Multiquip T12D50SA User Manual

PARTS MANUAL
NIGHTHAWK SERIES
MODEL LT12D50SA
DEDICATED LIGHT TOWER
Revision #1 (06/03/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PN: 49121
LT12D50SA Light Tower
Table Of Contents .................................................... 2
Parts Ordering Procedures ...................................... 3
Explanation Of Code In Remarks Column .............. 4
Suggested Spare Parts ........................................... 5
Nameplates And Decals 1 .................................... 6-7
Nameplates And Decals 2 .................................... 8-9
Cabinet Assembly (Old Style) ........................... 10-11
Cabinet Assembly (New Style) ......................... 12-13
Trailer Assembly ............................................... 14-15
Mast Assembly ................................................. 16-17
Mast Raise/Lower Assembly ............................ 18-19
Winch Assembly (Fulton) .................................. 20-21
Winch Assembly (Dutton-Lainson) ................... 22-23
T-Bar Assembly ................................................. 24-25
Lamp Assembly ................................................ 26-27
Control Panel/Ballast Assembly ........................ 28-29
Fuel Tank Assembly .......................................... 30-31
Battery Assembly.............................................. 32-33
Engine Assembly ............................................. 34-35
Generator/Engine Mounting Assy. (Old Style) ..36-37 Gen./Engine Mounting Assy. (S/N 904548 & Above) .. 38-39
Generator Assembly ........................................ 40-41
Coil Cord Assembly .......................................... 42-43
TABLE OF CONTENTS
Terms And Conditions Of Sale — Parts ................ 44
NOTICE
Part numbers are subject to change without notice.
PAGE 2 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
If you have an MQ Account, to obtain a Username
Effective:
Choose from three easy options:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
View Parts Diagrams
Order Parts
Print Specifi cation Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax. Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)
Order via Phone:
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
and Password, E-mail us at: parts@multiquip.
com.
To ob ta in an MQ Ac co unt , c on tac t yo ur District Sales Manager for more information.
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers should contact their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
Dealer Account NumberDealer Name and AddressShipping Address (if different than billing address)Return Fax NumberApplicable Model NumberQuantity, Part Number and Description of Each Part
www.multiquip.com
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 3
When ordering parts, please supply:
Specify Preferred Method of Shipment: UPS/Fed Ex DHL
Priority One ✓ Truck
Ground
■ Next Day
Second/Third Day
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
PART NO. Column
QTY. Column
— Item quantity can be indicated by a
A/R (As Required) is generally used for hoses or other
A blank entry generally indicates that the item is not sold separately. Other entries will be clarifi ed in the “Remarks”
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed
same unique symbol will be included when this item is
— Used to list an effective serial
— Indicates that the part
part is NOT used on a specifi c model or model number
available items. Examples include battery cables, shims,
— Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available
remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
Numbers Used
number, a blank entry, or A/R.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ......................1 .....INCLUDES ITEMS W/%
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
3 12348 HOSE ..................A/R ...MAKE LOCALLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique
symbol
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
parts that are sold in bulk and cut to length.
Column.
REMARKS Column
to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the
purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specifi c Model Number Use
is used only with the specifi c model number or model number variant listed. It can also be used to show a
variant.
Indicated by:
Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarifi ed in the “Remarks” Column.
“XXXXX ONLY” “NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of
and certain washers and nuts.
“Not Sold Separately”
for sale through Multiquip.
PAGE 4 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
SUGGESTED SPARE PARTS
LT12D50SA LIGHT TOWER
1 to 3 units
Qty. P/N Description
2....... 200ZG106 ............ Lens Gasket
2....... 190ZQREF ........... Lens
2....... 50Z-D-REF-SUP .. Support, Lamp Tip
2....... MVR1000BT37 .... Bulb
1....... 29798 ................... Ballast & Capacitor 230V, 50Hz
1....... 150Z-E267 ...........Cord Set, 60" w/ 3 Pin Male Plug
1....... 0051475BH .......... Ballast Capacitor 30µF @440V
1....... GECAP35MF .......Excitation Capacitor 35µF @425V
NOTICE
Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists.
LT12D50SA LIGHT TOWER WITH LOMBARDINI LDW 1003 DIESEL ENGINE
1 to 3 units
Qty. P/N Description
1......... 2175107 ...... Oil Filter, Lombardini
1......... 2175046 ...... Fuel Filter 4-3/4"L
1......... 12850347 .... Fuel Filter 2-3/4"L
1......... 2175143S ... Fuel Filter W/Water Drain
1......... 2175164 ...... Air Filter
1......... 12850745 .... Fan Belt 875mm
1......... 12851312 .... Lower Radiator Hose
1......... 12850362 .... Upper Radiator Hose
1......... 9195124 ...... Thermostat
1......... 12850153 .... Thermostat Gasket (O-Ring)
1......... 6585097 ...... Fuel (Feed) Pump
1......... 1200087 ...... Fuel (Feed) Pump Gasket (O-Ring)
1......... 6584438 ...... Water Pump
1......... 4580083 ...... Water Pump Gasket
1......... 6745056 ...... Oil Switch
1......... 12850742 .... Alternator
1......... 7245454 ...... Electric Panel Control Box
1......... 5840224 ...... Starter
1......... 2440338 ...... Timing Belt
1......... 5460450 ...... Muffler
1......... 4400102 ...... Valve Cover Gasket
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 5
NAMEPLATES AND DECALS 1
7
8
1
FRONT
2
6
4
9
5
20
21
16
RIGHT
24
25
21
28
26
23
LEFT DOOR
RIGHT DOOR
27
PAGE 6 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
22
29
WARNING
P/N36092
NAMEPLATES AND DECALS 1
NO. PART NO. PART NAME QTY. REMARKS
1 49019 DECAL, HOT SURFACE ........................................ 1 .... REPLACES DCL181
2 29722 DECAL, 220 VAC POWER 25A, 1.0" X 2.0" 1
4 49009 DECAL, TOWING INSTRUCTIONS ....................... 1 .... REPLACES DCL112
5 49008 DECAL, GROUND LUG ......................................... 1 .... REPLACES DCL105
6 49025 DECAL, MQ LOGO 5.6 X 4.5, RED 1 7 29729 DECAL, NATM MANUFACTURER COMPLIANCE 1 8 13118 DECAL, POWDER COATED 1
9 29126 DECAL, INSERT FORKS ....................................... 1 .... REPLACES DCL103
16 49026 DECAL, MQ/MULTIQUIP, 36" RED 1
20 49012 DECAL, LOOSEN TO TURN (MAST) ....................1 .... REPLACES DCL116
21 35137 DECAL, READ MANUAL, ASK FOR TRAINING 2 22 49029 DECAL, NIGHTHAWK/LT12, CURB SIDE 1
23 49011 DECAL, LAMPS ..................................................... 1 .... REPLACES DCL113, DCL117
24 49020 DECAL, SHOCK HAZARD, LARGE ....................... 1 .... REPLACES DCL102
25 49014 DECAL, OPERATING INSTRUCTIONS ................. 1 .... REPLACES DCL119, DCL180, DCL182, 36090
26 20525 DECAL, WARNING "PROP 65", 3.25 X 4.25 1
27 49006 DECAL, CHECK ENGINE ...................................... 1 .... REPLACES DCL193, DCL194
28 49022 DECAL, DANGER BATTERY/MOVING PARTS ..... 1 .... REPLACES DCL182, DCL191
29 36092 DECAL, DIESEL FUEL, 3.5 X 1.75 ........................ 1 .... REPLACES DCL184
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 7
17
NAMEPLATES AND DECALS 2
18
240 VAC/30A
MAIN
BREAKER
33
P/N49007
120 VAC/15A
G.F.C.I.
BREAKER
CONTROL PANEL
35
P/N29047
T L
19
REAR
14
13
15
16
9
T
LEFT
1
1
0
MULTIPLE
TRAILER
VIN
12
11
10
34
36
31
30
30
32
TOP
PAGE 8 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
30
NAMEPLATES AND DECALS 2
NO. PART NO. PART NAME QTY. REMARKS
9 29126 DECAL, INSERT FORKS .....................................1 ............REPLACES DCL103
10 49018 DECAL, MAST LOCK PIN ................................... 1 ............REPLACES DCL118
11 29680 DECAL, MULTIPLE TRAILER VIN 1 12 29838 DECAL, TIRE LOADING, LT12 1
13 49002 DECAL, TRLR HITCH/WHEEL WARNING .......... 1 ............REPLACES 29471, 29472, 29473, 29474
14 49013 DECAL, STANCHION LATCH ..............................1 ............REPLACES DCL109, DCL104
15 49028 DECAL, NIGHTHAWK/LT12, ROAD SIDE 1 16 49026 DECAL, MQ/MULTIQUIP, 36" RED 1 17 29132 DECAL, SHUT DOWN 1 18 29047 DECAL, HIGH VOLTAGE 1 19 49027 DECAL, MQ/MULTIQUIP, 30" RED 1
30 49016 DECAL, HORIZONTAL JACKS ............................3 ............REPLACES DCL106
31 36091 DECAL, HOT COOLANT 3.5 X 1.75 .................... 1 ............REPLACES DCL183
32 29651 DECAL, MAST SAFETY ...................................... 1 ............REPLACES DCL108, DCL120
33 49007 DECAL, MAIN BREAKERS..................................1 ............ REPLACES DCL189, DCL199
34 49010 DECAL, LIGHT CONTROLS ................................1 ............ REPLACES DCL115
35 19655 DECAL, DANGER HIGH VOLTAGE .....................1 ............REPLACES 29116
36 49021 DECAL, SHOCK HAZARD, SMALL .....................1 ............REPLACES DCL187
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 9
CABINET ASSY. (OLD STYLE)
22
52
26
51
19
28
48
9
5
5
1
49
32
27
48
9
1
31
47
46
49
15
9
1
1
5
33
8
5
2
1
5
1
5
1
53
4
9
15
46
34
47
3
8
18
15
16
19
24
17
NOTES
DOOR ASSY. INCLUDES ONE LATCH, ITEM 9.
1
DOES NOT INCLUDE TOP PANEL CLASP.
OLD STYLE REAR PANEL NO LONGER AVAILABLE. WHEN REPLACING PANEL,
2
USE P/N 29559, REAR PANEL SERVICE KIT ASSY..
PIANO HINGE AND RIVETS
3
INCLUDED WITH ITEM 53, DOOR ASSY.
OLD STYLE DOOR NO LONGER AVAILABLE. WHEN REPLACING DOOR, USE P/N 49051,
4
DOOR ASSY.
11
PART OF TRAILER
18
19
16
15
17
14
2
49
48
16
23
20
7
21
11
12
11
1
5
7
3
1
6
PAGE 10 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
CABINET ASSY. (OLD STYLE)
NO. PART NO. PART NAME QTY. REMARKS
1 12287 SCREW, THP 1/4-20 X 3/4 SS 68 2 29057 DOCUMENT BOX, CP20007-07 1 3 29561 PANEL, LOWER LEFT SIDE 1 5 19266 NUT, BLIND 1/4-20 X 10GA GRIP 64 6 29563 LIGHT, 2" ROUND, AMBER, M146A 2 7 29564 GROMMET, W/WIRE KIT, 2", 24146-18K 4 8@ 19847 RIVET 50 9@ 29281 DOOR HOLD BACK ASSY. 4 11 10024 NUT, NYLOC 1/4-20 5 12 29653 TANK, COOLANT RECOVERY 1 QT 1
14 PANEL, REAR .................................................................. 1 ........... NO LONGER AVAILABLE
....................................................................................................... S/N 903837 AND BELOW
....................................................................................................... USE NEW P/N 29559
....................................................................................................... SERVICE KIT ASSY.
15@ 5065 B SCREW, PHP 10-32 X 1/2 12 16 10237 WASHER, EXT. SHKP, #10 6 17 10019 NUT, NYLOC 10-32 4 18 29712 BOLT, CARRIAGE 1/4-20 x 3/4 4 19 0948 WASHER, FLAT SAE 1/4 7 20 29610 LIGHT KIT, STOP/TAIL 2 21 29611 LIGHT, 2" ROUND RED M146R 2 22 29607 BRACKET, LIGHT SWITCH 1 23 29552 BRACKET, LICENSE PLATE W/LIGHT 1 24 29663 PANEL, LOWER RIGHT SIDE 1 26 29615 PANEL, FRONT W/A DLT 1 27 29553 PANEL, TOP 1 28 29690 COVER, PLASTIC SNAP 3.0 HOLE 1 31 29711 BUMPER, 1/2 DIA. BLACK 10 32 29683 COVER, BALLAST, DEUTZ/ LOMBARDINI 1 33@ 081407053413 LATCH 2 34@ PIANO HINGE 2 46@ 29689 PLATE, DOOR HOLD BACK 2 47@ 1618 NUT, NYLOC 10-24 8 48 29341 RIVET, POP, SS, 3/16x1/4-3/8 GRIP 10 49 29342 WASHER, 3/16" POP-RIVET BACKUP SS 8 10 51 0131 A SCREW, HHC 1/4-20 x .75 2 52 0181 B WASHER, LOCK 1/4 MED 2
53 DOOR ASSY. ....................................................................2 ........... NO LONGER AVAILABLE
....................................................................................................... MAY 2007 AND BELOW
....................................................................................................... USE NEW P/N 49051
....................................................................................................... INCLUDES ITEMS W/@
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 11
CABINET ASSY. (NEW STYLE)
28
26
1
5
8
34
5
1
32
2
5
1
13
8
9
44
12
27
36
8
9
1
1
8
31
5
5
1
37
45
35
38
39
42
36
33
14
8
18
9
1
5
1
22
2
9
8
18
15
16
19
24
17
NOTES
DOOR ASSY. INCLUDES ONE LATCH, ITEM 9.
1
DOES NOT INCLUDE TOP PANEL CLASP.
LIGHT SWITCH BRACKET INCLUDED
2
WITH ITEM 42, DOOR ASSY. SEE CONTROL PANEL ASSY.
11
PART OF TRAILER
PAGE 12 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
18
19
16
15
40
17
11
15
23
20
7
21
5
7
6
3
1
CABINET ASSY. (NEW STYLE)
NO. PART NO. PART NAME QTY. REMARKS
1 49048 SCREW, HHFS 1/4-20 X 3/4 GR5 48 2 29057 DOCUMENT BOX, CP20007-07 1 3 29816 PANEL, LOWER LEFT SIDE 1 5 19266 NUT, BLIND 1/4-20 X 10GA GRIP 48 6 29898 LIGHT, 2-1/2 SIDE MARKER, AMBER, 143A 2 7 29900 GROMMET, W/WIRE KIT, 2-1/2", 14218K 4 8% 19847 RIVET, POP, ALUM, 3/16 X 1/8-1/4 GRIP 66 9% 29281 DOOR HOLD BACK ASSY. 4 11 10024 NUT, NYLOC 1/4-20 5 12 29653 TANK, COOLANT RECOVERY 1 QT 1 13 49070 NUT, FLANGED 1/4-20 SERRATED PLTD 4 14@ 29940 PANEL, REAR 1 15 5065 B SCREW, PHP 10-32 X 1/2 6 16 10237 WASHER, EXT. SHKP, #10 4 17 10019 NUT, NYLOC 10-32 4 18 29712 BOLT, CARRIAGE 1/4-20 X 3/4 9 19 0948 WASHER, FLAT SAE 1/4 5 20 29610 LIGHT KIT, STOP/TAIL 2 21 29899 LIGHT, 2-1/2 SIDE MARKER, RED 143R 2 22% 29607 BRACKET, LIGHT SWITCH 1 23 29552 BRACKET, LICENSE PLATE W/LIGHT 1 24 29817 PANEL, LOWER RIGHT SIDE 1 26 29866 PANEL, FRONT W/A DLT SNAP 1 27 29553 PANEL, TOP 1 28 29989 COVER, PLASTIC SNAP 4.0 HOLE 1 31% 29711 BUMPER, 1/2 DIA. BLACK 6 32 29879 COVER, BALLAST DLT, SNAP FIT SWITCH 1 33% 081407053413 LATCH 2 34% PIANO HINGE 35@ 29945 MAST SUPPORT 1 36@ 19280 PIN, 5/8" X 6" 1 37@ 1023 SCREW, HHC 3/8-16 X 1-1/4 GR 5 4 38@ 10136 WASHER, FLAT SAE 3/8 4 39@ 10133 NUT, NYLOC 3/8-16 4 40 29797 NUT, BLIND 10-32 X .02/.13 GRIP 2
42 49051 DOOR ASSY. ....................................................................2 ........... INCLUDES ITEMS W/%
....................................................................................................... JUNE 2007 AND ABOVE
44 29559 REAR PANEL SERVICE KIT ASSY.. ................................ 1 ........... INCLUDES ITEMS W/@
....................................................................................................... S/N 903838 AND ABOVE
45@ 29946 STOP, MAST SUPPORT, 3/8" 1
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 13
TRAILER ASSY.
3
3
2
7
5
1
9
46
47
3
6
37
38
CABINET LOWER
35
36
4
32
34
ANEL
P
39
31
33
4
NEW
STYLE
FENDER
28
28
29
30
29
15
17
16
8
19
20
22
21
23
24
8
13
12
7
10
5
11
15
16
18
45
2
25
26
1
OLD STYLE
2
FRAME
42
43
40
27
OLD
STYLE
FENDER
30
28
29
30
42
41
NOTES:
TORQUE LUG NUTS PER LUG NUT TORQUE TABLE REFERENCED IN
1
OPERATION MANUAL.
OLD STYLE FRAME NO LONGER AVAILABLE. WHEN ORDERING NEW
2
FRAME, IF YOU HAVE METAL FENDERS, YOU MUST ALSO PURCHASE NEW PLASTIC FENDERS.
PAGE 14 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
TRAILER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 29532 FRAME 1 2 29478 JACK, TOPWIND 10" BOLT-THRU .5 PIN 2 3 29479 JACK, SIDEWIND 10" BOLT THRU 0.5" PIN 3 4 29542 PIN, SPRING LOCK, .625" DIA. X .88" 2 5 49076 OUTRIGGER, W/A, BOLT MOUNT, PAINTED 2 6 29572 CHAIN ASM, SAFETY 7600 LB 2 7 7H0933325 BUSHING/LOCKNUT/BOLT 5
8 9506 AXLE, SPRING,HUB ASSY,43",TRLR10 ...............1 ............INCLUDES ITEMS W/%
9# U-BOLT ...................................................................4 ............NOT SOLD SEPARATELY
10# PLATE, U-BOLT .......................................................2 ............NOT SOLD SEPARATELY
11# NUT, U-BOLT ...........................................................8 ............NOT SOLD SEPARATELY
12 29248 SCREW, HHC 9/16-18 2 13 29249 NUT, 9/16-18 AXLE MOUNTING N-2 2 15% 363180 BEARING CONE (INNER & OUTER) 4 16%@ 363913 BEARING CUP (INNER & OUTER) 4 17%@ 363908 STUD, 1/2"-20 10
18% 363188 HUB ASSY., IDLER .................................................2 ............INCLUDES ITEMS W/@
19% 363259 WASHER, SPINDLE 2 20% 363258 COTTER PIN 2 21% 363257 SPINDLE NUT 1"-1/4 2 22% 363275 SEAL, GREASE 2 23% 363277 GREASE CAP (AG) 2 24% 568067 RUBBER PLUG (AG) 2 25 19045 WHEEL/TIRE ST175/80-13 L.R. C 2 26 29194 NUT, LUG 1/2-20 10 27 29818 FENDER, PLASTIC DLT 2 28 19266 NUT, BLIND 1/4-20 X 10GA GRIP 6 29 10930 WASHER, FENDER, 1/4 X 1-1/4 6 30 49048 SCREW, HHFS 1/4-20 x 3/4 GR5 6 31 29546 COUPLER, 2" BALL 2.50" TUBE 1 32 10176 NUT, NYLOC 1/2-13 2 33 915217 SCREW, HHC 1/2-13 x 3-1/2 GD8 YZ 2 34$ 9502 BOLT, 5/8-11 2 35$ 9503 NUT, 5/8-11 2
36$ 29718 ADAPTER, COUPLING...........................................1 ............CONTACT MQ UNIT SALES
37$ 29369 PINTLE EYE ...........................................................1 ............CONTACT MQ UNIT SALES
38$ 29228 COUPLER, 2 IN. BALL 1
39 29721 PINTLE KIT .............................................................1 ............INCLUDES ITEMS W/$
40 9505 FENDER, 8X30X13 , METAL 2 41 0205 SCREW, HHC 3/8-16 X 1.0 8 42 4001 WASHER, FLAT USS 3/8 PLD 16 43 10133 NUT, NYLOC 3/8-16 8
45 UBK1741 U-BOLT KIT .............................................................2 ............INCLUDES ITEMS W/#
46 49017 LEAF SPRING 2 47 29784 HARNESS, TRLR 48" LOOM 1
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 15
37
MAST ASSY.
35
32
26
44
11
33
33
32
25
30
22
2
A
24
36
31
34
38
12
9
28
2
10
16
10
16
20
2
14
14
30
21
30
29
21
10
35
37
13
NOTES:
SEE WINCH ASSY.
A
PAGE 16 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
MAST ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 0183 PIN, COTTER 1/8D X 1-1/4 3 9 19200 THIMBLE, 3/16 WIRE 1 10 19847 RIVET, POP, ALUM, 3/16x1/8-1/4 GRIP 16 11 19882 SWIVEL, BASE W/A 1 12 19920 TUBE, TW-MID W/A 1 13 19923 TUBE, TWR TOP W/A 1
14 35302 BLOCK, MAST SLIDE, 2 X 2 UPPER ............... 4 .........REPLACES 19926 AND 19927
16 35300 BLOCK, MAST SLIDE, 3 X 3 LOWER .............. 4 .........REPLACES 19928 AND 19929
20 19973 SWAGE, AL 3/16 2 21 19974 PIN, CLEVIS 1/2 X 1.25 EFF 2 22 19975 SHACKLE, ANCHOR CP 1 24 19977 KNOB, CLAMP 1/2-13 THREAD 1 25 19978 SCREW, HHC 3/4-10 x 6.5 1 26 19988 PIN, CLEVIS 1/2 X 1.75 EFF 1 28 29075 SCREW, HHC 1/2-13 X 1 DRILLED 1 29 29114 WASHER, FENDER 1/2 x 2 MLT 1 30 29155 SHEAVE, 2.00 OD X 0.500 ID 3
31 29652 TUBE, BOTTOM TOWER W/A .......................... 1 .........S/N 903837 AND BELOW
31 29941 TUBE, BOTTOM TOWER W/A .......................... 1 .........S/N 903838 AND ABOVE
32 5070 B NUT, NYLOC 3/4-10 2 33 5079 WASHER, FLAT 3/4 USS 3 34 6014 B PIN, COTTER 3/32DX1.00 1 35 8151 WASHER, FLAT SAE 3/4 2
36 19939 CABLE, LOWER MAST .................................... 1 ......... 231 IN. LENGTH
37 19938 CABLE, UPPPER MAST ................................... 2 .........140 IN. LENGTH
38 29664 PIN, SPRING LOCK .......................................... 1 .........S/N 903837 AND BELOW
39 1023 HHC 3/8-16 X 1-1/4 GR5 3 40 10136 WASHER, FLAT 3/8 SAE 3
41 21781 NUT, FLANGED 3/8-16 SERRATED, PLATED .. 3 ......... REPLACES 10133
44 29650 MAST ASSY....................................................... 1 .........S/N 903838 AND ABOVE
......................................................................................S/N 903837 AND BELOW NO LONGER
......................................................................................AVAILABLE. CONTACT PARTS DEPT FOR
......................................................................................REQUIRED REPLACEMENT PARTS
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 17
MAST RAISE/LOWER ASSY.
20
11
23
PART OF
FRAME
19
10
18
16
21
17
12
13
14
15
9
NOTES:
8
7
6
5
1
2
A
4
SEE WINCH ASSY.
A
PAGE 18 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
MAST RAISE/LOWER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0205 SCREW, HHC 3/8-16 x 1 IN. PLATED 3 2 10136 WASHER, FLAT 3/8 IN. 3
4 21781 NUT, FLANGED 3/8-16 SERRATED, PLATED .......3 .........REPLACES 10133
5 1135 SNAP RING 2 6 29008 PIN, SWAGE BALL SOCKET 1 7 29017 SCREW, HHC 1/2-13 x 5.5 IN. 1 8 29018 SPACER, .75 OD x .5 ID x 1.59 IN. 2 9 29016 GUIDE, WIRE ROPE 2 10 29155 SHEAVE, 2 OD x .5 IN. ID 1 11 10176 NUT, NYLOC 1/2-13 IN. 1 12 29077 SCREW, HHC 5/8-11 x 9.5 IN. 1 13 29481 STOP, MAST THRUST SPRING 1 14 19989 SPRING, TOWER 1 15 9503 NUT, NYLOC 5/8-11 IN. 1 16 29033 TOWER, LOCK 1 17 19012 LOCK PIN 5/16 x 2 IN. QUICK RELEASE 1 18 29482 SPRING, .468 OD x 2.13 IN. 1 19 20276 PIN, ROLL 1/4 x 1.75 IN. 1 20 0183 PIN, COTTER 1/8D x 1-1/4 IN. 1 21 19996 LANYARD 1 23 1450 WASHER, FLAT SAE #6 1
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 19
WINCH ASSY. (FULTON)
RATCHET
KIT
23
27
26
24
RATCHET
KIT
27
28
34
25
29
26
23
25
INPUT
SHAFT
KIT
16
24
17
CABLE
KEEPER
KIT
2
1
CABLE
3
6
4
10
11
12
13
KEEPER
KIT
1
5
7
INPUT
SHAFT
KIT
16
19
13
15
18
33
17
22
16
33
14
INPUT
SHAFT
KIT
21
INPUT
SHAFT
KIT
9
20
19
35
16
NOTES:
SEE MAST ASSY.
A
PAGE 20 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
WINCH ASSY. (FULTON)
NO. PART NO. PART NAME QTY. REMARKS
1+ 562101 CABLE KEEPER KIT .............................................2 .........INCLUDES ITEM W/@
2@+ NUT 2 3@+ WASHER, LOCK 2 4@+ CABLE CLAMP 1 5@+ CARRIAGE BOLT 2
6+ DRUM ASSY. ..........................................................1 .........SEE NOTICE BELOW
7+ DRUM SPACER .....................................................1 .........SEE NOTICE BELOW
8+ 29206 HANDLE ASSY. 1
9+ LOCK NUT 1/2-13..................................................1 .........STD. HDW. PURCHASE LOCALLY
10+ 12124S01 COVER ASSY 1
11+ BOLT LOCK ...........................................................1 .........SEE NOTICE BELOW
12+ CAP SCREW 1/2-13 ..............................................1 .........STD. HDW. PURCHASE LOCALLY
13%+ LOCK NUT 2
14+ CAP SCREW 3/8-16 ..............................................1 .........STD. HDW. PURCHASE LOCALLY
15+ 1564S01 INPUT SHAFT 1
16+ 1563S01 KIT, INPUT SHAFT ................................................1 .........INCLUDES ITEM W/#
17#+ LOCK NUT 1/2-13 3 18#+ SPACER 1 19#+ BUSHING 2 20#+ SHAFT BRAKE DISC 1 21#+ RATCHET GEAR 1 22#+ PINION AND DISC 1
23+ 6730S00 RATCHET KIT ........................................................2 ......... INCLUDES ITEMS W/%
24%+ RATCHET SPACER 2 25%+ RATCHET SPRING 2 26%+ RATCHET PAWL 2 27%+ SHOULDER BOLT 5/16-18 2
28+ LOCK NUT 3/8-16..................................................1 .........STD. HDW. PURCHASE LOCALLY
29+ FRAME ..................................................................1 .........SEE NOTICE BELOW
33+ 1558S00 FRICTION DISC KIT 2
34+ FRAME SPACER ...................................................1 .........SEE NOTICE BELOW
35 19976 HAND WINCH 1200 LBS. COMPLETE ASSY. .......1 .........INCLUDES ITEMS W/+
NOTICE
Sold only as a complete assembly. Use part number 19976 when ordering.
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 21
13
WINCH ASSY. (DUTTON-LAINSON)
6
1
3
5
2
4
14
8
9
NOTES:
18
19
20
14
21
27
16
4
15
22
23
24
16
25
A
12
17
26
REFER TO MAST AND TRAILER
A
ASSEMBLIES FOR WINCH MOUNTING HARDWARE.
PAGE 22 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
WINCH ASSY. (DUTTON-LAINSON)
NO. PART NO. PART NAME QTY. REMARKS
1# DL205167 BOLT 1 2# DL205055 WASHER 1 3# DL404409 PAWL 1 4# DL404166 SPACER 2 5# DL204363 SPRING 1 6# DL5240387 GEAR COVER, PAINTED BRONZE 1 6# DL5240403 GEAR COVER, PLATED 1 8# DL304755 REEL 1 9# DL304221 ROPE CLAMP KIT 1 12# DL204808 REEL SPACER 1 13# DL404891 BASE 1 14# DL204803 NUT 2 15# DL404579 LOCKOUT LEVER 1 16# DL204364 SPRING 2 17# DL205127 BOLT 1 18# DL204009 BUSHING 1 19# DL205116 E-RING 1 20# DL304760 DRIVE SHAFT 1 21# DL204362 PRESSURE PLATE 1 22# DL404164 RATCHET WHEEL 1 23# DL404163 PRESSURE WASHER 1 24# DL206328 BUSHING 1 25# 29793 HANDLE 1 26# DL205033 NUT 1
27 29790 WINCH ASSY. 1500A D-L ......................................1 .........INCLUDES ITEMS W/#
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 23
T-BAR ASSY.
14
3
22
18
21
20
1
2
19
2
9
3
3
20
13
4
4
5
NOTES:
TO SECURE COIL CORD ASSEMBLY P/N 29433 INSERT CLAMP P/N 11505
1
TO INSIDE OF TUBE AS SHOWN AND ROUTE CORD THROUGH OPENING OF CLIP.
CONNECT THIS END OF COIL CORD ASSEMBLY TO BALLAST BOX. SEE
2
COIL CORD ASSY.
SPERO LAMP
3
SEE LAMP ASSY
11
7
1
2
CRIMP SLEEVE AND INSULATOR.
4
SEE COIL CORD ASSY.
PAGE 24 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
NO. PART NO. PART NAME QTY. REMARKS
1 10306 SCREW, HHC 1/2-13 X 4 1/2 2 2 13211 WASHER, FLAT 1/2 IN. USS 8 3 10176 NUT, NYLOC 1/2-13 4 4 26560 NUT, LOCKING 3/4 NPT CONDUIT 1 5 19965 CORD GRIP (HUBBELL 07401017) 1 7 11505 CLAMP 1 9 3254 TERMINAL, RING 16-14 3/8 IN. 1 11 06503-026 SCREW, HHC 1/2-13 X 3-1/4 IN. 2 13 29781 TEE-BAR, LIGHT MOUNT, MLT/DLT SPERO 1 14 29168 RECEPTACLE ASSY 4 18 19945 PLATE, T-BAR WIRING COVER 1 19 19944 GASKET, T BAR 1 20 29046 SCREW, PHPM 10-32 X 3/8 IN. ZINC 7 21 29047 DECAL, HIGH VOLTAGE 1 22 19972 REFLECTOR, RED, PETERSON #B491R 1
T-BAR ASSY.
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 25
23
LAMP ASSY.
24
11
10
12
16
17
15
18
22
30
19
19
21
1
9
5
5
3
4
PAGE 26 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
2
6
8
7
LAMP ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1% 20S-REF-1 REF1000 BODY ASSY. 1 2% 30M-REF-REF REFLECTOR, ALUMINUM 14-7/8 X 16-5/8 IN. 1 3% 190ZQREF REF 1000 LENS 190ZQREF 1 4% 170M-REF-5 REF LENS HOLD DOWN 2 5% 70Z-FSCR3 SCREW 8-32 X 1/2 IN. 8 6% 250-REF-6 YOKE, LIGHT FIXTURE 1 7% 260Z-FSCR9 BOLT, HEX HEAD 1/2-13 x 1-1/2 IN. 2 8% 280Z-FWFL2 WASHER, FLAT 1/2 IN. 4 9% 270Z-FNT4 NUT, HEX 1/2-13 IN. 2 10% Z-C-239 VAPORTITE OCTAGON BOX 1/2 IN. W/4 THREADED PLUGS G9 SILVER 1 11% 150Z-FSR3 STRAIN RELIEF SRW 1/2 IN. BLACK 1 12% Z-FSCR9 BOLT, HEX HEAD ZINC PLATED 1/2-13 X 1-1/2 IN. 2 15% 90Z-G-102 GASKET, HEX #5 OR #6 1 16% 70Z-SK65 MOGUL SOCKET W/ANTI-VIBRATION GASKET 1 17% MVR1000BT37 BULB, LIGHT FIXTURE 1 18% 50Z-D-REF-SUP SUPPORT, REF1000 LAMP TIP 1 19% 230Z-FNTL6-1 KEEP NUT 8-32 6 21% 210S-CBL-6 CABLE ASSY. 1 22% 200ZG106 GASKET, U-CHANNEL REFLECTOR 200ZG106 1
23 29773 LIGHT FIXTURE ASSY. ......................................... 1 ..............INCLUDES ITEMS W/%
24% 150Z-EZ67 POWER CORD, 60" W/ 3-PIN MALE PLUG 1 30 4106781000 SCREW, 8-32 X 3/8 2
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 27
CONTROL PANEL/BALLAST ASSY.
OLD STYLE
CONTROL
PANEL
52
53
57
55
56
60
54
61
62
7
63
64
14
49
14
49
20
22
39
41
7
12
7
7
13
6
1
8
21
31
28
WIRING
29
NOTES
LIGHT SWITCH BRACKET.
1
SEE CABINET ASSY.
KIT
9
33
34
35
36
NEW STYLE
CONTROL
PANEL
42
36
10
45
25
43
47
4
2
20
16
1
5
11
21
48
13
44
A
6
43
42
9
10
3
12
7
32
23
PAGE 28 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
CONTROL PANEL/BALLAST ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 0166 A WASHER, LOCK, 3/8 MED. 1 2 0205 SCREW, HHC 3/8-16 X 1 PLATED 1 3 0655 SCREW, HHC 5/16-18 1 4 1876 NUT, HEX FINISH 3/8-16 1 5 2574 GROMMET, 5/16" ID 7/16" OD 1 6 8133 SCREW, PHP 10-32 X 3/4 4
7 10019 NUT, NYLOC 10-32 ..................................................................9 .............S/N 902625 AND BELOW
7 10019 NUT, NYLOC 10-32 ..................................................................8 .............S/N 902626 AND ABOVE
8 12277 CLAMP, HOSE WORM 1-9/16 TO 2 SIZE 32 4 9 49048 SCREW, HHFS 1/4-20 X 3/4 G5 8 10% 19266 NUT, BLIND 1/4-20 X 10 GA 8 11 19297 LIGHT, PETERSON MFG V438 1 12 19968 TERMINAL BLOCK ( DC 70014 ) 2 13 29071 CONNECTOR, QUICK SCREW TERMINAL 4 14$ 5065 B SCREW, RHM #10-32 X 0.5 4 16 29603 SWITCH, MOMENTARY 1 20 29655 FITTING, STRAIN RELIEF HEYCO 3234 2 21 29656 LOCKNUT, NYLON 2 22 29712 BOLT, CARRIAGE 1/4-20 X 3/4 8 23 29796 CLAMP, CUSHIONED LOOP, 1-3/4 DIA X1 1 25 W29109 NUT, WING 3/8-16 1 28 49052 HARNESS, LT12D50SA 1 29 29675 WIRING KIT, LT-12 1 31 49070 NUT, FLANGED 1/4-20 SERATED PLTD 8 32 5283 NUT, NYLOC 5/16-18 1
33 29865 SNAP SWITCH PLATE ASSY. .................................................. 1 ............. INCLUDES ITEMS W/%
34% 29864 SNAP FIT SWITCH INSERT 1 35% 29848 CIRCUIT BREAKER, 2 POLE, 30A SNAP FIT 1 36% 29847 CIRCUIT BREAKER, 1 POLE, 15A SNAP FIT 5
39 29798 BALLAST AND CAPACITOR, 230V 50 HZ ............................... 4 ............. INCLUDES ITEMS W/@
41@ 0051475BH BALLAST CAPACITOR 30µF @440V 4 42 29719 SCREW HHC M5-.8 X 8MM PLATED, 8.8 DIN 8 43 29795 BRACKET, CONTROL PANEL 2 44 7245454 CONTROL PANEL, LOMBARDINI 1 45 50404900 KEYS, IGNITION, DOUBLE-SIDED 2 47 50384401 IGNITION SWITCH 1 48 GECAP35MF EXCITATION CAPACITOR 35µF @425V 1
49 29803 COVER, OUTLET, BLANK, WHITE #RCCBWH ....................... 2 .............INCLUDES ITEMS W/$
52 5065 B SCREW, RHM #10-32 X 0.5 .................................................... 5 .............S/N 902625 AND BELOW
53 29640 HOUR METER, SENDEC RECT FLUSH MOUNT .................. 1 .............S/N 904384 AND BELOW
54 1450 WASHER, FLAT #6 SAE ......................................................... 14 ............S/N 902625 AND BELOW
55 19819 SCREW, PHP #6-32 X 0.25 .................................................... 14 ............S/N 902625 AND BELOW
56 29761 MOUNTING PLATE, CONTROL PANEL .................................. 1 ............. S/N 904384 AND BELOW
57 12851652 CONTROL PANEL.................................................................... 1 .............S/N 904384 AND BELOW
60 21611 SCREW THP 1/4-20 X 5/8 SS.................................................. 4 .............S/N 904384 AND BELOW
61 0948 WASHER, FLAT SAE 1/4 ......................................................... 4 .............S/N 904384 AND BELOW
62 29801 CIRCUIT BREAKER, 30A, 227V, SCREW ..............................1 .............S/N 902625 AND BELOW
63 29376 CIRCUIT BREAKER, 15A, 227VAC KD1800 .......................... 1 .............S/N 902625 AND BELOW
64 29688 CIRCUIT BREAKER, 120VAC 10A DLT LIGHT ......................4 .............S/N 902625 AND BELOW
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 29
1
FUEL TANK ASSY.
4
3
A
5
6
2
10
8
9
5
13
7
11
TO
ENGINE
RETURN FROM
ENGINE
PAGE 30 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
11
11
11
NOTES:
CLAMP, ITEM 11 IS INCLUDED
1
WITH FUEL TANK ASSY. ITEM 1.
12
1
FUEL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 29676 FUEL TANK ASSY. ................................................................ 1 ............... INCLUDES ITEMS W/#
2# 29605 FUEL TANK 1 3# 29694 CAP, FUEL TANK W/LANYARD 1 4 29674 STRAP, FUEL TANK 1 5# 19633 BUSHING, FUEL 3 6# 12006 FITTING, 90° 1
7# 29677 FITTING, 90° ........................................................................ 1 ............... S/N 904605 AND BELOW
7# 20795 VALVE, SHUTOFF 4MBARB X 6SBARB SCREEN ............. 1 ............... S/N 904306 AND ABOVE
8# 19661 VALVE, SHUTOFF 5BARB X 6SBARB NO SCREEN 1 9 0447 WASHER, FLAT 2 10 10176 NUT, NYLOCK 1/2-13 2 11 22066 CLAMP, STEPLESS EAR 3/16 HOSE #123 4 12 60028 HOSE, FUEL RETURN .312 ID SAE J30R7 AR 1PC = 1 FT. 13 60004 HOSE, FUEL LINE .187 I.D. SAE J30R7 AR 1PC = 1 FT.
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 31
1
CONNECT TO
STARTER
SOLENOID
RED
2
BLACK
3
4
5
6
BATTERY ASSY.
CONNECT TO
ENGINE
GROUND
2
CONNECT TO
FRAME
7
PAGE 32 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
BATTERY ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 10313 CABLE, POS. BATTERY (+) 1 2 29661 BATTERY TRAY 1 3 12278 CABLE, NEG. BATTERY (-) 1 4 10315 BATTERY, WET 12V GR22 1 5 1623 SCREW, RHM #10-24 x .75 IN. 4 6 2203 WASHER, FLAT #10 4 7 1597 CABLE, BATTERY 1
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 33
ENGINE ASSY.
19
18
17
20
2
9
14
15
16
13
15
14
4
13
28
12
10
11
22
24
25
26
23
27
6
3
8
29
21
7
1
PAGE 34 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
ENGINE ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12850347 FUEL FILTER 2-3/4" L 1 1 2175046 FUEL FILTER 4-3/4" L 1 1 2175143S FUEL FILTER W/WATER DRAIN 1 2 2175107 OIL FILTER 1 3 5840224 STARTER 1 4 12850745 FAN BELT 875MM 1 6 12851312 AIR FILTER 1 7 12850362 LOWER RADIATOR HOSE 1 8 12850649 UPPER RADIATOR HOSE 1 9 5460450 MUFFLER 1 10 10855 CLAMP, 1-1/2 MUFFLER 1 11 29645 EXHAUST PIPE 1 12 29937 BRACE, LOWER MUFFLER 1 13 21584 BOLT M10-1.5P X 35MM 2 14 0161 C WASHER, LOCK 5/16 MED 2 15 29938 SPACER, MUFFLER BRACKET, 3/8 X 3/4 X 5/8 2 16 2299 BOLT, M8-1.25P X 16MM 1 17 29644 ENGINE, LOMBARDINI LDW1003 1 18 9000184 RADIATOR CAP 1 19 7350270 RADIATOR 1 20 12850742 ALTERNATOR 1 21 2440338 TIMING BELT 1 22 6585097 FUEL (FEED) PUMP 1 23 1200087 GASKET, FUEL (FEED) PUMP) 1 24 6584438 WATER PUMP 1 25 4580083 GASKET, WATER PUMP 1 26 6745056 OIL SWITCH 1 27 9195124 THERMOSTAT 1 28 12850153 GASKET, THERMOSTAT 1 29 12850551 COOLING FAN 1
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 35
TORQUE LIMITER KIT
GENERATOR/ENGINE MOUNTING ASSY. (OLD STYLE)
30
13
18
2
3
28
21
26
24
20
26
23
MOUNTING
RETROFIT
KIT
12
11
11
11
4
10
18
11
11
17
11
4
11
10
11
12
1
1
27
4
29
5
6
7
8
24
2
25
14
10
9
NOTES
GENERATOR MOUNTING CONFIGURATION S/N 902149 TO 904547
1
WHEN REPLACING MOUNTING HARDWARE, USE ITEM 30, MOUNTING RETROFIT KIT.
INCLUDED WITH ITEM 23,
2
PAGE 36 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
GENERATOR/ENGINE MOUNTING ASSY. (OLD STYLE)
NO. PART NO. PART NAME QTY. REMARKS
1 29770 SUPPORT, MECC ALTE GEN 1 2 1023 SCREW, HHC 3/8-16 X 1 1/4 GR 5 8 3 21584 SCREW, HHC M10-1.5 X 35MM GR 10.9 1 4 8156 SCREW, HHC 3/8-16 X 2 1/2 4 5 0655 SCREW, HHC 5/16-18 X 3/4 4 6 29269 MOUNT, VIBRATORY ENGINE 2 7 19470 WASHER, FLAT 5/16 USS 4 8 5283 NUT, NYLOC 5/16-18 4 9 29043-001 WHEEL, POINTER .41IDx2.00OD C.SAW 2 10 10133 NUT, NYLOC 3/8-16 4 11 4001 WASHER, FLAT USS 3/8 PLD 8 12 29649 MOUNT, VIBRATION KORFUND RB1-200 2 13 1456 NUT, HEX FINISH 3/8-16 6
14 MOUNT, FRONT ENGINE .................................1 ..............SUPPLIED BY VENDOR
17 10355 NUT, M10-1.5 1 18 0166 A WASHER, LOCK, 3/8 MED. 14
20% 29883 TORQUE ROD ..................................................1 ..............S/N 902141-902913
21% 1456 NUT, HEX FINISH 3/8-16 .................................1 ..............S/N 902141-902913
23 29884 TORQUE LIMITER KIT ......................................1 ..............INCLUDES ITEMS W/%
............................................................................................S/N 902141-902913
24% 4001 WASHER, FLAT USS 3/8 PLD .........................2 ..............S/N 902141-902913
25% 10133 NUT, NYLOC 3/8-16 .........................................1 ..............S/N 902141-902913
26% 0166 A WASHER, LOCK, 3/8 MED. ..............................2 ..............S/N 902141-902913
27% 29649 MOUNT, VIBRATION KORFUND RB1-200 .......1 ..............S/N 902141-902913
28% 21584 SCREW, HHC M10-1.5 X 35MM GR 10.9 .........1 ..............S/N 902141-902913
29 SCREW .............................................................2 ..............SUPPLIED BY VENDOR
30 49064 MOUNTING RETROFIT KIT .............................1 ..............S/N 902149-904547
............................................................................................CONTACT TECH SUPPORT FOR
............................................................................................INSTALLATION INSTRUCTIONS
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 37
GENERATOR/ENGINE MOUNTING ASSY. (S/N 904548 AND ABOVE)
12
13
11
1
3
4
2
4
15
14
5
6
7
8
9
10
2
3
1
4
5
6
7
8
9
10
PAGE 38 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
GENERATOR/ENGINE MOUNTING ASSY. (S/N 904548 AND ABOVE)
NO. PART NO. PART NAME QTY. REMARKS
1 49003 MOUNT, REAR ENGINE 2 2 17099 SCREW, HHC M12-1.75 X 20 ZN, DIN933 4 3 5054 A WASHER, LOCK 1/2 MED 4 4 8156 SCREW, HHC 3/8-16 X 2 1/2 4 5 0655 SCREW, HHC 5/16-18 X 3/4 8 6 29269 MOUNT, VIBRATORY ENGINE 4 7 19470 WASHER, FLAT 5/16 USS 8 8 5283 NUT, NYLOC 5/16-18 8 9 29043-001 WHEEL, POINTER .41IDx2.00OD C.SAW 4 10 10133 NUT, NYLOC 3/8-16 4 11 1456 NUT, HEX FINISH 3/8-16 6 12 1023 SCREW, HHC 3/8-16 X 1 1/4 GR 5 8 13 0166 A WASHER, LOCK, 3/8 MED. 14
14 MOUNT, FRONT ENGINE .................................1 ..............SUPPLIED BY VENDOR
15 SCREW .............................................................2 ..............SUPPLIED BY VENDOR
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 39
20
GENERATOR ASSY.
2
3
21
7
5
8
9
15
2
13
5
10
12
6
19
17
16
1
PAGE 40 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
GENERATOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1% GELT3GRID REAR SEAL 1 2% GELT3LIFTHK LIFTING HOOK 2 3% GELT3CABLEGPG21 PG21 CABLE GLAND AND NUT 1 5% GELT3CSBOLTS COVER STAY BOLT AND NUT 4 6% GELT3NDEBRACKET NON-DRIVE END BRACKET 1 7% GELT3110ENCBAND ENCLOSING BAND 1 8% GELT3110STATOR50 WOUND STATOR AND FRAME 1 9% GELT3DEBRACKET DRIVE END BRACKET 1 10% 6102208193 INTERCHANGEABLE FLANGE 1 12% GEECO3DISC65 FLEXIBLE DISC AND RING SPACER 1 13% GELT3FAN FAN 1 15% GELT3110ROTOR50 ROTOR ASSY 1 16% GEDIO160026 DIODES 2 17% GELT3DIOHSINK HEAT SINK/SUPPORT, ROTATING DIODE BRIDGE 2 19% GEBRG6205LL REAR BEARING 6205-2RS 1
20 49126 GENERATOR LT3-110/4, 50 HZ ...................................1 ......INCLUDES ITEMS W/%
21% 29895SCREW COVER SCREWS, SET OF 3 1
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 41
CONNECT TO T-BAR ASSEMBLY
SCHEMATIC DIAGRAM IN OPERATION MANUAL.
5
4
COIL CORD ASSY.
GREEN
BLACK
BLUE
7
WHITE BROWN
YELLOW
RED
4
1
132
2
3
CONNECT TO BALLAST
BOX OUTPUT
3
ITEM 1, P/N 29433 (7-WIRE COIL CORD ASSY.),
1
REPLACES P/N 19955 (6-WIRE COIL CORD ASSY.).
WHEN REPLACING 6-WIRE COIL CORD REFERENCE ELECTRICAL SCHEMATIC DIAGRAM IN OPERATION
2
MANUAL OR CONTACT MQ SERVICE DEPT.
6
CONNECT THIS END OF COIL CORD ASSY. TO BALLAST BOX. REFERENCE ELECTRICAL
3
SCHEMATIC DIAGRAM IN OPERATION MANUAL.
CONNECT THIS END OF COIL CORD ASSY. TO T-BAR ASSY. REFERENCE ELECTRICAL
4
NOTES:
PAGE 42 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
COIL CORD ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 29433 COIL CORD ASSY. ............................................1 ..............INCLUDES ITEMS W/#
2# 3254 TERMINAL, RING 16-14 3/8 1 3# 11947 TERMINAL, FEM 16-14 PUSH-ON, INS 4 4# 19687 CRIMP, SLEEVE (30-410) 7 5# 19688 INSULATOR, SPLICE CAP 7 6# 19957 TERMINAL, SPADE 16-14, #10 INS 2 7# 49030 COIL CORD , 600V, 7-WIRE 1
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 43
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Par ts must be in new and resalable
Multiquip reserves the right to quote and
who use our products as integral parts of their
LIMITATIONS OF SELLER’S LIABILITY
liable for loss of profi t or good will or for any
connection with the sale of its products. Apart
statutory, which extend beyond the description
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s resp onsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return s hi pments will be accepted a nd credit will be allowed, subject to the following provisions:
1. A Returne d Materia l Auth ori zation must be approved by Multiquip prior to shipment.
2. To obtain a Return Material Authorization, a list must be provided to Multiquip Parts Sales that defi nes item numbers, quantities, and descriptions of the items to be returned.
a. The parts numbers and descriptions
b. The list must be typed or computer
c. The list must state the reason (s)
d. The list must reference the sales
e. The list must includ e the name
3. A copy of the Return Material Authorization must accompany the return shipment.
4. Freight is at the sender’s expense. All parts must be returned freight prepaid to Multiquip’s designated receiving point.
must match the current parts price list.
generated.
for the return.
order(s) or inv o i c e (s ) u n d e r which the items were originally purchased.
and phone number of the person requesting the RMA.
co ndi tion, in the orig ina l M ult iquip package (if any), and with Multiquip part numbers clearly marked.
6. The following items are not returnable:
a. Obsolete parts. (If an item is in the
price book and shows as being repl ac ed by anoth er item, i t is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended
dea l er net pric e of les s th a n $5.00.
d. Special order items.
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
7. The sender will be notifi ed of any material received that is not acceptable.
8. Suc h m ateri al will be held for fiv e working days from notifi cation, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
9. Credit on returned parts will be issued at dealer net price at time of the original pur c h ase, les s a 15% rest o c king charge.
10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
11. Credit issued will be applied to future purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specifi c date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
sell direct to Government agencies, and to Original Equipment Manufacturer accounts
own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be
other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warra nt ies, expres s or i mpl ied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in
from such writ ten statement of warranty, there are no warranties, express, implied or
of the products on the face hereof.
Effective: February 22, 2006
PAGE 44 — LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11)
NOTES
LT12D50SA LIGHT TOWER • PARTS MANUAL — REV. #1 (06/03/11) — PAGE 45
PARTS MANUAL
HERE’S HOW TO GET HELP
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Offi ce MQ Parts Department
18910 Wilmington Ave. Carson, CA 90746 Contact: mq@multiquip.com
Mayco Parts Warranty Department
Tel. (800) 421-1244 Fax (800) 537-3927
800-427-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
800-306-2926 310-537-3700
Service Department Technical Assistance
800-421-1244 310-537-3700
Fax: 800-672-7877 Fax: 310-637-3284
Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032
800-421-1244, Ext. 279 310-537-3700, Ext. 279
Fax: 310-537-1173
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Offi ce
Carr. Fed. Mexico-Puebla KM 126.5 Momoxpan, Cholula, Puebla 72760 Mexico Contact: pmastretta@cipsa.com.mx
Tel: (52) 222-225-9900 Fax: (52) 222-285-0420
Unit 2, Northpoint Industrial Estate, Global Lane, Dukinfi eld, Cheshire SK16 4UJ Contact: sales@multiquip.co.uk
Tel: 0161 339 2223 Fax: 0161 339 3226
CANADA
Multiquip
4110 Industriel Boul. Laval, Quebec, Canada H7L 6V3 Contact: jmartin@multiquip.com
© COPYRIGHT 2010, MULTIQUIP INC.
of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
Tel: (450) 625-2244 Tel: (877) 963-4411 Fax: (450) 625-8664
in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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