Mtd BL250 PARTS LIST
Today,homeowners around the country rely
on Bolens for durable,reliable power
equipment at an affordable price
.
Operator’s
Manual
2-Cycle Gas Trimmer/Brushcutter
Model BL250
Since it began making garden tools in
1850,Bolens has been known for long-
lasting,dependable products.Bolens
eventually carried that hard-working
heritage into the outdoor power
equipment industry,when it designed
and built the first-ever power-driven
garden tractor.
2
WARNING
INTRODUCTION
TABLE OF CONTENTS
Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Oil and Fuel Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Starting/Stopping Instructions . . . . . . . . . . . . . . . . . . . . . . .11
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Maintenance and Repair Instructions . . . . . . . . . . . . . . . . .14
Cleaning and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Accessories and Replacement Parts . . . . . . . . . . . . . . . . . . .19
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover
CONTENTS OF CARTON
• Model BL250 Trimmer/Brushcutter
∆ Large Bump Head Cutting Attachment
∆ 4-Tooth Brush Blade
∆ J-Handle and Hardware
• Cutting Attachment Shield with Hardware
• Shoulder Harness
• Locking Rod Tool
• Operator's Manual
• Product Registration Card
• Bottle of 2-Cycle Oil
∆ This item will either be installed on the unit or in the
hardware pack
Examine all parts to make certain that nothing is missing and
no breakage has occurred during shipping. Any damaged or
missing part must be replaced before using this product.
THE ENGINE EXHAUST FROM THIS PRODUCT
CONTAINS CHEMICALS KNOWN TO THE STATE
OF CALIFORNIA TO CAUSE CANCER,BIRTH
DEFECTS,OR OTHER REPRODUCTIVE HARM
.
CALIFORNIA PROPOSITION 65 WARNING
THANK YOU
Thank you for buying this quality product. This modern
outdoor power tool will provide many hours of useful service.
You will find it to be a great labor-saving device. This
operator’s manual provides you with easy-to-understand
operating instructions. Read the whole manual and follow all
the instructions to keep your new outdoor power tool in top
operating condition.
PRODUCT REFERENCES,ILLUSTRATIONS AND
SPECIFICATIONS
All information, illustrations, and specifications in this manual
are based on the latest product information available at the
time of printing. We reserve the right to make changes at any
time without notice.
Bump Head™ is a trademark of MTD SOUTHWEST INC.
SplitLine™ is a trademark of MTD SOUTHWEST INC.
Copyright ©2003 MTD SOUTHWEST INC, All Rights Reserved.
SERVICE INFORMATION
Service on this unit both within and after the warranty period
should be performed only by an authorized and approved
service dealer.
For service call 1-800-520-5520 to obtain a list of authorized
service dealers near you.
DO NOT RETURN THE UNIT TO THE RETAILER. PROOF OF
PURCHASE WILL BE REQUIRED FOR WARRANTY SERVICE.
Before beginning, locate the unit’s model plate. It lists the
model and serial numbers of your unit. Refer to the sample plate
below and copy the information for future reference.
Copy the model / parent part
number here:
Copy the serial number here:
Make sure you carefully read and understand this manual before
starting or operating this equipment.
THIS PRODUCT IS COVERED BY ONE OR MORE U.S. PATENTS.
OTHER PATENTS PENDING.
MODEL :
S/N :
ITEM :
3
BEFORE OPERATING
• Read the instructions carefully. Be familiar with the controls
and proper use of the unit.
• Do not operate this unit when tired, ill or under the influence of alcohol, drugs or medication.
• Children under the age of 15 must not use the unit; teens
may operate the unit with adult guidance.
• Inspect the unit before use. Replace damaged parts. Check
for fuel leaks. Make sure all fasteners are in place and
secure. Replace cutting attachment parts that are cracked,
chipped or damaged in any way. Make sure the cutting
attachment is properly installed and securely fastened. Be
sure that the cutting attachment shield is properly
attached, and positioned as recommended. Failure to do so
can result in personal injury to the operator and
bystanders, as well as damage to the unit.
• Use only a 0.095-inch (2.41 mm) diameter Genuine Factory
Parts™ replacement line. Never use metal-reinforced line,
wire, chain or rope. These can break off and become dangerous projectiles.
• Be aware of risk of injury to the head, hands and feet.
• Squeeze the throttle control and check that it returns automatically to the idle position. Make all adjustments or
repairs before using the unit.
WARNING:
When using the unit, you must follow
the safety rules. Please read these instructions
before operating the unit in order to ensure the
safety of the operator and any bystanders. Please
keep these instructions for later use.
• Clear the area to be cut before each use. Remove rocks,
broken glass, nails, wire, string and other objects which
may be thrown or become entangled in the cutting attachment. Clear the area of children, bystanders and pets; keep
them outside a 50-foot (15 m.) radius, at a minimum. Even
then, they are still at risk from thrown objects. Encourage
bystanders to wear eye protection. If you are approached,
stop the unit immediately.
SAFETY WARNINGS FOR GAS TRIMMERS
• Store fuel only in containers specifically designed and
approved for the storage of such materials.
•Always stop the engine and allow it to cool before filling
the fuel tank. Never remove the fuel tank cap or add fuel
when the engine is hot. Never operate the unit without the
fuel cap securely in place. Loosen the fuel tank cap slowly
to relieve any pressure in the tank.
• Add fuel in a clean, well-ventilated outdoor area where
there are no sparks or flames. Remove the fuel cap slowly,
and only after the engine stops. Do not smoke while fueling or mixing fuel. Wipe up any spilled fuel from the unit
immediately.
• Avoid creating a source of ignition for spilled fuel. Do not
start the engine until fuel vapors dissipate.
WARNING: Gasoline is highly flammable and its
vapors can explode if ignited. Follow the ensuing precautions.
RULES FOR SAFE OPERATION
NOTE: For users on U.S. Forest Land and in the states of California, Maine, Oregon, and Washington. All U.S. Forest Land and
the state of California (Public Resources Codes 4442 and 4443), Oregon, and Washington require by law that certain internal combustion engines operated on forest brush and/or grass-covered areas be equipped with a spark arrestor, maintained in effective
working order, or the engine be constructed, equipped, and maintained for the prevention of fire. Check with your state or local
authorities for regulations pertaining to these requirements. Failure to follow these requirements could subject you to liability or a
fine. This unit is factory equipped with a spark arrestor. If it requires replacement, ask your LOCAL SERVICE DEALER to install
the Accessory Part #182747 Spark Arrestor.
Read the Operator’s Manual(s) and follow all warnings and safety instructions.
Failure to do so can result in serious injury to the operator and/or bystanders.
FOR QUESTIONS,CALL 1-800-520-5520
SAFETY ALERT SYMBOL
: Indicates danger, warn-
ing or caution. Attention is required in order to
avoid serious personal injury. May be used in
conjunction with other symbols or pictographs.
• SAFETY SYMBOLS •
• IMPORTANT SAFETY INFORMATION •
READ ALL INSTRUCTIONS
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve
your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or
warnings they give are not substitutes for proper accident prevention measures.
SYMBOL MEANING
DANGER: Failure to obey a safety warning will
result in serious injury to yourself or to others.
Always follow the safety precautions to reduce
the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can
result in injury to yourself and others. Always follow the safety precautions to reduce the risk of
fire, electric shock, and personal injury.
CAUTION: Failure to obey a safety warning may
result in property damage or personal injury to
yourself or to others. Always follow the safety
precautions to reduce the risk of fire, electric
shock, and personal injury.
SYMBOL MEANING
NOTE:
Advises you of information or instructions vital to the operation or maintenance of the equipment.
4
• IMPORTANT SAFETY INFORMATION •
• Move the unit at least 30 feet (9.1 m) from the fueling
source and site before starting the engine. Do not smoke.
Keep sparks and open flames away from the area while
adding fuel or operating the unit.
WHILE OPERATING
• Never start or run the unit inside a closed room or building.
Breathing exhaust fumes can be fatal. Operate this unit
only in a well-ventilated outdoor area.
• Wear safety glasses or goggles that meet ANSI Z87.1 standards and are marked as such. Wear ear/hearing protection
when operating this unit. Wear a face or dust mask if the
operation is dusty.
• Wear heavy long pants, boots, gloves and a long sleeve
shirt. Do not wear loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair above shoulder level.
• The cutting attachment shield must always be in place while
operating the unit. Do not operate unit without both trimming lines extended, and the proper line installed. Do not
extend the trimming line beyond the length of the shield.
• This unit has a clutch. The cutting attachment remains stationary when the engine is idling. If it does not, have the
unit adjusted by an authorized service technician.
• Adjust the J-handle to your size in order to provide the best
grip.
• Be sure the cutting attachment is not in contact with anything before starting the unit.
• Use the unit only in daylight or good artificial light.
• Avoid accidental starting. Be in the starting position whenever pulling the starter rope. Both the operator and unit
must be in a stable position while starting. Refer to the
Starting/Stopping Instructions.
• Use the right tool. Only use this tool for its intended purpose.
• Do not overreach. Always keep proper footing and balance.
• Always hold the unit with both hands when operating.
Keep a firm grip on both handles or grips.
• Keep hands, face, and feet at a distance from all moving
parts. Do not touch or try to stop the cutting attachment
when it rotates.
• Do not touch the engine, gear housing or muffler. These
parts get extremely hot from operation, even after the unit
is turned off.
• Do not operate the engine faster than the speed needed to
cut, trim or edge. Do not run the engine at high speed
when not cutting.
• Always stop the engine when cutting is delayed or when
walking from one cutting location to another.
• If you strike or become entangled with a foreign object,
stop the engine immediately and check for damage. Do
not operate before repairing damage. Do not operate the
unit with loose or damaged parts.
• Stop the unit, switch the engine to off, and disconnect the
spark plug for maintenance or repair.
• Use only Genuine Factory Part™ replacement parts and
accessories for this unit. These are available from your
authorized service dealer. Use of any non-original factory
parts or accessories could lead to serious injury to the user,
or damage to the unit, and void your warranty.
• Keep unit clean of vegetation and other materials. They may
become lodged between the cutting attachment and shield
.
• To reduce fire hazard, replace a faulty muffler and spark
arrestor. Keep the engine and muffler free from grass,
leaves, excessive grease or carbon build up.
WHILE OPERATING WITH CUTTING BLADE
• Read and understand all safety warnings before operating
this unit.
• Always use the shoulder harness when using the brush
blade accessory.
• Keep the J-handle between the operator and cutting
attachment or blade at all times.
• NEVER cut when the cutting blade is 30 inches (76 cm) or
more above the ground level.
• Blade thrust may occur when the spinning blade contacts
an object that it does not immediately cut. Blade thrust can
be violent enough to propel the unit and/or operator in
any direction, possibly causing a loss of control. Blade
thrust can occur without warning if the blade snags, stalls
or binds. This is more likely to occur in areas where it is difficult to see the material being cut.
• For operation with the brush blade, do not cut anything
thicker than 1/2 inch or a violent kickback could occur.
• Do not attempt to touch or stop the blade when it is rotating.
•A coasting blade can cause injury while it continues to spin
after the engine is stopped or the throttle trigger is
released. Maintain proper control until the blade has completely stopped rotating.
• Do not run the unit at high speed when not cutting.
• If you strike or become entangled with a foreign object, stop
the engine immediately and check for damage. Have any
damage repaired before attempting further operations. Do
not operate unit with a bent, cracked or dull blade. Discard
blades that are bent, warped, cracked or broken.
• Do not sharpen the cutting blade. Sharpening the blade
can cause the blade tip to break off while in use. This can
result in severe personal injury. Replace the blade.
• Do not use the cutting blade for edging or as an edger; severe
personal injury to yourself or others may incur. Use the cutting
blade only for the purpose as described in this manual.
• Stop the engine IMMEDIATELY if you feel excessive vibration. Vibration is a sign of trouble. Inspect thoroughly for
loose nuts, bolts or damage before continuing. Repair or
replace affected parts as necessary.
After Use
• Clean cutting blades with a household cleaner to remove any
gum buildup. Oil the blade with machine oil to prevent rust.
• Lock up and store the cutting blade in an appropriate area
to protect the blade from unauthorized use or damage.
OTHER SAFETY WARNINGS
• Never store a fueled unit inside a building where fumes
may reach an open flame or spark.
• Allow the engine to cool before storing or transporting. Be
sure to secure the unit while transporting.
• Store the unit in a dry area, locked up or up high to prevent
unauthorized use or damage, out of the reach of children.
• Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from debris. Clean
after each use, see Cleaning and Storage instructions.
• Keep these instructions. Refer to them often and use them
to instruct other users. If you loan someone this unit, also
loan them these instructions.
SA VE THESE INSTRUCTIONS
RULES FOR SAFE OPERATION
5
SYMBOL MEANING
• THROWN OBJECTS AND ROTATING
CUTTER CAN CAUSE SEVERE
INJURY
WARNING: Do not operate without the
cutting attachment shield in place.
Keep away from the rotating cutting
attachment.
•HOT SURFACE WARNING
Do not touch a hot muffler, gear housing
or cylinder. You may get burned. These
parts get extremely hot from operation.
They remain hot for a short time after the
unit is turned off.
• SHARP BLADE
WARNING: Sharp blade on cutting
attachment shield. To prevent serious
injury, do not touch line cutting blade.
• CHOKE CONTROL
A • FULL choke position
B • PARTIAL choke position
C • RUN position
•BRUSHCUTTERS • REPLACE DULL
BLADES
Do not sharpen the cutting blade.
Sharpening the blade can cause the
blade tip to break off while in use. This
can result in severe personal injury.
• TRIMMER/BRUSHCUTTER SAFETY
WARNING: Thrown objects and rotating
cutter can cause severe injury. Keep
bystanders, especially children and pets,
at least 50 feet (15 m) away from the
cutting area. The cutting attachment
shield must be used when using the
trimmer cutting attachment.
SYMBOL MEANING
• SAFETY ALERT SYMBOL
Indicates danger, warning or caution.
May be used in conjunction with other
symbols or pictographs.
•WARNING - READ OPERATOR'S
MANUAL
Read the operator’s manual(s) and follow
all warnings and safety instructions.
Failure to do so can result in serious
injury to the operator and/or bystanders.
•WEAR EYE AND HEARING
PROTECTION
WARNING: Thrown objects and loud
noise can cause severe eye injury and
hearing loss. Wear eye protection
meeting ANSI Z87.1 standards and ear
protection when operating this unit. Use
a full face shield when needed.
• KEEP BYSTANDERS AWAY
WARNING: Keep all bystanders,
especially children and pets, at least 50
feet (15 m) from the operating area.
• UNLEADED FUEL
Always use clean, fresh unleaded fuel.
•OIL
Refer to operator's manual for the proper
type of oil.
• ON/OFF STOP CONTROL
ON / START / RUN
• ON/OFF STOP CONTROL
OFF or STOP
SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this product.
Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.
RULES FOR SAFE OPERATION
6
Applications
As a trimmer:
• Cutting grass and light weeds
• Edging
• Decorative trimming around trees, fences, etc.
As a brushcutter:
• Cutting weeds and light bush of up to 1/2 inch in
diameter
Cutting Attachment Shield
Fuel Cap
Throttle
Control
J-Handle
Cutting Attachment
Gear Housing
Shaft Grip
Primer Bulb
Choke Lever
Air Filter/Muffler
Cover
Spark Plug
On/Off Stop Control
Shaft
Housing
Starter Rope Grip
KNOW YOUR UNIT
Blade Shield /
Shield Mount
Cutting Blade
Line Cutting Blade
Muffler
Support Fitting
Throttle Lock-Out
Throttle Control
RULES FOR SAFE OPERATION
7
On some units, the J-handle may be pre-installed. In this case
you must loosen screws and adjust the handle to fit the
operator. Go to step 5 if the J-handle is pre-installed.
INSTALL AND ADJUST THE J-HANDLE
1. Place the J-handle between the top and middle clamp
pieces (Fig. 1).
(4) Screws
Top Clamp
J-Handle
Middle Clamp
Bottom Clamp
Nuts
2. While holding the three pieces together, install the four (4)
screws through the top clamp and into middle clamp.
NOTE: The holes in the top and middle clamp will line
up only when assembled correctly.
3. Place the clamps and the J-handle over the shaft housing
and onto the bottom clamp.
4. Hold each hex nut in the bottom clamp recess with a
finger. Start screws with a large Phillips screwdriver. Do
not tighten until you make the handle adjustment.
5. Slide the J-handle in or out until the arrow/white line on
the decal touches the clamp assembly (Fig. 2). You must
first loosen the screws if the handle is pre-installed
.
6. While holding the unit in the operating position (Fig. 3),
move the J-handle to the location that provides you the
best grip.
7. Tighten the clamp screws evenly, until the J-handle is
secure.
Decal
INST ALL THE HARNESS
1. Push the strap through the center of the buckle.
2. Pull the strap over the cross bar and down through the
slot in the buckle (Fig. 4).
3. Put the harness on over your head and onto your
shoulder. Snap it on to the support fitting (Fig. 5).
4. Adjust the length to fit the operator’s size. Pull the tab to
lengthen, pull the strap to shorten (Fig 6).
Support Fitting
WARNING: Always use the shoulder harness
when using the cutting blade to avoid serious
personal injury.
REMOVE AND INSTALL THE CUTTING ATTACHMENT
SHIELD
Remove the cutting attachment shield when using the
unit as a brushcutter
Remove the cutting attachment shield from the shield
mount by removing the three (3) screws with a flat blade
screwdriver (Fig. 7). Store parts for future use.
WARNING: The cutting attachment shield must
NOT be installed when operating the unit with a
blade. Remove the cutting attachment shield
before removing or installing the blade.
ASSEMBLY INSTRUCTIONS
Fig.1
Fig.6
Fig.5
Fig.4
Fig.3
Fig.2
8
Install the cutting attachment shield when using the unit
as a grass trimmer
Install the cutting attachment shield on the shield mount by
inserting the three (3) screws into the shield mount. Tighten
securely with a flat blade screwdriver (Fig. 7).
REMOVE THE CUTTING ATTACHMENT AND INSTALL
THE CUTTING BLADE
NOTE:
To make cutting blade removal and installation easier, place the unit on the ground or on a work bench
.
Remove the Cutting Attachment Shield
See Remove and Install the Cutting Attachment Shield.
Remove the Cutting Attachment
1.
Align the shaft bushing hole with the locking rod slot and
insert the locking rod into the shaft bushing hole (Fig. 8).
(3) Screws
Cutting
Attachment
Shield
Shield Mount
Gear Housing
WARNING: The gear housing gets hot with use.
It can result in injury to the operator. The housing remains hot for a short time even after the
unit is turned off. Do not touch the gear housing
until it has cooled.
WARNING: To avoid serious personal injury, the
cutting attachment shield MUST be in place at all
times while operating the unit as a grass trimmer.
Cutting Attachment
Locking Rod
Slot
Locking Rod
Shaft Bushing Hole
Locking Rod Slot
Output Shaft
Bushing
Locking Rod
Output
Shaft
2. Hold the locking rod in place by grasping it next to the
boom of the unit (Fig. 9).
3. While holding the locking rod, remove the cutting
attachment by turning it clockwise off of the output shaft
(Fig. 10). Store the cutting attachment for future use.
NOTE: The blade retainer under the cutting attachment
will be used when installing the cutting blade.
Install the Cutting Blade
4
. Place the cutting blade on the output shaft bushing (Fig. 11).
WARNING: To avoid serious personal injury,
always wear gloves while handling or installing
the blade.
Shield
Mount
Locking Rod
Cutting
Blade
Blade Retainer
Nut
Output Shaft
Bushing
Pilot Hole
ASSEMBLY INSTRUCTIONS
Fig.11
Fig.10
Fig.9
Fig.8
Fig.7
9
Pilot Step
REMOVE THE CUTTING BLADE AND INSTALL THE
CUTTING ATTACHMENT
Remove the Cutting Blade
1. Align the shaft bushing hole with the locking rod slot and
insert the locking rod into the bushing hole (Fig. 8).
2. Hold the locking rod in place by grasping it next to the
boom of the unit (Fig. 14).
3. While holding the locking rod, loosen the nut on the
blade by turning it clockwise with a 5/8 inch closed-end
or socket wrench (Fig. 14).
9. Remove the locking rod from the locking rod slot.
1/4-1/2 turn
Counterclockwise
6. Align the shaft bushing hole with the locking rod slot and
insert the locking rod into the bushing hole (Fig. 8).
7. Put the blade retainer and nut on the output shaft. Make
sure that the blade is installed correctly.
8. Tighten nut counterclockwise against the blade while
holding the locking rod:
•
If using a torque wrench and an 5/8 inch socket, tighten to:
325 - 335 in•lb, 27 - 28 ft.•lb, 37 - 38 N•m.
• Without a torque wrench, use a 5/8 inch closed-end or
socket wrench, turning the nut until the blade retainer is
snug against the shaft bushing. Make sure that the blade
is installed correctly, then rotate the nut an additional 1/4
to 1/2 turn counterclockwise (Fig. 13).
Cutting Attachment
Locking Rod
Clockwise
6. Remove the locking rod.
7. Install the cutting attachment shield. Refer to Remove and
Install the Cutting Attachment Shield.
Blade Retainer
Output Shaft
Bushing
WARNING: To avoid serious personal injury or
damage to the unit, do not start or operate this
unit with the locking rod in the locking rod slot.
WARNING: To avoid serious personal injury,
always wear gloves while handling or installing
the blade.
WARNING:
Do not sharpen the cutting blade.
Sharpening the blade can cause the blade tip to
break off while in use. This can result in severe
personal injury. Replace the blade.
WARNING: To avoid serious personal injury, the
cutting head guard MUST be in place at all times
while operating the unit as a trimmer.
5. Make sure that the cutting blade is centered on the pilot
step and sitting flat against the output shaft bushing
(Fig. 12).
WARNING: If the cutting blade is off-center, the
unit will vibrate and the blade may fly off, causing possible serious personal injury.
4. Remove the nut, blade retainer and blade. Store the nut
and blade together for future use in a secure place. Store
out of children’s reach.
Install the Cutting Attachment
5.
Align the shaft bushing hole with the locking rod slot and
insert the locking rod into the shaft bushing hole (Fig. 8).
Place the blade retainer on the output shaft with the flat
surface against the output shaft bushing as shown in Fig.15.
Screw the cutting attachment counterclockwise onto the
output shaft. Tighten securely.
NOTE: The blade retainer must be installed on the out-
put shaft in the position shown for the cutting
attachment to work correctly.
ASSEMBLY INSTRUCTIONS
Fig.15
Fig.14
Fig.13
Fig.12
10
OIL & FUEL INFORMATION
NOTE: Dispose of the old fuel/oil mix in accordance to
Federal, State and Local regulations.
CAUTION: For proper engine operation and maximum reliability, pay strict attention to the oil and
fuel mixing instructions on the 2-cycle oil container. Using improperly mixed fuel can severely
damage the engine.
WARNING: Gasoline is extremely flammable.
Ignited Vapors may explode. Always stop the
engine and allow it to cool before filling the fuel
tank. Do not smoke while filling the tank. Keep
sparks and open flames at a distance from the area.
WARNING: Remove fuel cap slowly to avoid injury
from fuel spray. Never operate the unit without the
fuel cap securely in place
.
WARNING: Add fuel in a clean, well ventilated
area outdoors. Wipe up any spilled fuel immediately. Avoid creating a source of ignition for spilt
fuel. Do not start the engine until fuel vapors
dissipate.
OIL AND FUEL MIXING INSTRUCTIONS
Old and/or improperly mixed fuel are the main reasons for
improper unit performance. Be sure to use fresh, clean
unleaded fuel. Follow the instructions carefully for the proper
fuel/oil mixture.
Definition of Blended Fuels
Today's fuels are often a blend of gasoline and oxygenates
such as ethanol, methanol, or MTBE (ether). Alcohol-blended
fuel absorbs water. As little as 1% water in the fuel can make
fuel and oil separate. It forms acids when stored. When using
alcohol-blended fuel, use fresh fuel (less than 60 days old).
Using Blended Fuels
If you choose to use a blended fuel, or its use is unavoidable,
follow recommended precautions:
• Always use the fresh fuel mix explained in your operator's manual
• Always agitate the fuel mix before fueling the unit
• Drain the tank and run the engine dry before storing the
unit
Using Fuel Additives
The bottle of 2-cycle oil that came with your unit contains a
fuel additive which will help inhibit corrosion and minimize
the formation of gum deposits. It is recommended that you
use our 2-cycle oil with this unit.
If unavailable, use a good 2-cycle oil designed for air-cooled
engines along with a fuel additive, such as STA-BIL® Gas
Stabilizer or an equivalent. Add 0.8 oz. (23 ml.) of fuel
additive per gallon of fuel according to the instructions on
the container. NEVER add fuel additives directly to the unit's
fuel tank.
Thoroughly mix the proper ratio of 2-cycle engine oil with
unleaded gasoline in a separate fuel can. Use a 40:1 fuel/oil
ratio. Do not mix them directly in the engine fuel tank. See
the table below for specific gas and oil mixing ratios.
NOTE: One gallon (3.8 liters) of unleaded gasoline
mixed with one 3.2 oz. (95 ml.) bottle of
2-cycle oil makes a 40:1 fuel/oil ratio.
UNLEADED GAS 2 CYCLE OIL
1 US. GALLON
(3.8 LITERS)
3.2 FL OZs.
(95 ml)
1 LITER 25 ml
+
MIXING RATIO = 40 : 1
11
STARTING INSTRUCTIONS
1. Mix gas with oil. Fill fuel tank with fuel/oil mixture. Refer
to Oil and Fuel Mixing Instructions.
2. Put the On/Off Stop Control in the ON (I) position
(Fig. 16).
3. Fully press and release the primer bulb 10 times, slowly,
until FUEL IS VISIBLE IN THE PRIMER BULB (Fig.17). If
you can’t see fuel in the bulb, press and release the bulb
as many times as it takes before you can see fuel in it.
4. Place the choke lever in the FULL choke (A) position
(Fig. 17).
5. While pressing the throttle lock-out, squeeze the throttle
control to the wide open (full throttle) position (Fig. 16).
6. With the unit in the starting position (Fig. 18) pull the
starter rope briskly 5 times in the FULL choke (A)
position. If the engine attempts to run before the fifth
pull, proceed to step 7.
NOTE: The engine will not run in the FULL choke (A)
position.
7. Place the choke lever in the PARTIAL choke (B)
position (Fig. 17).
8. Pull starter rope briskly 1 to 3 times to start the engine
(Fig. 18).
NOTE: Squeeze the throttle control until the engine has
started and warmed up.
9. If the engine does not start, repeat steps 3 through 8.
10. Squeeze the throttle control to warm up the engine for 5
to 10 seconds. Place the choke lever in the RUN (C)
position (Fig. 17).
NOTE: Choking is unnecessary when starting a warm
engine. Put the On/Off Stop Control in the ON
position (Fig. 16), and start in PARTIAL choke (B)
position (Fig. 17). After starting, place the
choke lever in the RUN (C) position (Fig. 17).
WARNING:
Operate this unit only in a well- ventilated outdoor area. Carbon monoxide exhaust fumes
can be lethal in a confined area.
WARNING: Avoid accidental starting. Make sure
you are in the starting position when pulling the
starter rope (Fig. 18).
To avoid serious injury, the
operator and unit must be in a stable position
while starting.
On/Off Stop Control
Start/On (I)
Stop/Off (O)
Throttle Lock-Out
Throttle Control
Choke Lever
Full Choke
Position (A)
Run Position
(C)
Partial Choke
Position (B)
Starter Rope
Throttle Control
Primer Bulb
STOPPING INSTRUCTIONS
1. Release your hand from the throttle control (Fig. 18).
Allow the engine to cool down by idling.
2. Put the On/Off Stop Control in the OFF (O) position (Fig. 16).
STARTING/STOPPING INSTRUCTIONS
Fig.18
Fig.17
Fig.16
12
HOLDING THE TRIMMER
Before operating the unit, stand in the operating position
(Fig. 19). Check for the following:
• The operator is wearing eye protection and proper
clothing
• With a slightly-bent right arm, the operator’s right hand
is holding the shaft grip
• The operator’s left arm is straight, the left hand holding
the J-handle
• The unit is at waist level
• The cutting attachment is parallel to the ground and
easily contacts the grass without the need to bend over
Once you are in the operating position, hook the shoulder
strap to the unit.
WARNING: Always wear eye, hearing, foot and
body protection to reduce the risk of injury
when operating this unit.
ADJUSTING TRIMMING LINE LENGTH
The Bump Head™ cutting attachment allows you to release
trimming line without stopping the engine. To release more
line, lightly tap the cutting attachment on the ground (Fig. 20)
while operating the trimmer at high speed.
NOTE: Always keep the trimming line fully extended.
Line release becomes more difficult as the cutting line becomes shorter.
Each time the head is bumped, about 1 inch (25.4 mm) of
trimming line is released. A blade in the cutting attachment
shield will cut the line to the proper length if excess line is
released.
For best results, tap the Bump Head™ on bare ground or hard
soil. If line release is attempted in tall grass, the engine may
stall. Always keep the trimming line fully extended. Line
release becomes more difficult as the cutting line becomes
shorter.
NOTE: Do not rest the Bump Head™ on the ground
while the unit is running.
Some line breakage will occur from:
• Entanglement with foreign matter
• Normal line fatigue
• Attempting to cut thick, stalky weeds
• Forcing the line into objects such as walls or fence posts
TIPS FOR BEST TRIMMING RESULTS
• For best trimming results, operate unit at full throttle.
• Keep the cutting attachment parallel to the ground.
• Do not force the cutting attachment. Allow the tip of the
line to do the cutting, especially along walls. Cutting with
more than the tip will reduce cutting efficiency and may
overload the engine.
• Cut grass over 8 inches (200 mm) by working from top to
bottom in small increments to avoid premature line wear
or engine drag.
• Cut from left to right whenever possible. Cutting to the
right improves the unit's cutting efficiency. Clippings are
thrown away from the operator.
• Slowly move the trimmer into and out of the cutting area
at the desired height. Move either in a forward-backward
or side-to-side motion. Cutting shorter lengths produces
the best results.
• Trim only when grass and weeds are dry.
• The life of your cutting line is dependent upon:
• Proper adherence of trimming techniques (explained
above)
• What vegetation is cut
• Where vegetation is cut
For example, the line will wear faster when trimming against a
foundation wall as opposed to trimming around a tree.
CAUTION: Do not remove or alter the line cutting blade assembly. Excessive line length will
make the clutch overheat. This may lead to serious personal injury or damage to the unit.
OPERATING INSTRUCTIONS
Fig.20
Fig.19
13
DECORATIVE TRIMMING
Decorative trimming is accomplished by removing all
vegetation around trees, posts, fences and more.
Rotate the whole unit so that the cutting attachment is at a
30°angle to the ground (Fig. 21).
USING THE CUTTING BLADE
Before operating the unit with the cutting blade, stand in the
operating position (Fig. 22). Refer to Holding the Trimmer.
Cutting Blade Operating Tips
To establish a rhythmic cutting procedure:
• Plant feet firmly, comfortably apart.
• Bring the engine to full throttle before entering the
material to be cut. At full throttle the blade has maximum
cutting power and is less likely to bind, stall or cause
blade thrust (which can result in serious personal injury
to the operator or others).
• Cut while swinging the upper part of your body from left
to right
• Always release the throttle trigger and allow the engine
to return to idle speed when not cutting.
• When you are finished, always unsnap the unit from the
harness before taking off the harness.
• Swing the unit in the opposite direction as the blade
spins, which increases the cutting action.
• After the return swing, move forward to the next area to
be cut plant your feet again.
• The cutting blade is designed with a second cutting
edge. You can use it by removing the blade, turning it
upside down, and reinstalling it.
To reduce the chance of material wrapping around the blade,
follow these steps:
• Cut at full throttle
• Swing the unit into material to be cut from your left to
your right (Fig. 23)
•Avoid the material just cut as you make the return swing
WARNING: Always wear eye, hearing, foot, body
protection and the shoulder strap to reduce the
risk of injury when operating this unit.
WARNING: Do not clear away any cut material
with the engine running or blade turning. To
avoid serious personal injury, turn off the
engine. Allow the blade to stop before removing materials wrapped around the blade shaft.
WARNING:
Do not sharpen the cutting blade.
Sharpening the blade can cause the blade tip to break
off while in use. This can result in severe personal
injury to yourself or others. Replace the blade.
WARNING:
The blade continues to spin after the
engine is turned off. The coasting blade can seriously cut you if accidentally touched.
WARNING: Blade thrust may occur when the
spinning blade contacts an object that it does
not immediately cut. Blade thrust can be violent
enough to cause the unit and/or operator to be
propelled in any direction, and possibly lose
control of the unit. Blade thrust can occur without warning if the blade snags, stalls or binds.
This is more likely to occur in areas where it is
difficult to see the material being cut.
WARNING: Do not use the cutting blade for
edging or as an edger. Severe personal injury to
yourself or others can result.
OPERATING INSTRUCTIONS
Fig.23
Fig.22
Fig.21
14
MAINTENANCE SCHEDULE
Perform these required maintenance procedures at the
frequency stated in the table. These procedures should also
be a part of any seasonal tune-up.
NOTE: Some maintenance procedures may require
special tools or skills. If you are unsure about
these procedures take your unit to any nonroad engine repair establishment, individual or
authorized service dealer.
NOTE: Maintenance, replacement, or repair of the emis-
sion control devices and system may be performed by any non-road engine repair establishment, individual or authorized service dealer.
In order to assure peak performance of your engine,
inspection of the engine exhaust port may be necessary after
50 hours of operation. If you notice lost RPM, poor
performance or general lack of acceleration, this service may
be required. If you feel your engine is in need of this
inspection, refer service to any non-road engine repair
establishment, individual or authorized service dealer for
repair. DO NOT attempt to perform this process yourself as
engine damage may result from contaminants involved in
the cleaning process for the port.
FREQUENCY MAINTENANCE REQUIRED REFER TO
Before starting engine Fill fuel tank with fresh fuel Page 10
Every 10 hours Clean and re-oil air filter Page 16
Every 25 hours
Check and clean spark arrestor
Check spark plug condition and gap
Page 17
Page 18
Every 50 hours
Inspect exhaust port and spark arrestor screen for clogging or
obstruction to assure maximum performance levels
Page 17
WARNING: To prevent serious injury, never perform maintenance or repairs with unit running.
Always service and repair a cool unit. Disconnect
the spark plug wire to ensure that the unit cannot start.
Indexing Teeth
LINE INSTALLATION
This section covers both SplitLine™ and standard single line
installation.
Always use Genuine Factory Parts™ 0.095 in. (2.41 mm)
replacement line. Line other than the specified may make the
engine overheat or fail.
There are two methods to replace the trimming line:
• Wind the inner reel with new line
• Install a prewound inner reel
Winding the Existing Inner Reel
1. Hold the outer spool with one hand and unscrew the Bump
Knob clockwise (Fig. 24). Inspect the bolt inside the bump
knob to make sure it moves freely. Replace the bump knob if
damaged.
2. Remove the inner reel from the outer spool (Fig. 24).
3. Remove spring from the inner reel (Fig. 24).
4. Use a clean cloth to clean the the inner reel, spring, shaft
and inner surface of the outer spool (Fig. 25).
5. Check the indexing teeth on the inner reel and outer
spool for wear (Fig. 26). If necessary, remove burrs or
replace the reel and spool.
Inner Reel
Spring
Outer Spool
Bump Knob
Bolt
WARNING: Never use metal-reinforced line,
wire, chain or rope. These can break off and
become dangerous projectiles.
MAINTENANCE & REPAIR INSTRUCTIONS
Fig.26
Fig.25
Fig.24
15
NOTE: SplitLine™ can only be used with the inner reel
with the slotted holes. Single line can be used
on either type of inner reel. Use Figure 27 to
identify the inner reel you have.
NOTE: Always use the correct line length when installing
trimming line on the unit. The line may not
release properly if the line is too long.
Single Line Installation
Go To Step 8 for SplitLine™ Installation
6. Take approximately 40 feet (12.2 m) of new trimming
line, loop it into two equal lengths. Insert each end of the
line through one of the two holes in the inner reel
(Fig. 28). Pull the line through the inner reel so that the
loop is as small as possible.
7. Wind the lines in tight even layers, onto the reel (Fig. 29).
Wind the line in the direction indicated on the inner reel.
Place your index finger between the two lines to stop the
lines from overlapping. Do not overlap the ends of the
line. Proceed to step 11.
Spring
SplitLine™ Installation
8. Take approximately 20 feet (6.1 m) of new trimming line.
Insert one end of the line through one of the two holes in
the inner reel (Fig. 30). Pull the line through the inner reel
until only about 4 inches is left out.
9. Insert the end of the line into the open hole in the inner
reel and pull the line tight to make the loop as small as
possible (Fig. 30).
10. Before winding, split the line back about 6 inches.
11. Wind the line in tight even layers in the direction
indicated on the inner reel.
NOTE:
Failure to wind the line in the direction indicated will
cause the cutting attachment to operate incorrectly.
Loop
Slotted Holes
For Use with SplitLine™ or
Single Line
For Use with Single
Line ONLY
Loop
Holding Slots
NOTE: The spring must be assembled on the inner reel
before reassembling the cutting attachment.
14. Hold the inner reel in place and install the bump knob by
turning counterclockwise. Tighten securely.
1
2. Insert the ends of the line into the two holding slots (Fig. 31).
13. Insert the ends of the line through the eyelets in the
outer spool and place inner reel with spring inside the
outer spool (Fig. 32). Push the inner reel and outer spool
together. While holding the inner reel and outer spool,
grasp the ends and pull firmly to release the line from the
holding slots in the reel.
MAINTENANCE & REPAIR INSTRUCTIONS
Fig.32
Fig.31
Fig.30
Fig.29
Fig.28
Fig.27
16
AIR FILTER MAINTENANCE
Removing the Air Filter/Muffler Cover
1. Place the choke lever in the PARTIAL choke position (B).
NOTE: The choke lever must be in the PARTIAL choke
position (B) (Fig. 33) to remove the air filter/
muffler cover.
2. Remove the four (4) screws securing the air filter/muffler
cover (Fig. 33). Use a flat blade or T20 Torx bit
screwdriver.
3. Pull the cover from the engine. Do not force.
Choke Lever
Screws
Screws
Partial Choke
Position (B)
INSTALLING A PREWOUND REEL
1. Hold the outer spool with one hand and unscrew the bump
knob clockwise (Fig. 24). Inspect the bolt inside the bump
knob to make sure it moves freely. Replace the bump knob if
damaged.
2. Remove the old inner reel from the outer spool (Fig. 24).
3. Remove the spring from the old inner reel (Fig. 24).
4. Place the spring in the new inner reel.
NOTE: The spring must be assembled on the inner reel
before reassembling the cutting attachment.
5. Insert the ends of the line through the eyelets in the
outer spool (Fig. 32).
6. Place the new inner reel inside the outer spool. Push the
inner reel and outer spool together. While holding the inner
reel and outer spool, grasp the ends and pull firmly to
release the line from the holding slots in the spool.
7. Hold the inner reel in place and install the bump knob by
turning counterclockwise. Tighten securely.
Replacement Parts
See Accessories / Replacement Parts.
WARNING: To avoid serious personal injury,
always turn your trimmer off and allow it to cool
before you clean or service it.
Cleaning the Air Filter
Clean and re-oil the air filter every 10 hours of operation. It is
an important item to maintain. Failure to maintain the air
filter will VOID the warranty.
1. Remove air filter/muffler cover. Refer to Removing the Air
Filter/Muffler Cover.
2. Turn cover over and look inside to locate the air filter.
Remove the air filter from inside the air filter/muffler
cover (Fig. 34).
3. Wash the filter in detergent and water (Fig. 34). Rinse the
filter thoroughly. Squeeze out excess water. Allow it to
dry completely.
4. Apply enough clean SAE 30 oil to lightly coat the filter
(Fig. 35).
5. Squeeze the filter to spread and remove excess oil (Fig. 35).
6. Replace the air filter inside the air filter/muffler cover
(Fig. 34).
NOTE: Operating the unit without the air filter and air
filter/muffler cover assembly will VOID the warranty.
MAINTENANCE & REPAIR INSTRUCTIONS
Fig.33
Air Filter
Inside Muffler
Cover
Fig.35
Fig.34
17
Reinstalling the Air Filter/Muffler Cover
1. Place the air filter/muffler cover over the back of the
carburetor and muffler. Align the screw holes.
2. Insert the four (4) screws into the holes in the air
filter/muffler cover (Fig. 33)and tighten.
Do not over tighten.
SPARK ARRESTOR MAINTENANCE
1. Remove air filter/muffler cover. Refer to Removing the Air
Filter/Muffler Cover.
2. Locate muffler front and the two (2) bolts securing it to
the engine (Fig. 36). Remove the two (2) bolts using a
flatblade screwdriver or 5/16-inch socket or nut driver.
Pull muffler off of the engine.
3. Turn muffler over to the back side and locate the exhaust
gasket. Remove the muffler gasket from the muffler (Fig. 36).
NOTE: If the exhaust gasket is torn or damaged, replace
it with a new gasket before reassembling muffler.
4. Using a small flatblade screwdriver, carefully pry up the
spark arrestor from the recessed hole (Fig. 37). Remove
the spark arrestor from the muffler.
5. Clean the spark arrestor with a wire brush. Replace it if it is
damaged or if it is impossible to clean thoroughly (Fig. 37).
6. Reinstall the spark arrestor by pressing it into the
recessed hole on the muffler's back side. Make sure it fits
tightly against the muffler and is not raised up.
7. Place the exhaust gasket against muffler's back side.
Align the gasket bolt holes with the bolt holes in the
muffler. While holding exhaust gasket in place, insert the
bolts into the muffler's front side (Fig. 36).
8. Place the muffler (with the exhaust gasket in place and
bolts inserted), against the engine, aligning the bolt
holes. Tighten the bolts to secure the muffler to the
engine.
If using a torque wrench, torque to:
80-90 in.•lb. (9-10.2 N•m)
9. Reinstall the air filter/muffler cover.
Muffler - Front Side
Muffler - Back Side
Bolts
Exhaust
Gasket
Spark
Arrestor
Muffler - Back Side
Spark
Arrestor
Flatblade
Screwdriver
Spark Arrestor
WARNING:
If the muffler is not tightened securely, it could fall off causing damage to the unit and
possible serious personal injury
MAINTENANCE & REPAIR INSTRUCTIONS
Fig.37
Fig.36
18
Check Fuel Mixture
Old and/or improperly mixed fuel is usually the reason for
improper unit performance. Drain and refill the tank with
fresh, properly-mixed fuel prior to making any adjustments.
Refer to Oil and Fuel Information.
Clean Air Filter
The condition of the air filter is important to the operation of
the unit. A dirty air filter will restrict air flow and change the
air/fuel mixture. This is often mistaken for an out of
adjustment carburetor. Check the condition of the air filter
before adjusting the idle speed screw. Refer to Air Filter
Maintenance.
Adjust Idle Speed Screw
If, after checking the fuel mixture and cleaning the air filter,
the engine still will not idle, adjust the idle speed screw as
follows:
1. Start the engine and let it run at a high idle for a minute
to warm up. Refer to Starting/Stopping Instructions.
2. Release the throttle trigger and let the engine idle. If the
engine stops, insert a small phillips or flat blade
screwdriver into the hole in the air filter/muffler cover
(Fig. 38). Turn the idle speed screw in, clockwise, 1/8 of a
turn at a time (as needed) until the engine idles
smoothly.
CARBURETOR ADJUSTMENT
The idle speed of the engine is adjustable through the air
filter/muffler cover (Fig. 38).
NOTE:
Careless adjustments can seriously damage
your
unit. An authorized service dealer should make
carburetor adjustments.
Idle Speed Screw
NOTE: The cutting attachment should not rotate when
the engine idles.
3. If the cutting attachment rotates when the engine idles,
turn the idle speed screw counterclockwise 1/8 of a turn
at a time (as needed), to reduce idle speed.
Checking the fuel mixture, cleaning the air filter, and
adjusting the idle speed should solve most engine problems.
If not and all of the following are true:
• the engine will not idle
• the engine hesitates or stalls on acceleration
• there is a loss of engine power
Have the carburetor adjusted by an authorized service
dealer.
REPLACING THE SPARK PLUG
Use a Champion RDJ7Y spark plug, or equivalent. The correct
air gap is 0.020 inch (0.5 mm). Remove the plug after every
25 hours of operation and check its condition.
1. Stop the engine and allow it to cool. Grasp the plug wire
firmly and pull it from the spark plug.
2. Clean around the spark plug. Remove the spark plug
from the cylinder head by turning a 5/8-inch socket
counterclockwise.
3. Replace a cracked, fouled or dirty spark plug. Set the air
gap at 0.020 in. (0.5 mm) using a feeler gauge (Fig. 39).
4. Install a correctly-gapped spark plug in the cylinder
head. Tighten by turning the 5/8-inch socket clockwise
until snug.
If using a torque wrench torque to:
110-120 in.•lb. (12.3-13.5 N•m)
Do not over tighten.
0.020 in.
(0.5 mm)
CAUTION: Do not sand blast, scrape or clean
electrodes. Grit in the engine could damage the
cylinder.
WARNING: The cutting attachment may be
spinning during idle speed adjustments. Wear
protective clothing and observe all safety
instructions to prevent serious personal injury.
WARNING: To prevent serious personal injury,
make sure the cutting attachment has stopped
rotating before you turn it off and set it down.
MAINTENANCE & REPAIR INSTRUCTIONS
Fig.39
Fig.38
19
CLEANING
Use a small brush to clean off the outside of the unit. Do not
use strong detergents. Household cleaners that contain
aromatic oils such as pine and lemon, and solvents such as
kerosene, can damage plastic housing or handle. Wipe off
any moisture with a soft cloth.
STORAGE
• Never store a fueled unit where fumes may reach an
open flame or spark.
• Allow the engine to cool before storing.
• Store the unit locked up to prevent unauthorized use or
damage.
• Store the unit in a dry, well-ventilated area.
• Store the unit out of the reach of children.
LONG TERM STORAGE
If you plan on storing the unit for an extended time, use the
following storage procedure:
1. Drain all fuel from the fuel tank into a container with the
same 2-cycle fuel mixture. Do not use fuel that has been
stored for more than 60 days. Dispose of the old fuel/oil
mix in accordance to Federal, State and Local
regulations.
2. Start the engine and allow it to run until it stalls. This
ensures that all fuel has been drained from the
carburetor.
3. Allow the engine to cool. Remove the spark plug and put
1 oz. (30 ml) of any high quality motor oil or 2-cycle oil
into the cylinder. Pull the starter rope slowly to distribute
the oil. Reinstall the spark plug.
NOTE: Remove the spark plug and drain all of the oil
from the cylinder before attempting to start the
trimmer after storage.
4. Thoroughly clean the unit and inspect it for any loose or
damaged parts. Repair or replace damaged parts and
tighten loose screws, nuts or bolts. The unit is ready for
storage.
TRANSPORTING
• Allow the engine to cool before transporting.
• Drain fuel from unit.
• Tighten fuel cap before transporting.
• Secure the unit while transporting.
WARNING: To avoid serious personal injury,
always turn your trimmer off and allow it to cool
before you clean or service it.
ACCESSORIES/REPLACEMENT PARTS
2-Cycle Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147543
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610311
Spark Arrestor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182747
Replacement Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180120
Replacement Line Cartridge . . . . . . . . . . . . . . . . . . . . . . . . 147345
Inner Reel Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610636
Outer Spool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 683301
Inner Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147495
Bump Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180814
Fuel Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180000
Shoulder Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .682075
These replacement parts can be purchased from your local
authorized dealer.
MAINTENANCE & REPAIR INSTRUCTIONS
20
If further assistance is required,contact your authorized service dealer.
CAUSE ACTION
Cutting attachment bound with grass Stop the engine and clean cutting attachment
Cutting attachment out of line Refill with new line
Inner reel bound up Replace the inner reel
Cutting head dirty Clean inner reel and outer spool
Line welded Disassemble, remove the welded section and rewind
Line twisted when refilled Disassemble and rewind the line
Not enough line is exposed Push the bump knob and pull out line until 4 inches
(102 mm) of line is outside of the cutting attachment
CAUSE ACTION
Old or improperly mixed fuel Drain gas tank and add fresh fuel mixture
Improper carburetor adjustment Take to an authorized service dealer for an adjustment
Fouled spark plug Replace or clean the spark plug
Plugged spark arrestor Clean or replace spark arrestor
CAUSE ACTION
On/Off Stop Control is in OFF position Turn On/Off Stop Control to ON
Empty fuel tank Fill fuel tank with properly mixed fuel
Primer bulb wasn't pressed enough Press primer bulb fully and slowly 10 times
Engine is flooded Use starting procedure with choke lever in RUN
Old or improperly mixed fuel Drain gas tank and add fresh fuel mixture
Fouled spark plug Replace or clean the spark plug
Plugged spark arrestor Clean or replace spark arrestor
ENGINE WILL NOT START
ENGINE WILL NOT IDLE
ENGINE WILL NOT ACCELERATE
ENGINE LACKS POWER OR STALLS WHEN CUTTING
CAUSE ACTION
Air filter is plugged Replace or clean the air filter
Old or improperly mixed fuel Drain gas tank and add fresh fuel mixture
Improper carburetor adjustment Adjust according to the Carburetor Adjustmentssection
CAUSE ACTION
Old or improperly mixed fuel Drain gas tank and add fresh fuel mixture
Improper carburetor adjustment Take to an authorized service dealer for an adjustment
Cutting attachment bound with grass Stop the engine and clean the cutting attachment
Dirty air filter Clean or replace the air filter
Plugged spark arrestor Clean or replace spark arrestor
CUTTING ATTACHMENT WILL NOT ADVANCE LINE
CAUSE ACTION
Oil, cleaner or lubricant in cutting head Clean and thoroughly dry the cutting head
CUTTING LINE ADVANCES UNCONTROLLABLY
TROUBLESHOOTING
21
Engine Type...................................................................................................................................................................................... Air-Cooled,2-Cycle
Stroke................................................................................................................................................................................................. 1.25 in.(31.75 mm)
Displacement......................................................................................................................................................................................... 1.9 cu in.(31 cc)
Clutch Type...................................................................................................................................................................................................... Centrifugal
Idle Speed RPM.................................................................................................................................................................................. 2,800 - 4,400 rpm
Operating RPM ............................................................................................................................................................................................. 7,200+ rpm
Ignition Type......................................................................................................................................................................................................Electronic
Ignition Switch......................................................................................................................................................................................... Rocker Switch
Spark Plug Gap.................................................................................................................................................................................. 0.020 in.(0.5 mm)
Lubrication............................................................................................................................................................................................. Fuel/Oil Mixture
Fuel/Oil Ratio................................................................................................................................................................................................................ 40:1
Carburetor............................................................................................................................................................................... Diaphragm,All-Position
Starter............................................................................................................................................................................................................ Auto Rewind
Muffler................................................................................................................................................................................................ Baffled with Guard
Throttle........................................................................................................................................................................................ Manual Spring Return
Fuel T ank Capacity.................................................................................................................................................................................. 12 oz.(355 ml)
ENGINE
DRIVE SHAFT and CUTTING ATTACHMENT
Drive Shaft Housing ...................................................................................................................................................................................... Steel Tube
Throttle Control................................................................................................................................................... Finger-Tip Trigger with Lock-Out
Unit Weight (No fuel,with cutting attachment,cutting attachment shield and J-handle).................................. 14.75 lbs.(6.69 kg)
Cutting Mechanism ............................................................................................................4-Tooth Cutting Blade,Dual String Cutting Head
Line Spool....................................................................................................................................................................................... Bump Line Releaser
Line Spool Diameter................................................................................................................................................................... 4 inches (101.6 mm)
Trimming Line Diameter......................................................................................................................................................... 0.095 inch (2.41 mm)
Cutting Path Diameter,Cutting Attachment ...................................................................................................................... 18 inches (45.7 cm)
Cutting Path Diameter,Cutting Blade.....................................................................................................................................8 inches (204 mm)
Shoulder Harness............................................................................................................................................................................ Single Quick-Snap
SPECIFICATIONS
22
NOTES
23
NOTES
24
NOTES
Loading...