Multiquip T16 User Manual

PARTS AND OPERATION MANUAL
Tandem Vibratory Roller
T16
© COPYRIGHT 2001, MULTIQUIP INC.
Revision #2 (03/12/01)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
Asphalt Roller: T16 — PARTS & OPERATION MANUAL — REV. #0 (05/07/99) — PAGE 3
PARTS ORDERING PROCEDURES
n
Dealer account number
n
Dealer name and address
n
Shipping address (if different than billing address)
n
Return fax number
n
Applicable model number
n
Quantity, part number and description of each part
n
Specify preferred method of shipment:
UPS Ground
UPS Second Day or Third Day*
UPS Next Day*
Federal Express Priority One (please provide us with your Federal
Express account number)*
Airborne Express*
Truck or parcel post
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts:
Number of line items ordered Additional Discount
1-9 items 3% 10+ items** 5%
Get special freight allowances when you order 10 or more line items via FAX!**
n
UPS Ground Service at no charge for freight
n
PS Third Day Service at one-half of actual freight cost
No other allowances on freight shipped by any other carrier. **Common nuts, bolts and washers (all items under $1.00 list price)
do not count towards the 10+ line items.
Now! Direct TOLL-FREE access
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
Extra Fax DiscountExtra Fax Discount
for Domestic USAfor Domestic USA
for Domestic USA
for Domestic USAfor Domestic USA
Dealers OnlyDealers Only
Dealers Only
Dealers OnlyDealers Only
to our Parts Department!
Toll-free nationwide:
800-421-1244
Toll-free FAX:
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
PAGE 4 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
800/6-PARTS-7 800-672-7877
TABLE OF CONTENTS
Here's how to get help ................................................... 3
Parts ordering procedures ............................................. 4
Table of contents ........................................................... 5
TANDEM ROLLER: T16
Technical Data ................................................................6
Specifications ................................................................. 7
Explanation of codes in remarks column........................8
Suggested Spare Parts ..................................................9
Operations Manual .......................................................10
Safety Instructions .................................................. 11-14
General Layout ........................................................ 15-16
Operation .................................................................17-23
Tow Preparation, To Tow & To Lift .................................. 24
Hood Information ..........................................................25
Maintenance Schedule & Tightening Torque ................. 26
Frost Warning, Scrapers & Fuses ................................. 27
Electric Components ....................................................28
Main Components ........................................................ 29
Check and Adjust Pressures ................................... 30-31
Maintenance & Repair - Yanmar Engine .......................32
Hydraulic System ......................................................... 33
Hydraulic System - Vibration Switch Off Rear .............. 34
Electrical Diagram ................................................... 35-36
Drum Traveling ......................................................... 38-39
Drum Support .......................................................... 40-41
Drum Vibration ......................................................... 42-43
Scraper Chassis Front ............................................. 44-45
Scraper Chassis Rear ............................................. 46-47
Sprinkler Pump ........................................................ 48-49
Sprinkler Pipes ........................................................ 50-51
Chassis Front .......................................................... 52-53
Engine Hood ............................................................ 54-55
Chassis Rear ........................................................... 56-57
Operator Platform .................................................... 58-61
Water Tank Seat ...................................................... 62-63
Stabilizer Bar ........................................................... 64-65
Articulating Joint ..................................................... 66-67
Steering Cylinder ..................................................... 68-69
Engine ..................................................................... 70-71
Engine - Radiator ..................................................... 72-73
Engine Service Parts............................................... 74-75
Engine Electric Comp. ............................................. 76-77
Pump .......................................................................78-79
Vibration Pump ........................................................ 80-81
Components ............................................................ 82-83
Hoses Drive ............................................................. 84-85
Suction Leak Pipe .................................................... 86-87
Steering and Radiator ............................................... 88-89
Hoses Brake ............................................................. 90-91
Hoses Vibration ........................................................ 92-93
Hoses Various .......................................................... 94-95
Reversing .................................................................96-97
Sprinkler, Vibration Valve .......................................... 98-99
Engine, Ignition Switch ......................................... 100-101
Engine Battery ...................................................... 102-103
Instrument Panel .................................................. 104-107
Decals .................................................................. 108-109
Brake Release Valve ............................................ 110-111
Vibration Cut-Off Rear .......................................... 112-113
Working Frequencies ............................................ 114-115
Cover ....................................................................116-117
Lighting System ................................................... 118-119
Back-Up Signal..................................................... 120-121
Automatic Vibration .............................................. 122-123
Interval Sprinkling ................................................. 124-125
Lockable Tank Cap ............................................... 126-127
Special Sprinkler .................................................. 128-129
Battery Disconnection Switch .............................. 130-131
Tiltable ROPS ...................................................... 132-133
Roof for ROPS .....................................................134-135
Lock Pin ...............................................................136-137
Machine In Line ....................................................138-139
YANMAR 3TNE74AMM ENGINE
Cylinder Block ...................................................... 140-141
Gear Housing........................................................ 142-143
Flywheel Housing & Oil Sump ..............................144-145
Cylinder Head & Bonnet ....................................... 146-147
Suction Manifold & Air Cleaner............................. 148-149
Exhaust Manifold & Silencer ................................150-151
Camshaft & Drive Gear ........................................ 152-153
Crankshaft & Piston ............................................. 154-155
Lub. Oil System ....................................................156-157
Cooling Water System .......................................... 158-159
Fuel Injection Pump ............................................. 160-161
Governor ............................................................... 162-164
Fuel Injection Valve .............................................. 166-167
Fuel Line ...............................................................168-169
Starting Motor ...................................................... 170-171
Generator .............................................................. 172-173
Gasket Set ........................................................... 174-175
Terms and Conditions of Sale Parts ................. 176
NOTE: Specification and part number are subject to change without notice.
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 5
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TECHNICAL DATA
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PAGE 6 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
SPECIFICATIONS
T16 metric inches
L ................................................................................... 2140 mm ................................................................. 84.3"
L1 .................................................................................1965 mm ................................................................. 77.4"
B/W1 ............................................................................950 mm ................................................................... 37.4"
W .................................................................................. 900 mm ...................................................................35.4"
H...................................................................................2250 mm ................................................................. 88.6"
H1 .................................................................................1850 mm ................................................................. 72.8"
H2 .................................................................................1560 mm ................................................................. 61.4"
D...................................................................................575 mm ................................................................... 22.6"
A ................................................................................... 1390 mm ................................................................. 54.7"
K ................................................................................... 230 mm ...................................................................9.1"
V ................................................................................... 50 mm ..................................................................... 2"
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 7
EXPLANATION OF CODE IN REMARK COLUMN
How to read the marks and remarks used in this parts book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column,
, belong to the same assembly or kit
EXPLANATION OF CODE IN REMARKS COLUMN
, #, +, %, or
*
NOTE
If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
NOTE
The contents of this catalog are subject to change without notice
.
PAGE 8 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
T16 w/YANMAR 3TNE74 DIESEL ENGINE
1 to 3 Units
Qty. P/N Description
5 ............ AVL14607 ............. KEY IGNITION SWITCH
5 ............ AVL922975 ........... KEY FUEL CAP
6 ............ 12142212570 ........ FILTER AIR INNER
6 ............ 12142012511 ........ FILTER AIR OUTER
6 ............ 11966035150 ........ FILTER OIL
6 ............ 12455055700 ........ FILTER FUEL
3 ............ AVL921198 ........... FILTER SUCTION
Part number on this Suggested Spare Parts List may super cede/ replace the P/N shown in the text pages of this book.
SUGGESTED SPARE PARTS
NOTE
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 9
Congratulations on your purchase of this vibration roller. The manufacturing of this modern roller is based on many years experience. Easy operating and excellent maintenance facilities are two strong points of this roller. Nevertheless, in order to avoid improper handling or maintenance, we invite you to carefully study this operating handbook.
This operating manual includes:
Safety instructions
General machine layout
Machine handling
Maintenance
Diagrams
Error messages
Technical data
OPERATORS MANUAL
The following explanations are meant to familiarize the operator with the machine in respect to use, maintenance and service. It is, therefore, a must that the operator always has access to the instruction manual and that before operating the machine, the manual instructions are carefully read. By doing so, improper handling and incorrect use, which could result in failure of the machine, is prevented.
Service and maintenance done in accordance with the operating manual increases reliability of the machine and its lifetime. It reduces repair costs and guarantees less down time.
Multiquip and AMMANN rejects any responsibility should the machine be used incorrectly.
Only spare parts in accordance with AMMANN specifications may be used. Original AMMANN spare parts will always guarantee correct specifications.
This operating manual should always be on the machine, at the operator’s disposal.
PAGE 10 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
SAFETY INSTRUCTIONS
Start up the roller from the driver’s seat only (1a). The driver must wear a seatbelt. When the roller is being operated, there must be no one In front
or behind the roller (1b). Any person in the vicinity of the roller (2a) while it is being
operated must maintain a minimum safety distance of 1 meter.
WARNING!
Keep your distance from side slopes and curbs! Side slopes can slip down! Do not drive over curb!
! DANGER OF OVERTURNING !
Be aware of the hazard stated below:
1. Flat surfaces may not have uniform soil density.
2. Hollow spaces or rocks might be below the surface.
3. Clay ground can be slippery when wet.
4. The danger of sliding sidewards is higher when vibrating.
5. Sharp steering maneuvers (turns) near side slopes can increase the danger of overturning.
6. Central articulated machines are more dangerous near side slopes during sharp steering maneuvers (turns).
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 11
SAFETY INSTRUCTIONS
Rollover Protection Structure (ROPS)
Please check the following:
The machine frame should not be bent or cracked around the ROPS bolt on area.
There are no hairline cracks or open cracks.
All screw connections are correctly tightened (check correct torque).
Bolts and nuts must be undamaged.
ROPS must be folded up (when tilting ROPS).
No modifications may be made on the ROPS without authorization from the manufacturer!
Noise Level:
The following noise levels have been measured according to the CE regulations 98/68/EWG.
Engine at nominal RPM
Microphone fixed at 1.2-meter height.
Measurement conditions:
hard ground, no snow, dry.
no noise reflecting objects within 20 meters.
wind noise must be below 10 dB(A) of the measured machine noise values.
Noise level indications according to annex 1, Chapter 1.7.4f of the CE machines specifications.
Noise at driver ear: 79,5 dB(A)
Constant noise level at 7 meters distance: 65,6 dB(A)
PAGE 12 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
SAFETY INSTRUCTIONS
Safety Stickers on the Machine
Keep safety stickers and safety plates clean and readable.
All instructions must be followed.
Damaged or incomplete stickers must be replaced immediately.
Working Security for Rollers with Driver’s Stand
Operating the rollers
1. Only reliable qualified persons, at least 18 years of age, are to operate rollers.
2. The manufacturer’s operation and security instruction are to be observed.
10.Rollers may not be driven with downhill out of gear. Before rolling downhill, the appropriate gear must be put in rollers not equipped with a power shift transmission. Gear shifting must not be operated while rolling downhill.
11.Especially on slopes, rollers have to be driven or parked in such a way that they cannot overturn.
12. The driver must keep drivers stand and treads free of obstruction, grease, dirt, ice, etc.
13.Visibility of driving and working area must not be restricted. Mirrors, installed for this purpose, must be adjusted and kept clean.
14. Before leaving the driver’s stand, the parking brake must be operated. If your roller has a hydrostatic drive, the reversing control lever is to be put in the “0” position.
15. Before leaving the roller, the driver must turn off the engine. The roller must be secured against unauthorized service and against rolling.
16.Parked rollers, representing an obstacle, must be secured by obvious measures.
17.Valid for all rollers: It is possible that the allowable sound level of 90 dB(A) can be exceeded on the above stated rollers. Due to the regulations for prevention of noise level accidents (VBG 121), machine operators or persons who are in the immediate area of the machine must wear ear protection, if the sound level reaches or exceeds 90 dB(A).
. . . AND WITH CABINS
Running
3. Rollers are to be operated only with all the protection facilities.
4. Before starting work, steering and brakes must be checked. The machine should not be run if any defects are noticed.
5. Before beginning a work shift, the driver must check the effectiveness of operation and the security installation and protection facilities.
6. If defects on security installation or any other defects are noticed that affect safe operation of the roller, the supervisor is to be informed immediately.
7. Operation of the roller must be stopped if defects endanger operating security.
8. The roller may only be controlled from the driver’s stand.
9. Servicing or maintenance of the roller must be done only while the roller is standing still and secured against rolling away. When filling up the tank, the motor is to be switched off.
18.While driving, the half below the doors must be closed.
Maintenance
19.Maintenance and repair work may only be done while the machine in not in “drive.” The only exception is when repair work cannot be carried out unless the machine is in “drive.
20. Before working on hydraulic tubes, they must be unpressurized.
21.Before working on electrical installation of the machine, the battery must be disconnected. It must be isolated by covering or removing. This is not valid for work where electrical power is necessary.
22. After maintenance and repair work, protection facilities must be remounted as prescribed.
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 13
SAFETY INSTRUCTIONS
Never work under a machine which is held by a crane or by a jack. Never stand beneath a machine that has been lifted. Always follow the instructions given in this manual.
Signs / warnings
Danger of harmful fumes!
Never let the machine run in a closed room. Battery gases are explosive. Keep the battery away from fire, flames and sparks.
DANGER OF EYE INJURY!
The sulfuric acid in the electrolyte of the battery is poisonous and aggressive. It can burn holes into clothes. A squirt of this acid in the eyes can lead to blindness.
Re-charging safety instructions:
Recharge battery only in well ventilated rooms.
Wear eye protection and gloves.
Do avoid breathing in gases and fumes.
Refill without splashing the acid.
Start by means of a starter /second battery has to be done following the instructions.
To take off the water cooler cover on a stopped engine, first loosen the cover slightly to release the pressure. Remove the cover only after the pressure is released.
To control the acid level of the battery, use a torch. Never check the battery charge by connecting the two poles with a metallic tool. Take an acid control instrument or use a voltmeter.
Always disconnect the ground (-) first and always re-connect it last.
WARNING: Never remove the radiator cover on a running engine!
Attention: Danger of burning
PAGE 14 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
2
GENERAL LAYOUT
1. Hook on eye
3
12
2. Drive lever
3. Speed control lever
4. Watertank cap
1
5. Sprinkler tube
6. Fuel filter neck
9
7
1
10
5
4
2
7. Water filter
8. Articulation lock
9. Level gauge for hydraulic for oil
10. Hydraulic oil outflow
11
8
13
5
11. Switch off engine
12. ROPS
13. *Tool box
*Tool Kit for the K-Version is located under the engine hood
Instrument Panel 1 Control light - Brake 2 Control light - Battery 3 Display working hours 4 Control light - Cooling water 5 Control light – Oil pressure 6
Vibration front – (front and rear) 7 Sprinkler system - On/Off 8
Light – 0 = Off
1 = Parking lights
2 = Head lights
9
Hazard warning 10
Rotary warning beacon 11 (No function) 12 Horn 13
Indicator – Left/Right
Not included in all types
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 15
1a
GENERAL LAYOUT
1. Cleaning
If necessary, clean water tank (1a), filter (2a) and sprinkler tubes (3a) front and rear.
3a
2a
3a
Frost warning
In the event of frost warning completely empty sprinkling system and take the screen filter (2a) out of the filter housing.
1. Take off filter housing.
2. Drain water
3. Switch sprinkler system on to drain remaining water
from the tubes.
SCRAPERS
1 Wheel
Lightly tighten scraper for the roller by hand.
2 Tyres
Fill scraper for the tyres with a clearance of 3-5mm.
The toolbox is located on the R.H. side, close to the articulation joint. The toolbox of the K-Version is located under the engine hood. The tank for the tire lubrication is located on the right side, close to the articulation joint.
Before opening the toolbox always first put the articulation lock in place.
PAGE 16 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
OPERATION
Engine starting
1. Ignition lock
P ...................................................................... PARK
0 ...................................................................... OFF
I. ...................................................................... Ignition
II....................................................................... Pre-heat
III. ..................................................................... Start
2. Reversing lever
3. Speed adjustment lever
Move the accelerator lever to the idle position (moving downwards)
4. Ignition switch
Turn clockwise to position III. When the outside temperature is below 0° C, first turn the ignition switch to position II and wait until the preheat indicator on the instrument panel goes off, then continue turning the switch to position III for starting.
Bring into 0 position
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 17
OPERATION
Driving / operating the machine
1. Speed adjustment lever – vibrating
Pull the lever up and then towards the drivers seat. Lock it in the 2400-rpm position.
2. Forward travel
Move the travel lever forward slowly.
3. Reverse travel
Move the travel lever back slowly.
4. Speed adjustment lever – travelling
To move the machine from one site to another one, put the accelerator lever into the 2700 rpm position (pull it up and
push it forward). 1 – Idling speed 2 – Working speed (2400 rpm) 3 – Transporting speed (2700 rpm)
PAGE 18 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
OPERATION
Service brake / engine shut-down
Application of service brake
Move the drive lever slowly into neutral (0) position. The machine is automatically braked by the hydrostatic transmission.
Engine shut-down
Move the drive lever slowly into neutral (0) position as shown above.
Engine shut-down
Turn the ignition key counter-clockwise to the (0) position.
Move the accelerator lever downward to the idling position.
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 19
OPERATION
Emergency stop
In case of an emergency, bring the machine to a standstill by pressing the EMERGENCY STOP BUTTON.
Release the emergency stop
To release the emergency stop, the drive lever has to be brought to neutral (0) position.
Release the emergency stop
Turn the emergency stop button slightly in the direction indicated by the arrows until it snaps out.
Indication
When the emergency stop is engaged, the vibration and the sprinkler systems are turned off.
PAGE 20 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
OPERATION
Driver’s seat
1. Forward/backward adjustment
Pull the longitudinal adjustment lever outward and set the seat to the desired position.
2. Adjustment of back rest
Pull the backrest adjustment lever upwards and set the backrest to the desired position.
3. Weight adjustment
Push the lever (1) downward to the desired weight adjustment (9 weight steps from 50 kg to 130 kg available). To decrease the weight adjustment, push the lever fully to the bottom against the stop: The lever comes back automatically to the 50 kg position.
Never pull the adjustment lever upwards!
Please note!
The driver seat must not be adjusted while the vehicle is in motion: DANGER OF ACCIDENT!
This driver seat helps to minimize fatigue. Therefore appropriate care and maintenance is recommended.
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 21
OPERATION
Sprinkler system
1. Water tank
Fill water tank (1).
1
2. Turn sprinkler on and off
Put the sprinkler system on and off by turning the corresponding switch.
SPRINKLER WITH FOOT OPERATED SWITCH
This function is possible if the ignition is turned on. If you need water, push the switch (1) and the sprinkling system works. If you release the switch (1), the sprinkling system will stop. The sprinkler foot switch will work only if the main sprinkler switch is turned off.
1
PAGE 22 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
OPERATION
Single / double vibration
1. Switch on vibration
Press the vibration switch on the drive lever handle.
2. Switch off the vibration
Again press the vibration switch on the driver lever handle.
Attention
Only engage the vibration when the throttle lever is set to a working speed.
Vibration at the front only
To put on the front vibration only, turn the vibration selector switch counter-clockwise (6).
Vibration front and rear
To put on the front and rear vibration, turn the vibration selector switch clockwise (6).
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 23
TOW PREPARATION, TO TOW & TO LIFT
Preparation
1. Remove R.H. floor panel (4).
2. Install tow lever (from the toolbox) in pos. 1.
3. Turn tow lever clockwise to pos. 2.
4. Turn the steering wheel counterclockwise (left) until the resistance increases and the steering starts moving slightly.
5. Turn the tow lever to pos. 3.
Towing (see page To tow”)
Reposition for drive
1. Turn tow lever back to pos. 1.
2. Remove tow lever.
3. Replace floor panel
Attention!
Diesel engine may only be started in pos. 1
Not included in all types.
Towing
Only tow the machine in case of emergency for the purpose of moving the machine out of the hazard area (maximum of 10 meters).
Towing eye (1a) Transport machine with lifting brackets and transporter.
1 Articulation lock
Before attaching the machine affix articulation lock.
2 Attachment to load hook
Suspend machine on crane hook.
WARNING!
Never stand under lifted machine! While loading or unloading the machine, use only ramps. While transporting the machine, it must be secured against rolling, sliding and tipping over.
PAGE 24 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
HOOD INFORMATION
1 Fastener
Release fastener on both sides.
2 Hood
Open engine hood.
Hydraulic oil change
Always change oil and oil filter at the same time. First oil change after 500 operting hours, then every 2000 operting hours, but at least once a year.
1. Hydraulic tank breather
2. Oil drain screw Unscrew oil drain plug and drain oil into pan. Then screw oil
drain plug back again.
3. Oil filter Remove hydraulic oil filter.
4. Hydraulic oil Fill in new hydraulic oil and fit a new hydraulic oil filter.
Retighten tank breather.
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 25
MAINTENANCE SCHEDULE & TIGHTENING TORQUE
ECNANETNIAM
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01M 8.8 94 21M 8.8 68 61M 8.8 012 02M 8.8 014
2 Refill / Clean / Grease 3 Replace Note: Not all the maintenance work is listed in this operating
manual. Please refer to the Yanmar Engine operating manual for additional maintenance work.
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PAGE 26 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
FROST WARNING, SCRAPERS & FUSES
Fuses
The fuses (B) are located in the sterring column *5 F5 Hazard light (10A) *6 F6 Working light rear (10A) *7 F7 Low beam *8 F8 Parking light (10A)
*not included in all types
The electric components (A) are located behind the battery on
the left.
Fuses
1. F1 First solenoid (30A)
2. F2 Second solenoid (7.5A)
3. F3 Ventilator (15A)
4. F4 Seating OPTION (10A)
Solenoid
9. K31 Stop solenoid
10. K30 Timer solenoid
11. K14 Starter control solenoid (70A)
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 27
ELECTRONIC COMPONENTS
1 Relay for start - stop solenoid 2 Timer for relay of start - stop solenoid 3 Start relay 4 Fuse box
1 Relay for emergency stop 2 Relay vibration 3 Relay head lamps 4 Fuses
1 Emergency stop 2 Option
1 Brake control switch 2 Solenoid, emergency stop valve
PAGE 28 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
MAIN COMPONENTS
1 Drive motor 2 Vibration motor 3 Leak oil drive and vibr. motor 4 Main drive circuit A & B 5 Brake pressure hose 6 Leak oil vibrating motor
1 Emergency stop valve 2 Drive pump 3 Steering and vibration pump
Vibration valve, standard (in the engine compartment)
Vibration valve option VAB (in the engine compartment)
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 29
All values stated are valid at:
Hydraulic oil temperature of approx. 140° F and high idle (full RPM) of Diesel engine
Relief valves should relase pressure for max. 5 seconds.
CHECK AND ADJUST PRESSURES
Pressure gauge measuring range:
M1 ....................................................... 900PSI
M2, M3, M4, M5 ................................... 9000PSI
M1 Charge pressure for drive pump at speed of approx. 2 Mph
260 ± 30 PSI (cannot be adjusted)
M1 Pressure of drive circuit forward with blocked drum
4350 PSI plus charge pressure = 4610 ± 220PSI
PAGE 30 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
CHECK AND ADJUST PRESSURES
M3 Pressure of drive circuit backward with blocked drum
4350 PSI plus charge pressure = 4610 ± 220 PSI
M4 Relief valve when engaging single vibration
1350 ± 150 PSI
M3 Pressure of drive circuit backward with blocked drum
4350 PSI plus charge pressure = 4610 ± 220 PSI
M5 Relief valve when changing from single to double vibration
1350 ± 150 PSI
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 31
MAINTENANCE & REPAIR YANMAR ENGINE
TRAP METI YLIAD
lliferdnalevelleufehtkcehC
knatlioleufehtniarD
partretawehtdnaretliflioleufehtkcehC
LIOLEUF
METSYS
retlifleufehtnaelC
tnemeleretlifleufehtecalpeR
evlavnoitcejnileuF
noitidnocnoitcejniehtkcehC
pmupnoitcejnileuF
gnimitnoitcejniehtkcehC
esacknarcehtnilevellioebulehtkcehC
LIOEBUL
lioebulehtecalpeR
METSYS
retliflioebulehtecalpeR
m
m
YREVE
05
.SRH
YREVE
.SRH002
YREVE
.SRH004
YREVE
0001
.SRH
m
m
m
m
m
ts
1(
)emit
m
ts
1(
)emit
m
dn
2(
dnaemit
)retfaereht
m
dn
2(
emit
dna
)retfaereht
levelretawgniloocehtkcehC
GNILOOC
RETAW
gniggolcrofsnifrotaidarehtnaelcdnakcehC
METSYS
retawgniloocehtecalpeR
m
m
m
)naelC(
m
yreve( )raey
m
EKATNIRIA
METSYS
riA
renaelc
tnemele
naelC
ytsudni(
)snoitidnoc
ecalpeR
m
m
ytsudni(
m
)snoitidnoc
metsysknilronrevogehtniliO
ENIGNE
KCOLB
stlobehtnethgiteR
ecnaraelcevlavtsuahxe/ekatniehttsujdA
spmalgninrawllakcehC
m
sruoh05tsrifehtretfA
ylbmessa-erdnaylbmessasidhcaeretfasruoh05
m
LACIRTCELE
TNEMPIUQE
leveldiuqilyrettabehtkcehC
noisnettlebnafehttsujdA
m
m
PAGE 32 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
HYDRAULIC SYSTEM
Drive rear Steering Vibration Vibration control valve front
Not included in all types (Option þ Brake release valve)
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 33
All values stated are valid at:
hydraulic oil temperature of approximately 60ºC
full speed of diesel engine
Relief valves may release pressure for maximum of 5 seconds.
Measuring of pressure with manometers:
M1 = 60 bars measuring ratio
M2 to M5 = 600 bars measuring ratio
Measuring point M2, M3
Pressure for translation 300 + 18 bars = 318 + 15 bars at blocked drums.
Measuring point M4I Relief valve 180 + 5 bars when putting on double
vibration.
Measuring point M4
Relief valve 105 + 5 bars at full articulation.
Measuring point M1
Supply pressure translation pump psp = 18 + 2 bars at approximate speed of 3 kilometers per hour.
IDynamic pressure means maximum pressure with maximum value recorded.
HYDRAULIC SYSTEM VIBRATION SWITCH OFF REAR
English Drive rear Steering Vibration Vibration control valve front
Not included in all types (Option þ Brake release valve)
PAGE 34 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
All values stated are valid at:
hydraulic oil temperature of approximately 60ºC.
full speed of diesel engine.
Relief valves may release pressure for maximum of 5 seconds.
Measuring of pressure with manometers:
M1 = 60 bars measuring ratio
M2 to M5 = 600 bars measuring ratio
Measuring point M2, M3
Pressure for translation 300 + 18 bars = 318 + 15 bars at blocked drums.
Measuring point M4I Relief valve 95 + 5 bars when putting on simple
vibration.
Measuring point M4
Relief valve 105 + 5 bars at full articulation.
Measuring point M1
Supply pressure translation pump psp = 18 + 2 bars at approximate speed of 3 kilometers per hour.
Measuring point M5I Relief valve 90 + 5 bars when putting on double
vibration.
Dynamic pressures mean maximum pressure with maximum value recorded.
ELECTRICAL DIAGRAM
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 35
ELECTRICAL DIAGRAM
1A ecivedlortnocgnitaeherP
3B nroH
11E tfel-thgilnoitisoP 21E tfelthgilliaT 31E thgir-thgilnoitisoP 41E thgir-thgilliaT 51E tfel-pmaldaeH 61E thgir-pmaldaeH 02E tnorf-pmaldrazaH
12E raer-pmaldrazaH 1F dioneloStsriF 2F dionelosdnoceS 3F noitarbiV 4F nroH 5F thgilgninrawdrazaH
4K rotacidninoitceriDredneS
41K )A07(dioneloS 02K dionelosnoitarbiV 42K dionelospotsycnegremE
13K dionelospotS 1M rotomgnitratS 2M rotomrewolB
41M tnorf-rotompmupretaW
51M raer-rotompmupretaW 6P retemruoH 3R bluB 2S nottubretratS 6S hctiwsgninrawerusserpliO 7S hctiwserutarepmetretawgnilooC
31S nrohhctiwS
6F raerpmaldaehgnikroW 7F maebwoL 8F thgilgnikraP
1G )rotalugerhtiw(rotanretlA
2G yrettaB 1H rotanretla-thgillortnoC 2H retawgnilooc-thgillortnoC 3H erusserplio-thgillortnoC 6H tnorftfel-rotacidninoitceriD 7H raertfel-rotacidninoitceriD 8H tnorfthgir-rotacidninoitceriD 9H raerthgir-rotacidninoitceriD
91H ekarb-thgillortnoC
41S hctiwspmaldrazaH 81S hctiwsthgiL 23S ekarbciluardyhhctiwssserP 45S metsystratshctiwsytefaS 55S hctiwsrelknirpS 65S raeromaldaehgnikrowhctiwS 75S hctiwsorbiV 85S hctiwsrotacidnI 95S noitarbivhctiwsrotceleS 76S hctiwspotsycnegremE 37S hctiwspotsycnegremerelloR 08S hctiwstaeS
4Y evlavekarbycnegremE
41Y tnorf-evlavretaW 51Y raer-evlavretaW 61Y pmupnoitarbivdioneloS 71Y noitarbivraeR 12Y dionelospotS
PAGE 36 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
NOTE PAGE
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 37
DRUM - TRAVELING
PAGE 38 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
1-0.1 DRUM - TRAVELLING
NO PART NO PART NAME QTY. REMARKS
1 AVL365032 WHEEL 1 5 AVL820478 CORE (CONNECTOR) 6 6 AVL365056 WASHER 1 6 AVL365129 WASHER 1 7 AVL365054 WASHER 1 9 AVL820488 RING 1 12 AVL341944 BELLOW 1 13 AVL922711 HOSE CLAMP 1 15 AVL494045 ISOLATION MOUNTING 12 17 AVL236498 ADDITIONAL WEIGHT 2 18 AVL820476 DISTANCE SLEEVE 1 30 AVL901893 SCREW HEX. HD 8 31 AVL901916 SCREW HEX. HD 6 32 AVL922712 PIN 8 33 AVL902263 WASHER 8 34 AVL902124 NUT HEX. 8 35 AVL902126 NUT HEX. 12 36 AVL902128 NUT HEX. 6 46 AVL901799 SCREW HEX. HD. 7
DRUM - TRAVELING
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 39
DRUM SUPPORT
PAGE 40 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
1-0.2 DRUM SUPPORT
NO PART NO PART NAME QTY. REMARKS
1 AVL135523 DRUM SUPPORT 1 2 AVL390518 HYDRAULIC MOTOR 1 2 AVL390519 HYDRAULIC MOTOR 1
2.1 AVL906685 SEAL 3
2.2 AVL906689 SEAL 2
2.3 AVL944006 SEAL 1
2.4 TEXT0001 (ON REQUEST) 1 3 AVL390435 HYDRAULIC MOTOR 1
3.1 TEXT0001 (ON REQUEST) 1 4 AVL365805 CARDAN SHAFT FLEXIBLE 1 5 AVL902640 ALAN SCREW 4 6 AVL901063 REDUCER 2 7 AVL901311 REDUCER 2 8 AVL901059 REDUCER 1 9 AVL901064 REDUCER 1 10 AVL491356 FLANGE COMPLETE 2
10.1 AVL908882 ALAN SCREW 2
10.2 AVL902682 ALAN SCREW 2
10.3 AVL902323 SPRINGWASHER 4
10.4 AVL906670 SEAL 1 11 AVL901786 SCREW HEX. HEAD 8 12 AVL901889 SCREW HEX. HEAD 6 13 AVL901765 SCREW HEX. HEAD 2 14 AVL341945 STRAP 2 15 AVL365798 DISTANCE PLATE 1
DRUM SUPPORT
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 41
DRUM VIBRATION
PAGE 42 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
1-0.3 DRUM - VIBRATION
NO PART NO PART NAME QTY. REMARKS
1 AVL341942 HOUSING 1 2 AVL341943 COVER 1 3 AVL365046 VIBRO SHAFT 1 4 AVL803362 RING 1 5 AVL909432 ROLLER BEARING 2 6 AVL800412 LIP SEAL 1 7 AVL906534 CAP SCREW 1 8 AVL901760 SCREW HEX. HEAD 1 9 AVL901763 SCREW HEX. HEAD 6 10 AVL901782 SCREW HEX. HEAD 6 11 AVL907870 ALAN SCREW 1
DRUM VIBRATION
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 43
SCRAPER CHASSIS FRONT
PAGE 44 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
SCRAPER CHASSIS FRONT
1-2.1 SCRAPER CHASSIS FRONT
NO PART NO PART NAME QTY. REMARKS
1 AVL803568 PLATE 2 2 AVL824059 SCRAPER BRACKET 2 3 AVL455082 SCRAPER 2 4 AVL803567 PLATE 2 5 AVL901772 SCREW HEX. HEAD 4 6 AVL902206 NUT HEX. 12 7 AVL902264 WASHER 4 8 AVL921045 SAUCER-HEAD SCREW 4 9 AVL901763 SCREW HEX. HEAD 4 10 AVL820598 SCRAPER BRACKET 2 11 AVL921747 SAUCER-HEAD SCREW 8
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 45
SCRAPER CHASSIS REAR
PAGE 46 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
SCRAPER CHASSIS REAR
1-2.2 SCRAPER CHASSIS REAR
NO PART NO PART NAME QTY. REMARKS
1 AVL803567 PLATE 2 2 AVL455082 SCRAPER 2 3 AVL803568 PLATE 2 4 AVL824059 SCRAPER BRACKET 2 5 AVL820598 SCRAPER BRACKET 2 6 AVL921045 SAUCER-HEAD SCREW 4 7 AVL921747 SAUCER-HEAD SCREW 8 8 AVL902206 NUT HEX. 12 9 AVL902264 WASHER 4 10 AVL901772 SCREW HEX. HEAD 4 11 AVL901763 SCREW HEX. HEAD 4 12 AVL365594 PLATE 1 13 AVL901783 SCREW HEX. HEAD 6
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 47
SPRINKLER PUMP
PAGE 48 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
1-3.1 SPRINKLER PUMP
NO PART NO PART NAME QTY. REMARKS
1 AVL495062 WATER PUMP 1 3 AVL494443 FILTER 1
3.1 AVL921706 FILTER BASE 1
3.2 AVL921709 FILTER HOLDER 1
3.3 AVL921707 GLASS 1
3.4 AVL921710 ELEMENT 1
3.5 AVL921708 GASKET 1 4 AVL905413 EXTENSION 1 6 AVL908156 REDUCER 1 7 AVL906101 REDUCER 1 8 AVL909398 REDUCER 1 9 AVL901415 REDUCER 1 12 AVL908157 HOSE CLAMP 6 16 AVL921495 HALF BOWL 2 17 AVL903719 WASHER 2 18 AVL921645 ALAN SCREW 2 22 AVL901752 SCREW HEX. HEAD 4 23 AVL902261 WASHER 4 24 AVL903792 HOSE 1 26 AVL903792 HOSE 1 30 AVL824386 PROTECTION FOR WATER PUMP 1
SPRINKLER PUMP
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 49
SPRINKLER PIPES
PAGE 50 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
1-3.2 SPRINKLER PIPES
NO PART NO PART NAME QTY. REMARKS
1 AVL366254 SPRINKLER PIPE 4 2 AVL491751 STRAP 8 3 AVL491752 SEAL RING 6 4 AVL923967 CHECK VALVE 6 5 AVL495061 NOZZLE 6 6 AVL491754 COUPLING NUT 6 7 AVL923408 PLUG 4 8 AVL923263 FEMALE REDUCER 2 9 AVL906101 REDUCER 2 10 AVL921534 REDUCER 1 11 AVL903726 HALF BOWL 8 12 AVL902682 ALAN SCREW 8 13 AVL903719 WASHER 8 14 AVL908157 HOSE CLAMP 5 15 AVL903792 HOSE, 0.25 m 1 16 AVL903792 HOSE, 1.77 m 1 17 AVL903792 HOSE, 0.8 m 1
SPRINKLER PIPES
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 51
CHASSIS FRONT
PAGE 52 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
2-0.1 CHASSIS FRONT
NO PART NO PART NAME QTY. REMARKS
1 AVL135509 FRONT FRAME 1 2 AVL495048 OIL LEVEL GAUGE 1 3 AVL820516 PLATE 1 4 AVL820607 RUBBER PLATE 1 5 AVL901763 SCREW HEX. HEAD 4 6 AVL365495 BATTERY MOUNTING 1 7 AVL907534 ISOLATION MOUNTING 4 8 AVL908876 COUNTERSUNK SCREW 4 9 AVL341945 STRAP 2 10 AVL901756 SCREW HEX. HEAD 5 12 AVL901783 SCREW HEX. HEAD 4 13 AVL902124 NUT HEX. 4 14 AVL902287 WASHER 4 15 AVL803850 ANGLE 1 16 AVL921628 SCREW HEX. HEAD 1 17 AVL494945 RUBBER PLATE 1 18 AVL365193 TENSION BOW 2 19 AVL824073 BRACKET 1 20 AVL824060 GRID 1 21 AVL494417 PROFILED JOINT, 0.68 m 1 22 AVL922992 CHEESE HEAD SCREW 4
CHASSIS FRONT
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 53
ENGINE HOOD
PAGE 54 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
2-1.1 ENGINE HOOD
NO PART NO PART NAME QTY. REMARKS
1 AVL135382 HOOD 1
1.2 AVL923542 PROFILE, 0.85m 2
1.3 AVL494417 PROFILED JOINT, 1.5m 1 2 AVL820601 BRACKET 1 3 AVL341972 HINGE 1 4 AVL922586 PNEUMATIC SPRING 1
4.1 AVL902124 NUT HEX. 1 6 AVL494880 BENT-LEVER CLOSURE 2 7 AVL901758 SCREW HEX. HEAD 10 8 AVL902262 WASHER 10 10 AVL922953 WIRE CABLE, 0.65m 1 11 AVL922952 PRESSURE CLAMP 1 12 AVL365114 PLATE 1 13 AVL820566 BRACKET 2 15 AVL902840 FLAT HEAD SCREW 6 16 AVL902839 FLAT HEAD SCREW 6 17 AVL922556 BLIND RIVETING 13 18 AVL902122 NUT HEX. 6
ENGINE HOOD
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 55
CHASSIS REAR
PAGE 56 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
2-3.1 CHASSIS REAR
NO PART NO PART NAME QTY. REMARKS
1 AVL135511 REAR FRAME 1 2 AVL135377 FUEL TANK 1 3 AVL820542 BRACKET 1 4 AVL901772 SCREW HEX. HEAD 1 5 AVL341945 STRAP 2 6 AVL901763 SCREW HEX. HEAD 2 7 AVL365088 FILLER NECK 1 8 AVL922726 TANK CLOSURE 1
8.1 AVL922975 KEY 1 9 AVL820549 HOSE 1 10 AVL902780 HOSE CLAMP 2 11 AVL906102 REDUCER 2 12 AVL903772 PLUG 1
12.1 AVL906670 SEAL 1 13 AVL903807 HOSE CLAMP 2 14 AVL922332 HOSE 1.55m 2 15 AVL365496 FIXING DEVICE 1 16 AVL903664 ES BOLT 1 17 AVL901757 SCREW HEX. HEAD 2 18 AVL901763 SCREW HEX. HEAD 3 19 AVL902124 NUT HEX. 1 20 AVL591345 PLATE 1 21 AVL824073 BRACKET 1
CHASSIS REAR
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 57
OPERATOR PLATFORM
PAGE 58 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
2-4.1 OPERATOR PLATFORM
NO PART NO PART NAME QTY. REMARKS
2 AVL824529 DRIVER LEVER 1
2.1 AVL495049 HANDLE 1
2.2 AVL824502 LEVER 1
2.3 AVL903225 HEXAGON ALAN PIN 1 4 AVL494814 TRANSMITTER 1 5 AVL491343 BRAKE LINER 1 6 AVL341861 BRAKE DISK 1 7 AVL803447 BRACKET 1 8 AVL491401 SWITCH 1 9 AM1648-113Z2 CABLE WIRE 1
9.1 AVL T889 BELLOW 1
9.2 AVL908922 JOINT 1 10 AVL365388 DRIVER LEVER BRACKET 1 12 AVL390469 DRIVE LEVER 1
12.1 AM1667-146DG TRANSMITTER 1
12.2 AM1667-146AZ CABLE WIRE 1
12.3 AVL922865 BALL JOINT 1
12.4 AVL923401 HANDLE 1 19 AVL902368 DISK SPRING 1 20 AVL903812 KEY 1 21 AVL922626 ALAN SCREW 2 24 AVL922643 SCREW HEX. HEAD 2 25 AVL901757 SCREW HEX. HEAD 1 26 AVL901755 SCREW HEX. HEAD 1 27 AVL906214 SCREW HEX. HEAD 3 28 AVL901764 SCREW HEX. HEAD 1 29 AVL902633 ALAN SCREW 1 33 AVL902212 NUT HEX. 1 35 AVL902262 WASHER 2 36 AVL902263 WASHER 1
OPERATOR PLATFORM
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 59
OPERATOR PLATFORM
PAGE 60 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
OPERATOR PLATFORM
2-4.2 OPERATOR PLATFORM
NO PART NO PART NAME QTY. REMARKS
1 AVL236763 OPERATOR STAND 1 2 AVL472012 STEERING SHAFT 1
2.1 AVL902182 NUT HEX. 1
2.2 AVL903977 WOODRUFF KEY 1 3 AVL491410 STEERING VALVE 1 4 AVL495097 BOTTLE BRACKET 1 5 AVL491411 RELIEF VALVE 1
5.1 AVL908923 ALAN SCREW 2
5.2 AVL906695 SEAL 4 6 AVL494618 STEERING WHEEL 1
6.1 AVL922223 HANDLE 1 7 AVL494619 COVER 1 8 AVL824407 STEERING COLUMNE COVER 1 9 AVL901774 SCREW HEX. HEAD 6 10 AVL365741 PLATE 1 11 AVL365742 PLATE 1 12 AVL901762 SCREW HEX. HEAD 6 13 AVL922310 ISOLATION MOUNTING 4 14 AVL901780 SCREW HEX. HEAD 4 15 AVL902265 WASHER 2 16 AVL902126 NUT HEX. 4 17 AVL901776 SCREW HEX. HEAD 4 18 AVL901389 REDUCER 2 19 AVL901084 REDUCER 2 20 AVL902264 WASHER 6 21 AVL901787 SCREW HEX. HEAD 1 22 AVL820097 CLAMP 1 23 AVL901756 SCREW HEX. HEAD 1 24 AVL903750 GUIDE PROFILE, 0.11m 2 25 AVL908155 SOFT RUBBER PROFILE, 0.045m 1 26 AVL902839 FLAT HEAD SCREW 3
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 61
WATER TANK, SEAT
PAGE 62 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
2-4.3 WATER TANK, SEAT
NO PART NO PART NAME QTY. REMARKS
1 AVL236479 WATER TANK 1
1.2 AVL922733 COVER NECK 1
1.3 AVL922734 COVER 1
1.4 AVL922857 GASKET 1
1.5 AVL922858 LACK PIN 1
1.6 C.02848.000 RAISED CHEESE HEAD SCREW 1
1.7 C.02849.000 NUT 1 2 AVL390496 DRIVER SEAT COMPLETE 1
2.01 GRA135844 PADDING FOR SEAT 1
2.02 GRA134479 PADDING FOR BACK OF SEAT 1
2.03 GRA134481 BACK OF SEAT 1
2.04 GRA134140 SEATING SURFACE 1
2.05 GRA902131 SAFETY BELT 1
2.06 GRA136015 BRACKET FOR SAFETY BELT 1
2.07 GRA133119 SHOCK ABSORBER 1
2.08 GRA133116 RUBBER SPACER 1
2.09 GRA136016 SEAT CONTACT SWITCH 1
2.10 GRA135966 CONTACT SWITCH 1 3 AVL390536 TOOL BOX 1 4 AVL903680 BLIND RIVETING 4 5 AVL341948 COVER 1 6 AVL901755 SCREW HEX. HEAD 5 7 AVL902262 WASHER 5 8 AVL901762 SCREW HEX. HEAD 4 9 AVL902638 ALAN SCREW 4 10 AVL909398 REDUCER 1 11 AVL908157 HOSE CLAMP 1 12 AVL591838 TUBE 1
WATER TANK, SEAT
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 63
STABILIZER BAR
PAGE 64 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
3-0.1 STABILIZER BAR
NO PART NO PART NAME QTY. REMARKS
1 AVL341546 BRACKET 2 2 AVL820512 TUBE 1 3 AVL902645 ALAN SCREW 8 4 AVL909431 DOWEL PIN 2 5 AVL903706 JOINT ROD END 2 6 AVL902988 COUNTERSUNK SCREW 2 7 AVL902286 WASHER 10 8 AVL902125 NUT HEX. 2 9 AVL902183 NUT HEX. 1 10 AVL921370 WASHER 2
STABILIZER BAR
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 65
ARTICULATING JOINT
PAGE 66 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
3-0.2 ARTICULATING JOINT
NO PART NO PART NAME QTY. REMARKS
1 AVL330239 SUPPORT 1 2 AVL474781 COVER 1 3 AVL341343 OSCILLATING STOP 1 4 AVL474784 BUSHING 1 5 AVL474785 WASHER 1 6 AVL902651 ALAN SCREW 4 7 AVL901783 SCREW HEX. HEAD 6 8 AVL901782 SCREW HEX. HEAD 4 9 AVL902374 DISK SPRING 2 10 AVL902651 ALAN SCREW 3 13 AVL494432 JOINT BEARING 1
ARTICULATING JOINT
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 67
STEERING CYLINDER
PAGE 68 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
STEERING CYLINDER
3-0.3 STEERING CYLINDER
NO PART NO PART NAME QTY. REMARKS
1 AVL492435 HYDRAULIC CYLINDER 1
1.1 AVL907553 JOINT BEARING 2
1.2
1.3
1.4
1.5
1.6
1.7 AVL922716 GASKET KIT ............................................... 1 ............. INCLUDES ITEMS W/
2 AVL820624 MOUNTING 1 3 AVL820623 MOUNTING 1 4 AVL902208 NUT HEX. 2 5 AVL901800 SCREW HEX. HEAD 4 6 AVL901745 REDUCER 2
AVLK55224 PISTON PACKING 1
*
L1541007407 ROD PACKING 1
*
L2511004792 SCRAPER 1
*
AVL908917 SEAL 1
* *
SUPPORT RING, 55x51x15 1
*
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 69
ENGINE
PAGE 70 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
4-0.1 ENGINE
NO PART NO PART NAME QTY. REMARKS
1 AVL390427 DIESEL ENGINE 1 2 AVL390416 FLANGE 1 3 AVL365501 ENGINE SUPPORT RIGHT 1 4 AVL365497 ENGINE SUPPORT RIGHT 1 5 AVL365498 ENGINE SUPPORT LEFT 1 6 AVL365500 ENGINE SUPPORT LEFT 1 7 AVL820437 EXHAUST MANIFOLD 1 8 AVL824015 EXHAUST PIPE UPPER 1 9 AVL365012 BRACKET 1 10 119332-13500 MUFFLER 1 11 AVL820735 SOUND PROTECTION 1 12 AVL933954 HOSE CLIP 2 13 AVL820602 BRACKET 1 14 AVL491740 ISOLATION MOUNTING 4 15 AVL365010 EXHAUST PIPE BRACKET 1 16 AVL365482 EXHAUST PIPE 1 20 AVL901774 SCREW HEX. HEAD 6 21 AVL901772 SCREW HEX. HEAD 4 22 AVL901773 SCREW HEX. HEAD 25 23 AVL901781 SCREW HEX. HEAD 4 24 AVL901762 SCREW HEX. HEAD 6 29 AVL902264 WASHER 4 31 AVL902124 NUT HEX. 6 32 AVL923200 PIPE CLAMP 2 34 AVL901085 REDUCER 1 35 AVL922913 HOSE 1 36 AVL921685 REDUCER 1 45 124701-11911 GASKET 1 46 129107-13550 GASKET 1 48 AVL803707 CLAMP 1
ENGINE
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 71
ENGINE - RADIATOR
PAGE 72 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
4-0.2 ENGINE - RADIATOR
NO PART NO PART NAME QTY. REMARKS
1 119632-44500 WATER COOLER 1
1.1 123682-44210 RADIATOR CAP 1 2 AVL236810 BRACKET 1 3 AVL365119 SUPPORT 1 4 AVL365816 SUPPORT 1 5 129150-49100 HOSE TAP 1 6 AVL922332 HOSE, 0.45m 1 7 AVL903807 HOSE CLAMP 1 8 AVL922332 HOSE, 0.24m 1 10 23000-060000 HOSE CLIP 6 11 124450-44550 STRAP 1 12 AVL903807 HOSE CLAMP 2 15 121256-44600 BRACKET 1 16 124450-44510 EXPANSIVE BOTTLE 1 17 AVL907542 ISOLATION MOUNTING 4 18 AVL365013 HOSE 1 19 121855-12060 MUFFLER 1 20 AVL901761 SCREW HEX. HEAD 4 21 AVL902263 WASHER 7 22 AVL901773 SCREW HEX. HEAD 4 25 AVL592048 HOSE 1 26 AVL922332 HOSE, 0.68m 1 27 AVL901762 SCREW HEX. HEAD 7 28 AVL820435 HOSE 1 30 AVL390423 AIR CLEANER BRACKET 1 31 119688-49010 HOSE WATER 1 32 119632-49020 HOSE WATER 1 33 23010-038000 HOSE CLIP 4 34 AVL494417 PROFILED JOINT, 0.55m 1
ENGINE - RADIATOR
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 73
ENGINE SERVICE PARTS
PAGE 74 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
ENGINE SERVICE PARTS
4-0.3 ENGINE – SERVICE PARTS
NO PART NO PART NAME QTY. REMARKS
3 119656-42290 V-BELT 1 5 121521-12500 AIR CLEANER 1
5.1 121420-12511 AIR FILTER – OUTER 1
5.2 121422-12570 AIR FILTER – INNER 1
5.3 126650-12680 INDICATOR 1 6 AVL922332 HOSE, 0.3m 1 7 119660-35150 OIL FILTER 1 8 121850-55800 WATERTRAP 1 9 119620-11310 VALVE BONNET SEAL 1 11 124550-55700 FUEL FILTER 1
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 75
ENGINE - ELECTRIC COMP.
PAGE 76 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
ENGINE - ELECTRIC COMP.
4-0.4 ENGINE - ELECTRIC COMP.
NO PART NO PART NAME QTY. REMARKS
2 AVL493837 RELAY 1 3 AVL494864 FUSE BOX 1 4 AVL921718 FUSE 1 5 AVL921583 FUSE 1 6 AVL922713 FUSE 1 7 AVL921584 FUSE 1 8 AVL901749 SCREW HEX. HEAD 7 9 AVL902261 WASHER 4 11 119632-77920 TIMER 1 12 119650-77100 RELAY 1 13 119836-77200 GENERATOR 1 14 119620-77011 STARTER MOTOR 1 15 119653-77950 SOLENOID 1
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 77
PUMP
PAGE 78 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
4-0.5 PUMP
NO PART NO PART NAME QTY. REMARKS
1 AVL390518 VAR. DISPL. PUMP COMPLETE 1
1.4 AVLX297 EMERGENCY STOP VALVE 1
1.5 AVL906694 GASKET 2
1.6 AVL906626 GASKET 1
1.7 AVL906620 GASKET 1 3 AVL390437 CLUTCH 1 16 AVL901066 REDUCER 1 17 AVL901065 REDUCER 1 18 AVL901063 REDUCER 2 19 AVL901745 REDUCER 1 20 AVL901059 REDUCER 1 21 AVL901235 REDUCER 1 22 AVL901248 REDUCER 2 23 AVL492660 MANOMETRIC SWITCH 1 24 AVL901503 REDUCER 1 25 AVL921283 METERING CONNECTOR 1 26 AVL901058 REDUCER 2 27 AVL901208 REDUCER 2 28 AVL922862 METERING CONNECTOR 2 29 AVL902753 ALAN SCREW 3 30 AVL820438 HYDRAULIC PIPE 1 33 AVL901784 SCREW HEX. HEAD 2 34 AVL907885 WASHER 2 35 AVL902387 TENSIONER DISK 2
PUMP
TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01) PAGE 79
VIBRATION PUMP
PAGE 80 TANDEM ROLLER: T16 PARTS & OPERATION MANUAL REV. #2 (03/12/01)
4-0.6 VIBRATION PUMP
NO PART NO PART NAME QTY. REMARKS
1 AVL390434 GEAR PUMP 1
1.1 TEXT0001 (ON REQUEST) 1 2 AVL491443 G – CONNECTION 1
2.1 AVL908882 ALAN SCREW 4
2.2 AVL902323 SPRING WASHER 4
2.4 AVL906672 SEAL 1 3 AVL901239 REDUCER 1 4 AVL901495 REDUCER 1 5 AVL491356 FLANGE COMPLETE 1
5.1 AVL908882 ALAN SCREW 2
5.2 AVL902682 ALAN SCREW 2
5.3 AVL902323 SPRING WASHER 4
5.4 AVL906670 SEAL 1 6 AVL901250 REDUCER 1 7 AVL921033 METERING CONNECTOR 1 8 AVL901877 SCREW HEX. HEAD 2 9 AVL902325 SPRING WASHER 2
VIBRATION PUMP
TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 81
COMPONENTS
PAGE 82 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)
5-0.1 COMPONENTS
NO PART NO PART NAME QTY. REMARKS
1 AVL491952 SUCTION FILTER COMPLETE 1
1.01 AVL0020290 ROD 1
1.02 AVL0040182 WASHER 1
1.03 AVL0151901 THRUST SPRING 1
1.04 AVL0420601 RUBBER FUNNEL 1
1.05 AVL0425201 RUBBER FUNNEL 1
1.06 AVL0427401 RUBBER FUNNEL 1
1.07 AVL907498 SEAL 1
1.08 AVL908097 SEAL 1
1.09 AVL921198 FILTER CARTRIDGE 1
1.10 AVL921769 COVER 1
1.11 AVL921770 VALVE CONE O. FACE 1
1.12 ESO841204 RING 1 2 AVL901067 REDUCER 1 3 AVL901773 SCREW HEX. HEAD. 4 4 AVL803524 RETURN-FLOW TUBE 2 5 AVL824365 RETURN-FLOW TUBE 1 6 AVL901250 REDUCER 1 7 AVL493912 VENTILATION FILTER 1 8 AVL495045 OIL COOLER COMPLETE 1
8.1 AVL00V44 OIL COOLER 1
8.2 AVL00SG1 VENTILATOR 1
8.3 AVLM00XY HOUSING 1 9 AVL820626 BRACKET 1 10 AVL908753 SCREWED NECK 2 11 AVL901761 SCREW HEX. HEAD 2 12 AVL901763 SCREW HEX. HEAD 1 13 AVL901764 SCREW HEX. HEAD 2 14 AVL902263 WASHER 1
COMPONENTS
TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 83
HOSES DRIVE
PAGE 84 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)
5-1.1 HOSES DRIVE
NO PART NO PART NAME QTY. REMARKS
1 AVL923726 HOSE 1 2 AVL923725 HOSE 1 3 AVL908817 HOSE 1 5 AVL923724 HOSE 1 10 AVL922906 HOSE 1 15 AVL901434 REDUCER 1 16 AVL907868 REDUCER 1
HOSES DRIVE
TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 85
SUCTION + LEAK PIPE
PAGE 86 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)
5-2.1 SUCTION + LEAK PIPE
NO PART NO PART NAME QTY. REMARKS
1 AVL923701 HOSE 2 2 AVL923827 HOSE 1 2 AVL923828 HOSE 1 2 AVL923829 HOSE 1 3 AVL923695 HOSE 1 3 AVL923720 HOSE 1 3 AVL923732 HOSE 1 4 AVL923704 HOSE 1 5 AVL922912 HOSE 1
SUCTION + LEAK PIPE
TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 87
STEERING AND RADIATOR
PAGE 88 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)
STEERING AND RADIATOR
5-3.1 STEERING AND RADIATOR
NO PART NO PART NAME QTY. REMARKS
1 AVL922903 HOSE 1 2 AVL922904 HOSE 1 3 AVL494969 HOSE 1 4 AVL922896 HOSE
TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 89
HOSES BRAKE
PAGE 90 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)
5-4.1 HOSES BRAKE
NO PART NO PART NAME QTY. REMARKS
1 AVL923728 HOSE 1 2 AVL923727 HOSE 1
HOSES BRAKE
TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 91
HOSES VIBRATION
PAGE 92 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)
5-5.1 HOSES VIBRATION
NO PART NO PART NAME QTY. REMARKS
1 AVL491461 VIBRATION CONTROL VALVE 1
1.1 AVL921250 MAGNET COIL 1
1.2 AVL3000100260 VALVE 1
1.3 AVL921506 WAY-VALVE 1
1.4 AVL921505 SEAL-KIT 1
1.5 AVL921504 SEAL-KIT 1
1.6 AVL921507 NUT HEX. 1
1.7 AVL921772 VALVE 1 2 AVL901064 REDUCER 2 3 AVL901250 REDUCER 1 5 AVL901863 SCREW HEX. HD 2 11 AVL495047 HOSE 1 21 AVL922926 HOSE 1 23 AVL923746 HOSE 1 24 AVL923742 HOSE 1 25 AVL923744 HOSE 1
HOSES VIBRATION
TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 93
HOSES VARIOUS
PAGE 94 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)
5-6.1 HOSES VARIOUS
NO PART NO PART NAME QTY. REMARKS
1 AVL922913 HOSE 1
HOSES VARIOUS
TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 95
REVERSING
PAGE 96 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)
6-0.2 REVRSING
NO PART NO PART NAME QTY. REMARKS
1 AVL491401 SWITCH 1 2 AVL824534 CONTROL PIECE GEAR 1 5 AVL901755 SCREW HEX. HEAD 2 6 AVL902794 CHEESE HEAD SCREW 2 7 AVL902262 WASHER 2 10 AVL824417 WIRING HARNESS 1
10.1 AVL912430 CONNECTOR HOUSING 1
10.2 AVL912428 CONNECTOR HOUSING 1
10.3 AVL912424 CONNECTOR HOUSING 1
REVERSING
TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 97
SPRINKLER, VIBRATION VALVE
PAGE 98 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)
SPRINKLER, VIBRATION VALVE
6-0.4 SPRINKLER, VIBRATION VALVE
NO PART NO PART NAME QTY. REMARKS
1 AVL365848 WIRING HARNESS 1
1.1 AVL912431 CONNECTOR HOUSING 1
1.2 AVL912424 CONNECTOR HOUSING 2
1.3 AVL910769 CABLE BOX 5
1.4 AVL912582 DIODE 3 2 AVL803735 CONNCTION CABLE 2
2.2 AVL912428 CONNECTOR HOUSING 2 3 AVL491917 HORN 1 4 AVL910771 GASKET FOR CABLE BOX 5 5 AVL592050 HOSE 1
TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 99
ENGINE, IGNITION SWITCH
PAGE 100 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)
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