3 ............AVL824900 ........... SCREEN WATER TANK
Par t numbers on this Suggested
Spare Par ts List may supercede/
replace the P/N shown in the text
pages of this book.
SUGGESTED SPARE PARTS
NOTE
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 9
SAFETY INSTRUCTIONS
Starting the machine
Start up the roller from the driver seat only.
Operating the machine
When the roller is being operated there must be no one in
front or behind the roller.
WARNING!
KEEP YOUR DISTANCE FROM SIDE-SLOPES AND ROCKS!
THE MACHINE CAN EASILY SLIDE OFF SLOPES! DO NOT
DRIVE OVER ROCKS!
DANGER OF OVERTURNING!
Be aware of the hazards stated below:
1.Flat surfaces may not have uniform soil density
2.Hollow spaces or rocks might be below the surface
3.Clay ground can be slippery when it is wet
4.Danger of sliding sidewards is higher , when vibr ating
5.Sharp steering maneuvers (turns), near side slopes can
increase the danger of overturning
6.Central articulated machines are more dangerous near
side-slopes during sharp steering maneuvers (turns).
Rollover protection structure (R O P S)
Please check the following:
■
The machine frame should not be bent or cracked around
the ROPS bolt on area.
■
There are no hairline cracks or open cracks.
■
All screw connections are correctly tightened (check
correct torque).
■
Bolts and nuts must be undamaged.
■
Operating the machine
Any persons in the vicinity of the roller , while it is being operated,
must maintain a safe minimum distance of 3 feet (1m) for
their own safety.
Seatbelt
The driver must always wear the seatbelt.
ROPS must be folded up when operating machine.
PAGE 10 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
SAFETY INSTRUCTIONS
No modifications may be made on the ROPS without
authorization from the manufacturer!
Never operate the machine with the ROPS in the tilted position.
Noise level:
The following noise levels have been measured according to
the CE regulations 98/68/EWG,
■
Engine at nominal RPM
■
Microphone fixed at 1, 2m height
Measurement conditions:
■
Hard ground, no snow , dry within 20 m., no noise reflecting
objects.
■
Wind noise must be below 10dB(A) of the measured
machine noise values.
■
Noise level indications according to annex 1, Chapter
1.7.4 f of the CE machines specifications
Noise at driver’s ear:77.5 dB(A)
Constant noise level at 7m distance:66.1 dB(A)
Safety stickers on the machine
■
Keep safety stickers and safety plates clean and readable.
■
All instructions have to be followed.
■
Damaged or incomplete stickers must be replaced
immediately.
➜
While working on the machine or on moving parts of the
machine, never wear a scarf, tie, bracelet or loose clothing.
Should the machine catch those items, severe injuries could be
caused.
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 11
SAFETY INSTRUCTIONS
Never work under a machine which is held by a crane or by a
jack. Never stand beneath a machine that has been lifted. Always
follow the instructions given in this manual.
Signs / warnings
Danger of intoxication!
Never let the machine run in a closed room.
Battery gases are explosive.
Keep the battery away from fire, flames and sparks.
DANGER OF EYE INJURY!
The sulfuric acid in the electrolyte of the battery is poisonous
and aggressive. It can burn holes into clothes. A squirt of this
acid in the eyes can lead to blindness.
Re-charging safety instructions:
■
Recharge battery only in well ventilated rooms.
■
Wear eye protection and gloves.
■
Do avoid breathing in gases and fumes.
■
Refill without splashing the acid.
■
Start by means of a starter /second battery has to be done
following the instructions.
To take off the water cooler cover on a stopped engine, first
loosen the cover slightly to release the pressure. Remove the
cover only after the pressure is released.
To control the acid lev el of the battery , use a torch. Ne ver check
the battery charge by connecting the two poles with a metallic
tool. Take an acid control instrument or use a voltmeter .
Always disconnect the ground (-) first and always re-connect it
last.
WARNING: Never remove the radiator cover on a
running engine!
Attention: Danger of burning
PAGE 12 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
SAFETY INSTRUCTIONS
Operating the rollers
1.Only reliable and qualified persons, at least 18 years old
are to operate rollers.
2.The manufacturer’ s operating and security instructions are
to be observed.
Running
3.Rollers are only to be operated with all the protection
facilities.
4.Before starting work, steering and brakes must be checked.
The machine should not be run if any defects are noticed.
5.Before beginning a working shift the driver must check the
effectiveness of operation and the security installation and
protection facilities.
6.If defects on security installations or any other defects are
noticed that affect the safe operation of the roller, the
supervisor is to be informed immediately .
7.Operating the roller must be stopped if defects endanger
operating security .
17.Valid f or all rollers: It is possib le that the allowab le sound
18.While driving, the doors must be closed.
Maintenance
19.Maintenance and repair work may only be done while the
20.Before working on hydraulic tubes and hoses, pressure in
21.Before working on electrical system of the machine, the
22.After the termination of maintenance and repair work,
level of 90 dB(A) can be exceeded on the above stated
rollers. Due to the regulations for prevention of accident
“noise” (VBG 121), machine operators, or persons who
are in immediate environment of the machine must wear
ear defenders, if the sound level reaches or exceeds an
estimated 90 dB(A). . . . AND WITH CABINS (optional)
transmission is not in operation. Only exception: if work
cannot be carried out without drive engaged.
the hydraulic system has to be released.
battery must be disconnected. It must be either removed
or covered with isolating material. This is not valid for
repairs where electrical power is necessary .
protection facilities have to be reinstalled as prescribed.
8.The roller must only be operated from the driver’ s seat.
9.Servicing or maintenance of the roller must be done only
while the roller is standing still and secured against rolling
away. When filling up the fuel tank, the motor is to be
switched off.
10.Rollers may not be driven downhill out of gear, (freewheeling) use the hydrostatic transmission to control the
speed of the roller .
11.Especially on slopes, rollers have to be driven or parked
in such a way that they cannot overturn.
12.The driver has to keep the driver’ s platform and tread steps
free of obstructions, grease, dirt, ice, etc.
13.Visibility in the driving and working area must not be
restricted.
14.Before leaving the driver’ s stand, the parking brake m ust
be engaged. If your roller has a hydrostatic drive, the
reversing control lever is to be put in “0” position.
15.Before leaving the roller , the driver has to turn off the engine.
The roller has to be secured against unauthorized
operation and against rolling off.
16.Parked rollers representing an obstacle have to be secured
by obvious measures.
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 13
OPERATION
General Layout
1)Engine oil drain plug
2)Hydraulic oil drain plug
3)Fuel filler cap
4)Cap, front water tank
5)Cap, rear water tank
➍
➊
➋
1)Central lifting hook
2)Accelerator lever
3)Engine and hydraulic oil filters
4)Fuel drain plug
➎
➌
1)Drive lever
2)Articulation lock
3)Sight glass, hydraulic oil level
4)Rear sprinkler tube, scraper
5)Tool box
➎
➊
➍
➌
1)Emergency stop switch
2)Ignition switch
3)Machine plate
4)Rear water filter, sprinkling system
➋
5)Front sprinkler tube, scraper
➊
➎
➍
➋
➌
➍
➊
➋
➌
PAGE 14 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
OPERATION
1)Warning light – engine oil pressure
2)Warning light – cooling water temperature
3)Warning light – charging system
4)Hour meter
5)Warning light – low fuel level
6)Warning light – charge / brake pressure
7)Spare
8)Selector switch – vibration front or front and back
Move the driv e lever slo wly into neutral (0) position. The machine
is automatically braked by the hydrostatic transmission.
Move the drive lever slowly into neutral (0) position as shown
above.
Engine shut-down
PAGE 18 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
OPERATION
Move the accelerator lever downward to the idling position.
Engine shut-down
Turn the ignition key counter-clockwise to the (0) position.
Emergency stop switch
side of the steering column.
Emergency stop
In case of an emergency, bring the machine to a standstill by
➊
pressing the EMERGENCY STOP BUTTON.
Release the emergency stop
Location of EMERGENCY STOP BUTTON
The EMERGENCY STOP BUTTON (1) is located on the R.H.
To release the emergency stop, the driv e lever has to be brought
to neutral (0) position.
Release the emergency stop
T urn the emergency stop b utton slightly in the direction indicated
by the arrows until it snaps out.
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 19
OPERATION
Driver’s seat
1.Forward/backward adjustment
Pull the longitudinal adjustment lever outward and set the
seat to the desired position.
➜
2.Adjustment of back rest
Pull the backrest adjustment lever upwards and set the
backrest to the desired position.
3.Weight adjustment
Push the lever (1) downward to the desired weight
adjustment (9 weight steps from 50 kg to 130 kg
av ailable). To decrease the weight adjustment, push
the lever fully to the bottom against the stop: The lever
comes back automatically to the 50 kg position.
Never pull the adjustment lever upwards!
➊
Please note!
➜
The driver seat must not be adjusted while the vehicle is in
motion: DANGER OF ACCIDENT!
This driver seat helps to keep you health y . Therefore appropriate
care and maintenance is recommended.
PAGE 20 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
OPERATION
Sprinkler system
1.Water tank
Fill water tank (1a + 1b).
1a
2.Turn sprinkler on and off
Put the sprinkler system on and off by turning the
corresponding switch.
1b
SPRINKLER WITH FOOT OPERATED SWITCH
This function is possible if the ignition is turned on. If you need
water , push the s witch (1) and the sprinkling system works. If
you release the s witch (1), the sprinkling system will stop. The
sprinkler foot switch will work only if the main sprinkler switch is
turned off.
1
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 21
OPERATION
Water tank, sprinkler, frost warning
Cleaning
If necessary , clean the water tanks (1) with the sie ves, the front
and rear sprinkler tubes with the sprinkler nozzles (2) and . . .
➊
➊
Frost Warning
In the event of frost warning, completely empty the sprinkling
system and remove the filter sieve from the housing. Please
proceed as follows:
1)Remove filter housing.
2)Drain water.
3)Switch on sprinkler system to drain remaining water in the
➋
➋
.....the water filters, located under the front and the back grill.
tubes.
PAGE 22 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
OPERATION
Single / double vibration
1.Switch on vibration
Press shortly the vibration switch on the drive lever handle.
2.Switch off the vibration
Again press shortly the vibration switch on the driver
lever handle.
Attention
Only engage the vibration when the throttle lever is set to a
working speed.
Vibration at the front only
To put on the front vibration only, turn the vibration selector
switch counter-clockwise.
Vibration front and rear
To put on the front and rear vibration, turn the vibration selector
switch clockwise.
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 23
HYDRAULIC AND ELECTRIC
Hydraulic components
1)Vibration valve rear
2)Vibration valve front
3)Vibration pump
4)Drive pump
5)Steering and charge pump
➍
➊
➌
Vibration control valve rear
➜
➋
Vibration control valve front
➎
➜
1)Drive circuit, ports A & B
2)Leak oil hose
3)Brake pressure hose
➊
➌
➋
➊
PAGE 24 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
MAINTENANCE & REPAIR
Open engine hood
1.Bonnet fastener
Release fasteners (1) on both sides of machine.
➊
2.Hood
Open engine hood.
Attention:
Warning!
Do not open the engine hood before the engine is stopped. A
Danger of injury to your hands or fingers exists!
Warning!
Work on the engine only when the engine has cooled down.
Danger of being burned!
Fuses
Guide the engine hood carefully until the retaining cable is fully
stretched. Do not slam it open.
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 25
MAINTENANCE & REPAIR
Open front water tank
1.Pull front grill open.
➜
2.Disconnect the water hose (quick coupler).
3.Release both rubber latches.
If rubber latches are opened and the water hose is disconnected
The water tank can be lifted up and tilted back.
➜
➜
➜
PAGE 26 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
MAINTENANCE & REPAIR
Electrical components – engine
The electrical components for the engine are located at the
front end of the engine, just above the drive pump.
The electrical components for the lighting system are located in
➌
➋
the steering column.
Attachment to the central loading hook
Suspend the machine on the crane hook (1).
➍
➎
➏
➊
➐
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 27
MAINTENANCE & REPAIR
Maintenance – towing, lifting of machine
Towing
Only tow the machine in case of emergency for the purpose of
moving it out of the hazard area (max. 10 m).
Transport the machine by using a truck or low loader .
Over a longer distance, the machine may only be towed with a
tow bar (max. 500 m / 1Km/h), and the brake must be released
Max.
10 m
➜
Max.
10 m
Warning:
Never stand under lifted machine while loading or unloading it.
Use only safe ramps. While transporting the machine, it must
be secured against rolling, sliding and tipping over!
Attachment to the 4-point lifting brackets
Suspend the machine by attaching an appropriate wire rope to
➜
the 4-point lifting hooks.
Warning:
Never stand under lifted machine while loading or unloading it.
(see sheet release brake).
Articulation lock
Fix the articulation lock before lifting the machine.
Use only safe ramps. While transporting the machine, it must
be secured against rolling, sliding and tipping over!
Release brake
➊
PAGE 28 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
MAINTENANCE & REPAIR
Front drive motor (1)
Rear drive motor (1)
Release of spring brake
Remove plug (1).
➊
Install bolt M12X35 with washer (2) in its place.
(In pocket behind seat)
Attention!
Compared to the A4VG28 drive pump installed up to Serial
➊
➊
➋
Number 0899, this pump does no more have the possibility to
slacken the relief valve cartridges (1) to open the by-pass.
Should the machine really need to be towed away, the main
ports A and B on the drive pump would have to be connected to
each other .
After towing the machine with released brakes, braking
mode must be re-established.
Change / add hydraulic oil
➊
➊
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 29
1)Hydraulic tank breather
Slacken the breather to release the tank pressure,
otherwise it is impossible to top up oil.
2)Oil drain plug
➊
Unscrew the oil drain plug (1) and drain the oil into a pan.
Then screw the oil drain plug back in again.
Filling capacity of hydraulic system: 48L
3)Oil filter
MAINTENANCE & REPAIR
Remove hydraulic oil filter with the special wrench (wrench
(1) with the ref.390159 is supplied with the machine) in
pocket behind seat.
4)Hydraulic oil
➊
Fit a new hydraulic oil filter onto the filter cap. Refill fresh
hydraulic oil through the filter housing and re-install filter .
Retighten tank breather.
Attention:
Never remove the filter cap before any dirt around the
neck has been cleaned off! Always change filter and oil at
the same time. First oil change after 500h, then every
2000h, but at least once a y ear.
➊
Main components
PAGE 30 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
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