Multiquip STR46SPVGH User Manual

OPERATION MANUAL
MODEL STR46SPVGHMODEL STR46SPVGH
MODEL STR46SPVGH
MODEL STR46SPVGHMODEL STR46SPVGH
RIDE ON POWER TROWEL
(B & S VANGUARD GASOLINE ENGINE)
Revision #0 (07/17/08)
publication, visit our website at:
www.multiquip.com
THIS MANU AL MUST ACCOMP ANY THE EQUIPMENT A T ALL TIMES.
P/N 22315
Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
WARNING
Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particular process and/or material being cut or the composition of the tool being used, review the material safety data sheet and/or consult your employer, the material manufacturer/supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, or other harmful effects.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturers or suppliers, OSHA/NIOSH, and occupational and trade associations. Water should be used for dust suppression when wet cutting is feasible. When the hazards from inhalation of dust, mists and fumes cannot be eliminated, the operator and any bystanders should always wear a respirator approved by NIOSH/MSHA for the materials being used.
WARNING
SILICOSISWARNING RESPIRATORY HAZARDS
STR46SPV GH — TABLE OF CONTENTS
STOW — STR46SPVGH RIDE-ON POWER TROWEL (VANGUARD ENGINE)
Table of Contents ...................................................... 3
Training Checklist ...................................................... 4
Daily Pre-Operation Checklist ................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation .................................... 8-11
Dimensions ............................................................. 12
Specifications .......................................................... 13
General Information ................................................ 14
Controls and Indicators ...................................... 15-16
Engine Components ............................................... 17
Setup ....................................................................... 18
Inspection ................................................................ 19
Operation ........................................................... 20-21
Maintenance ...................................................... 22-36
Decals ..................................................................... 37
Troubleshooting ................................................. 38-39
Terms And Conditions of Sale-Parts ....................... 40
Specifications and
NOTE
STR46SPVGH • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (07/17/08) — PAGE 3
part numbers are subject to change without notice.
STR46SPV GH — TRAINING CHECKLIST
TRAINING CHECKLIST
This checklist lists some of the minimum requirements for machine operation. Please feel free to make copies for daily use. Use this checklist when training a new operator or use as a review for more experienced operators.
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Operator _________________________________________ Trainee __________________________________________ COMMENTS:
PAGE 4 — HHN 31V
STR46SPVGH • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (07/17/08) — PAGE 4
DAILY PRE-OPERATION CHECKLIST
DAILY PRE-OPERATION CHECKLIST
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STR46SPVGH • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (07/17/08) — PAGE 5
STR46SPV GH — SAFETY MESSAGE ALER T SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read, understand and comply with the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Operation Manual has been developed to provide instructions for the safe and efficient operation of the STR ­46SPVGH Ride-On Trowel. For engine maintenance information, please refer to the engine manufacturer's instructions for data relative to its safe operation.
Before using this Ride-On Trowel, ensure that the operating individual has read, understands, and complies with all instructions in this manual.
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain harmful toxins and will displace oxygen when running in an
enclosed or confined space. NEVER operate
this equipment in a confined area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
Engine fuel is flammable, and its vapors can
cause an explosion if ignited. DO NOT start
the engine near spilled fuel or combustible
fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill
tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks
from the ignition system. Store fuel in approved containers, in well-ventilated areas
and away from sparks and flames. NEVER
use fuel as a cleaning agent.
Burn Hazards
DANGERDANGER
DANGER
DANGERDANGER
You WILL be if you DO NOT follow these directions.
WARNINGWARNING
WARNING
WARNINGWARNING
You CAN be KILLED or you DO NOT follow these directions.
CAUTICAUTI
CAUTION
CAUTICAUTI
You CAN be
these directions.
Potential hazards associated with trowel operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
KILLED
INJURED
if you DO NOT follow
or
SERIOUSLY INJURED
SERIOUSLY INJURED
if
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operations. NEVER operate the engine with
heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers or
guards removed. Keep and
clothing
prevent injury.
fingers, hands, hair
away from all moving parts to
PAGE 6 — HHN 31V
STR46SPVGH • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (07/17/08) — PAGE 6
STR46SPV GH — SAFETY MESSAGE ALER T SYMBOLS
Accidental Starting Respiratory Hazard
ALWAYS place the ON/OFF switch in the
OFF position. Disconnect and ground spark plug lead and disconnect negative battery cable from battery before servicing.
Over Speed Conditions
NEVER tamper with the factory settings of the
engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
Accidental starts can cause severe injury or death.
ALWAYS wear approved respiratory protection.
Sight and Hearing hazard
ALWAYS wear approved eye and
hearing protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your trowel, other property, or the surrounding environment.
CAUTICAUTI
CAUTION
CAUTICAUTI
This Ride-On Trowel, other property, or the surrounding environment could be damaged if you do not follow instructions.
STR46SPVGH • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (07/17/08) — PAGE 7
STR46SPV GH — RULES FOR SAFE OPERA TION
RULES FOR SAFE OPERA TION
WARNINGWARNING
WARNING
WARNINGWARNING
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
NEVER operate this equipment when not feeling well due to
fatigue, illness or taking medicine.
NEVER operate the trowel under the influence or drugs or
alcohol.
Replace nameplate, operation and safety decals when they become difficult to read.
ALWAYS check the trowel for loosened hardware such as
nuts and bolts before starting.
The following safety guidelines should always be used when operating the Ride-On Trowel.
SAFETY
DO NOT operate or service this equipment
before you read, understand, and comply with all safety messages in this manual. The manual must be kept available and accessible to the operator.
This equipment should not be operated by persons under the minimum statutory age limit.
NEVER use this machine for any purpose other than those
described in this manual.
NEVER operate the trowel without proper protective clothing,
shatterproof glasses, steel-toed boots and other protective devices required for the job.
NEVER touch the hot exhaust manifold, muffler
or cylinder. Allow these parts to cool before servicing the trowel. Contact with components can cause serious burns.
The engine of this trowel requires an adequate free flow of
cooling air. NEVER operate the trowel in any enclosed or
ALWAYS refuel in a well-ventilated area, away from sparks
and open flames.
Topping-off to filler port is dangerous, as it tends to spill fuel.
NEVER use fuel as a cleaning agent.
hot
narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the engine and may cause injury to people. Remember the engine can give off harmful toxins and will displace oxygen.
NEVER use accessories or attachments which are not
recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties. Any modification which could lead to a change in the original characteristics of the machine should be made only by the manufacturer who shall confirm that the machine is in conformity with appropriate safety regulations.
PAGE 8 — HHN 31V
STR46SPVGH • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (07/17/08) — PAGE 8
AL WAYS use extreme caution when working with flammable liquids. When refueling, STOP the engine. Allow the engine
to cool before adding fuel or performing service and maintenance functions.
NEVER operate the trowel in an
explosive atmosphere where fumes are present, or near combustible materials. An explosion or fire could result in severe
death.
NEVER
Fire or explosion could result from
vapors
smoke
, or if fuel is spilled on a
bodily harm or even
around or near the machine.
fuel
hot!
engine.
STR46SPV GH — RULES FOR SAFE OPERA TION
NEVER run engine without air filter. Severe engine damage
may occur. Service air filter frequently to prevent carburetor malfunction.
NEVER place your
while starting or operating this equipment.
AVOID wearing jewelry or loose fitting clothing that may snag
on the controls or moving parts as this can cause a serious injury.
ALWAYS keep clear of
operating the trowel.
Moving Parts – Shut down the engine before performing
service or maintenance functions. Contact with moving parts can cause serious injury.
ALWAYS check to make sure that the operating area is clear
before starting the engine.
NEVER leave the machine
ALWAYS be sure the operator is familiar with proper safety
precautions and operations techniques before using trowel.
feet
or
rotating
hands
inside the guard rings
or
moving parts
unattended
while running.
while
Lifting the Ride-On Trowel
This ride-on trowel is very
around. Use proper heavy lifting procedures and DO NOT
attempt to lift the ride-on trowel by the guard rings.
DANGERDANGER
DANGER
DANGERDANGER
Pay close attention to ventilation when operating the trowel in confined spaces such as tunnels, buildings or similar areas. The engine exhaust contains harmful elements. Ensure proper air flow to move engine exhaust away from the operator.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
heavy
and awkward to move
ALWAYS keep the work area well organized.
ALWAYS clear the work area of any debris, tools, etc. that
would constitute a hazard while the trowel is in operation.
WARNINGWARNING
WARNING
WARNINGWARNING
ALWAYS check to make sure that the operating area is
clear before starting the engine.
No one other than the operator is to be in the working area when the trowel is in operation.
NEVER allow passengers or riders on the trowel during
operation.
Always observe all applicable compulsory regulations relevant to environmental protection, especially, fuel storage, the handling of hazardous substances, and the wearing of protective clothing and equipment. Instruct the user as necessary, or, as the user, request this information and training.
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the reach of children.
The STR46SPVGH Ride-On Power Trowel is designed to be moved and handled several ways.
The easiest way to lift the trowel is to utilize the lift loops that are welded to the frame. These lift loops are located to the left and right sides of the operator’s seat.
A strap or chain can be attached to these lift loops, allowing a forklift or crane to lift the trowel up onto and off of a slab of concrete. The strap or chain should have a minimum 2,000 pounds (1000­kg) lifting capacity and the lifting gear must be capable of lifting at least this amount.
NEVER stand under or allow anyone
else to stand under the trowel while it is being lifted.
DANGERDANGER
DANGER
DANGERDANGER
STR46SPVGH • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (07/17/08) — PAGE 9
STR46SPV GH — RULES FOR SAFE OPERA TION
Transporting
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling.
Drain fuel when transporting trowel for long distances or over bad roads.
When placing the trowel on a truck-bed for transport, tie-down the trowel.
If the trowel is being transported via a trailer, make sure the trailer complies with all local and state safety transportation laws. Refer to the following " for basic towing techniques.
Towing Safety Precautions
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
Conform to
Towing Regulations
roads.
To reduce the possibility of an accident while transporting the trowel on public roads, always make sure the trailer that supports the trowel and the towing vehicle are in good operating condition and both units are mechanically sound.
The following list of suggestions should be used when towing your trowel:
Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer "gross vehicle weight rating" (GVWR) of 6,000 lbs.
ALWAYS inspect the hitch and coupling for wear. NEVER
tow a trailer with defective hitches, couplings, chains, etc.
Check the tire air pressure on both towing vehicle and trailer.
Department of Transportation (DOT) Safety
before transporting trowel on public
T o wing Safety Precautions"
T railer tires should be inflated to 50 psi cold
the tire tread wear on both vehicles.
ALWAYS make sure the trailer is equipped with "Safety
Chains ".
AL WAYS attach trailer's safety chains to towing vehicle
properly.
ALWAYS make sure the vehicle and trailer directional,
backup, brake, and trailer lights are connected and working.
DO NOT exceed the recommended highway speed when
towing.
STR46SPVGH • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (07/17/08) — PAGE 10
always
. Also check
PAGE 10 — HHN 31V
Use chock-blocks underneath each wheel when parked to prevent trailer from rolling.
Use the trailer's swivel jack to adjust the trailer height to a level position while parked.
Avoid sudden stops and starts. This can cause the trailer to skid or jack-knife. Smooth, gradual starts and stops will improve towing.
Avoid sharp turns.
Trailer should be adjusted to a level position at all times when towing.
Raise and lock trailer wheel stand in the "UP" position when
transporting.
DOT requirements include the following: Connect and test electric brake operation. Secure portable power cables in cable tray with tie wraps.
Battery
The battery contains acid that can cause injury to the eyes and skin. To avoid eye irritation, shielding. Use well insulated gloves when handling the battery. Use the following guidelines when handling the battery.
DO NOT drop the battery. Any impact to
the battery may cause it to explode.
DO NOT expose the battery to open flames,
sparks, lit cigarettes etc. The battery contains combustible gases and liquids. If these gases and liquids come in contact with a flame or spark an explosion can occur.
ALWAYS keep the battery charged. If the
battery is not charged a buildup of combustible gas will occur.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
ALWAYS disconnect the
performing service on the trowel.
ALWAYS recharge the battery in a vented air environment
to avoid risk of a dangerous concentration of combustible gases.
In case the battery electrolyte liquid, (dilute sulfuric acid), comes in contact with immediately with plenty of water.
In case the battery electrolyte liquid, (dilute sulfuric acid), comes in contact with your with plenty of water, then contact the nearest doctor or hospital and seek medical attention.
always
wear safety glasses or face
negative battery terminal
clothing or skin
eyes
, rinse skin or clothing
, rinse eyes immediately
before
STR46SPV GH — RULES FOR SAFE OPERA TION
Replace batteries that have cracked or broken cases or batteries that are otherwise leaking electrolyte.
A good practice is to isolate the machine when removing the battery.
Always replace with battery of equivalent type and rating. Never replace with a non-rechargeable battery.
Orientation of the Battery
The positive cable , normally red, is associated with the "+" symbol
on the battery. The negative cable, normally black, is associated with the " to the positive terminal on the battery and the negative cable is connected to the negative terminal.
-" symbol on the battery. The positive cable is connected
1
2
DON'T POLLUTE! Waste oils and other chemicals must be
disposed of in a manner consistent with local and state environmental protection regulations. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use plastic food containers to dispose of hazardous
waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
Emergencies
ALWAYS know the location of
the nearest
ALWAYS know the location of the
nearest
fire extinguisher
first aid kit
.
.
1. Negative Cable (BLACK)
2. Positive Cable (RED)
Always dispose of battery properly. Bring to appropriate facility for lead reclamation. These facilities can generally be found in the local phone listings under "Recycling Services".
Maintenance Safety
AL W AYS shut down the engine and disconnect battery before
performing service or maintenance functions. Contact with moving parts can cause serious injury.
Securely support any trowel components that must be raised.
NEVER lubricate components or attempt service on a running
trowel.
ALWAYS allow the trowel a proper amount of time to cool
before servicing.
Keep the trowel in proper running condition.
Make sure that there is no buildup of concrete, grease, oil or debris on the machine.
Know the phone numbers of the nearest
ambulance, doctor
that a phone or radio is readily available at the jobsite. If this is not possible, know the location of the nearest phone. This information will be invaluable in the event of an emergency.
and
fire department
. Ensure
Fix damage to the trowel immediately and always replace broken parts.
STR46SPVGH • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (07/17/08) — PAGE 11
STR46SPV GH — SPECIFICA TIONS
NOTE:
B-WIDTH
46
R
T
S
A-LENGTH
Figure 2. STR46SPVGH
Dimension Specifications
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1. This value does not include seat height. To obtain total height (seat ) add 4 inches (10.2 cm.).
2. Sound pressure is "A" weighted . Measured at the operators ear position while the ride-on trowel is operating at full throttle on concrete in a manner most often experienced in
normal
” circumstances. Sound pressure may vary
depending upon the condition of the concrete. Hearing
3. The vibration level indicated is the maximum RMS (Root Mean Square) value obtained at the handle grip while operating the ride-on trowel on curing concrete in a manner most often experienced in “ circumstances. Values were obtained from all three axes of motion. The values shown represent the maximum RMS value from these measurements.
protection is always recommended.
PAGE 12 — HHN 31V
STR46SPVGH • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (07/17/08) — PAGE 12
normal
STR46SPV GH— SPECIFICA TIONS (ENGINE)
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STR46SPVGH • RIDE-ON POWER TROWEL — OPERATION MANUAL — REV. #0 (07/17/08) — PAGE 13
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