Multiquip MC3PE, MC3SE User Manual

OPERATION AND PARTS MANUAL
MIX N' GO
MINI CONCRETE MIXER
STEEL DRUM MODELS
MC3SE, MC3S (B&S)
PLASTIC DRUM MODELS
MC3PE, MC3P (B&S)
© COPYRIGHT 2003, MULTIQUIP INC.
MULTIQUIP INC
18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 FAX: 800-672-7877 310-537-3700 800-421-1244 800-478-1244 FAX: 310-537-3927 FAX: 310-631-5032
E-mail:mq@multiquip.com www:multiquip.com
Atlanta • Boise • Dallas • Houston • Newark Montreal, Canada • Manchester, UK Rio De Janiero, Brazil • Guadalajara, Mexico
..
. PARTS DEPARTMENT:
..
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:
HERE'S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING
PARTS DEPARTMENT
800-427-1244 or 310-537-3700 FAX: 800-672-7877 or 310-637-3284
SERVICE DEPARTMENT/TECHNICAL ASSISTANCE
800-478-1244 or 310-537-3700 FAX: 310- 537-4259
WARRANTY DEPARTMENT
888-661-4279, or 310-661-4279 FAX: 310- 537-1173
MAIN
800-421-1244 or 310-537-3700 FAX: 310-537-3927
MIX N' GO MIXER — OPERATION & PARTS MANUAL — REV. #5 (11/07/05) — PAGE 3
Here's How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Multiquip Mix N' Go — Portable Concrete Mixer
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation .................................... 8-10
Operation and Safety Decals ............................. 11-12
Specifications .......................................................... 13
Dimensions (Mixer) ................................................. 14
Dimensions (Electric Motor) .................................... 15
General Information ................................................ 16
Mixer Components .................................................. 17
Basic Engine ........................................................... 18
Assembly Instructions ........................................ 19-20
Pre-Inspection (Gasoline Engine) ........................... 21
Initial Start-up (Electric Motor) ................................ 22
Initial Start-up (Gasoline Engine) ....................... 23-24
Maintenance ...................................................... 25-27
Preparation for Long-Term Storage ........................ 28
Troubleshooting (Engine) ........................................ 30
Troubleshooting (Engine/Mixer) .............................. 31
Explanation Of Code In Remarks Column .............. 32
Suggested Spare Parts ........................................... 33
Nameplate and Decals....................................... 34-35
Mixer Assembly (Steel Drum) ............................ 36-37
Mixer Assembly (Plastic Drum) .......................... 38-39
Terms and Conditions of Sale ................................. 40
TABLE OF CONTENTS
NOTE
Specification and part number are subject to change without notice.
PAGE 4 —MIX N' GO MIXER — OPERATION & PARTS MANUAL — REV. #5 (1/07/05)
PARTS ORDERING PROCEDURES
When ordering parts,
please supply the following information:
❒❒
Dealer account number
❒❒ ❒❒
Dealer name and address
❒❒ ❒❒
Shipping address (if different than billing address)
❒❒ ❒❒
Return fax number
❒❒ ❒❒
Applicable model number
❒❒ ❒❒
Quantity, part number and description of each part
❒❒ ❒❒
Specify preferred method of shipment:
❒❒
FedEx or UPS Ground FedEx or UPS Second Day or Third Day FedEx or UPS Next Day Federal Express Priority One DHL Tr u ck
Note: Unless otherwise indicated by customer, all orders are treated as “Standard Orders”, and will ship within 24 hours. We will make every effort to ship “Air Shipments” the same day that the order is received, if prior to 2PM west coast time. “Stock Orders” must be so noted on fax or web forms.
Here’s how to get help...
Please have the model and serial number on hand when calling.
Parts Department
800-427-1244 Fax: 800-672-7877
310-537-3700 Fax: 310-637-3284
Mayco Parts
800-306-2926 Fax: 800-672-7877
310-537-3700 Fax: 310-637-3284
Service Department
800-478-1244 Fax: 310-537-4259
310-537-3700
MQ Power Service Department
800-835-2551 Fax: 310-638-8046
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax: 310-537-1173
310-537-3700, Ext. 279
Multiquip’s Main Phone Numbers
800-421-1244 Fax: 310-537-3927
310-537-3700
Place Your Parts Order Via Web or Fax
For Even More Savings!
Extra Discounts!
All parts orders which include complete part numbers and are received by our automated web parts order system, or by fax qualify for the following extra discounts:
Ordered Standard Stock orders
via orders ($750 list and above)
Fax 3% 10%
Web 5% 10%
Special freight allowances when you order 10 or more line items via Web or Fax!**
FedEx Ground Service
No other allowances on freight shipped by any other carrier.
NOTE: DISCOUNTS ARE SUBJECT TO CHANGE
at no charge for freight
MULTIQUIP INC.
18910 WILMINGTON AVENUE POST OFFICE BOX 6254 CARSON, CALIFORNIA 90749 310-537-3700 • 800-421-1244 FAX: 310-537-3927 E-MAIL: mq@multiquip.com WWW: multiquip.com
MIX N' GO MIXER — OPERATION & PARTS MANUAL — REV. #5 (11/07/05) — PAGE 5
Direct TOLL-FREE access
to our Parts Department:
Toll-free nationwide — 800-427-1244
MIX N' GO MIXER — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete instructions for the safe and
NOTE
efficient operation of the Multiquip
Portable Concrete Mixers.
Before using these mixers, ensure that the operating individual has read and understands all instructions in this manual.
Model MC3 Series
HAZARD SYMBOLS
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
Rotating Parts
NEVER operate equipment with covers, or
guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.
Accidental Starting
ALWAYS place the circuit breaker or power
ON/OFF switch in the OFF position when the pump is not in use.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
DANGER: You WILL be KILLED or
SERIOUSLY injured if you do not follow directions.
WARNING: You CAN be KILLED or
SERIOUSLY injured if you do not follow directions.
CAUTION: You CAN be injured if you
do not follow directions.
Potential hazards associated with the MIX N' GO MIXER operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.
Other important messages are provided throughout this manual to help prevent damage to your pump, other property, or the surrounding environment.
NOTE
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
This mixer, other property, or the surrounding environment could be damaged if you do not follow instructions.
PAGE 6 —MIX N' GO MIXER — OPERATION & PARTS MANUAL — REV. #5 (1/07/05)
MIX N' GO MIXER — SAFETY MESSAGE ALERT SYMBOLS
Accidental Starting
ALWAYS place the engine ON/OFF switch in
the OFF position, and remove the ignition key when the machine is not in use.
Sight and Hearing hazard
ALWAYS wear approved eye and hearing
protection.
Respiratory Hazard
ALWAYS wear approved respiratory
protection.
Equipment Damage Messages
Other important messages are provided throughout this manual to help prevent damage to your mixer, other property, or the surrounding environment.
This mixer, other property, or the
NOTE
surrounding environment could be damaged if you do not follow instructions.
MIX N' GO MIXER — OPERATION & PARTS MANUAL — REV. #5 (11/07/05) — PAGE 7
RULES FOR SAFE OPERATION
DANGER:
Failure to follow instructions in this manual may lead to serious injury or even death! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the Mix N' Go Mixer:
GENERAL SAFETY
DO NOT operate or service this equipment before reading this entire manual.
This equipment should not be operated by persons under 18 years of age.
NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel­toed boots and other protective devices required by the job.
NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or mixer.
High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions. Contact
hot
with
The engine of this mixer requires an adequate free flow of cooling air. narrow area where free flow of the air is restricted. If the air
components can cause serious burns.
NEVER!
operate the mixer in any enclosed or
flow is restricted it will cause serious damage to the mixer or engine and may cause injury to people and property. Remember the
mixer's engine (gasoline models only) gives off DEADLY gases.
NEVER operate this equipment under the influence or drugs or alcohol.
Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
ALWAYS check the machine for loosened threads or bolts before starting.
ALWAYS wear proper respiratory (mask) hearing and eye protection equipment when operating the mixer.
ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
DO NOT
could result from fuel vapors, or if fuel is spilled on a hot engine.
NEVER operate the mixer in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe
smoke around or near the machine. Fire or explosion
bodily harm or even
death.
Topping-off to filler port is dangerous, as it tends to spill fuel.
Refer to the questions or information.
NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
Manufacturer does not assume responsibility for any accident due to equipment modifications.
Engine Owner's Manual
for engine technical
PAGE 8 —MIX N' GO MIXER — OPERATION & PARTS MANUAL — REV. #5 (1/07/05)
NEVER Run engine without air cleaner. Severe engine
damage may occur.
ALWAYS read, understand, and follow procedures in Operator’s Manual before attempting to operate equipment.
ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using roller.
ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children.
NEVER leave the mixer unattended, turn off engine or electric motor when unattended.
CAUTION must always be observed while servicing this mixer. Rotating parts can cause injury if contacted.
Unauthorized equipment modifications will void all
Maintenance Safety
warranties.
Ensure that any trailing cable is protected against damage and not liable to be tripped over or trapped underneath the mixer.
Ensure any extention cables must be no longer than 30 meters (100 feet) in length and that the wire section is 2.5 mm
DO NOT allow extension cord to come into contact with water
2
.
or fluids.
DO NOT spray water onto electric motor.
DO NOT expose power tools to
rain
or
wet
conditions.
This mixer is intended for the production of concrete, mortar and plaster. Mixer must be used only for its intended purpose.
This mixer is not suitable for the mixing of
explosive
substances.
flammable
or
RULES FOR SAFE OPERATION
High Temperatures – Always stop engine and allow the
engine to cool before adding fuel, oil or performing service
hot
and maintenance functions. Contact with cause serious burns.
NEVER disconnect any
These devices are intended for operator safety. Disconnection of these devices can cause severe injury, bodily harm or even death! Disconnection of any of these devices will void all warranties.
"emergency or safety devices"
If mixer is equipped with an electric motor, operate 120 VAC, 60 Hz.
Make sure the
OFF/ON
power switch is always in the position before inserting the mixer's power plug into an AC receptacle (electric model only).
NEVER lubricate components or attempt service on a running machine.
ALWAYS allow the machine a proper amount of time to cool
before servicing. Keep the machinery in proper running condition. Fix damage to the machine immediately and always replace
broken parts, or missing decals. Dispose of hazardous waste properly. Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters. DO NOT use food or plastic containers to dispose of
hazardous waste. DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
components can
.
only
at
OFF
NEVER operate the mixer in an
Before starting the mixer, check that all
explosive
atmosphere.
guards
are in position
and correctly fitted.
DO NOT tip mixer onto drum mouth when the motor is running.
Keep area around the mixer could cause persons to fall onto
ALWAYS ensure mixer is on level ground before mixing.
Become familiar with the controls of the machine before
clear of obstructions
moving parts
which
.
operating.
ALWAYS replace any worn or damaged warning decals.
Ensure the drum is
rotating
while filling and emptying the
drum.
ALWAYS disconnect AC power plug from power source before moving mixer (electric model only).
MIX N' GO MIXER — OPERATION & PARTS MANUAL — REV. #5 (11/07/05) — PAGE 9
Emergencies
ALWAYS know the location of the nearest
ALWAYS know the location of the nearest
fire extinguisher
first aid kit
.
RULES FOR SAFE OPERATION
.
In emergencies
nearest phone or Also know the phone numbers of the nearest
ambulance, doctor
information will be invaluable in the case of an emergency.
always
know the location of the
keep a phone on the job site
and
fire department
.
. This
PAGE 10 —MIX N' GO MIXER — OPERATION & PARTS MANUAL — REV. #5 (1/07/05)
OPERATION AND SAFETY DECALS
WARNING! ALARMA!
AVERTISSEMENT!
ENGLISH - WARNING! TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND INSTRUCTION MANUAL ESPAÑOL - ATENCION! PARA REDUCIR EL RIESGO DEL LESIONES EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DE INSTRUCCIONES FRANÇAIS - ATTENTION! AFIN DE DIMINUER LE RISQUE DE BLESSURES L’UTILISATEUR DOIT LIRE ET COMPRENDRE CE MANUEL D’ INSTRUCTIONS
DCL251
Machine Safety Decals
The Mix N' Go mixer is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the next page shows these decals as they appear on the machine. Should any of these decals become unreadable, replacements can be obtained from your dealer.
P/N: DCL251
P/N: 510165
MIX N' GO MIXER — OPERATION & PARTS MANUAL — REV. #5 (11/07/05) — PAGE 11
WARNING! ADVERTENCIA! AVERTISSEMENT!
1. Read owner’s manual before operating mixer.
2. Keep unauthorized and untrained people away from mixer during operation.
3. Make sure all safety devices (guards) are in place before mixer is started.
4. Keep hands and fingers away from moving objects.
5. leave mixer unattended when operating.NEVER
6. check V-belt before starting mixer.ALWAYS
Make sure engine is turned off and spark plug wire is disconnected before cleaning mixer.
DO NOT
ventilation is required.
ALWAYS
adding fuel or oil.
Make sure power cord has been disconnected from power source before cleaning mixer.
This electric motor is for .115 VAC operation only
ALWAYS
below:
No. 12 Wire
50 feet
(15.24 meters)
GASOLINE ENGINE
operate mixer in an enclosed area, proper
stop the engine and allow engine to cool before
check fuel, oil and air filter before starting engine.ALWAYS
ELECTRIC MOTOR
use an extension cord of proper size, see chart
EXTENSION CORD SIZE
No. 10 Wire
75 feet
(22.86 meters)
No. 8 Wire
100 feet
(30.48 meters)
No. 6 Wire
200 feet
(60.96 meters)
OPERATION AND SAFETY DECALS
1. Lea el manual de operació antes de usar la mezcladora.
2. Mantenga personas que no estén autorizadas o capacitadas alejades de la mezcladora durante el funcionamiento de la máquina.
3. Asegúreseque todos los aparatos de seguridad estén trabajando apropiadamente antes de usar la mezcladora.
4. Mantenga las monos y dedos alejados de objetos en moviminto.
5. se aleje de la mezclaora mientras ésta, este trabajando!NUNCA
6. inspeccione la banda antes de encender la mezcladora.SIEMPRE
Asegure que la máquina este apagada y el alambre de la bujía este desconectado antes de empezar a limpiar la mezcladora.
NO
estar en una área que tenga apropiada ventilación.
SIEMPRE
ponerle gasolina o aceite.
SIEMPRE
encender la máquina.
Asegúrese que el cable de corriente esté de empezar a limpiar la mezcladora. Este motor elétrico está
alterna 115 voltios
SIEMPRE
como muestra el diagrama abajo:
MÁQUINAS DE GASOLINA
encienda la mezcladora en una área cerrada; es necesario
apague la máquina y permita que se enfrie antes de
revise la gasolina, aceite, y el filtro del air antes de
MOTOR ELÉCTRICO
de .
use el tamaño de extensiones de alambre indicado
Alambre
Numéro 12
50 pies
(15.24 metros)
solamente capacitado para corriente
TAMAÑO DE EXTENSIÓN
Alambre
Numéro 10
75 pies
(22.86 metros)
Alambre
Numéro 8
100 pies
(30.48 metros)
Alambre
Numéro 6
200 pies
(60.96 metros)
1. Lisez le manual d’ utilisation avant d’ utiliser le le malaxeur.
2. Seul un personnel qualifié peut être authorisé à se trouver à proximité du malaxeur quand il est en opération.
3. Assurez vous que tous les dispositifs de sécurité sont en place avant de mettre le malaxeur en marche.
4. Gardez les mains et doigts loin de toute piè en mouvement.
5. jamais le malaxeur sans surveillance quand il est en
NE LAISSEZ
opération.
6. toujours vérifier la courroie avant de mettre le malaxeur
VEUILLEZ
en marche.
Assurez vous que le moteur est arrêté et que le fil de la bougie est débranché avant de nettoyer le malaxeur.
N’ UTILISEZ
de travailler dans un endroit avec une bonne aération.
VEUILLEZ
marche.
VÉRIFIEZ
air avant de mettre le moteur en marche.
Assures vous toujours que le cable a été débranché de la prise de courant avant de nettoyer le malaxeur.
Ce moteur électrique à été conçu pour opération à 115 volts seulement.
Il faut toujours utiliser une rallonge de taille appropriée, veuillez s’il vous référer au diagramme suivant:
Numéro 12
50 pieds
(15.24 métres)
MOTEUR À ESSENCE
pas le malaxeur dans un endroit fermé, il est nécessaire
toujours vé la courroie avant de mettre le malaxeur en
toujours le niveau d’essence et d’huile ainsi que le filtre à
MOTEUR ÉLECTRIQUE
TAILLE DE LA RALLONGE
Cable
Cable
Numéro 10
50 pieds
(15.24 métres)
Cable
Numéro 8
50 pieds
(15.24 métres)
Cable
Numéro 6
50 pieds
(15.24 métres)
ELECTRIC
MOTOR MOTOR
ELÉCTRICO
MOTEUR
ÉLECTRIQUE
REMOVE BOLT AND FILL WITH EP. 90 GEAR OIL
REMOVER EL TORÑILLO Y LLENAR CON ACEITE DE ENGRNAJE EP. 90
ÔTEZ LE BOULON ET REMPLISSEZ AVEC DE I’HUILE EP. 90 À ENGRENAGES
CHECK DAILY REVISAR DIARIO VÉRIFIEZ QUOTIDIENNEMENT
P/N DCL250
ELECTRIC
MOTOR MOTOR
ELÉCTRICO
MOTEUR
ÉLECTRIQUE
NEVER! OPERATE MIXER WITH
V-BELT COVER REMOVED.
NUNCA! MANEJE LA MEZCLADORA SIN LA COBERTURA DE BANDA-V REMOVIDA.
N’ UTILISEZ! JAMAIS LE MALAXEUR SANS LE COUVERCLE DE LA COURROIE.
DCL250
PAGE 12 —MIX N' GO MIXER — OPERATION & PARTS MANUAL — REV. #5 (1/07/05)
MIX N' GO MIXER — SPECIFICATIONS
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leuFenilosaGdedaelnUA/N
noCdeepSepyTthgiew-ylFlagufirtneCA/N
)HxWxL(snoisnemiD
thgieWteNyrD
deepSeldIdradnatS.M.P.R001±008,1A/N
yticapaCknaTleuF
yticapaCliOebuL)sretiL98.1(strauQ.S.U2A/N
dohteMlort
dohteMgnitratStratSlioceRA/N
c0.9A/N
rednilyC
)sretiL98.1(
903x4.192x5.713(
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)mm4.44xmm1.56(
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.ni81.21x74.11x5.21
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A/N
A/N
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)mm302X251X892(
snoitacificepSrexiMoG'NxiM.2elbaT
thgieH )mm6.368(.ni43
htdiW )mm2.485(.ni8/5-32
htgneL )mm2.912,1(.ni2/1-84
thgieWdnatS )gK9.51(.sbl53
CmurDmumixaM m31.0(.tf.uc5.4
yticapa
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MIX N' GO MIXER — OPERATION & PARTS MANUAL — REV. #5 (11/07/05) — PAGE 13
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