings.
The open-delta design provides virtually unlimited excitation
current, offering maximum motor starting capabilities. The
excitation does not have a "
according the demands of the required load.
Engine
The TLG-12SPX is powered by a 4 cycle, water cooled,
Isuzu 3LB1
every performance requirement for the generator. Reference
Table 5, page 19 for engine specifications.
" excitation system. The open delta system
Automatic Voltage Regulator
fixed ceiling
diesel
engine. This engine is designed to meet
(AVR) is supplied
" and responds
In keeping with Multiquip's policy of constantly improving
its products, the specifications quoted herein are subject to
change without prior notice.
The basic controls and indicators for the TLG-12SPX
generator are addressed on the following pages.
Mechanical Governor System
The mechanical governor system control the RPM of the
engine. When the engine demands increase or decrease,
the mechanical governor system regulates the frequency
variation to ±1.5%. The electronic governor option increases frequency variation to ±.25%.
PAGE 20 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — MAJOR COMPONENTS
Figure 4. Major Components
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 21
TLG-12SPX — DIMENSIONS (TOP, SIDE AND FRONT)
Figure 5. Dimensions
PAGE 22 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
NOTE PAGE
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 23
TLG-12SPX — CONTROL PANEL
Figure 6. Control Panel
PAGE 24 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — CONTROL PANEL
The definitions below describe the controls and functions of
the TLG-12SPX "
1. Circuit Breaker – This three-pole, 65 amp breaker is
provided to protect the UNV voltage output terminals
from overload.
2. Frequency Meter – Indicates the output frequency in
hertz (Hz). Normally 60 Hz ±1 Hz .
3. AC Voltmeter – Indicates the single phase output
voltage present at the UNV terminals.
4. AC Ammeter – Indicates the amount of current the
load is drawing from the generator.
5. Indicator Lamp - This engine waring indicator will notify
possible damage before it occurs:
A. Oil Pressure - the light will go on during initial
start, but will go out once the engine is warm. If the
oil pressure light comes on during operation, this may
indicate critical low oil level.
Control Panel
" (Figure 6).
B. Charge Light - This light indicates the battery is
not charging.
C. Water Temperature Light - This light indicates the
coolant temperature is abnormally high.
D. Engine Protection - This will shut down the engine
if there is an abnormal event that may have occurred.
This prevents damage to the engine.
6. Starter Switch - This is to turn on and off the engine
with a key.
7. Hour Meter - This indicates the amount of time the
generator has been running.
8. Voltage Regulator Control – Allows manual adjustment
of the generator output voltage.
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 25
TLG-12SPX — ENGINE OPERATING/OUTPUT TERMINAL PANEL
Figure 7. Engine Control/ Output Terminal Panel
PAGE 26 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — ENGINE OPERATING/OUTPUT TERMINAL PANEL
The definitions below describe the controls and functions of
the TLG-12SPX "
Panel”
1. Idle Control Switch - This switch is used to change
2. Throttle Handle - This handle is used for
3. GFCI Receptacle - This is a 20A, 120V
4. NEMA receptacle - These output receptacles are
(Figure 7).
the idle of the engine from low to high (on some
models)
initial start up of the engine.
parallel slot with a U-ground.
locking type. Both are 30 amps, one is
120V, the other 240V.
Engine Operating/Output Terminal
5. NEMA CS-6369 receptacle - This locking
type output receptacle is a 50 amp, 120/
240V.
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 27
TLG-12SPX — OUTPUT TERMINAL PANEL
TLG-12SPX FAMILIARIZATION
The Output Terminal panel is provided with the following:
One GFCI 120 Volt Receptacle, 20 Amp (single-phase)
Ground Terminal (for GFCI receptacle)
Main Circuit Breaker 50 amps
GFCI Circuit Breaker 20 amps
NEMA L530R Output Receptacle
NEMA L630R Output Receptacle
NEMA CS6369 Output Receptacle
Output Terminal Panel
The Output Control Panel (See Figure 6) is located on the
rear (Control Panel) end of the generator. The UNV lugs are
protected by a face plate cover that can be secured in the
close position by a 6mm bolt (See Figure 7).
NEMA L5-30R Output Receptacle
The L5-30R receptacle supplies 30 amps at 120 volts. A 30
amp circuit breaker helps protect any load being used.
NEMA L6-30R Output Receptacle
The L6-30R is a receptacle that supplies 30 amps at 240
volts. The 30 amp circuit breaker helps protect any load
being used.
NEMA CS-6369 Output Receptacle
The CS-6369 is a receptacle that supplies 50 amps at 120/
240 volts. A 50 amp circuit breaker helps protect any load
being used. See Figure 12 for details.
Connecting Load
Loads are to be connected to the generator by the
receptacles supplied. Make sure to read the operation
manual before attempting to connect a load to the generator.
Maximum Output
The entire load connected to the UNV Lugs and both slots in
the duplex receptacle must not exceed 13 kW in standby or 12
kW in prime output.
Maximum Amps
Figure 8. Retaining Bolt
120 Volt Receptacle
One GFCI Duplex Nema 5-20R (120V, 20 Amp) receptacle
is provided on the output terminal. This receptacle can be
used anytime the generator is in operation. The receptacle
is controlled by the circuit breaker located on the control
panel.
Pressing the reset button will reset the GCFI receptacle if it
is tripped. Pressing the "Test Button" (See Figure 2) in the
center of this receptacle will check the GFCI function. The
receptacle should be tested at least once a month.
Figure 9. GFCI Test
Button
The generator unit provides 50 amps of power. Do not
exceed the maximum amps!
Output Terminal Panel Available Voltages
The TLG12SPX is a single phase generator only. It is able
to supply both 120 volt and 240 volt.
NOTE
When using plural single phase
voltages, make sure to balance
the load on each of the single
phase legs.
PAGE 28 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — OUTPUT TERMINAL PANEL
Figure 10. TLG12SPX Output Terminal Panel
Figure 11. 5-20R Receptacles Details
Figure 12. NEMA Receptacles Details
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 29
TLG-12SPX — INSTALLATION
Outdoor Installation
Install the generator in a location where it will not be exposed
to rain or sunshine. Make sure the generator is on secure
level ground so it cannot slide or shift around. Also install
the generator so the exhaust will not be discharged in the
direction of nearby homes.
The installation site must be relatively free from moisture
and dust. All electrical equipment should be protected from
excessive moisture. Failure to do will result in deterioration
of the insulation and will result in short circuits and grounding.
Foreign materials such as dust, sand, lint and abrasive
materials have a tendency to cause excessive wear to the
engine parts and alternator.
CAUTION :CAUTION :
CAUTION :
CAUTION :CAUTION :
Pay close attention to ventilation when
operating the generator inside tunnels and
caves. The engine exhaust contains
noxious elements. Engine exhaust must
be routed to a ventilated area.
Indoor Installation
Exhaust gases from diesel engines are extremely poisonous.
Whenever an engine is installed indoors the exhaust fumes
must be vented to the outside. The engine should be installed
at least two feet from any outside wall. Using an exhaust
pipe which is too long or too small can cause excessive
back pressure which will cause the engine to heat
excessively and possibly burn the valves.
CAUTION CAUTION
CAUTION
CAUTION CAUTION
Generator Grounding
To guard against electrical shock and possible damage to
the equipment, it is important to provide a good EARTH
ground.
Article 250 (Grounding) of the National Electrical Code (NEC)
provides guide lines for proper grounding and specifies the
cable ground shall be connected to the grounding system of
the building as close to the point of cable entry as practical.
NEC articles 250-64(b) and 250-66 set the following
grounding requirements:
1. Use one of the following wire types to connect the
generator to earth ground.
a. Copper - 10 AWG (5.3 mm2) or larger.
b. Aluminum - 8 AWG (8.4 mm2) or larger.
2. When grounding the generator (Figure 13) connect the
ground cable between the lock washer and the nut on
the generator and tighten the nut fully. Connect the other
end of the ground cable to earth ground.
3. NEC article 250-52(c) specifies that the earth ground
rod should be buried a minimum of 8 ft. into the ground.
:
An electric shock may happen when
vibrators are used. Pay close attention to
handling when operating vibrators and
always use rubber boots and gloves to
insulate the body from electrical shock.
NOTE
When connecting the generator to any buildings
electrical system ALWAYS consult with a licensed
electrician.
PAGE 30 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — INSTALLATION
Figure 13. Typical Generator Grounding Application
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 31
TLG-12SPX — PRE-SETUP
General Inspection Prior to Operation
The TLG-12SPX generator has been thoroughly inspected
and accepted prior to shipment from the factory. However,
be sure to check for damaged parts or components, or loose
nuts and bolts, which could have occurred in transit.
Circuit Breaker
To protect the generator from an overload, a 3-pole, 65 amp,
circuit breaker is provided to protect the UNV output terminals
from overload. Make sure to switch circuit breaker to the
"OFF" position prior to starting the engine.
Extension Cable
When electric power is to be provided to various tools or
loads at some distance from the generator, extension
cords are normally used. Cables should be sized to allow
for distance in length and amperage so that the voltage
drop between the generator and point of use (load) is held
to a minimum. Use the Cable Selection Guide (Table 6)
as a guide for selecting proper cable size.
NOTE
ALWAYS consult with a licensed
electrician for correct extension
cord wire size.
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PAGE 32 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — PRE-SETUP
Lubrication Oil
Fill the engine crankcase with lubricating oil through the filler
hole, but do not overfill. Make sure the generator is level.
With the dipstick inserted all the way, but without being screw
into the filler hole, verify that the oil level is maintained
between the two notches (Figure 14) on the dipstick. See
Table 7 for proper selection of engine oil.
Fuel
Fill the fuel tank with clean and fresh
fill the tank beyond capacity.
Pay attention to the fuel tank capacity when replenishing
fuel. Refer to the fuel tank capacity listed on page 19,
Specification Table 5.
The fuel tank cap must be closed tightly after filling. Handle
fuel in a safety container. If the container does not have a
spout, use a funnel. Wipe up any spilled fuel immediately.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Coolant
diesel fuel.
DO NOT
:
Never fill the fuel tank while the engine is
running or in the dark. Diesel spillage on
a hot engine can cause a fire or
explosion. If diesel spillage occurs, wipe
up the spilled diesel completely to
prevent fire hazards.
Use only drinkable tap water. If hard water or water with
many impurities is used, the inside of the engine and radiator
may become coated with deposits and cooling efficiency
Figure 14. Engine Oil Dipstick
When checking the engine oil, be sure to check if the oil is
clean and viscous. If the oil is not clean, drain the oil by
removing the oil drain plug, and refill with the specified amount
of oil as outlined in the Isuzu Engine Owner's Manual.
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deposits and corrosion in the cooling system. See the engine
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TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 33
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TLG-12SPX — PRE-SETUP
CAUTION :CAUTION :
CAUTION :
CAUTION :CAUTION :
When adding coolant or antifreeze to the
radiator, do not remove the radiator cap
until the unit has completely cooled.
Day-to-day addition of coolant is done from the reserve tank.
When adding coolant to the radiator, . See Table 8 for engine,
radiator, and reserve tank coolant capacities. Make sure
the coolant level in the reserve tank is always between the
"H" and the "L" markings.
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Cleaning the Radiator
The engine may overheat if the radiator fins become
overloaded with dust or debris. Periodically clean the radiator
fins with compressed air. Cleaning inside the machine is
dangerous, so clean only with the engine turned off and the
battery disconnected.
Air Cleaner
Periodic cleaning/replacement is necessary. Inspect it in
accordance with the Isuzu Engine Owner's Manual.
Fan Belt Tension
A slack fan belt may contribute to overheating, or to
insufficient charging of the battery. Inspect the fan belt for
damage and wear and adjust it in accordance with the Isuzu
Engine Owner's Manual.
The fan belt tension is proper if the fan belt bends 7 to 10
mm (Figure 15) when depressed with the thumb as shown
below.
Operation in Freezing Weather
When operating in freezing weather, be certain the proper
amount of antifreeze (Table 9) has been added.
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22
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Never place hands near the belts or fan while
the generator set is running.
Figure 15. Fan Belt Tension
:
PAGE 34 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — PRE-SETUP/LOAD APPLICATION
CAUTIONCAUTION
CAUTION
Battery
This unit is of negative ground. DO NOT connect in reverse.
Always maintain battery fluid level between the specified
marks. Battery life will be shortened, if the fluid level is not
properly maintained. Add only distilled water when
replenishment is necessary.
The battery is sufficiently charged if the specific gravity of
the battery fluid is 1.28 (at 68° F). If the specific gravity
should fall to 1.245 or lower, it indicates that the battery is
dead and needs to be recharged or replaced.
Check to see whether the battery cables are loose. Poor
contact may result in poor starting or malfunctions. Always
keep the terminals firmly tightened. Coating the terminals
with a thin film of grease will help to inhibit corrosion.
CAUTIONCAUTION
Wiring
Inspect the entire generator for bad or worn electrical wiring or
connections. If any wiring or connections are exposed (insulation
missing) replace wiring immediately.
Piping and Hose Connection
Inspect all piping, oil hose, and fuel hose connections for wear
and tightness. Tighten all hose clamps and check hoses for
leaks.
:
Inadequate battery connections may cause
poor starting of the generator, and create
other malfunctions.
Battery Cable Installation
ALWAYS be sure the battery cables (Figure 16) are properly
connected to the battery terminals as shown below. The
RED
cable is connected to the positive terminal of the battery,
and the BLACK cable is connected to the negative terminal
of the battery.
Figure 16. Battery Connections
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
:
If the battery cable is connected
incorrectly, electrical damage to the
generator will occur. Pay close attention
to the polarity of the battery when
connecting the battery.
If any hose (fuel or oil) lines are defective replace them
immediately.
Single Phase Load
Always be sure to check the nameplate on the generator
and equipment to insure the wattage, amperage and
frequency requirements are satisfactorily supplied by the
generator for operating the equipment.
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as
the wattage is influenced by the efficiency, power factor
and starting system of the equipment.
NOTE
If wattage is not given on the
equipment's name plate, approximate
wattage may be determined by
multiplying nameplate voltage by the
nameplate amperage.
WATTS = VOLTAGE x AMPERAGE
When connecting battery do the following:
1. Place a small amount of grease around both battery
terminals. This will ensure a good connection and will help
prevent corrosion around the battery terminals.
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 35
TLG-12SPX —LOAD APPLICATION
The power factor of this generator is 1.0. See Table 10.
below when connecting loads.
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If output (kVA) is not given on the
equipment nameplate, approximate
output may be determined by
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Before Starting
Generator and Control Panel
1. Be sure to disconnect the electrical load and switch
the circuit breaker to the “OFF” position prior to
starting the engine.
2. Connect the negative battery cable (BLACK) to the
negative post on the battery (Figure 17).
NEGATIVE
POSTIVE
BATTERY
Motors and motor-driven equipment draw much greater current
for starting than during operation.
An inadequate size connecting cable which cannot carry
3. Close all engine enclosure doors (Figure 18).
the required load can cause a voltage drop which can burn
out the appliance or tool and overheat the cable.
When connecting a resistance load such as an
incandescent lamp or electric heater, a capacity of up
to the generating set’s rated output (kW) can be used.
When connecting a fluorescent or mercury lamp, a
capacity of up to the generating set’s rated output (kW)
multiplied by 0.6 can be used.
When connecting an electric drill or other power tools,
pay close attention to the required starting current
capacity.
4. Ground any equipment necessary using the ground
lug on the generator, and the GFCI ground plug located
on the output terminal panel, next to the throttle lever.
See Figure 8, page 29 for proper grounding
techniques.
Figure 17. Battery Connections
Figure 18. Engine Enclosure Doors
PAGE 36 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — START UP PROCEDURE
Before Starting
Engine
1. Check the lubricating oil level prior to starting the engine.
Make sure the generator is level. The oil level must be
maintained between two notches on the dipstick.
2. When there is not enough lubricating oil, fill the
crankcase with high grade motor oil. Use a high
quality detergent oil classified CC or higher (See Table
7 on page 31).
3. Check the coolant level in the radiator and subtank.
Replenish with antifreeze as necessary. Always maintain
the coolant level between the FULL and LOW markings
on the coolant container. Be sure that the radiator cap is
fastened securely.
4. Check the fuel level on the fuel gauge. If fuel is low, fill
the fuel tank with clean fresh unleaded automotive diesel.
If diesel spillage occurs, completely wipe up the spilled
fuel immediately.
WARNING:WARNING:
WARNING:
WARNING:WARNING:
The engine's exhaust contains harmful
emissions.
exhaust when operating inside tunnels,
excavations or buildings. Direct exhaust
away from nearby personnel.
ALWAYS
ventilate the
Starting the Generator
1. Set the Throttle switch to “Start/Idle”(Figure 19).
2. Turn switch key to start. Once it is cranked and
starts to run, release the key (Figure 20).
3. Pull the throttle handle and turn to right until the notch
sets the handle out. (Figure 21).
Figure 19. Throttle Handle (Idle)
Figure 20. Key switch
Figure 21. Throttle Handle (Run)
4. Turn the main circuit breaker to ‘ON’ (Figure 22).
Figure 22. Main Circuit Breaker
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 37
TLG-12SPX — SHUTDOWN PROCEDURE
5. The generator's frequency meter (Figure 23) displays
the 60 cycle output frequency in HERTZ.
8. Set the circuit breaker to “ON”. Observe the generator's
ammeter (Figure 27) and verify it reads the anticipated
amount of current with respect to the load. The ammeter
will only display a current reading if the load is in use.
Figure 23. Frequency Meter (Hz)
6. The generator's voltage meter (Figure 24) displays the
120 VAC in VOLTS. If the voltage is not within the
9. The generator will run until manually stopped or an
abnormal condition occurs.
specified frequency tolerance, use the voltage
adjustment control knob (Figure 25) to increase or
decrease the desired voltage.
ENGINE SHUTDOWN
To shutdown the generator, use the following procedure:
1. Turn off all equipment attached to generator. Switch
the Circuit Breaker to ‘OFF’ .
40
20
0
60
75
A
Figure 27. Ammeter (Load)
2. Turn the throttle handle to the left and push in.
Figure 24. Voltage Meter (Volts)
3. Let the engine cool by running it for 3-5 minutes with no
load applied.
4. Turn the key to ‘STOP’ position and remove the key.
Figure 25. Voltage Adjust Control Knob
7. The ammeter (Figure 26) will indicate zero amps with no
load applied. When a load is applied, this meter will
indicate the amount of current that the load is drawing
from the generator’s alternator.
40
20
0
60
75
A
Figure 26. Ammeter (No Load)
PAGE 38 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
NOTE PAGE
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 39
TLG-12SPX — MAINTENANCE
General Inspection
Prior to each use, the generating set should be cleaned and
inspected for deficiencies. Check for loose, missing or
damaged nuts, bolts or other fasteners. Also check for fuel
or oil leaks.
Engine Side, Fuel, Oil and Coolant (Refer to the Engine
Instruction Manual)
Air Cleaner
Every 50 hours: Remove air cleaner element and clean heavy
duty paper element with kerosene, or foam element with
liquid detergent and hot water. Wrap foam element in a cloth
and squeeze dry. For heavy duty paper element, wipe
excess kerosene with towel
Fuel Addition
Add diesel fuel (the grade may vary according to season
and locations). Always pour through the mesh filter.
Removing Water from the Tank
After prolonged use, water and other impurities accumulate
in the bottom of the tank. Occasionally remove the drain
cock and drain the contents. During cold weather, the greater
the empty volume inside the tank, the easier it is for water
to condense. This can be reduced by always keeping the
tank as full as possible.
Cleaning the Fuel Strainer
Clean the fuel strainer if it contains dust or water. Remove
dust or water in the strainer cap and wash it in diesel. Securely
fasten the fuel strainer cap so that fuel will not leak. Check
the fuel strainer every 200 hours of operation or once a month.
Check Oil Level
Check the crankcase oil level prior to each use, or when the
fuel tank is filled. Insufficient oil may cause severe damage
to the engine. Make sure the generator is level. The oil level
must be between the two notches on the dipstick as shown
on page 31, Figure 9.
Generator Storage
For storage of the generator for over 30 days, the following
is required:
Drain the fuel tank completely.
Completely drain the oil from the crankcase and refill
with fresh oil.
Clean all external parts of the generator with a cloth.
Cover the generating set and store in a clean, dry place.
Air Removal
If air enters the fuel injection system of a diesel engine,
starting becomes impossible. After running out of fuel, or
after disassembling the fuel system, bleed the system
according to the following procedure.
To restart after running out of fuel, turn the key switch to the
“START” position for 15-30 seconds. Try again, if needed.
This unit is equipped with an automatic air bleeding system.
Service Daily
If engine is operating in very dusty and dry grass conditions,
a clogged air cleaner will result in high fuel consumption,
loss of power and excessive carbon buildup in the
combustion chamber.
PAGE 40 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — MAINTENANCE
ECNANETNIAM/NOITCEPSNI
sleveLdiulFenignEkcehC X
renaelCriAkcehC X
leveLdicAyrettaBkcehC X
noitidnoCtleBnaFkcehC X
skaeLrofkcehC X
straPfogninesooLrofkcehC X
rotarapeSretaWkcehC X
1
*retliFdnaliOenignEecalpeR
ENIGNE
retliFriAnaelC X
knaTleuFfomottoBniarD X
edistuOdnaedisnI,tinUnaelC X
2
*retliFleuFegnahC
leveLnoitcetorPtnalooCkcehCdnarotaidaRnaelC X
tnemelEretliFriAecalpeR
spmalCdnasesoHllakcehC
YLIADsrH01 srH052 srH005
X
X
srH0001
X
X
knaTleuFfoedisnInaelC
ROTARENEG
1
*
2
*
smhoM3revOecnatsiseRnoitalusnIerusaeM X
.ylnoemittsrif,sruoh001taretliffnalioenigneecalpeR
.ylnoemittsrif,sruoH052taretlifleufecalpeR
X
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 41
TLG-12SPX — ENGINE WIRING DIAGRAM
PAGE 42 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — GENERATOR WIRING DIAGRAM
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 43
TLG-12SPX — TROUBLESHOOTING (ENGINE)
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, use the tables shown for
MOTPMYS MELBORPELBISSOP NOITULOS
?leufoN .leufhsinelpeR
?metsysleufehtniriA .metsysdeelB
?metsysleufehtniretaW .knatleufmorfretawevomeR
?deggolcepipleuF .epipleufnaelC
?deggolcretlifleuF .retlifleufegnahcronaelC
?rebmunenatecwolhtiwleuF .leufdeificepsehtesU
?tungniniaterepip
diagnosis based on the Engine Troubleshooting (Table 11). If
the problem cannot be remedied, consult our company's
business office or service plant.
leuffoytisocsivhgihylevissecxE
?erutarepmetwoltalioenignero
noitcejniesooloteudkaelleuF
.tunnethgiT
GNITOOHSELBUORTENIGNE.11ELBAT
.lioenigneroleufdeificepsehtesU
.tratstonseodenignE
?gnimitnoitcejnitcerrocnI .tsujdA
?nrowtfahsmacleuF .ecalpeR
?deggolcelzzonnoitcejnI .elzzonnoitcejninaelC
?gninoitcnuflampmupnoitcejnI .ecalperroriapeR
,tfahsmac,tfahsknarcfoeruzieS
?gniraebrorenilrednilyc,notsip
?rednilycmorfkaelnoisserpmoC
?gnimitevlavreporpmI .raeggnimitecalperrotcerroC
?nrowrenildnagnirnotsiP .ecalpeR
?ecnaraelcevlavevissecxE .tsujdA
?gninoitcnuflamretratS .ecalperroriapeR
.ecalperroriapeR
dnagulpwolg,tlobdaehrednilycnethgit,teksagdaehecalpeR
.redlohelzzon
.nurtonseodretratS
?detcennocsidgniriW .gniriwtcennoC
PAGE 44 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — TROUBLESHOOTING (ENGINE)
MOTPMYS MELBORPELBISSOP NOITULOS
?ytridrodeggolcretlifleuF .egnahcronaelC
?deggolcrenaelcriA .egnahcronaelC
)DEUNITNOC(GNITOOHSELBUORTENIGNE.11ELBAT
?tungniniaterepip
.htoomstonsinoituloverenignE
?erusserp
?deggolc
?lioenigneevissecxE .leveldeificepsehtotecudeR
.devresbosi
sagtsuahxeeulbroetihwrehtiE
tsuahxeyargkradrokcalbrehtiE
.devresbosisag
?kcuts
?daolrevO .daolehtnesseL
?desuleufedargwoL .leufdeificepsehtesU
?deggolcretlifleuF .egnahcronaelC
?deggolcrenaelcriA .egnahcronaelC
noitcejniesooloteudkaelleuF
?gninoitcnuflampmupnoitcejnI .ecalperroriapeR
gninepoelzzontcerrocnI
rokcutselzzonnoitcejnI
?deggolcepipwolfrevoleuF .naelC
?gninoitcnuflamronrevoG .riapeR
ronrowrenildnagnirnotsiP
?gnimitnoitcejnitcerrocnI .tsujdA
?noisserpmoctneicifeD .ecnaraelcpottsujdA
.tunnethgiT
.tsujdA
.ecalperroriapeR
.ecalperroriapeR
?noitcejnielzzontneicifeD .elzzonehtecalperroriapeR
?gnimitnoitcejnitcerrocnI .tsujdA
?gnizieseb
.tuptuotneicifeD
?noitcejnileufnevenU .pmupnoitcejniehtecalperroriapeR
?kaelnoisserpmoC
otmeesstrapgnivoms'enignE
?noitcejnielzzontneicifeD .elzzonehtecalperroriapeR
.ecalperroriapeR
dnagulpwolg,tlobdaehrednilycnethgit,teksagdaehecalpeR
.redlohelzzon
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 45
TLG-12SPX — TROUBLESHOOTING (GENERATOR)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, use the tables shown for diagnosis based on the Engine and Generator Troubleshooting (Table 12). If the
problem cannot be remedied, consult our company's business office or service plant.
GNITOOHSELBUORTROTARENEG.71ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
?evitcefedretemtloVCA .retemtlovagnisuegatlovtuptuokcehC
?esoolnoitcennocgniriwsI .riaperdnagniriwkcehC
tuptuOegatloVoN
?evitcefedRVAsI .yrassecenfiecalpeR
?reifitceRgnitatoRevitcefeD .ecalperdnakcehC
?tcerrocdeepsenignesI ."hgiH"otrevelelttorhtenignenruT
tuptuOegatloVwoL
?RVAevitcefeD .yrassecenfiecalpeR
tuptuOegatloVhgiH
?RVAevitcefeD .yrassecenfiecalpeR
?tnerrucrevO .ecuderdnastnemeriuqerdaolmrifnoC
deppirTrekaerBtiucriC
?esoolsnoitcennocgniriwsI .riaperdnagniriwkcehC
?esoolsnoitcennocgniriwsI .riaperdnagniriwkcehC
?daolnitiucriCtrohS .riaperdnadaolkcehC
?rekaerbtiucricevitcefeD .ecalperdnakcehC
?detautcayaleRtnerrucrevO .ecalperdnatnemeriuqerdaolmrifnoC
PAGE 46 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
NOTE PAGE
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 47
EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts
book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial
number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the
corresponding part is utilized only with this specific model
number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column, *, #,
+, or %, belong to the same assembly or kit.
Note: If more than one of the same reference number is
listed, the last one listed indicates newest (or latest)
part available.
PAGE 48 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX — SUGGESTED SPARE PARTS
TLG-12SPX W/ISUZU 3LB1 DIESEL
ENGINE 1 TO 3 UNITS
Qty. P/N Description
1 ......... 0601806537 ..... CIRCUIT BREAKER
1 ......... 0601820663 ..... AUTOMATIC VOLTAGE REGULATOR
1 ......... 0601840073 ..... RHEOSTAT VOLTAGE REGULATOR
1 ......... 0601840121 ..... KNOB RHEOSTAT
1 ......... 8522015503 ..... RADIATOR HOSE (UPPER)
1 ......... 8971076820 ..... RADIATOR HOSE (LOWER)
5 ......... 8944567411 ..... OIL FILTER
5 ......... 8970488490 ..... FUEL FILTER
5 ......... 0602046202 ..... AIR ELEMENT
1 ......... 1824100990 ..... UNIT OIL PRESSURE
1 ......... 8941268220 ..... UNIT WATER PRESSURE
1 ......... 0208006120 ..... FAN BELT
NOTE
Part number on this Suggested Spare
Parts list may supercede/replace the
P/N shown in the text pages of this
book.
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 49
GENERATOR ASSY.
TLG-12SPX --- GENERATOR ASSY.
PAGE 50 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX --- GENERATOR ASSY.
GENERATOR ASSY.
NO. PART NO. ITEM QTY. REMARKS
1 B0110000403 ROTOR ASSY. 1
1-1 0601820037 RECTIFIER ...................................... 1 ......... S10VB60
1-2 0601822638 SURGE ABSORBER ....................... 1 ......... TNR15G 431K
1-3 0071206307 BEARING ......................................... 1 ......... 6307DDU
1-4 0080000035 SNAP RING 1
2 1711027003 FAN 1
3 7611611003 COUPLING DISK 1
4 3311612004 WASHER, COUPLING HUB 1
5 0012808025 HEX. HEAD BOLT ............................ 6 ......... REPLACES 0012808025
6 0012308030 HEX. HEAD BOLT 6
7 D4153100102 END BRACKET 1
8 8521384003 ARMATURE ASSY. 1
9 D4153000202 END BRACKET 1
10 B0137000003 FIELD ASSY. EXCITER 1
11 0017105035 HEX. HEAD BOLT 4
12 D4153400403 GROMMET 2
13 D4131200004 SET BOLT 4
14 0040012000 LOCK WASHER 4
15 031112230 PLAIN WASHER .............................. 4 ......... REPLACES 0041212000
16 0030012000 HEX. HEAD BOLT 4
17 B0131300104 COVER 1
18 0017108030 HEX. HEAD BOLT 4
19 012010030 HEX. HEAD BOLT ............................ 6 ......... REPLACES 0010310030
20 030210250 LOCK WASHER ............................... 6 ......... REPLACES 0042510000
21 031112230 PLAIN WASHER .............................. 6 ......... REPLACES 0041210000
22 0207210000 HEX. NUT 2
23 D5131300003 COVER 1
24 0017105025 HEX. HEAD BOLT 1
25 8521320104 GENERATOR FOOT 1
26 8521320004 GENERATOR FOOT 1
27 0017110025 HEX. HEAD BOLT 8
28 7605419004A RUBBER SUSPENSION .................. 2 ......... REPLACES 7605419004
29 0207010000 HEX. NUT 2
30 0070506803 BEARING ......................................... 1 ......... 6803ZZ
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 51
CONTROL PANEL ASSY.
TLG-12SPX --- CONTROL PANEL ASSY.
PAGE 52 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX --- CONTROL PANEL ASSY.
CONTROL PANEL ASSY.
NO. PART NO. ITEM QTY. REMARKS
1 8521827203 CONTROL PANEL 1
2 0605010060 HINGE ........................................................ 2 ......... B1075L
3 0027103010 MACHINE SCREW .................................... 8 ......... REPLACES 0021103010
4 0021806030 MACHINE SCREW 2
5 0601800408 FREQUENCY METER ............................... 1 ......... FCF5 220V 45~65Hz
6 0601805745 AC AMMETER ........................................... 1 ......... ACF50~75A
7 0601800281 AC VOLTMETER ........................................ 1 ......... SCF5A 0~150V 0~300V
8 0601840073 RHEOSTAT (VOLTAGE REGULATOR) ....... 1 ......... RA20A2SE102BJ 2W 1K OHM
9 0601840121 KNOB 1
10 0601806537 CIRCUIT BREAKER .................................. 1 ......... SC50NS 50A
11 0021004060 MACHINE SCREW 2
0040004000 LOCK WASHER 2
031104080 PLAIN WASHER ........................................ 2 ......... REPLACES 0041204000
12 8970444180 STARTER SWITCH .................................... 1 ......... REPLACES 0602100009
8944024980 STARTER KEY .......................................... 2 ......... REPLACES 0602100200
13 0601810523 INDICATOR ASSY. ..................................... 1 ......... PLB128Q
0601810207 BULB 4
14 0601800680 HOUR METER ........................................... 1 ......... 15113
15 0027103512 MACHINE SCREW 2
0030003500 HEX. NUT 2
0040403500 WASHER 2
16 7672142003 SLIDE LEVER 1
17 0601840190 KNOB ......................................................... 1 ......... REPLACES 0805012904
18 8522144103 THROTTLE CABLE 1
19 3032143004 SPRING 1
20 8522141004 BRACKET 1
21 011006010 HEX. HEAD BOLT ...................................... 3 ......... REPLACES 0017106010
22 0601812597 RECEPTACLE ............................................ 1 ......... 520R 125V 20A
23 0601811031 RECEPTACLE ............................................ 1 ......... L530R 125V 30A
24 0601811033 RECEPTACLE ............................................ 1 ......... L630R 250V 30A
25 0601811034 RECEPTACLE ............................................ 1 ......... CA6369125/250V 50A
REPLACES 0601812565
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 53
CONTROL PANEL ASSY.
TLG-12SPX --- CONTROL PANEL ASSY.
PAGE 54 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX --- CONTROL PANEL ASSY.
CONTROL PANEL ASSY.
NO. PART NO. ITEM QTY. REMARKS
26 0027104012 MACHINE SCREW 8
003000400 HEX.NUT ................................................... 8 ......... REPLACES 0207004000
27 0601815109 GROUND TERMINAL ................................. 1 ......... T-381
28 0601842347 RESISTOR ................................................. 1 ......... FF20W30 OHM
29 0027104012 MACHINE SCREW 2
30 0601823204 RECTIFIER ................................................ 1 ......... S5VB60
31 0027103016 MACHINE SCREW 1
32 0601820038 RECTIFIER ................................................ 1 ......... S15VB60
33 0027104025 MACHINE SCREW 1
34 6781899004 FUSE BOX ................................................. 1 ......... FB6PS
0601806642 FUSE ......................................................... 3 ......... 5A
0601806645 FUSE ......................................................... 3 ......... 10A
0601806644 FUSE ......................................................... 3 ......... 30A
35 0027105020 MACHINE SCREW 2
36 0601815759 TERMINAL BOARD ................................... 1 ......... KT206P
37 0027105020 MACHINE SCREW 2
38 0602202501 CONTROLLER ........................................... 1 ......... ISUZU 8970912900
39 8944299470 RELAY ....................................................... 2 ......... REPLACES 0602201206
40 8944001061 RELAY, GLOW PLUG ................................ 1 ......... REPLACES 0602201206
41 0027105016 MACHINE SCREW 6
42 0601801123 CURRENT TRANSFORMER, AMMETER .. 1 ......... COC3 150/5A
43 0017106016 HEX. HEAD BOLT 2
44 0601820663 AUTOMATIC VOLTAGE REGULATOR ........ 1 ......... AN5201
45 0027105016 MACHINE SCREW 4
46 0601806640 FUSE ......................................................... 1 ......... 65A
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 55
ENGINE AND RADIATOR ASSY.
TLG-12SPX ENGINE AND RADIATOR ASSY.
PAGE 56 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX ENGINE AND RADIATOR ASSY.
ENGINE AND RADIATOR ASSY.
NO. PART NO. ITEM QTY. REMARKS
1 8520150004 ENGINE ........................................... 1 ......... ISUZU 3LB1
1-1 8943142633 CARTRIDGE, OIL FILTER ............... 1 ......... REPLACES 0602041210
060201140 FAN BELT ........................................ 1 ......... ISUZU 8970687980
2 8525112104 ENGINE FOOT 2
3 0012810020 HEX. HEAD BOLT 8
4 7605419004A RUBBER SUSPENSION .................. 2 ......... REPLACES 7605419004
5 0207010000 HEX. NUT 2
6 0602011956 RADIATOR ....................................... 1 ......... OB89010000
6-1 06020110888 CAP, RADIATOR .............................. 1 ......... R912010700
7 8702014004 RUBBER MOUNT 2
8 605000460 RUBBER MOUNT ............................ 2 ......... 6659210381
9 8522015503 RADIATOR HOSE 1
10 8522015602 RADIATOR HOSE 1
11 0605515112 HOSE BAND .................................... 2 .........
12 0605515114 HOSE BAND .................................... 1 .........∅42
13 5142150140 AIR FILTER, ELEMENT ................... 1 ......... REPLACES 8941521130
13-1 0602040690 INDICATOR, DUST 1
14 8970497220 BAND, AIR CLEANER ..................... 2 ......... REPLACES 0602040501
15 8522031004 BRACKET, AIR CLEANER 1
16 011008020 HEX. HEAD BOLT ............................ 6 ......... REPLACES 0017108020
17 8522032003 HOSE AIR CLEANER 1
18 6602032103 HOSE AIR CLEANER 1
19 0605515020 HOSE BAND .................................... 1 .........∅55
20 0605515001 HOSE BAND .................................... 2 .........∅60
21 1622014103 DRAIN JOINT, WATER 1
22 1502025103C DRAIN JOINT, OIL ........................... 1 ......... REPLACES 1502025103
23 0802011104 PLUG 2
24 015000018 O RING ............................................ 2 ......... AP18
25 0017106016 HEX. HEAD BOLT 4
26 0199900900 DRAIN HOSE 1
27 0199900450 DRAIN HOSE 1
28 0605515094 HOSE BAND .................................... 4 .........∅12
29 0805010004 DRAIN JOINT 1
30 3362054104 JOINT BOLT 1
31 0602021190 PACKING ......................................... 2 ......... SW22
32 0192200435 DRAIN HOSE 1
33 0605515003 HOSE BAND .................................... 2 .........∅27
34 0802081403 RESERVE TANK 1
35 0802081104 CAP, RESERVE TANK 1
36 8702082004 BRACKET, RESERVE TANK 1
37 011606025 HEX. HEAD BOLT ............................ 1 ......... REPLACES 0017106025
38 0017106016 HEX. HEAD BOLT 2
39 0199900320 HOSE 1
40 7222016304 HOSE 1
41 060551594 HOSE BAND .................................... 3 .........∅12
42 060551526 HOSE BAND .................................... 1 .........∅44
∅
38
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 57
BATTERY ASSY.
TLG-12SPX --- BATTERY ASSY.
PAGE 58 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX --- BATTERY ASSY.
BATTERY ASSY.
NO. PART NO. ITEM QTY. REMARKS
1 0167306531 BATTERY ......................................... 1 ......... 65D31R
2 7612251004 BATTERY SHEET 1
3 8522250004 BATTERY BAND 1
4 7612252004 BATTERY BOLT 2
5 0037808000 WING NUT 2
6 0040008000 LOCK WASHER 2
7 031108160 PLAIN WASHER .............................. 2 ......... REPLACES 0041208000
BATTERY CABLE 1
BATTERY CABLE 1
10 0602220310 TERMINAL ASSY. ........................... 1 ......... NO.9P
11 0602220311 TERMINAL ASSY. ........................... 1 ......... NO 9N
12 0602220600 TERMINAL CAP .............................. 1 ......... TC7R
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 59
MUFFLER ASSY.
TLG-12SPX --- MUFFLER ASSY.
PAGE 60 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX --- MUFFLER ASSY.
MUFFLER ASSY.
NO. PART NO. ITEM QTY. REMARKS
1 8522310102 MUFFLER 1
2 011008020 HEX. HEAD BOLT ............................ 4 ......... REPLACES 0017108020
3 8522330003 EXHAUST PIPE 1
4 8522332004 EXHAUST PIPE 1
5 8522331004 EXHAUST PIPE 1
6 011008020 HEX. HEAD BOLT ............................ 2 ......... REPLACES 0017108020
7 0017106016 HEX. HEAD BOLT 1
8 3312320004 PIPE BAND 2
9 011208035 HEX. HEAD BOLT ............................ 2 ......... REPLACES 0017108035
10 897042080 GASKET .......................................... 1 ......... REPLACES 0602320110
11 1502336004 GASKET 1
12 020108060 HEX. NUT ........................................ 4 ......... REPLACES 0207208000
13 011208035 HEX. HEAD BOLT ............................ 2 ......... REPLACES 0017108035
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 61
FUEL TANK ASSY.
TLG-12SPX --- FUEL TANK ASSY.
PAGE 62 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX --- FUEL TANK ASSY.
FUEL TANK ASSY.
NO. PART NO. ITEM QTY. REMARKS
1 8525500003 FUEL TANK 1
1-1 0810105900 CAP, FUEL TANK ............................. 1 ......... REPLACES 0810105800
1-2 0810105900 FUEL FILTER 1
1-3 0267700200 HOSE, FUEL GAUGE 1
1-4 0605515005 HOSE BAND 2
2 8525525003 BRACKET, FUEL TANK 1
3 011008020 HEX. HEAD BOLT ............................ 4 ......... REPLACES 0017108020
4 8525523004 TANK BAND 2
5 0805003404 PAD, TANK BAND 4
6 011008020 HEX. HEAD BOLT ............................ 2 ......... REPLACES 0017108020
7 020108060 HEX.NUT ......................................... 4 ......... REPLACES 0207008000
8 1555527004 TANK SHEET 2
9 7812014003 DRAIN JOINT 1
10 0802011104 PLUG 1
11 0150000018 O RING ............................................ 1 ......... AP`18
12 0017106016 HEX. HEAD BOLT 2
13 0199900830 DRAIN HOSE 1
14 0605515094 HOSE BAND .................................... 2 .........∅12
15 8525546014 BRACKET 1
16 011208025 HEX. HEAD BOLT ............................ 2 ......... REPLACES 0017108025
17 8971041891 FUEL FILTER ................................... 1 ......... REPLACES 1552143160
8970713480 ELEMENT, FUEL FILTER 1
18 0017108065 HEX. HEAD BOLT 1
19 0602023175 FUEL PUMP .................................... 1 ......... REPLACES 0602023175
20 0199900350 SUCTION HOSE 1
21 0199900300 SUCTION HOSE 1
22 0199900400 SUCTION HOSE 1
23 0199700500 RETURN HOSE 1
24 0199700270 RETURN HOSE 1
25 0605515094 HOSE BAND .................................... 6 .........∅12
26 0605515096 HOSE BAND .................................... 4 .........∅8
27 1615511204 RUBBER SEAL 1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 63
ENCLOSURE ASSY.
TLG-12SPX --- ENCLOSURE ASSY.
PAGE 64 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX --- ENCLOSURE ASSY.
ENCLOSURE ASSY.
NO. PART NO. ITEM QTY. REMARKS
1 8525110012 BASE 1
8525910003 ACOUSTIC SHEET 1
2 8525110604 FLOOR PANEL 1
3 0017106016 HEX. HEAD BOLT 8
4 8525118003 PANEL 1
8525911004 ACOUSTIC SHEET 1
5 0017106016 HEX. HEAD BOLT 8
6 8525114003 DUCT 1
8525912004 ACOUSTIC SHEET 1
7 8525115003 BATTERY FRAME 1
8525913004 ACOUSTIC SHEET 1
8 0017106016 HEX. HEAD BOLT 8
9 8525181103 SPLASHER PANEL 1
8525980004 ACOUSTIC SHEET 1
10 8525181203 SPLASHER PANEL 1
8525980004 ACOUSTIC SHEET 1
11 0017106016 HEX. HEAD BOLT 12
12 8525120003 FRONT FRAME 1
8525920003 ACOUSTIC SHEET 1
13 0601850239 GROMMET ...................................... 2 ......... B142
14 0601850253 GROMMET ...................................... 2 ......... B362
15 8525125003 DUCT COVER 1
8525922003 ACOUSTIC SHEET 1
16 0017106016 HEX. HEAD BOLT 5
17 011008020 HEX. HEAD BOLT ............................ 2 ......... REPLACES 0017108020
18 8525121102 FRONT FRAME 1
8525921004 ACOUSTIC SHEET 1
19 011008020 HEX. HEAD BOLT ............................ 9 ......... REPLACES 0017108020
20 8522030003 FAN GUARD 1
21 0017106016 HEX. HEAD BOLT 4
22 8525132113 HANGER .......................................... 1 ......... S/N5107198 TO 5107225
8525132223 HANGER .......................................... 1 ......... S/N5107226~
23 8525132013 HANGER .......................................... 1 ......... S/N5107198 TO 5107225
8525132023 HANGER .......................................... 1 ......... S/N5107226~
24 0012312030 HEX. HEAD BOLT 6
THE PART NUMBER DEFAULT IS SCARLET COLOR.
INDICATE THE LETTERS BELOW TO INDICATE
DIFFERENT COLOR OF UNIT:
MQW-WHITE
THE SERIAL NUMBER MAY BE REQUIRED.
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 65
ENCLOSURE ASSY.
TLG-12SPX --- ENCLOSURE ASSY.
THE PART NUMBER DEFAULT IS SCARLET COLOR.
INDICATE THE LETTERS BELOW TO INDICATE
DIFFERENT COLOR OF UNIT:
MQW-WHITE
THE SERIAL NUMBER MAY BE REQUIRED.
PAGE 66 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX --- ENCLOSURE ASSY.
ENCLOSURE ASSY.
NO. PART NO. ITEM QTY. REMARKS
25 8525141102 REAR FRAME ................................. 1 ......... S/N5107188 TO 5107225
85251411112 REAR FRAME ................................. 1 ......... S/N5107226
26 011008020 HEX. HEAD BOLT ............................ 5 ......... REPLACES 0017108020
27 8525144104 COVER, REAR FRAME 1
8525940104 ACOUSTIC SHEET 1
28 011008020 HEX. HEAD BOLT ............................ 6 ......... REPLACES 0017108020
29 8525145103 DOOR, REAR FRAME 1
30 8525146104 WINDOW PLATE 1
31 0207006000 HEX. NUT 6
32 0605010230 DOOR HANDLE 1
33 0021505012 MACHINE SCREW 4
34 0810015204 HINGE 2
0810015504 WASHER 2
35 0017106016 HEX. HEAD BOLT 4
36 8525161002 ROOF PANEL .................................. 1 ......... S/N7107198 TO 7107225
8525161012 ROOF PANEL .................................. 1 ......... S/N5107226
8525960003 ACOUSTIC SHEET 1
37 8525162004 ROOF COVER 1
38 011008020 HEX. HEAD BOLT ........................... 17 ......... REPLACES 0017108020
39 1625165103 FILLER COVER 1
40 8525172003 SIDE PANEL 1
8525971004 ACOUSTIC SHEET 1
41 8525172103 DUCT 1
8525971004 ACOUSTIC SHEET 1
42 0207006000 HEX. NUT 5
43 0017108040 HEX. HEAD BOLT 6
44 8525171203 SIDE DOOR 1
8525970103 ACOUSTIC SHEET 1
45 8525171103 SIDE DOOR 1
8525970003 ACOUSTIC SHEET 1
46 8525173004 WINDOW PLATE 1
47 0027103010 MACHINE SCREW 4
0207003000 HEX. NUT 4
48 0825007362 DOOR HANDLE 1
49 0021805016 MACHINE SCREW 4
50 M9110100304 HINGE .............................................. 2 ......... REPLACES 0845047204
0845045004 WASHER 2
51 M9110100204 HINGE .............................................. 2 ......... REPLACES 0845047104
0845045004 SET WASHER 2
52 011008020 HEX. HEAD BOLT ............................ 8 ......... REPLACES 0017108020
53 0845031304 CAP 4
54 B9511200003 EMBLEM 1
55 0021106020 MACHINE SCREW 2
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 67
RUBBER SEAL ASSY.
TLG-12SPX --- RUBBER SEAL ASSY.
PAGE 68 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX --- RUBBER SEAL ASSY.
RUBBER SEAL ASSY.
NO. PART NO. ITEM QTY. REMARKS
56 0227600590 RUBBER SEAL 2
57 0227600835 RUBBER SEAL 2
58 0229400560 RUBBER SEAL 2
59 0229400550 RUBBER SEAL 1
60 0229400840 RUBBER SEAL 2
61 0229400220 RUBBER SEAL 2
62 0229400590 RUBBER SEAL 1
63 0229200210 RUBBER SEAL 2
64 0229200615 RUBBER SEAL 2
65 0226900570 RUBBER SEAL 1
66 0229200680 RUBBER SEAL 1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 69
DECAL ASSY.
TLG-12SPX --- DECALS
PAGE 70 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
TLG-12SPX --- DECALS
DECAL ASSY.
NO. PART NO. ITEM QTY. REMARKS
1-1 7440611013 DECAL; OPERATING PROCEDURE ................... 1 ....... S1742B
2-1 7670623004 DECAL; VOLTAGE REGULATOR.......................... 1 ....... S3737
2-2 0840624504 DECAL; CIRCUIT BREAKER ............................... 1 ....... S-3031
2-3 8520621104 DECAL; STARTER SWITCH ................................ 1 ....... S4753
2-4 7670622004 DECAL; SPEED CONTROL HANDLE .................. 1 ....... S3822
2-5 8520620203 DECAL; AC POWER OUTPUT ............................ 1 ....... S4754
2-6 7670624004 DECAL; GROUND ................................................ 1 ....... S3821
2-7 8700611904 DECAL; DANGER ................................................ 1 ....... S4985
3-1 1630610404 DECAL; CAUTION ................................................ 1 ....... S1406
3-2 1320620904 DECAL; DIESEL FUEL ........................................ 1 ....... S1756
3-3 7810680104 DECAL; FUEL DRAIN .......................................... 1 ....... S3060
3-4 8520635004 DECAL; FUEL COCK ........................................... 1 ....... S5068
3-5 8700615204 DECAL; FUEL GAUGE 1
4-1 0800628504 DECAL; GROUND ................................................ 1 ....... S1123
4-2 1630645004 DECAL; OIL DRAIN ............................................. 1 ....... S1403
4-3 1630647004 DECAL; COOLANT DRAIN .................................. 1 ....... S1404
4-4 1630610504 DECAL; CAUTION ................................................ 1 ....... S1409
4-5 6360610304 DECAL; WATER ................................................... 2 ....... S1880
4-6 1320621504 DECAL; SUPPORT HOOK ................................... 2 ....... S2257
4-7 6390671104 DECAL; IMPORTANT ........................................... 1 ....... S2377
4-8 0840625902 DECAL; MQ ......................................................... 1 ....... S3057
4-9 8700611514 DECAL; WARNING ............................................... 1 ....... S4926A
4-10 8700611804 DECAL; WARNING ............................................... 1 ....... S4984
4-11 8520632003 STRIPE 1
4-12 8520632604 STRIPE 1
4-13 8520632504 STRIPE 1
4-14 8520632704 STRIPE 1
4-15 8520632104 STRIPE 1
4-16 8520632304 STRIPE 1
4-17 8520632404 STRIPE 1
4-18 8520632204 STRIPE 1
4-19 0600501103 DECAL; WARNING 1
4-20 0820650604 DECAL; DANGER 1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 71
CYLINDER HEAD COVER ASSY.
ISUZU 3LB1 — CYLINDER HEAD COVER ASSY.
PAGE 72 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — CYLINDER HEAD COVER ASSY.
CYLINDER HEAD COVER ASSY.
NO PART NO PART NAME QTY. REMARKS
1 8970655484 CYLINDER HEAD COVER 1
4 8941332075 OIL FILLER CAP............................. 1 .......... INCL. ITEMS W/*
5* 8941236231 OIL FILLER GASKET 1
28 0280806200 BOLT 9
69 8970655472 GASKET 1
EA1013
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 73
CYLINDER HEAD ASSY.
ISUZU 3LB1 — CYLINDER HEAD ASSY.
PAGE 74 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO PART NO PART NAME QTY. REMARKS
1 8971056750 CYLINDER HEAD ASSY. .................. 1 ........ OCT. 1993 TO OCT. 1996; INCL. ITEMS W/*
8971633991 CYLINDER HEAD ASSY. .................. 1 ........ NOV. 1996~
2 8970439332 GASKET 1
3A 8944637840 BOLT 4
3B 8970369591 BOLT 8
4* 8970317490 VALVE GUIDE 6
5A* 8970317101 VALVE INSERT SEAT 3
5B* 8970317110 VALVE INSERT SEAT 3
7A* 1096000112 SEALING CUP 4
7B* 1096000051 SEALING CUP 1
10 8971065490 GLOW PLUG 3
11 8970346333 CONNECTOR 1
12 8970853900 HANGER 1
14 5093000650 EXHAUST MANIFOLD STUD 2
15 028088160 BOLT 1
25* 511190090 CYLINDER HEAD PLUG 4
27* 8970446351 HOT PLUG 3
36 8941105591 OIL SEAL 6
41 0280808160 BOLT 1
50 8970946410 ROCKER ARM STUD 5
103 5096050050 PLUG 2
168 8970853890 FRONT HANGER 1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 75
CYLINDER BLOCK ASSY.
ISUZU 3LB1 — CYLINDER BLOCK ASSY.
PAGE 76 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 8971061943 CYLINDER BLOCK ASSY. ..................................... 1 .......... DEC. 1993 TO MAR. 1995;
INCL. ITEMS W/*
8971290721 CYLINDER BLOCK ASSY. ..................................... 1 .......... APR. 1995 TO MAR. 1997
8971691440 CYLINDER BLOCK ASSY. ..................................... 1 .......... APR. 1997~
6A* 8942298530 SEALING CUP 4
6B* 1096000112 SEALING CUP 1
8* 8941674711 BOLT 8
15A 1096050500 OIL GALLERY PLUG, PT 1/8 1
15B 1096050040 OIL GALLERY PLUG, PT 1/8 SQ. HEAD 1
15C 1096050190 OIL GALLERY PLUG, PT 1/4 1
54 9041106160 OIL PAN STUD 2
61A 9081606160 STRAIGHT PIN 2
61B 9098785320 STRAIGHT PIN ...................................................... 3 .......... REPLACES 9081606160
83 9081608160 FLYWHEEL PIN 2
89* 5096000130 OIL GALLERY CUP 9
114 5137210281 WATER DRAIN NIPPLE 1
141 0280806140 BOLT, M6X16 FLANGE 4
144 0911502060 NUT 2
205 1093050050 STUD 6
232 9041108400 WATER PUMP STUD 1
297 8971062031 COVER 1
300 9041106160 COVER STUD, M6X16 L=25 3
8943438960 COVER STUD, M6X19 L=27 1
416 8943255950 OIL FILTER STUD 1
439 8970470560 BEARING 1
440 8970394953 PIN 2
441A 9112290581 DOWEL, D=11 4
441C 8942008190 DOWEL, D=15 2
442 8970471421 THRUST PLUG 1
443A 5096000130 SEALING CAP 1
443B 1096000121 SEALING CAP 1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 77
OIL PAN AND LEVEL GAUGE ASSY.
ISUZU 3LB1 — OIL PAN AND LEVEL GAUGE ASSY.
PAGE 78 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — OIL PAN AND LEVEL GAUGE ASSY.
OIL PAN AND LEVEL GAUGE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 8971322101 OIL PAN ASSY. ............................................... 1 .......... REPLACES 8970439362;
INCL .ITEMS W/*
2 8970439421 OIL LEVER GAUGE 1
3* 1096230570 GASKET 1
4* 9096620120 OIL DRAIN PLUG 1
23 8971351410 BOLT ............................................................. 16 .......... REPLACES 0280806140
24 8971378360 OIL PAN NUT .................................................. 2 .......... REPLACES 0911502060
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 79
CAMSHAFT AND VALVE ASSY.
ISUZU 3LB1 — CAMSHAFT AND VALVE ASSY.
PAGE 80 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — CAMSHAFT AND VALVE ASSY.
CAMSHAFT AND VALVE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 8970621401 CAMSHAFT .................................................... 1 .......... INCL. ITEMS W/*
4 8971021240 INLET VALVE 3
5 8970346283 EXHAUST VALVE 3
6 5094000530 NUT 1
34* 9098786260 PIN 1
53 8970668721 ROCKER ARM SHAFT 1
55 9992023140 PLUG 1
57 0280806250 BOLT, M6X25 FLANGE 4
0286806160 BOLT, M6X16 4
65 8942395010 SPLIT COLLAR 12
68 8970346291 VALVE SPRING 6
71 8942510311 SPRING SEAT 6
78A 8970668761 ROCKER ARM, INLET .................................... 3 .......... APR. 1992 TO SEP. 1992
8972125180 ROCKER ARM, INLET .................................... 3 .......... OCT. 1992~;
REPLACES 8971164480
78B 8970668781 ROCKER ARM, EXHAUST ............................. 3 .......... APR. 1992 TO SEP. 1992
78B 8972125200 ROCKER ARM, EXHAUST ............................. 3 .......... OCT. 1992’;
REPLACES 8971164500
81 8970104850 SCREW 6
83 9091115060 NUT 6
88 8970668692 PUSH ROD 6
89 8971243690 VALVE TAPPET .............................................. 6 .......... REPLACES 8970346301
91 0911502060 NUT 5
92A 8971056791 ROCKER ARM BRACKET .............................. 1 .......... OCT. 1993 TO MAY 1995
8971312450 ROCKER ARM BRACKET .............................. 1 .......... JUN. 1995 TO OCT. 1995
92B 8971634112 ROCKER ARM BRACKET 1
95 8970698871 ROCKER SHAFT SPRING 3
98 9081605160 SHAFT PIN .....................................................1 .......... REPLACES 9096785100
107 8971297800 IDLE GEAR SHAFT ........................................ 1 .......... REPLACES 8970728290
111 5125350051 COLLAR 1
112 8970375940 IDLER GEAR .................................................. 1 .......... APR. 1992 TO SEP. 1995
8971297820 IDLER GEAR .................................................. 1 .......... OCT. 1995~
196 9091801620 SNAP RING 1
228A 9111290830 SEALING CUP 1
228B 8970395260 SEALING CUP 1
263 9095714140 GASKET 1
270 8971022880 INJECTION PUMP GEAR 1
271 0280908600 BOLT ............................................................... 2 .......... APR. 1992 TO SEPT. 1995
0280908450 BOLT ............................................................... 2 .......... OCT. 1995~
272* 8970620480 CAMSHAFT RING 1
273A* 9000906100 CAMSHAFT BEARING 1
273B* 9000906570 CAMSHAFT BEARING 1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 81
ISUZU 3LB1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY.
CRANKSHAFT, PISTON AND FLYWHEEL ASSY.
PAGE 82 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — CRANKSHAFT, PISTON AND FLYWHEEL ASSY.
CRANKSHAFT, PISTON AND FLYWHEEL ASSY.
NO PART NO PART NAME QTY. REMARKS
1 8970405203 CRANKSHAFT 1
7 8970395820 METAL KIT 1
12 8971078930 FLYWHEEL ................................. 1 ........ INCL. ITEM W/*
18 8971093721 PULLEY 1
28 8970345920 GEAR 1
35* 8944196021 RING GEAR 1
38 8970232680 WASHER 6
40 8941333281 BOLT 6
42 5115990023 WASHER 2
43 8943860790 BOLT 1
48 8942016410 WOODRUFF KEY 1
59 8941347920 WASHER 1
63 8971768880 PISTON 3
67 8970871050 PISTON, O/S=0.25 3
68 8970346090 RING SET ................................... 3 ........ APR. 1992 TO SEP. 1995
8971137620 RING SET ................................... 3 ........ OCT. 1995~
71 8971412040 RING SET, O/X=0.25 3
73 5122710141 METAL SET 3
83 8944017510 PISTON PIN 3
84 8970200670 CONNECTOR ROD ASSY. ......... 3 ........ INCL. ITEMS W/#
85# 8941375220 BUSHING 3
86# 8941075501 BOLT 6
88# 8942409020 NUT 6
126 8944017501 SNAP RING 6
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 83
ISUZU 3LB1 — TIMING GEAR AND FLYWHEEL HOUSING ASSY.
TIMING GEAR AND FLYWHEEL HOUSING ASSY.
PAGE 84 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — TIMING GEAR AND FLYWHEEL HOUSING ASSY.
TIMING GEAR AND FLYWHEEL HOUSING ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 8970851331 TIMING GEAR CASE 1
2 8970470233 FLYWHEEL HOUSING 1
40 0911502080 NUT 2
103 5096250790 SEAL 1
134 9041108600 STUD, M8X60 L=72 1
9041108500 STUD, M8X50 L=62 1
172 8970447862 RETAINER 1
175 5096250940 OIL SEAL 1
185 0280806200 BOLT 6
211 0281810250 BOLT 4
226 8941277030 STUD 2
367 0280808800 BOLT, M8X80 FLANGE 2
0280908600 BOLT, M8X60 FLANGE 6
531 8944256852 OIL FILLER CAP ............................ 1 ........... INCL. ITEM W/*
532* 8941236231 CAP GASKET 1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 85
INLET MANIFOLD ASSY.
ISUZU 3LB1 — INLET MANIFOLD ASSY.
PAGE 86 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — INLET MANIFOLD ASSY.
INLET MANIFOLD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
303 8970346140 AIR PIPE 1
652 9041106160 DUCT STUD 2
653 0911502060 NUT 2
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 87
EXHAUST MANIFOLD ASSY.
ISUZU 3LB1 — EXHAUST MANIFOLD ASSY.
PAGE 88 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — EXHAUST MANIFOLD ASSY.
EXHAUST MANIFOLD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 8970345881 EXHAUST MANIFOLD 1
2 8970376822 GASKET 1
15 0280808400 BOLT, M8X40 FLANGE 1
0280808700 BOLT, M8X70 FLANGE 1
16 9041108200 STUD 4
18 0911502080 NUT 2
84 8970420280 GASKET, EXHAUST PIPE 1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 89
VENTILATION ASSY.
ISUZU 3LB1 — VENTILATION ASSY.
PAGE 90 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — VENTILATION ASSY.
VENTILATION ASSY.
NO. PART NO. PART NAME QTY. REMARKS
13 9039104100 SCREW 4
32 5097070051 CLIP 4
43A 8971056801 PCV HOSE 1
43B 8971025191 PCV HOSE 1
43C 8971056811 PCV HOSE .................................................... 1 ........ OCT. 1993 TO OCT. 1997
8971025191 PCV HOSE ................................................... 1 ........ NOV. 1997~
59 8941271440 HOSE CLIP 1
62 8942493171 CHECK VALVE 1
73 8942386100 CHECK VALVE CLIP ...................................... 1 ........ OCT. 1993 TO OCT. 1997
1097070870 CHECK VALVE CLIP ...................................... 1 ........ NOV. 1997~
130A 8970833300 PCV PIPE 1
130B 5111790520 PCV PIPE 3
135 8943295490 VENTILATOR ASSY. 1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 91
ISUZU 3LB1 — WATER PUMP AND CORROSION RESISTOR ASSY.
WATER PUMP AND CORROSION RESISTOR ASSY.
PAGE 92 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — WATER PUMP AND CORROSION RESISTOR ASSY.
WATER PUMP AND CORROSION RESISTOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 8971632590 WATER PUMP ASSY. .......... 1 ..................... REPLACES 8970698821
24 0280808450 BOLT, M8X45 FLANGE 1
36 0280908600 BOLT, M8X60 FLANGE 2
0280808400 BOLT, M8X40 FLANGE 2
40 0911502080 NUT 2
42 9041108400 STUD 1
58 5096050050 HEATER PLUG 1
144 1096050500 THERMOSTAT PLUG 1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 93
ISUZU 3LB1 — THERMOSTAT AND HOUSING ASSY.
THERMOSTAT AND HOUSING ASSY.
PAGE 94 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — THERMOSTAT AND HOUSING ASSY.
THERMOSTAT AND HOUSING ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 8943255131 THERMOSTAT ........................... 1 ................ APR. 1992 TO DEC. 1996
8971606540 THERMOSTAT ........................... 1 ................ JAN. 1997~
49 8970958411 WATER OUTLET PIPE 1
50 0280808200 BOLT 2
64 8943259561 GASKET 1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 95
FAN AND FAN BELT ASSY.
ISUZU 3LB1 — FAN AND FAN BELT ASSY.
PAGE 96 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — FAN AND FAN BELT ASSY.
FAN AND FAN BELT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 8970967090 COOLING FAN ....................... 1 ................... D=330-6-BLOW
24A 0208006120 BOLT, M6X12 2
24B 0280808220 BOLT, M8X22 FLANGE 4
36 8970407640 BELT, L=826 ........................... 1 ................... APR. 1992 TO AUG. 1996
8971604370 BELT, L=815 ........................... 1 ................... SEPT. 1996~
38 8970634001 FAN SPACER 1
80 5136741040 ADJUSTMENT PLATE 1
96 0280808200 BOLT 1
112 8970384030 PULLEY, 1-GROOVE 1
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 97
FUEL INJECTION ASSY.
ISUZU 3LB1 — FUEL INJECTION ASSY.
PAGE 98 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
ISUZU 3LB1 — FUEL INJECTION ASSY.
FUEL INJECTION ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 8970345915 INJECTION PUMP ASSY. 3
2 0280808200 BOLT 6
29 5097070051 CLIP 2
30 8970408090 RUBBER HOSE 1
31 8970799760 NOZZLE ASSY. ......................... 3 ................ INCL. ITEMS W/*
32* 8970908420 HOLDER ASSY. ........................ 3 ................ INCL. ITEMS W/#
33* 8941305320 NOZZLE 3
35*# 8970846170 NUT 3
36*# 8941049930 GASKET 3
43*# 8941289630 SEAT 3
44*# 8941289640 SPRING 3
47*# 8970833580 SPACER 3
49 8941060403 WASHER 3
50 8942575920 GASKET 3
51 8941060551 SHIELD 3
63 8970346261 PIPE 1
121 8970964020 FUEL PIPE 1
140*# 8941769620 SHIM ......................................... 1 ................ T=0.1
8941769630 SHIM ......................................... 1 ................ T=0.2
8941769640 SHIM ......................................... 1 ................ T=0.3
8941769650 SHIM ......................................... 1 ................ T=0.4
8941769660 SHIM ......................................... 1 ................ T=0.5
8941769670 SHIM ......................................... 1 ................ T=0.52
8941769680 SHIM ......................................... 1 ................ T=0.54
8941769690 SHIM ......................................... 1 ................ T=0.56
8941769700 SHIM ......................................... 1 ................ T=0.58
8941769710 SHIM ......................................... 1 ................ T=0.6
147*# 8941290060 NUT 3
158 0911502080 NUT 6
159 8971263560 INJ. SHIM .................................. 1 ................ T=0.2; REPLACES 8970346152
8971263570 INJ. SHIM .................................. 1 ................ T=0.3; REPLACES 8970346162
8971263580 INJ. SHIM .................................. 1 ................ T-=0.4; REPLACES 8970346172
8971263590 INJ. SHIM .................................. 1 ................ T-=0.5; REPLACES 8970346182
8971263600 INJ. SHIM .................................. 1 ................ T=0.6; REPLACES 8970346192
8971263610 INJ. SHIM .................................. 1 ................ T=0.7; REPLACES 8970346202
8971263620 INJ. SHIM .................................. 1 ................ T=0.8; REPLACES 8970346212
8971263630 INJ. SHIM .................................. 1 ................ T=1.0; REPLACES 897034622
8971263640 INJ. SHIM .................................. 1 ................ T=1.2; REPLACES 8970346232
TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05) — PAGE 99
FUEL FILTER AND BRACKET ASSY.
ISUZU 3LB1 — FUEL FILTER AND BRACKET ASSY.
PAGE 100 — TLG-12SPX — PARTS AND OPERATION MANUAL (STD) — REV. #4 (03/08/05)
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