Multiquip MB1000W, MB150, MB400B, MB400, MB1000 User Manual

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OPERATION & PARTS MANUAL

Moonlight SERIES

MODELS

MB150

MB400

MB400B

MB1000

MB1000W

LIGHTING SYSTEM

Revision #0 (10/27/06)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.

TABLE OF CONTENTS

MOONLIGHT LIGHTING SYSTEM

COMPONENT DRAWINGS

 

Table Of Contents .....................................................

2

Name Plate and Decals

30-31

Parts Ordering Procedures

3

Balloon (with MBP) Assy

32-33

Safety Message Alert Symbols

4

Mast Assy. (MBC and MBS)

34-35

Rules For Safe Operation

5-7

MBC Cart Assy

36-37

Dimensions

8-9

MBS Stand Assy

38-39

Specifications

10

 

 

Floodlight Footcandle Plots ...............................

11-12

 

 

General Information ................................................

13

Terms and Conditions Of Sale — Parts

40

Components

14-15

 

 

Assembly............................................................

16-19

 

 

Setup ..................................................................

20-22

 

 

Operation ................................................................

23

 

 

Maintenance ......................................................

24-25

 

 

Troubleshooting ......................................................

26

 

 

Explanation Of Codes In Remarks Column ............

28

 

 

Suggested Spare Parts ...........................................

29

 

 

Specification and part number are subject to change without notice.

PAGE 2 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

Effective: January 1st, 2006

PARTS ORDERING PROCEDURES

www.multiquip.com

Ordering parts has never been easier!

Choose from three easy options:

Best Deal! Order via Internet (Dealers Only):

Order parts on-line using Multiquip’s SmartEquip website!

View Parts Diagrams

Order Parts

Print Specification Information

Goto www.multiquip.com and click on

Order Parts to log in and save!

If you have an MQ Account, to obtain a

Username and Password, E-mail us at: parts@multiquip.com.

To obtain an MQ Account, contact your District Sales Manager for more information.

Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*

Note: Discounts Are Subject To Change

 

 

 

 

 

 

 

 

 

Order via Fax (Dealers Only):

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fax your order in and qualify for a 2% Discount

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All customers are welcome to order parts via Fax.

 

 

 

 

 

 

on Standard orders for all orders which include

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Domestic (US) Customers dial:

 

 

 

 

 

 

complete part numbers.*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-800-6-PARTS-7 (800-672-7877)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: Discounts Are Subject To Change

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Order via Phone: Domestic (US) Dealers Call:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-800-427-1244

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Non-Dealer Customers:

 

 

 

 

 

 

 

 

 

 

 

International Customers should contact

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Contact your local Multiquip Dealer for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

their local Multiquip Representatives for

 

 

 

 

 

 

 

 

 

parts or call 800-427-1244 for help in

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parts Ordering information.

 

 

 

 

 

 

 

 

 

locating a dealer near you.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When ordering parts, please supply:

 

 

 

 

 

Dealer Account Number

Specify Preferred Method of Shipment:

 

 

 

 

Dealer Name and Address

 

 

UPS/Fed Ex

DHL

 

 

 

 

Shipping Address (if different than billing address)

 

 

 

 

 

 

 

■ Priority One

Truck

 

 

 

 

 

 

 

 

 

 

 

■ Ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Return Fax Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

■ Next Day

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Applicable Model Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

■ Second/ThirdDay

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Quantity, Part Number and Description of Each Part

AllordersaretreatedasStandardOrders

NOTE andwillshipthesamedayifreceivedprior

to 3PM PST.

WE ACCEPT ALL MAJOR CREDIT CARDS!

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 3

MOONLIGHTLIGHTINGSYSTEM—SAFETYMESSAGEALERTSYMBOLS

FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!

Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.

This manual has been developed to provide complete instructions for the safe and efficient operation of the MQ MOONLIGHT Lighting

System.

Before using this Lighting System, ensure that the operating individual has read and understood all instructions in this manual.

SAFETY MESSAGE ALERT SYMBOLS

The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The

Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words:

DANGER, WARNING, or CAUTION.

DANGER

You WILL be KILLED or SERIOUSLY injured if you DO NOT follow directions.

WARNING

You CAN be KILLED or SERIOUSLY injured if you DO NOT follow directions.

Potential hazards associated with the MOONLIGHT Lighting System operation will be referenced with Hazard Symbols which appear throughout this manual, and will be referenced in conjunction with Safety Message Alert Symbols.

HAZARD SYMBOLS

CAUTION - Rotating Parts

NEVER operate equipment with covers, or guards removed. Keep fingers, hands, hair and clothing away from all moving parts to prevent injury.

CAUTION - Sight and Hearing Hazards

ALWAYS wear approved eye and hearing protection.

CAUTION - Equipment Damage Messages

Other important messages are provided throughout this manual to help prevent damage to your lighting system, other property, or the surrounding environment.

This lighting system, other property, or the surrounding environment could be damaged if you do not follow instructions.

CAUTION

You CAN be INJURED if you DO NOT follow directions.

PAGE 4 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — RULES FOR SAFE OPERATION

WARNING - READTHIS MANUAL

Failure to follow instructions in this manual may lead to Serious Injury or even Death. This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the MOONLIGHT Lighting System.

The following safety guidelines should always be used when operating the MOONLIGHT Lighting System:

GENERAL SAFETY

DO NOT operate or service this equipment before reading this entire manual.

This equipment should not be operated by persons under

18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence of drugs or alcohol.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

Manufacturer does not assume responsibility for any accident due to equipment modifications.

NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.

ALWAYS make sure that the MOONLIGHT is secure on firm level ground so that it cannot slide or shift around, endangering workers. Also keep the immediate area free of bystanders.

ALWAYS keep area behind MOONLIGHT clear of people while raising and lowering mast.

To prevent the MOONLIGHT from overturning, NEVER use in winds that exceed 22 mph(10m/s).

To prevent the MOONLIGHT from rolling, ALWAYS place the MOONLIGHT on a firm flat surface. Surface slant should not exceed 5 degrees.

The MOONLIGHT should only be used in temperatures between 23°-104° Fahrenheit (-5° to 40° Celsius).Failure to comply with these operating parameters could cause the lamp to malfunction.

NEVER use the MOONLIGHT in rain, snow or areas of high humidity that could generate electrical storms.

CHECK the mast and winch cables for wear.If any problem occurs when lower or raising the mast STOP immediately! Contact a trained MQ technician for assistance.

NEVER pivot or retract mast while unit is operating.

NEVER use the MOONLIGHT mast as a crane. DO NOT lift anything with the mast.

NEVER attach anything to the MOONLIGHT mast.

ALWAYS lower the mast when not in use, or if high winds or electrical storms are expected in the area.

MAST SAFETY

When raising or lowering the mast,

keep hands and fingers clear of

 

the various mast sections, this will

 

prevent hands and fingers from

PINCH

getting pinched.

POINT

 

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 5

MOONLIGHT LIGHTING SYSTEM — RULES FOR SAFE OPERATION

LAMP SAFETY AND CARE

NEVER leave any grease or oil residue on lamp surface when replacing or removing lamp. This can create hot spots, reducing the service life of the lamp.

ALWAYS make sure the lamp surface is clean and dry.

ALWAYS replace with MQ recommended type lamp. See parts section of this manual.

NEVER use force when installing a lamp. Excessive force could cause the lamp to break causing bodily harm.

ALWAYS make sure the balloon support assembly is secure and the knob tightened.

NEVER attempt to replace lamp with the power on. Always unplug the power cord when changing the lamp.

NEVER unplug the lamp's AC power cable during operation.

ALWAYS allow a sufficient amount of time for the lamp to cool before changing. The possibility exists of severe burns.

ALWAYS have a trained technician install and remove lamp, or replace any damaged fixture wiring.

To prevent the balloon from deformation, NEVER use MOONLIGHT in strong winds.

DO NOT place the balloon inside storage case until the lamp has had a sufficient amount of time to cool down.

ALWAYS place the balloon inside its storage case after each use.This will prolong the life of the balloon material, keeping it protected from harsh environmental elements.

DO NOT use a damaged balloon. Replace balloon immediately if damaged. In addition, a damaged balloon will not inflate properly.

ALWAYS keep the balloon away from sharp objects and excessive amounts of heat (fire!).

TRANSPORTING

When transporting the MOONLIGHT over rough terrain, remove the lamp and pack it safely so it will not be damaged.

DANGER - MOONLIGHT High Danger Areas

The DANGER items listed below and on the next page are considered High DANGER areas and should be adhered to.Failing to understand these areas could result in Bodily Harm, Electrical Shock, Electrocution, and even Death!

Please pay close attention when operating the MOONLIGHT.

DANGER - Mounting Accessory Tipping

ALWAYS make sure that the mounting pole, cart, stand or tripod is properly secured to prevent tipping! Use sandbags or stakes to secure the mounting accessory as necessary.

PAGE 6 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

WET
HANDS

MOONLIGHT LIGHTING SYSTEM — RULES FOR SAFE OPERATION

DANGER - MOONLIGHT Electric Shock Hazards

ALWAYS keep electrical cords in good condition.Worn, bare or frayed wiring can cause electrical

shock, thus causing Bodily Harm or even Death.

NEVER grab or touch a live power cord with wet hands, the possibility

exists of Electrical Shock,

POWER

CORD

Electrocution, and even Death!

(POWER ON)

 

DANGER - MOONLIGHT Electric Shock Hazards

NEVER operate the MOONLIGHT or handle any electrical equipment while standing in water, while barefoot, while hands are wet, or in the rain. A dangerous electrical shock could occur causing

Severe Bodily Harm or even Death.

Maintenance Safety

NEVER lubricate components or attempt service on a running MOONLIGHT.

ALWAYS allow the MOONLIGHT a proper amount of time to cool before servicing.

Keep the MOONLIGHT in proper running condition.

Fix damage to the MOONLIGHT immediately and always replace broken parts.

ALWAYS use the required tool for the job application.

Using damaged or worn tools or using tools inappropriate for the required application is very dangerous, and may cause damage to

the machine and

service personnel. Make sure to use the appropriate tool for the specific job.

Emergencies

ALWAYS know the location of the nearest fire extinguisher.

ALWAYS know the location of the nearest first aid kit.

DANGER - MOONLIGHT Overhead Obstructions

ALWAYS make sure the area above MOONLIGHT is open and clear of overhead power

lines and other obstructions. The tower extends in excess of 16 ft. (5 meters). Contact with overhead power lines or other obstructions could result in

equipment damage, Serious Injury or Death!

In emergencies alwaysknow the location of the nearest phone or keep a phone on the job site. Also know the phone numbers of the nearest ambulance, doctor and fire department. This information will be invaluable in case of an emergency.

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 7

MOONLIGHT LIGHTING SYSTEM — DIMENSIONS

BALLOON

 

MOUNTING

 

POLE

A

 

B

E

 

BALLOON

C

 

SUPPORT

 

BASE

 

 

D

F

 

BASE

 

 

G

H

 

Reference

Dimension in. (mm.)

Reference

Dimension in. (mm.)

Letter

 

Letter

 

A

MB400B/MB100/W - 54 (1372)

E

118.5 (3010)

MB150 - 33.5 (851)

 

 

 

 

 

 

 

B

25 (635)

F

3.5 (89)

 

 

 

 

C

11 (279)

G

8 (203)

 

 

 

 

D

67 (1702)

H

21.5 (546)

 

 

 

 

Figure 1. Balloon Dimensions

PAGE 8 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — DIMENSIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reference

Dimension in. (mm.)

Reference

 

Dimension in. (mm.)

 

 

 

 

Letter

Letter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

10.5 (267)

D

 

12 (305)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

43

(1092)

E

 

32 (813)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

8

(203)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 2. MBC Cart Dimensions

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 9

MOONLIGHT LIGHTING SYSTEM — SPECIFICATIONS

Table 1. Specifications

Moonlight

 

 

 

 

 

 

 

Model

MB1000/MB1000W

MB400/MB400B

MB150

 

 

 

 

Input Voltage

110 VAC

110 VAC

110 VAC

 

 

 

 

Frequency

60 Hz

60 Hz

60 Hz

 

 

 

 

Max. Current

15 Amps

15 Amps

15 Amps

 

 

 

 

Wind Stability

55 mph (88.5 kph)

55 mph (88.5 kph)

55 mph (88.5 kph)

(when base is secured)

 

 

 

 

 

 

 

Weight (without mount)

80 lbs. (36 kg)

66 lbs. (30 kg)/74 lbs. (33.5 kg)

49 lbs. (22 kg)

 

 

 

 

Lamp

 

 

 

 

 

 

 

Lamp Type

1000 Watt Metal Halide/

400 Watt Metal Halide

150 Watt Metal Halide

1000 Watt Tungsten

 

 

 

 

 

 

 

Lumens

110,000/21,500

42,000

15,000

 

 

 

 

Light Coverage (360°)

150 ft. (45.72 meters)

100 ft. (30.5 meters)

80 ft. (24.38 meters)

 

 

 

 

Average Life

12,000 hours/variable

10,000 hours

10,000 hours

 

 

 

 

Color Temperature

4500° K/3200° K

4500° K

4500° K

 

 

 

 

Balloon

 

 

 

 

 

 

 

Diameter

54 inches (1372 mm)

33.5 inches (851 mm)/

33.5 inches (851 mm)

54 inches (1372 mm)

 

 

 

 

 

 

 

Material

Fire Retardant PVC

Fire Retardant PVC

Fire Retardant PVC

 

 

 

 

Maximum Usage Temperature

158°/176°F

158°/176°F

158°/176°F

(70°/80°C)

(70°/80°C)

(70°/80°C)

 

 

 

 

 

Deformation Point

275°/320°F

275°/320°F

275°/320°F

(135°/160°C)

(135°/160°C)

(135°/160°C)

 

 

 

 

 

Water Resistance

100 %

100 %

100 %

 

 

 

 

MBP (option)

 

 

 

 

 

 

 

Pole

67 in. (1702 mm)

67 in. (1702 mm)

67 in. (1702 mm)

(with 67 in. telescope)

(with 67 in. telescope)

(with 67 in. telescope)

 

 

 

 

 

Maximum Height

10 feet (3 meters)

10 feet (3 meters)

8 feet (2.4 meters)

 

 

 

 

PAGE 10 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHTLIGHTINGSYSTEM —FLOODLIGHTFOOTCANDLEPLOT

Based on 360°glare-free coverage.

1.01

1.57

3.06

8.43

12.08

18.02

Values listed as footcandles

Scale: .5 IN. = 20 ft.

Figure 3. MB1000 Floodlight Footcandle Plot

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 11

MOONLIGHT LIGHTING SYSTEM — FLOODLIGHT FOOTCANDLE PLOT

Based on 360°glare-free coverage.

.84

2.04

2.6

5.39

8.36

Values listed as footcandles

Scale: .5 IN. = 10 ft.

Figure 4. MB150 Floodlight Footcandle Plot

PAGE 12 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — GENERAL INFORMATION

The Multiquip MOONLIGHT Lighting System is a general purpose glare-free floodlight intended for applications such as security lighting, traffic control, freeway projects, jobsites, emergency lighting, indoor lighting, corporate functions and backyard parties.

The Moonlight Lighting System provides illumination without the need to constantly inflate the balloon.

The Moonlight Balloon comes in different models:

1000 Series - MB1000, MB1000W

400 Series - MB400, MB400B

150 Series - MB150

These models are shipped in a storage case that includes the following:

Balloon

Balloon Support Assembly

Lamp

Lamp System with Retainer Clip

Ballast (Except MB1000W)

Ballast Cable (Except MB1000W)

Blower

Blower Charger Cord

Mounting Accessories

Mounting Accessories are available from the MQ Sales department such as:

MBC - 4-Wheel Generator Cart

MBS - 2-Wheel Transport Stand

MBP - Mounting Pole

MBT - Tripod (for MB150 and MB400 only)

Balloons

The balloon is made of airtight, fire-retardant, PVC-type material, and once it is inflated, can stay taut for months.The balloon can sustain at least 55 miles/hour winds.

DANGER-MOONLIGHTOverheadObstructions

ALWAYS make sure the area above MOONLIGHT is open and clear of overhead power lines and other obstructions. The tower extends in excess of 16 ft. (5 meters). Contact with overhead power lines or other obstructions could result in equipment damage,

Serious Injury or Death!

Bulbs

The lighting system of Multiquip's MOONLIGHT (MB1000, MB400, MB400B, and MB150) is comprised of one "Metal Halide" lamp.This lamp has no filament (electric arc) therefore vibrations will not cause bulb failure. The bulbs can last up to 10,000 hours.The MB1000W is equipped with a Tungsten Carbide bulb. This bulb uses a filament and is not recommended for use in high vibration areas.

For ease of service or transport, the lamp is equipped with a quick-disconnect connector that allows the lamp fixture to be removed quickly. This feature is extremely useful during transport of the MOONLIGHT over rough terrain. It is always best to remove the lamp and pack it safely so it will not be damaged.

DANGER - Mounting AccessoryTipping

ALWAYS make sure the mounting stand is properly secured to prevent tipping! Use sandbags or stakes to secure the mounting accessory as necessary.

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 13

MOONLIGHT LIGHTING SYSTEM — COMPONENTS

18

1

17

2

3

5

4

6

7

16

15

8

 

12

14

9

10

13

11

Figure 5. Major Components (54-inch Balloon with Optional MBP)

PAGE 14 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — COMPONENTS

Figure 5 shows the location of the controls and components for the MOONLIGHT Lighting System. The function of each control is described below:

1.Balloon – This balloon is made of airtight PVC material with a diameter of 54 inches (MB400B, MB1000/W) or 33.5 inches (MB150).

2.Balloon Velcro Straps – Secures the balloon in place when attached to the support assembly (except 33.5- inch models).

3.BalloonSupportAssembly–Supportstheballoonwith the velcro straps in place (except 33.5-inch models).

4.Mounting Metal Rods – Used to hold balloon in the stand support adapter. Included with balloon support assembly on 54-inch models and included with balloon on 33.5-inch models.

5.Stand Support Adapter (with extrusion)– A pole that connects the balloon support assembly to the stand, to adjust the height of the balloon.

6.Adapter Bolt Lock Secures the stand support adapter to the balloon support assembly when tightened.

7.Height Adjustment Knob – Adjusts the height of the pole (stand support adapter). When the pole is at the desired height, tighten lock to secure pole in place.

8.Stand – Supports the complete lighting system.

9.Wing Nut– Secures the stand into the base. Tighten screw to lock stand in place.

10.Metal Stand Base – Keeps the lighting system firmly set on the ground.

11.AC Power Cable – Connect this cable to a 120 VAC, 60 Hz power source.

12.ON/OFF Switch – Place this switch in the ON position to turn on the lamp.To turn off the lamp place in the OFF position. Please wait for approximately 10 minutes before attempting to turn the lamp back on.

13.Ballast – Provides the necessary electronics to light the lamp.

14.Blower – Used to inflate the balloon.

15.Ballast Cable – Connects the ballast to the lamp assembly.

16.Snap Ring – Ensures a complete seal of the balloon when the lamp is attached.

17.Lamp Assembly – Screw lamp into this assembly. If lamp becomes difficult to screw into assembly or assembly is damaged, replace assembly.

18.Lamp – 1000-watt, 400-watt, or 150-watt metal-halide type lamp. Replace only with MQ recommended type lamp. Always allow a sufficient amount of time for the lamp to cool down before changing.

NOTE

Items 5 to 10 are part of the MBP Mounting Pole.The Moonlight Balloon can also be mounted

 

to the MBC 4-wheel Generator Cart, MBS 2-Wheel Transport Stand, or the MBT Tripod

 

(MB150 and MB400 only).

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 15

MOONLIGHT LIGHTING SYSTEM — ASSEMBLY

MBC CART ASSEMBLY

If the Moonlight balloon is to be mounted into the MBC Cart, perform the following assembly procedure before installing the balloon.

1.Step on the ON position of the brake on the wheel of the MBC cart to keep the cart in place during assembly. See Figure 6.

STEP ON “ON”

PEDAL TO

ACTIVATE

BRAKE.

Figure 6. Setting the Brake On

2.Install the T-handle as shown in Figure 7 and tighten the bolt.

SCREW

T-HANDLE

CLAMP

Figure 9. Clamped T-Handle

4.Slide mast into the slot in the cart as shown in Figure 10.

Tighten the 4 bolts to keep the mast in place.

MAST

T-HANDLE

NUT

Figure 7. T-Handle Installation

3.Install the clamp as shown in Figure 8 and tighten with bolt. Push handle towards clamp to secure handle in

place as shown in Figure 9.

NUT

SCREW

CLAMP

TIGHTEN BOLTS (4 PLACES)

Figure 10. MBC Mast Installation

5.Remove the pin near the top of the mast and insert the extrusion on the top of the mast. Reinsert the pin to hold extrusion in place. See Figure 11.

EXTRUSION

PIN

Figure 8. Clamp Installation

Figure 11. Extrusion Installation

PAGE 16 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — ASSEMBLY

6.Install the winch handle on the mast as shown in Figure 12.

2.Step on the leg lock to release each leg and pull down until it locks in place (see Figure 14).

WINCH HANDLE

Figure 12. Winch Handle Installation

TO PREVENT SERIOUS

INJURY OR DEATH

DANGER!

 

ALWAYS MAKE SURE AREA

 

ABOVE MAST IS OPEN

 

AND CLEAR OF OVERHEAD

 

POWER LINES. THE POSSIBILITY

 

EXISTS OF ELECTROCUTION,

 

SHOCK, EVEN DEATH! IF THE

MAST

BALLOON COMES IN CONTACT

 

WITH HIGH VOLTAGE LINES.

7.The cart is now ready for the balloon to be installed. Proceed to BALLOON INFLATION section.

MBS STAND ASSEMBLY

If the Moonlight balloon is to be mounted into the MBS Stand, perform the following assembly procedure before installing the balloon.

1.Attach the 4 legs of the stand as shown in Figure 13.

Figure 14. Stand Legs Deployed

3.Slide mast into the stand and and tighten the two nuts as shown in Figure 15.

Figure 15. MBS Mast Installation

Figure 13. Stand Legs Installation

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 17

MOONLIGHT LIGHTING SYSTEM — ASSEMBLY

4.Install the winch handle on the mast as shown in Figure 12.

5.The stand is now ready for the balloon to be installed. Proceed to BALLOON INFLATION section.

DANGER!

MAST

TO PREVENT SERIOUS INJURY OR DEATH

ALWAYS MAKE SURE AREA ABOVE MAST IS OPEN AND CLEAR OF OVERHEAD

POWER LINES. THE POSSIBILITY EXISTS OF ELECTROCUTION, SHOCK, EVEN DEATH! IF THE BALLOON COMES IN CONTACT WITH HIGH VOLTAGE LINES.

MBT TRIPOD ASSEMBLY

The MBT Tripod can be used with the MB150 and MB400 Balloons.The MBT Tripod is shipped pre-installed.

1.To secure the legs in place, loosen the knob (see Figure

17), pull the legs out and tighten the knob.

TWIST KNOB

TO LOCK LEGS

6.When balloon and mast are removed and stored, the MBS stand legs can be stowed as shown in Figure 16.

Figure 17. MBT Tripod Adjustments

DANGER!

POLE

TO PREVENT SERIOUS INJURY OR DEATH

ALWAYS MAKE SURE AREA ABOVE POLE IS OPEN

AND CLEAR OF OVERHEAD POWER LINES. THE POSSIBILITY EXISTS OF ELECTROCUTION, SHOCK, EVEN DEATH! IF THE BALLOON COMES IN CONTACT WITH HIGH VOLTAGE LINES.

Figure 16. Stand Legs Stored

2. The tripod is now ready for the balloon to be installed.

 

Proceed to BALLOON INFLATION section.

PAGE 18 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — ASSEMBLY

MBP POLE ASSEMBLY

If the Moonlight balloon is to be mounted into the MBP Pole, perform the following assembly procedure before installing the balloon.

1.Insert the pole (see Figure18) into the base and secure by tightening the wing nut on the base.

Figure 18. MBP Mounting Pole Assembly

2.The pole is now ready for the balloon to be installed. Proceed to BALLOON INFLATION section.

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 19

MOONLIGHT LIGHTING SYSTEM — SETUP

CAUTION - READ MANUAL

Please read this entire manual carefully before attempting to operate the

MOONLIGHT. Failure to read this manual could cause damage to the MOONLIGHT and serious injury to the operator.

BALLOON COMPONENTS

The various components of the balloon are contained in a case. Figure 19 shows all the different parts.

 

BALLOON

 

SUPPORT

 

BASE

 

(EXCEPT MB150

BLOWER

AND MB400)

CHARGER

 

CORD

BLOWER

 

LAMP

BALLAST

 

(EXCEPT

 

MB1000W)

LAMP

 

FIXTURE

BALLOON

SNAP

BALLAST

RING

CABLE

Figure 19. Balloon Components

BALLOON INFLATION

1.Screw the lamp into the lamp fixture as shown in Figure 20.

2.Unfold the PVC material of the balloon enough to allow the light fixture to be inserted into the balloon base. If necessary, use the supplied blower to help expand the

PVC material as shown in Figure 21.

The rechargeable blower is NOTE shipped with a minimal charge. Use AC adapter to

charge before use.

Figure 21. Expanding the Balloon PVC Material

3.Install the lamp fixture into the balloon. Do not force the bulb against the PVC material as this may damage the bulb.Set the snap ring (Figure 22) into the o-ring groove to ensure a complete seal of the balloon.

Figure 22. Installing the Lamp Fixture

4.Unscrew the cap (Figure 23) on the lamp fixture and use blower to inflate balloon until it is taut. Screw the cap back on and tighten.

Figure 20. Inserting the Lamp

Figure 23. Inflating the Balloon

PAGE 20 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — SETUP

BALLOON INSTALLATION

MB1000/MB1000W/MB400B(54-inchBalloons)

1.For MB1000/W and MB400B (54-inch balloons), insert the balloon support base metal rods into the extrusion on the mounting accessory (MBP, MBC, or MBS) and tighten the knobs to secure them in place. See Figure 24.

MB150/MB400(33.5-inchBalloons)

1.For MB150 and MB400 (33.5-inch balloons), insert the balloon metal rods into the extrusion on the mounting accessory (MBP, MBC, MBS, or MBT) and tighten the knobs to secure them in place (see Figure 26).

BALLOON

SUPPORT

BASE METAL

KNOBS RODS

EXTRUSION

Figure 24. Attaching the Support Baseto the Extrusion

(MB1000/MB1000W/MB400B-54-inchBalloons)

2.Slowly invert the balloon and place over the installed balloon support base (Figure 25), making sure lamp fixture is facing down and the Velcro straps are aligned with the holes on the balloon support base.Insert Velcro strips into the holes and fasten securely.

BALLOON

VELCRO

STRAP

( 6 PLACES)

BALLOON

 

SUPPORT

EXTRUSION

BASE

 

KNOBS

EXTRUSION

Figure 26. Attaching Balloon to the Extrusion (MB150/MB400 - 33.5-inch Balloons)

BALLOON DISASSEMBLY

1.To disassemble unit, perform balloon inflation steps in reverse order. Allow the lamp to cool for 15 minutes before attempting to disassemble unit.

Figure 25. Attaching Balloon to Support Base (MB1000/MB1000W/MB400B-54-inchBalloons)

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 21

MOONLIGHT LIGHTING SYSTEM — SETUP

DANGER - Mounting Accessory Tipping

ALWAYS make sure that the mounting pole, cart, stand or tripod is properly secured to prevent tipping! Use sandbags or stakes to secure the mounting accessory as necessary.

MAST HEIGHT ADJUSTMENT (MBC and MBS)

1.To adjust the height of the mast on the MBC cart or

MBS stand, rotate the winch handle until the mast is at the desired height (see Figure 28).

POLE HEIGHT ADJUSTMENT (MBP)

1.To adjust the height of the pole, loosen the height adjustment knob (see Figure 27) on the MBP mounting pole and slowly pull up the inner pole to the desired height. Tighten the height adjustment knob.

PULL OUT

INNER POLE

TO ADJUST

HEIGHT

KNOB

ROTATE

WINCH HANDLE

Figure 28. MBC and MBS Mast Height Adjustment

CAUTION - Mast Safety

When raising or lowering the mast, keep hands and fingers clear of the various mast sections, this will prevent hands and fingers from getting pinched.

POLE HEIGHT ADJUSTMENT (MBT)

1.To adjust the height of the pole on the MBT tripod, remove the pin that holds the pole in place and loosen the knob (see Figure 29). Adjust the pole to the desired height and tighten knob to secure pole. Put back the pin to lock pole in place.

Figure 27. MBP Pole Height Adjustment

CAUTION - Pole Safety

When raising or lowering the pole, keep hands and fingers clear of the section between the pole and the inner pole.

This will prevent hands and fingers from getting pinched.

LOOSEN KNOB TO

ADJUST POLE HEIGHT

REMOVE PIN TO

RELEASE POLE

Figure 29. MBT Pole Height Adjustment

PAGE 22 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — OPERATION

ELECTRICALCONNECTIONS(MB150/MB400/MB400B/ MB1000)

1.Insert the female end of the ballast cable (Figure 30) into the connector on the lamp fixture.Insert the male end of the ballast cable into the female connector on the ballast.

BALLAST

CABLE

BALLAST

Figure 30. Connecting the Ballast Cable

1.Make sure the power ON/OFF switch (Figure 31) located on the ballast is in the OFF position.

ON/OFF SWITCH

1

0

Figure 31. Power OFF/ON Switch

2.Plug the power cable from the ballast to a 110V/60 Hz power source (Figure 32).

MOONLIGHT

RECEPTACLE

POWER CABLE

 

EXTERNAL

(110 VAC/60 Hz) POWER SOURCE

Figure 32. Connecting to 110 VAC Receptacle

DANGER - Electric Shock Hazards

ALWAYS keep electrical cords in

WET

HANDS

good condition. Worn, bare or

 

frayed wiring can cause electrical

 

shock, thus causing Bodily Harm

 

or even Death.

POWER

CORD

NEVER grab or touch a live power (POWER ON)

cord with wet hands, the possibility exists of Electrical

Shock, Electrocution, and even Death!

3.Place the ON/OFF switch to the ON position to turn on lamp. The lamp should flicker for a few minutes as the internal gases warm up. It should reach full power within 4 minutes.

Shutdown

1.Place the power ON/OFF switch (Figure 31) in the OFF position.

ELECTRICALCONNECTIONS(MB1000W)

1.Plug the power cable from the MB1000W directly to a 110V/60 Hz power source (Figure 32).The lamp should automatically light.

2.To turn off lamp, diconnect power cable.

CAUTION - LAMP COOL DOWN

Allow a sufficient amount of time (15-20 minutes) for the lamp to cool down before attempting to disassemble unit.

MOVINGTHE BALLOON

1.When moving balloon around, make sure that the pole or mast is lowered to the shortest height possible and make sure pole or mast is securely fastened.

DANGER - Overhead Obstructions

When moving the Moonlight, ALWAYS be on the lookout for overhead obstructions such as high voltage power lines. The possibility exists of electrocution, even death if the

MOONLIGHT comes in contact with high voltage power lines!

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 23

MOONLIGHT LIGHTING SYSTEM — MAINTENANCE

L1

B1

B2

P1

L2

P2

 

E3

P3

E2 E1

PAGE 24 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — MAINTENANCE

For a prolonged life cycle an extended quality follow the recommended MOONLIGHT service guidelines as referenced in Table 3.

TABLE 2. PERIODIC CHECK AND MAINTENANCE

FIGURE

 

PART

CHECK ITEM

SOLUTION

 

 

 

 

 

 

 

 

 

Lamp

 

L1

Lamp

Defective lamp?

 

Replace.

 

 

 

 

 

 

 

 

 

L2

Cable/Connector

Cable disconnected or loose?

Connect securely.

 

 

 

 

 

 

 

 

 

 

 

Balloon

 

B1

Balloon

Defective or Worn?

 

Replace.

 

 

 

 

 

 

 

 

 

B2

Blower

Not working properly?

Repair or replace.

 

 

 

 

 

 

 

 

 

 

 

 

 

P1

Bolt Lock

Bolt loose?

 

Tighten securely.

 

 

 

 

 

 

 

 

 

Pole

 

P2

Pole

Damaged?

 

Replace.

 

 

 

 

 

 

 

 

 

 

 

P3

Wing Nut

Nut loose?

 

Tighten securely.

 

 

 

 

 

 

 

 

 

 

E1

Power Cable

Defective or worn cable?

Replace.

 

 

 

 

 

 

 

 

 

Electric

 

E2

Plug

Damaged?

 

Replace.

 

 

 

 

 

 

 

 

 

 

E3

On/Off Switch

Not working properly?

Repair or replace.

 

 

 

 

 

 

 

 

 

 

 

 

- Daily Check

- Every 20 Hours

 

 

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 25

MOONLIGHT LIGHTING SYSTEM —TROUBLESHOOTING

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the diagnosis based on the Troubleshooting (Table 3) information shown below.

If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department.

TABLE 3. TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Is ballast cable securely connected?

Plug in correctly.

 

 

 

 

Are generator and light tower switched on?

Turn on switch.

 

 

 

 

Is lamp loose?

Screw lamp securely into socket.

 

 

 

 

Are any other electric appliances (other

 

 

than light tower) plugged into power

Unplug all other appliances.

Lamp does not light.

source?

 

 

 

 

Is generator voltage normal (non-load

Repair or replace generator.

 

voltage - 110 VAC)?

 

 

 

 

 

 

Is model of lamp compatible?

Use genuine MQ lamp.

 

 

 

 

Is lamp cool enough to light again?

 

 

(Interval of 20 to 30 minutes is required

Wait for lamp to cool down.

 

before turning on lamp again)

 

 

 

 

 

Is generator voltage normal (non-load

Repair or replace generator.

Lamp only lights for a

voltage - 110 V)?

 

short time.

Is ambient temperature too high (more than

Move lamp where there is proper

 

 

104 °F (40 °C)?

ventilation.

 

 

 

Balloon does not

Is blower working properly?

Check or recharge blower.

 

 

inflate.

Does balloon have a leak?

Repair or replace balloon.

 

 

 

 

PAGE 26 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

NOTE PAGE

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 27

EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.

Sample Parts List:

NO.

PART NO.

PART NAME

QTY.

REMARKS

 

 

 

 

 

 

 

 

1

12345

BOLT .......................

1....

INCLUDES ITEMS W/

2*

 

 

WASHER, 1/4 IN. ...........

 

NOTSOLDSEPARATELY

*

2*

12347

WASHER, 3/8 IN. ....

1....

MQ-45TONLY

 

3

12348

HOSE ....................

A/R ..

MAKE LOCALLY

 

4

12349

BEARING ................

1....

S/N 2345B AND ABOVE

NO. Column

Unique Symbols - All items with same unique symbol (*, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers - Duplicate numbers indicate multiple part numbers are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

When ordering a part that has more NOTE than one item number listed, check the remarks column for help in determining the proper part to order.

PART NO. Column

Numbers Used - Part numbers can be indicated by a number, a blank entry, orTBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

QTY. Column

Numbers Used - Item quantity can be indicated by a number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks” Column.

REMARKS Column

Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit - All items on the parts list with the same unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break - Used to list an effective serial number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”

Specific Model Number Use - Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY”

“NOT USED ON XXXX”

“Make/Obtain Locally” - Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately” - Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.

PAGE 28 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — SUGGESTED SPARE PARTS

MOONLIGHT LIGHTING SYSTEM 1TO 3 UNITS

Qty.

P/N

Description

Remarks

1 .........

04568..........................

RING, SNAP ....................................................

ALL MODELS

1 .........

04569..........................

CAP, FILL .........................................................

ALL MODELS

1 .........

29903..........................

MOUNT, LIGHT ................................................

ALL MODELS

1 .........

QS1869 ......................

PIN, SNAP 1/4” ................................................

ALL MODELS

1 .........

MLHIT1000/U/LU/4K ..

LAMP, 1000 W HID ...........................................

MB1000

1 .........

MLHIT400/HBU/T15 ...

LAMP, 400 W HID .............................................

MB400

1 .........

MLHIT150 ...................

LAMP, 150 W HID .............................................

MB150

1 .........

19850..........................

TIRE/RIM 410/350 X4 PNEUMATIC .................

MBC, MBS

1 .........

29920..........................

CASTER, 10" SWIVEL W/BRK ........................

MBC

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 29

MOONLIGHT LIGHTING SYSTEM — NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

1

2

PAGE 30 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — NAMEPLATE AND DECALS

NAMEPLATE AND DECALS

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

DCL1000

DECAL; WARNING LABEL, CORD-WRAP

1

 

2

DCL1010

DECAL; MOONLIGHT, POLE

1

 

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 31

MOONLIGHT LIGHTING SYSTEM — BALLOON (WITH MBP) ASSY.

BALLOON ASSY.

10

1

9

2

12

3

11

6

4

8

5

7

PAGE 32 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — BALLOON (WITH MBP) ASSY.

BALLOON ASSY.

 

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

MLMLB54

PVC BALLOON, 54"........................................

1 ..........

MB1000, MB1000W, MB400B

1

MLMLB33

PVC BALLOON, 33.5" .....................................

1 ..........

MB400, MB150

2

MLPC31

PETG PLASTIC SUPPORT BASE .................

1 ..........

MLB54

3

ML780322

INNER TELESCOPIC POLE

1

 

4

ML780321

OUTER TELESCOPIC POLE

1

 

5

ML0015

PLASMA CUT STEEL BASE

1

 

6

MLCA15

15-FT CONNECTOR CABLE

1

 

7

MLBAL1000

BALLAST, 1000 W / 110 V

1

 

7

MLBAL400

BALLAST, 400 W / 110 V

1

 

7

MLBAL150

BALLAST, 150W / 110 V

1

 

8

MLC400

BLOWER (INFLATOR)

1

 

9

MLLK1000/400

ELECTRICAL SYSTEM (LAMP) .....................

1 ..........

FOR 1000 AND 400 W LAMPS

9

MLLK150

ELECTRICAL SYSTEM (LAMP) .....................

1 ..........

FOR 150 W LAMP

10

MLHIT1000/U/LU/4K

LAMP, 1000 W HID

1

 

10

MLHIT400/HBU/T15

LAMP, 400 W HID

1

 

10

MLHIT150

LAMP, 150 W HID

1

 

11

ML04568

RING, SNAP

1

 

12

ML04569

CAP, FILL

1

 

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 33

MOONLIGHT LIGHTING SYSTEM —MAST ASSY. (MBC and MBS)

MAST ASSY.

 

16

 

 

 

 

3

 

 

 

 

1

7

 

 

 

12

 

 

9

 

 

 

 

 

 

 

14

 

8

 

12

 

 

 

 

 

 

 

 

 

 

 

2

5

2

11

 

 

 

 

4

 

 

 

 

 

 

17

 

6

 

8

4

 

 

 

 

 

 

 

 

 

 

 

15

18

10

13

PAGE 34 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — MAST ASSY. (MBC and MBS)

MAST ASSY.

 

 

 

NO.

PART NO.

PART NAME

QTY. REMARKS

 

 

 

 

 

 

1

0181 B

WASHER, LOCK 1/4” MED

1

2

0730

SCREW, HHC 1/4-20 X 1

2

3

1579

SCREW, HHC 1/4-20 X .5

1

4

23793-001

WHEEL-CONVEYOR CART, MASONRY SAW

2

5

4001

WASHER, FLAT USS 3/8 PLD

3

6

4196

SCREW, HHC 3/8-16 X .75

3

7

5133

PIN CLEVIS 1/4 X 7/8”

1

8

10024

NUT, NYLOC 1/4-20

2

9

29854

MAST W/A, LOWER

1

10

29891

MAST W/A, UPPER

1

11

29894

MAST W/A, MIDDLE

1

12

29902

GUIDE, MAST SLIDE

8

13

29903

MOUNT, LIGHT

1

14

29910

WINCH BRACKET, 1500 DL 5149646

1

15

29915

CABLE, LOWER MAST, 1/8 X 96”

1

16

29916

CABLE, UPPER, MAST, 3/32 X 57”

1

17

29919

SWAGE, AL 3/32 X 57”

1

18

QS1869

PIN, SNAP 1/4”

1

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 35

MOONLIGHT LIGHTING SYSTEM — MBC CART ASSY.

MBC CART ASSY.

13

 

14

 

11

 

 

 

12

 

4

 

9

1

7

 

 

3

 

8

 

2

 

1

 

3

15

5

 

 

 

6

10

 

PAGE 36 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — MBC CART ASSY.

MBC CART ASSY.

 

 

NO.

PART NO

PART NAME

QTY

REMARKS

1

0205

SCREW, HHC 3/8-16 X 1.0

12

 

2

3615

COLLAR, SET 3/4 ID

2

 

3

4001

WASHER, FLAT USS 3/8 PLD

12

 

4

10019

NUT, NYLOC 10-32

1

 

5

10133

NUT, NYLOC 3/8-16

8

 

6

10176

NUT, NYLOC 1/2-13

1

 

7

19850

TIRE/RIM 410/350 X4 PNEUMATIC

2

 

8

29017

SCREW, HHC 1/2-13 X 5-1/2

1

 

9

29909

CLIP, 1" SPRING, GIBSON #225-L

1

 

10

29920

CASTER, 10" SWIVEL W/BRK

2

 

11

29927

CLAMP, MAST W/A, MBC

1

 

12

29928

CART BASE, W/A, MBC

1

 

13

29933

HANDLE W/A, MBC

1

 

14

29934

MAT, RUBBER V RIB, 5.5 X 29.75

2

 

15

5065B

SCREW, PHP 10-32 X 1/2

1

 

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 37

MOONLIGHT LIGHTING SYSTEM — MBS STAND ASSY.

MBS STAND ASSY.

12

2

7

14

13

11

 

 

 

4

2

 

 

 

6

 

 

3

10

2

5

9

 

8

1

PAGE 38 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

MOONLIGHT LIGHTING SYSTEM — MBS STAND ASSY.

MBS STAND ASSY.

 

 

 

 

NO

PART NO

PART NAME

QTY

REMARKS

 

 

 

 

 

 

1

3615

COLLAR, SET 3/4 ID

2

 

2

4001

WASHER, FLAT USS 3/8 PLD

14

 

3

4196

SCERW, HHC 3/8-16 X.75

2

 

4

10019

NUT, NYLOC 10-32

4

 

5

10133

NUT, NYLOC 3/8-16

4

 

6

10176

NUT, NYLOC 1/2-13

4

 

7

19716

CRUTCHTIP

4

 

8

19850

TIRE, RIM 410/350 x4 PNEUMATIC

2

 

9

29905

BASE W/A

1

 

10

29908

RATCHET LOCK W/A

4

 

11

29909

CLIP, 1" SPRING, GIBSON #225-L

4

 

12

29913

SUPPORT LEG W/A

4

 

13

5065 B

SCREW, PHP 10-32 X 1/2

4

 

14

06503-030

SCREW, HHC 1/2-13 X 3-3/4

4

 

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 39

Effective: February 22, 2006 TERMS AND CONDITIONS OF SALE — PARTS

PAYMENT TERMS

Terms of payment for parts are net 30 days.

FREIGHTPOLICY

All parts orders will be shipped collect or prepaidwiththechargesaddedtotheinvoice. All shipments are F.O.B. point of origin. Multiquip’sresponsibilityceaseswhenasigned manifest has been obtained from the carrier, andanyclaimforshortageordamagemustbe settledbetweentheconsigneeandthecarrier.

MINIMUMORDER

The minimum charge for orders from Multiquipis$15.00net.Customerswillbeasked for instructions regarding handling of orders notmeetingthisrequirement.

RETURNEDGOODSPOLICY

Returnshipmentswillbeacceptedandcredit willbeallowed,subjecttothefollowingprovisions:

1.AReturnedMaterialAuthorizationmust be approved by Multiquip prior to shipment.

2.ToobtainaReturnMaterialAuthorization,

alistmustbeprovidedtoMultiquipParts Salesthatdefinesitemnumbers,quantities, and descriptions of the items to be returned.

a.Thepartsnumbersanddescriptions must match the current parts price list.

b.The list must be typed or computer generated.

c.The list must state the reason(s) for thereturn.

d.The list must reference the sales order(s)orinvoice(s)underwhichthe itemswereoriginallypurchased.

e.The list must include the name and phonenumberofthepersonrequesting the RMA.

3.AcopyoftheReturnMaterialAuthorizationmustaccompanythereturnshipment.

4.Freight is at the sender’s expense. All partsmustbereturnedfreightprepaidto Multiquip’sdesignatedreceivingpoint.

5.Partsmustbeinnewandresalablecondition,intheoriginalMultiquippackage(if any), and with Multiquip part numbers clearly marked.

6.Thefollowingitemsarenotreturnable:

a.Obsolete parts. (If an item is in the price book and shows as being replacedbyanotheritem,itisobsolete.)

b.Any parts with a limited shelf life (such as gaskets, seals, “O” rings, andotherrubberparts)thatwerepurchasedmorethansixmonthspriorto thereturndate.

c.Anylineitemwithanextendeddealer netpriceoflessthan$5.00.

d.Special order items.

e.Electricalcomponents.

f.Paint,chemicals,andlubricants.

g.Decalsandpaperproducts.

h.Items purchased in kits.

7.Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable.

8.Suchmaterialwillbeheldforfiveworking days from notification, pending instructions.Ifareplyisnotreceivedwithinfive days,thematerialwillbereturnedtothe senderathisexpense.

9.Creditonreturnedpartswillbeissuedat dealer net price at time of the original purchase,lessa15%restockingcharge.

10.In cases where an item is accepted, for which the original purchase document can not be determined, the price will be basedonthelistpricethatwaseffective twelve months prior to the RMA date.

11.Credit issued will be applied to future purchasesonly.

PRICINGANDREBATES

Prices are subject to change without prior notice. Price changes are effective on a specificdateandallordersreceivedonorafterthat datewillbebilledattherevisedprice.Rebates forpricedeclinesandaddedchargesforprice increases will not be made for stock on hand at the time of any price change.

Multiquip reserves the right to quote and sell directtoGovernmentagencies,andtoOriginal Equipment Manufacturer accounts who use our products as integral parts of their own products.

SPECIALEXPEDITINGSERVICE

A$35.00surchargewillbeaddedtotheinvoice forspecialhandlingincludingbusshipments, insuredparcelpostorincaseswhereMultiquip mustpersonallydeliverthepartstothecarrier.

LIMITATIONSOFSELLER’SLIABILITY

Multiquip shall not be liable hereunder for damagesinexcessofthepurchasepriceofthe item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any otherspecial,consequentialorincidentaldamages.

LIMITATIONOFWARRANTIES

No warranties, express or implied, are made in connection with the sale of parts or trade accessoriesnorastoanyenginenotmanufactured by Multiquip. Such warranties made in connectionwiththesaleofnew,completeunits are made exclusively by a statement of warrantypackagedwithsuchunits,andMultiquip neitherassumesnorauthorizesanypersonto assume for it any other obligation or liability whatever in connection with the sale of its products.Apartfromsuchwrittenstatementof warranty, there are no warranties, express, impliedorstatutory,whichextendbeyondthe descriptionoftheproductsonthefacehereof.

PAGE 40 — MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06)

NOTE PAGE

MOONLIGHT LIGHTING SYSTEM — OPERATION & PARTS MANUAL — REV. #0 (10/27/06) — PAGE 41

OPERATION & PARTS MANUAL

HERE'S HOW TO GET HELP

PLEASE HAVETHE MODEL AND SERIAL

NUMBER ON-HANDWHEN CALLING

UNITED STATES

Multiquip Corporate Office

 

MQ Parts Department

 

18910 Wilmington Ave.

Tel. (800) 421-1244

800-427-1244

Fax: 800-672-7877

Carson, CA 90746

Fax (800) 537-3927

310-537-3700

Fax: 310-637-3284

Contact: mq@multiquip.com

 

 

 

Mayco Parts

 

Warranty Department

 

800-306-2926

Fax: 800-672-7877

800-421-1244, Ext. 279

Fax: 310-537-1173

310-537-3700

Fax: 310-637-3284

310-537-3700, Ext. 279

 

Service Department

 

Technical Assistance

 

800-421-1244

Fax: 310-537-4259

800-478-1244

Fax: 310-631-5032

310-537-3700

 

 

 

MEXICO

 

UNITED KINGDOM

 

MQ Cipsa

 

Multiquip (UK) Limited Head Office

 

Carr. Fed. Mexico-Puebla KM 126.5

Tel: (52) 222-225-9900

Hanover Mill, Fitzroy Street,

Tel: 0161 339 2223

Momoxpan, Cholula, Puebla 72760 Mexico

Fax: (52) 222-285-0420

Ashton-under-Lyne,

Fax: 0161 339 3226

Contact:pmastretta@cipsa.com.mx

 

Lancashire OL7 0TL

 

 

 

Contact:sales@multiquip.co.uk

 

CANADA

 

 

BRAZIL

 

Multiquip

 

 

Multiquip

 

4110 Industriel Boul.

Tel: (450)

625-2244

Av. Evandro Lins e Silva, 840 - grupo 505

Tel: 011-55-21-3433-9055

Laval, Quebec, Canada H7L 6V3

Fax: (450)

625-8664

Barra de Tijuca - Rio de Janeiro

Fax: 011-55-21-3433-9055

Contact:jmartin@multiquip.com

 

 

Contact:cnavarro@multiquip.com.br,srentes@multiquip.com.br

© COPYRIGHT 2006, MULTIQUIP INC.

Multiquip Inc., Mikasa, and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the Moonlight Lighting System. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.

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