Multiquip T23 User Manual

PARTS AND OPERATION MANUAL
Tandem Vibratory Roller
T23, T26, T33
© COPYRIGHT 20001, MULTIQUIP INC.
Revision #4 (03/12/01)
MULTIQUIP INC. PARTS DEPARTMENT:
18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-478-1244 F AX: 310-537-3927 F AX: 310-537-4259
E-mail:mq@multiquip.com www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico
SERVICE DEPARTMENT:
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
Asphalt Roller: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #3 (07/26/99) — PAGE 3
PARTS ORDERING PROCEDURES
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Dealer account number
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Dealer name and address
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Shipping address (if different than billing address)
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Return fax number
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Applicable model number
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Quantity, part number and description of each part
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Specify preferred method of shipment:
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UPS Ground
UPS Second Day or Third Day*
UPS Next Day*
Federal Express Priority One (please provide us with your Federal
Express account number)* Airborne Express*
Truck or parcel post
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete par t numbers and are received by fax qualify for the following extra discounts:
Number of line items ordered Additional Discount
1-9 items 3% 10+ items** 5%
Get special freight allowances when you order 10 or more line items via FAX!**
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UPS Ground Service at no charge for freight
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PS Third Day Service at one-half of actual freight cost
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No other allowances on freight shipped by an y other carrier. **Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
Extra Fax Discount
for Domestic USA
Dealers Only
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
800/6-PARTS-7 • 800-672-7877
PAGE 4 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
TABLE OF CONTENTS
Here's how To Get Help .......................................... 3
Parts Ordering Procedures ..................................... 4
Table Of Contents ................................................... 5
TANDEM ROLLER: T23, T26, T33
Specifications .......................................................... 6
Explanation Of Codes In Remarks Column ............ 8
Suggested Spare Parts........................................... 9
Safety Instructions ........................................... 10-13
Operation ......................................................... 14-23
Hydraulic & Electrical ............................................ 24
Maintenance and Repair ................................. 25-38
Drum Traveling ................................................. 40-41
Vibration Drum ................................................. 42-45
Scraper Front Chassis ..................................... 46-47
Scraper Rear Chassis......................................48-49
Gravity Sprinkler .............................................. 50-51
Chassis Front ................................................... 52-55
Engine Hood .................................................... 56-57
F ront Water Tank .............................................. 58-59
Chassis Rear.................................................... 60-63
Operator Platform ............................................ 64-71
Rear W ater Tank............................................... 72-73
Driver’s Seat.....................................................74-75
Additional Weight ............................................. 76-77
Stabilizer Bar....................................................78-79
Articulating Joint .............................................. 80-81
Steering Cylinder ............................................. 82-83
Engine .............................................................. 84-87
Engine Radiator ............................................... 88-89
Engine Service Parts........................................ 90-91
Engine Electric Comp....................................... 92-93
PTO Pump........................................................ 94-97
Components...................................................98-103
Flow Divider ................................................. 104-105
Suction Leak Pipe ........................................106-107
Hydraulic Hoses ...........................................108-115
Reversing Electrical ..................................... 116-117
Sprinkler & Vibration Electrical`.................... 118-119
Ignition Switch Electrical............................... 120-121
Battery.......................................................... 122-123
Instrument Panel..........................................124-125
Instrument Panel Electrical .......................... 126-127
Decals .......................................................... 128-131
Flow Divider ................................................. 132-133
Towing Valve................................................. 134-135
Brake Release Valve .................................... 136-137
Vibration Rear .............................................. 138-139
Vibration Cut-Off Rear ................................. 140-141
Pressure Testing Connections ..................... 142-143
Cover ........................................................... 144-145
Headlights .................................................... 146-149
Strobe Light.................................................. 150-151
Back-Up Signal ............................................ 152-153
Automatic Vibration ...................................... 154-155
Pressurized Sprinkling System .................... 156-159
Interval Sprinkling ........................................ 160-161
Special Sprinkler .......................................... 162-163
Reversing Lever Left.................................... 164-165
Battery Disconnection Switch....................... 166-167
Seat Heating ................................................ 168-169
ROPS ........................................................... 170-175
Cabin............................................................ 176-177
Lock Pin ....................................................... 178-179
Tiltable Scraper............................................ 180-181
YANMAR 3TNE88 ENGINE
Cylinder Block .............................................. 182-183
Gear Housing............................................... 184-185
Flywheel Housing & Oil Sump...................... 186-187
Cylinder Head & Bonnet............................... 188-189
Suction Manifold & Air Cleaner .................... 192-193
Exhaust Manifold & Silencer ........................194-195
Camshaft & Drive Gear................................ 196-197
Crankshaft & Piston ..................................... 198-199
Lub. Oil System ............................................ 200-201
Cooling W ater System .................................. 202-204
Fuel Injection Pump .....................................206-208
Governor......................................................210-212
Fuel Injection Valve ...................................... 214-216
Fuel Strainer & Oil/Water Separator ............ 218-219
Engine Stop Device...................................... 220-221
Star ting Motor..............................................222-223
Generator (Old Style)................................... 224-225
Generator (New Style) ................................. 226-227
Gasket Set ................................................... 228-229
Te r ms and Conditions Of Sale — parts .............. 230
NOTE: Specification and part number are subject to change without notice.
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 5
SPECIFICATIONS
T23 T26 T33
L ...................... 99.80" ...............99.80"...............99.80"
L1 .................... 94.10" ...............94.10"...............94.10"
B...................... 43.50" ...............51.58"...............55.51"
W..................... 39.37" ...............47.24"...............51.18"
W1................... 40.95"...............48.82"...............52.76"
H...................... 98.43" ...............98.43"...............98.43"
H1.................... 78.35" ...............78.35"...............78.35"
H2.................... 72.44" ...............72.44"...............72.44"
D...................... 29.13" ...............29.13"...............29.13"
A...................... 64.96" ...............64.96"...............64.96"
K...................... 10.63" ...............10.63"...............10.63"
V...................... 1.57" .................1.57".................1.57"
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PAGE 6 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
NOTE PAGE
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 7
EXPLANATION OF CODE IN REMARK COLUMN
How to read the marks and remarks used in this parts book.
Section 1: Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Section 2: Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Section 3: Items Found In the “Items Number” Column
All parts with same symbol in the number column,
, belong to the same assembly or kit.
Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
, #, +, %, or
*
NOTE
NOTE
The contents of this catalog are subject to change without notice
.
PAGE 8 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
T23, T26, T33 w/YANMAR 3TNE88 DIESEL ENGINE
1 to 3 Units
Qty. P/N Description
5 ............AVL14607 ............. KEY IGNITION SWITCH
5 ............AVL921970 ........... KEY FUEL CAP
6 ............12142212570 ........ FILTER AIR INNER
6 ............12142012511 ........ FILTER AIR OUTER
6 ............12915035151 ........ FILTER OIL
6 ............12910055650 ........ FILTER FUEL
3 ............AVL921710 ........... FILTER WATER
3 ............AVL921198 ........... FILTER SUCTION
3 ............AVL824900 ........... SCREEN WATER TANK
Par t numbers on this Suggested Spare Par ts List may supercede/ replace the P/N shown in the text pages of this book.
SUGGESTED SPARE PARTS
NOTE
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 9
SAFETY INSTRUCTIONS
Starting the machine
Start up the roller from the driver seat only.
Operating the machine When the roller is being operated there must be no one in
front or behind the roller.
WARNING! KEEP YOUR DISTANCE FROM SIDE-SLOPES AND ROCKS! THE MACHINE CAN EASILY SLIDE OFF SLOPES! DO NOT
DRIVE OVER ROCKS!
DANGER OF OVERTURNING!
Be aware of the hazards stated below:
1. Flat surfaces may not have uniform soil density
2. Hollow spaces or rocks might be below the surface
3. Clay ground can be slippery when it is wet
4. Danger of sliding sidewards is higher , when vibr ating
5. Sharp steering maneuvers (turns), near side slopes can increase the danger of overturning
6. Central articulated machines are more dangerous near side-slopes during sharp steering maneuvers (turns).
Rollover protection structure (R O P S)
Please check the following:
The machine frame should not be bent or cracked around the ROPS bolt on area.
There are no hairline cracks or open cracks.
All screw connections are correctly tightened (check correct torque).
Bolts and nuts must be undamaged.
Operating the machine
Any persons in the vicinity of the roller , while it is being operated,
must maintain a safe minimum distance of 3 feet (1m) for their own safety.
Seatbelt
The driver must always wear the seatbelt.
ROPS must be folded up when operating machine.
PAGE 10 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
SAFETY INSTRUCTIONS
No modifications may be made on the ROPS without authorization from the manufacturer!
Never operate the machine with the ROPS in the tilted position.
Noise level:
The following noise levels have been measured according to the CE regulations 98/68/EWG,
Engine at nominal RPM
Microphone fixed at 1, 2m height
Measurement conditions:
Hard ground, no snow , dry within 20 m., no noise reflecting objects.
Wind noise must be below 10dB(A) of the measured machine noise values.
Noise level indications according to annex 1, Chapter
1.7.4 f of the CE machines specifications
Noise at driver’s ear: 77.5 dB(A) Constant noise level at 7m distance: 66.1 dB(A)
Safety stickers on the machine
Keep safety stickers and safety plates clean and readable.
All instructions have to be followed.
Damaged or incomplete stickers must be replaced immediately.
While working on the machine or on moving parts of the machine, never wear a scarf, tie, bracelet or loose clothing. Should the machine catch those items, severe injuries could be caused.
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 11
SAFETY INSTRUCTIONS
Never work under a machine which is held by a crane or by a jack. Never stand beneath a machine that has been lifted. Always follow the instructions given in this manual.
Signs / warnings
Danger of intoxication!
Never let the machine run in a closed room. Battery gases are explosive. Keep the battery away from fire, flames and sparks.
DANGER OF EYE INJURY!
The sulfuric acid in the electrolyte of the battery is poisonous and aggressive. It can burn holes into clothes. A squirt of this acid in the eyes can lead to blindness.
Re-charging safety instructions:
Recharge battery only in well ventilated rooms.
Wear eye protection and gloves.
Do avoid breathing in gases and fumes.
Refill without splashing the acid.
Start by means of a starter /second battery has to be done following the instructions.
To take off the water cooler cover on a stopped engine, first loosen the cover slightly to release the pressure. Remove the cover only after the pressure is released.
To control the acid lev el of the battery , use a torch. Ne ver check the battery charge by connecting the two poles with a metallic tool. Take an acid control instrument or use a voltmeter .
Always disconnect the ground (-) first and always re-connect it last.
WARNING: Never remove the radiator cover on a running engine!
Attention: Danger of burning
PAGE 12 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
SAFETY INSTRUCTIONS
Operating the rollers
1. Only reliable and qualified persons, at least 18 years old are to operate rollers.
2. The manufacturer’ s operating and security instructions are to be observed.
Running
3. Rollers are only to be operated with all the protection facilities.
4. Before starting work, steering and brakes must be checked. The machine should not be run if any defects are noticed.
5. Before beginning a working shift the driver must check the effectiveness of operation and the security installation and protection facilities.
6. If defects on security installations or any other defects are noticed that affect the safe operation of the roller, the supervisor is to be informed immediately .
7. Operating the roller must be stopped if defects endanger operating security .
17. Valid f or all rollers: It is possib le that the allowab le sound
18. While driving, the doors must be closed.
Maintenance
19. Maintenance and repair work may only be done while the
20. Before working on hydraulic tubes and hoses, pressure in
21. Before working on electrical system of the machine, the
22. After the termination of maintenance and repair work,
level of 90 dB(A) can be exceeded on the above stated rollers. Due to the regulations for prevention of accident “noise” (VBG 121), machine operators, or persons who are in immediate environment of the machine must wear ear defenders, if the sound level reaches or exceeds an
estimated 90 dB(A). . . . AND WITH CABINS (optional)
transmission is not in operation. Only exception: if work cannot be carried out without drive engaged.
the hydraulic system has to be released.
battery must be disconnected. It must be either removed or covered with isolating material. This is not valid for repairs where electrical power is necessary .
protection facilities have to be reinstalled as prescribed.
8. The roller must only be operated from the driver’ s seat.
9. Servicing or maintenance of the roller must be done only while the roller is standing still and secured against rolling away. When filling up the fuel tank, the motor is to be switched off.
10. Rollers may not be driven downhill out of gear, (free­wheeling) use the hydrostatic transmission to control the speed of the roller .
11. Especially on slopes, rollers have to be driven or parked in such a way that they cannot overturn.
12. The driver has to keep the driver’ s platform and tread steps free of obstructions, grease, dirt, ice, etc.
13. Visibility in the driving and working area must not be restricted.
14. Before leaving the driver’ s stand, the parking brake m ust be engaged. If your roller has a hydrostatic drive, the reversing control lever is to be put in “0” position.
15. Before leaving the roller , the driver has to turn off the engine. The roller has to be secured against unauthorized operation and against rolling off.
16. Parked rollers representing an obstacle have to be secured by obvious measures.
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 13
OPERATION
General Layout
1) Engine oil drain plug
2) Hydraulic oil drain plug
3) Fuel filler cap
4) Cap, front water tank
5) Cap, rear water tank
1) Central lifting hook
2) Accelerator lever
3) Engine and hydraulic oil filters
4) Fuel drain plug
1) Drive lever
2) Articulation lock
3) Sight glass, hydraulic oil level
4) Rear sprinkler tube, scraper
5) Tool box
1) Emergency stop switch
2) Ignition switch
3) Machine plate
4) Rear water filter, sprinkling system
5) Front sprinkler tube, scraper
PAGE 14 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
OPERATION
1) Warning light – engine oil pressure
2) Warning light – cooling water temperature
3) Warning light – charging system
4) Hour meter
5) Warning light – low fuel level
6) Warning light – charge / brake pressure
7) Spare
8) Selector switch – vibration front or front and back
9) Sprinkler switch
10) Light switch 0 – off 1 –parking lights 2 –head lights
11) Hazard warning button
12) Rotary warning beacon (optional equipment)
13) Working lamp (optional equipment)
14) Horn button
15) Indicator left/right (located on right side of column)
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 15
OPERATION
16) Emergency stop switch
Engine starting
1. Ignition lock
P...................................................................... PARK
0 ...................................................................... OFF
I. ...................................................................... Ignition
I I....................................................................... Pre-heat
III...................................................................... Start
Bring into 0 position
3. Speed adjustment lever
Move the accelerator lever to the idle position (moving downwards)
4. Ignition switch
Turn clockwise to position III. When the outside temperature is below 0° C, first turn the ignition switch to position II and
2. Reversing lever
PAGE 16 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
OPERATION
wait until the preheat indicator on the instrument panel goes off, then continue turning the switch to position III for starting.
Driving / operating the machine
1. Speed adjustment lever – vibrating
Pull the lev er up and then towards the driver’ s seat. Lock it in the 2400-rpm position.
2. Forward travel
Move the tra v el le v er f orward slo wly.
3. Reverse travel
Move the tra v el lever back slowly.
4. Speed adjustment lever – travelling
To move the machine from one site to another one , put the accelerator lever into the 2700 rpm position (pull it up and push it forward).
1 – Idling speed
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 17
OPERATION
2 – Working speed (2400 rpm) 3 – Transporting speed (2700 rpm)
Service brake / engine shut-down
Application of service brake
Move the driv e lever slo wly into neutral (0) position. The machine is automatically braked by the hydrostatic transmission.
Move the drive lever slowly into neutral (0) position as shown above.
Engine shut-down
PAGE 18 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
OPERATION
Move the accelerator lever downward to the idling position.
Engine shut-down
Turn the ignition key counter-clockwise to the (0) position.
Emergency stop switch
side of the steering column.
Emergency stop
In case of an emergency, bring the machine to a standstill by
pressing the EMERGENCY STOP BUTTON.
Release the emergency stop
Location of EMERGENCY STOP BUTTON
The EMERGENCY STOP BUTTON (1) is located on the R.H.
To release the emergency stop, the driv e lever has to be brought to neutral (0) position.
Release the emergency stop
T urn the emergency stop b utton slightly in the direction indicated by the arrows until it snaps out.
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 19
OPERATION
Driver’s seat
1. Forward/backward adjustment
Pull the longitudinal adjustment lever outward and set the seat to the desired position.
2. Adjustment of back rest
Pull the backrest adjustment lever upwards and set the backrest to the desired position.
3. Weight adjustment
Push the lever (1) downward to the desired weight adjustment (9 weight steps from 50 kg to 130 kg av ailable). To decrease the weight adjustment, push the lever fully to the bottom against the stop: The lever comes back automatically to the 50 kg position.
Never pull the adjustment lever upwards!
Please note!
The driver seat must not be adjusted while the vehicle is in motion: DANGER OF ACCIDENT!
This driver seat helps to keep you health y . Therefore appropriate care and maintenance is recommended.
PAGE 20 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
OPERATION
Sprinkler system
1. Water tank
Fill water tank (1a + 1b).
1a
2. Turn sprinkler on and off
Put the sprinkler system on and off by turning the corresponding switch.
1b
SPRINKLER WITH FOOT OPERATED SWITCH
This function is possible if the ignition is turned on. If you need water , push the s witch (1) and the sprinkling system works. If you release the s witch (1), the sprinkling system will stop. The sprinkler foot switch will work only if the main sprinkler switch is turned off.
1
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 21
OPERATION
Water tank, sprinkler, frost warning
Cleaning
If necessary , clean the water tanks (1) with the sie ves, the front and rear sprinkler tubes with the sprinkler nozzles (2) and . . .
Frost Warning
In the event of frost warning, completely empty the sprinkling system and remove the filter sieve from the housing. Please proceed as follows:
1) Remove filter housing.
2) Drain water.
3) Switch on sprinkler system to drain remaining water in the
.....the water filters, located under the front and the back grill.
tubes.
PAGE 22 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
OPERATION
Single / double vibration
1. Switch on vibration
Press shortly the vibration switch on the drive lever handle.
2. Switch off the vibration
Again press shortly the vibration switch on the driver lever handle.
Attention
Only engage the vibration when the throttle lever is set to a working speed.
Vibration at the front only
To put on the front vibration only, turn the vibration selector switch counter-clockwise.
Vibration front and rear
To put on the front and rear vibration, turn the vibration selector switch clockwise.
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 23
HYDRAULIC AND ELECTRIC
Hydraulic components
1) Vibration valve rear
2) Vibration valve front
3) Vibration pump
4) Drive pump
5) Steering and charge pump
Vibration control valve rear
Vibration control valve front
1) Drive circuit, ports A & B
2) Leak oil hose
3) Brake pressure hose
PAGE 24 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
MAINTENANCE & REPAIR
Open engine hood
1. Bonnet fastener
Release fasteners (1) on both sides of machine.
2. Hood Open engine hood.
Attention:
Warning! Do not open the engine hood before the engine is stopped. A
Danger of injury to your hands or fingers exists!
Warning!
Work on the engine only when the engine has cooled down.
Danger of being burned!
Fuses
Guide the engine hood carefully until the retaining cable is fully stretched. Do not slam it open.
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 25
MAINTENANCE & REPAIR
Open front water tank
1. Pull front grill open.
2. Disconnect the water hose (quick coupler).
3. Release both rubber latches.
If rubber latches are opened and the water hose is disconnected
The water tank can be lifted up and tilted back.
PAGE 26 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
MAINTENANCE & REPAIR
Electrical components – engine
The electrical components for the engine are located at the front end of the engine, just above the drive pump.
1) Relay (K31), stop solenoid.
2) Timer (K30) for relay of stop solenoid.
3) Starter relay (K14), 70A.
Fuses
4 — F1, stop solenoid pulling coil (30A). 5 — F2 stop solenoid holding coil (7.5A). 6 — F3, vibration (10A). 7 — F4, horn, oil cooler fan, water pump (15A).
Electrical components lighting system
The electrical components for the lighting system are located in
the steering column.
Attachment to the central loading hook
Suspend the machine on the crane hook (1).
➍ ➎
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 27
MAINTENANCE & REPAIR
Maintenance – towing, lifting of machine
Towing
Only tow the machine in case of emergency for the purpose of moving it out of the hazard area (max. 10 m).
Transport the machine by using a truck or low loader . Over a longer distance, the machine may only be towed with a
tow bar (max. 500 m / 1Km/h), and the brake must be released
Max. 10 m
Max. 10 m
Warning:
Never stand under lifted machine while loading or unloading it. Use only safe ramps. While transporting the machine, it must be secured against rolling, sliding and tipping over!
Attachment to the 4-point lifting brackets
Suspend the machine by attaching an appropriate wire rope to
the 4-point lifting hooks.
Warning:
Never stand under lifted machine while loading or unloading it.
(see sheet release brake).
Articulation lock
Fix the articulation lock before lifting the machine.
Use only safe ramps. While transporting the machine, it must be secured against rolling, sliding and tipping over!
Release brake
PAGE 28 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
MAINTENANCE & REPAIR
Front drive motor (1) Rear drive motor (1) Release of spring brake
Remove plug (1).
Install bolt M12X35 with washer (2) in its place. (In pocket behind seat)
Attention!
Compared to the A4VG28 drive pump installed up to Serial
Number 0899, this pump does no more have the possibility to slacken the relief valve cartridges (1) to open the by-pass. Should the machine really need to be towed away, the main ports A and B on the drive pump would have to be connected to each other .
After towing the machine with released brakes, braking mode must be re-established.
Change / add hydraulic oil
TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01) — PAGE 29
1) Hydraulic tank breather
Slacken the breather to release the tank pressure, otherwise it is impossible to top up oil.
2) Oil drain plug
Unscrew the oil drain plug (1) and drain the oil into a pan. Then screw the oil drain plug back in again.
Filling capacity of hydraulic system: 48L
3) Oil filter
MAINTENANCE & REPAIR
Remove hydraulic oil filter with the special wrench (wrench (1) with the ref.390159 is supplied with the machine) in pocket behind seat.
4) Hydraulic oil
Fit a new hydraulic oil filter onto the filter cap. Refill fresh hydraulic oil through the filter housing and re-install filter . Retighten tank breather.
Attention: Never remove the filter cap before any dirt around the
neck has been cleaned off! Always change filter and oil at the same time. First oil change after 500h, then every 2000h, but at least once a y ear.
Main components
PAGE 30 — TANDEM ROLLER: T23, T26, T33 — PARTS & OPERATION MANUAL — REV. #4 (03/12/01)
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