Multiquip MC3SE, MC3H User Manual

PARTS AND OPERATION MANUAL
MIX N' GO
MINI CONCRETE MIXER
STEEL DRUM MODELS
MC3SE, MC3H (HONDA)
© COPYRIGHT 2002, MULTIQUIP INC.
Revision #0 (09/09/02)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico
. PARTS DEPARTMENT:
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/09/02) — PAGE 3
TABLE OF CONTENTS
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Multiquip Mix N' Go — Mini Concrete Mixer
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation .................................... 8-10
Operation and Safety Decals ............................. 11-12
Specifications .......................................................... 13
Dimensions (Mixer) ................................................. 14
Dimensions (Electric Motor) .................................... 15
General Information ................................................ 16
Mixer Components .................................................. 17
Basic Engine ........................................................... 18
Assembly Instructions ........................................ 19-20
Pre-Inspection (Gasoline Engine) ........................... 21
Initial Start-up (Electric Motor) ................................ 22
Initial Start-up (Gasoline Engine) ....................... 23-24
Maintenance ...................................................... 25-27
Preparation for Long-Term Storage ........................ 28
Troubleshooting (Engine) ........................................ 30
Troubleshooting (Engine/Mixer) .............................. 31
Explanation Of Code In Remarks Column .............. 32
Suggested Spare Parts ........................................... 33
Nameplate and Decals....................................... 34-35
Mixer Assy. ......................................................... 36-37
Honda G100K2QA2 Engine
Air Cleaner Assy. ................................................ 38-39
Camshaft Assy. .................................................. 40-41
Carburetor Assy. ................................................ 42-42
Control Assy. ...................................................... 43-44
Crankcase Cover Assy. ...................................... 45-46
Crankshaft Assy. ................................................ 47-48
Cylinder Barrel Assy. .......................................... 49-50
Fan Cover Assy. ................................................. 51-52
Flywheel Assy. .................................................... 53-54
Fuel Tank Assy. .................................................. 55-56
Gasket Kit Assy. ................................................. 57-58
Ignition Coil Assy. ............................................... 60-61
Muffler Assy. ....................................................... 62-63
Piston Assy. ........................................................ 64-65
Recoil Starter Assy. ............................................ 66-67
Labels Assy. ....................................................... 68-69
Terms and Conditions of Sale ................................. 70
NOTE
Specification and part number are subject to change without notice.
PAGE 4 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
PARTS ORDERING PROCEDURES
■■
Dealer account number
■■
■■
Dealer name and address
■■
■■
Shipping address (if different than billing address)
■■
■■
Return fax number
■■
■■
Applicable model number
■■
■■
Quantity, part number and description of each part
■■
■■
Specify preferred method of shipment:
■■
UPS Ground
UPS Second Day or Third Day*
UPS Next Day*
Federal Express Priority One (please provide us with your Federal
Express account number)*
Airborne Express*
Truck or parcel post
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts:
Number of line items ordered Additional Discount
1-9 items 3%
10+ items** 5%
Get special freight allowances when you order 10 or more line items via FAX!**
■■
UPS Ground Service at no charge for freight
■■
■■
UPS Third Day Service at one-half of actual freight
■■
cost
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
Extra Fax DiscountExtra Fax Discount
for Domestic USAfor Domestic USA
for Domestic USA
for Domestic USAfor Domestic USA
Dealers OnlyDealers Only
Dealers Only
Dealers OnlyDealers Only
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items.
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 5
800/6-PARTS-7 • 800-672-7877
800-421-1244
Toll-free FAX:
MIX N' GO MIXER — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete
NOTE
instructions for the safe and efficient operation of the Multiquip
MIX N' GO MIXER Models MC3E, MC3B and MC3H.
to the engine manufacturers instructions for data relative to its safe operation.
Before using this mixer, ensure that the operating individual has read and understands all instructions in this manual.
Refer
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
GASOLINE is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow directions.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow directions.
CAUTION: You CAN be injured if you
do not follow directions.
Potential hazards associated with the MIX N' GO MIXER operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
PAGE 6 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine or electric motor
ON/OFF switch in the OFF position when the mixer is not in use.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your mixer, other property, or the surrounding environment.
This mixer, other property, or the surrounding environment could
NOTE
be damaged if you do not follow instructions.
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 7
RULES FOR SAFE OPERATION
DANGER:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the Mix N' Go Mixer:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel­toed boots and other protective devices required by the job.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or mixer.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot
with
The engine of this mixer requires an adequate free flow of cooling air. or narrow area where free flow of the air is restricted. If the air
components can cause serious burns.
NEVER!
operate the roller mixer in any enclosed
flow is restricted it will cause serious damage to the mixer or engine and may cause injury to people and property. Remember the
mixer's engine (gasoline models only) gives off DEADLY gases.
NEVER operate this equipment under the influence or drugs or alcohol.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the machine for loosened threads or bolts before starting.
ALWAYS wear proper respiratory (mask) hearing and eye protection equipment when operating the mixer.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the mixer in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
smoke around or near the machine. Fire or explosion
bodily harm or even
death.
Topping-off to filler port is dangerous, as it tends to spill fuel.
Refer to the questions or information.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
Engine Owner's Manual
for engine technical
PAGE 8 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
NEVER Run engine without air cleaner. Severe engine
damage may occur.
ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.
ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using roller.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
NEVER leave the mixer unattended, turn off engine or electric motor when unattended.
CAUTION must always be observed while servicing this mixer. Rotating parts can cause injury if contacted.
Unauthorized equipment modifications will void all
Maintenance Safety
warranties.
Ensure that any trailing cable is protected against damage and not liable to be tripped over or trapped underneath the mixer.
Ensure any extention cables must be no longer than 30 meters (100 feet) in length and that the wire section is 2.5 mm
DO NOT allow extension cord to come into contact with water
2
.
or fluids.
DO NOT expose power tools to
This mixer is intended for the production of concrete, mortar
rain
or
wet
conditions.
and plaster. Mixer must be used only for its intended purpose.
This mixer is not suitable for the mixing of
explosive
NEVER operate the mixer in an
substances.
explosive
flammable
atmosphere.
or
RULES FOR SAFE OPERATION
High Temperatures – Always stop engine and allow the
engine to cool before adding fuel, oil or performing service
hot
and maintenance functions. Contact with cause serious burns.
NEVER disconnect any
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.
"emergency or safety devices"
If mixer is equipped with an electric motor, operate 120 VAC, 60 Hz.
Make sure the
OFF/ON
power switch is always in the position before inserting the mixer's power plug into an AC receptacle (electric model only).
NEVER lubricate components or attempt service on a running machine.
ALWAYS allow the machine a proper amount of time to cool
before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace
broken parts, or missing decals. Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of
hazardous waste. DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
components can
.
only
at
OFF
Before starting the mixer, check that all
guards
are in position
and correctly fitted.
DO NOT tip mixer onto drum mouth when the motor is running.
Keep area around the mixer could cause persons to fall onto
ALWAYS ensure mixer is on level ground before mixing.
Become familiar with the controls of the machine before
clear of obstructions
moving parts
which
.
operating.
ALWAYS replace any worn or damaged warning decals.
Ensure the drum is
rotating
while filling and emptying the
drum.
DO NOT use mixer as a wheel barrel.
ALWAYS disconnect AC power plug from power source before moving mixer (electric model only).
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 9
Emergencies
ALWAYS know the location of the nearest
ALWAYS know the location of the nearest
fire extinguisher
first aid kit
.
RULES FOR SAFE OPERATION
.
In emergencies
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in the case of an emergency.
always
know the location of the
keep a phone on the job site
and
fire department
.
. This
PAGE 10 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
OPERATION AND SAFETY DECALS
WARNING! ALARMA!
AVERTISSEMENT!
ENGLISH - WARNING! TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND INSTRUCTION MANUAL ESPAÑOL - ATENCION! PARA REDUCIR EL RIESGO DEL LESIONES EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DE INSTRUCCIONES FRANÇAIS - ATTENTION! AFIN DE DIMINUER LE RISQUE DE BLESSURES L’UTILISATEUR DOIT LIRE ET COMPRENDRE CE MANUEL D’ INSTRUCTIONS
DCL251
Machine Safety Decals
The Mix N' Go mixer is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the next page shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
P/N DCL251
TBD
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 11
WARNING! ADVERTENCIA! AVERTISSEMENT!
1. Read owner’s manual before operating mixer.
2. Keep unauthorized and untrained people away from mixer during operation.
3. Make sure all safety devices (guards) are in place before mixer is started.
4. Keep hands and fingers away from moving objects.
5. leave mixer unattended when operating.NEVER
6. check V-belt before starting mixer.ALWAYS
Make sure engine is turned off and spark plug wire is disconnected before cleaning mixer.
DO NOT
ventilation is required.
ALWAYS
adding fuel or oil.
Make sure power cord has been disconnected from power source before cleaning mixer.
This electric motor is for .115 VAC operation only
ALWAYS
below:
No. 12 Wire
50 feet
(15.24 meters)
GASOLINE ENGINE
operate mixer in an enclosed area, proper
stop the engine and allow engine to cool before
check fuel, oil and air filter before starting engine.ALWAYS
ELECTRIC MOTOR
use an extension cord of proper size, see chart
EXTENSION CORD SIZE
No. 10 Wire
75 feet
(22.86 meters)
No. 8 Wire
100 feet
(30.48 meters)
No. 6 Wire
200 feet
(60.96 meters)
OPERATION AND SAFETY DECALS
1. Lea el manual de operació antes de usar la mezcladora.
2. Mantenga personas que no estén autorizadas o capacitadas alejades de la mezcladora durante el funcionamiento de la máquina.
3. Asegúreseque todos los aparatos de seguridad estén trabajando apropiadamente antes de usar la mezcladora.
4. Mantenga las monos y dedos alejados de objetos en moviminto.
5. se aleje de la mezclaora mientras ésta, este trabajando!NUNCA
6. inspeccione la banda antes de encender la mezcladora.SIEMPRE
Asegure que la máquina este apagada y el alambre de la bujía este desconectado antes de empezar a limpiar la mezcladora.
NO
estar en una área que tenga apropiada ventilación.
SIEMPRE
ponerle gasolina o aceite.
SIEMPRE
encender la máquina.
Asegúrese que el cable de corriente esté de empezar a limpiar la mezcladora. Este motor elétrico está
alterna 115 voltios
SIEMPRE
como muestra el diagrama abajo:
(15.24 metros)
MÁQUINAS DE GASOLINA
encienda la mezcladora en una área cerrada; es necesario
apague la máquina y permita que se enfrie antes de
revise la gasolina, aceite, y el filtro del air antes de
MOTOR ELÉCTRICO
de .
use el tamaño de extensiones de alambre indicado
Alambre
Numéro 12
50 pies
solamente capacitado para corriente
TAMAÑO DE EXTENSIÓN
Alambre
Numéro 10
75 pies
(22.86 metros)
Alambre
Numéro 8
100 pies
(30.48 metros)
Alambre
Numéro 6
200 pies
(60.96 metros)
1. Lisez le manual d’ utilisation avant d’ utiliser le le malaxeur.
2. Seul un personnel qualifié peut être authorisé à se trouver à proximité du malaxeur quand il est en opération.
3. Assurez vous que tous les dispositifs de sécurité sont en place avant de mettre le malaxeur en marche.
4. Gardez les mains et doigts loin de toute piè en mouvement.
5. jamais le malaxeur sans surveillance quand il est en
NE LAISSEZ
opération.
6. toujours vérifier la courroie avant de mettre le malaxeur
VEUILLEZ
en marche.
Assurez vous que le moteur est arrêté et que le fil de la bougie est débranché avant de nettoyer le malaxeur.
N’ UTILISEZ
de travailler dans un endroit avec une bonne aération.
VEUILLEZ
marche.
VÉRIFIEZ
air avant de mettre le moteur en marche.
Assures vous toujours que le cable a été débranché de la prise de courant avant de nettoyer le malaxeur.
Ce moteur électrique à été conçu pour opération à 115 volts seulement.
Il faut toujours utiliser une rallonge de taille appropriée, veuillez s’il vous référer au diagramme suivant:
Numéro 12
50 pieds
(15.24 métres)
MOTEUR À ESSENCE
pas le malaxeur dans un endroit fermé, il est nécessaire
toujours vé la courroie avant de mettre le malaxeur en
toujours le niveau d’essence et d’huile ainsi que le filtre à
MOTEUR ÉLECTRIQUE
TAILLE DE LA RALLONGE
Cable
Cable
Numéro 10
50 pieds
(15.24 métres)
Cable
Numéro 8
50 pieds
(15.24 métres)
Cable
Numéro 6
50 pieds
(15.24 métres)
ELECTRIC
MOTOR MOTOR
ELÉCTRICO
MOTEUR
ÉLECTRIQUE
REMOVE BOLT AND FILL WITH EP. 90 GEAR OIL
REMOVER EL TORÑILLO Y LLENAR CON ACEITE DE ENGRNAJE EP. 90
ÔTEZ LE BOULON ET REMPLISSEZ AVEC DE I’HUILE EP. 90 À ENGRENAGES
CHECK DAILY REVISAR DIARIO VÉRIFIEZ QUOTIDIENNEMENT
P/N DCL250
ELECTRIC
MOTOR MOTOR
ELÉCTRICO
MOTEUR
ÉLECTRIQUE
NEVER! OPERATE MIXER WITH
V-BELT COVER REMOVED.
NUNCA! MANEJE LA MEZCLADORA SIN LA COBERTURA DE BANDA-V REMOVIDA.
N’ UTILISEZ! JAMAIS LE MALAXEUR SANS LE COUVERCLE DE LA COURROIE.
DCL250
PAGE 12 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — SPECIFICATIONS
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MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 13
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MIX N' GO MIXER — DIMENSIONS (MIXER)
Figure 1. Mix N' Go
Mixer Dimensions
PAGE 14 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — DIMENSIONS (ELECTRIC MOTOR)
Figure 2. Electric Motor
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 15
MIX N' GO MIXER — GENERAL INFORMATION
APPLICATION
This mixer is
mortar
purposes and is not suitable for the mixing of
explosive
only
and
intended for the production of
plaster
. The mixer must be used for its intended
concrete
flammable
substances. The mixer must not be used in an
explosive atmosphere.
POWER PLANTS
This portable mixer is powered by either a Honda G100K2, 4-stroke, side valve, single cylinder, gasoline engine rated at 2.5 hp @3,600 rpm. or a 0.75 hp electric motor.
DRUM ASSEMBLY
The drum is instantly removable by unscrewing counter­clockwise. When inserting drum onto gearbox shaft, make sure that drum is fully screwed onto shoulder or threads may be damaged. Use extreme care when screwing on the drum,
spinning drum onto the gearbox shaft too fast may damage gearbox.
ELECTRICAL
If mixer is equipped with an
electric motor
, make sure that
PORTABLE GENERATORS
,
When using a output of 2.5 kw and be continuous rated.
or
GEARBOX
The gearbox oil level has been preset at the shipping. Before inspecting the gearbox oil level (Figures 30 and 31), make sure the gearbox is cold before removing the filler plug. Fill up with EP90. or similar gear oil.
TRANSPORTING THE MIXER
Use a ramp (Figure 3) to load and unload the mixer from the transport vehicle. Never drop the mixer onto the ground; damage to the mixer could result.
the power being supplied to the motor corresponds to the voltage rating label on the motor. Supplying the wrong voltage to the electric motor will cause severe electrical damage to the motor.
portable generator
it must have a minimum
factory
prior to
Always make sure that is in the
It is
OFF
position before applying power.
strongly recommended
mixer's power cord into a receptacle, that a G.F.C.I. (
Fault Current Interrupter
EXTENSION CABLES
OFF/ON
switch on the electric motor
that when plugging in the
) receptacle be used.
Ground
The extension cable should be a 3-wire configuration that includes a ground wire that conforms to UL code. The wire cross section must be a minimum of 2.5 mm
2
. Choose an extension cord of adequate current carrying as Reference in Table 5. Remember
distance
affects the wire size of the
extension cable.
Ensure that the extension cable is carefully laid out avoid­ing
wet areas, sharp edges
and locations where vehicles might run over it. Avoid allowing the extension cable to be trapped underneath the mixer.
Unroll the extension cable fully or it will overheat and could catch fire. Make sure that all extension cable connections are dry and safe. Replace any defective or badly worn ex­tension cable immediately.
Figure 3. Mixer Loading
PAGE 16 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — MIXER COMPONENTS
Figure 4 shows the basic components of the
Mixer
.
Mix N' Go
Figure 4. Mixer Components
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MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 17
MIX N' GO MIXER — BASIC ENGINE
Figure 5. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 5) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions and details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat.
1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to
cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Fuel Tank – Holds unleaded gasoline. For additional
information refer to engine owner's manual.
ON
3. Engine ON/OFF Switch –
OFF
starting,
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and smoothly.
5. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward
FAST
).
Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
6.
the flow of fuel.
position stops engine operation.
SLOW
position permits engine
, lever back toward operator
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
8. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
NOTE
9. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.024 - 0.028 inch) Clean spark plug once a week.
10. Muffler – Used to reduce noise and emissions.
11. Oil Drain Plug – Remove this plug to remove oil from the engine's crankcase.
12. Dipstick/Oil Filler Cap – Remove this cap to determine if the engine oil is low. Add oil through this filler port as recommended in Table 4.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
PAGE 18 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — ASSEMBLY INSTRUCTIONS
Assembly
1. Remove the mixer drum and associated components from the packing container (Figure 6). Match the components against the parts list to make sure that they are all accounted for.
Figure 6. Packing Container
2. Place the mixer frame on a secure level surface, and attach the top cover as shown in Figure 7.
Figure 8. Mixing Drum Placement
4. Place the two halves of the support stand together (Figure 9). The left support stand fits into the center boss on the right support stand.
5. Insert the adapter pin through bosses as shown in Figure 9. Once the adapter pin has been inserted and aligned, insert the locking pin. Place the round part of the locking pin over the bottom section of the adapter pin.
Figure 7. Top Cover Placement
3. Fit the mixing drum onto gearbox shaft as shown in Figure
8. Rotate drum in a clockwise direction, make sure the drum fits right up to the shoulder on the gearbox shaft.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
DO NOT damage the gearbox.
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 19
spin
the drum on
fast
, as this may
Figure 9. Support Stand
MIX N' GO MIXER — ASSEMBLY INSTRUCTIONS
6. Tip mixer onto mouth as shown in Figure 10, and insert support stand into frame swivel point.
Figure 10. Attaching Support Stand
7. Remove both wheels and wheel retainers from the packing container.
9. Before attempting to lift mixer, locate the frame locking clip. Attach the locking clip as shown in Figure 12. This will prevent the mixing drum from moving when the mixer is positioned in an upright position.
10. DO NOT tilt the mixer on a wet, smooth or slippery surface.
Figure 12. Frame Locking Clip
8. Place one wheel on each side of the mixer's axle as shown in Figure 11. Position wheel retainer over axle to secure wheel in place. Use a rubber mallet when striking wheel retainer.
11. Once the stand has been assembled, and the locking clip has been secured, begin tilting the mixer to an upright position. Remember in Figure 14.
Figure 11. Wheels and Wheel Retainers
Figure 13. Slippery or Wet Surfaces
always
tilt from the front of the mixer as shown
Figure 14. Tilting Mixer to Upright Position
PAGE 20 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — PRE-INSPECTION (GASOLINE ENGINE)
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CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate the mixer in a confined area or enclosed area structure that does not provide ample
ALWAYS wear approved eye and hearing protection before operating the mixer.
NEVER place hands inside drum while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the mixer.
Before Starting
1. Read safety instructions at the beginning of manual.
free flow of air
.
3. Insert and remove the dipstick without screwing it into the filler
4. If the oil level is low (Figure 16), fill to the edge of the oil filler
neck. Check the oil level shown on the dipstick.
hole with the recommended oil type (Table 4). Maximum oil capacity is 0.48 quarts (.45 liters)
Figure 16. Engine Oil Dipstick (Oil Level)
2. Clean the mixer, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the mixer on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 15) and wipe clean.
Fuel Check
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the mixer if the engine is
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel.
V-Belt Check
Explosive Fuel
hot! or running
.
Figure 15. Engine Oil Dipstick (Removal)
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 21
A worn or damaged V-belt can adversely affect the performance of the trowel. If a V-belt is defective or worn simply replace the V­belt as outlined in the maintenance section of this manual.
MIX N' GO MIXER — INITIAL START-UP (ELECTRIC MOTOR)
Initial Start-up Instructions (Electric Motor)
Starting
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
DO NOT attempt to operate the mixer until the Safety, General Information and Inspection sections have been read and understood.
1. Before starting, make sure mixer is positioned on a secure flat surface to prevent tipping.
2. Use an extension cord (see Table 5) of adequate current carrying capacity, insert the electric motor's power plug into one end of the extension cord.
NEVER!
3.
4.
NEVER!
use a
worn
or
frayed
extension cord.
operate mixer with V-belt cover removed.
eziSdroCnoisnetxE.5elbaT
5. Plug the other end of the extension cord into a 120 VAC G.F.C.I. protected receptacle. Remember the power require­ments for this electric motor is 120 VAC, 60 Hz. The use of any other input voltage will severely damage the motor.
WARNING:WARNING:
WARNING:
WARNING:WARNING:
WARNING:WARNING:
WARNING:
WARNING:WARNING:
ALWAYS read the label on the electric motor before applying power. The label will indicate the proper power requirements for the motor. Remember the use of any other input voltage will severely damage the motor.
To prevent tripping (Figure 18) of both the mixer and personnel, position the extension cord so that it lays flat and is not curled underneath the mixer.
eriW21.oNeriW01.oNeriW8.oNeriW6.oN
)teef(05
)sretem42.51(
DANGERDANGER
DANGER
DANGERDANGER
NEVER!
with when it is connected to a power source. The possibly exists of electrical shock
(electrocution) even death.
water directly on the electric motor.
)teef(57
sretem68.22(
touch the power cord (Figure 17)
wet hands
HANDS
or while
WET
)teef(001
sretem84.03(
standing in water
NEVER!
)teef(002
sretem69.06(
spray
Figure 18. Mixer (Tripping)
6. The drum should be rotating allowing the mixing process to begin. Use a shovel (Figure 19) to place the cement mix inside the drum, add water as required. Be careful to only
tip
place the all the way inside the drum will cause the shovel to strike the blades. This condition will make the shovel rotate, and could cause injury to personnel.
of the shovel inside the drum. Placing the shovel
POWER
CORD
(POWER ON)
Figure 17. Extension Cord (Wet Hands)
PAGE 22 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
Figure 19. Mixing Drum (Placing cement Mix))
6. See Table 3 for mixing hints. drum while the drum is rotating.
NEVER!
place hands inside the
MIX N' GO MIXER — INITIAL START-UP (GASOLINE ENGINE)
DO NOT attempt to operate the mixer until
the Safety, General Information and Inspection sections of this manual have been read and thoroughly understood.
This section is intended to assist the operator with the initial start-up of the walk-behind trowel. It is extremely important that this section be read carefully before attempting to use the trowel in the field.
Starting the Engine (
1. Place the engine position.
HONDA
fuel valve lever
engine)
(Figure 20) to the "ON"
3. Place the if starting a
4. Place the if starting a
choke lever
cold
Figure 22. Engine Choke Lever (Open)
choke lever
warm engine
(Figure 22) in the "
engine.
(Figure 23) in the "
or the
OPEN
" position
CLOSED
" position
temperature is warm.
Figure 20. Engine Fuel Valve Lever (ON Position)
2. Place the trowel's position.
Figure 21. Throttle Lever (Idle Position)
throttle lever
(Figure 21) to the "IDLE"
Figure 23. Engine Choke Lever (Closed)
5. Place the position.
engine ON/OFF switch
(Figure 24) in the "
ON
"
Figure 24. Engine ON/OFF Switch (ON Position)
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 23
MIX N' GO MIXER — INITIAL START-UP (GASOLINE ENGINE)
6. Grasp the starter grip (Figure 25) and slowly pull it out. The resistance becomes the hardest at a certain position, corre­sponding to the compression point. Pull the starter grip briskly and smoothly for starting.
Figure 25. Starter Grip
7. If the engine has started, slowly return the choke lever (Figure 23 ) to the started repeat steps 1 through 6.
8. Before the mixer is placed into operation, run the engine for several minutes. Check for fuel leaks, and noises that would associate with a lose V-belt cover or component.
To begin mixing, place the throttle lever (Figure 26) in the
9.
RUN
" position
"
CLOSED
position. If the engine has not
2. After the engine “OFF” position (Figure 28 ).
Figure 28. Engine ON/OFF Switch (OFF Position)
3. Close the valve lever to the OFF position.
cools
, turn the engine ON/OFF switch to the
fuel shut- off valve
(Figure 29) by moving the fuel
Emergency Showdown
1. Move the throttle lever quickly to the
Figure 26. Throttle Lever (Run Position)
Stopping The Engine
Normal Shutdown
1. Move the throttle lever to the IDLE position (Figure 27) and run the engine for three minutes at low speed.
Figure 27. Throttle Lever (Idle Position)
Figure 29. Fuel Valve Lever (OFF Position)
IDLE
position, and turn
OFF
the engine ON/OFF switch to the
position.
PAGE 24 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — MAINTENANCE
Maintenance
Gearbox Oil Check
1. Position the mixer on a level surface and place a under the front of the mixer frame as shown in Figure 30. This will level the mixer.
2.
NEVER!
down. level position.
check the gearbox oil level with the mixer tilted up or
ALWAYS
check the gearbox oil level with the mixer in a
support block
5. Insert oil filler plug and tighten.
Figure 31. Gearbox Oil Level Check
V-Belt Check
1. To adjust V-belts, remove V-belt cover and loosen the main motor mount bolts, raise electric motor and retighten bolts. Belt tension should be adjusted so that the maximum deflec­tion is approximately 3/8 inch (10 mm).
2. Replace V-belt cover.
Figure 30. Mixer Positioning (Gearbox Oil Level)
CAUTION :
Check the gearbox oil level
monthly
before operating mixer. Low oil level or no
oil will severely damage gearbox.
3. Before inspecting the gearbox oil level, make sure the gearbox is cold before removing the filler plug. Hot! oil can burn skin and cause injury. Let oil
4. Remove gearbox oil filler plug (Figure 31) and fill with EP90 or similar gear oil to the level of the filler plug. Replace gearbox oil every 3,000 hours. Gerabox oil capacity is
cool
before checking.
8-10 ounces
.
Gerarbox Removal
1. Remove drum by turning counter-clockwise to release from gearbox shaft.
2. Remove pulley, remember the nut securing the pulley is left­hand threaded. Remove circlip, and draw out shaft.
3. Remove the 5 bolts securing rear plate.
4. Reassemble in reverse order, taking care to ensure gear teeth are meshed correctly.
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 25
MIX N' GO MIXER — MAINTENANCE (GASOLINE ENGINE)
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Reference manufacturer engine manual for specific servicing instructions.
PAGE 26 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — MAINTENANCE (GASOLINE ENGINE)
Maintenance
Perform the scheduled maintenance procedures as definded by Table 6 and below:
DAILY
Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessary. Check and retighten all fasteners as necessary. Check the gearbox for oil leaks. Repair or replace as needed.
WEEKLY
Remove the fuel filter cap and clean the inside of the fuel tank.
Remove or clean the filter at the bottom of the tank.
Remove and clean the spark plug (Figure 32), then adjust the spark gap to 0.024 ~0.028 inch (0.6~0.7 mm). This unit has electronic ignition, which requires no adjustments.
DANGER :
ENGINE AIR CLEANER
1. Remove the air cleaner cover and foam filter element as
2. Clean foam element in warm, soapy water or nonflammable
DO NOT use gasoline as a cleaning solvent, because that would create a risk of fire or explosion.
shown in Figure 34.
solvent. Rinse and dr y thoroughly. Dip the element in clean engine oil and completely squeeze out the excess oil from the element before installing.
Figure 32. Spark Plug Gap
ENGINE OIL
warm
1. Drain the engine oil when the oil is Figure 33.
2. Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container.
3. Replace engine oil with recommended type oil as listed in Table 4. Engine oil capacity is .48 quarts (0.45 liters). DO NOT overfill.
4. Install drain bolt with sealing washer and tighten securly.
as shown in
Figure 34. Engine Air Cleaner
Figure 33. Engine Oil (Draining)
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 27
MIX N' GO MIXER — PREPARATION FOR LONG -TERM STORAGE
Mixer Storage
For storage of the mixer for over 30 days, the following is recommended:
z
Drain the fuel tank completely, or add STA-BIL to the fuel.
z
Run the engine until the fuel is completely consumed.
z
Completely drain used oil from the engine crankcase and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage.
z
Clean the entire mixer and engine compartment.
z
Cover the mixer and place it a clean dry area, that is protected from harsh elements.
PAGE 28 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
NOTE PAGE
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 29
MIX N' GO MIXER — TROUBLESHOOTING (ENGINE)
MOTPMYS MELBORPELBISSOP NOITULOS
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PAGE 30 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — TROUBLESHOOTING (ENGINE/MIXER)
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MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 31
MIX N' GO MIXER — EXPLANATION OF CODE IN REMARKS COLUMN
How to read the marks and remarks used in this parts book.
Items Found In the “Remarks” Column
Serial Numbers-Where indicated, this indicates a serial number range (inclusive) where a particular part is used.
Model Number-Where indicated, this shows that the corresponding part is utilized only with this specific model number or model number variant.
Items Found In the “Items Number” Column
All parts with same symbol in the number column,
, belong to the same assembly or kit.
Note: If more than one of the same reference number is listed, the last one listed indicates newest (or latest) part available.
If more than one of the same
NOTE
reference number is listed, the last one listed indicates newest (or latest) part available.
, #, +, %, or
*
NOTE
The contents of this parts catalog are subject to change without notice
.
PAGE 32 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — SUGGESTED SPARE PARTS
MIX N' GO MIXER 1 TO 3 UNITS
1 to 3 Units
Qty. P/N Description
2 ............ DM1840 ........... V-BELT, A23 (ELECTRIC MOTOR)
MIX N' GO MIXER 1 TO 3 UNITS WITH HONDA G100K2QA2,
1 to 3 Units
Qty. ........ P/N .............................. Description
2 ............ 9807354776 ................ SPARK PLUG HONDA
2 ............ 17631ZH7003 ............. TANK CAP (HONDA)
3 ............ 17211896000 .............. AIR CLEANER ELEMENT (HONDA)
2 ............ 17218ZE2505 ............. FILTER OUTER (HONDA)
4 ............ 10611 .......................... V-BELT (A-21)
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 33
NAME PLATE AND DECALS
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4
PAGE 34 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
S
N S E STRUCTIO
CCION
D’IN
TRU
L
INS
UE
DE
AN
M
AL
E C
E
MIX N' GO MIXER — NAME PLATE AND DECALS
NAME PLATE AND DECALS
NAMEPLATE AND DECALS.
NO PART NO PART NAME QTY. REMARKS
1
*
2
*
3 DECAL: NAMEPLATE 1 CONTACT MQ PARTS DEPT. 4
*
SEE DECAL ILLUSTRATIONS ON PAGES 11 AND 12.
DCL251 DECAL: WARNING MQ 1 510165 DECAL: MQ MIX N GO 1
DCL250 DECAL: WARNING MAINTENANCE 1
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 35
MIXER ASSY.
MIX N' GO MIXER — MIXER ASSY.
PAGE 36 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — MIXER ASSY.
MIXER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1# DM3150 HEX HEAD BOLT M12 x 70 1 2# DM1356 OIL FILLER PLUG M14 x 2 x 15L 1 3# DM1912 HEX NUT M10 2 4# DM355 HEX HEAD BOLT M8 x P1.25 x 24L 3 5# DM3151 FLAT WASHER M12 2 6# DM3152 HEX NUT M12 1
7 SP9012 TOGGLE SWITCH .................................... 1 ......... INCLUDES ITEM W/
8
*
9# DM1320 GEAR BOX BACK COVER 1 10# DM1357 GEAR BOX SEAL 11 DM1380 BELT GUARD 1
12 DM1821 DRIVE PULLEY ........................................ 1 ......... ELECTRIC MOTOR ONLY
13 DM1822 SET SCREW M6 x 12L 1 14 DM2020 BOLT M6 x 18 2
15 DM1840 V-BELT, A23 ............................................. 1 ......... ELECTRIC MOTOR ONLY
16# DM1332 NUT M12 1 17# DM1810 GEARBOX PULLEY 1 18# DM1353 OIL SEAL 20 x 42.5 x 10 1 19# DM1352 BEARING RACE 6004 1 20# DM1331 WORMSHAFT 1 21# DM1310 GEARBOX CASE 1 22# DM1351 BEARING RACE 6006 1 23# DM1333 WORMSHAFT (DRUM) 1 24 DM1351 BEARING RACE 6006 1 25 DM1720 WHEEL RETAINER 2 26 DM1711 WHEEL, RUBBER 2 27 DM1641 HEX NUT M8 2 28 DM2021 NUT 2 28 DM1110 MAIN FRAME 1 29 DM1911 HEX HEAD BOLT M10 x P1.5 x 40L 3 30 DM1141 DRUM LOCK 1 31 DM1527 HEX NUT M10 2 32 DM1524 BOLT 2 33 DM1400 STEEL DRUM 1 34 DM1414 STEEL DRUM BLADE 2 35 DM1613 HANDLE GRIP, RUBBER 2 36 DM1630 TOP COVER CLAMP 2 37 DM1631 SCREW 5.5 x 25 2 38 DM1632 LOCK WASHER 2 39 DM1620 TOP COVER, PLASTIC 1 40 DM1640 BOLT M8 SPECIAL DOME HEAD 2 41 DM1221 STAND, ADAPTER 1 42 DM1212 STAND, BOTTOM LH (2 BOSS) 1 43 DM1213 STAND, BOTTOM RH (1 BOSS) 1 44 DM1231 CLIP LINCH PIN 1 45 DM3050 NUT M8BOLT M8 x 35 4 46 DM3051 BOLT M8 x 35 4 47 DM3000 ENGINE MOUNT (GASOLINE) 1 48 10649 ENGINE, 2.5 HP HONDA G100K2QA2 1 49# DM1358 RETAINER RING 1 50 34579 MOTOR, ELECTRIC 3/4 H.P. 1
51 DM1810 GEARBOX ASSEMBLY ............................ 1 ......... INCLUDES ITEMS/#
52 MS01 V-BELT, A24 ............................................. 1 ......... GASOLINE ENGINE ONLY
53 EM901006 DRIVE PULLEY ........................................ 1 ......... GASOLINE ENGINE ONLY
SWITCH, BOOT 1
*
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 37
AIR CLEANER ASSY.
HONDA G100K2QA2 ENGINE — AIR CLEANER ASSY.
PAGE 38 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 15721896010 TUBE, BREATHER 1 2 17211896000 ELEMENT, AIR CLEANER 1 3 17212896000 GRID, AIR CLEANER 1
4 17220ZG0000 HOUSING, AIR CLEANER .............................. 1 ............. INCLUDES ITEMS W/
5 17231ZG0000 COVER, AIR CLEANER 1 6 7 9405005000 NUT, FLANGE 5MM 2 8
90325044000 WING NUT, TOOL BOX SETTING 1
*
9410106800 WASHER, PLAIN 6MM 1
*
*
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 39
CAMSHAFT ASSY.
HONDA G100K2QA2 ENGINE — CAMSHAFT ASSY.
PAGE 40 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12209ZG1H11 SEAL, VALVE STEM 1 2 14111ZC0000 CAMSHAFT 1 3 14711ZG1H10 VALVE, IN. 1 4 14721ZG1H10 VALVE, EX. 1 5 14732ZC0000 LIFTER, VALVE 2 6 14751896000 SPRING, VALVE 2 7 14771ZG0000 RETAINER, VALVE SPRING 2 8 14801892000 ADJUSTER, TAPPET CLEARANCE 3.15 2 8 14803892000 ADJUSTER, TAPPET CLEARANCE 3.25 2 8 14806892000 ADJUSTER, TAPPET CLEARANCE 3.34 2 8 14809892000 ADJUSTER, TAPPET CLEARANCE 3.43 2 8 14812892000 ADJUSTER, TAPPET CLEARANCE 3.52 2 8 14815892000 ADJUSTER, TAPPET CLEARANCE 3.61 2 8 14818892000 ADJUSTER, TAPPET CLEARANCE 3.72 2 8 14820892000 ADJUSTER, TAPPET CLEARANCE 3.82 2 9 90452ZG0000 WASHER 12MM 1 10 90452ZG0000 WASHER 12MM 1
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 41
CARBURETOR ASSY.
HONDA G100K2QA2 ENGINE — CARBURETOR ASSY.
PAGE 42 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 2 3 4 6 7 8 9
10 16100ZG0W02 CARBURETOR ASSEMBLY BF11B B ............. 1............. INCLUDES ITEMS W/
11 12 13 14 16211ZG0020 INSULATOR, CARBURETOR 1 15 16212ZG0800 GASKET, INSULATOR 1 16 16221ZG0801 GASKET, CARBURETOR 1 17 16269ZG0800 GASKET, AIR CLEANER 1 18 19 20 21 22 23 24 99101ZG00500 JET, MAIN #50 (OPTIONAL) 1 24 99101ZG00520 JET, MAIN #52 (OPTIONAL) 1 24 25
16010ZG0812 GASKET SET 1
*
16011ZE0005 VALVE SET, FLOAT 1
*
16013ZG0811 FLOAT SET 1
*
16015ZG0811 CHAMBER SET, FLOAT 1
*
16016ZG0W00 SCREW SET 1
*
16024ZE1811 SCREW SET, DRAIN 1
*
16028ZG0811 SCREW SET 1
*
16044ZG0W00 CHOKE SET 1
*
16124ZE0005 SCREW, THROTTLE STOP 1
*
16166ZG0W01 NOZZLE, MAIN 1
*
16173ZG0811 O-RING 1
*
16953ZG0812 LEVER, VALVE 1
*
16954ZE1812 PLATE, LEVER SETTING 1
*
16956ZE1811 SPRING, VALVE LEVER 1
*
16957ZE1812 GASKET, VALVE 1
*
16967ZG0811 CUP, FUEL STRAINER 1
*
93500030060H SCREW, PAN 3X6 2
*
99101ZG00550 JET, MAIN #55 1
*
99204ZE00350 JET SET, PILOT #35 1
*
*
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 43
CONTROL ASSY.
HONDA G100K2QA2 ENGINE — CONTROL ASSY.
PAGE 44 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — CONTROL ASSY.
CONTROL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 16551ZG0000 ARM, GOVERNOR 1 2 16555ZG0000 ROD, GOVERNOR 1 3 16561ZG0000 SPRING, GOVERNOR 1 4 16562ZG0000 SPRING, THROTTLE RETURN 1
5 16570ZG0W00 CONTROL ASSEMBLY, STANDARD ................ 1............. INCLUDES ITEMS W/
6 7 8 9 10 11 12 13 16594883010 HOLDER, WIRE (OPTIONAL) 1 15 90015ZE5010 BOLT, GOVERNOR ARM 1 18 90605230000 CIRCLIP 5MM (OPTIONAL) 1 20 93500040080A SCREW, PAN 4X8 (OPTIONAL) 1 21 22 23 24 90013883000 BOLT, FLANGE 6X12 (CT200) 2
16571ZG0000 LEVER, CONTROL (STANDARD) 1
*
16572ZG0000 BASE, CONTROL (STANDARD) 1
*
16574ZE1000 SPRING, LEVER 1
*
16575ZG0000 WASHER, CONTROL LEVER 1
*
16578ZE1000 SPACER, CONTROL LEVER 1
*
16576891000 HOLDER, CABLE 1
*
16584883300 SPRING, CONTROL ADJUSTING 1
*
93500050250A SCREW, PAN 5X25 1
*
93500050160A SCREW, PAN 5X16 1
*
9405006000 NUT, FLANGE 6MM 2
*
*
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 45
HONDA G100K2QA2 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
PAGE 46 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — CRANKCASE COVER ASSY.
CRANKCASE COVER (1) ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 11300ZG0010 COVER ASSEMBLY, CRANKCASE ................. 1............. INCLUDES ITEMS W/
3 11381ZG0800 GASKET, CASE COVER 1
4 15600ZG4003 CAP ASSEMBLY, OIL FILLER ......................... 1............. INCLUDES ITEMS W/#
5 15620ZG0003 CAP, OIL FILLER 1 6 15625ZG0000 GASKET, OIL FILLER CAP 1 7# 15625ZE1003 GASKET, OIL FILLER CAP 1 8 16511896000 WEIGHT, GOVERNOR 2 9 10 16513ZE1000 PIN, GOVERNOR WEIGHT 2 11 16531ZG0000 SLIDER, GOVERNOR 1 12 16541896000 SHAFT, GOVERNOR ARM 1 13 90015883000 BOLT, FLANGE 6X28 6 14 90131ZE1000 BOLT, DRAIN PLUG 2 15 90601ZE1000 WASHER, DRAIN PLUG10.2MM 2 16 17 18 9410105000 WASHER, PLAIN 5MM 1 19 21 9425108000 PIN, LOCK 8MM 1 22
16512ZG0000 HOLDER, GOVERNOR WEIGHT 1
*
90602ZE1000 CLIP, GOVERNOR HOLDER 1
*
91202892004 OIL SEAL 17X30X6 (NOK) 1
*
9410106800 WASHER, PLAIN 6MM 1
*
961006203000 BEARING, RADIAL BALL 6203 1
*
*
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 47
CRANKSHAFT ASSY.
HONDA G100K2QA2 ENGINE — CRANKSHAFT ASSY.
PAGE 48 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 13310ZG0601 CRANKSHAFT, Q-TYPE .................................... 1........... INCLUDES ITEMS W/
4 90745ZE1600 KEY 4.78X4.78X38 1 5
961006203000 BEARING, RADIAL BALL 1
*
*
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 49
HONDA G100K2QA2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
PAGE 50 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 12000ZG0020 CYLINDER ASSEMBLY .................................... 1............. INCLUDES ITEMS W/
3 4 12221ZG0030 CYLINDER HEAD 1 5 12281ZC0003 GASKET, CYLINDER HEAD 1 6 12351ZG0810 BED, ENGINE Q-TYPE 1 8 12361ZG0000 COVER, TAPPET ROOM 1 9 12370ZG0000 SEPARATOR, INNER 1 10 12375ZG0010 GASKET, TAPPET COVER 1 11 90002892000 BOLT, FLANGE 5X10 4 12 90041896000 BOLT, STUD 5X80 2 13 14 91231816000 OIL SEAL 1 17 9430108140 PIN A, DOWEL 8X14 2 18 958010603500 BOLT, FLANGE 6X35 6 19 957010801800 BOLT, FLANGE 8X18 4 21 9807354776 SPARK PLUG, BRMR4A (NGK) 1
12133896306 GUIDE, VALVE OS (OPTIONAL) 2
*
91202892004 OIL SEAL 17X30X6 (NOK) 1
*
*
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 51
FAN COVER ASSY.
HONDA G100K2QA2 ENGINE — FAN COVER ASSY.
PAGE 52 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — FAN COVER ASSY.
FAN COVER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 19610ZG0W20ZB COVER, FAN *R8* (BRIGHT RED) 1 2 19631ZG0000 SHROUD 1 5 19721ZG0W20 COVER, TOP 1 7 36100ZE1015 SWITCH ASSEMBLY, ENGINE STOP 1 8 90013883000 BOLT, FLANGE 6X12 (CT200) 2 9 90652SB2023 CLIP, TUBE 7MM 1 10 90013883000 BOLT, FLANGE 6X12 (CT200 4
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 53
FLYWHEEL ASSY.
HONDA G100K2QA2 ENGINE — FLYWHEEL ASSY.
PAGE 54 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 19511ZG0W00 FAN, COOLING 1 2 28450ZG0822 PULLEY, STARTER 1 5 31100ZG0010 FLYWHEEL 1 6 90741035000 KEY, WOODRUFF 3X5 1 7 9405012000 NUT, FLANGE 12MM 1
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 55
FUEL TANK ASSY.
HONDA G100K2QA2 ENGINE — FUEL TANK ASSY.
PAGE 56 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — FUEL TANK ASSY.
FUEL TANK ASSY.
NO. PART NO. PART NAME QTY. REMARKS
5 17510ZG0W00ZA TANK, FUEL *NH31* (MCKINLEY WHITE) 1 6 16955ZE1000 JOINT, FUEL TANK 1 7 91353671003 O-RING 13.5X1.5 (ARAI) 1
8 17620ZH7023 CAP, FUEL FILLER .......................................... 1.............INCLUDES ITEMS W/
9 17620ZE2W00 CAP, FUEL FILLER 1 10 12 17672ZE2W01 FILTER, FUEL 1 16 9405006000 NUT, FLANGE 6MM 2 17 950014500360M BULK HOSE, FUEL (4.5X3000) (4.5X55) 1 19 9500202080 CLIP, TUBE B8 2 20 957010601400 BOLT, FLANGE 6X14 1
17631ZH7003 GASKET, FUEL FILLER CAP 1
*
*
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 57
NOTE PAGE
PAGE 58 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — GASKET KIT ASSY.
GASKET KIT ASSY.
NO. PART NO. PART NAME QTY. REMARKS
061A1ZG0801 GASKET KIT .................................................... 1............. INCLUDES ITEMS W/
1 2 3 5 7 8 10
11381ZG0800 GASKET, CASE COVER 1
*
12281ZC0003 GASKET, CYLINDER HEAD 1
*
12375ZG0010 GASKET, TAPPET COVER 1
*
16212ZG0800 GASKET, INSULATOR 1
*
16221ZG0801 GASKET, CARBURETOR 1
*
16269ZG0800 GASKET, AIR CLEANER 1
*
18381ZG0800 GASKET, MUFFLER 1
*
*
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 59
IGNITION COIL ASSY.
HONDA G100K2QA2 ENGINE — IGNITION COIL ASSY.
PAGE 60 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 30500ZG0W01 COIL ASSEMBLY, IGNITION ............................ 1 ............. INCLUDES ITEMS W/
3 30563ZG0000 GROMMET, IGNITION WIRE 1 5 6 7 36101ZG0000 WIRE, STOP SWITCH 1 8 90121952000 BOLT, FLANGE 6X25 2
30701888014 CAP, IGNITION (TOYO) 1
*
30702888003 TERMINAL, PLUG 1
*
*
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 61
MUFFLER ASSY.
HONDA G100K2QA2 ENGINE — MUFFLER ASSY.
PAGE 62 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — MUFFLER ASSY.
MUFFLER ASSY.
NO. PART NO. PART NAME QTY. REMARKS
2 4 6 8 18331896620 DEFLECTOR, MUFFLER (OPTIONAL) 1 10 18381ZG0800 GASKET, MUFFLER 1 11 90046ZG0000 BOLT, STUD 6X50 2 12 90002ZG0003 SCREW, TAPPING 4X8 (OPTIONAL) 2 14 15 9405006000 NUT, FLANGE 6MM 2
20 18300ZG0U01 MUFFLER ASSEMBLY ..................................... 1 ............. INCLUDES ITEMS W/
18310ZG0830 MUFFLER (W/PROTECTOR) 1
*
18320ZG0810 PROTECTOR, MUFFLER 1
*
18321896000 SEPARATOR, MUFFLER 1
*
93500060060A SCREW, PAN 6X6 2
*
*
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 63
PISTON ASSY.
HONDA G100K2QA2 ENGINE — PISTON ASSY.
PAGE 64 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — PISTON ASSY.
PISTON ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 13010ZC0003 RING SET, PISTON -STANDARD 1 1 13011ZC0003 RING SET, PISTON - OS 0.25 ( OPTIONAL) 1 1 13012ZC0003 RING SET, PISTON - OS 0.50 (OPTIONAL) 1 1 13013ZC0003 RING SET, PISTON - 0.75 (OPTIONAL) 1 2 13101ZC0003 PISTON - STANDARD 1 2 13102ZC0003 PISTON - OS 0.25 (OPTIONAL) 1 2 13103ZC0003 PISTON- OS 0.50 (OPTIONAL) 1 2 13104ZC0003 PISTON- 0.75 (OPTIONAL) 1 3 13111892000 PIN, PISTON 1 4 13115147000 CLIP, PISTON PIN 10MM 2
5 13200ZG0000 ROD ASSY., CONNECTING STANDARD ......... 1............. INCLUDES ITEMS W/
5 13200ZG0305 ROD ASSY., CONNECTING (UNDER SIZE) .... 1............. INCLUDES ITEMS W/
OPTIONAL
8
90001ZG0000 BOLT, CONNECTING ROD 2
*
* *
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 65
RECOIL STARTER ASSY.
HONDA G100K2QA2 ENGINE — RECOIL STARTER ASSY.
PAGE 66 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — RECOIL STARTER ASSY.
RECOIL STARTER (3) ASSY.
NO. PART NO. PART NAME QTY. REMARKS
1 28400ZGOWO2ZC STARTER ASSY., RECOIL *R8* ..................... 1 .............INCLUDES ITEMS W/
2 3 4 5 6 7 8 9 10 11 957010600800 BOLT, FLANGE 6X8 1
28410ZGOWO2ZC CASE, RECOIL STARTER *R8* 1
*
28421ZGOWO2 REEL, RECOIL STARTER 1
*
28422ZGOWO2 RATCHET, STARTER 1
*
28433ZGOWO2 GUIDE, RATCHET 1
*
28441ZH8003 SPRING, FRICTION 1
*
28442ZH8003 SPRING, RECOIL STARTER 1
*
28461ZGOWO2 GRIP, STARTER 1
*
28462ZGOWO2 ROPE, RECOIL STARTER 1
*
9000-ZH8003 SCREW, SETTING 3
*
*
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 67
LABELS
HONDA G100K2QA2 ENGINE — LABELS
PAGE 68 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
HONDA G100K2QA2 ENGINE — LABELS
LABELS
NO. PART NO. PART NAME QTY. REMARKS
2 87521ZG0W50 EMBLEM 1 4 87522ZE1810 MARK, CAUTION (EXTERNAL) 1 7 87528ZG0810 MARK, EXTERNAL 1 8 87528883661 MARK, CHOKE 1 9 87532ZG0810 MARK, THROTTLE( ENGLISH, FRENCH, GERMAN) 1
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 69
Effective: July 1, 2000
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
Terms of payment for parts are net 10 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F.O.B. point of origin. Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
1. A Returned Material Authorization must be approved by Multiquip prior to shipment.
2. To obtain a Retur n Material Authorization, a list must be provided to Multiquip Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.
a. The parts numbers and descriptions
must match the current parts price list.
b. The list must be typed or computer
generated.
c. The list must state the reason(s) for
the return.
d. The list must reference the sales
order(s) or invoice(s) under which the items were originally purchased.
e. The list must include the name and
phone number of the person requesting the RMA.
3. A copy of the Return Material Authorization must accompany the return shipment.
4. Freight is at the sender’s expense. All
5. Parts must be in new and resalable
6. The following items are not returnable:
7. The sender will be notified of any material
8. Such material will be held for 5 working
9. Credit on returned parts will be issued at
10. In cases where an item is accepted for
11. Credit issued will be applied to future
PRICING AND REBATES
parts must be returned freight prepaid to Multiquip’s designated receiving point.
condition, in the original Multiquip package (if any), and with Muiltiquip part numbers clearly marked.
a. Obsolete parts. (If an item is listed
in the parts price book as being replaced by another item, it is obsolete.)
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
c. Any line item with an extended dealer
net price of less than $5.00.
d. Special order items. e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products. h. Items purchased in kits.
received that is not acceptable.
days from notification, pending instructions. If a reply is not received within 5 days, the material will be returned to the sender at his expense.
dealer net price at time of the original purchase, less a 15% restocking charge.
which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
purchases only.
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price. Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $20.00 to $50.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable here under for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes not authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. A part from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
PAGE 70 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
NOTE PAGE
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 71
PARTS AND OPERATION MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
MULTIQUIP INC.
POST OFFICE BOX 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com
Quebec, Canada • Manchester, UK • Rio De Janiero, BR • Guadalajara, MX
Atlanta • Boise • Dallas • Houston • Newark
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