injury or damage to property if they are not avoided.
1
1.1
1.2
1.3
For your safety
Basic safety instructions
For your safety
1
Please read the following safety instructions carefully before operating the product for the first time.
▪ Please read these Installation and Operating Instructions carefully and follow all the safety
instructions.
▪ Keep children away from the control unit and sensor.
▪ Do not make any unauthorized modifications to the product. Unauthorized modifications or use
may impair safety and reduce the service life or operability of the unit. Modifications are
considered unauthorized if they are not described in the product documentation.
▪ Never remove any safety mechanisms or stickers from the product.
▪ Before performing any welding operations on the tractor or a trailed machine, always disconnect
the power supply to the terminal.
Intended use
TANK-Control II is intended exclusively for use in agriculture.
Intended use also means operating and maintaining the device in accordance with the manufacturer's
specifications.
The manufacturer shall not be held responsible for any installation or use that goes beyond this.
The manufacturer cannot be held liable for any personal injury or property damage resulting from
such improper use. All risks associated with improper usage must be borne entirely by the user. Any
Basic safety instructions
unauthorized modifications made to the equipment will void the manufacturer's warranty.
Layout and meaning of warnings
All safety instructions found in these Operating Instructions follow the pattern set out below:
This signal word identifies medium-risk hazards which could potentially cause death or serious
This signal word identifies low-risk hazards which could potentially cause minor or moderate bodily
This signal word identifies actions which could lead to operational malfunctions if performed
These actions require you to work in a precise and careful way in order to produce optimum results.
possible solution
Example
1.4
For your safety
1
Alarm messages on the screen
incorrectly.
Some actions need to be performed in several steps. If there is a risk involved in carrying out any of
these steps, a safety warning will appear in the instructions themselves.
Safety instructions always directly precede the step involving risk and can be identified by their bold
font type and a signal word.
1. NOTICE! This is a notice. It warns that there is a risk involved in the next step.
2. Step involving risk.
Alarm messages on the screen
While working with the field sprayer, an alarm message may appear on the screen.
The purpose of the alarm messages is as follows:
▪Warning - They warn the operator if the current state of the field sprayer could lead to a
dangerous situation.
▪Information - They inform the operator that the current state of the field sprayer or the
configuration has changed and may lead to faults during operation.
On the following screen shot, you can see how the alarm messages are structured:
This product has been manufactured in conformity with the following national and harmonised
standards as specified in the current EMC Directive 2004/108/EC:
▪ EN ISO 14982
Disposal
When it has reached the end of its service life, please dispose of this product as
electronic scrap in accordance with all applicable waste management laws.
TANK-Control II is a system which consists of a computer and a sensor:
▪ The computer is an integral part of a control unit.
▪ The sensor measures the actual fill level in the tank.
Summary of TANK-Control II capabilities:
▪ Display the current fill level.
▪ Calculate the spray volume required.
▪ Calculate the workable area.
▪ TANK-Control II functions with a range of liquids.
▪ Data is displayed on the control unit and on the terminal in the tractor cab.
▪ TANK-Control II can control a number of components:
– Filling pumps and ball valves for filling,
– Agitators used during spraying work.
▪ You can also operate TANK-Control II with two sensors.
Understanding the information on the nameplate
On the underside of the control unit you will find a nameplate sticker. On this sticker you can find all
the information you need to identify the product.
Have these details ready when you contact Customer Services.
Information on the nameplate
Client’s item number
If the product was manufactured for an
agricultural machinery manufacturer, the
agricultural machinery manufacturer's item
Hardware version
Operating voltage
The product may only be connected to
voltages within this range.
Software version at the time of delivery.
If you update the software, this version will no
These Operating Instructions are intended for:
▪ People who use the field sprayer.
▪ People who install the sensor.
▪ People who install and use the control unit.
Screen shots in these Operating Instructions
The screen shots of the software interface are presented for reference purposes. They help you to
find your way around the software screens.
The information shown on the screen is dependent on various factors:
▪ the type of field sprayer,
▪ the configuration,
▪ the status.
For this reason the information shown on the screen shots in these Operating Instructions may be
different from that displayed on the terminal.
Layout of instructions
The instructions explain step by step how to perform certain operations with the product.
Throughout these Operating Instructions we use the following symbols to identify instructions:
1.
Actions that must be performed in succession.
Result of the action.
Result of an instruction.
This will happen when you have completed all
Requirements.
Any requirements specified must be put in place
Layout of references
If any references are given in these Operating Instructions, they will appear as follows:
References can be identified by square brackets and an arrow. The number following the arrow
shows you the page where the chapter starts and where you can find further information.
This chapter is intended for specialists and agricultural machinery manufacturers who install the
sensor and control unit.
▪ Please read these installation instructions carefully and follow all the instructions.
▪ Do not install the product unless you know how to install it on agricultural machines.
▪ Only install the sensor when the tank is new.
▪ Take safety measures to ensure that you do not fall if you climb onto the tank while installing the
sensor.
▪ If you climb into the tank, ensure that a second person is watching you and can help you in an
emergency.
System requirements
Software version 6.4 at least must be installed on the job computer for the field sprayer.
Installing the sensor
To install the sensor, you will need carry out the following steps independently of one another:
Damage if a corrugated pipe is not installed correctly
◦ Remove all kinks and folds from a corrugated pipe before connecting it.
4.4
Installation instructions
Installing the control unit
4
Installing the control unit
If you use a corrugated pipe and secure it incorrectly, it may deform or kink.
Vibration may then cause chafing on internal lines.
When installing a corrugated pipe:
◦ Ensure that the corrugated pipe does not kink during installation.
◦ Ensure that the corrugated pipe does not deform if secured with cable ties.
◦ Do not attach the corrugated pipe to hydraulic lines.
◦ Ensure that the corrugated pipe is fixed to solid, non-vibrating parts.
When installing the control unit you must:
▪ Use the mount provided as a template for the holes.
▪ Install the control unit so that the name "TANK-Control II" is horizontal and legible.
▪ Leave enough room for the cables.
▪ Wire the control unit to the sensor, the job computer for the field sprayer and the terminal in the
The control unit consists of two parts:
▪ Control area with keys. This is where you control the device.
▪ Monitor on which various screens and functions are displayed.
Functions of the control area
When you press the keys or function keys on the control unit, parts of the machine connected to the
unit may move or be activated.
As a result, people can be injured or property damaged.
Before pressing the keys or function keys:
◦ Take all the steps described in the machine's Operating Instructions in order to avoid danger.
◦ Only press the keys or function keys when you are sure that there is no danger to people or
Keys on the control unit
Key
Function keys
Activate functions that are displayed on the
In the "Service" menu you can enter the following basic settings:
▪ Set the language
▪ Set the units
▪ Activate and deactivate CAN communication
▪ Set the date and time
▪ Display the voltage
On the start screen you can also set the screen brightness and contrast.
Opening the "Service" menu
To open the "Service" menu:
1. Start the control unit.
⇨ The start screen appears.
2. Select the "Service" line.
3. Press this key:
⇨ The following screen will appear:
⇨ You can now enter the basic settings.
Setting the language
You can choose from the following languages:
▪ German
▪ English
▪ French
1. Open the "Service" menu.
⇨ The following screen will appear:
⇨ The abbreviation for the language selected changes on the screen.
3. Restart the control unit.
Setting the system of measurement
You can choose one of the following systems of measurement:
▪ Metric: L/m/Ha
▪ Imperial: Gal/y/A (UK)
▪ American: Gal/y/A (US)
1. Open the "Service" menu.
⇨ The following screen will appear:
2. Press
until the required system of measurement is set.
⇨ The system of measurement on the screen changes.
3. Restart the control unit.
Deactivating CAN communication
You can disconnect or activate communication between TANK-Control II and the job computer for the
field sprayer:
▪ Communication is activated
▪ Communication is disconnected
1. Open the "Service" menu.
⇨ The following screen will appear:
2. Press
to disconnect or activate communication
⇨ The CAN communication icon on the screen changes.
⇨ The following screens appear one after the other:
8. Press:
⇨ You have successfully completed the 100 litre calibration.
Carrying out basic initialisation
During basic initialisation the TANK-Control II control unit uses a signal to activate the sensor once in
order to ensure that all the connections are OK.
The calibration process measures the height of the sensor float. The float height rises as the fill level
increases.
During calibration, the tank is filled with water in several steps. The exact position of the float is
measured at each step. The computer then knows the position of the float at every fill level.
These values are stored in the memory.
The following types of calibration are available:
▪ Automatic calibration.
▪ Manual input.
Planning calibration
Before you start calibration, you must plan the float heights at which you want to enter the fill level.
Possible tank shape with calibration points
Maximum fill level
e.g.: Calibration point 21
Calibration point 02
Calibration point 01
Calibration point 00
The table below shows an example of what a planned calibration may look like. The values may be
different for every tank. You cannot plan the fill levels at given float heights. The fill levels depend on
the size and shape of the tank. In the example, the tank has a capacity of 7200 litres.
1. Check whether your tank has any bulges as they can affect the float height.
2. Note that the tank must be completely empty at calibration point 00. You cannot select the float
height yourself.
3. Note that the fill level at which the float registers the first movement must be entered at
calibration point 01. You cannot select the float height yourself.
4. Note that the tank must be filled to the maximum fill level at the last calibration point. The
maximum fill level is specified by the tank manufacturer. You cannot select the float height
yourself.
5. Decide how many calibration points you want to use. You can use a maximum of 30 calibration
points.
6. Decide on the float heights at which you want to enter the fill level. If possible, use evenly spaced
intervals, e.g. every 50mm.
Calibration was not successful. In the example, the fill level at calibration point 02 is lower
than at calibration point 01.
In this case, you must check the values entered and correct them manually.
22. Press:
⇨ You have completed automatic calibration.
Entering calibration values manually
You can input calibration values manually if you have already carried out automatic calibration on an
identical tank and know the fill level at each float height.
To save time, you can enter the individual values without filling the tank.
During the manual input process you will see the following screen:
Overview of calibration points with fill levels and float heights
You have calibrated an identical tank and have the individual values to hand.
1. Open the "Sensors" menu.
2. Press:
> >
⇨ The following screen will appear:
3. Press
to activate manual input.
⇨ A cursor appears on the screen.
4. Select the fill level or float height that you want to change.
5. Press this key:
⇨ The data input screen appears.
6. Enter the settings required. Use the values from the identical tank.
7. Press this key:
8. Repeat steps 4 to 7 for all the values you want to change.
9. Press
⇨ You have completed the manual input process.
when you have finished inputting the data.
Setting the sensor sensitivity
The liquid in the tank moves during travel. This means that the float position also changes constantly.
You will see that the fill level on the display increases and decreases all the time.
If the sensor is too sensitive to water movement, you can reduce its sensitivity.
If the sensitivity is high, the fill levels displayed are updated faster. If the sensitivity is low, the fill
levels displayed are updated more slowly.
Tank selected for calculation of workable area
Fill level of tank 2
Set filling for tank 2
9
9.1
"Tank Control II" menu - Filling and operation
9
Opening the "Tank Control II" menu
"Tank Control II" menu - Filling and operation
The "Tank Control II" menu will look different depending on whether you are using one tank and one
sensor or two tanks and two sensors. If you are using two tanks and two sensors you can choose
which tank you want to use.
In the "Tank Control II" menu you can:
▪ Fill the tank.
▪ Read the fill level in the tank.
▪ Calculate application rates.
If you are using one tank and one sensor, the "Tank Control II" menu looks like this:
"Tank Control II" menu for one tank
Tank fill level
Workable area without and with overlaps
Set filling
If you are using two tanks and two sensors, the "Tank Control II" menu looks like this:
9. Repeat steps 5 to 8 for all the values you want to change.
⇨ The lower area of the screen shows how many full tanks you will need.
⇨ It also shows the volume that will be required in the last tank, in this case:
– one full tank + 1434l.
Filling the tank
You can fill a tank manually or with the help of external devices. If you intend to use external devices,
they must be connected to the TANK-Control II system. TANK-Control II can end filling automatically
if it is controlling external devices.
Before filling the tank, you can define two fill limits:
▪ One fill limit if you are adding one product to the tank.
▪ Two fill limits if you are adding two products to the tank.
Note that the value for fill limit 2 must always be higher than the value for fill limit 1.
During filling, you can choose between the following fill limits:
Set the part tank volume required for the remaining area as a fill limit.
Calculate the volume of spray required before doing this.
1. Open the "Tank Control II" menu.
2. Press
if you are using one tank.
OR
Press
or if you are using two tanks.
⇨ The following screen will appear:
3. Select the fill level you want to define.
4. Press this key:
⇨ The data input screen appears.
5. Set the fill level for the fill limit selected.
– fill level 1 or – fill level 2.
6. Press this key:
7. Repeat steps 3 to 6 for the other fill level. If you are just using one product, set the maximum fill
level for fill level 2.
⇨ You have defined the fill levels.
8. Press the function key with the fill limit to which you want to fill the tank. If you want to set the
part tank volume required for the remaining area as a fill limit, you need to switch to the
calculation screen.
⇨ The volume to be added to the tank, shown in the lower area of the screen, changes:
– ball valve or – filling pump to activate or deactivate the external
devices.
⇨ The lower area of the screen shows whether the external devices are activated. [➙ 45]
11. Fill the tank up to the fill limit selected.
12. When you want to stop filling, press:
⇨ The main area of the screen shows the area that you can spray with the current fill level.
⇨ When the required volume has been added to the tank, you will hear a beep and the
following screen appears:
13. Press:
⇨ The following screen will appear:
14. Press:
⇨ You have filled the tank to the fill limit selected.
This section of the Operating Instructions is intended for service technicians only. Expertise in
configuring filling pumps, ball valves and agitators is essential.
Configuring a filling pump
1. Open the "Tank Control II" menu.
2. Press:
>
3. Enter the password (14232314).
4. Press
until the following screen appears:
5. Press the
key to activate this selection field if a filling pump is used.
⇨ The screen changes:
6. Press the
7. Press the
key to activate this selection field .
key to activate this selection field if the filling pump has a PWM
actuator. A PWM actuator can be used to regulate the filling pump speed.
OR
Continue with step 14 if the filling pump has an on/off valve.
7. Press the key to activate the selection field if the agitator has a PWM actuator.
A PWM actuator can be used to regulate the speed of the agitator.
OR
Continue with step 14 if the agitator has an on/off valve.
⇨ If the agitator has a PWM actuator and you have activated the selection field, the screen
changes:
8. Press
or to set the PWM frequency. You will find the correct PWM frequency in
the technical specifications for the agitator. In this case, the PWM frequency is 500Hz.
9. Select the relevant percentage to change the maximum or minimum agitator speed.
10. Press this key:
⇨ The data input screen appears.
11. Enter the percentage required.
12. Press this key:
13. Repeat steps 9 to 12 for the other percentage.
14. Press the
key to save the settings.
⇨ TANK-Control II switches off.
15. Restart TANK-Control II to use the new settings.
◦ Check carefully whether you really want to overwrite all the settings.
12
12.1
Procedure
12.2
Procedure
Maintenance and technical data
Simulating the fill level
Maintenance and technical data
12
Simulating the fill level
TANK-Control II uses a frequency signal to transmit fill levels. You can simulate a fill level in order to
test whether the frequency signal is being transmitted.
1. Open the "Sensors" menu.
2. Press:
3. Enter the password (14232314).
⇨ The following screen will appear:
4. Press:
5. Select:
6. Press this key:
⇨ The data input screen appears.
7. Enter the fill level that you want to simulate, in this case: 1000l
⇨ The frequency value changes:
⇨ You have successfully simulated a fill level.
Managing system settings
You can restore the pre-set system settings or save changes you have made in the system.
If you restore the pre-set system settings, you will lose all your own settings.
If you change the pre-set system settings, you will lose the manufacturer's settings.
Before restoring the system: