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ST4125D
User Manual
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Multiquip ST4125D User Manual

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OPERATION AND PARTS MANUAL
Submersible Pumps
Model ST4125D Model ST6125D
Revision #1 (06/12/08)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
ST-4125D/ST-6125D — TABLE OF CONTENTS
Multiquip ST-4125D/ ST-6125D Submersible Pumps
Table Of Contents ..................................................... 2
Parts Ordering Procedures ....................................... 3
Safety Message Alert Symbols ................................. 5
Rules For Safe Operation ...................................... 6-7
Dimensions ............................................................... 8
Specifications (Pump) ...............................................9
General Information ................................................10
Submersible Pump Components ............................11
Float Switches ......................................................... 12
Control Boxes.......................................................... 13
Control Box Installation ...........................................14
230/460 VAC Voltage Selection ...............................15
Control Box Wiring Diagram ....................................16
Three-Phase Power Installation ........................ 17-18
Set-up ..................................................................... 19
Operation .......................................................... 20-21
Maintenance ........................................................... 22
Troubleshooting ......................................................23
Performance Curves ...............................................24
Explanation Of Codes In Remarks Column ............26
Suggested Spare Parts ........................................... 27
Submersible Pump Component Drawings
ST-4125D Submersible Pump Assembly ........... 28-29
ST-6125D Submersible Pump Assembly ........... 30-33
Terms and Condition of Sale ...................................34
Specification and part numbers
NOTE
are subject to change without notice.
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1
st
, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
■
View Parts Diagrams
■
Order Parts
■
Print Specification Information
Goto www.multiquip.com and click on
Order Parts
to log in and save!
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
Order via Phone:
If you have an MQ Account, to obtain a Username and Password, E-mail us at:
parts@multiquip.com.
To obtain an MQ Account, contact your District Sales Manager for more information.
internet
Use the on
Standard orders
and qualify for a 5% Discount
for all orders which include
complete part numbers.*
Fax
your order in and qualify for a 2% Discount
on
Standard orders
for all orders which include
complete part numbers.*
Domestic (US) Dealers Call:
1-800-427-1244
International Customers
their local Multiquip Representatives for Parts Ordering information.
Note: Discounts Are Subject To Change
Note: Discounts Are Subject To Change
should contact
When ordering parts, please supply:
❒❒
❒
❒❒
Dealer Account Number
❒
❒❒
❒❒
❒
Dealer Name and Address
❒❒
❒❒
❒
Shipping Address (if different than billing address)
❒❒
❒❒
❒
Return Fax Number
❒❒ ❒❒
❒
Applicable Model Number
❒❒
❒❒
❒
Quantity, Part Number and Description of Each Part
❒❒
All orders are treated as
Standard Orders
and will ship the same day if received prior to 3PM PST.
www.multiquip.com
WE ACCEPT ALL MAJOR CREDIT CARDS!
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 3
Specify Preferred Method of Shipment:
❒❒
✓
UPS/Fed Ex
■
Priority One
■
Ground
■ Next Day
■
Second/Third Day
✓ DHL ✓
Tr u c k
NOTES
ST-4125D/ST-6125D — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete instructions for the safe and efficient
NOTE
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER, WARNING, or CAUTION.
operation of the Multiquip
4125D/ST6125D Submersible Pumps.
ensure that the operating individual has read and understands all instructions in this manual.
Before using these pumps,
Models ST-
HAZARD SYMBOLS
Rotating Parts
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
Accidental Starting
ALWAYS place the power source circuit
breaker or ON/OFF switch in the OFF position, when the pump is not in use.
Sight and Hearing hazard
DANGERDANGER
DANGER
DANGERDANGER
You WILL be NOT follow directions.
You CAN be NOT follow directions.
CAUTION
You CAN be
Potential hazards associated with the submersible pump's operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
KILLED
WARNINGWARNING
WARNING
WARNINGWARNING
KILLED
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
INJURED
or
SERIOUSLY
or
SERIOUSLY
if you DO NOT follow directions.
injured if you DO
injured if you DO
Other important messages are provided throughout this manual to help prevent damage to your submersible pump, other property, or the surrounding environment.
ALWAYS wear approved eye and hearing protection, if required.
Respiratory Hazard
ALWAYS wear approved respiratory
protection, if required.
Equipment Damage Messages
This submersible pump, other property, or the surrounding
NOTE
environment could be damaged if you do not follow instructions.
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 5
ST-4125D/ST-6125D — RULES FOR SAFE OPERATION
■
WARNING - Read This Manual
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the ST-4125D/ST-6125D Submersible Pump:
GENERAL SAFETY
■
DO NOT operate or service this equipment before reading this entire manual.
■
This equipment should not be operated by persons under 18 years of age.
■
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
NEVER use gas piping as an electrical ground.
■
DO NOT place hands or fingers inside pump when pump is running.
■
ALWAYS make certain that the voltage supplied to the pump is correct. Always read the pump's nameplate to determine what the power requirements are. The ST-4125D and ST-6125D submersible pumps require 230 or 460 VAC (three-phase) for normal operation.
■
DO NOT restrict the flow of the discharge hose as it may cause overheating.
■
Be careful of discharge whipping under pressure.
■
Make sure pump installation is in accordance with national and local electrical codes.
■
ALWAYS have a qualified electrician perform the pump wiring installation.
■
ALWAYS mount the control box in a vertical position protected from the elements.
■
NEVER handle pump's AC power cord with
wet hands
.
■
NEVER let an extension cord or plug connection
■
NEVER to a power source.
■
■
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
■
NEVER operate this equipment under the influence or drugs or alcohol.
■
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any accident due to equipment modifications.
■
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
■
ALWAYS check the machine for loosened threads or bolts before starting.
■
NEVER operate the submersible pump in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
■
ALWAYS make sure submersible pump is grounded.
bodily harm or even death.
NEVER use a pump with a defective, frayed power cord.
Check the power cord on the pump for cuts in the insulation.
■
NEVER use a extension cord that is frayed or damaged where the insulation has been cut.
■
ALWAYS make certain that proper extension cord has been selected for the job.
■
NEVER attempt to use the power cord as a lifting or lowering device for the submersible pump.
■
When raising or lowering of the submersible pump is required, always attach an adequate rope or lifting device to the correct lifting point (handle) on the pump.
■
ALWAYS place the pump in an upright position on a platform before using. The platform will prevent the pump from burrowing itself on soft sand or mud.
■
NEVER operate pump on its side.
■
DO NOT allow the pump to freeze in water.
■
NEVER leave an open pump chamber unattended.
■
The electrical voltage required to operate the pump can cause severe injury or even death through physical contact with live circuits. from the pump before performing maintenance on the pump.
■
ALWAYS make sure that electrical circuits are properly
grounded
stand in water
while AC power cord is connected
ALWAYS
per the
National Electrical Code
lay in wate
disconnect the electrical power
(NEC) and
r.
ST-4125D/ST-6125D
—
RULES FOR SAFE OPERATION
local codes before operating pump. by
electrocution
pump.
■
ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using submersible pump.
■
ALWAYS check pump oil level only when pump is cool. Expansion due to heat may cause hot! oil to spray from the oil plug when the oil plug is removed.
■
DO NOT attempt to thaw-out a frozen pump by using a torch or other source of flame. Application of heat in this manner may heat the oil in the seal cavity above the critical point, causing pump damage.
■
DO NOT pump water greater than 104 degrees Fahrenheit. Also DO NOT pump liquids containing acid or alkali.
■
ALWAYS check strainer before pumping. Make sure strainer is not clogged. Remove any large objects, dirt or debris from the strainer to prevent clogging.
■
ALWAYS use a large basket strainer when pumping water that contain large debris.
■
ALWAYS flush pump after use when pumping water concentrated with heavy debris.
water
. It is very important to always flush the pump before
turning it off to prevent clogging.
■
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
can result from operating an
Severe injury
or
death
ungrounded
Flush with clean fresh
Emergencies
■
ALWAYS know the location of the nearest
■
■
fire extinguisher
ALWAYS know the location of the nearest and
In emergencies
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in the case of an emergency.
always
know the location of the
keep a phone on the job site
and
fire department
first aid kit
.
. This
.
.
■
ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.
Maintenance Safety
■
NEVER lubricate components or attempt service on a running machine.
■
ALWAYS allow the machine a proper amount of time to cool before servicing.
■
Keep the machinery in proper running condition.
■
Fix damage to the machine immediately and always replace broken parts.
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 7
ST-4125D/ST-6125D — DIMENSIONS
13.5 in
(343 mm)
13.5 in
(343 mm)
ST-4125D
SUBMERSIBLE
PUMP
33.5 in
(851 mm)
11 in
(279 mm)
ST-6125D
SUBMERSIBLE
PUMP
39 in
(991 mm)
11.75 in
(298 mm)
11.75 in
(298 mm)
ST-4125D ST-6125D
Figure 1. Submersible Pump Dimensions
ST-4125D/ST-6125D — SPECIFICATIONS
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ledoMD5214-TSD5216-TS
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eziSegrahcsiD&noitcuS)mm15(.ni00.2)mm15(.ni00.2
yticapaCgnipmuPmumixaM
daeHxaM)sretem83(.tf521)sretem83(tf521
rewoP)wk5.7(PH01)wk
esahP/egatloVØ3064/032Ø3064/032
spmAgnitratS
spmAgninnuR
deriuqeRxoBlortnoC3etoNeeS3etoNeeS
htgneLelbaCrewoP)m2.51(.tf05)m2.51(.tf05
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etunim/snollag464
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)V032(941
)V064(57
)V032(72 )V064(41
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etunim/snollag016
)etunim/sretil903,2(
)V032(512
)V064(801
)V032(93
)V064(7.91
thgieH)mc1.38(ni7.23)mc6.89(ni8.83
retemaiD)mc63(ni2.41)mc63(ni2.41
1. Motor Rotation – Upon start-up, the pump " counterclockwise (CCW) as viewed from the impeller end of the pump.
2. Mechanical Seal Oil – Use a good grade 10 weight non-detergent hydraulic oil (i.e. Shell Turbo 32 or equivalent). Fill oil cavity 75% to 85% full (allow air space for expansion).
3. Control Box - Control box (Table 2) is required for use to provide thermal overload protection to the pump.
kicks
" in the opposite direction of motor rotation. The correct rotation is
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 9
ST-4125D/ST-6125D — GENERAL INFORMATION
The Multiquip Model ST-4125D and ST-6125D submersible pumps are designed to pump water. These pumps work best when faced with high head applications where you need an appreciable flow.
The ST-4125D and ST-6125D submersible pumps have dual voltage, easily switched between 230 and 460 volts.
These pumps have a heavy-duty cast iron body that is very durable and able to withstand rough handling. The ST-4125D comes with NPT threads for standard hose connections while the ST-6125D is equipped with 6-inch flange fittings.
The mechanical seal of these pumps operates within an oil­filled chamber that provides positive lubrication. This helps prevent damage in the event the pump is run dry for short periods of time.
PAGE 10 — ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08)
ST-4125D/ST-6125D — SUBMERSIBLE PUMP COMPONENTS
6
5
5
4
6
4
3
ST-4125D
SUBMERSIBLE
PUMP
2
1
7
1
8
ST-4125D
Figure 2. Submersible Pump Components
Figure 2 shows the location of the basic components, for the ST-4125D and ST-6125D submersible pumps. Listed below is a brief explanation of each component.
1. Strainer Base – This strainer base is made of stainless steel which is resistant to hardware corrosion. For dewatering purposes, always place the strainer base on a platform.
2. Volute/Impeller – Impellers are constructed of cast ductile iron to minimize wear and prolong service life.
3. Electric Motor – The ST-4125D pump utilizes a 60 Hz, three-phase, 230/460 VAC, 10 HP electric motor and the ST-6125D pump utilizes a 60 Hz, three-phase, 230/ 460 VAC, 15 HP electric motor. Consult with a
electrician
Observe all city and local safety codes.
4. Discharge Port – Connect a 4-inch hose (ST-4125D) or 6-inch hose (ST-6125D) to this port. Remember to adequately support the discharge hose to avoid stress on the pump.
before connecting motor to a power source.
licensed
5. AC Power Cable – These pumps are supplied with a
50 ft. (15.2 meters) AC power cable. Always check the cable for signs of wear. NEVER use a defective power cable. Replace the cable immediately if the cable is worn or defective.
6. Eye Bolts – Always lift the submersible pump by the eye bolts using a chain and lifting device capable of lifting about 400 lbs. NEVER lift the pump by its power cord! Lifting the pump by the power cord will cause undue stress on the cord and ultimately the cord will become dislodged from the pump.
7. Mechanical Seal Oil – This oil-filled seal provides lubrication when running the pump dry. NEVER run the pump dry! Running the pump dry will cause severe damage to the pump.
8. Mechanical Seal Oil Plug – Remove this plug to check and add hydraulic oil (Shell 32 or equivalent) to the oil cavity. This oil protects the mechanical seal. Oil cavity should be full enough to cover seal spring.
2
ST-6125D
SUBMERSIBLE
PUMP
ST-6125D
3
7
8
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 11
ST-4125D/ST-6125D — FLOAT SWITCHES
CAUTION!
HIGH
VOLTAGE!
CB12/14
Float Switch Theory
There is a tilt-sensitive mercury switch hermetically sealed within each float. As the liquid level (water) rises or falls, the float changes its angle until the mercury switch makes (close) or breaks (open) the circuit.
The length of cord between the float and point of attachment determines the amount of water to be pumped.
Float Switch (Dual)
Float switches (Figure 3) are used for the unattended operation of the submersible pump. The ST-4125D and ST-6125D pumps require the use of a control box to perform this function. Shown in Figure 3 is an example of a dual float control switch application.
The Models ST-4125D and ST-6125D submersible pumps require one each of the Model SW-1WOPA float type mercury switches. These switches have a pumping range level between
5.5~18 feet (1.67~5.5 meters). All float switch connections are
Contact Multiquip sales department to order float switches.
bare wire (no plug). The ST-4125D/ST-6125D uses the
control box for 230V
EXTERNAL 3-PHASE
(230 OR 460 VOLT) POWER SOURCE
CIRCUIT
BREAKER
L1
L2
L3
GROUND
RED WHITE BLACK
GREEN
ER
LOW
when float switches are required for the job application.
and the
CB14 control box for 460 V
CONTROL
BOX
CAUTION!
VOLTAGE!
RESET
CB12
HIGH
4 or 6-INCH
DISCHARGE
HOSE
ST-6125D
SUBMERSIBLE
PUMP
LIFTING
CHAIN
POWER
CORD
SUPPORT
PLATFORM
FLOAT
SWITCHES
PUMP
ON
PUMP
OFF
Figure 3. Dual Float Control Switch
PAGE 12 — ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08)
ST-4125D/ST-6125D — CONTROL BOXES
CAUTION!
HIGH
VOLTAGE!
CB12/14
Control Boxes
Control boxes (Figure 4) are required for remote control and thermal shutdown capability for the submersible pump.
These water-resistant control boxes provide electronic overload protection, watertight housing and glands to prevent water from leaking into the box, and a float switch interface.
Refer to Table 2 for the control box model that meets your pumping requirements.
CAUTION!
HIGH
VOLTAGE!
MAN
OFF
AUTO
Contact Multiquip sales department to order control boxes as listed in Table 2.
NOTE
xoBlortnoC
.oNledoM
21BCD5214-TS
ALWAYS
licensed electrician perform the installation of the control box.
htiWdesU
have a qualified
ledoMpmuP
CAV032
epyTegatloV
esahP-eerhT
retaeH
eziS
76K72SEYSEYSEY
RESET
Figure 4. Electrical Control Box
(Model CB12/14)
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daoLlluF
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C/LU
AS
detsiL
lamrehT
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taolF
hctiwS
ytilibapaC
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 13
21BCD521
6-TS
41BCD5214-TS
41BCD5216-TS
CAV032
esahP-eerhT
CAV064
esahP-eerhT
CAV064
esahP-eerhT
37K93SEYSEYSEY
65K41SEYSEYSEY
26K7.
91SEYSEYSEY
ST-4125D/ST-6125D — CONTROL BOX INSTALLATION
DANGER - Hazardous VoltageDANGER - Hazardous Voltage
DANGER - Hazardous Voltage
DANGER - Hazardous VoltageDANGER - Hazardous Voltage
To place the ST-4125D/ST6125D submersible pumps into operation requires the use of a control box. The control box contains the necessary electronics (thermal overload module, float switch connections and 230/460 voltage transformer) to operate the pump. Remember this control box contains hazardous voltages. Disconnect all sources of power before installing or servicing. There exists the possibility of electrocution, electric shock or burn, which can cause severe bodily harm or even
CAUTION - InstallationCAUTION - Installation
CAUTION - Installation
CAUTION - InstallationCAUTION - Installation
This control box should only be installed or serviced by a licensed electrician or qualified personnel.
CONTROL BOX MOUNTING
Mount the control box in an the control box is securely fastened to a flat surface, that is free of dust, dirt, moisture or any elements that may contaminate or erode the electronic components of the control box.
3-Phase Power Installation (Input)
The ST-4125D/ST6125D submersible pump requires 230/ 460V 3-phase power for normal operation. The pump is shipped from the factory in the 230 VAC configuration. To change the voltage setting from 230 VAC to 460 VAC refer to the
Selection
If you cannot determine what your pump's power requirements are, look at the vendor supplied identification name tag attached to the pump or please contact Multiquip's Service/Technical Assistance department.
section.
upright vertical position
death
!
. Make sure
230/460 VAC
POWER CORD REQUIREMENTS
When routing the three phase power via a power cord to the control box, Table 3 below (Cord Length and Wire Size) to determine the correct wire size. Incorrect wire size can adversely affect the performance of the pump.
FLOAT SWITCH INSTALLATION
1. Remove the float switch input connector housing, then route the float switch wires through the cable gland on the control box. Attach the wires to the float switch terminal block as indicated by Table 4. Refer to Figures 7 and 8.
ALWAYS
6GWA61GWA61GWA41
8GWA61GWA41GWA21
01GWA61GWA41GWA21
21GWA41GWA41GWA21
41GWA41GWA21GWA01
61GWA21GWA21GWA01
use the correct wire size. Please reference
SPMA.TF05.TF001.TF051
HCTIWSTAOLF
TRATS2DNA1SLANIMRET
EZISERIWDNAHTGNELDROC.3ELBAT
S
SNOITCENNOCHCTIWSTAOLF.4ELBAT S
LANIMRETHCTIWSTAOLF
REBMUNKCOLB
CAUTION - Voltage PhasingCAUTION - Voltage Phasing
CAUTION - Voltage Phasing
CAUTION - Voltage PhasingCAUTION - Voltage Phasing
Applying incorrect power ( submersible pump can cause severe damage to the pump. Please make sure that the correct voltage and phase are transferred to the pump at all times.
PAGE 14 — ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08)
voltage phasing
) to the
2. Tighten the connector housing to ensure a tight fit between the cord and the connector body. This will prevent the cable from pulling out of the terminal block and also prevent moisture from entering the control box.
3. Determine the length of the float switch wires, then secure float switch wires to pump discharge hose.
POTS4DNA3SLAN
IMRET
ST-4125D/ST-6125D — 230/460 VAC VOLTAGE SELECTION
230/460 VAC Voltage Selection
The ST-4125D/ST-6125D submersible pump is factory set at 230 VAC. To change the voltage from 230 VAC to 460 VAC, perform the following (refer to Figure 5):
1. Place pump in a suitable area free of dirt and debris.
2. Remove the four retaining screws, using a 19 mm socket, and the two Allen screws using an 8 mm socket, that secure the pump casing.
3. Lift the top of the pump by attaching a chain on the eye bolts and using a crane or similar equipment. Be careful not to fully stretch the cable connections inside the pump.
4. Cut the tie-wrap holding the 460 VAC motor winding wires as shown in Figure 5. Then remove the protective covering from the wires (labeled 4, 5, and 6).
5. Remove the sleeving covering the large red wire and separate the 2 wires labeled 1 and 7.
6. Connect the wire labeled 4 from step 4 to the wire labeled 7 from step 5 and join them with the large red wire. Cover the wires with sleeving.
7. Repeat steps 5 and 6 for the large black wire and the large white wire. Refer to the table in Figure 5 for wires to separate (column 2) and wires to connect (column 4).
8. Using electrical tape, bind the 3 wires that were separated and disconnected (labeled 1, 2, and 3). Place these wires neatly inside the housing.
9. Reinstall the top of the pump and reinsert the six screws and tighten securely.
CUT
TIE-WRAP
REMOVE PROTECTIVE
COVERING TO GAIN
ACCESS TO 460 VAC
WIRES 4, 5, AND 6.
REMOVE SLEEVING
230 VAC
MOTOR
WINDINGS
W
1 2 3
(LOW VOLTAGE)
X
Z
Y
STAR WITH
V
230 VAC
98U
MOTOR
WINDING
NEUTRAL
230 VAC
INPUT 3Ø
U (RED)
V (WHITE) W (BLACK)
WHITE
WHITE
(LARGE)
(SMALL)
RED
BLACK
4
5
6
2
1
3
7
MOTOR WINDING CONFIGURATION
MOTOR
WINDINGS
1 AND 7
2 AND 8 3 AND 9
9
460 VAC
INPUT 3Ø
U (RED)
V (WHITE)
W (BLACK)
BLACK
(SMALL)
BLACK
(SMALL)
GREEN
8
7
4 5
6
9
8
7
Z
W
MOTOR
WINDINGS
4 AND 7
5 AND 8 6 AND 9
CONNECT
TO GROUND
SCREW IN
UPPER CASING
460 VAC
MOTOR
WINDINGS
230/460 VAC
MOTOR
WINDINGS
COMMON
460 VAC
(HIGH VOLTAGE)
U
X 7
MOTOR
8
Y
9
WINDING
STAR WITH
NEUTRAL
V
NOTE
PUMP IS SHIPPED FROM THE FACTORY FOR 230 VAC OPERATION. FOR 460 VAC OPERATION SEE ABOVE WIRING ILLUSTRATION AND TABLE.
Figure 5. 230/460 VAC Pump Voltage Selection
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 15
ST-4125D/ST-6125D — CONTROL BOX WIRING DIAGRAM
EXTERNAL 3-PHASE
(230 OR 460 VOLT)
POWER SOURCE
CIRCUIT
BREAKER
L1
L2
L3
WHITE BLACK
GROUND
RED
GREEN
CB-12/CB-14
POWER
INPUT
L1
L1
L2
L2
L3
L3
H1
F1
XF
FUSE
1/2 AMP
THREE PHASE WIRING
CONNECTIONS
M
RED AWG 8
RED AWG 8
RED AWG 8
H3
X1
BLK
H2
GRN
2
1
4
H4
CONTROL
TRANSFORMER
50VA CPT
WHT
X2
MAN
OFF
AUTO
O/L
HEATER SELECTION
OVERLOAD
NC
INDICATOR
RED
AWG 10
BLK
RED
WHT
SEE TABLE 2
FOR CORRECT
RELAY
O/L
X2
ON
LAMP
WHT
AWG 10
G
T1
T2
T3
PUMP
MOTOR
GRN
SELECTABLE 230 OR 460 VAC
VOLTAGE INPUTS
FUSE
X1
XF
120
115
X1
110
H4 H2 H3 H1
X2
JUMPER
TRANSFORMER
TAB
RED
AWG 10
NO
3
RED
AWG 10
4
43 2
STOP
FLOAT
SWITCH
START FLOAT
SWITCH
L1 L2
230V INPUT
H2
H1
H3
H4
TERMINAL
1
CONTACTOR
5HP
M
A2
BLOCK
A1
L1 L2
460V INPUT
H3
H1
WHT AWG 10
H2
H4
CB-12
CB-14
Figure 7. Control Box Wiring Diagram
PAGE 16 — ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08)
ST-4125D/ST-6125D — 3-PHASE POWER INSTALLATION
3-PHASE POWER CORD (INPUT TO BOX) INSTALLATION
1. The three phase
input
power cord should have four wires. Each wire is color coded. The colors are RED, WHITE, BLACK and GREEN.
2. Remove the 3-phase AC input connector housing from the control box, then route the three phase input power cable through the cable gland on the control box. Attach the wires to the AC terminal block inside the control box as indicated by Table 5 and Figure 8.
SNOITCENNOCREWOPTUPNICAESAHP-3.5ELBAT
S
3-PHASE POWER INSTALLATION (OUTPUT TO PUMP)
1. The three phase Each wire is color coded. The colors are RED, WHITE, BLACK and GREEN.
2. Remove the 3-phase AC output power connector housing on the control box, then route the three phase output power cable through the cable gland on the control box. Attach the wires to the AC terminal blocks on the as indicated by Figure 8.
NOTE
ROLOCERIWELBAC#KCOLBLANIMRETCA
DER1L
ETIHW2L
KCALB3L
output
power cord should have four wires.
overload relay
Electrical connections to the power source should only be performed by
licensed electrician
a
or qualified
personnel.
NEERGDNUORG
3. Tighten the connector housing to ensure a tight fit between the power cord and the connector body. This will prevent the cable from pulling out of the terminal block and also prevent moisture from entering the control box.
It is recommended that the power being supplied to the control
ALWAYS
box
disconnect
of power from the control box in the event of an emergen
be connected to a
circuit breaker
or a
quick
switch. This safety feature allows for quick removal
cy.
4. Connect the other end of the 3-phase input power cord to the voltage source. Remember to provide a means of disconnecting the power from the control box (circuit breaker or quick disconnect switch). Also make sure to provide a good earth ground to the control box.
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 17
MOUNT CONTROL
BOX IN AN UP-LEFT
VERTICAL POSITION
CONTROLLER
AC POWER
TERMINAL BLOCK
FLOAT SWITCH
TERMINAL BLOCK
EXTERNAL 3-PHASE
(230 OR 460 VOLT) POWER SOURCE
CIRCUIT
BREAKER
L1
L2
L3
WHITE BLACK
AS SHOWN.
RED
GREEN
ST-4125D/ST-6125D — 3-PHASE POWER INSTALLATION
L
7
T
IS
0
R
(7
2
A
T
0
X
C
N
0
E
8
O
)
S
40
D
N
M
5
F
4
T
O
IC
2
7
R
L3
L1
1
1-
5
3
L2
2- 3-
4-
-3
-4
2- 3-
1-
2
T12T1
4-
4
T2
6
T3
AEG
L1L2L
R E S E
BLACK
T
T
1
BLK RED WHT
3
1
2
4
L2
L3
L1
RED
BLK
WHITE
GRN
GROUND
FLOAT SWITCH INPUTS
R
-0
4
R
O
M
O
9
L
E
0
N
0
R
X
N
C
O
A
2
T.
.
B
I m
0
p
U .S
7
e
T
.
r
P
5
E
v
A
M
7
T
i
B
T
.
5
P
N
V
.
R
O
T
A
H3 H1
.
C
3516040
A
L
Z
.
N
1
( R
1
3
50/60H
F
)
N
X
M
0
-
0
1 / 8
J
5
F
K
FUSE
C
D
UEL-ELE
Z
F
U
T
S
E
X
1
H
2
22
X
2
1
0 2
110
3 2 0
3
4
1
0
4
H4 H2
115
H
120
2
H 3
1
4
2
4 0 4
X
60
3
H
4 8
F
4
0
4
X 1
TRANSFORMER
OFF/ON
LAMP
6
1
3
0
L
L
3
2
3
M
A I
N
T R
I
P
T
T
3
2
1
/
2
0
5
0
3
-
0
2
MANUAL/AUTO
SWITCH
OVERLOAD
RELAY
HEATER
SEE TABLE 2
GRN
3 PHASE
AC OUTPUT
POWER CABLE
3 PHASE
AC INPUT
POWER CABLE
3. STOP FLOAT
SWITCH. CONNECT
TO TERMINALS 3 AND 4
1.SECURE FLOAT SWITCH WIRES TO PUMP
DISCHARGE HOSE
2. START FLOAT
SWITCH. CONNECT
TO TERMINALS 1 AND 2
PUMPING
RANGE
WARNING
INSTALLATION OF THIS CONTROL BOX IS TO BE PERFORMED ONLY BY A LICENSED ELECTRICIAN OR QUALIFIED PERSONNEL.
Figure 8. Three Phase
Control Box/Pump System Diagram
PAGE 18 — ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08)
ST-6125D
SUBMERSIBLE
PUMP
ST-4125D/ST-6125D — SETUP
Control Box Setup
1. From the voltage source set the circuit breaker or quick disconnect switch to the ON position.
2. For manual operation of the pump, place the 3-position operation switch (Figure 9) on the control box in the MANUAL position.
Figure 9. Manual-Off-Auto SW. (Manual Position)
3. Verify that the ON indicator (Figure 10) on the control box is LIT. This means that power is being supplied to the control box.
Figure 10. Control Box Power ON Indicator
Reset
1. When the overload module detects an overload, the unit will shut down. Check the unit and remove cause of overload.
2. Let the unit cool down and press the RESET button (see Figure 12) on the front of the control box to reset the unit (restore power).
Shut-Down
1. Place the 3-position operation switch on the control box to the OFF position (Figure 13).
Figure 12. RESET Button
4. In the manual mode the pump will run continuously. Pay close attention when running the pump in this mode. DAMAGE to the pump may occur if pump is not immersed in water.
5. To operate the pump automatically (float switches), place the 3-position operation switch in the AUTO position (Figure 11).
Figure 11. Manual-Off-Auto SW. (Auto Position)
6. In the AUTO mode the pump will run as long as there is a sufficient amount of water. This amount is determined by the setting of the float switches. The contacts will open when the water level is low and power will be removed from the pump's motor.
Once the water level has risen back to the appropriate level the will be restored to the pump's motor.
start float
switch contacts will close and power
stop float
switch
Figure 13. Manual-Off-Auto SW. (OFF Position)
2. Verify that the control box power ON light is OFF.
3. Turn the circuit breaker or quick disconnect switch to the
OFF position.
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 19
Operation
ST-4125D/ST-6125D — OPERATION
1. Attach a suitable lifting chain to the eye bolts (Figure 14) on the pump and using a crane, or similar equipment, lower the pump into place. For applications where there is an exces­sive amount of mud, grit or silt, the use of a support platform is desirable.
ER
LOW
4 or 6-INCH
DISCHARGE
HOSE
LIFTING
CHAIN
CONNECT
TO CONTROL
BOX
POWER
CORD
2. Make sure the pump is always placed in an upright position, not tilted (Figure 15). Never position the pump directly on a soft, loose bottom. Remember to attain maximum pumping capacity and prevent excessive wear, position the pump so it will not burrow itself into sand or clay.
ER
LOW
SUPPORT
ST-6125D
SUBMERSIBLE
PUMP
PLATFORM
Figure 14. Placing the Submersible Pump
(Correct Upright Position)
3. After the pump has been positioned correctly into place,
CAUTION - Pump UseCAUTION - Pump Use
CAUTION - Pump Use
CAUTION - Pump UseCAUTION - Pump Use
DO NOT use this pump for swimming pool applications!
ST-6125D
SUBMERSIBLE
PUMP
Figure 15. Incorrect Tilted Position
power can be applied to the pump's electric motor.
PAGE 20 — ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08)
ST-4125D/ST-6125D — OPERATION
4. NEVER grab or touch a live power cord (Figure 16) with wet hands, the possibility exists of
and even
tion
(POWER ON)
DANGER - Electrocution HazardDANGER - Electrocution Hazard
DANGER - Electrocution Hazard
DANGER - Electrocution HazardDANGER - Electrocution Hazard
death
.
POWER
CORD
Figure 16. Power Cord (Wet Hands)
electrical shock, electrocu-
WET
HANDS
Pump Shut-Down/Clean-up
1. Remove the power from the pump by turning off the circuit breaker or switch that provides power to the pump. Remem­ber to make sure that hands are dry (not wet), and feet are not standing in water when removing disconnecting power from the pump.
2. Using the chain and lifting crane, lift the pump up from its current position. Remove the discharge hose from the dis­charge port on the pump.
3. Remove all power cables and float switches from the control box. Place cables and float switches in a suitable container where they will not get damaged.
4. If the pump was used to pump mud, grit or silt, flush vigorously with clean water.
5. Remove the pump from the water. Wipe off any mud or debris that might have attached itself to the pump.
6. Store pump in a clean dry place away from dirt and debris.
NEVER grab or touch a live power cord. DO NOT stand in water when connecting the pump's power cord into a voltage source. The possibility exist of electrical shock, electrocution and possibly
3. If all of the pump's electrical requirements have been met, insert the power plug on the pump into the power source receptacle.
4. Wait a few seconds and water should begin to flow from the discharge hose.
5. If water is not flowing from the discharge hose or not flowing freely after a few minutes, remove the power from the pump and check the system for leaks.
death!
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 21
ST-4125D/ST-6125D
—
MAINTENANCE
LUBRICATION
To check the oil level of the mechanical seal perform the following:
5. If oil level is low fill with SAE 10 weight non-detergent hydraulic oil (i.e. Shell Turbo 32 or equivalent). Fill oil cavity 75% to 85% full (allow air space for expansion). Pump oil cavity capacity is approximately 180 cc.
1. Lay the pump (Figure 17) on its side with the oil plug facing upwards.
2. Remove oil fill plug.
3. Visually inspect oil plug hole to verify that oil cavity is full enough to cover seal spring. Check every 300 hours, change hydraulic oil every 6 months (1,000 hours) or as needed.
IMPELLER
1. Make sure the clearance between the impeller and the friction disk is approximately .012 - .020 inches (.304 - .508 mm.)
2. If impeller is defective or badly worn, replace impeller imme­diately.
4. While checking the hydraulic oil level, also check the condition of the hydraulic oil in the seal cavity . Block the opening with a finger and roll pump to one side to drain oil into a small transparent container. If oil is cloudy or has water in it, drain oil from pump cavity and replace hydrau­lic oil. Check the seal for wear damage.
REMOVE FILL PLUG, AND VISUALLY INSPECT THAT OIL CAVITY IS FULL ENOUGH TO COVER SEAL SPRING.
FILL TO 75-80% CAPACITY
(APPROXIMATELY 180 CC.)
FILL WITH 10 WEIGHT NON­DETERGENT HYDRAULIC
LAY PUMP FLAT
ON ITS SIDE
Figure 17. Checking Hydraulic Oil
PAGE 22 — ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08)
OIL. USE SHELL TURBO 32 OR EQUIVALENT.
CHECK HYDRAULIC OIL EVERY 300 HOURS. CHANGE EVERY 6 MONTHS OR AS NEEDED.
ST-4125D/ST-6125D — TROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 6 (Pump Troubleshooting) as a basic guideline for troubleshooting the pump. If the problem cannot be remedied, contact Multiquip's service department.
GNITOOHSELBUORTPMUP.6ELBAT
MOTPMYS MELBORPELBISSOP NOITULOS
.pmupehtotdeilppusgniebsi)Ø3064/032(egatlovreporptahtkcehC
?spma/egatlovtcerrocnI
.rekaerbtiucricecruosrewopkcehC.pmupeht
nurot)spma(tnerrucfotnuomaetauqedanasierehttahtkcehcoslA
?snoitcennoclacirtcelekcehC
?esufrewopnwolB
tratSoTsliaFpmuP
?esoh
revileDotsliaFpmuP
tuptuOlluF
liOlaeSniretaW
?dekcolrellepmI
?sgnidniwrotomteW
pmupdnarotomevitcefeD
?sgniraeb
?reniartspmupdeggolC .reniartsnaelC
?egatlovwoL
?nrowrellepmI .rellepmiecalpeR
?laesretawevitcefeD .laesretawecalpeR
?gulPlliFliOesooL .ylerucesnethgiT
naraelc
letamixorppaeb
.evitcefedfirotom
egrahcsiddetcirtserrodetsiwT
.htgnelderiuqerehtrofyticapac
.esufnwolbfoesuackcehc,esufecalpeR
.mehtyrdotsgnidniwekabdnarotompmup
.drocrewoptcepsni,gniriwkcehcsehctiwstaolfgnisufI
rellepmireporpmidnagniggolcrofkcehcdnadrocrewoptcennocsiD
.ecivednoitcetorpdaolrevokcehC.pmupgolcnU.ec
tsumecnatsisernoitalusnI.noitalusnirotomkcehcotretemitlumesU
elbmessasid,wolsiecnatsiserfI.smhoagem51y
ecalpeR.sgniraebecalpernrowfi,raewgniraebevissecxerofkcehC
.enilesohmorfgolcevomeR.deknik-nutalfesohyaL
egatloV.dezigrenesipmupelihwegatlovkcehcotretemtlovaesU nafI.)daoldnadaolon(ecruosrewopkcehC.%01±nihtiwebtsum gniyrrac-tnerrucetauqedasahtierusekam,desusidrocnoisnetxe
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 23
ST-4125D/ST-6125D — PERFORMANCE CURVES
140
120
100
80
60
60
Total Head (Feet)
40
20
ST4125D Performance Curve
TOTAL HEAD
Max 125 ft
CAPACITY
Max 464 G.P.M
140
120
100
80
60
60
Total Head (Feet)
40
20
0
100 200
300
400 500 600
Capacity(US.G.P.M)
ST6125D Performance Curve
TOTAL HEAD
Max 125 ft
CAPACITY
Max 610 G.P.M
0
100 200
300
400 500 600
Capacity(US.G.P.M)
Figure 18. Pump Performance Curves
PAGE 24 — ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08)
NOTES
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 25
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
The contents and part numbers listed in the parts section are subject to change guarantee the availibility of the parts listed.
Sample Parts List:
NO. PART NO. PART NAME QTY. REMARKS
1 12345 BOLT ...................... 1 ...... INCLUDES ITEMS W/
2
*
2*12347 WASHER, 3/8 IN. ... 1 ......
3 12348 HOSE ................... A/R .... MAKE LOCALLY
4 12349 BEARING ............... 1 ......S/N 2345B AND ABOVE
NO. Column
Unique Symbols - All items with same unique symbol
(*, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.
Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
without notice
WASHER, 1/4 IN. .............
. Multiquip does not
NOT SOLD SEPARATELY MQ-45T ONLY
*
QTY. Column
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R. A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length. A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks” Column.
REMARKS Column
Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”
Specific Model Number Use
used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY” “NOT USED ON XXXX”
- All items on the parts list with the same
- Used to list an effective serial
- Indicates that the part is
“Make/Obtain Locally”
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, or TBD. TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
PAGE 26 — ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08)
purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately”
purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
- Indicates that the part can be
- Indicates that an item cannot be
ST-4125D/ST-6125D — SUGGESTED SPARE PARTS
ST-4125D/ST-6125D SUBMERSIBLE PUMP 1 TO 3 UNITS
Qty. P/N Description Remarks
1 1027620 KIT, MECHANICAL SEAL, SLEEVE, O-RINGS ST4125D 1 1027622 KIT, MECHANICAL SEAL, SLEEVE, O-RINGS ST6125D
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 27
ST-4125D SUBMERSIBLE PUMP ASSY.
1
ST-4125D — SUBMERSIBLE PUMP ASSY.
3
2
6
5
46
28
27
7
36
43
4
19
MECHANICAL
18
33
20
29
32
30
SEAL, SLEEVE,
O-RINGS KIT
22
50
23
21
45
44
35
39
42
40
38
31
37
49
48
41
47
16
9
10
8
12
13
15
26
11
17
34
14
25
PAGE 28 — ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08)
ST-4125D — SUBMERSIBLE PUMP ASSY.
ST-4125D SUBMERSIBLE PUMP ASSY.
NO PART NO PART NAME QTY. REMARKS
1 1025754 CABLE, POWER, 22 MM 50' 1 2 1042600 CABLE GLAND, DIA.38 1 3 ST4125D031 BOLT, M12X25L 2 4 1040546 CABLE BUSH, DIA.34 1 5 1042601 CABLE ENTRY ASSY. 1 6 ST4125D061 BOLT 7 7 1042602 MOULDING TUBE 1 8 1042604 VOLUTE, HOUSING 1 9 ST4125D0201 BOLT, M12X40L 1 10# ST4125D0204 O-RING, DIA.35X190 4 11 1042605 LOWER PACKING 1 12 1042607 IMPELLER 1 13 1042608 SUCTION COVER 1 14 ST4125D0221 BOLT, M12XM20L 4 15 1042609 STRAINER 1 16# ST4125D025 MECHANICAL SEAL 1 17 1040547 OIL SEAL 2 18 ST4125D032 HOSE CONNECTION, DISCHARGE 2" 1 19 ST4125D0321 BOLT, M10X25L 4 20# ST4125D0324 O-RING, DIA.3.1X105 1 21 1040548 OIL PLUG, M12 1 22 1042612 SEAL STOPPER 1 23 ST4125D0391 BOLT, M5X10L 3 25 1042613 BOTTOM PLATE 1 26 ST4125D0491 BOLT, M12X120L 3 27 1042614 MOTOR COVER 1 28 ST4125D0501 BOLT, M12X35L, M10X35L 6 29# ST4125D0504 O-RING, DIA.35X232 1 30 1042615 PACKING, UPPER 1 31 1042616 BALL BEARING, UPPER, #6306ZZC3 1 32 1042617 THERMAL PROTECTOR 3 33# TBD GASKET, FLANGE HOSE CONNECTION 1 34 1042618 NUT, IMPELLER, M20X2.5P 1 35 ST4125D055 ROTOR, UNIT 1 36 1042619 STATOR 1 37 1042620 BALL BEARING (LOWER)#6308/#7308 2 38 1042621 BEARING HOUSING, LOWER 1 39 ST4125D0601 BOLT, M8X20L 6 40# ST4125D0604 O-RING, DIA.3.1/135 1 41 1042623 BEARING COVER 1 42 ST4125D0611 BOLT, M6X16L 4 43 1042624 STATOR HOUSING 1 44 ST4125D0641 BOLT, M10X100L 2 45 1042625 KEY, 7X7X30 1 46 1042627 EYE BOLT, LIFTING,W3/4” 2 47 1033125 SEAL, LEAKAGE SENSOR 1 48 1040549 STOP RING 1 49 ST4125D0157 WAVE WASHER, DIA.55X70.5X0.4 1
50 1027620
KIT, MECHANICAL SEAL, SLEEVE, O-RINGS .......... 1 ...........INCLUDES ITEMS W/ #
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 29
ST-6125D SUBMERSIBLE PUMP ASSY.
1
ST-6125D — SUBMERSIBLE PUMP ASSY.
3
2
6
5
46
28
27
7
36
4
18
29
32
30
20
19
33
24
24
50
MECHANICAL
SEAL, SLEEVE,
O-RINGS KIT
23
21
45
43
44
35
42
38
39
37
40
31
49
48
41
47
22
16
9
10
8
12
13
15
26
11
17
34
14
25
PAGE 30 — ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08)
ST-6125D — SUBMERSIBLE PUMP ASSY.
ST-6125D SUBMERSIBLE PUMP ASSY.
NO PART NO PART NAME QTY. REMARKS
1 1035149 CABLE, POWER, 24 MM 50' 1 2 1042637 CABLE GLAND, DIA.38 1 3 ST6125D031 BOLT, M12X25L 2 4 1042638 CABLE BUSH, DIA.34 1 5 1042639 CABLE ENTRY ASSY. 1 6 ST6125D061 BOLT 7 7 1042640 MOULDING TUBE 1 8 1042641 VOLUTE, HOUSING 1 9 ST6125D02011 BOLT, M12X40L 1 10# ST6125D0204 O-RING, DIA.35X190 4 11 1042642 LOWER PACKING 1 12 1042643 IMPELLER 1 13 1042644 SUCTION COVER 1 14 ST6125D0221 BOLT, M12XM20L 4 15 1042645 STRAINER 1 16# ST6125D025 MECHANICAL SEAL 1 17 1042646 OIL SEAL 2 18 1042647 FLANGE, HOSE CONNECTION DISCHARGE 1 19 ST6125D0321 BOLT, M10X25L 4 20# ST6125D0324 O-RING, DIA.3.1X105 1 21 1042648 OIL PLUG, M12 1 22 1042649 SEAL STOPPER, (OPTIONAL) 1 23 ST6125D0391 BOLT, M5X10L 3 24 1042611 HOSE CONNECTION, DISCHARGE 1 25 1042650 BOTTOM PLATE 1 26 ST6125D0491 BOLT, BOTTOM PLATE, M12X120L 3 27 1042651 MOTOR COVER 1 28 ST6125D0501 BOLT, M12X35L, M10X35L 6 29# ST6125D0504 O-RING, DIA.35X232 1 30 1042652 UPPER PACKING 1
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 31
ST-6125D SUBMERSIBLE PUMP ASSY.
1
ST-6125D — SUBMERSIBLE PUMP ASSY.
3
2
6
5
46
28
27
7
36
4
18
29
32
30
20
19
33
24
24
50
MECHANICAL
SEAL, SLEEVE,
O-RINGS KIT
23
21
45
43
44
35
42
38
39
31
37
40
49
48
41
47
22
16
9
10
8
12
13
15
26
11
17
34
14
25
PAGE 32 — ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08)
ST-6125D — SUBMERSIBLE PUMP ASSY. (CONTINUED)
ST-6125D SUBMERSIBLE PUMP ASSY. (CONTINUED)
NO PART NO PART NAME QTY. REMARKS
31 1042653 BALL BEARING, UPPER, #6306ZZC3 1 32 1042617 THERMAL SENSOR 3 33# TBD GASKET, DISCHARGE CONNECTION 1 34 1042655 NUT, IMPELLER, M20X2.5P 1 35 1042654 ROTOR UNIT 1 36 1042663 STATOR 1 37 1042664 BALL BEARING, LOWER, #6308/#7308 2 38 1042665 BEARING HOUSING, LOWER 1 39 ST6125D0601 BOLT, M8X20L 6 40# ST6125D0604 O-RING, DIA.3.1/135 1 41 1042666 BEARING COVER 1 42 ST6125D0611 BOLT, M6X16L 4 43 1042667 STATOR HOUSING 1 44 ST6125D0641 BOLT, M10X100L 2 45 1042668 KEY, IMPELLER, 7X7X30 1 46 1042670 EYE BOLT, LIFTING, W3/4” 2 47 1033125 SEAL LEAKAGE SENSOR 1 48 1042671 STOP RING, S-40 1 49 ST6125D0157 WAVE WASHER, DIA.55X70.5X0.4 1
50 1027622 KIT, MECHANICAL SEAL, SLEEVE, O-RINGS .... 1 ....................INCLUDES ITEMS W/ #
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 33
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provi­sions:
1. A Returned Material Authorization must
be approved by Multiquip prior to ship­ment.
2. To obtain a Retur n Material Authorization,
a list must be provided to Multiquip Parts Sales that defines item numbers, quanti­ties, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person request­ing the RMA.
3. A copy of the Return Material Authoriza-
tion must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to Multiquip’s designated receiving point.
5. Parts must be in new and resalable con-
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for five working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted, for
11. Credit issued will be applied to future
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a spe­cific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
a. Obsolete parts. (If an item is in the
price book and shows as being re­placed by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were pur­chased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items. e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instruc­tions. If a reply is not received within five days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
direct to Government agencies, and to Original
Equipment Manufacturer accounts who use
our products as integral parts of their own
products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice
for special handling including bus shipments,
insured parcel post or in cases where Multiquip
must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of the
item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental dam-
ages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made
in connection with the sale of parts or trade
accessories nor as to any engine not manufac-
tured by Multiquip. Such warranties made in
connection with the sale of new, complete units
are made exclusively by a statement of war-
ranty packaged with such units, and Multiquip
neither assumes nor authorizes any person to
assume for it any other obligation or liability
whatever in connection with the sale of its
products. Apart from such written statement of
warranty, there are no warranties, express,
implied or statutory, which extend beyond the
description of the products on the face hereof.
Effective: February 22, 2006
PAGE 34 — ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08)
NOTES
ST-4125D/ST-6125D SUBMERSIBLE PUMPS — OPERATION AND PARTS MANUAL — REV. #1 (06/12/08) — PAGE 35
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER
UNITED STATES
Multiquip Corporate Office MQ Parts Department
18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (800) 537-3927 310-537-3700 Fax: 310-637-3284 Contact: mq@multiquip.com
Mayco Parts Warranty Department
800-306-2926 Fax: 800-672-7877 800-421-1244, Ext. 279 Fax: 310-537-1173 310-537-3700 Fax: 310-637-3284 310-537-3700, Ext. 279
Service Department Technical Assistance
800-421-1244 Fax: 310-537-4259 800-478-1244 Fax: 310-631-5032 310-537-3700
MEXICO UNITED KINGDOM
MQ Cipsa Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5 Tel: (52) 222-225-9900 Hanover Mill, Fitzroy Street, Tel: 0161 339 2223 Momoxpan, Cholula, Puebla 72760 Mexico Fax: (52) 222-285-0420 Ashton-under-Lyne, Fax: 0161 339 3226 Contact: pmastretta@cipsa.com.mx Lancashire OL7 0TL
CANADA BRAZIL
Multiquip Multiquip
4110 Industriel Boul. Tel: (450) 625-2244 Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055 Laval, Quebec, Canada H7L 6V3 Fax: (450) 625-8664 Barra de Tijuca - Rio de Janeiro Fax: 011-55-21-3433-9055
Contact: jmartin@multiquip.com Contact: cnavarro@multiquip.com.br, srentes@multiquip.com.br
ON-HAND
WHEN CALLING
Contact: sales@multiquip.co.uk
© COPYRIGHT 2008, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
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