MTD Yard-Man 12A-449T402 Operator's Manual

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Operator's Manual

21" Self Starter

Rear-Discharge

Lawn Mower

Model Series

12A-449T402

IMPORTANT: Read safety rules and instructions carefully before operating equipment.

Warning: This unit is equipped with an internal combustionengine and should not be used on or near any unimproved forest-

covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped witha spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

Inthe State of California the above is required by law (Section 4442 of the California Public Resources Code). Otherstates may have

similar laws. Federal laws apply on federal lands, A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722,

MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722

ECO #

PRINTED IN U.S.A. FORM NO. 770-10545.fm

(4/2001)

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TABLEOFCONTENTS

Content Page

ImportantSafe Operation Practices ................................................................... 3

SlopeGauge...................................................................................................... 6

Unpacking.......................................................................................................... 7

Assembling Your Lawn Mower........................................................................... 7

KnowYour Lawn Mower................................................................................... ;10

OperatingYourLawn Mower ............................................................................. 10

MaintainingYour Lawn Mower........................................................................... 13

Servicing Your Lawn Mower .............................................................................. 14

MakingAdjustments .......................................................................................... 16

Off- Season Storage.......................................................................................... 17

Troubleshooting................................................................................................. 18

PartsList............................................................................................................ 20

FINDINGMODELNUMBER

ThisOperator's Manual is an important part of your new Lawn Mower. Itwillhelp you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.

Before you start assembling your new equipment, please locate the model plate on the

equipment and copy the information from it in the space provided below. The information on the model plate is very important ifyou need help from our Customer Support Department or

an authorized dealer.

You can locate the model number by standingbehind the unitin the operating position and looking down at the rear of the deck. A sampre model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.

p,-

(Model Number)

(Serial Number)

f" MTD PRODUCTS INC

CLEVELAND, OHIO 441364

Copy the model number here:

Copy the serial number here:

CALLINGCUSTOMERSUPPORT

if you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.

Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support

representative.Please have yourunit'smodeJnumberand serialnumberready when you

call.See previous section to locatethisinformation.You willbe askedtoenter the serial

number in order to process your call.

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SECTION1: IMPORTANTSAFEOPERATIONPRACTICES

WARNING: Thissymbol points out importantsafety instructions which, if notfollowed, could endanger the personalsafety and/or property of yourselfand others. Read andfollow all instructionsinthismanual beforeattemptingtooperatethismachine. Failure to complywiththese instructionsmay resultinpersonal

injury.When you see thissymbol--HEED ITS WARNING.

WARNING: Engine exhaust, some of its constituents, andcertain vehicle components contain oremit

chemicalsknownto State ofCaliforniato causecancer and birthdefectsor other reproductiveharm. WARNING: This machine was built to beoperated accordingto the rules for safe operation inthismanual. As with

any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety

instructionscould resultin sedous injuryordeath.

GeneralOperation

1. Read this operator's manual carefullyin its entirety before attempting to assemble this machine. Read, understand, and follow all instructionson the machine

and in the manual(s) before operation, Be completely familiar with the controlsand the proper use of this machine before operating it.Keep this manual in a safe

place for future and regular reference andfor ordering replacement parts.

2. Thismachine isa precisionpiece of power equipment, nota plaything. Therefore,exerciseextremecautionat all times. Your unit has beendesignedto performone job: to

mowgrass. Do not useitfor any other purpose.

3, Never allowchildrenunder 14years oldto operate this

machine. Children 14years oldand overshouldread and understandthe operationinstructionsand safety rules in

this manual and should be trainedand supervisedby a

parent.Only responsible individualswhoare familiar with thesesafe operationrules shouldusethis machine.

4. Thoroughlyinspectthe area where the equipmentisto

be used. Remove allstones, sticks,wire, bones,toysand otherforeign objectswhichcould be tdppedoveror

picked upand thrownby the blade. Thrownobjectscan cause sedous personal injury.Plan yourmowing pattern toavoiddischarge ofmaterial toward roads,sidewalks,

bystandersand the like. Also, avoiddischargingmaterial againsta wallor obstructionwhichmay cause discharged matedal to dcochet back towardthe operator.

5. To help avoidblade contactora thrownobjectinjury,stay

inthe operatorzone behind the handlesand keep bystanders,helpers, childrenand pets at least75 feet

from the machine while itis inoperation.Stop machine if

anyone entersthe area.

6. Always wear safety glassesorsafety gogglesduring

operationand while performingan adjustmentorrepair to protectyoureyes. Thrown objectswhich ricochetcan

cause serious injurytothe eyes.

7. Wear sturdy, rough-soledwork shoesand close-fitting slacks and shirts.Shirtsand pantsthat cover the arms

and legsand steel-toed shoes are recommended.Never operate thismachine in barefeet, sandals, slipperyor

lightweight (e.g. canvas) shoes.

8. Do not put handsor feet near rotating parts orunder the cutting deck. Contactwith the blade can amputatehands

and feet.

9. A missing ordamaged discharge cover can cause blade

contact or thrown object injuries.

10. Many injudes occur asa result of the mower being pulled over the foot during a fall caused by slipping or tripping. Do not hold on to the mower if you are falling; release the handle immediately.

11. Never pull the mower back toward you while you are walking. Ifyou must back the mower away from a wall or

obstruction first look down and behind to avoid tripping and then follow these steps:

a. Step back from the mower to fully extend your

arms.

b. Be sure you are well balanced with sure footing.

c. Pull the mower back slowly, no morethan half way

toward you,

d. Repeatthese steps as needed.

12. Do notoperate the mower while under the influence of alcohol or drugs.

13. Do notengage the self-propelred mechanism on units so

equipped while starting engine.

14. Theblade control handle is a safety device. Never

attempt to bypass its operation. Doing so makes the safety device inoperativeand may result in personal injury through contact with the rotating blade. The blade

control handle must operate easily in both directions and automatically return to the disengaged position when released.

15. Never operate the mower in wetgrass. Always be sure of your footiog. A slip and fall can cause sedous personal injury. If you feel you are losing your footing, release the

blade control handle immediately and the blade will stop rotating within three seconds.

16. Mowin daylight or good artificial light. Walk, never run.

17. Stop the blade when cressing gravel drives, walkways or roads.

18. Iftheequipmentshouldstarttovibrateabnormally, stop the engine and check immediately for the cause.

Vibration isgenerally a warning of trouble.

19. Shut the engine off and wait until the blade comes to a

complete stop before removing the grass catcher or unclogging the chute. The cutting blade continues to

rotate for a few seconds after the engine is shut off. Never place any part of the body inthe blade area until

you are sure the blade has stopped rotating.

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20. Neveroperate mowerwithout proper trail shield, 5. discharge cover, grass catcher, blade control handle or other safety protective devices in place and working. 6.

Never operate mower withdamaged safety devices. Failure to do so, can result in personal injury.

21. Muffler and engine become hot and can ceuse abum. Do not touch.

22. Only use parts and accessories made for this machine by

the original equipment manufacturer (O.E,M). Failure to Service

do so can result in personal injury.

23. If situations occur which are not covered inthis manual,

use care and good judgment. Contact your dealer for

assistance. Telephone 1-800-800-7310 for the name of your nearest dealer,

SlopeOperation

Slopes are a major factor related to slip and fall accidents which can result in severe injury. Operation on slopes requires extra caution. Ifyou feel uneasy on a slope, do not

mow it. Before operating this unit on aslope or hilly area, use the slope gauge on page 6 to measure slopes. Ifthe slope is greater than 15 degrees, do not mow it.

Do:

1. Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on

slopes.

2. Watch for holes, ruts, rocks, hidden objects, or bumps which can cause you to slip or trip. Tall grass can hide obstacles.

3. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your

balance, release the blade control handle immediately, and the blade will stop rotating within 3 seconds.

DoNot:

1. Do not mow near drop-offs, ditches orembankments, you could lose your footing or balance.

2. Do not mow slopes greater than 15 degreesas shown on the slope gauge.

3. Donot mow on wet grass. Unstable footing could cause slipping.

Children

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the

mower and the mowing activity. They do not understand the dangers. Never assume that children will remain where you

last saw them.

1. Keep children out of the mowing area and under the watchful care of a responsible adurt other than the

operator.

2. Be alert and turn mower off if a child enters the area.

3. Before and while moving backwards, look behind and down for small children.

4. Use extreme care when approaching blind comers, doorways, shrubs, trees, or other objects that may

obscure your vision of achild who may run into the mower.

Keep children away from hot or running engines. They can suffer bums from a hot muffler.

Never allow children under 14years old to operate a power mower. Children 14years old and over should read and understand the operation instructions and

safety rules in this manual and should be trained and supervised by a parent.

SafeHandlingofGasoline:

I. To avoid personal injuryor property damage use extreme

care in handling gasoline. Gasoline is extremely flammable andthe vapors are explosive. Serious

personal injury can occur when gasoline is spilled on

yourself or your clothes which can ignite.

2. Wash your skin and change clothes immediately.

3. Use only an approved gasoline container.

4. Never fill containers inside avehicle or on a truck or trailer bed with a plastic liner. Always place containers on

the ground away from your vehicle before filling.

5. if possible, remove gas-powered equipment from the truck or trailer and refuel it on the ground. Ifthis is not possible, then refuel such equipment on atrailer with a

portable container, rather than from a gasoline dispenser

nozzle.

6. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling iscomplete. Do

not use a nozzle lock-open device.

7. Extinguish all cigarettes, cigars, pipes and other sources of ignition.

8. Never fuel machine indoors because flammable vapors will accumulate inthe area.

9. Never remove gas cap or add fuel while the engine is hot

or running. Allow engine to cool at least two minutes before refueling.

In. Never over fill fuel tank. Fill tank to no more than ½ inch

below bottom of filler neck to provide space for fuel expansion.

11. Replace gasoline cap and tighten securely.

12. Ifgasoline is spilled, wipe it off the engine and equipment. Move unit to another area. Wait 5 minutes before starting the engine.

18. Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on awater heater, space heater, furnace, clothes dryer or other gas

appliances.

14. To reduce fire hazard, keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.

15. Allow a mower to cool at least 5 minutes before storing.

GeneralService:

I. Never run an engine indoors or in a poorly ventilated

area. Engine exhaust contains carbon monoxide, an

odorless and deadly gas.

2. Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Disconnect

the spark plug wire and ground against the engine to

prevent unintended starting.

Page 5

3. Checkthebladeandenginemountingboltsatfrequent intervalsforpropertightness.Also,visuallyinspectblade

fordamage(e.g.,bent,cracked,worn)Replaceblade withtheodginalequipmentmanufacture's(O.E.M.)blade only,listedinthismanual."Use of parts which do not

meet the original equipment specifications may lead to improper performance and compromise safety!"

4. Mower blades are sharp and can cut. Wrap the blade or wear gloves, and usa extra caution when servicing them.

5. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.

6. Never tamper with safety devices. Check their proper operation regularly.

7. After striking a foreign object, stop the engine, disconnect the spark plug wire and de-energize the starter. (See

section "To De-energize Self Starter". Thoroughly inspect

the mower for any damage. Repair the damage before

starting and operating the mower.

8. Never attempt to make a wheel or cutting height

adjustment while the engine is running.

9. Grasscatcher components, dischargecover, and trail

10.

11.

12.

13.

shield are subject towear and damage which could expose moving parts or allowobjectsto be thrown. Forsafety protection,frequently checkcomponents and

replace immediatelywith originalequipment manufacturer's(O.E.M.) partsonly,listed inthis manual.

"Useof parts whichdo notmeet the originalequipment specificationsmay leadto improperperformance and compromisesafety!"

Do notchange the engine governor settingoroverspeed the engine. The governorcontrolsthe maximumsafe

operatingspeed ofthe engine. Maintainor replace safety and instructionlabels,as

necessary. Observe properdisposallaws and regulations.Improper disposalof fluidsand materialscan harm the

environment. ALWAYS de-energize selfstarter priorto performingany

maintenanceor serviceto the engineand or mower. Follow instructionsbothinthe manual and on the engine

and ormachine to de-energize starter.

YourResponsibility

Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

DANGER

AWARNIHG

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SIGHTANDHOLDTHISLEVELWITHAVERTICALTREE

APOWERPOLE

ACORNEROFABUILDING

ORAFENCEPOST

15°

l.l.J O

- A

O'_ WARNING

Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower

could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury.

Operate RIDING mowers up and down slopes, never across the face of slopes. Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.

Page 7

SECTION3:UNPACKING

RemovingUnitFromCarton

Remove staples, break glue on top flaps or cut tape at carton end and peel along top flap to open

carton.

Remove loose parts if included with unit (i.e.,

operator's manual, hardware pack etc.).

Cut corners and laycarton down flat. Remove

packing material. Roll or slide unit out of carton. Check carton

thoroughly for loose parts.

SECTION4: ASSEMBLINGYOURLAWNMOWER

NOTE: Make sure not to crimp the cables while

removing the loose parts or the entire unit from the carton.

NOTE: Reference to right or left hand side of the mower is observed from the operating position.

Tools Required

Pair of Pliers Funnel

Set of adjustable wrenches

_ WARNING: Disconnect the spark plug

wire and ground it against the engine to prevent unintended starting. Leave safety key in locked position.

DisconnectingSparkPlug

Before setting up your lawn mower, disconnect the spark plug wire from the spark plug, and ground it to a bolt, retaining post or V-slot on the engine. See Figure 1.

Spark Plug

Figure 1

AssemblingHandle

For shipping purposes, the grass bag was placed on top of the unit. Remove it from the unit and set it out ofthe way. See Figure 2.

Lift lowerhandle

GrassBag

Upper Handle

Liftu

handle

Figure 2

Raise the lower handle, as shown in Figure 2, until

it snaps into place.

Raise the upper handle as shown in Figure 2.

Tighten the two wing nuts which are already on the

handle. See Figure 3.

_ _Upper H::dle_Handle

'_ Tighten

WingNut

Figure 3

NOTE: Make sure to route the cables outside the lower

handle. Also do not crimp the cables while rifting the

handle up.

For shipping purposes, the hairpin clip is placed in

the outer hole of the weld pin on the lower handle.

Remove the hairpin clip from the outer hole of the

weld pin.

Page 8

Using a pair of pliers, insert the hairpin clip into the inner hole in the weld pin. Repeat onthe other side. See Figure 4.

Move hairpin clip to

this hole --

Weld Handle

Figure 4

Insert post of cable ties that are on lower handle

into the holes provided on the lower handle. The

holes may be on the inside or outside. Pull cable

ties tight and cut off the extra. See Figure 5 below.

Cable Tie

Post on

Figure 5

AttachingStarter Rope

The rope guide is already attached to the right side of the upper handle of your mower. See Figure 6.

With the spark plug wire disconnected and

grounded, and with the safety key in the locked position, pull the starter rope up to the rope guide. See Figure 6. Slip the rope through the rope guide as shown below. Tighten the wing nut holding the rope guide to the upper handle.

BladeControl Handle

Upper Handle

Rope Guide

Figure 6

GrassCatcherAssembly

NOTE: Make certain the grass bag is turned fight side

out before assembling (warning label will be on the

outside).

SoftGrassBag

Parts for soft grass bag:

1. Front Frame

2. Rear Frame

3. Bag Assembling soft grass bag:

Jointhe rearframe andfront frame assemblyas

shown in Figure 7A.

Place thebag overthe frame (blackplasticsideis the bottomof bag). Slipthe openingsin thesideof the plasticchannels onthe bag overthe hookson

thegrass catcherframe.

Secure bag toframe byworkingthe plastic

channelson bagoverframe as showninFigure7B.

All of the plasticchannelsexcept the centertopof

the bagattachfrom theoutsideofbag.The center

top ofthe bag attachesfrom insidethe bag.

Frame

Assembly

Hook

Rear

Frame

Plastic

Channels

Figure 7

AttachingGrassCatcher

If your mower is equipped with a mulching plug, and it is in place on the mower, lift the rear discharge doorand remove the rear mulching plug from the mower. See Figure 8.

Rear "_

Mulching _

Plug

Figure 8

NOTE: Make sure that the cables are routed to the

outside of the handle when attaching the grass catcher.

Page 9

Lift the rear discharge door. Place the hooks of the grass catcher into the slots

in the handle bracket assemblies on both sides. See Figure 9. Release the rear discharge door.

Rear DischargeDoor

Figure 9

RemovingGrassCatcher

Lift the rear discharge door on the mower. Lift the grass catcher up, out ofthe slots in the

handle bracket assemblies.

Reinstallthe plastic rear mulching baffle. Release the rear discharge door.

WARNING: Never operate the mower

unless the hooks on the grass catcher are seated in the slots on the handle bracket assemblies, and the rear discharge door rests firmly against the top of the grass

catcher.

ChuteDeflector(ifequipped)

If your mower isequipped with the chute deflector, assemble as follows:

Rod

Chute

Deflector

Slide the rodintothe upperedge ofthe chute deflector so the tab on the rodis toward the left side

ofthe chute deflector.Whenassembledcorrectly, the rodwill extendfurther to the left sidethan the

rightside.See Figure10.

Slidethepushnutontothe rightsideofthe rod to

secure.

AttachingChuteDeflector

Lifttherear dischargedooronthe mower. Placethe endsofthe rodintotheslotsinthe handle

bracketassemblies.See Figure11. Release the rear dischargedoor.

Rear

Door

Blots in

Handle Bracket

Assemblies

Figure 11

Convertingto Mulcher

Lift the rear discharge door.

Remove the grass bag or chute deflector.

Insert the mulch plug. See Figure 8.

Release the rear discharge door. See Figure 9.

Push

Nut

Figure 10

Page 10

SECTION5: KNOWYOURLAWNMOWER

,_ WARNING: Be familiar with all controls _1=

and their proper operation. Know how to stop the machine and disengage them quickly.

Drive Control Blade Control Handle

Recoil Starter Upper Handle

Lower Handle

Grass Bag

Rear Discharge Door

Cuttin

Adjustment

Figure 12

RecoilStarter

The recoil starter handle is attached to the upper handle. See Figure 12. The recoil starter is used to start the engine when the self starter is in the de-energized

mode. Primer

The primer is used to pump gas into the carburetor. Use

it to assist in starting a cold engine, but do not use it

when restarting a warm engine after a short shutdown.

Refer to engine manual for locationof the primer. BladeControlHandle The blade control handle is located on the upper handle

of the mower. The blade control handle and starter control button must be depressed in order to operate the unit. Release the blade control handle to stop the

engine and the blade and to energize the self starter.

WARNING: The blade control handle is a

safety device. Never attempt to bypass its operations. Doing so, may result in personal injury through contact with the rotating blade. The blade rotates whenever the engine is

running and when the self starter is de-

energized.

DriveClutchControl The drive control lever is located on the upper handle

and is used to engage the drive. Squeeze the lever against the upper handle to engage the drive; release the drive control lever to slow down or stop the mower from propelling.

SafetyKey The safety key is located on the engine. See Figure 12. The safety key isa safety device used to activate and

deactivate the self starter system. The self starter system will not work without the key in its proper position. See engine manual for further information pertaining to the safety key.

NOTE: The safety key must be in the run position to start the mower for both systems, either the self starter or recoil starter.

Start Control Button The start control button is located on the upper left side

of the handle. See Figure 12. The start control button must be depressed fully while pulling the blade control handle toward the upper handle for the engine to start. The starter control button will automatically return to the off/up position once the blade control handle is

released.

NOTE: The starter button must be depressed to start the engine with either the self starter or recoil starting system.

SECTION6: OPERATINGYOURLAWN

,_ WARNING: Read, understand, and follow

all instructionsand warnings on the machine and inthismanual before operating.

Keep hands and feet away from the discharge area on and from under the cutting deck. See safety labels on

page 5.

MOWER

The operationof any lawn mower can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye

shields.

NOTE: For best results raise the cutting position until it is determined which height is best for your lawn. See Cutting Height Adjustment Section.

Page 11

Gasand0il Fill-Up

,_WARNING: Use extreme care when

handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of

ignition.

Service the engine with gasoline and oil as instructed in the separate engine manual packed with your mower. Read the instructions carefully.

BeforeStarting Mower

_, WARNING: Read, understand, and follow

all instructions and warnings on the machine and in this manual before operating.

Attach spark plug wire to spark plug. Make certain the metal cap on the end of the spark plug wire

(inside the rubber boot) is fastened securely over the metal tip on the spark plug. Check the drive clutch control for proper adjustment. If the mower does not propel itself or

the drive wheels hesitate with the drive clutch engaged, perform the drive clutch control adjustment as instructed on page 16.

First TimeStarting Engine

NOTE: Use recoil starter rope to start engine for the

very first time. The mower is shipped with the safety key in the locked position and the self starter in the de- energized mode, follow instructions as follows.

1. Place lawn mower on a level surface outdoors.

2. Remove clear plastic packaging under fuel cap.

3. Check oil level.

4. Add fuel.

5. Open shut off valve (if equipped) 1/4 turn.

6. Push spark plug wire firmly on spark plug.

7. Turn safety key 1/4 turn clockwise to RUN position.

8. Make sure that the drive clutch control is adjusted so the drive belt is as loose as possible.

9. Push the primer three times.

10. While standing in the operating position, depress the starter control button fully with the thumb of your right hand.

11. Using your left hand, pull the blade control handle all the way toward the upper handle. See Figure 13.

12. Release the button.

13. Grasp the recoil rope starter handle with your right hand and slowly pull towards you until feel a slight resistance, then pull firmly until your arm is fully extended.

14. If engine does not start bythe second pull, repeat steps 8, 9,10, 11 and 12.

SecondTime Starting Engine

NOTE: Follow these instructions if the self starter is

already in the energized mode.

WARNING: NEVER assume starter is in the de-energized mode, even if the key is in

the locked position and/or removed from the

engine. ALWAYS de-energize starter prior to

performing any maintenance or service to the engine and/or mower. Follow instructions on the engine and/or machine to de-energize.

Blade Control Handle

Starter Control Button

Figure 13

1. Check oil level and add fuel, if necessary.

2. Open shut offvalve (ifequipped) 1/4turn.

3. Turn safety key 1/4 turn clockwisetoRUN position.

4. Firmlypushprimerbulb3 times(fora coldengine only!).

5. While standing at the upper handle, depress the

starter control button with the thumb of your right hand.

6. Using your left hand, pull the blade control handle

all the way toward the upper handle. See Figure 13. Starter will de-energize and engine willstart. (NOTE: if engine does not start, release the blade control handle and follow steps 8, 9, 10, 11 and 12

in the "First Time Starting Engine instructions.

NOTE: If any problems are encountered, refer to the

Trouble Shooting Guide for helpful information.

To StopEngineand Blade

,_ WARNING: The blade will continue to

rotate for three seconds after the blade control lever is released.

Release safety blade control handle (the start control button willautomatically return to the off/up position), engine and blade will stop within a few

seconds.

Page 12

NOTE:Engine may stop with o rocketing sound. This

sound is the self starter being roactivatedlenergized for the next start.

2. Turn safety key 1/4 turn counterclockwise to LOCK position. Remove key and store in a safe place.

To De-EnergizeSelfStarter

Remove spark plug wire from spark plug. Turn safety key to RUN position (1/4 turn clockwise). While standing in the operating position, depress the starter control button fully with the thumb of your right hand.

Using your left hand, pull the control handle all the way toward the upper handle. (Release button and wait until blade and starter stop rotating.)

Release safety blade control handle (the start

control button will automatically return to the off/up

position).

Remove safety key.

NOTE: Engine will crank over upon actuating

equipment starting controls, but will not spark if spark plug wire was removed from spark plug as described above. Once engine has stopped cranking, serf starter is de-energized.

,_, WARNING: Self Starting System: If these

instructions are not followed, amputation or

severe laceration can result.

ALWAYS disconnect spark plug, de-energize

starter, lock and remove safety key BEFORE

performing ANY service to the engine or mower. DO NOT attempt any maintenance or repairs to the

self starter. NEVER assume starter is de-energize, even if key

is in LOCK AND REMOVE position and/or removed

from engine.

BEFORE removing grass or other debris from under mower deck; BEFORE changing oil, air filter or spark plug; BEFORE removing blade for servicing; BEFORE performing any other service to engine or mower; BEFORE transporting mower-

ALWAYS DE-ENERGIZE SELF STARTER. ALWAYS lock and remove safety key and store in a

safe place until next use. The safety key is designed and intended to be removed from engine when not in use. Removing key will prevent

unsupervised or unexpected starting of mower by children or unsuspecting adults. The safety key must be in the locked position before it can be removed.

UsingYourlawnMower

Do not operate the mower without the mulching cover, the grass catcher bag, or the discharge chute properly installed. Be sure that the lawn is clear of stones, sticks, wire, or other objects which could damage dawnmower or engine. Such objects could be accidently thrown by the mower in any direction and cause serious personal injury to the operator and others.

For best results, do not cut wet grass because it

tends to stick to the underside of the mower,

preventing proper discharge of grass clippings, poor mulching conditions, and could cause you to slip and fall. New grass, thick grass, or wet grass may require a narrower cut. For o healthy lawn, always cut off one-third or less of the total length of the grass. Lawn should be

trimmed in fall as long as there is growth.

WARNING: If you strike a foreign object, stop the engine. Remove spark plug wire from spark plug, thoroughly inspect the mower for any damage. Repair the damage before

restarting and operating the mower. Extensive

vibration of the mower during operation is an

indication of damage. The unit should be promptly inspected and repaired.

BaggingGrassClippings

You can use the grass catcher bagto collect clippings while you are operating the mower. Attach the grass catcher following instructions on page 8 ofthis manual, The grass clippings will automatically collect in the bag as you run the mower. Operate the mower until the grass bag is full. Do NOT allow the bag to overfill with grass clippings.

Stop the engine completely by releasing the control handle.

Make sure that the unit has come to a complete stop,

Lift discharge door and pull grass bag up and away

from the mower to dispose of the grass clippings

See Figure 14.

Figure 14

AdjustingCuttingHeight

Refer to height adjustments section of this manual on

Page 13

page17forinstructionon how to adjust the cutting

height and the handle height.

For best results in mowing, keep the cutting height position high until you have determined which cutting height is preferred.

SECTION7: MAINTAININGYOURLAWNMOWER

_ll WARNING: Be sure to disconnect the

spark plug wire and DE-ENERGIZE starter before performing any repairs or maintenance. DO NOT attempt any maintenance or service to the engine and/or mower equipped with the safety key in the

unlocked and/or energized mode. WARNING: NEVER assume starter is de-

energized, even if the key is in the locked position and/or removed from the engine.

ALWAYS de-energize self starter prior to

performing any maintenance or service to the engine and/or mower. Follow instructions on the engine and/or machine to de-energize

starter.

CleaningMower

Clean the underside of the mower deck after each

use to prevent any build-up of grass clippings. If this

debris is allowed to accumulate, it will result in rust

and corrosion.

NOTE: We do not recommend the use of pressure

washers or garden hose to clean your unit. These may cause damage to electric components, spindles,

pulleys, bearings or the engine. The use of water will

result in shortened life and reduced serviceability.

Disconnectspark plug wire. Drain the gasoline from the lawn mower, or place a piece of plastic under the gas cap.

Tilt the mower so that the side with the air cleaner is

facing up. Hold the mower firmly.

Scrape and clean the underside of the deck with a suitable tool. Do not spray with water. Put the mower back on its wheels. If you had put plastic under the gas cap, remove it now.

WARNING: Never tip the mower more than

90 degrees in any direction and do not leave the mower tipped for any length of time. Oil can drain into the upper part of the engine causing a starting problem.

EngineMaintenance

A list of key maintenance jobs required for good performance by the mower is given below. Follow the accompanying engine manual for detailed list and

instructions.

Change engine oil after the first two operating

hours and every 25 operating hours thereafter.

Check the oil level before starting the engine every time.

Service foam filter in the air cleaner every 25 hours

of useand replace the paper filter component every

100 hours. You may have to service the air filter more frequently if you are operating the mower under extremely dusty conditions. Clean engine periodically. Remove dirt and debris

with a cloth or brush.

Clean the spark plug and reset the gap to.030" at least once a season or every 50 hours of operation. Spark plug replacement is recommended at the

start ofeach season.

Inspect muffler periodically, and replace if

necessary. Damaged mufflers or spark arresters can create a fire hazard. Make sure to avoid muffler

and surrounding areas while the mower engine is

hot because temperature of these areas of the engine may exceed 1500F.

Lubrication

Wheels

Lubricatethe wheels and bearings, if so equipped, at least once a season with light oil orengine oil. Also, if the wheels are removed for any reason, lubricate the surface of the axle bolt and the inner surface of the wheel with light oil.

ChuteDeflector& RearDischargeDoor

Lubricate the torsion spring and the pivot point on each end of the chute deflector and the rear

discharge door using a light oil, This will prevent

rusting and ensure that the deflector, which is a

safety device, can always work properly.

Engine

Follow the engine manual instructions and recommended schedule for lubricating engine components.

Transmission

The transmission is pre-lubricated and sealed at the factory and does not require lubrication on a regular basis as part of maintenance. However, if you disassemble the transmission for any reason, refill with two ounces of Alvania grease (part #737- 0168A) as part of reassembly.

Page 14

PivotPoints

Lubricate the pivot points on the blade control handle, brake cable and the cutting height adjustment lever at least once a season with light oil. The blade control handle must operate freely in both directions. The cutting height adjustment levers should beable to move easily.

Lubricate

Figure 15

SECTION8: SERVICINGYOURLAWNMOWER

WARNING: Be sure to disconnect the

spark plug wire and DE-ENERGIZE starter

before lubricating, repairing, or servicing. DO NOT attempt any maintenance or service to

the engine and/or mower equipped with the

safety key in the unlocked and/or energized

mode.

WARNING: NEVER assume starter is de- energized, even if the key is in the locked

position and/or removed from the engine. ALWAYS de-energize self starter prior to performingany maintenance orservicetothe

engine and/or mower. Followinstructionson the engine and/or machine to de-energize

starter.

BladeCare

WARNING: Periodically inspect the blade adapter and pulley for cracks, especiallyif you

strike a foreign object. Replace when necessary.

,_ WARNING: When removing the cutting

blade for sharpening or replacement, protect hands by usingheavy gloves or a thick rag to

graspthecuttingblade.

Disconnectsparkplugwirefrom sparkplug. Turn moweronitssidemakingsurethatthe airfilter and the carburetorare up.

ToRemoveBlade:

Removethe boltand the bellwasher that holdthe blade-pulley assemblyto the enginecrankshaft.

See Figure 16. Remove the assemblyfrom the

crankshaft,

Remove the two boltsand locknutsfrom the blade assembly.

Remove the blade from bladeadapterand pulley.

ToReplaceBlade:

Beforereinstalling the blade-pulleyassemblytothe unit,lubricatetheengine crankshaftandthe inner surfaceofthe bladeadapterwithlightoil.

Also lubricatethe boltholes, bolt andthe inner surfaceofthe nuts.

Page 15

Install the blade adapter on the pulley with the "star" away from the pulley. See Figure 16.

Lock Nut Pulley

/ Assembly

Blade _-_ _ Lock Nut

Adapter _

_ !Blade

.exBo,t

Bell -- _Hex Bolt

Washer

Figure 16

Place the new blade on the blade adapter with the side marked bottom (has a part number) facing away from the adapter.

Secure the blade to the assembly with two hex

bolts and lock nuts. Tighten the hex bolts to the

recommended torque. Refer to 'Blade Mounting

Torque' information below.

Install the blade assembly on the engine

crankshaft. Secure with the hex bolt and bell

washer (cupped side of washer to blade) and

tighten to the recommended torque. Refer to 'Blade

Mounting Torque' information below.

IMPORTANT:The bolt used to securethe blade to the

engineisspecially heat-treated. Do not substitute. To orderreplacementbolt, refer to the parts listinthe back

ofthismanual.

,_ WARNING: To ensure safe operation of

your unit, all nuts and bolts must be checked periodically for correct tightness.

BladeMountingTorque:

Blade adapter bolts: 120 in.lbs, minimum, 150 in.lbs. maximum.

Center bolt: 450 in.Ibs, minimum, 600 in.lbs, maximum. ToSharpenBlade:

The blade can be sharpened witha file or on a grinding wheel. Do not attempt to sharpen the

blade while itis still on the mower. Follow the original angle of grind as a guide. Make

sure thateach cutting edge receives an equal

amount of grinding to prevent an unbalanced blade. An unbalanced blade will cause excessive vibration when rotating at high speeds, may cause damage to the mower and could break, and may causing personal injury. Test the blade by balancing it on a round shaft

screwdriver or a blade balancer.

If the blade is not balanced, remove metal from the heavy side until it balances evenly.

ReplacingDriveBelt

WARNING: Disconnect the spark plug wire and ground it against the engine to prevent

unintended starting. Drain fuel into an

approvedcontaineror place a piece of plastic

film underneath the gas cap to prevent gasoline from leaking.

Removethe two shoulderscrews securing the front drive cover to the mower deck. See Figure 17.

Press inward on the sides of the front drive cover and release the tabs that secure the front drive

cover to the height adjuster brackets. Remove drive cover from the mower.

Remove the idler and hardware from idler bracket using 7/16" wrench and socket. See Figure 17. Remove the belt from the transmission pulley as shown in Figure 17.

Bracket

Drive Belt

7 Shoulder

Front Drive Screw Cover

Figure 17

Lift and stabilize the front of the deck. Loosen the center hex bolt and lower the blade and

engine pulley until there is adequate clearance to move the belt past the belt keeper. Remove the belt from the engine pulley and around the blade. See Figure 18. Reassemble new belt (part # 754-0465). Begin idler reassembly by inserting bolt up through the idler bracket hole. Adjust the drive clutch following the

instructions below.

NOTE: Torque center hex bolt to between 450 and 600 in. Ibs.

Page 16

Right Front Wheel \

Engine _

Pulley _ /

U Bolt

Figure 18

Left Front

/Wheel

SECTION9:MAKINGADJUSTMENTS

WARNING: Be sure to disconnect the

spark plug wire and DE-ENERGIZE starter

before performing any adjustments or repairs. DO NOT attempt any maintenance or service to the engine and/or mower equipped with the safety key in the unlocked and/or energized

mode.

WARNING: NEVER assume starter is de-

energized, even if the key is in the locked position and/or removed from the engine. ALWAYS de-energize self starter prior to

performingany maintenanceor service tothe engine and/or mower. Followinstructionson the engine and/or machine to de-energize

starter.

Adjusting DriveClutchControl

The drive clutch adjustment wheel is located on the

drive control lever housing and is used to tighten or

loosen tension on the drive cable. Perform this

adjustment if the following exists.

a. The mower does not propel itself with the

drive control lever engaged.

b. The mower's drive wheels hesitate with the

drive control lever engaged.

To resolve the above problems, rotate the

adjustment wheel with your fingers: clockwise to

tighten the cable, and counter-clockwise to loosen

the cable. See Figure 19.

To tighten

cable

Jstment

cable

Figure 19

AdjustingHandleHeight

Your mower is shipped with the handle in the higher height position. To lower height, proceed as follows.

Remove the starter rope from the rope guide. Remove the upper handle by removing the hand

knobs and carriage bolts. Lay the upper handle out of the way, being careful not to bend or kink the cables.

Remove the hairpin clips from the weld pins on the handle brackets. Refer to Figure 4. Press out on the

legs of the lower handle. Remove lower handle from the mower.

Turn the lower handle around so the notch on the bottom of the lower handle is facing forward as shown in Figure 20. Reassemble, placing the

bottom holes in the handle over the weld pins in the handle mounting bracket.

Reassemble the upper handle to the lower handle. Insert hairpin clips in the inner holes of the weld

pins and attach the starter rope as instructed in the

"Assembling Your Lawn Mower" section.

Page 17

Notch

LowerHandle

Figure 20

AdJustingCuttingHeight

IMPORTANT:All wheels must be placed in the same relative position. For rough or uneven lawns, move the height adjustment lever to a higher position. This will help stop scalping ofthe grass.

An adjusting plate and thumb lever at each wheel

positionprovides cutting height adjustment. Each adjusting plate has nine height positions. Height of cut

will change when you move the thumb lever from one position to another.

Simply depress the lever towards the wheel and move the lever assembly to desired position. See Figure 21.

_ _--AHe_ijguhJmen t

_ __ Lever

Figure 2t

AdJustingCarburetor

WARNING: Ifany adjustments are made to

the engine (e.g. carburetor) whilethe engine is

running, keep clear of all moving parts. Be carefulof heated surfaceslike themuffler.

NOTE: A dirty air cleaner may cause an engine to run

rough too. Make sure that the air cleaner is clean and attached to the carburetor before deciding to adjust the

carburetor.

To adjust carburetor, please follow the engine manual.

SECTION10: 0FF-SEASONSTORAGE

Prepare your lawn mower for storage at the end of the season or if the unit will not be used for 30 days or

more. Store the mower in a clean, dry area.

_, WARNING: Be sure to disconnect the

spark plug wire end DE-ENERGIZE starter

before performing any repairs or

maintenance. DO NOT attempt any maintenance or service to the engine and/or

mower equipped with the safety key in the unlockedand/or energizedmode.

WARNING: NEVER assume starter is de- energized, even if the key is in the locked

position and/or removed from the engine.

ALWAYS de-energize self starter prior to

performing any maintenanceor servicetothe engine and/or mower. Followinstructions on

the engine and/or machine to de-energize starter.

WARNING: Never store the machine or fuel continuator indoors where there is an

open flame, spark or pilot light such as on water heater, furnace, clothes dryer or other

gas appliance.

NOTE: We do not recommend the usa of pressure

washers or garden hose to clean your unit. They may

cause damage to electric components, spindles, pulleys, bearings or the engine. The use of water will result in shortened life and reduce serviceability.

Lubricate the mower as instructed on page 13. You can fold your mower's handle for convenience

of storage:

Remove the starter rope from the rope guide; loosen the two hand knobs on the sides of the handle, and let

the upper handle fold down to the rear. Move the hairpin clips to the outer hole in the weld pins

on the handle mounting brackets. Spread the sides of the lower handle, and push it forward and down.

Inspect and replace/sharpen blade, if required. Refer to page 14.

Replace your gasoline can if it starts to rust. Rust and/or dirt in the gasoline will cause problems. Store unit in a clean, dry area. Do not store next to corrosive materials, such as fertilizer or rocksalt.

NOTE: If storing the mower in an unventilated or metal

storage shed, make sure to rustproof the equipment

with a light oil or silicone.

Page 18

Engine

Clean engine and remove any grass clippings, dirt, and debris from the cooling fins, air intake screen,

levers, linkage and the exterior of the engine.

Follow recommendations in the accompanying engine manual for off-season storage of the

engine. Change oil as stated in the engine manual.

SECTION11:TROUBLESHOOTINGGUIDE

Trouble Corrective Action

Engine fails to start

Engine runs erratic

Engine overheats

Possible Cause(s)

Blade control handle disengaged. Start control button not depressed. Spark plug wire disconnected.

Safety key not in run position. Fuel tank empty, or stale fuel

Blocked fuel line. Faulty spark plug.

Engine flooded. Engine not primed.

Selfstarter already de-energized. Spark plug wire loose.

Blocked fuel line or stale fuel.

Vent in gas cap plugged. Water or dirt in fuel system. Dirty air cleaner.

Carburetor out of adjustment. Engine oil level low.

Airflow restricted. Carburetor not adjusted properly.

Spark plug gap too close.

Engage blade control handle. Depress starter control button.

Connect wire to spark plug. Place safety key in run position.

Fill tank with clean, fresh gasoline. Clean fuel line.

Clean, adjust gap or replace. Wait a few minutes.

Push primer bulb three times to pdme

engine.

Use recoil starter to start engine Connect and tighten spark plug wire. Clean fuel line; fill tank with clean, fresh

gasoline. Clear vent.

Drain fuel tank. Refill with fresh fuel. Clean air cleaner.

Adjust carburetor.

Fill crankcase with proper oil. Remove blower housing and clean.

Adjust carburetor.

!Occasional skip (hesitates) at Adjust gap to .030".

high speed

_Idles poorly Spark plug fouled, faulty or gap too Reset gap to .030" or replace spark plug.

wide.

Carburetor impropedy adjusted. Adjust carburetor. Dirty air cleaner. Clean air cleaner.

!Excessive vibration Cutting blade loose or unbalanced. Tighten blade and adapter. Balance blade.

Bent cutting blade. Replace blade.

Mower will not mulch grass Wet grass. Do not mow when grass is wet; wait until

later to cut.

Excessively high grass. Mow once at a high cutting height, then

mow again at desired height or make a nar- rower cutting swath (1/2 width).

Dull blade. Sharpen or replace blade.

Uneven cut Wheels not positioned correctly. Place all four wheels in same height posi-

tion.

Dull blade. Sharpen or replace blade.

Refer to separate engine manual packed with your mower for more engine related information. NOTE: For repairs beyond the minor adjustments listed above, contact your nearest authorized service dealer.

Page 19

NOTES

Page 20

SECTION12: PARTSLISTFORMODELSERIES440

Page 21

ModelSeries440

Ref. No

10 11

12 13

14 15

16 17 18 19

20 21 22

23 24 25 26

27 28

29 30

31 32 33 34 35 36 37 38 39

Pa_ No.

731-1057 731-0620 731-1058

731-1059 710-1667A 746-0960 647-0058 749-1405 731-2532 731-2533 720-0428 732-1171 782-0156 746-1141 710-1256

715-0168 716-0209 720-0279 710-1205 710-1174 720-0314 749-0928 710-0501 736-0451 710-0324 726-0240 732-1172 711-1293 631-0075B

712-0271 710-1008

782-5004 782-5003

710-1017 782-0080A

782-5002 712-0798

736-0331 710-0216 7510042824

Description

Upper Drive Cover Drive Lever

Lower Drive Cover Mounting Cap

Screw #10-12:75 Drive Cable Control Bail Lever

Upper Handle Control Cover LH

Control Cover RH Button

Compression Spring Lever

Control Cable 58.25" Lg. Hi-Low Screw Pin

Retention Ring Knob

Eye Bolt 1/4-20 Carriage Bolt 5/16-18 x 2.0

Knob Lower Handle

Hex Hd. Cap Screw Saddle Washer

Hex Lock Nut 1/4-20 Cable Tie

Torsion Spring Pin-Belt Keeper

Engine Spacer Hex Nut 1/4-20 Thread

Tapp Screw w/Hex Lock Wash Rear Baffle Right

Rear Baffle Left Scr. AB: 1/4-14.625 Trust Deck21" RD Front Baffle BellWasher .39 x 1.13 x .062 Hex Nut 3/,8-16 Hex Screw 3/8-16 x .75 Screw #12 x .457

Ref. No

41 42 43 44

45 46 47 48 49

66 67 68 69

71 72

73 74

PaM No.

731-1937A 754-0465 712-0324 756-1146A 748-0411 742-0741

736-0452

710-0606 710-1257 712-3005 732-0677 710-0192 720-0275 714-0104 782-70OO B82-0515A 682-0516A

_682-0511A

_82-0512A _710-0896 _14766 J14765 720-0190

732-0417A 736-0507B

736-0105 734-1979 734-1983 738-0102 731-1426 732-0700 731-1236 732-0678

720-0294

782-5007A 764-0457A 764-0310 764-0311 737-0208

Description

Front Drive Cover - Yellow

V-Belt

Hex Lock Nut 1/4-20

Drive Pulley

Blade Adapter

21"MulchingBlade w/star BellWasher .396 I.D.x 1.140 O.D. x

Hex Screw 1/4-2 0x 1.50 Hex Screw 3/8-24 x 2.50

Hex Nut3/8-16

Torsion Spring L.H.

Scr. Tr. Mach#10-24 x .380 Knob

Cotter Pin Rear Discharge Door

Complete Handle Brkt Ass'y- LH Complete Handle Brkt Ass'y - RH

Handle Brkt Ass'y - LH Handle Brkt Ass'y - RH

Hex Screw w/wsh. 1/4-14 x .62 Pivot Bar- LH Pivot Bar- RH Knob

Spring Lever Shldr Screw ,500 Dia x .434 Long

BellWasher .380 x .880 x .062

Whl, Comp. 8 x 2 PI. (Rear) Wh. Comp. 8x 2 Fwd. (Front)

Shldr Screw .498 x 1.445 Hubcap: Radial Spoke Yellow

Wire Rear Flap

Torsion Spring R.H. Foam Grip (2 required)

Mulching Plug Baffle Soft Top Grass Bag

Grass Catcher Frame (Rear) Grass Catcher Frame (Front)

Bottle of Oil (not shown)

Page 22

ModelSeries440

37,

IMPORTANT: For a proper working machine, useI Factory Approved Parts.

V-BELTS are specially designed to engage and[

disengage safely. A substitute (non OEM) V-Belt can be dangerous by not d sengag ng complete y. _. /-

I I I I

Page 23

ModelSeries440

Ref. No PaN No.

1. 712-3025

2. 736-0425

3. 756-1042

4. 736-0425

5. 712-0896

6. 736-0406

7. 782-7598

8. 741-0124

9. 721-0457

10. 750-1050

11. 682-0028

12. 741-0682A

13. 732-0849A

14. 710-0299

15. 736-0570

16. 741-0699

17. 721-0325

18. 618-0300A

19. 721-0329

20. 741-0673

21. 611-0105A 22, 736-0520

23. 717-1492

24. 736-0314

25. 736-0569

26. 618-0299A

27. 741-0672

28. 710-1276

29. 618-0606

30. 732-0708

Description

Hex Jam Nut 5/16-24 Bell Washer .325 x .930 x .045

Pulley, 3.82 x.313 x .68 BellWasher .325 x .930 x .045

LockNut 1/4-28 Flat Washer .442 x 1.38 x .060 Belt Keeper

BallBearing Oil Seal

Flange Spacer Idler Bracket Assembly BearingSleeve

Flat Washer .504 x .700 x.030 Hex Cap Screw 1/4-28 x 1.00

Flat Washer .865 x 1.145 x .030 Needle Bearing.438 x .625 x .500

Plug 1/4 x .437 Upper Housing

Oil Seal .500 x.687 x .094 Flange Bearing

Output Shaft Flat Washer .504 x .700 x ,030

Pinion Shaft 10T Thrust Washer .375 x .70 x .030

Thrust Washer .388 x .625 x .062 Lower Housing

Flange Bearing .378 x .531 x ,370 Hax Screw w/Washer 1/4-20 x .750

Transmission Assembly Comp.

Includes Ref. # 1to Ref. #30)

Bearing Retainer

Ref.No

31.

32.

33.

34.

35.

36.

37.

38.

39.

40. 41,

42.

43,

44.

45.

46.

47.

48.

49.

50.

51.

52.

53.

54.

55.

56.

57.

58.

59.

60.

PaN No.

741-0604 748-0355

736-0447

782-0512B

782-0511A

682-0509 732-0706

732-0707 720-0190 710-0216

736-0474 716-0102 782-7551 717-1762 717-1761 634-0021A

731-1426 682-0512A 682-0511A

682-0030 715-0221 736-3013 714-0101 738-1002

754-0465

716-0865 750-1165 750-1166 736-0331 712-0798

Description

Bearing Sleeve .50 I.D. BearingSupport

Wave Washer 1.5x 1.0 x .029 RH HeightAdj. Plate

LH HeightAdj. Plate PivotPlate Assembly

RH FrontLever LH FrontLever Knob

Hex Cap Screw 3/8-16 x .75 Washer DD 1.5"O.D.

Snap Ring1.0 dia. Wheel DustCap

Gear 14T R.H. Gear 14T L.H.

Wheel, 8x2 x 1.75 Hubcap:Yellow

RH HeightAdj. Complete LH HeightAdj. Complete

Cable Idler Bracket DowelPin

Flat Washer 1/2 x 1.00 x .063 CotterPin.08 x 1.42 Screw Belt

Snap Ring Slav. Spacer Slev.Spacer BellWasher Hex Nut3/8-16

Page 24

MANUFACTURER'S LIMITED WARRANTY FOR:

YaRD-MaN )

The limited warranty set forth below is given by MTD

PRODUCTS INC ("MTD") with respect to new merchan-

dise purchased and used in the United States, its posses- sions and territories.

MTD warrants this product against defects in material and workmanship for a pedod of two (2) years commencing on the date of original purchase and will, at its option, repair or

replace, free of charge, any part found to be defective in

material or workmanship. This limited warranty shall only

apply if this product has been operated and maintained in

accordance with the Operator's Manual furnished with the

product, and has not been subject to misuse, abuse, com-

mercial use, neglect, accident, improper maintenance,

alteration, vandalism, theft, fire, water or damage because

of other peril or natural disaster. Damage resulting from the

installation or use of any accessory or attachment not

approved by MTD Products Inc. for use with the product(s)

covered by this manual will void your warranty as to any

resulting damages.

Normal wear parts or components thereof are subject to

separate terms as follows: All normal wear part or compo-

nent failures will be covered on the product for a period of

90 days regardless of cause. After 90 days, but within the

two year period, normal wear part failures will be covered

ONLY IF caused by defects in material or workmanship of

OTHER component parts. Normal wear parts and compo-

nents include, but are not limited to, belts, blades, blade

adapters, grass bags, dder deck wheels, seats, snow

thrower skid shoes, shave plates and tires. Battedes are

covered by a 9O-day limited replacement warranty.

HOW TO OBTAIN SERVICE: Warranty service is avail-

able, WITH PROOF OF PURCHASE THROUGH YOUR

LOCAL AUTHORIZED SERVICE DEALER. To locate the

dealer in your area, please check for a listingin the Yellow

Pages or contact the Customer Service Department of

MTD PRODUCTS INC by calling 1-800-800-7310 or writ-

ingto P.O. Box 368022, Cleveland, Ohio 44136-9722.

This limited warranty does not provide coverage in the

following cases:

a.The engine or component parts thereof. These items

carry a separate manufacturer's warranty. Please

refer to the applicable manufacturer's warranty on

these items.

b.Log splitter pumps, valves and cylinders have a sepa-

rate one year warranty.

c. Routine maintenance items such as lubricants, filters,

blade sharpening and tune-ups, or adjustments such as brake adjustments, clutch adjustments or deck adjustments; and normal deterioration of the exterior finish due to use or exposure.

d. MTD does not extend any warranty for products sold

or exported outside of the United States of America, its possessions and territories, except those sold

through MTD's authorized channels of export distribu- tion.

No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose,

applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any

product shall bind MTD. During the period of the War-

ranty, the exclusive remedy is repair or replacement of the product as set forth above. (Some states do not

allow limitationson how longan impliedwarranty lasts, so the above limitationmay not applyto you.)

The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales.

MTD shall not be liable for incidental or consequential

loss or damages including, without limitation, expenses incurred for substitute or replacement lawn

care services, for transportation or for related expenses, or for rental expenses to temporarily

replace a warranted product. (Some states do not allow

the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not

apply to you,)

In no event shall recoveryof any kind be greater than the

amount of the purchase pdceofthe productsold.Alteration of the safety features of the product shall void this War-

ranty.You assume the risk and liabilityfor loss, damage, or

injuryto you and your property and/or to others and their

propertyadsing out of the use or misuse or inability to use the product.

This limitedwarranty shallnot extend to anyone other than

the odginal purchaser, original lessee or the person for whom itwas purchased as a gift.

How State Law Relates to this Warranty: This limited warranty gives you specific legal rights, and you may also

have other dghts whichvery from state tostate.