MTD C06 User Manual

Operator’s Manual
Electric Lawn Mower
13” Rear Bagger
Model C06
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
This symbol on the product’s nameplate
U
MTD LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
means it is listed by
L
®
UNDERWRITERS LABORATORIES INC.
770-10502C.fm
(10/2003)
TABLE OF CONTENTS
Content Page
Important Safe Operation Practices 3 Slope Gauge 6 Contents of Hardware Pack 7 Assembling Your Lawn Mower 7 Know Your Lawn Mower 11 Operating Your Lawn Mower 12
Content Page
Making Adjustments 13 Maintaining Your Lawn Mower 14 Off Season Storage 15 Trouble Shooting 16 Illustrated Parts List 18 Warranty 20
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new lawn mower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, p lease locate the model plate on th e equipment and copy the information from it in the space pr ovided below. A sample model plate is also given below. You can locate the model plate by standing at the operating position an d looking down at the rear of the deck. This information will be necessary to use the manufacturer’s web site and/or help from the Customer Suppor t Department or an authorized service dealer.
Copy the model number here:
www.mtdproducts.com
MTD LLC P. O. BOX CLEVELAND,OH 330-220-4683 800-800-7310
361131
44136
Copy the serial number here:
CUSTOMER SUPPORT
Please do NOT return the unit to the retailer from where it was purchased, without first contacting Customer Support.
If you have difficulty assembling this product or have any questions regarding the controls, opera tion or maintenance of this unit, you can seek help from the experts. Choose from the options below:
Visit mtdproducts.com for many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. Click on the appr opriate button and help is immediately available.
The answer you are looking for could be just a mouse click away!
If you prefer to reach a Customer Support Representat ive, please call 1-800-800-7310.
The answer you are looking for could be just a mouse click away!
Engine
Manual
The engine manufactur er is responsible for all engine-related issu es with regards to performance, power-rating, specifica tions, warranty and service. Please re fer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with your unit, for more information.
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SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
READ ALL INSTRUCTIONS!
WARNING: This symbol points out important safety instructions, which if not followed, could endanger the per-
sonal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury . When you see this sym­bol—HEED ITS W ARNING.
DANGER: This machine w as built to be operated according to the rules for safe operation in this manual. As with any
type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. F ailure to observe the follo wing safety instructions could result in serious injury or death.
When using electric lawnmowers, basic safety precautions should always be f ollowed to reduce the risk of fire, electric shock, and personal injury. These basic precautions include the following:
GENERAL OPERATION
1. Read, understand, and follow all instructions on the machine and in the manual before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without proper instruction.
5. To help avoid blade contact or a thrown object injury, stay in the operator zone behind the handles and keep children and bystanders at least 75 feet from the machine while it is in operation. Stop motor if anyone enters the area.
6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys and other foreign objects, which could be tripped over or thrown by the blade. Thrown objects can cause serious personal injury.
7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction, which may cause discharged material to ricochet back toward the operator.
8. Always wear proper eye protection while operating or performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
9. Always use a face or dust mask if operating in a dusty environment.
10. Dress Properly – Do not wear loose clothing or jewelry. They can be caught in moving parts. Use of rubber gloves and footwear is recommended when working outdoors.
11. Ground Fault Circuit Interrupter (GFCI) protection should
be provided on the circuit(s) or outlet(s) to be used for the lawn mower. Receptacles are available having built-in GFCI protection and may be used for this measure of safety.
12. To prevent electric shock use only with a UL listed extension cord set suitable for outdoor use, such as Type SW-A, SOW-A, STW-A, STOW-A, SJW-A, SJOW-A, SJTW-A, or SJTOW-A.
13. Extension Cord - Make sure your extension cord set is in good condition, is heavy enough to carry the current your mower will draw, and is polarized (one blade of plug is wider than the other). A 100’ length of 14 AWG cord should be used. An acceptable substitute is a 50’ length of 16 AWG cord. If a longer cord is needed, a 150’ length of 12 AWG cord may be used. A longer length or undersized cord will cause a drop in line voltage resulting in a loss of power and overheating.
14. To reduce the likelihood of disconnection of the lawn mower from the extension cord set, be sure to use the cord restraint provided as shown in the illustration below as well as a modern, tightly fitting extension cord:
15. To reduce the risk of electric shock, this lawn mower has a polarized plug (one blade is wider than the other) and will require the use of a polarized extension cord. The mower plug will only fit into the polarized extension cord one way. If the plug does not fit fully into the extension cord, reverse the plug. If the plug still does not fit, obtain a correct polarized extension cord. A polarized extension cord will require the use of a polarized wall outlet. This plug will fit into the polarized outlet only one way. If the plug does not fit fully into the wall outlet, reverse the plug. If the plug still does not fit, contact a qualified electrician to install the proper wall outlet. Do not change the equipment plug, extension cord receptacle, or extension cord plug in any way.
3
16. Home circuit – This mower should be operated on a 15 AMP circuit. If you experience difficulty in starting with a standard 15 AMP fuse or circuit breaker, contact your nearest authorized service facility. Do not use a higher rated fuse or breaker without consulting your power company.
17. Do not abuse the cord by pulling the mower by the cord or yanking it to disconnect it from the receptacle. Keep cord from heat, oil, and sharp edges.
18. Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping. Never operate this machine in bare feet, sandals, slippery or lightweight (e.g. canvas) shoes. Do not hold on to the mower if you are falling; release the handle immediately.
19. Never pull the mower back toward you while you are walking. If you must back the mower away from a wall or obstruction first look down and behind to avoid tripping and then follow these steps:
Step back from the mower to fully extend your arms.
Be sure you are well balanced with sure footing.
Pull the mower back slowly, no more than half way
toward you.
Repeat these steps as needed.
20. Do not use lawn mower for any job except that for which it is intended. Do not force the lawn mower – Cut grass at a rate, for which the mower is designed, which will not sacrifice the performance or safety of the machine.
21. Do not operate the mower while under the influence of alcohol or drugs.
22. Stay Alert – Do not operate the mower when you are tired. Watch what you are doing. Use common sense.
23. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade can amputate hands and feet.
24. Never attempt to make a wheel or cutting height adjustment while the motor is running.
25. Avoid dangerous environments – Never operate the mower in the rain or in wet or damp grass.
26. Mow only in daylight or in good artificial light. Walk, never run.
27. Stop the blade when crossing gravel drives, walks or roads.
28. If the equipment should start to vibrate abnormally, stop the motor and check immediately for the cause. Vibration is generally a warning of trouble.
29. Stop the motor and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute. The cutting blade continues to rotate for a few seconds after the motor is shut off. Never place any part of the body in the blade area until you are sure the blade has stopped rotating.
30. Never operate mower without proper trail shield, discharge cover, grass catcher, motor/blade control or other safety protective devices in place and working. Never operate mower with damaged safety devices. Failure to do so can result in personal injury.
31. Only use parts and accessories made for this machine by the manufacturer. Failure to do so can result in personal injury.
32. If situations occur which are not covered in this manual, use care and good judgment. Contact your dealer or telephone name of your nearest servicing dealer.
1- 800-800-7310 for assistance and the
Slope Operation
Slopes are a major factor related to slip and fall accidents which can result in severe injury. Operation on slopes requires extra caution. If you feel uneasy on a slope, do not mow it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees, do not mow it.
Do:
1. Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes.
2. Watch for holes, ruts, rocks, hidden objects, or bumps which can cause you to slip or trip. Tall grass can hide obstacles. Remove all objects such as rocks, tree limbs, etc., which could be tripped over or thrown by the blade.
3. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your balance, release the motor/blade control handle immediately, and the blade will stop rotating within 3 seconds.
Do Not:
1. Do not mow near drop-offs, ditches or embankments, you could lose your footing or balance.
2. Do not mow slopes greater than 15 degrees as shown on the slope gauge.
3. Do not mow on wet grass. Unstable footing could cause slipping.
Children
1. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the mower and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.
Keep children out of the mowing area and under the
watchful care of a responsible adult other than the operator.
Be alert and turn mower off if a child enters the area.
Before and while moving backwards, look behind and
down for small children.
Use extreme care when approaching blind corners,
doorways, shrubs, trees, or other objects that may obscure your vision of a child who may run into the mower.
2. Never allow children under 14 years old to operate a power mower. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
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Service
1. When servicing use only identical replacement parts listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
2. Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Disconnect the power cord when not in use and to prevent unintended starting.
3. Follow instructions for lubricating and changing accessories.
4. Inspect lawn mower cord and extension cords periodically and replace immediately, if damaged. Lawn mower cord should be repaired by an authorized service facility only.
5. Keep handles dry, clean and free from oil and grease.
6. To reduce a fire hazard, keep the motor free of grass, leaves and debris build-up.
7. Check the blade and motor mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade for damage (e.g., bent, cracked, and worn) Replace blade with the original equipment manufacturer’s (OEM) blade only, listed in this manual.
8. Maintain your mower with care – Keep mower blade sharp and clean for best and safest performance. Mower blades are sharp and can cut, wrap the blade or wear gloves and use extra caution when servicing them.
9. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
10. Never tamper with safety devices. Check their proper operation regularly.
11. After striking a foreign object, stop the motor and disconnect the power cord. Thoroughly inspect the mower for any damage. Repair the damage before operating the mower.
12. Grass catcher components, discharge cover, and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (OEM) parts only, listed in this manual.
13. When not in use, store lawn mower indoors in a dry area, locked-up and/or out of the reach of children.
Double Insulated Lawn Mower
Double insulation is a concept in the safety of electric lawn mowers, which eliminates the need for the usual three-wire grounded power cord and grounded power supply system. Wherever there is electric current in the mower, there are two complete sets of insulation to protect the user. All exposed metal parts are isolated from the internal metal motor components with protecting insulation.
IMPORTANT:
insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For repair service we suggest you return the lawn mower to your nearest authorized service dealer. Always use original factor y replacement parts when servicing.
Servicing of a lawn mower with double
SAVE THESE INSTRUCTIONS!
WARNING: YOUR RESPONSIBILITY
Restrict the use of this power machine to person s who read, understand, and follow the warning s and instructions in this manual and on the machine.
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SECTION 2: SLOPE GAUGE
Use this page as a guide to determine slopes where you may not operate saf ely. Do not operate your lawn mower on such slopes.
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SECTION 3: CONTENTS OF HARDWARE PACK
Hardware pack may contain extra items which are not used on your unit. Part number s are shown in parentheses.
INSTALLING THE
A
LOWER HANDLE
INSTALLING THE
B
UPPER HANDLE
Hex Bolt Self Tapping Screws (710-1350)
Flat Washers (736-0697)
Handle Caps (731-1805)
Lower Handle Plugs (720-0369)
(710-1764)
SECTION 4: ASSEMBLING YOUR LAWN MOWER
Loose Parts in Carton
Grass Catcher Assembly.
Owner’s Manual (not shown).
Hardware Pack.
Upper and Lower Handle w/ Guide Rod.
Wheel Assemblies (4)
Tools Required
Phillips head screwdriver.
Adjustable wrench, a wrench set or socket set.
Attaching Wheels
The wheels for your mower will not require tools to install. Notice that there are two large wheel assemblies and two smaller wheel assemblies. The large wheels fi t on the rear and the small wheels are for the front of the mower. To install the wheels:
Rest the mower on its side or place supporting blocks under one side of the mower.
Refer to Figure 1 and insert the hubcap assembly through the wheel and thread the complete assembly into the desired height adjustment position by hand.
NOTE: It is recommended to use the highest cutting position initially to avoid scalping of the grass.
By putting fingers into the grooves in the hubcap assembly, tighten firmly.
Repeat this step for all wheels, being certain th at all four wheels are in the same height position for an even cut. Refer to Figure 1 for cutting height positions.
Handle Bolt (710-1718)
Lock Washers
(736-0649)
Wire Clips (731-2454)
Hex Nuts (712-0690)
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Also, be certain the smaller front wheels and the larger rear wheels are mounted correctly to the front and rear of the mower as shown in Figure 1.
Once both lower handles are installed, insert the lower handle plugs into the upper ends of the lower
handles as shown in Figure 2.
Lower Handle Plug
Rear Wheel
Hubcap Assembly
Front Wheel Hubcap Assembly
Right Front View
Cutting Height Positions
Low Medium
High
Figure 1
Assembling Handle
Installing the Lower Handles (Hardware A)
Insert long end of the lower handle into the handle base. Make certain the small hole in the end of the handle is lined up with the hole in handle base.
Using one of the two longer self tapping screws from the hardware pack, insert the screw through the tooth washer, flat washer, and the handle cap as shown in Figure 2.
Align the handle cap so it rests flush against the handle base, and tighten the screw into the lower handle using a phillips screwdriver.
Repeat this step for the remaining lower handle.
Lower Handle
Handle Base
Handle Cap
Flat Washer
Tooth
Washer
Self Tapping Screw
Figure 2
Installing the Upper Handle (Hardware B)
Standing behind the lawnmower with the upper handle, make certain the two holes that will hold the blade / motor control are on the right hand side. See Figure 3 for proper alignment of upper handle.
Figure 3
Align the holes in the lower handle with t hose of the upper handle and insert the hex and handle bolt s through both holes as shown in Figure 3 .
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On the left side, install the lock washer and hex nut and tighten finger tight.
On the right side, insert the hex bolt into the hex hole in the cord insulator. Install the lock wash er and thread the hex nut onto the hex bolt. Make certain that the curved portion of the cord insulator is resting flush against the upper handle.
Tighten the hardware firmly using an adju stable wrench or suitable tightening tool.
Refer to Figure 3 for proper alignment of har dware and handles.
Route the power cord through the cord insulator on the right handle and press it into the molded-in cord keeper on the right hand side of the deck as shown
in Figure 4.
Upper Handle
Install wire clips and route the power cord through them as shown in Figure 5.
Figure 5
Hex Bolt
Power Cord
Power Cord
Right Rear View
Figure 4
Cord Insulator
Lower Handle
Molded-in Cord Keeper
Installing Guide Rod and Cord Restraint
The guide rod and cord restraint need to be installed on the upper handle of the lawn mower. To install, see Figure 6 and continue:
Figure 6
Slide the cord restraint onto the guide rod through the round hole as shown in Figure 6.
Standing behind the unit, working on the left portion of the upper handle, insert the Z-end of the guide rod into the hole on the out er part of t he upper handle.
With the left part of the guide rod inserted in the upper handle, bring the other end of the guide rod around the outside of the upper handle on the righ t side, and insert the end into the hole on the inne r portion of the upper handle. Re fer to Figure 6 for proper mounting position.
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Assembling Grass Catcher
WARNING: Never operate the mower without
the proper trail shield, discharge cover, grass catcher, blade/motor control or other safety protective devices in place and working. Never operate the mower with damaged safety devices. Failure to do so can result in personal injury.
Attaching The Grass Catcher
Lift the rear discharge door on the back of the mower. Refer to Figure 8.
Grass Bag Assembly
Insert the six clips on the underside of the bagger cover into the corresponding attaching slots in the grass bag. Refer to Figure 7.
Grass Bag
Bagger Cover
Attaching Slots
Figure 7
Press firmly in the on the top of the bagger cove r in the area of the attaching slots to ensure that the clips are locked into place.
Channels
Rear Discharge
Door
Figure 8
Place the channels of the grass bag asse mbly over the lower portion of the lower handle as shown in Figure 8.
Slide the assembly towards the mower until it rests against the body of the mower.
Release the rear discharge door.
To remove the grass catcher, lift the r ear discharge door on the mower. Lift the grass catcher up and off of the lower handles. Release the rear discharge door.
10
WARNING: Do not operate this mower with the
rear discharge door open, unless the complete grass catcher is properly mounted on the mower.
SECTION 5: KNOW YOUR LAWN MOWER
Figure 9
Read this operator’s manual and safety rules before operating your lawn mower. Compare the illustration in Figure 9 with your lawn mower to familiarize yourself with the location of various parts and contro ls. Save this manual for future reference.
WARNING: The operation of any lawn mower
can result in foreign objects being thrown into the eyes, which can damage eyes severely. Always wear safety glasses while operating the mower, or while performing any adjustments or repairs.
Motor/Blade Control Assembly
The motor/blade control is located on the upper handle of the mower. Refer to Figure 9. The mot or/blade control handle engages and disengages the motor and blade.
WARNING: The motor / blade control
assembly is a safety device. Never attempt to bypass its operations.
Rear Trailing Shield
The rear trailing shield, attached between the rear wheels of your mower, is provided to minimize the possibility of objects being thrown at the operator from the rear of the mower.
Circuit Breaker
The mower is equipped with a circuit breaker, located on the motor/blade control. Refer to Figure 9. This circuit breaker may trip when too much strain is placed on the mower. See Making Adjustments Section.
Guide Rod and Cord Restraint
The cord restraint is located on the back of the upper handle attached to the guide rod . When used proper ly, the cord restraint helps to protect the motor/blade control assembly and also the extension cord powering the unit.
Grass Catcher
The grass catcher assembly is designed to catch the grass clippings that are cut from your lawn. Never mow without the grass catcher in place on the machine.
Electric Motor
The electric motor is attached to the cutting blad e. When engaged, the electric motor turns the cutti ng blade and works to cut grass.
11
SECTION 6: OPERATING YOUR LAWN MOWER
Cord Connection
Extension Cord Selection
Listed below are the lengths of extension cord and corresponding acceptable cord ratings.
50’ Cord — use 16 AWG
100’ Cord — use 14 AWG
150’ Cord — use 12 AWG
In all cases, the extension cord should be a UL listed cord set suitable for outdoor use.
IMPORTANT:
will diminish the performance and possibly the life of the electric motor, and may also cause breakers to trip or fuses to blow in your home’s fusebox.
Cord Restraint
Attach the extension cord (not provided wit h unit) to the cord restraint as follows:
Form a small loop in the extension cord. Allow enough excess cord to make the connection to the motor/blade control (approximately 7 inches).
Slip the loop through the slot on the bottom of the cord restraint, and up over the tab, to prevent disconnection from the motor/blade contr ol during operation.
Keep the cord restraint as close to the motor/blade control as possible. See Figure 10.
Using any other length or rating of cord
Connecting to the Electric Power Source
WARNING: This mower should be operated
on a 15 AMP circuit. If you experience difficulty in starting with a standard 15 AMP fuse or circuit breaker, contact your nearest authorized service facility. Do not use a higher rated fuse or breaker without consulting your power company.
Plug the extension cord into any convenient 110-120 volt 60 cycle A.C. outlet or receptacle for your source of power. This outlet may be located either ou t-of-doors or indoors. To avoid blowing fuses, pick an outlet that is not overloaded. Your mower will operate satisfactorily on a circuit that is fused for 15 amperes. Do not use oversize fuses without consulting an electrician. If an inside receptacle is used, the extension cord can be taken out either through the doorway or a window.
Starting the Motor and Blade
NOTE: For best results, raise the wheels to the highest cutting position until it is determined which height is best for your lawn. See Cutting Height Adjustment in the Making Adjustments section.
Motor/Blade Control Lever
Engaged Position
(Blade Turning)
Cord Restraint
Extension Cord
Figure 10
Connecting to the Motor/Blade Control Assembly
Connect the plug on the extension cord fully onto the plug on the motor / blade control. The mower is equipped with a polarized AC power plug (one blade of the plug is wider than the other), which will fit into the plug on the extension cord only one way. If unable to make a full connection, try reversing the plug on the extension cord. Should the plugs still fail to fit, contact your service dealer for assistance. Do not defeat the safety purpose of the polarized plug.
Released Position
Locking Button
Circuit Breaker
Figure 11
To engage the motor and blade, first be certain to follow the previous steps for connecting a suitable extension cord, then referring to Figure 11:
Stand behind the unit and depress the lockin g button.
While holding the locking button down, pull the motor / blade control lever and hold it against th e upper handle.
Release the locking button.
(Blade Stopped)
12
Stopping the Motor and Blade
WARNING: The blade continues to rotate for a
few seconds after the motor is shut off. If the motor does not come to a stop when the motor/blade control handle is released, contact an authorized service dealer.
To stop the motor and blade fro m spinning:
Release the motor/blade control lever from its position against the upper handle and the blade and motor will quickly come to a stop.
NOTE: A high pitched noise may occur as the electric motor decelerates and some sparking may occur also at the same time. This is normal behavior when the motor and blade is disengaged.
Mowing Your Lawn
NOTE: A sharp blade will greatly increase the performance of the lawn mower, especially in conditions of higher grass. Be sure to check the blade and sharpen it at least once a year as outlined in the Maintenance section.
Be sure that lawn is clear of stones, sticks, wires, or other objects which could damage the lawn mower or motor. Such objects could be accidentally thrown by the mower in any direction and cause serious personal injury to the operator and others.
To prevent electric shock, do not operate the mower in damp or wet conditions.
Always start from the point closest to the power source wher e the cord is connected. Never mow around the lawn in circles; travel back and forth across the lawn, starting from the point closest to the outlet and then moving away from the outlet so the cord lies in the cut portion of the lawn, out of the way. See Figure 12.
T = Obstacles
Outlet
(Start here)
Figure 12
Do not allow the extension cord to wrap around trees, shrubs or other obstacles. When picking up the extension cord, wind the cord in a series of equal loops on each side of your hand to prevent snarling.
When cutting heavy grass, reduce walking speed to allow more effective cut and proper collection of the clippings. For a healthy lawn, always cut off one­third or less of the total length of the grass. The average lawn should be approximately 1-1/2 to 2 inches during the cool season, and ov er 2 inches during hot months. For a healthier and better looking lawn, cut more often and after moderate growth. The lawn should be cut in the fall season as long as there is growth.
WARNING: If you strike a foreign object, stop
the motor, and unplug from the power supply circuit. Thoroughly inspect the mower for any damage, and repair the damage before restarting and operating the mower. Excessive vibration of the mower during operation is an indication of damage. The unit should be promptly inspected and repaired.
SECTION 7: MAKING ADJUSTMENTS
Cutting Height Adjustment
Right Front View
Cutting Height Positions
Low Medium
High
Figure 13
NOTE: For rough or uneven lawns, move the wheels to
a position which will give a highe r cutting height .
WARNING: Always stop the motor and
disconnect from the power source before cleaning, lubricating or performing any repairs or maintenance on the lawn mower.
This mower has three cutting height positions as shown in Figure 13. To adjust the cutting h eight:
Remove a wheel assembly and reinstall it in a different position in order to achieve a higher or lower position. Refer to the Assembly section also.
13
Repeat this procedure for all wheels, being certain to mount them all in the same position at each corner. Failing to do this will produce an uneven cut.
Resetting the Circuit Breaker
The mower is equipped with a circuit breaker, located on the motor/blade control assembly as shown in Figure 11. This circuit breaker may trip when too much strain is placed on the mower. The circuit breaker may have been tripped if the mower will not run.
If this occurs, unplug the mower, wait approximately five minutes, then depr ess the reset button. Refer to Figure 11 .
Plug the mower back in, restart the mower, but be sure to reduce the strain on the mower ( i.e., mow at a higher cutting height, reduce cutting speed, or take a smaller width of cut).
If the circuit breaker does not reset, or if it trips repeatedly under normal cutting condit ions, unplug the mower from the extension cord and unplug the extension cord from the power source. Then check to make certain your cord is the correct length and rating as listed in the Operating Your Lawn Mower section. If the cord is correct and is also not damaged, take the machine to an authorized service dealer for repair.
SECTION 8: MAINTAINING YOUR LAWN MOWER
WARNING: Always stop the motor and
disconnect from the power source before cleaning, lubricating or performing any repairs or maintenance on the lawn mower.
Cutting Blade Replacement
WARNING: Always protect hands by wearing
heavy gloves and/or wrapping cutting edges with newspapers or other materials when performing any blade maintenance. Be certain to disconnect the power supply.
Removing the Blade
Stop the motor and disconnect the power supply to the mower. Turn the mower on its side.
Use a block of wood between the blade and the mower deck to prevent the blade from turning when removing the bolt.
Using a 15/16” wrench or socket, loosen the blade bolt and remove the blade.
14
Sharpening the Blade
To sharpen the blade, first remo ve the blade as outlined in the previous section. DO NOT attemp t to sharpen the blade while it is attached to the mower. The blade can be sharpened with a file or on a grinding wheel.
When sharpening the blade, follow the orig inal angle of grind as a guide. It is extremely important that each cutting edge receives an equal amount of grinding to prevent an unbalanced blade.
Test the blade by balancing it on a round shaft screwdriver or a blade balancer as shown in Figure
15.
1. Insert screw driver through hole
2. Balanced blade will be parallel to ground Screw Driver
Figure 15
If the blade is not balanced, remove metal from the heavy side until it balances evenly.
Blade
Ground
WARNING: An unbalanced blade will
cause excessive vibration when rotating at high speeds. It may also cause damage to the mower and could break, causing personal injury.
Reinstall the blade as described earlier in this section making certain to torque the cutting blad e to specifications.
Mower Deck
WARNING: To reduce the risk of electric
shock, do not expose the mower to water.
The underside of mower deck should be cleaned after each use as grass clippings, leaves, dirt and other debris will accumulate. This accumulation of grass clippings, etc., is undesirable as it will promote rust and corrosion.
Remove any buildup of grass and leaves on or around the motor cover (do not use water). Wipe the mower clean with a dry cloth occasionally.
If debris is allowed to build up on the underside of the unit, tilt the mower forward or on its side and scrape it clean with a suitable tool.
Lubrication
At the beginning and end of each mowing season:
Lubricate the springs on the rear discharge door with a light oil.
Remove the wheels and lubricate the surface o f the axle bolt and the inner surface of the wheel with light oil.
SECTION 9: OFF-SEASON STORAGE
The following steps should be taken to prepare the lawn mower for storage.
Make certain the power supply is disconnected.
Clean mower as instructed in previous section.
Inspect and replace/sharpen blade if required. Refer to Cutting Blade section on p age 14.
Lubricate mower following instructions on page 15.
Store mower in a dry, clean area. Do not store next to corrosive materials, such as fertilizer and rock salt.
Wipe extension cord to remove any foreign substance such as oil or stains. Replace extension cord if cut or damaged in any way.
Wind cord in a series of equal loops on each side of your hand to prevent snarling.
Store mower indoors, in a cool, dry place, out of reach of children. Do not cover lawn mower with a solid plastic sheet. Any plastic covering traps moisture around the mower which promote rust and corrosion.
15
SECTION 10: TROUBLE SHOOTING GUIDE
Trouble Possibl e Cause(s) Corrective Action
Mower not starting. Cord disconnected from the motor/
blade control.
Reconnect the cord keeping the cord restraint close
to the motor/blade control. Motor/blade control switch defective. Extension cord not connected to a
source of power. Circuit breaker on the mower or in the
house receptacle tripped.
Circuit breaker on the mower tripping.
Mower cutting grass unevenly.
Hard to push. High grass or cutting height too low.
Mower vibrating at higher speed.
Cord disconnects frequently. Extension cord is not properly attached
Too much workload on the mower.
Fuse blown; outlet overloaded.
Lawn rough or uneven. Cutting height not set properly.
Rear of mower housing and blade dragging in heavy grass.
Bent motor shaft.
Blade is unbalanced.
to the cord restraint.
Replace motor/blade control switch.
Connect the extension cord to a 110-120 volt 60
cycle A.C. receptacle.
Reset the circuit breaker following instructions in
the Maintenance section of this manual.
Raise the cutting height, reset the circuit breaker on
the mower, take a smaller width of cut, and walk
slowly.
Connect to an outlet that is fused for 15 amperes.
Reset the circuit breaker and start the mower again.
Move the wheels to a higher cutting height position.
All wheels must be placed in the same cutting
height for the mower to cut evenly.
Raise cutting height.
Raise cutting height.
Stop the motor, disconnect the power source and
inspect for damage. Repair before restarting. If
vibration persists, take it to a service dealer.
Balance the blade by grinding each cutting edge
equally.
Reconnect the extension cord to the cord restraint
on the guide rod. Old, worn, or loose extension cord.
Replace extension cord.
16
NOTES
17
SECTION 11: PARTS LIST FOR MODEL C06
18
Model C06
REF.
NO. PART NO. DESCRIPTION
1 749-1042A Upper Handle 2 749-1312 Lower Handle 3 720-0369 Handle Plug 4 710-1718 Handle Bolt LH 5 736-0649 Lock Washer 6 712-0690 Hex Nut 7 710-1757 Screw 8 725-04075 Motor / Blade Control Switch
9 731-2427 Cord Insulator 10 731-2421-0638 Mower Housing (Incl. Ref# 39-41) 11 731-2088A-0637 Protection Cover 12 731-2224A Motor Cover 13 724-0310 Electric Motor 14 710-1756 Screw 15 631-0148 Blade Hub Assembly 16 742-0804 Cutting Blade 17 731-2452 Lock Washer 18 624-0081 Blade Screw 19 731-2463-0637 Rear Discharge Door 20 747-1072 Rod 21 732-0912 Spring 22 736-0697 Washer 23 736-0698 Lock Washer 24 710-1350 Screw 25 731-1805-0638 Cap 26 782-0609 Holder Plate 27 734-1884-0637 Rear Wheel 28 734-1885-0637 Front Wheel 29 720-0343-0637 Rear Wheel Cap 30 720-0342-0637 Front Wheel Cap 31 738-1031 Axle Bolt 32 731-2402 Rear Trailing Shield 33 710-1758 Screw 34 747-1010 Guide Rod 35 726-0368-0637 Cable Clamp 37 731-2465 Grass Bag 38 731-2466A Grass Bag Cover 39 782-9095A-0638 Protection Plate 40 736-0766 Washer 41 728-0286 Rivet 42 731-2454 Wire Clip 43 710-1764 Handle Bolt RH
19
MANUFACTURER’S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States, its possessions and territories.
“MTD”warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage.
Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber and tires.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at P.O. Box 361131, Cleveland, Ohio 44136-0019, or call 1-800-800-7310 or 1­330-220-4683 or log on to our Web site at www.mtdproducts.com.
This limited warranty does not provide coverage in the following cases:
a. The engine or component parts thereof. These items
may carry a separate manufacturer’s warranty. Refer to applicable manufacturer’s warranty for terms and conditions.
b. Log splitter pumps, valves, and cylinders have a
separate one year warranty.
c. Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure.
d. Service completed by someone othe r than an
authorized service dealer.
e. MTD does not extend any warranty for products sold or
exported outside of the United States, its possessions and territories, except those sold through MTD’s
authorized channels of export distribution. f. Replacement parts that are not genuine MTD parts. g. Transportation charges and service calls.
No implied warranty, including any implied w arranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above.
The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product.
Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you.
In no event shall recovery of any kind be gre ater than the amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
IMPORTANT:
Owner must present Original Proof of
Purchase to obtain warranty coverage.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683
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