Multiquip MC3SE, MC3H User Manual

PARTS AND OPERATION MANUAL
MIX N' GO
MINI CONCRETE MIXER
STEEL DRUM MODELS
MC3SE, MC3H (HONDA)
© COPYRIGHT 2002, MULTIQUIP INC.
Revision #0 (09/09/02)
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico
. PARTS DEPARTMENT:
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #0 (08/09/02) — PAGE 3
TABLE OF CONTENTS
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Multiquip Mix N' Go — Mini Concrete Mixer
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation .................................... 8-10
Operation and Safety Decals ............................. 11-12
Specifications .......................................................... 13
Dimensions (Mixer) ................................................. 14
Dimensions (Electric Motor) .................................... 15
General Information ................................................ 16
Mixer Components .................................................. 17
Basic Engine ........................................................... 18
Assembly Instructions ........................................ 19-20
Pre-Inspection (Gasoline Engine) ........................... 21
Initial Start-up (Electric Motor) ................................ 22
Initial Start-up (Gasoline Engine) ....................... 23-24
Maintenance ...................................................... 25-27
Preparation for Long-Term Storage ........................ 28
Troubleshooting (Engine) ........................................ 30
Troubleshooting (Engine/Mixer) .............................. 31
Explanation Of Code In Remarks Column .............. 32
Suggested Spare Parts ........................................... 33
Nameplate and Decals....................................... 34-35
Mixer Assy. ......................................................... 36-37
Honda G100K2QA2 Engine
Air Cleaner Assy. ................................................ 38-39
Camshaft Assy. .................................................. 40-41
Carburetor Assy. ................................................ 42-42
Control Assy. ...................................................... 43-44
Crankcase Cover Assy. ...................................... 45-46
Crankshaft Assy. ................................................ 47-48
Cylinder Barrel Assy. .......................................... 49-50
Fan Cover Assy. ................................................. 51-52
Flywheel Assy. .................................................... 53-54
Fuel Tank Assy. .................................................. 55-56
Gasket Kit Assy. ................................................. 57-58
Ignition Coil Assy. ............................................... 60-61
Muffler Assy. ....................................................... 62-63
Piston Assy. ........................................................ 64-65
Recoil Starter Assy. ............................................ 66-67
Labels Assy. ....................................................... 68-69
Terms and Conditions of Sale ................................. 70
NOTE
Specification and part number are subject to change without notice.
PAGE 4 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
PARTS ORDERING PROCEDURES
■■
Dealer account number
■■
■■
Dealer name and address
■■
■■
Shipping address (if different than billing address)
■■
■■
Return fax number
■■
■■
Applicable model number
■■
■■
Quantity, part number and description of each part
■■
■■
Specify preferred method of shipment:
■■
UPS Ground
UPS Second Day or Third Day*
UPS Next Day*
Federal Express Priority One (please provide us with your Federal
Express account number)*
Airborne Express*
Truck or parcel post
*Normally shipped the same day the order is received, if prior to 2PM west coast time.
Earn Extra Discounts when
you order by FAX!
All parts orders which include complete part numbers and are received by fax qualify for the following extra discounts:
Number of line items ordered Additional Discount
1-9 items 3%
10+ items** 5%
Get special freight allowances when you order 10 or more line items via FAX!**
■■
UPS Ground Service at no charge for freight
■■
■■
UPS Third Day Service at one-half of actual freight
■■
cost
Extra Fax DiscountExtra Fax Discount
Extra Fax Discount
Extra Fax DiscountExtra Fax Discount
for Domestic USAfor Domestic USA
for Domestic USA
for Domestic USAfor Domestic USA
Dealers OnlyDealers Only
Dealers Only
Dealers OnlyDealers Only
Now! Direct TOLL-FREE access
to our Parts Department!
Toll-free nationwide:
No other allowances on freight shipped by any other carrier.
**Common nuts, bolts and washers (all items under $1.00 list price) do not count towards the 10+ line items.
*DISCOUNTS ARE SUBJECT TO CHANGE*
Fax order discount and UPS special programs revised June 1, 1995
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 5
800/6-PARTS-7 • 800-672-7877
800-421-1244
Toll-free FAX:
MIX N' GO MIXER — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete
NOTE
instructions for the safe and efficient operation of the Multiquip
MIX N' GO MIXER Models MC3E, MC3B and MC3H.
to the engine manufacturers instructions for data relative to its safe operation.
Before using this mixer, ensure that the operating individual has read and understands all instructions in this manual.
Refer
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Lethal Exhaust Gases
Engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and
odorless, and can cause death if inhaled. NEVER operate this equipment in a confined
area or enclosed structure that does not provide ample free flow air.
Explosive Fuel
GASOLINE is extremely flammable, and its vapors can cause an explosion if ignited. DO NOT start the engine near spilled fuel or
combustible fluids. DO NOT fill the fuel tank while the engine is running or hot. DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in
approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow directions.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow directions.
CAUTION: You CAN be injured if you
do not follow directions.
Potential hazards associated with the MIX N' GO MIXER operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
Burn Hazards
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. Never operate the engine with heat shields or heat guards removed.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
PAGE 6 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine or electric motor
ON/OFF switch in the OFF position when the mixer is not in use.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your mixer, other property, or the surrounding environment.
This mixer, other property, or the surrounding environment could
NOTE
be damaged if you do not follow instructions.
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 7
RULES FOR SAFE OPERATION
DANGER:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the Mix N' Go Mixer:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel­toed boots and other protective devices required by the job.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or mixer.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot
with
The engine of this mixer requires an adequate free flow of cooling air. or narrow area where free flow of the air is restricted. If the air
components can cause serious burns.
NEVER!
operate the roller mixer in any enclosed
flow is restricted it will cause serious damage to the mixer or engine and may cause injury to people and property. Remember the
mixer's engine (gasoline models only) gives off DEADLY gases.
NEVER operate this equipment under the influence or drugs or alcohol.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the machine for loosened threads or bolts before starting.
ALWAYS wear proper respiratory (mask) hearing and eye protection equipment when operating the mixer.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the mixer in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
smoke around or near the machine. Fire or explosion
bodily harm or even
death.
Topping-off to filler port is dangerous, as it tends to spill fuel.
Refer to the questions or information.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
Engine Owner's Manual
for engine technical
PAGE 8 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
NEVER Run engine without air cleaner. Severe engine
damage may occur.
ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.
ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using roller.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
NEVER leave the mixer unattended, turn off engine or electric motor when unattended.
CAUTION must always be observed while servicing this mixer. Rotating parts can cause injury if contacted.
Unauthorized equipment modifications will void all
Maintenance Safety
warranties.
Ensure that any trailing cable is protected against damage and not liable to be tripped over or trapped underneath the mixer.
Ensure any extention cables must be no longer than 30 meters (100 feet) in length and that the wire section is 2.5 mm
DO NOT allow extension cord to come into contact with water
2
.
or fluids.
DO NOT expose power tools to
This mixer is intended for the production of concrete, mortar
rain
or
wet
conditions.
and plaster. Mixer must be used only for its intended purpose.
This mixer is not suitable for the mixing of
explosive
NEVER operate the mixer in an
substances.
explosive
flammable
atmosphere.
or
RULES FOR SAFE OPERATION
High Temperatures – Always stop engine and allow the
engine to cool before adding fuel, oil or performing service
hot
and maintenance functions. Contact with cause serious burns.
NEVER disconnect any
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.
"emergency or safety devices"
If mixer is equipped with an electric motor, operate 120 VAC, 60 Hz.
Make sure the
OFF/ON
power switch is always in the position before inserting the mixer's power plug into an AC receptacle (electric model only).
NEVER lubricate components or attempt service on a running machine.
ALWAYS allow the machine a proper amount of time to cool
before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace
broken parts, or missing decals. Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of
hazardous waste. DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
components can
.
only
at
OFF
Before starting the mixer, check that all
guards
are in position
and correctly fitted.
DO NOT tip mixer onto drum mouth when the motor is running.
Keep area around the mixer could cause persons to fall onto
ALWAYS ensure mixer is on level ground before mixing.
Become familiar with the controls of the machine before
clear of obstructions
moving parts
which
.
operating.
ALWAYS replace any worn or damaged warning decals.
Ensure the drum is
rotating
while filling and emptying the
drum.
DO NOT use mixer as a wheel barrel.
ALWAYS disconnect AC power plug from power source before moving mixer (electric model only).
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 9
Emergencies
ALWAYS know the location of the nearest
ALWAYS know the location of the nearest
fire extinguisher
first aid kit
.
RULES FOR SAFE OPERATION
.
In emergencies
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in the case of an emergency.
always
know the location of the
keep a phone on the job site
and
fire department
.
. This
PAGE 10 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
OPERATION AND SAFETY DECALS
WARNING! ALARMA!
AVERTISSEMENT!
ENGLISH - WARNING! TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND INSTRUCTION MANUAL ESPAÑOL - ATENCION! PARA REDUCIR EL RIESGO DEL LESIONES EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DE INSTRUCCIONES FRANÇAIS - ATTENTION! AFIN DE DIMINUER LE RISQUE DE BLESSURES L’UTILISATEUR DOIT LIRE ET COMPRENDRE CE MANUEL D’ INSTRUCTIONS
DCL251
Machine Safety Decals
The Mix N' Go mixer is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the next page shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
P/N DCL251
TBD
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 11
WARNING! ADVERTENCIA! AVERTISSEMENT!
1. Read owner’s manual before operating mixer.
2. Keep unauthorized and untrained people away from mixer during operation.
3. Make sure all safety devices (guards) are in place before mixer is started.
4. Keep hands and fingers away from moving objects.
5. leave mixer unattended when operating.NEVER
6. check V-belt before starting mixer.ALWAYS
Make sure engine is turned off and spark plug wire is disconnected before cleaning mixer.
DO NOT
ventilation is required.
ALWAYS
adding fuel or oil.
Make sure power cord has been disconnected from power source before cleaning mixer.
This electric motor is for .115 VAC operation only
ALWAYS
below:
No. 12 Wire
50 feet
(15.24 meters)
GASOLINE ENGINE
operate mixer in an enclosed area, proper
stop the engine and allow engine to cool before
check fuel, oil and air filter before starting engine.ALWAYS
ELECTRIC MOTOR
use an extension cord of proper size, see chart
EXTENSION CORD SIZE
No. 10 Wire
75 feet
(22.86 meters)
No. 8 Wire
100 feet
(30.48 meters)
No. 6 Wire
200 feet
(60.96 meters)
OPERATION AND SAFETY DECALS
1. Lea el manual de operació antes de usar la mezcladora.
2. Mantenga personas que no estén autorizadas o capacitadas alejades de la mezcladora durante el funcionamiento de la máquina.
3. Asegúreseque todos los aparatos de seguridad estén trabajando apropiadamente antes de usar la mezcladora.
4. Mantenga las monos y dedos alejados de objetos en moviminto.
5. se aleje de la mezclaora mientras ésta, este trabajando!NUNCA
6. inspeccione la banda antes de encender la mezcladora.SIEMPRE
Asegure que la máquina este apagada y el alambre de la bujía este desconectado antes de empezar a limpiar la mezcladora.
NO
estar en una área que tenga apropiada ventilación.
SIEMPRE
ponerle gasolina o aceite.
SIEMPRE
encender la máquina.
Asegúrese que el cable de corriente esté de empezar a limpiar la mezcladora. Este motor elétrico está
alterna 115 voltios
SIEMPRE
como muestra el diagrama abajo:
(15.24 metros)
MÁQUINAS DE GASOLINA
encienda la mezcladora en una área cerrada; es necesario
apague la máquina y permita que se enfrie antes de
revise la gasolina, aceite, y el filtro del air antes de
MOTOR ELÉCTRICO
de .
use el tamaño de extensiones de alambre indicado
Alambre
Numéro 12
50 pies
solamente capacitado para corriente
TAMAÑO DE EXTENSIÓN
Alambre
Numéro 10
75 pies
(22.86 metros)
Alambre
Numéro 8
100 pies
(30.48 metros)
Alambre
Numéro 6
200 pies
(60.96 metros)
1. Lisez le manual d’ utilisation avant d’ utiliser le le malaxeur.
2. Seul un personnel qualifié peut être authorisé à se trouver à proximité du malaxeur quand il est en opération.
3. Assurez vous que tous les dispositifs de sécurité sont en place avant de mettre le malaxeur en marche.
4. Gardez les mains et doigts loin de toute piè en mouvement.
5. jamais le malaxeur sans surveillance quand il est en
NE LAISSEZ
opération.
6. toujours vérifier la courroie avant de mettre le malaxeur
VEUILLEZ
en marche.
Assurez vous que le moteur est arrêté et que le fil de la bougie est débranché avant de nettoyer le malaxeur.
N’ UTILISEZ
de travailler dans un endroit avec une bonne aération.
VEUILLEZ
marche.
VÉRIFIEZ
air avant de mettre le moteur en marche.
Assures vous toujours que le cable a été débranché de la prise de courant avant de nettoyer le malaxeur.
Ce moteur électrique à été conçu pour opération à 115 volts seulement.
Il faut toujours utiliser une rallonge de taille appropriée, veuillez s’il vous référer au diagramme suivant:
Numéro 12
50 pieds
(15.24 métres)
MOTEUR À ESSENCE
pas le malaxeur dans un endroit fermé, il est nécessaire
toujours vé la courroie avant de mettre le malaxeur en
toujours le niveau d’essence et d’huile ainsi que le filtre à
MOTEUR ÉLECTRIQUE
TAILLE DE LA RALLONGE
Cable
Cable
Numéro 10
50 pieds
(15.24 métres)
Cable
Numéro 8
50 pieds
(15.24 métres)
Cable
Numéro 6
50 pieds
(15.24 métres)
ELECTRIC
MOTOR MOTOR
ELÉCTRICO
MOTEUR
ÉLECTRIQUE
REMOVE BOLT AND FILL WITH EP. 90 GEAR OIL
REMOVER EL TORÑILLO Y LLENAR CON ACEITE DE ENGRNAJE EP. 90
ÔTEZ LE BOULON ET REMPLISSEZ AVEC DE I’HUILE EP. 90 À ENGRENAGES
CHECK DAILY REVISAR DIARIO VÉRIFIEZ QUOTIDIENNEMENT
P/N DCL250
ELECTRIC
MOTOR MOTOR
ELÉCTRICO
MOTEUR
ÉLECTRIQUE
NEVER! OPERATE MIXER WITH
V-BELT COVER REMOVED.
NUNCA! MANEJE LA MEZCLADORA SIN LA COBERTURA DE BANDA-V REMOVIDA.
N’ UTILISEZ! JAMAIS LE MALAXEUR SANS LE COUVERCLE DE LA COURROIE.
DCL250
PAGE 12 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — SPECIFICATIONS
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MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 13
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MIX N' GO MIXER — DIMENSIONS (MIXER)
Figure 1. Mix N' Go
Mixer Dimensions
PAGE 14 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — DIMENSIONS (ELECTRIC MOTOR)
Figure 2. Electric Motor
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 15
MIX N' GO MIXER — GENERAL INFORMATION
APPLICATION
This mixer is
mortar
purposes and is not suitable for the mixing of
explosive
only
and
intended for the production of
plaster
. The mixer must be used for its intended
concrete
flammable
substances. The mixer must not be used in an
explosive atmosphere.
POWER PLANTS
This portable mixer is powered by either a Honda G100K2, 4-stroke, side valve, single cylinder, gasoline engine rated at 2.5 hp @3,600 rpm. or a 0.75 hp electric motor.
DRUM ASSEMBLY
The drum is instantly removable by unscrewing counter­clockwise. When inserting drum onto gearbox shaft, make sure that drum is fully screwed onto shoulder or threads may be damaged. Use extreme care when screwing on the drum,
spinning drum onto the gearbox shaft too fast may damage gearbox.
ELECTRICAL
If mixer is equipped with an
electric motor
, make sure that
PORTABLE GENERATORS
,
When using a output of 2.5 kw and be continuous rated.
or
GEARBOX
The gearbox oil level has been preset at the shipping. Before inspecting the gearbox oil level (Figures 30 and 31), make sure the gearbox is cold before removing the filler plug. Fill up with EP90. or similar gear oil.
TRANSPORTING THE MIXER
Use a ramp (Figure 3) to load and unload the mixer from the transport vehicle. Never drop the mixer onto the ground; damage to the mixer could result.
the power being supplied to the motor corresponds to the voltage rating label on the motor. Supplying the wrong voltage to the electric motor will cause severe electrical damage to the motor.
portable generator
it must have a minimum
factory
prior to
Always make sure that is in the
It is
OFF
position before applying power.
strongly recommended
mixer's power cord into a receptacle, that a G.F.C.I. (
Fault Current Interrupter
EXTENSION CABLES
OFF/ON
switch on the electric motor
that when plugging in the
) receptacle be used.
Ground
The extension cable should be a 3-wire configuration that includes a ground wire that conforms to UL code. The wire cross section must be a minimum of 2.5 mm
2
. Choose an extension cord of adequate current carrying as Reference in Table 5. Remember
distance
affects the wire size of the
extension cable.
Ensure that the extension cable is carefully laid out avoid­ing
wet areas, sharp edges
and locations where vehicles might run over it. Avoid allowing the extension cable to be trapped underneath the mixer.
Unroll the extension cable fully or it will overheat and could catch fire. Make sure that all extension cable connections are dry and safe. Replace any defective or badly worn ex­tension cable immediately.
Figure 3. Mixer Loading
PAGE 16 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — MIXER COMPONENTS
Figure 4 shows the basic components of the
Mixer
.
Mix N' Go
Figure 4. Mixer Components
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MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 17
MIX N' GO MIXER — BASIC ENGINE
Figure 5. Engine Controls and Components
INITIAL SERVICING
The engine (Figure 5) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturers engine manual for instructions and details of operation and servicing. The engine shown above is a HONDA engine, operation for other types of engines may vary somewhat.
1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened securely. DO NOT over fill.
DANGER
Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to
cool down. In the event of a fuel spill, DO NOT attempt to start the engine until the fuel residue has been completely wiped up, and the area surrounding the engine is dry.
2. Fuel Tank – Holds unleaded gasoline. For additional
information refer to engine owner's manual.
ON
3. Engine ON/OFF Switch –
OFF
starting,
4. Recoil Starter (pull rope) – Manual-starting method. Pull
the starter grip until resistance is felt, then pull briskly and smoothly.
5. Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward
FAST
).
Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop
6.
the flow of fuel.
position stops engine operation.
SLOW
position permits engine
, lever back toward operator
7. Air Cleaner – Prevents dirt and other debris from entering the fuel system. Remove wing-nut on top of air filter cannister to gain access to filter element.
8. Choke Lever – Used in the starting of a cold engine, or in cold weather conditions. The choke enriches the fuel mixture.
NOTE
9. Spark Plug – Provides spark to the ignition system. Set spark plug gap to 0.6 - 0.7 mm (0.024 - 0.028 inch) Clean spark plug once a week.
10. Muffler – Used to reduce noise and emissions.
11. Oil Drain Plug – Remove this plug to remove oil from the engine's crankcase.
12. Dipstick/Oil Filler Cap – Remove this cap to determine if the engine oil is low. Add oil through this filler port as recommended in Table 4.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
WARNING
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
PAGE 18 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — ASSEMBLY INSTRUCTIONS
Assembly
1. Remove the mixer drum and associated components from the packing container (Figure 6). Match the components against the parts list to make sure that they are all accounted for.
Figure 6. Packing Container
2. Place the mixer frame on a secure level surface, and attach the top cover as shown in Figure 7.
Figure 8. Mixing Drum Placement
4. Place the two halves of the support stand together (Figure 9). The left support stand fits into the center boss on the right support stand.
5. Insert the adapter pin through bosses as shown in Figure 9. Once the adapter pin has been inserted and aligned, insert the locking pin. Place the round part of the locking pin over the bottom section of the adapter pin.
Figure 7. Top Cover Placement
3. Fit the mixing drum onto gearbox shaft as shown in Figure
8. Rotate drum in a clockwise direction, make sure the drum fits right up to the shoulder on the gearbox shaft.
CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
DO NOT damage the gearbox.
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 19
spin
the drum on
fast
, as this may
Figure 9. Support Stand
MIX N' GO MIXER — ASSEMBLY INSTRUCTIONS
6. Tip mixer onto mouth as shown in Figure 10, and insert support stand into frame swivel point.
Figure 10. Attaching Support Stand
7. Remove both wheels and wheel retainers from the packing container.
9. Before attempting to lift mixer, locate the frame locking clip. Attach the locking clip as shown in Figure 12. This will prevent the mixing drum from moving when the mixer is positioned in an upright position.
10. DO NOT tilt the mixer on a wet, smooth or slippery surface.
Figure 12. Frame Locking Clip
8. Place one wheel on each side of the mixer's axle as shown in Figure 11. Position wheel retainer over axle to secure wheel in place. Use a rubber mallet when striking wheel retainer.
11. Once the stand has been assembled, and the locking clip has been secured, begin tilting the mixer to an upright position. Remember in Figure 14.
Figure 11. Wheels and Wheel Retainers
Figure 13. Slippery or Wet Surfaces
always
tilt from the front of the mixer as shown
Figure 14. Tilting Mixer to Upright Position
PAGE 20 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
MIX N' GO MIXER — PRE-INSPECTION (GASOLINE ENGINE)
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CAUTIONCAUTION
CAUTION
CAUTIONCAUTION
NEVER operate the mixer in a confined area or enclosed area structure that does not provide ample
ALWAYS wear approved eye and hearing protection before operating the mixer.
NEVER place hands inside drum while the engine is running. ALWAYS shut the engine down before performing any kind of maintenance service on the mixer.
Before Starting
1. Read safety instructions at the beginning of manual.
free flow of air
.
3. Insert and remove the dipstick without screwing it into the filler
4. If the oil level is low (Figure 16), fill to the edge of the oil filler
neck. Check the oil level shown on the dipstick.
hole with the recommended oil type (Table 4). Maximum oil capacity is 0.48 quarts (.45 liters)
Figure 16. Engine Oil Dipstick (Oil Level)
2. Clean the mixer, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5. Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the mixer on secure level ground with the engine stopped.
2. Remove the filler dipstick from the engine oil filler hole (Figure 15) and wipe clean.
Fuel Check
Motor fuels are highly flammable and can be dangerous if mishandled. DO NOT smoke while refueling. DO NOT attempt to refuel the mixer if the engine is
1. Remove the gasoline cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration. DO
NOT top-off fuel. Wipe up any spilled fuel.
V-Belt Check
Explosive Fuel
hot! or running
.
Figure 15. Engine Oil Dipstick (Removal)
MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02) — PAGE 21
A worn or damaged V-belt can adversely affect the performance of the trowel. If a V-belt is defective or worn simply replace the V­belt as outlined in the maintenance section of this manual.
MIX N' GO MIXER — INITIAL START-UP (ELECTRIC MOTOR)
Initial Start-up Instructions (Electric Motor)
Starting
CAUTION:CAUTION:
CAUTION:
CAUTION:CAUTION:
DO NOT attempt to operate the mixer until the Safety, General Information and Inspection sections have been read and understood.
1. Before starting, make sure mixer is positioned on a secure flat surface to prevent tipping.
2. Use an extension cord (see Table 5) of adequate current carrying capacity, insert the electric motor's power plug into one end of the extension cord.
NEVER!
3.
4.
NEVER!
use a
worn
or
frayed
extension cord.
operate mixer with V-belt cover removed.
eziSdroCnoisnetxE.5elbaT
5. Plug the other end of the extension cord into a 120 VAC G.F.C.I. protected receptacle. Remember the power require­ments for this electric motor is 120 VAC, 60 Hz. The use of any other input voltage will severely damage the motor.
WARNING:WARNING:
WARNING:
WARNING:WARNING:
WARNING:WARNING:
WARNING:
WARNING:WARNING:
ALWAYS read the label on the electric motor before applying power. The label will indicate the proper power requirements for the motor. Remember the use of any other input voltage will severely damage the motor.
To prevent tripping (Figure 18) of both the mixer and personnel, position the extension cord so that it lays flat and is not curled underneath the mixer.
eriW21.oNeriW01.oNeriW8.oNeriW6.oN
)teef(05
)sretem42.51(
DANGERDANGER
DANGER
DANGERDANGER
NEVER!
with when it is connected to a power source. The possibly exists of electrical shock
(electrocution) even death.
water directly on the electric motor.
)teef(57
sretem68.22(
touch the power cord (Figure 17)
wet hands
HANDS
or while
WET
)teef(001
sretem84.03(
standing in water
NEVER!
)teef(002
sretem69.06(
spray
Figure 18. Mixer (Tripping)
6. The drum should be rotating allowing the mixing process to begin. Use a shovel (Figure 19) to place the cement mix inside the drum, add water as required. Be careful to only
tip
place the all the way inside the drum will cause the shovel to strike the blades. This condition will make the shovel rotate, and could cause injury to personnel.
of the shovel inside the drum. Placing the shovel
POWER
CORD
(POWER ON)
Figure 17. Extension Cord (Wet Hands)
PAGE 22 —MIX N' GO MIXER — PARTS & OPERATION MANUAL — REV. #1 (09/09/02)
Figure 19. Mixing Drum (Placing cement Mix))
6. See Table 3 for mixing hints. drum while the drum is rotating.
NEVER!
place hands inside the
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