MTD P805K Operator's Manual

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Operator’s Manual

Automatic Garden Tractor

Model P805K

IMPORTANT: Read safety rules and instructions carefully before operating equipment.

Warning:

covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-9722.

PRINTED IN U.S.A.

This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-9722

FORM NO.

769-02343.fm

(1/18/2006)

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TABLE OF CONTENTS

Content Page

Customer Support 2 Important Safe Operation Practices 3 Tractor Set-Up 9 Know Your Lawn Tractor 11 Operating Your Lawn Tractor 14 Making Adjustments 17

Content Page

Maintaining Your Lawn Tractor 19 Service 21 Off-Season Storage 24 Attachments & Accessories 25 Troubleshooting 26 Illustrated Parts List 27

FINDING MODEL NUMBER

This Operator’s Manual is an important part of your new lawn tractor. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.

Before you start assembling your new equipment, please locate the model plate under the seat of the tractor and copy the information in the space provided below. A sample model plate is also given below. This information will be necessary to use the manufacturer’s web site and/or help from the Customer Support Department or an authorized service dealer.

Copy the model number here:

Copy the serial number here:

www.mtdproducts.com

MTD LLC P. O. BOX CLEVELAND,OH 330-220-4683 800-800-7310

361131

44136

CUSTOMER SUPPORT

Please do NOT return the unit to the retailer from where it was purchased, without first contacting Customer Support.

If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below:

Visit www.mtdproducts.com for many useful suggestions. Click Service & Support and help is immediately available.

To reach the Customer Support Line, please call 1-800-800-7310.

Engine

Manual

The engine manufacturer is responsible for all engine-related issues with regards to performance, powerrating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, at the end of this manual, for more information.

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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES

WARNING: This symbol points out important safety instructions which, if not followed, could endanger

the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol—heed its warning.

WARNING: The Battery and Engine Exhaust contains chemicals known to the State of

California to cause cancer, birth defects or other reproductive harm. The battery and posts contain lead; wash hands after handling

DANGER: This machine was built to be operated according to the rules for safe operation in this man-

ual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

GENERAL OPERATION

1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.

3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

4. Never allow adults to operate this machine without proper instruction.

5. To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.

7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.

8. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.

9. Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals.

10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place.

11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.

12. A missing or damaged discharge cover can cause blade contact or thrown object injuries.

13. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass.

14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway.

15. Do not operate the machine while under the influence of alcohol or drugs.

16. Mow only in daylight or good artificial light.

17. Never carry passengers.

18. Disengage blade(s) before shifting into reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident.

19. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.

20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.

21. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set parking brake, stop engine and remove key before dismounting.

22. Use extra care when loading or unloading the machine into a trailer or truck. This unit should not be driven up or down ramp(s), because the unit could tip over, causing serious personal injury. The unit must be pushed manually on ramp(s) to load or unload properly.

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23. Muffler and engine become hot and can cause a burn. Do not touch.

24. Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the unit, which could result in serious injury.

25. Disengage all attachment clutches, depress the brake pedal completely and shift into neutral before attempting to start engine.

26. Your machine is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/or build up on the mower deck presenting a potential fire hazard.

27. Use only accessories and attachments approved for this machine by the machine manufacturer. Read, understand and follow all instructions provided with the approved accessory or attachment.

28. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

29. If situations occur which are not covered in this manual, use care and good judgment. Contact an authorized MTD service dealer for assistance.

SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could result.

DO:

1. Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.

2. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep machine in gear when going down slopes to take advantage of engine braking action.

4. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

5. Use extra care with grass catchers or other attachments. These can change the stability of the machine.

6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.

7. Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.

DO NOT:

1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.

2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.

3. Do not try to stabilize the machine by putting your foot on the ground.

4. Do not use a grass catcher on steep slopes.

5. Do not mow on wet grass. Reduced traction could cause sliding.

6. Do not shift to neutral and coast downhill. Overspeeding may cause the operator to lose control of the machine resulting in serious injury or death.

7. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn).

CHILDREN

1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.

a. Keep children out of the mowing area and in

watchful care of a responsible adult other than the operator.

b. Be alert and turn machine off if a child enters

the area.

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c. Before and while backing, look behind and

down for small children.

d. Never carry children, even with the blade(s)

shut off. They may fall off and be seriously injured or interfere with safe machine operation.

e. Use extreme care when approaching blind

corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the machine.

f. To avoid back-over accidents, always

disengage the cutting blade(s) before shifting into reverse. The “Reverse Caution Mode” should not be used when children or others are around.

g. Keep children away from hot or running

engines. They can suffer burns from a hot muffler.

h. Remove key when machine is unattended to

prevent unauthorized operation.

9. Never allow children under 14 years old to operate the machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

TOWING

1. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes.

3. Never allow children or others in or on towed equipment.

4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

5. Travel slowly and allow extra distance to stop.

6. Do not shift to neutral and coast downhill.

SERVICE

SAFE HANDLING OF GASOLINE:

1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.

a. Use only an approved gasoline container. b. Never fill containers inside a vehicle or on a

truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

c. When practical, remove gas-powered

equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

d. Keep the nozzle in contact with the rim of the

fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

e. Extinguish all cigarettes, cigars, pipes and

other sources of ignition. f. Never fuel machine indoors. g. Never remove gas cap or add fuel while the

engine is hot or running. Allow engine to cool

at least two minutes before refueling. h. Never over fill fuel tank. Fill tank to no more

than ½ inch below bottom of filler neck to

allow space for fuel expansion. i. Replace gasoline cap and tighten securely. j. If gasoline is spilled, wipe it off the engine

and equipment. Move unit to another area.

Wait 5 minutes before starting the engine. k. To reduce fire hazards, keep machine free of

grass, leaves, or other debris build-up. Clean

up oil or fuel spillage and remove any fuel

soaked debris. l. Never store the machine or fuel container

inside where there is an open flame, spark or

pilot light as on a water heater, space heater,

furnace, clothes dryer or other gas

appliances. m. Allow a machine to cool at least 5 minutes

before storing.

GENERAL SERVICE:

1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.

2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.

3. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your unit should be serviced professionally by an authorized MTD Service dealer.

4. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.

5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked).

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6. Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”

7. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

8. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.

9. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.

10. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating.

11. Never attempt to make adjustments or repairs to the machine while the engine is running.

12. Grass catcher components and the discharge cover are subject to wear and damage which could

expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”

13. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.

14. Maintain or replace safety and instruction labels, as necessary.

15. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

WARNING: YOUR RESPONSIBILITY

Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

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SECTION 2: SAFETY LABELS

Safety labels found on your garden tractor are illustrated below (3/4 actual size). Always follow their instructions and head their warnings. The label part number is listed below each. If you discover a safety label is scratched, damaged or missing, order a replacement immediately.

• KEEP HANDS AND FEET AWAY FROM ROTATING PARTS.

• REMOVE OBJECTS THAT CAN BE THROWN BY THE BLADE IN ANY DIRECTION. WEAR SAFETY GLASSES.

• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND. NEVER CARRY CHILDREN EVEN WITH BLADES OFF.

• USE EXTRA CAUTION ON SLOPES. DO NOT MOW SLOPES GREATER THAN 15°. MOW UP AND DOWN, NOT ACROSS.

S30015

READ OPERATOR'S MANUAL. KEEP SAFETY DEVICES IN PLACE AND WORKING.

TO REDUCE THE RISK OF INJURY, DO NOT OPERATE UNLESS DISCHARGE COVER OR GRASS CATCHER IS IN ITS PROPER PLACE. IF DAMAGED, REPLACE IMMEDIATELY.

AVOID SUDDEN TURNS, USE LOW SPEED.

DANGER

KEEP HANDS AND FEET AWAY. DO NOT OPERATE MOWER UNLESS CHUTE DEFLECTOR OR ENTIRE GRASS CATCHER IS IN ITS PROPER PLACE.

ASSEMBLE CHUTE DEFLECTOR TO THIS UNIT BEFORE OPERATING.

S30503

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SECTION 3: SLOPE GAUGE



3IGHTANDHOLDTHISLEVELWITHAVERTICALTREE

&OLDALONGDOTTEDLINEREPRESENTSASLOPE

ORACORNEROFABUILDING

ORAFENCEPOST

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SECTION 4: TRACTOR SET-UP

Gas and Oil Fill-up

Use only clean, fresh (under 30 days old), unleaded gasoline. Fill tank to no more than 1/2 inch below the top of the filler neck to allow space for fuel expansion.

WARNING: Use extreme care when

handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition before filling the fuel tank.

Service the engine with gasoline and oil as instructed in the separate engine manufacturer’s Operator/Owner Manual packed with your tractor. Read instructions carefully.

Tire Pressure

WARNING: Maximum tire pressure under

any circumstances is 30 psi. Equal tire pressure should be maintained at all times.

The tires on your unit may be over-inflated for shipping purposes. Reduce the tire pressure before operating the tractor. Recommended operating tire pressure is approximately 10 p.s.i for the rear tires & 14 p.s.i. for the front tires. Check sidewall of tire for maximum p.s.i.

Shipping Brace Removal

Attaching the Battery Cables

Tools Required

(1) 7/16" wrench

WARNING: California Proposition 65

Warning: Battery posts, terminals, and

related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.

NOTE: Your tractor’s battery cables may have already

be attached at the factory.

NOTE: The positive battery terminal is marked Pos.

(+). The negative battery terminal is marked Neg. (–).

• The positive cable (heavy red wire) is secured to the positive battery terminal (+) with a hex bolt and hex nut at the factory. Make certain that the rubber boot covers the terminal to help protect it from corrosion.

• Remove the hex bolt and hex nut from the negative cable.

• Remove the black plastic cover, if present, from the negative battery terminal and attach the negative cable (heavy black wire) to the negative battery terminal (–) with the bolt and hex nut.

• Make certain the hold-down rod is in position over the battery, securing it in place. See Figure 1.

WARNING: Make sure the engine is off, set

the parking brake and remove the ignition key before removing the shipping brace

• Locate the shipping brace, if present, and warning tag found on the right side of the cutting deck.

• While holding the discharge chute with your left hand, remove the shipping brace with your right hand by grasping it between your thumb and index finger and rotating it clockwise.

WARNING: The shipping brace, used for

packaging purposes only, must be removed and discarded before operating your tractor.

WARNING: The mowing deck is capable of

throwing objects. Failure to operate the tractor without the discharge cover in the proper operating position could result in serious personal injury and/or property damage.

Rubber

Boot

Hold Down Rod

Hex Nut

Hex Bolt

Figure 1

NOTE: If the battery is put into service after the date

shown on top/side of battery, charge the battery as instructed on page 22 of this manual prior to operating the tractor.

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Setting the Gauge Wheels and Roller

Gauge Wheels

Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right fender.

Adjust the deck wheels so that they are between ¼-inch and ½-inch above the ground as follows.

Place the tractor on a firm and level surface, preferably pavement, refer to •, and proceed as follows:

• Place the tractor’s deck lift handle in the normally desired mowing height setting, then check the gauge wheels for contact or excessive clearance with the surface below.

• If the wheels contact the surface adjust as follows:

a. Raise the deck lift handle to its highest

setting.

b. Remove the lock nuts and shoulder screws

which secure the front gauge wheels to the deck.

c. Place the deck lift handle in the desired

mowing height setting.

d. Insert the shoulder screw with the gauge

wheel into the index hole that leaves approximately 1/2" between the bottom of the wheel and the pavement.

e. Note the position of the index hole used; then

install the other gauge wheel into the corresponding index hole of the other gauge wheel brackets.

• If the gauge wheels have excessive clearance with the surface below, lower the wheels to the index hole that provides the approximate 1/2" clearance as described above.

Roller

To adjust the height of the rollers found on the rear of the mowing deck upward or downward, proceed as follows:

• Place the deck lift lever in the lowest position.

• Remove the clevis pins and hairpin clips from the deck roller brackets on the left and right sides of the cutting deck. See Figure 2.

• Position the deck roller brackets up or down through the slots on the rear of the deck until desired position is reached, then re-attach with the clevis pins and hairpin clips just removed.

IMPORTANT:

the right roller bracket are set in the same position.

Refer to Leveling the Deck on page 17 of this manual for more detailed instructions regarding various deck adjustments.

Be certain that the left roller bracket and

Lock Nut

Shoulder Screw

Cotter Pin

Figure 2

Clevis Pin

Seat Adjustment

To adjust the position of the seat, loosen the two knobs on the bottom of the seat. See Figure 3. Slide the seat forward or rearward as desired. Retighten the two knobs.

Knobs

Figure 3

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SECTION 5: KNOW YOUR GARDEN TRACTOR

A PTO (Blade Engage) Knob G Brake Pedal B Systems Indicator Monitor/Hour Meter H Drive Pedal C Choke Control I Ignition Switch Module D Parking Brake Lever J Cruise Control Lever E Cup Holder K Deck Lift Lever F Throttle Control

NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s position.

NOTE: Steering Wheel not shown for clarity.

Figure 4

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Throttle Control

The throttle control lever is located on the right side of the tractor’s dash panel. This lever controls the speed of the engine. When set in a given position, the throttle will maintain a uniform engine speed.

IMPORTANT:

tractor with the cutting deck engaged, be certain that the throttle lever is always in the FAST (rabbit) position.

When operating the

Choke Control

The choke control can be found on the left side of the dash panel and is activated by pulling the knob outward. Activating the choke control closes the choke plate on the carburetor and aids in starting the engine. Refer to Starting The Engine on page 15 of this manual for detailed starting instructions.

Fast

Position

Slow

Position

Ignition Switch Module

WARNING: Never leave a running machine

unattended. Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.

To start the engine, insert the key into the ignition switch and turn clockwise to the START position. Release the key into the NORMAL MOWING MODE position once the engine has fired.

To stop the engine, turn the ignition key counterclockwise to the STOP position. See Figure 5.

Normal

Mowing Mode

Stop

Position

Start

Position

Brake Pedal

The brake pedal is located on the right front side of the tractor above the drive pedal along the running board. The brake pedal can be used for sudden stops or setting the parking brake.

NOTE: The brake pedal must be fully depressed

when starting the tractor

Shift Lever

The shift lever is located on the front of the fender between the operator’s legs and has four positions. Placing the lever in FORWARD—HI, FORWARD—LO or REVERSE engages the tractor’s transmission. When the shift lever is in none of these positions, the tractor’s transmission is in NEUTRAL. The tractor must not be in motion when moving the shift lever. Always bring the tractor to a complete stop prior to moving the shift lever from FORWARD—HI to FORWARD—LO or vice-versa.

IMPORTANT:

result in serious damage to the tractor’s transmission.

Never force the shift lever. Doing so may

Deck Lift Lever

Found on your tractor’s right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application.

Figure 5

IMPORTANT:

Safety Interlock Switches on page 14 and Starting The Engine on page 15 of this manual for detailed instructions regarding the Ignition Switch Module and operating the tractor in REVERSE CAUTION MODE.

Prior to operating the tractor, refer to both

Drive Pedal

The drive pedal is located below the brake pedal on the right front side of the tractor along the running board. Depress the drive pedal with your right foot when the tractor shift lever is in either FORWARD or REVERSE to cause the tractor to move. Ground speed is also controlled with the drive pedal. The further down the pedal is depressed, the faster the tractor will travel. The pedal will return to its original position when released.

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Systems Indicator Monitor / Hour Meter

Battery

Oil

42.0

PTO

(Blade Engage)

LCD

Located in the center of the tractor’s console, the systems indicator monitor records, and displays on its LCD, hours of tractor operation whenever the ignition key is rotated out of the STOP position.

The Indicator Monitor will also remind the operator of maintenance intervals for changing the engine oil. The LCD will alternately flash the recorded hours, “CHG” and “OIL” for five minutes, after every 50 hours of recorded operation elapse. The maintenance interval lasts for two hours (from 50-52, 100-102, 150-152, etc.). The LCD will also flash as described above for five minutes every time the tractor’s engine has been started during this maintenance interval. Before the interval expires, change the crankcase oil level as instructed in the MAINTENANCE section of this manual.

Brake

If the Brake light illuminates when attempting to start the tractor’s engine, depress the brake pedal.

PTO (Blade Engage)

If the PTO light illuminates when attempting to start the tractor’s engine, move the PTO knob into the disengaged (OFF) position.

Oil

It is normal for the Oil light to illuminate while the engine is cranking during start-up, but if it illuminate’s during operation, while the engine is running, stop the tractor immediately and check the crankcase oil level as instructed in the MAINTENANCE section of this manual.

Battery

It is normal for the Battery light to illuminate while the engine is cranking during start-up, but if it illuminate’s during operation, while the engine is running, the battery is in need of a charge or the engine’s charging system is not generating sufficient amperage. Refer to the MAINTENANCE section of this manual for the proper battery charging procedure or have the charging system checked by an authorized MTD Service Dealer.

Parking Brake

LCD

Electric PTO / Blade Engage Knob

To engage the power to the cutting deck or other (separately available) attachments, pull outward on the PTO/Blade Engage knob. Push the PTO/ Blade Engage knob inward to disengage the power to the cutting deck or other (separately available) attachments.

NOTE: The PTO/Blade Engage knob must be in the

disengaged (OFF) position when starting the engine.

Cruise Control Lever

The cruise control lever is located on the tractor dash panel, below the steering wheel. Push the cruise control lever downward while traveling forward at a desired speed. While holding the lever down, release pressure from the drive pedal.

This will engage the cruise control and allow the tractor to remain at that speed without applying pressure to the drive pedal. Depress the brake pedal or the drive pedal to deactivate cruise control. Refer to page 16 for detailed instructions regarding cruise control.

NOTE: Cruise control can NOT be engaged at the

tractor’s fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.

Parking Brake Lever

To set the parking brake, fully depress the brake pedal and push the parking brake lever down. Hold the lever down while taking your foot off the brake pedal. Both the parking lever and the brake pedal will then stay depressed. To release the parking brake, depress the brake pedal slightly. The parking brake lever will then return to its original position.

IMPORTANT:

leaving the tractor unattended.

Always set the parking brake when

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SECTION 6: OPERATING YOUR GARDEN TRACTOR

Safety Interlock System

This tractor is equipped with a safety interlock system for the protection of the operator. Before each use, check the safety interlock system for proper operation. If the interlock system should ever malfunction, do not operate the tractor. Contact an MTD service dealer.

• The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO (Blade Engage) knob is in the disengaged (OFF) position. To check for proper operation, move the PTO (Blade Engage) knob into the engaged (ON) position and release the parking brake. Attempts to start the tractor’s engine should fail.

• The engine will automatically shut off if the operator leaves the seat before engaging the parking brake. To check for proper operation, start the tractor’s engine, release the parking brake and momentarily raise yourself from the seat. The engine should stall.

• The engine will automatically shut off if the operator leaves the tractor’s seat with the PTO (Blade Engage) knob in the engaged (ON) position, regardless of whether the parking brake is engaged. To check for proper operation, start the tractor’s engine, move the PTO (Blade Engage) knob in the engaged (ON) position and momentarily raise yourself from the seat. The engine should stall.

• With the ignition key in the NORMAL MOWING position, the PTO clutch will automatically shut off if the PTO (Blade Engage) knob is moved into the engaged (ON) position with the shift lever in Reverse and the drive pedal depressed. To check for proper operation, start the tractor’s engine with the ignition key in the NORMAL MOWING position, move the PTO (Blade Engage) knob into the engaged (ON) position, place the shift lever into REVERSE and depress the drive pedal. The cutting deck should disengage.

WARNING: Do not operate the tractor if the

interlock system is malfunctioning. This system was designed for your safety and protection.

Reverse Caution Mode

The REVERSE CAUTION MODE position of the key switch module allows the tractor to be operated in reverse with the blades (PTO) engaged.

WARNING: Use extreme caution while

operating the tractor in the REVERSE CAUTION MODE. Always look down and

behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately if someone enters the area.

To use the REVERSE CAUTION MODE:

IMPORTANT:

tractor seat.

1. Start the engine as previously instructed in this Operator’s Manual.

2. Turn the key from the NORMAL MOWING (Green) position to the REVERSE CAUTION MODE (Yellow) position of the key switch module. See Figure 6.

3. Depress the REVERSE PUSH BUTTON (Orange, Triangular Button) at the top, right corner of the key switch module. The red indicator light at the top, left corner of the key switch module will be ON while activated. See Figure 6.

4. Once activated (indicator light ON), the tractor can be driven in reverse with the cutting blades (PTO) engaged.

5. Always look down and behind before and while backing to make sure no children are around.

6. After resuming forward motion, return the key to the

NORMAL MOWING position.

IMPORTANT:

remain activated until:

Indicator

Light

Stop

Position

The operator MUST be seated in the

The REVERSE CAUTION MODE will

a. The key is placed in either the NORMAL

MOWING position or STOP position.

b. The operator leaves the seat.

Reverse

Push Button

Reverse

Caution Mode

Position

Start

Position

IMPORTANT: Mowing in reverse is not recommended.

Figure 6

Page 15

Starting the Engine

Driving The Tractor

WARNING: Do not operate the tractor if the

interlock system is malfunctioning. This system was designed for your safety and protection.

NOTE: Refer to the TRACTOR SET-UP on page 9 of this

manual for Gasoline and Oil fill-up instructions.

• Insert the tractor key into the ignition switch module.

• Place the PTO (Blade Engage) knob in the disengaged (OFF) position.

• Engage the tractor’s parking brake.

• Activate the choke control.

• Turn the ignition key clockwise to the START position. After the engine starts, release the key. It will return to the NORMAL MOWING position.

IMPORTANT:

position for longer than ten seconds at a time. Doing so may cause damage to your engine’s electric starter.

• After the engine starts, deactivate the choke control.

Do NOT hold the key in the START

NOTE: Do NOT leave the choke control on while

operating the tractor. Doing so will result in a "rich" fuel mixture and cause the engine to run poorly.

Stopping the Engine

WARNING: If you strike a foreign object,

stop the engine and remove the key. Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating

• If the blades are engaged, place the PTO/Blade Engage knob in the disengaged (OFF) position.

• Position the throttle/choke control between halfthrottle and the FAST (rabbit) position

• Turn the ignition key counterclockwise to the STOP position.

• Remove the key from the ignition switch to prevent unintended starting.

Using the Deck Lift Lever

To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Refer to Setting The Cutting Height earlier in this section.

WARNING: Avoid sudden starts, ex-

cessive speed and sudden stops.

WARNING: Do not leave the seat of the

tractor without first placing the PTO (Blade Engage) knob in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key.

• Depress the brake pedal to release the parking brake and let the pedal up.

• Move the throttle/choke control into the FAST (rabbit) position.

IMPORTANT:

direction of travel when the tractor is in motion. Always use the brake pedal to bring the tractor to a complete stop before shifting.

• To move forward, place the shift lever in the FORWARD—HI or FORWARD—LO position, then slowly depress the drive pedal until the desired speed is achieved.

Do NOT use the shift lever to change the

NOTE: Operate the tractor with the shift lever in the

FORWARD—LO position when using ground-engaging attachments or when towing a cart.

• To move in reverse, place the shift lever in the REVERSE position, check that the area behind is clear then slowly depress the drive pedal.

Driving On Slopes

Refer to the SLOPE GAUGE on page 8 to help determine slopes where you may operate the tractor safely.

WARNING: Do not mow on inclines with a

slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury.

• Mow up and down slopes, NEVER across.

• Exercise extreme caution when changing direction on slopes.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over.

• Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward.

Page 16

Setting The Cruise Control

NOTE: The cruise control feature should only be

utilized while traveling in the forward direction.

• Slowly depress the drive pedal until the desired speed is achieved.

• Lightly depress the cruise control lever.

• While continuing to hold the cruise lever down, lift your foot from the drive pedal (you should feel the cruise latch engage).

• Once engaged, the cruise control lever and the drive pedal will lock in the “down” position, and the tractor will maintain the same forward speed.

NOTE: Cruise control can not be set at the tractor’s

fastest ground speed. If the operator should attempt to do so, the tractor will automatically decelerate to the fastest optimal mowing ground speed.

To disengage the cruise control, either:

• Depress the brake pedal to disengage the cruise control and stop the tractor.

• Lightly depress the drive pedal.

To change to the reverse direction when operating with cruise control, depress the brake pedal to disengage the cruise control and bring the tractor to a complete stop. Place the shift lever in the REVERSE position and depress the drive pedal.

IMPORTANT:

MOWING position, the PTO clutch will automatically

shut off if the PTO (Blade Engage) knob is moved into the engaged (ON) position with the shift lever in Reverse. Refer to Safety Interlock Switches on page 14.

Front View

With the ignition key in the NORMAL

Top V iew

OFF

Figure 7

Mowing

WARNING: To help avoid blade contact or

a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

This tractor is equipped with one of MTD’s quality cutting decks. The following information will be helpful when using the cutting deck with your tractor.

Engaging the Parking Brake

To engage the parking brake:

• Fully depress the brake pedal and hold it while gently pushing the parking brake lever downward.

• Hold the parking brake lever down while removing your foot from the brake pedal.

• Once engaged, the parking brake lever and the brake pedal will lock in the “down” position.

To disengage the parking brake:

• Slightly depress the brake pedal.

NOTE: The parking brake must be engaged if the

operator leaves the seat with the engine running or the engine will automatically shut off.

Engaging the PTO (Blades)

Engaging the PTO transfers power to the cutting deck or other (separately available) attachments. To engage the PTO, proceed as follows:

• Move the throttle control lever to the FAST (rabbit) position.

• Pull the PTO/Blade Engage knob outward into the engaged (ON) position. See Figure 7.

• Keep the throttle lever in the FAST (rabbit) position for the most efficient use of the cutting deck or other (separately available) attachments.

WARNING: Plan your mowing pattern to

avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.

• Do not mow at high ground speed, especially if a mulch kit or grass collector is installed.

• For best results it is recommended that the first two laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn.

• Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather.

• Mowing should always be done with the engine at full throttle.

• Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut.

• Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush.

• Keep the blades sharp and replace the blades when worn. Refer to Cutting Blades on page 21 of this manual for proper blade sharpening instructions.

Page 17

SECTION 7: MAKING ADJUSTMENTS

WARNING: Never attempt to make any

adjustments while the engine is running,

Leveling the Deck

NOTE: Check the tractor’s tire pressure before

performing any deck leveling adjustments. Refer to

Tires on page 21 for information regarding tire pressure.

Front To Rear

The front of the cutting deck is supported by a stabilizer bar that can adjusted to level the deck from front to rear. The front of the deck should be between 1/4-inch and 3/8-inch lower than the rear of the deck. Adjust if necessary as follows:

• With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate the blade nearest the discharge chute so that it is parallel with the tractor.

• Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground.

• The first measurement taken should be between 1/4" and 3/8" less than the second measurement.

• Determine the approximate distance necessary for proper adjustment and proceed, if necessary, to the next step.

• From the front of the tractor, loosen the outermost hex lock nut on the end of the deck hanger rod. See Figure 8.

• Tighten the inner hex nut front against the front hanger bracket to raise the front of the deck; loosen the hex nut to lower the front of the deck. See Figure 8.

• Retighten the two lock nuts against the inner hex nuts when proper adjustment is achieved.

Side to Side

If the cutting deck appears to be mowing unevenly, a side to side adjustment can be performed. Adjust if necessary as follows:

• With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate both blades so that they are perpendicular with the tractor.

• Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground. Both measurements taken should be equal. If they’re not, proceed to the next step.

• Loosen, but do NOT remove, the hex bolt on the left deck hanger bracket. See Figure 9.

Adjustment Gear

Hex Bolt

Figure 9

• Balance the deck by using a wrench to turn the adjustment gear (See Figure 9) up or down.

• The deck is properly balanced when both blade tip measurements taken earlier are equal.

• Retighten the hex bolt on the left deck hanger bracket when proper adjustment is achieved.

Figure 8

Seat Adjustment

To adjust the position of the seat, loosen the two knobs on the bottom of the seat. Slide the seat forward or rearward as desired. Retighten the two knobs

Page 18

Parking Brake Adjustment

WARNING: Never attempt to adjust the

brakes while the engine is running. Always disengage PTO, stop engine and remove key to prevent unintended starting.

If the tractor does not come to a complete stop when the brake pedal is completely depressed, or if the tractor’s rear wheels can roll with the parking brake applied, the brake is in need of adjustment. The brake disc can be found on the right side of the transmission in the rear of the tractor. Adjust if necessary as follows:

NOTE: Have a replacement cotter pin on hand before

beginning this adjustment.

• Looking at the transmission from the right side of the tractor, locate the brake puck and brake disc. See Figure 10.

Brake PuckBrake PuckBrake PuckBrake Puck

Brake Puck

Brake PuckBrake Puck

Cotter Pin

Steering Adjustment

If the tractor turns tighter in one direction than the other, or if the ball joints are being replaced due to damage or wear, the steering drag links may need to be adjusted.

Adjust the drag links so that equal lengths are threaded into the ball joint on the left side and the ball joint on the right side:

• Loosen the jam nut found on the drag link at the rear of the ball joint. See Figure 11.

Hex Nut

Drag Link

Brake Disc

Crown Nut

Figure 10

• Remove and discard the cotter pin which secures the crown nut to the assembly. See Figure 10.

• Loosen, but do NOT remove, the crown nut found on the right side of the brake assembly.

• Insert a feeler gauge (set at .011”) between the brake disc and the brake puck.

NOTE: If a feeler gauge is unavailable, a typical

business card is approximately .011” thick.

• Retighten the crown nut loosened earlier, leaving a .011” gap between the brake disc and the brake puck.

• Insert a new cotter pin to secure the crown nut in place. Do NOT reuse the old cotter pin.

Ball

Joint

Figure 11

• Remove the hex nut on the top of ball joint. See Figure 11.

• Thread the ball joint toward the jam nut to shorten the drag link. Thread the ball joint away from the jam nut to lengthen the drag link.

• Replace hex nut and lock washer and retighten the jam nut after proper adjustment is achieved.

Jam

Nut

NOTE: Threading the ball joints too far onto the drag

links will cause the front tires to "toe-in" too far. Proper toe-in is between 1/16" and 5/16".

Front tire toe-in can be measured as follows:

• Place the steering wheel in position for straight ahead travel.

• In front of the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance.

• Behind the axle, measure the distance horizontally from the inside of the left rim to the inside of the right rim. Note the distance.

• The measurement taken in front of the axle should be between 1/16" and 5/16" less than the measurement taken behind the axle.

• Adjust if necessary.

Page 19

SECTION 8: MAINTAINING YOUR GARDEN TRACTOR

NOTE: Refer to Maintenance Chart on page 24 for a

reference of recommended maintenance intervals.

WARNING: Before performing any

maintenance or repairs, disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting.

Engine

Refer to the separate engine’s Owner’s Manual for engine maintenance instructions.

Check engine oil level before each use as instructed in the separate engine Owner’s Manual packed with your unit. Follow the instructions carefully.

Changing Engine Oil

NOTE: Depending on the engine model found on your

tractor, it may be necessary to remove the tractor’s side panel in order to replace the oil filter (if so equipped).

• Unscrew oil fill cap and remove dipstick from the oil fill tube. See Figure 12.

• Pop open the protective cap on the end of the oil drain valve to expose the drain port. See Figure 12.

• Push the oil drain hose (packed with this manual) onto the oil drain port. Route the opposite end of the hose into an appropriate oil collection container with a capacity of no less than 64 oz.

• Push the oil drain valve in slightly, then rotate counterclockwise and pull outward to begin draining oil.

Oil Fill Cap /

Dipstick

Drain Port

Figure 12

• Service the oil filter (if so equipped) as instructed in the separate separate engine Owner’s Manual packed with your unit.

Oil Drain Hose

Perform the above steps in the opposite order after oil has finished draining.

• Refill the engine with new motor oil.

IMPORTANT:

Manual packed with your unit for information regarding the quantity and proper weight of motor oil.

Refer to the separate engine Owner’s

Air Cleaner

Service the pre-cleaner, if so equipped, and cartridge/ air cleaner element as instructed in the separate engine Owner’s Manual packed with your unit.

Spark Plugs

The spark plug(s) should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each mowing season. Refer to the separate engine Owner’s Manual for correct plug type and gap specifications.

Fuel Filter

WARNING: Do not replace the fuel filter

when engine is hot.

The engine is equipped with an inline fuel filter located on the left side of the engine.

Visually inspect the filter periodically for a build-up of residue inside the filter body, and for a dirty element which can be indicated by discoloration. Replace the fuel filter when dirty. Refer to the separate engine Owner’s Manual.

Cleaning the Engine And Deck

Any fuel or oil spilled on the machine should be wiped off promptly. Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine, especially the belts and pulleys.

Deck Wash System

Your tractor’s deck is equipped with a water port on its surface as part of its deck wash system. Use the deck wash system to rinse grass clippings from the deck’s underside and prevent the buildup of corrosive chemicals. Complete the following steps AFTER EACH MOWING:

1. Drive the tractor to a level, clear spot on your lawn, near enough for your garden hose to reach.

IMPORTANT:

is directed AWAY from your house, garage, parked cars, etc.

2. Disengage the PTO (Blade Engage), set the parking brake and stop the engine.

Make certain the tractor’s discharge chute

Page 20

3. Thread the hose coupler (packaged with your tractor’s Operator’s Manual) onto the end of your garden hose.

4. Attach the hose coupler to the water port on your decks surface. See Figure 13.

Hose Coupler

Water Port

Figure 13

5. Turn the water on.

6. While sitting in the operator’s position on the tractor, start the engine and place the throttle lever in the FAST (rabbit) position.

7. Move the tractor’s PTO (Blade Engage) into the ON position.

8. Remain in the operator’s position with the cutting deck engaged for a minimum of two minutes, allowing the underside of the cutting deck to thoroughly rinse.

9. Move the tractor’s PTO (Blade Engage) into the OFF position.

10. Turn the ignition key to the STOP position to turn the tractor’s engine off.

11. Turn the water off and detach the hose coupler from the water port on your deck’s surface.

12. Repeat step 4- step 11 on the opposite side of the cutting deck.

Lubrication

WARNING: Before lubricating, repairing, or

inspecting, always disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting.

Engine

Refer to the separate engine Owner’s Manual packed with your unit for instruction regarding all engine-related lubrication.

Pivot Points & Linkage

Lubricate all the pivot points on the drive system, parking brake and lift linkage at least once a season with light oil.

Deck Spindles

Grease fittings can be found on the front of each deck spindle. After every 25 hours of tractor operation, lubricate with 251H EP grease or an equivalent No. 2 multi-purpose lithium grease . Using a grease gun, apply two strokes (minimum) or sufficient grease to each spindle.

Front Wheels

Each of the front wheel axles and rims is equipped with a grease fitting. See Figure 14. Lubricate with 251H EP grease or an equivalent No. 2 multi-purpose lithium grease after every 25 hours of tractor operation.

Axle Grease Fitting

Rim Grease Fitting

Figure 14

Page 21

SECTION 9: SERVICE

WARNING: Before servicing, repairing, or

inspecting, always disengage PTO, set parking brake, stop engine and remove key to prevent unintended starting.

Tires

WARNING: Never exceed the maximum

inflation pressure shown on the sidewall of the tire.

The recommended operating tire pressure is approximately 10 psi for the rear tires and 14 psi for the front tires. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly.

Fuse

A 20 amp fuse is installed in your tractor’s wiring harness to protect the tractor’s electrical system from damage caused by excessive amperage.

If the electrical system does not function, or your tractor’s engine will not crank, first check to be certain that the fuse has not blown.

It can be found under the hood mounted between the dash panel and fuel tank on the right-hand support bar.

IMPORTANT:

replacement.

Always use a 20 amp fuse for

Cutting Blades

Hex Flange Nut

Wood Block

Spindle Assembly

Figure 15

• To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25° to 30° angle.

Damaged Blade Edge

WARNING: Be sure to shut the engine off,

and remove ignition key to prevent unintended starting before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves when grasping the blade.

WARNING: Periodically inspect the blade

adapter and/or spindle for cracks or damage, especially if you strike a foreign object. Replace immediately if damaged

The blades may be removed as follows.

• Remove the deck from beneath the tractor, (refer to

Cutting Deck Removal on page 22) then carefully flip the deck over to expose its underside.

• Place a block of wood between the center deck housing baffle and the cutting blade to act as a stabilizer. See Figure 15.

• Use a wrench to remove the hex flange nut that secures the blade to the spindle assembly. See Figure 15.

Seperation

1-5/8 inch (min.)

Figure 16

IMPORTANT:

been sharpened, or if any metal separation is present, replace the blades with new ones.

It is important that each cutting blade edge be ground equally to maintain proper blade balance. A poorly balanced blade will cause excessive vibration and may cause damage to the tractor and result in personal injury.

If the cutting edge of the blade has already

Page 22

IMPORTANT:

install the blade with the side of the blade marked ‘‘Bottom’’ (or with a part number stamped in it) facing the ground when the mower is in the operating position.

IMPORTANT:

spindle hex flange nut to between 70 lbs-ft. and 90 lbsft.

When replacing the blade, be sure to

Use a torque wrench to tighten the blade

Battery

California Proposition 65 Warning: Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands

after handling.

The battery is sealed and is maintenance-free. Acid levels cannot be checked and fluid can not be added.

• Always keep the battery cables and terminals clean and free of corrosive build-up.

• After cleaning the battery and terminals, apply a light coat of petroleum jelly or grease to both terminals

• Always keep the rubber boot positioned over the positive terminal to prevent shorting.

IMPORTANT:

NEGATIVE (Black) wire from its terminal first, followed by the POSITIVE (Red) wire. When re-installing the battery, always connect the POSITIVE (Red) wire to the POSITIVE (+) terminal before connecting the NEGATIVE (Black) wire to the NEGATIVE (-) terminal. Be certain that the wires are connected to the correct terminals; reversing them could change the polarity and cause damage to your engine’s alternator.

If removing the battery, disconnect the

• Set the tractor’s parking brake before removing the jumper cables, in reverse order of connection.

• Allow the tractor’s engine to run for 15 minutes before shutting it off to allow the alternator time to charge the discharged battery.

Charging

If the unit has not been put into use for an extended period of time, charge the battery with an automotivetype 12-volt charger for a minimum of one hour at a maximum of six amps.

WARNING: Batteries give off an explosive

gas while charging. Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.

Cutting Deck Removal

To remove the cutting deck, proceed as follows:

• Place the PTO/Blade Engage knob in the disengaged (OFF) position and engage the parking brake.

• Lower the deck by moving the deck lift lever into the bottom notch on the right fender.

• Remove the deck belt from around the tractor’s electric PTO clutch (refer to Changing the Deck Belt).

• Looking at the cutting deck from the left side of the tractor, locate the deck support pin on the rear left side of the deck.

• Rotate the pin slightly toward the rear of the tractor and release it.

• Pull the deck support pin outward to release the deck from the deck lift arm. See Figure 17.

Jump Starting

WARNING: Never jump start a damaged or

frozen battery. Be certain the vehicles do not touch, and ignitions are off. Do not allow cable clamps to touch.

• Connect positive (+) cable to positive post (+) of your tractor’s discharged battery.

• Connect the other end of the (+) cable to the positive (+) post of the jumper battery.

• Connect the second negative (–) cable to the negative (–) post of the jumper battery.

• Make the final connection on the engine block of the stalled tractor, away from the battery. Attach to a unpainted part to assure a good connection.

IMPORTANT:

vehicle (i.e. car, truck), do NOT start the vehicle’s engine when jump starting your tractor.

• Start the tractor (as instructed on page 15).

If the jumper battery is installed on a

Support Pin

Figure 17

• Repeat the above steps on the tractor’s right side.

• Move the deck lift lever into the top notch to raise the deck lift arms up and out of the way.

Page 23

• Gently slide the cutting deck toward the front of the tractor allowing the hooks on the deck to release themselves from the deck stabilizer rod.

• Gently slide the cutting deck (from the right side) out from underneath the tractor.

Changing the Deck Belt

WARNING: Be sure to shut the engine off,

and remove the ignition key to prevent unintended starting before removing the belt.

WARNING: Avoid the possibility of a

pinching injury. Do not place your fingers on the idler spring or between the belt and a pulley while removing the belt.

All belts on your tractor are subject to wear and should be replaced if any signs of wear are present.

IMPORTANT:

specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine, use factory approved belts.

To change or replace the deck belt on your tractor, proceed as follows:

• Lower the deck by moving the deck lift lever into the bottom notch on the right fender.

• Remove the belt guards by removing the selftapping screws that fasten them to the deck.

• Insert a 3/8”-drive ratchet wrench (set to loosen) into the square hole found in the idler bracket on the left side of the deck’s surface. See Figure 18.

The V-belts found on your tractor are

Idler Pulley

Belt Cover

Figure 18

• Grasp the ratchet’s handle and pivot it to relieve tension on the belt.

• With belt tension relieved, carefully remove the

belt from around the left-hand spindle pulley.

IMPORTANT:

rearward before removing it from the square hole.

• Remove the deck belt from around all pulleys, including the deck idler pulley(s) and the electric PTO clutch.

• Route the new belts (deck belt first) as shown on the following page.

• Remount the belt guards removed earlier.

Carefully allow the ratchet to pivot

3/8” Square Hole

Idler Pulleys

Electric PTO Clutch

Page 24

SECTION 10: OFF-SEASON STORAGE

Clean and lubricate the tractor as instructed in Section 7: MAINTAINING YOUR GARDEN TRACTOR on page 19 of this

manual before storing for an extended period.

Engine

If the engine will be out of service for two months or more, use the following storage procedure:

• Clean the exterior surfaces of the engine.

• Change the oil and filter while the engine is still

warm from operation. Refer to Changing Engine OIl on page 19.

• The fuel system must be completely emptied, or the gasoline must be treated with a fuel stabilizer such as STA-BIL to use a stabilizer, follow the manufacturers recommendations, and add the correct amount for the capacity of the fuel system. Fill the fuel tank with clean, fresh gasoline. Run the engine for 2-3 minutes to get stabilized fuel into the carburetor.

to prevent deterioration. If you choose

SECTION 11: MAINTENANCE CHART

To empty the system, run the engine until the tank and system are empty.

WARNING: Drain fuel only into an

approved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel.

• Remove the spark plug. Add one tablespoon of engine oil into the spark plug hole. Install the plug, but do not reconnect the plug wire. Crank the engine two or three revolutions.

• Store the engine in a clean, dry place.

WARNING: Never store the machine or

fuel container indoors where there is an open flame, spark or pilot light such as on water heater, furnace, clothes dryer or other gas appliance.

Clean Hood/Dash Louvers

Check Engine Oil Level

Clean and Re-oil Air Filter’s Foam Precleaner

Replace Air Filter Element

Change Engine Oil & Filter

Clean Battery Terminals

Lube Front Axles and Rims

Clean Engine Cooling Fins

Lube Pedal Pivot Points

Lube Deck Spindles

Check Spark Plugs

Check Safety Interlock System

Before

Each Use

After Initial

24 Hours

Every

10 Hours

Every

25 Hours

Every

50 Hours

Every

Season

Prior

to Storing

Page 25

SECTION 12: ATTACHMENTS & ACCESSORIES

The following attachments and accessories are compatible for tractor model 805K. See the retailer from which you purchased your tractor or phone (800) 800-7310 for information regarding price and availability.

MODEL DESCRIPTION

OEM-190-604 Yard-Mate™ Storage Container/Toolbox (mounts on rear of tractor) OEM-190-607 Deluxe Tractor Sunshade OEM-190-608 Sleeve Hitch, Manual Lift OEM-190-833 46-inch Front Dozer Blade OEM-190-032 42-inch Two-stage Snowthrower OEM-190-824 Sleeve Hitch with Electric Lift OEM-190-841 Mulch Kit (For 54-inch Decks Only) OEM-190-842 FastAttach™ Triple Bagger Grass Collector (For 54-inch Decks Only)

SLEEVE HITCH ATTACHMENTS

OEM-190-825 30-inch Hydraulic Tiller† OEM-190-984 Row Crop Cultivator OEM-190-980 Single-disc Harrow OEM-190-978 10-inch Mulboard Plow OEM-190-804 42-inch Heavy Duty Rear Blade

† OEM-190-824 is required for use of this attachment. OEM-190-608 cannot be used in its place.

Page 26

SECTION 13: TROUBLESHOOTING

Trouble Possible Cause(s) Corrective Action

Engine fails to start PTO (Blade Engage) knob engaged.

Parking brake not engaged. Spark plug wire(s) disconnected. Cchoke control not in correct starting position. Choke not activated Fuel tank empty, or stale fuel. Blocked fuel line. Faulty spark plug. Engine flooded.

Engine runs erratic Unit running with CHOKE activated.

Spark plug wire(s) loose. Blocked fuel line or stale fuel.

Vent in gas cap plugged. Water or dirt in fuel system.

Dirty air cleaner.

Engine overheats Engine oil level low.

Air flow restricted.

Engine hesitates at high RPM Spark plug gap too close. Remove spark plug and reset the gap. Idles poorly Spark plug fouled, faulty or gap too

wide. Dirty air cleaner.

Excessive vibration Cutting blade loose or unbalanced.

Damaged or bent cutting blade.

Mower will not mulch grass Engine speed too low.

Wet grass. Excessively high grass.

Dull blade.

Uneven cut Deck not balanced properly.

Dull blade. Uneven tire pressure.

Place PTO (Blade Engage) knob in disengaged (OFF) position. Engage parking brake. Connect wire(s) to spark plug. Pull Choke Control into CHOKE position.

Pull Choke Control into CHOKE position. Fill tank with clean, fresh (less than 30 days old) gas. Clean fuel line or replace fuel filter. Clean, adjust gap or replace plug. Crank engine with throttle in FAST position. Push Choke Control out of CHOKE position. Connect and tighten spark plug wire(s). Clean fuel line; fill tank with clean, fresh (less than 30

days old) gasoline. Replace fuel filter, if so equipped. Clear vent or replace cap if damaged. Drain fuel tank. Refill with clean, fresh (less than 30

days old) gasoline. Replace air cleaner paper element or clean foam

precleaner. Fill crankcase with proper capacity and weight of oil. Clean grass clippings and debris from around the

engine’s cooling fins and blower housing.

Replace spark plug. Set plug gap.

Replace air cleaner element or clean pre-cleaner. Tighten blade and spindle. Balance blade. Replace blade. Place throttle in FAST (rabbit) position. Do not mow when grass is wet; wait until later to cut. Mow once at a high cutting height, then mow again at

desired height or make a narrower cutting swath. Sharpen or replace blade. Perform side-to-side deck adjustment. Sharpen or replace blade. Check tire pressure in all four tires.

Page 27

SECTION 14: MODEL P805K PARTS LIST

REF.

NO.

1 734-04147 Turf Tire, 23 x 10.5 x 12 2 634-04238 Rim, 12.0 x 7.0 3 712-3050 Lug Nut, 7/16-14 4 634-0202A Wheel Assembly, 23 x 10.5 x 12 5 634-04082 Rim Assembly, 8.0 X 5.38

6 731-2290A Hub Cap 7 734-04148 Tire:16.0 x 7.5 x 8.0 8 634-04088A Wheel Assembly, 16 x 7.5 x 8.0 — 734-0255 Valve, Tubeless

PART

NUMBER DESCRIPTION

(Includes Bearings and Valve)

Page 28

Model

P805K

Page 29

Model

P805K

REF.

NO.

1 710-0514 Hex Cap Screw, 3/8-16, 1.00, Gr5, Std 2 711-1408 Link, Drag, RH 3 711-1409A Link, Drag, LH 4 710-1260 Self-tapping Screw, 5/16-18 x .75 5 712-0240 Nut, Jam, 7/16-20, Gr2 6 712-0214 Nut, Hex, 3/8-24, Gr5 7 712-04065 Nut, Nylon Lock, 3/8-16 8 712-0459 Nut, Flange Lock, 7/16-20 9 712-3004A Nut, Flange Lock, 5/16-18 10 717-1550E Gear, Steering, 11/90 Ratio 11 717-1554 Gear, Pinion, Steering 12 723-0448A Ball Joint, 7/16-20 13 710-04095 Hex Cap Screw, 3/8-16, 1.00 14 736-3004 Washer, Flat, .406 x .875 x .105 15 736-3084 Washer, Flat, .510 x 1.120 x .060 16 731-04039 Cover, Steering Wheel 17 738-04154 Spacer, Shoulder, 1.00 x .38 x .38 18 738-04075 Shaft, Steering, .625 OD x 25.00 Lg 19 741-0475 Bushing, Plastic, .380 ID 20 741-0656A Bearing, Hex Flange, 5/8 21 638-04003 Axle Ass’y, LH .750 Dia 22 638-04004 Axle Ass’y, RH .750 Dia 23 726-0341 Push Cap, .75 24 714-04039 Pin, Cot, 5/32, 1.25 25 719-04105 Axle, Pivot, Cast .750 Dia 26 736-0866 Washer, Flat, .755 x 1.92 x.060 27 738-1011A Screw, Shoulder, .500 x 2.230, 3/8-16 28 631-04008 Wheel, Steering, Three Spoke

PART

NUMBER DESCRIPTION

Page 30

Model

P805K

Page 31

Model P805K

REF.

NO.

1 17962 Plate, Switch 2 683-04173 Frame Assembly, Lower 3 683-04219 Bumper Assembly 4 710-0224 Screw, Hex Washer, 10-16 x .5 5 710-0726 Screw, Self-tapping, 5/16-18, 0.75 6 710-1260A Screw, Self-tapping, 5/16-12, 0.75 7 710-1652 Screw, Hex Washer, 1/4-20 x 0.625 8 711-0332 Pin, Clevis, .50 Dia x .78 Lg 9 712-04065 Nut, Nylon Lock, 3/8-16 10 710-0607 Screw, Hex Wash. Tapp, 5/16-18 x .5 11 714-04023 Pin, Internal Cotter 12 725-04039 Switch, Interlock 13 732-04035 Spring, Compression, 1.28 OD x 3.125 14 736-0222 Washer, Lock, Ext 1/4 16 738-04058 Shoulder Spacer 17 738-0143 Shoulder Screw, 3/8-16 18 710-3005 Hex Screw 3/8-16 x 1.25 19 783-0726E Bracket, Pivot, Support RH 20 783-0727D Bracket, Pivot, Support LH 21 783-0728 Bracket, Pivot, Bar 22 783-04811 Frame, Upper 23 783-04329A Bracket, Frame, Seat 24 712-04064 Nut, Nylon Lock, 1/4-20 25 710-0599 Screw, Self-tapping, 1/4-20, 0.500 26 725-1426A Solenoid, 12V, 100 Amp 27 736-0222 Washer, External Lock, 1/4 28 710-0642 Screw, Hex. 1/4-20 x .75 29 725-1750A Battery, 235 CCA 30 712-0324 Nut, Sems, 1/4-20 31 710-0703 Screw, Carriage, 1/4-20, .75, 32 747-04121A Hold-down Rod, Battery 33 783-0349 Tray, Battery 34 783-0693 Axle Bracket 35 731-05598 Bumper Cap

PART

NUMBER DESCRIPTION

Page 32

Model

P805K

Page 33

Model P805K

REF.

NO.

1 710-0227 Screw, #8-18, 0.500 2 710-0451 Bolt, Carriage, 5/16-18, .750 Gr1 3 710-0599 Screw, /4-20, 0.500 4 710-0604A Screw, 5/16-18, 0.625 5 710-0788 Screw, 1/4-20, 1.000 6 710-0895 Screw, 1/4-15, 0.750 7 710-0932 Screw, Carriage, 1/4-20, 1.00, Gr1 8 712-0271 Nut, Sems, 1/4-20 9 712-04063 Nut, Flange Lock, 5/16-18, GrF, Nylon 10 725-1713 Switch, Spring 11 726-0320 Plate, Insulator Nut 12 731-1990 Cover, Lift Lever 13 731-1993A Cover, w/ Cup Holder 14 731-2480A Cover, Shift 15 731-2618 Fender Flare, RH 16 731-2619 Fender Flare, Fender, LH 17 736-0607 Washer, Lock, 5/16 Ext. Tooth 18 736-3078 Washer, Flat, .344 x 1.0 x .063 19 783-04331A Fender, 2-Speed 20 783-0677B Lift Bracket, Adjustment 21 783-1489B Seat Bracket 22 720-04061 Knob, 3/8-16, .875 23 732-1184 Spring, Extension, .80 Dia x 4.6 Lg. 24 738-0296 Shoulder Screw .437 x .286 Lg 25 738-04012A Shoulder Screw, .625 x .145, 3/8-16 26 783-04081A Pivot Bracket, Seat 27 783-0209D Bracket, Seat Lift 28 757-04003 Seat, High Back 29 726-3046 Clip, Ratchet, .250 Dia 30 735-0656 RH Foot Pad 31 735-0657 LH Foot Pad 32 710-0227 Screw, #8-18 x .50 33 726-0279 Plate, Insulator 34 725-1303 Spring Switch, Outer 35 725-1439 Spring Switch, Inner 36 726-0278 Plate, Insulator Boss

PART

NUMBER DESCRIPTION

Page 34

Model

P805K

REF.

NO.

1 683-04118 Shaft Assembly, Lift 2 711-0332 Pin, Clevis, .50 Dia x .78 Lg 3 783-0720A Bracket, Deck 4 712-04065 Nut, Nylon Lock, 3/8-16 5 712-04063 Nut, Nylon Lock, 5/16-18, Gr5 6 712-3083 Nut, Hex Lock, 1/2-13, Gr8, Nylon 7 714-0104 Pin, Cotter, .072 Dia. x 1.13 Lg 8 714-0111 Pin, Cotter, 3/32, 1.0

9 714-04023 Pin, Click, .092 x 1.64 Lg 10 716-0106A E-ring, .625 Dia. Shaft 11 720-0311 Grip, Handle 12 732-0874 Spring, Torsion 18 738-0138A Screw, Hex Cap, 5/16-18x.620 Gr2 19 738-0143 Shoulder Screw, 3/8-16 20 741-0225 22 746-0968 Cable, Lift, 16.16 Lg 23 747-04155 Handle, Lift 24 747-1324 Rod, Deck .5" Dia. 25 756-1154 Pulley, Roller 26 783-0678A Arm, Lift 27 712-0206 Nut, Hex, 1/2-13

PART

NUMBER DESCRIPTION

Bearing, Hex Flange

Page 35

Model

P805K

REF.

NO.

1 710-0227 Screw, #8-18, 0.500 2 710-0599 Screw, Hex, 1/4-20, 0.500 3 710-0654A Screw, Sems, 3/8-16, .75 4 710-0726 Screw, Hex, 5/16-12 x .75 5 712-3005 Hex Flange Nut, 3/8-16 6 783-0615D Bracket, Muffler 7 725-0157 Cable, Tie, 3/16 x .05 x 7.4 8 726-0205 Clamp, Hose

9 736-0300 Lock Washer,.406 x.875 x.059 10 751-3142 Cap, Oil Drain 11 751-0564A Deflector, Muffler 12 751-0644B Pipe, Exhaust, LH 13 751-0645A Pipe, Exhaust, RH 14 751-0805A Muffler, Dual Inlet 15 751-10349 Fuel Hose, Low Permeation 16 751-3140 Drain, Oil 17 751-3141 Extension Hose, Oil Drain

PART

NUMBER DESCRIPTION

Page 36

Model

P805K

12 8

Page 37

Model

P805K

REF.

NO.

1 710-0599 Screw, 1/4-20, 0.500 2 710-0642 Screw, 1/4-20, 0.750 3 710-0726 Screw, 5/16-12, 0.750 4 710-0895 Screw, 1/4-15, 0.750 5 710-1017 Screw, 1/4-14, 0.625 6 710-1611B Screw, 5/16-18, 0.750 7 710-3217 Screw, Machine, #8-32, 0.375 8 712-0142 Nut, Hex, #8-32, Gra

9 731-04215 Dash Lever, Cruise 10 731-04217 Dash Lever, Brake 11 731-05005B Panel, Dash 12 731-1857 Knob, Control 18 736-0270 Washer, Bell, .265 x .75 x .062 19 747-1196 Rod 20 783-04285D Plate Support, Dash, RH 22 783-04323D Plate Support, Dash, LH 23 710-0751 Screw, 1/4-20, .620, Gr5 24 710-1652 Screw, 1/4-20x.625 25 712-04064 Nut, Flange Lock, 1/4-20, GrF, Nylon 26 731-04949 Lens, Grill 27 731-05522 Louvered Cover, Hood 28 736-0176 Wash, Flat, .265 x .938 x .120 29 731-05165 Plenum, Hood 30 751-0603 Cap, Fuel 31 751-0658E Fuel Tank, 3 Gal. 32 746-1086 Throttle Control, 39” 33 746-1085A Choke Control, 37.5” 34 725-1752 Switch, PTO 35 725-04036B Indicator Monitor w/ Reminder 36 725-04227A Ignition Switch Module 37 725-1745 Key, Plastic Cover 38 725-0963 Lamp, 12V 39 725-1649 Lamp Socket

— 629-04083 Headlamp Harness — 629-04336 Wiring Harness, Tractor

PART

NUMBER DESCRIPTION

Page 38

Model

P805K

28 11

34 10

26 28

3 22

Page 39

Model

REF.

10 710-0809 Screw, 1/4-20, 1.250 11 710-1007 Screw, Sems, 3/8-16, 1.500 12 710-3011 Screw, 3/8-16, 2.25, Gr5 18 712-0241 Nut, Hex, 3/8-24, Gr5 19 712-04063 Nut, Flange Lock, 5/16-18, GrF, Nylon 20 712-04065 Nut, Flange Lock, 3/8-16, GrF, Nylon 22 712-0431 Nut, Flange Lock, 3/8-16, GrF, 23 712-0702 Nut, Flange, 7/16-20, Gr2 24 714-0507 Pin, Cotter, 3/32 x .750 25 718-0771A Hub, Pulley, 1/2 Spline 26 720-04028 Knob, Shift 27 723-3018 Ball, Joint 28 732-0478 Extension, Spring 6.12 29 732-0716C Spring, Extension, .59 OD x 4.00 30 732-0963 Spring, Extension, .50 Dia x 6.37 31 736-0105 Washer, Bell, .375 x .870 x .063 32 736-0169 Washer, Lock, 3/8, Regular Duty 33 736-0642 Washer, Flat, .44x.75x.06, Ht Spcl 34 736-3010 Washer, Flat, .407x.812x.135, Ht 35 738-0322 Screw, Shoulder, .625 Dia x .217 36 738-0372B Spacer, Shoulder, 1.00 x .38 x .38 37 747-04136 Brake Rod 38 747-1127 Adjustment Rod, Idlr, 3/8 39 747-1185A Rod, Belt Guard 40 750-0566A Spacer, .260 x .372 x 1.030 41 754-0467 Belt, V-Type 42 647-0031B Control Assembly, Brake

P805K

PART

NO.

NUMBER DESCRIPTION

1 618-0376A Transmission Assembly, 2-Speed 2 618-04015 Pulley Assembly, Variable Speed 3 647-04023 Rod Assembly, Shift, 2-Speed 4 710-0176 Screw, 5/16-18, 2.75, Gr5 5 710-0347 Screw, 3/8-16, 1.75, Gr5 6 710-0642 Screw, 1/4-20, 0.750 7 710-0650 Screw, 5/16-18, 0.875 8 710-0726 Screw, 5/16-12, 0.750 9 710-0805 Screw, 5/16-18, 1.50, Gr5

REF.

PART

NO.

NUMBER DESCRIPTION

43 647-0032A Control Assembly, Speed 44 683-0266 Pedal Assembly, Control 45 710-1260A Screw, 5/16-18, 0.750 46 710-1611B Screw, 5/16-18, 0.750 47 711-04159B Pin, 3/8-16 x 2.68 48 712-3004A Nut, Flange Lock, 5/16-18, Gr5 49 714-0104 Pin, Cotter, .072 Dia. x 1.13 50 714-0111 Pin, Cotter, 3/32, 1.0 51 732-0335 Spring, Compression, .405 x 1.17 52 732-0955 Spring, Extension, .50 OD x 1.41 53 735-0662 Pad, Drive Control 54 735-3049 Pad, Brake 55 736-0119 Washer, Lock, 5/16, Regular Duty 56 736-0187 Washer, Flat, .64 x 1.24 x .06 57 736-0262 Washer, Flat, .385 x .870 x .092 58 736-3008 Washer, Flat, .344 x .750 x .120 59 738-0155 Shoulder Screw .437 Dia x .162 60 738-0380 Screw, Shoulder, .50 x .27 , 3/8-16 61 741-0225 Bearing, Hex Flange 62 741-3065B Bearing, Hex Flange, .628 ID, Split 63 747-04093 Control Rod, Brake Lock 64 747-04096 Control Rod, Cruise 65 747-04521 Pedal, Brake 66 748-04039B Latch, Cruise 67 783-04612 Bracket, Steering Support 68 783-0732A Bracket, Lockout 69 618-04200 Pulley Bracket 70 710-0627 Screw, 5/16-24, .75 71 710-3015 Screw, 1/4-20, .75 72 712-3027 Nut, Flange Lock, 1/4-20 73 718-04012 Bearing Cup 74 736-0362 Washer, Flat, .330 x 1.25 x .06 75 741-0600 Ball Bearing 76 710-0859 Screw, 3/8-16, 2.5 77 748-0415B Spacer, .385 x .635 x 1.54

Page 40

Model

P805K

48 44

43 42 41

34 15

Page 41

Model P805K

REF.

NO.

1 618-0225 Reverse Collar Assembly 2 618-0226 Hi-Lo Collar Assembly 3 618-04156 Shift Fork Assembly 4 710-0642 Self-tapping Screw, 1/4-20 x .75 5 718-04053 Shift Cover 6 736-0227 Flat Washer 7 710-3119 Lock bolt 3/8-16 x 0.75 8 741-0681 Ball Bearing

9 618-04317 Wheel Hub Assembly 10 618-04142 Differential Axle Assembly 11 719-04082 Upper Housing 12 741-0476 Flanged Bearing 13 661-0012 Brake Assembly 14 741-04085 Flanged Bearing 15 710-0788 Screw 1/4-20 x 1.0 16 711-1051A Drive Shaft 17 711-1216 Output Shaft 19 713-0446 9-tooth Sprocket 20 713-0447 16-tooth Sprocket 21 713-0448 22-link Chain, .625 22 716-0131 External Snap Ring 23 717-0678 Brake Pad 24 717-1438A 41-tooth Bevel Gear 25 717-1439A 20-tooth Spur Gear 26 717-1440 10-tooth Spur Gear 27 717-04109 27-tooth Spur Gear 28 717-04110 37-tooth Spur Gear 30 718-0504 Shifter Insert 31 718-0505 Shifter Cover 33 719-04083 Lower Housing 34 718-0540 Lockout Plate 35 736-0337 Flat Washer, 5/8 x 1.0 36 736-3046A Flat Washer, 1.01 x 1.86 x .060 37 711-1235 Input Shaft 38 747-1140 Shift Lever 40 761-0215 Disc Brake 41 716-0114 Retaining Ring, .56 42 717-1463A 13-tooth Bevel Gear 43 736-0335 Flat Washer 44 736-0336 Flat Washer, 5/8 x 1.0 x .030*

46 741-0335 Needle Bearing 47 741-0696 Needle Bearing 48 716-0231 E-ring, .75

PART

NO. DESCRIPTION

736-0337 Flat Washer, 5/8 x 1.0 x ..040* 736-0349 Falt Washer,5/8 x 1.0 x .020*

Page 42

Model

P805K

Page 43

Model

P805K

REF.

NO.

1 12650 Bracket, Adjustment, Height 2 16606 Bracket, Hook, Retainer 3 618-0671 Spindle Assembly, Pulley, 5.39 Dia. 4 683-0254B Bracket Assembly, Deck, Hanger LH 5 683-0459 Idler Assembly, 54" 6 721-04041 Hose Coupler 7 710-04095 Hex Screw, 3/8-16, 1.00 8 710-0216 Hex Screw, 3/8-16, .75

9 703-3279 Stop Assembly, Chute 10 703-2093 Baffle 11 703-2392 Bracket 12 712-0641 Hex Nut, M-16 x 1.5 13 710-0528 Hex Screw, 5/16-18, 1.25, Gr5, 14 710-0602 Screw, Self-tapping, 5/16-18, 1.000 15 710-0607 Screw, Self-tapping, 5/16-18, 0.50 16 710-0751 Hex Screw, 1/4-20, .620, Gr5, 17 710-1644 Screw, Carriage, 3/8-16, Gr5, 5.00 18 710-3011 Hex Screw, 3/8-16, 2.25, Gr5, 19 710-3073 Hex Screw, 5/16-18, 2.25, Gr5, 20 710-3168 Bolt, Carriage, 3/8-16 x 1.0 21 710-3178 Short Neck Carriage Bolt 3/8-16 x .75 22 711-0332 Pin, Clevis, .50 Dia x .78 23 711-1737 Pin, Roller, .5" Dia x 10.06 . 24 711-1762 Pin, Hinge, Dia .375 x 14.06 25 712-0417A Nut, Hex Flange, 5/8-18 26 712-04065 Nut, Flange Lock, 3/8-16 27 712-04063 Nut, Flange Lock, 5/16-18, Gr5 28 712-3010 Nut, Hex, 5/16-18, Gr5 29 712-3019 Nut, Hex, 7/16-14, Gr2 30 712-3022 Nut, Hex Lock, 1/2-13 31 712-3027 Lock Nut, 1/4-20, Hex Flange 32 714-0145 Pin, Click, .092 x 1.64 33 714-0470 Pin, Cotter, 1/8 x 1.25 34 714-3004 Pin, Cotter, 3/32 x 1.25

PART

NO. DESCRIPTION

REF.

NO.

35 715-0108 Pin, Sprg, 1/4 Dia x 1.00 36 715-0246 Pin, Spring, 3/16 x 1.25 37 717-04074 Adjustment, Deck, Gear 38 731-0335 Roller, Deck 39 731-3005 Front Roller 40 631-04070 Deflector Assembly, Chute 41 732-0306 Spring, Compression, .406 x .531 x 1.75 42 732-0459 Spring, Extension, .94 Dia x 6.74 43 783-04690 Skirt, Deck 44 750-0933 Spacer, .385 x .88 x .64 45 734-04155 Deck Wheel, 5" Dia. 46 737-04003C Water Port 47 736-0119 Washer, Lock, 5/16, Regular Duty 48 736-0134 Flat Washer, .812 ID x 1.38 OD x .1 49 736-0171 Washer, Lock, 7/16 , Regular Duty 50 736-0760 Lock Washer, 17 x 23.8 x 1.95 51 736-0921 Washer, Lock, 1/2 , Regular Duty 52 783-04013A Pulley Stabilzer Bracket 53 750-04597 Spacer, .380 x .90 x 1.313 54 736-3072 Washer, Flat .38 ID x .93 OD x .110 55 738-0295 Shoulder Screw, .750 x .47.12 56 738-1229 Shoulder Screw, 5/8 Dia x 2.50 57 738-3056 Shoulder Screw, 1/2 Dia x 2.50 58 742-0677 Blade, 18.50" 59 747-1116 Deck Release Handle Rod, .375 Dia 60 750-0151 Spacer .550 ID x .755 OD x 1.1 61 750-0212 Spacer, .82 ID x 1.00 OD x .53 62 683-04113A Deck Shell Assembly, 54" 63 754-0642 Belt, V-Type, B Section 64 756-04129 Pulley, Idler, 4.25 Dia. 65 783-1470A Cover, Spindle RH 66 783-1471 Cover, Spindle LH 67 783-04726 Bracket, Stationary Idler

PAR T

NO. DESCRIPTION

Page 44

Model

P805K

REF.

NO.

1 783-04419B Bracket, Clutch 2 710-0726 Screw, 5/16-12, .75 3 710-1260A Screw, 5/16-18, .75 4 710-04379A Screw, Hex Cap, 7/16-20 x 3.50 GR5 5 736-0171 Washer, Lock, 7/16 6 717-1774B Clutch, PTO 7 736-0277 Washer, Flat, 1.031 x 1.62 x .095 8 736-0277 Washer, Flat, 1.031 x 1.62 x .095 9 783-04467 Deck Stop

10 756-0639A Pulley, 3.56”

PART

NUMBER DESCRIPTION

Page 45

NOTES

Page 46

NOTES

Page 47

CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT

YOUR WARRANTY RIGHTS AND OBLIGATIONS

The California Air Resources Board and MTD Consumer Group Inc are pleased to explain the evaporative emission control system warranty on your 2006 lawn mower. In California, new lawn mower must be designed, built and equipped to meet the State’s stringent anti-smog standards. MTD Consumer Group Inc must warrant the EECS on your lawn mower for the period of time listed below provided there has been no abuse, neglect or improper maintenance of your lawn mower.

Your EECS may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter, fuel tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated emission-related components.

Where a warrantable condition exists, MTD Consumer Group Inc will repair your lawn mower at no cost to you including diagnosis, parts and labor.

MANUFACTURER’S WARRANTY COVERAGE:

This evaporative emission control system is warranted for two years. If any evaporative emission-related part on your equipment is defective, the part will be repaired or replaced by MTD Consumer Group Inc.

OWNER’S WARRANTY RESPONSIBILITIES:

As the lawn mower owner, you are responsible for performance of the required maintenance listed in your owner’s manual. MTD Consumer Group Inc recommends that you retain all receipts covering maintenance on your lawn mower, but MTD Consumer Group Inc cannot deny warranty solely for the lack of receipts.

As the lawn mower owner, you should however be aware that MTD Consumer Group Inc may deny you warranty coverage if your lawn mower or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.

You are responsible for presenting your lawn mower to MTD Consumer Group Inc’s distribution center or service center as soon as the problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should contact the MTD Consumer Group Inc Service Department at 1-800-800-7310.

GENERAL EMISSIONS WARRANTY COVERAGE:

MTD Consumer Group Inc warrants to the ultimate purchaser and each subsequent purchaser that the lawn mower is: Designed, built and equipped so as to conform with all applicable regulations; and free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to that part as described in MTD Consumer Group Inc’s application for certification.

The warranty period begins on the date the lawn mower is delivered to an ultimate purchaser or first placed into service. The warranty period is two years.

Subject to certain conditions and exclusions as stated below, the warranty on emission-related parts is as follows:

1. Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied, is warranted for the warranty period stated above. If the part fails during the period of warranty coverage, the part will be repaired or replaced by MTD Consumer Group Inc according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period.

2. Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above. Any such part repaired or replaced under warranty will be warranted for the remaining warranty period.

3. Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement date for that part. If the part fails before the first scheduled replacement, the part will be repaired or replaced by MTD Consumer Group Inc according to subsection (4) below. Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part.

4. Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner.

5. Notwithstanding the provisions herein, warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment.

6. The lawn mower owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective, emission-related warranted part, provided that such diagnostic work is performed at a warranty station.

7. MTD Consumer Group Inc is liable for damages to other engine or equipment components proximately caused by a failure under warranty of any warranted part.

8. Throughout the lawn mower warranty period stated above, MTD Consumer Group Inc will maintain a supply of warranted parts sufficient to meet the expected demand for such parts.

9. Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of MTD Consumer Group Inc.

10. Add-on or modified parts that are not exempted by the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims. MTD Consumer Group Inc will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.

WARRANTED PARTS:

The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group Inc demonstrates that the lawn mower has been abused, neglected, or improperly maintained, and that such abuse, neglect, or improper maintenance was the direct cause of the need for repair or replacement of the part. That notwithstanding, any adjustment of a component that has a factory installed, and properly operating, adjustment limiting device is still eligible for warranty coverage. The following emission warranty parts list are covered: Fuel Line, Fuel Line Clamps

Page 48

MANUFACTURER’S LIMITED WARRANTY FOR:

The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States, its possessions and territories.

“MTD”warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage.

Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber and tires.

HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or 1330-220-4683 or log on to our Web site at www.mtdproducts.com.

This limited warranty does not provide coverage in the following cases:

a. The engine or component parts thereof. These

items may carry a separate manufacturer’s warranty. Refer to applicable manufacturer’s warranty for terms and conditions.

b. Log splitter pumps, valves, and cylinders have a

separate one year warranty.

c. Routine maintenance items such as lubricants,

filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure.

d. Service completed by someone other than an

authorized service dealer.

e. MTD does not extend any warranty for products sold or

exported outside of the United States, its possessions and territories, except those sold through MTD’s

authorized channels of export distribution. f. Replacement parts that are not genuine MTD parts. g. Transportation charges and service calls.

No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above.

The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product.

Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you.

In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold.

of safety features of the product shall void this warranty.

You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product.

This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift.

HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

IMPORTANT:

Owner must present Original Proof of

Alteration

Purchase to obtain warranty coverage.

MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683

MTD P805K Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual