Multiquip T16 User Manual

PARTS AND OPERATION MANUAL

Tandem Vibratory Roller

T16

Revision #2 (03/12/01)

MULTIQUIP INC

18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032

E-mail:mq@multiquip.com • www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico

. PARTS DEPARTMENT:

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

HERE'S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING

PARTS DEPARTMENT

800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE

800-478-1244 or 310-537-3700 FAX: 310- 537-4259

WARRANTY DEPARTMENT

888-661-4279, or 310-661-4279 FAX: 310- 537-1173

MAIN

800-421-1244 or 310-537-3700 FAX: 310-537-3927

Asphalt Roller: T16 — PARTS & OPERATION MANUAL — REV. #0 (05/07/99) — PAGE 3

PARTS ORDERING PROCEDURES

Dealer account number

Dealer name and address

Shipping address (if different than billing address)

Return fax number

Applicable model number

Quantity, part number and description of each part

Specify preferred method of shipment:

UPS Ground

•

UPS Second Day or Third Day*

•

UPS Next Day*

•

Federal Express Priority One (please provide us with your Federal

•

Express account number)*

Airborne Express*

•

Truck or parcel post

•

*Normally shipped the same day the order is received, if prior to 2PM west coast time.

Earn Extra Discounts when

you order by FAX!

All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts:

Number of line items ordered Additional Discount

1-9 items 3% 10+ items** 5%

Get special freight allowances when you order 10 or more line items via FAX!**

UPS Ground Service at no charge for freight

PS Third Day Service at one-half of actual freight cost

No other allowances on freight shipped by any other carrier. **Common nuts, bolts and washers (all items under $1.00 list price)

do not count towards the 10+ line items.

Now! Direct TOLL-FREE access

Extra Fax DiscountExtra Fax Discount

Extra Fax Discount

Extra Fax DiscountExtra Fax Discount

for Domestic USAfor Domestic USA

for Domestic USA

for Domestic USAfor Domestic USA

Dealers OnlyDealers Only

Dealers Only

Dealers OnlyDealers Only

to our Parts Department!

Toll-free nationwide:

800-421-1244

Toll-free FAX:

*DISCOUNTS ARE SUBJECT TO CHANGE*

Fax order discount and UPS special programs revised June 1, 1995

PAGE 4 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

800/6-PARTS-7 • 800-672-7877

TABLE OF CONTENTS

Here's how to get help ................................................... 3

Parts ordering procedures ............................................. 4

Table of contents ........................................................... 5

TANDEM ROLLER: T16

Technical Data ................................................................6

Specifications ................................................................. 7

Explanation of codes in remarks column........................8

Suggested Spare Parts ..................................................9

Operations Manual .......................................................10

Safety Instructions .................................................. 11-14

General Layout ........................................................ 15-16

Operation .................................................................17-23

Tow Preparation, To Tow & To Lift .................................. 24

Hood Information ..........................................................25

Maintenance Schedule & Tightening Torque ................. 26

Frost Warning, Scrapers & Fuses ................................. 27

Electric Components ....................................................28

Main Components ........................................................ 29

Check and Adjust Pressures ................................... 30-31

Maintenance & Repair - Yanmar Engine .......................32

Hydraulic System ......................................................... 33

Hydraulic System - Vibration Switch Off Rear .............. 34

Electrical Diagram ................................................... 35-36

Drum Traveling ......................................................... 38-39

Drum Support .......................................................... 40-41

Drum Vibration ......................................................... 42-43

Scraper Chassis Front ............................................. 44-45

Scraper Chassis Rear ............................................. 46-47

Sprinkler Pump ........................................................ 48-49

Sprinkler Pipes ........................................................ 50-51

Chassis Front .......................................................... 52-53

Engine Hood ............................................................ 54-55

Chassis Rear ........................................................... 56-57

Operator Platform .................................................... 58-61

Water Tank Seat ...................................................... 62-63

Stabilizer Bar ........................................................... 64-65

Articulating Joint ..................................................... 66-67

Steering Cylinder ..................................................... 68-69

Engine ..................................................................... 70-71

Engine - Radiator ..................................................... 72-73

Engine Service Parts............................................... 74-75

Engine Electric Comp. ............................................. 76-77

Pump .......................................................................78-79

Vibration Pump ........................................................ 80-81

Components ............................................................ 82-83

Hoses Drive ............................................................. 84-85

Suction Leak Pipe .................................................... 86-87

Steering and Radiator ............................................... 88-89

Hoses Brake ............................................................. 90-91

Hoses Vibration ........................................................ 92-93

Hoses Various .......................................................... 94-95

Reversing .................................................................96-97

Sprinkler, Vibration Valve .......................................... 98-99

Engine, Ignition Switch ......................................... 100-101

Engine Battery ...................................................... 102-103

Instrument Panel .................................................. 104-107

Decals .................................................................. 108-109

Brake Release Valve ............................................ 110-111

Vibration Cut-Off Rear .......................................... 112-113

Working Frequencies ............................................ 114-115

Cover ....................................................................116-117

Lighting System ................................................... 118-119

Back-Up Signal..................................................... 120-121

Automatic Vibration .............................................. 122-123

Interval Sprinkling ................................................. 124-125

Lockable Tank Cap ............................................... 126-127

Special Sprinkler .................................................. 128-129

Battery Disconnection Switch .............................. 130-131

Tiltable ROPS ...................................................... 132-133

Roof for ROPS .....................................................134-135

Lock Pin ...............................................................136-137

Machine In Line ....................................................138-139

YANMAR 3TNE74AMM ENGINE

Cylinder Block ...................................................... 140-141

Gear Housing........................................................ 142-143

Flywheel Housing & Oil Sump ..............................144-145

Cylinder Head & Bonnet ....................................... 146-147

Suction Manifold & Air Cleaner............................. 148-149

Exhaust Manifold & Silencer ................................150-151

Camshaft & Drive Gear ........................................ 152-153

Crankshaft & Piston ............................................. 154-155

Lub. Oil System ....................................................156-157

Cooling Water System .......................................... 158-159

Fuel Injection Pump ............................................. 160-161

Governor ............................................................... 162-164

Fuel Injection Valve .............................................. 166-167

Fuel Line ...............................................................168-169

Starting Motor ...................................................... 170-171

Generator .............................................................. 172-173

Gasket Set ........................................................... 174-175

Terms and Conditions of Sale — Parts ................. 176

NOTE: Specification and part number are subject to change without notice.

TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 5

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PAGE 6 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

SPECIFICATIONS

T16 metric inches

L ................................................................................... 2140 mm ................................................................. 84.3"

L1 .................................................................................1965 mm ................................................................. 77.4"

B/W1 ............................................................................950 mm ................................................................... 37.4"

W .................................................................................. 900 mm ...................................................................35.4"

H...................................................................................2250 mm ................................................................. 88.6"

H1 .................................................................................1850 mm ................................................................. 72.8"

H2 .................................................................................1560 mm ................................................................. 61.4"

D...................................................................................575 mm ................................................................... 22.6"

A ................................................................................... 1390 mm ................................................................. 54.7"

K ................................................................................... 230 mm ...................................................................9.1"

V ................................................................................... 50 mm ..................................................................... 2"

TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 7

EXPLANATION OF CODE IN REMARK COLUMN

How to read the marks and remarks used in this parts book.

Items Found In the “Remarks” Column

Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.

Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.

Items Found In the “Items Number” Column

All parts with same symbol in the number column,

■

, belong to the same assembly or kit

EXPLANATION OF CODE IN REMARKS COLUMN

, #, +, %, or

NOTE

If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.

NOTE

The contents of this catalog are subject to change without notice

PAGE 8 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

T16 w/YANMAR 3TNE74 DIESEL ENGINE

1 to 3 Units

Qty. P/N Description

5 ............ AVL14607 ............. KEY IGNITION SWITCH

5 ............ AVL922975 ........... KEY FUEL CAP

6 ............ 12142212570 ........ FILTER AIR INNER

6 ............ 12142012511 ........ FILTER AIR OUTER

6 ............ 11966035150 ........ FILTER OIL

6 ............ 12455055700 ........ FILTER FUEL

3 ............ AVL921198 ........... FILTER SUCTION

Part number on this Suggested Spare Parts List may super cede/ replace the P/N shown in the text pages of this book.

SUGGESTED SPARE PARTS

NOTE

TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 9

Congratulations on your purchase of this vibration roller. The manufacturing of this modern roller is based on many years experience. Easy operating and excellent maintenance facilities are two strong points of this roller. Nevertheless, in order to avoid improper handling or maintenance, we invite you to carefully study this operating handbook.

This operating manual includes:

■

Safety instructions

■

General machine layout

■

Machine handling

■

Maintenance

■

Diagrams

■

Error messages

■

Technical data

OPERATORS MANUAL

The following explanations are meant to familiarize the operator with the machine in respect to use, maintenance and service. It is, therefore, a must that the operator always has access to the instruction manual and that before operating the machine, the manual instructions are carefully read. By doing so, improper handling and incorrect use, which could result in failure of the machine, is prevented.

Service and maintenance done in accordance with the operating manual increases reliability of the machine and its lifetime. It reduces repair costs and guarantees less down time.

Multiquip and AMMANN rejects any responsibility should the machine be used incorrectly.

Only spare parts in accordance with AMMANN specifications may be used. Original AMMANN spare parts will always guarantee correct specifications.

This operating manual should always be on the machine, at the operator’s disposal.

PAGE 10 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

SAFETY INSTRUCTIONS

Start up the roller from the driver’s seat only (1a). The driver must wear a seatbelt. When the roller is being operated, there must be no one In front

or behind the roller (1b). Any person in the vicinity of the roller (2a) while it is being

operated must maintain a minimum safety distance of 1 meter.

WARNING!

Keep your distance from side slopes and curbs! Side slopes can slip down! Do not drive over curb!

! DANGER OF OVERTURNING !

Be aware of the hazard stated below:

1. Flat surfaces may not have uniform soil density.

2. Hollow spaces or rocks might be below the surface.

3. Clay ground can be slippery when wet.

4. The danger of sliding sidewards is higher when vibrating.

5. Sharp steering maneuvers (turns) near side slopes can increase the danger of overturning.

6. Central articulated machines are more dangerous near side slopes during sharp steering maneuvers (turns).

TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 11

SAFETY INSTRUCTIONS

Rollover Protection Structure (ROPS)

Please check the following:

■

The machine frame should not be bent or cracked around the ROPS bolt on area.

■

There are no hairline cracks or open cracks.

■

All screw connections are correctly tightened (check correct torque).

■

Bolts and nuts must be undamaged.

■

ROPS must be folded up (when tilting ROPS).

No modifications may be made on the ROPS without authorization from the manufacturer!

Noise Level:

The following noise levels have been measured according to the CE regulations 98/68/EWG.

■

Engine at nominal RPM

■

Microphone fixed at 1.2-meter height.

■

Measurement conditions:

■

hard ground, no snow, dry.

■

no noise reflecting objects within 20 meters.

■

wind noise must be below 10 dB(A) of the measured machine noise values.

Noise level indications according to annex 1, Chapter 1.7.4f of the CE machine’s specifications.

Noise at driver ear: 79,5 dB(A)

Constant noise level at 7 meters distance: 65,6 dB(A)

PAGE 12 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

SAFETY INSTRUCTIONS

Safety Stickers on the Machine

■

Keep safety stickers and safety plates clean and readable.

■

All instructions must be followed.

■

Damaged or incomplete stickers must be replaced immediately.

Working Security for Rollers with Driver’s Stand

Operating the rollers

1. Only reliable qualified persons, at least 18 years of age, are to operate rollers.

2. The manufacturer’s operation and security instruction are to be observed.

10.Rollers may not be driven with downhill out of gear. Before rolling downhill, the appropriate gear must be put in rollers not equipped with a power shift transmission. Gear shifting must not be operated while rolling downhill.

11.Especially on slopes, rollers have to be driven or parked in such a way that they cannot overturn.

12. The driver must keep driver’s stand and treads free of obstruction, grease, dirt, ice, etc.

13.Visibility of driving and working area must not be restricted. Mirrors, installed for this purpose, must be adjusted and kept clean.

14. Before leaving the driver’s stand, the parking brake must be operated. If your roller has a hydrostatic drive, the reversing control lever is to be put in the “0” position.

15. Before leaving the roller, the driver must turn off the engine. The roller must be secured against unauthorized service and against rolling.

16.Parked rollers, representing an obstacle, must be secured by obvious measures.

17.Valid for all rollers: It is possible that the allowable sound level of 90 dB(A) can be exceeded on the above stated rollers. Due to the regulations for prevention of noise level accidents (VBG 121), machine operators or persons who are in the immediate area of the machine must wear ear protection, if the sound level reaches or exceeds 90 dB(A).

. . . AND WITH CABINS

Running

3. Rollers are to be operated only with all the protection facilities.

4. Before starting work, steering and brakes must be checked. The machine should not be run if any defects are noticed.

5. Before beginning a work shift, the driver must check the effectiveness of operation and the security installation and protection facilities.

6. If defects on security installation or any other defects are noticed that affect safe operation of the roller, the supervisor is to be informed immediately.

7. Operation of the roller must be stopped if defects endanger operating security.

8. The roller may only be controlled from the driver’s stand.

9. Servicing or maintenance of the roller must be done only while the roller is standing still and secured against rolling away. When filling up the tank, the motor is to be switched off.

18.While driving, the half below the doors must be closed.

Maintenance

19.Maintenance and repair work may only be done while the machine in not in “drive.” The only exception is when repair work cannot be carried out unless the machine is in “drive.”

20. Before working on hydraulic tubes, they must be unpressurized.

21.Before working on electrical installation of the machine, the battery must be disconnected. It must be isolated by covering or removing. This is not valid for work where electrical power is necessary.

22. After maintenance and repair work, protection facilities must be remounted as prescribed.

TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 13

SAFETY INSTRUCTIONS

Never work under a machine which is held by a crane or by a jack. Never stand beneath a machine that has been lifted. Always follow the instructions given in this manual.

Signs / warnings

Danger of harmful fumes!

Never let the machine run in a closed room. Battery gases are explosive. Keep the battery away from fire, flames and sparks.

DANGER OF EYE INJURY!

The sulfuric acid in the electrolyte of the battery is poisonous and aggressive. It can burn holes into clothes. A squirt of this acid in the eyes can lead to blindness.

Re-charging safety instructions:

■

Recharge battery only in well ventilated rooms.

■

Wear eye protection and gloves.

■

Do avoid breathing in gases and fumes.

■

Refill without splashing the acid.

■

Start by means of a starter /second battery has to be done following the instructions.

To take off the water cooler cover on a stopped engine, first loosen the cover slightly to release the pressure. Remove the cover only after the pressure is released.

To control the acid level of the battery, use a torch. Never check the battery charge by connecting the two poles with a metallic tool. Take an acid control instrument or use a voltmeter.

Always disconnect the ground (-) first and always re-connect it last.

WARNING: Never remove the radiator cover on a running engine!

Attention: Danger of burning

PAGE 14 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

GENERAL LAYOUT

1. Hook on eye

2. Drive lever

3. Speed control lever

4. Watertank cap

5. Sprinkler tube

6. Fuel filter neck

7. Water filter

8. Articulation lock

9. Level gauge for hydraulic for oil

10. Hydraulic oil outflow

11. Switch off engine

12. ROPS

13. *Tool box

*Tool Kit for the K-Version is located under the engine hood

Instrument Panel 1 Control light - Brake 2 Control light - Battery 3 Display working hours 4 Control light - Cooling water 5 Control light – Oil pressure 6

✰

Vibration front – (front and rear) 7 Sprinkler system - On/Off 8

✰

Light – 0 = Off

■

1 = Parking lights

■

2 = Head lights

✰

Hazard warning 10

✰

Rotary warning beacon 11 (No function) 12 Horn 13

✰

Indicator – Left/Right

✰

Not included in all types

TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 15

GENERAL LAYOUT

1. Cleaning

If necessary, clean water tank (1a), filter (2a) and sprinkler tubes (3a) front and rear.

Frost warning

In the event of frost warning completely empty sprinkling system and take the screen filter (2a) out of the filter housing.

1. Take off filter housing.

2. Drain water

3. Switch sprinkler system on to drain remaining water

from the tubes.

SCRAPERS

1 Wheel

Lightly tighten scraper for the roller by hand.

2 Tyres

Fill scraper for the tyres with a clearance of 3-5mm.

The toolbox is located on the R.H. side, close to the articulation joint. The toolbox of the K-Version is located under the engine hood. The tank for the tire lubrication is located on the right side, close to the articulation joint.

Before opening the toolbox always first put the articulation lock in place.

PAGE 16 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

OPERATION

Engine starting

1. Ignition lock

P ...................................................................... PARK

0 ...................................................................... OFF

I. ...................................................................... Ignition

II....................................................................... Pre-heat

III. ..................................................................... Start

2. Reversing lever

3. Speed adjustment lever

Move the accelerator lever to the idle position (moving downwards)

4. Ignition switch

Turn clockwise to position III. When the outside temperature is below 0° C, first turn the ignition switch to position II and wait until the preheat indicator on the instrument panel goes off, then continue turning the switch to position III for starting.

Bring into 0 position

TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 17

OPERATION

Driving / operating the machine

1. Speed adjustment lever – vibrating

Pull the lever up and then towards the driver’s seat. Lock it in the 2400-rpm position.

2. Forward travel

Move the travel lever forward slowly.

3. Reverse travel

Move the travel lever back slowly.

4. Speed adjustment lever – travelling

To move the machine from one site to another one, put the accelerator lever into the 2700 rpm position (pull it up and

push it forward). 1 – Idling speed 2 – Working speed (2400 rpm) 3 – Transporting speed (2700 rpm)

PAGE 18 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

OPERATION

Service brake / engine shut-down

Application of service brake

Move the drive lever slowly into neutral (0) position. The machine is automatically braked by the hydrostatic transmission.

Engine shut-down

Move the drive lever slowly into neutral (0) position as shown above.

Engine shut-down

Turn the ignition key counter-clockwise to the (0) position.

Move the accelerator lever downward to the idling position.

TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 19

OPERATION

Emergency stop

In case of an emergency, bring the machine to a standstill by pressing the EMERGENCY STOP BUTTON.

Release the emergency stop

To release the emergency stop, the drive lever has to be brought to neutral (0) position.

Release the emergency stop

Turn the emergency stop button slightly in the direction indicated by the arrows until it snaps out.

Indication

When the emergency stop is engaged, the vibration and the sprinkler systems are turned off.

PAGE 20 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

OPERATION

Driver’s seat

1. Forward/backward adjustment

Pull the longitudinal adjustment lever outward and set the seat to the desired position.

➜

2. Adjustment of back rest

Pull the backrest adjustment lever upwards and set the backrest to the desired position.

3. Weight adjustment

Push the lever (1) downward to the desired weight adjustment (9 weight steps from 50 kg to 130 kg available). To decrease the weight adjustment, push the lever fully to the bottom against the stop: The lever comes back automatically to the 50 kg position.

Never pull the adjustment lever upwards!

➊

Please note!

➜

The driver seat must not be adjusted while the vehicle is in motion: DANGER OF ACCIDENT!

This driver seat helps to minimize fatigue. Therefore appropriate care and maintenance is recommended.

TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 21

OPERATION

Sprinkler system

1. Water tank

Fill water tank (1).

2. Turn sprinkler on and off

Put the sprinkler system on and off by turning the corresponding switch.

SPRINKLER WITH FOOT OPERATED SWITCH

This function is possible if the ignition is turned on. If you need water, push the switch (1) and the sprinkling system works. If you release the switch (1), the sprinkling system will stop. The sprinkler foot switch will work only if the main sprinkler switch is turned off.

PAGE 22 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

OPERATION

Single / double vibration

1. Switch on vibration

Press the vibration switch on the drive lever handle.

2. Switch off the vibration

Again press the vibration switch on the driver lever handle.

Attention

Only engage the vibration when the throttle lever is set to a working speed.

Vibration at the front only

To put on the front vibration only, turn the vibration selector switch counter-clockwise (6).

Vibration front and rear

To put on the front and rear vibration, turn the vibration selector switch clockwise (6).

TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 23

TOW PREPARATION, TO TOW & TO LIFT

Preparation

1. Remove R.H. floor panel (4).

2. Install tow lever (from the toolbox) in pos. 1.

3. Turn tow lever clockwise to pos. 2.

4. Turn the steering wheel counterclockwise (left) until the resistance increases and the steering starts moving slightly.

5. Turn the tow lever to pos. 3.

Towing (see page “To tow”)

Reposition for drive

1. Turn tow lever back to pos. 1.

2. Remove tow lever.

3. Replace floor panel

Attention!

Diesel engine may only be started in pos. 1

Not included in all types.

Towing

Only tow the machine in case of emergency for the purpose of moving the machine out of the hazard area (maximum of 10 meters).

Towing eye (1a) Transport machine with lifting brackets and transporter.

1 Articulation lock

Before attaching the machine affix articulation lock.

2 Attachment to load hook

Suspend machine on crane hook.

WARNING!

Never stand under lifted machine! While loading or unloading the machine, use only ramps. While transporting the machine, it must be secured against rolling, sliding and tipping over.

PAGE 24 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

HOOD INFORMATION

1 Fastener

Release fastener on both sides.

2 Hood

Open engine hood.

Hydraulic oil change

Always change oil and oil filter at the same time. First oil change after 500 operting hours, then every 2000 operting hours, but at least once a year.

1. Hydraulic tank breather

2. Oil drain screw Unscrew oil drain plug and drain oil into pan. Then screw oil

drain plug back again.

➊

3. Oil filter Remove hydraulic oil filter.

4. Hydraulic oil Fill in new hydraulic oil and fit a new hydraulic oil filter.

Retighten tank breather.

TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 25

MAINTENANCE SCHEDULE & TIGHTENING TORQUE

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PAGE 26 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

FROST WARNING, SCRAPERS & FUSES

Fuses

The fuses (B) are located in the sterring column *5 F5 Hazard light (10A) *6 F6 Working light rear (10A) *7 F7 Low beam *8 F8 Parking light (10A)

*not included in all types

The electric components (A) are located behind the battery on

the left.

Fuses

1. F1 First solenoid (30A)

2. F2 Second solenoid (7.5A)

3. F3 Ventilator (15A)

4. F4 Seating OPTION (10A)

Solenoid

9. K31 Stop solenoid

10. K30 Timer solenoid

11. K14 Starter control solenoid (70A)

TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 27

ELECTRONIC COMPONENTS

1 Relay for start - stop solenoid 2 Timer for relay of start - stop solenoid 3 Start relay 4 Fuse box

1 Relay for emergency stop 2 Relay vibration 3 Relay head lamps 4 Fuses

1 Emergency stop 2 Option

1 Brake control switch 2 Solenoid, emergency stop valve

PAGE 28 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

MAIN COMPONENTS

1 Drive motor 2 Vibration motor 3 Leak oil drive and vibr. motor 4 Main drive circuit A & B 5 Brake pressure hose 6 Leak oil vibrating motor

1 Emergency stop valve 2 Drive pump 3 Steering and vibration pump

Vibration valve, standard (in the engine compartment)

Vibration valve — option VAB (in the engine compartment)

TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01) — PAGE 29

All values stated are valid at:

■

Hydraulic oil temperature of approx. 140° F and high idle (full RPM) of Diesel engine

■

Relief valves should relase pressure for max. 5 seconds.

CHECK AND ADJUST PRESSURES

Pressure gauge measuring range:

M1 ....................................................... 900PSI

M2, M3, M4, M5 ................................... 9000PSI

M1 Charge pressure for drive pump at speed of approx. 2 Mph

■

260 ± 30 PSI (cannot be adjusted)

M1 Pressure of drive circuit forward with blocked drum

■

4350 PSI plus charge pressure = 4610 ± 220PSI

PAGE 30 — TANDEM ROLLER: T16 — PARTS & OPERATION MANUAL — REV. #2 (03/12/01)

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