MTD 13AI608H062 Owner’s Manual

OPERATOR'S MANUAL
Automatic Lawn Tractor
Models 607
6O8 6O9
Model 608 Shown
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), If a spark arrester is used, it should be maintained in effective working order by the operator,
In the State of California the above is required by law (Section 4442 of the California Public Resources Code), Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
dealer or contact the service department, P,O. Box 368022 Cleveland, Ohio 44136-9722,
MTD PRODUCTS, INC P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A. FORM NO. 770-10130B
(10/99)
SECTION 1: TABLE OF CONTENTS
PAGE
FINDING YOURMODEL NUMBER ....................................................... 2
CALLING CUSTOMER SUPPORT........................................................ 2
IMPORTANT SAFE OPERATION PRACTICES.............................................. 3
SAFETY LABLES FOUND ON YOUR UNIT................................................. 5
SLOPE GAUGE ...................................................................... 6
ATTACHMENTS & ACCESSORIES ....................................................... 7
TRACTOR SET-UP.................................................................... 7
CONTROLS ......................................................................... 8
OPERATION ........................................................................ 11
ADJUSTMENTS ..................................................................... 13
MAINTENANCE ..................................................................... 16
LUBRICATION ...................................................................... 22
TROUBLESHOOTING GUIDE .......................................................... 23
PARTS LIST ........................................................................ 24
WARRANY INFORMATION ..................................................... Back Cover
SECTION 2: FINDING YOUR MODEL NUMBER
This Operator's Manual isan important part of your new rider. It will help you assemble, prepare and maintain your rider. Please read and understand what it says.
Before you start to prepare your rider for its first use, please locate the model plate and copy the information from it in this Operator's Manual. The information on the model plate is very important if you need help from your dealer or the MTD customer support department.
Every tractor has a model plate. You can locate it by lifting the seat and looking at the seat bracket.
Although yours may vary slightly, an example of what the model plate will look like is shown below.
I
XXX-X-XXX-X-XXX XXXXXXXXXXX
Copy the model number here:
This is where your model number will be.
This is where your serial number wilt be.
MTD PRODUCTS INC
P.O.BOX368022
CLEVELAND,OHIO 44136
Copy the serial number here:
SECTION 3: CALLING CUSTOMER SUPPORT
LOCATE YOUR MODEL NUMBER AND SERIAL NUMBER -- Record this information in the space provided. To find your unit's specific model number and serial number, see SECTION 2: FINDING
YOUR MODEL NUMBER.
If you are having difficulty assembling this product or if you have any questions regarding the controls,
operation or maintenance of this unit, please call the Customer Support Department.
Customer Support can be reached by dialing: 1- (330) 220-4MTD
(4683)
or
1- (800)-800-7310
Please have your model number and serial number ready when you call.
Although both numbers are important, you will be asked to enter only your serial number before your
call can be processed.
SECTION 4: IMPORTANT SAFE OPERATION PRACTICES
WARNING: THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF
NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE YOUR LAWN MOWER. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL, HEED ITS WARNING.
WARNING: The Engine Exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects or other reproductive harm.
DANGER: Your lawn mower was built to be operated according to the rules for safe operation in
this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This lawn mower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
1. GENERAL OPERATION
Read, understand, and follow all instructions in the
operator's manual and on the machine before starting. Keep this manual in a safe place for future and regular reference and for ordering replacement
parts.
Only allow responsible individuals familiar with the instructions to operate the machine. Know controls
and how to stop the machine quickly.
Do not put hands or feet under cutting deck or near rotating parts.
Clear the area of objects such as rocks, toys, wire,
etc., which could be picked up and thrown by the
blade. A small object may have been overlooked
and could be accidentally thrown by the mower in any direction and cause injury to you or a
bystander. To help avoid a thrown objects injury, keep children, bystanders and helpers at least 75
feet from the mower while it is in operation. Always wear safety glasses or safety goggles during operation or while performing an adjustment or
repair, to protect eyes from foreign objects. Stop
the blade(s) when crossing gravel drives, walks or
roads.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Disengage blade(s) before shifting into reverse and backing up. Always look down and behind before
and while backing.
Be aware of the mower and attachment discharge
direction and do not point it at anyone. Do not operate the mower without either the entire grass
catcher or the chute guard in place.
Slow down before turning. Operate the machine
smoothly. Avoid erratic operation and excessive speed.
Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set
park brake, stop engine and remove key before dismounting.
•Tum off blade(s) when not mowing.
Stop engine and wait until blade(s) comes to a complete stop before (a) removing grass catcher or
unclogging chute, or (b) making any repairs, adjusting or removing any grass or debris.
Mow only in daylight or good artificial light.
Do not operate the machine while under the
influence of alcohol or drugs.
Watch for traffic when operating near or crossing
roadways.
Use extra care when loading or unloading the
machine into a trailer or truck. This unit should not be driven up or down a ramp onto a trailer or truck
under power, because the unit could tip over,
causing serious personal injury. The unit must be
pushed manually on a ramp to load or unload properly.
Never make a cutting height adjustment while
engine is running if operator must dismount to do
SO.
Wear sturdy, rough-soled work shoes and close- fitting slacks and shirts. Do not wear loose fitting clothes or jewelry. They can be caught in moving
parts. Never operate a unit in bare feet, sandals, or sneakers.
Check overhead clearance carefully before driving
under power lines, wires, bridges or low hanging
tree branches, before entering or leaving buildings,
or in any other situation where the operator may be struck or pulled from the unit, which could result in serious injury.
Disengageall attachmentclutches,thoroughly depressthebrakepedal,andshiftintoneutral
beforeattemptingtostartengine.
Yourmowerisdesignedtocutnormalresidential grassofaheightnomorethan10".Donotattempt to mowthroughunusuallytall,dry grass(e.g.,
pasture)orpilesofdryleaves.Debrismaybuildup
onthemowerdeckorcontacttheengineexhaust
presentingapotentialfirehazard.
2. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip- over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15° as shown on the slope gauge, do not operate this unit on that area or serious injury could result.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, limbs, etc.
Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide
obstacles.
Use slow speed. Always keep machine in gear when going down slopes to take advantage of engine braking action.
Follow the manufacturer's recommendations for wheel weights or counterweights to improve
stability.
Use extra care with grass catchers or other attachments. These can change the stability of the
machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or
if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
3. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that chil- dren will remain where you last saw them.
Keep children out of the mowing area and in watchful care of an adult other than the operator.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down
for small children.
Never carry children, even with the blades off. They may fall off and be seriously injured or interfere with
the safe machine operation.
Never allow children under 14 years old to operate
the machine. Children 14 years and over should
only operate machine under close parental supervision and proper instruction.
Remove key when machine is unattended to prevent unauthorized operation.
Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure
your vision of a child or other hazard.
4. SERVICE
Use extreme care in handling gasoline and other
fuels. They are extremely flammable and the vapors are explosive.
Use only an approved container. Never remove fuel cap or add fuel with the engine
running. Allow engine to cool at least two minutes before refueling.
Replace fuel cap securely and wipe off any spilled
fuel before starting the engine as it may cause a fire or explosion.
Extinguish all cigarettes, cigars, pipes and other sources of ignition.
Never refuel the machine indoors because fuel
vapors will accumulate in the area.
Never store the fuel container or machine inside where there is an open flame or spark, such as a gas hot water heater, space heater or furnace.
Never run a machine inside a closed area.
To reduce fire hazard, keep the machine free of
grass, leaves or other debris build-up. Clean up oil or fuel spillage. Allow machine to cool at least 5
minutes before storing. Before cleaning, repairing or inspecting, make
certain the blade and all moving parts have
stopped. Disconnect the spark plug wire, and keep
the wire away from the spark plug to prevent
accidental starting. Check the blade and engine mounting bolts at
frequent intervals for proper tightness. Also, visually inspect blade for damage (e.g., excessive
wear, bent, cracked). Replace with blade which meets odgina] equipment specifications.
Keepallnuts,boltsandscrewstighttobesurethe equipmentisinsafeworkingcondition.
Nevertamperwithsafetydevices.Checktheir
properoperationregularly.Useall guardsas instructedinthismanual.
Afterstrikinga foreignobject,stoptheengine,
removethewirefromthesparkplugandthoroughly inspectthemowerforanydamage.Repairthe
damagebeforerestartingandoperatingthemower.
Grasscatchercomponentsaresubjectto wear, damageanddeterioration,whichcouldexpose
movingpartsorallowobjectsto bethrown.For your safety protection,frequentlycheck componentsand replacewith manufacturer's
recommendedpartswhennecessary.
Mowerbladesaresharpandcancut.Wrapthe blade(s)or wearglovesanduseextracaution
whenservicingblade(s).
Checkbrakeoperationfrequently.Adjustand
serviceasrequired.
Muffler,engineandbeltguardsbecomehotduring
operationandcancausea bum.Allowto cool downbeforetouching.
Donotchangethe enginegovernorsettingsor overspeedtheengine.Excessiveenginespeeds aredangerous.
Observeproperdisposallawsandregulations. Improperdisposaloffluidsandmaterialscanharm
theenvironmentandtheecology.
Priortodisposal,determinethepropermethodto disposeof wastefromyourlocalEnvironmental ProtectionAgency. Recyclingcentersare establishedtoproperlydisposeofmaterialsin an environmentallysafefashion.
Usepropercontainerswhendrainingfluids.Donot usefoodorbeveragecontainersthatmaymislead someoneintodrinkingfromthem.Properlydispose ofthecontainersimmediatelyfollowingthedraining
offluids. DONOTpouroilorotherfluidsintotheground,
downadrainorintoastream,pond,lakeorother
bodyofwater.ObserveEnvironmentalProtection Agencyregulationswhendisposingof oil,fuel, coolant,brakefluid,filters,batteries,tiresandother
harmfulwaste.
,_ WARNING - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons
who read, understand and follow the warnings and instructions in this manual and on the machine.
DANGER
Figure 1 Safety Labels found on your unit
USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
m
O
15°
_WARNING
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing and you could slip, resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.
SECTION 5: ATTACHMENTS & ACCESSORIES
MODEL NUMBER
OEM-190-601 OEM-190-602 OEM-190-112 OEM-190-118 OEM-190-603 OEM- 190-604 OEM-190-822 OEM-190-823
FastAttach" Twin Bagger Grass Collector (For 42-inch Decks Only) FastAttach" Twin Bagger Grass Collector (For 46-inch Decks Only) Mulch Kit (For 42-inch Decks Only) Mulch Kit (For 46-inch Decks Only) FastAttach" Grille Guard (mounts on front of tractor)
YardMate" Storage Container (mounts on rear of tractor)
FastAttach" 46-inch Front Dozer Blade
42-inch Two-stage Snow Thrower
DESCRIPTION
NOTE: Your tractor is NOT designed for use with any type of ground-engaging attachments (e.g. tiller,
plow). Use of this type of equipment WILL void the tractor's warranty.
SECTION 6: TRACTOR SET-UP
ATTACHING THE BATTERY CABLES
NOTE: The positive battery terminal is marked
Pos. (+). The negative battery terminal is marked Neg. (-).
The positive cable (heavy red wire) is secured to the positive battery terminal (+) with hex
bolt and hex nut at the factory. Make certain
that the rubber boot covers the terminal to
help protect it from corrosion.
Remove the hex bolt and wing nut from the
negative cable. Attach the negative cable (heavy black wire) to the negative battery
terminal (-) with the bolt and wing nut.
Place the hold-down strap in position over the
battery to secure it in place. See Figure 2.
GAS AND OIL FILL-UP
Service the engine with gasoline and oil as
instructed in the separate engine manual packed
with your tractor. Read instructions carefully.
IMPORTANT: Your tractor is shipped with oil;
however, you MUST check the oil level before operat- ing. Be careful not to overfill.
WARNING: Overfilling with oil may
cause the engine to smoke. This will result in poor engine performance and could cause permanent engine damage.
The gasoline tank is located under the hood and has a capacity of approximately two gallons. Do not
overfill.
I
WARNING: Never fill fuel tank indoors,
gasoline produces noxious fumes. Always fill the fuel tank in a well ventilated area to
avoid inhalation of gasoline fumes.
Figure 2
NOTE: If battery is put into service after date
shown on top of battery, charge for minimum of one hour at 6-10 amps. Refer to the MAINTENANCE
section of this manual for more detailed instructions regarding proper battery charging procedure.
WARNING: Never fill the fuel tank while
engine is running or while engine is hot.
WARNING: Never smoke while fueling
your tractor. Gasoline produces combusti- ble fumes which can ignite and cause per- sonal injury.
WARNING: Do not fill closer than 1/2
inch from the top of the fuel tank to prevent spills and to allow for fuel expansion. If gasoline is accidentty spilled, move tractor away from area of spill. Avoid creating any source of ignition until gasoline vapors have disappeared.
SECTION 7: CONTROLS
F
D
B
c\
A
G
J
I
NOTE: Steering Wheel not shown for clarity
Figure 3
A Ignition Switch F PTO (Power Take-Off) Lever
B Throttle Control Lever G Drive Pedal
C Choke Control (if so equipped) H Brake Pedal
D Indicator Monitor I Parking Brake Button E Lift Lever J Shift Lever
NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator's position.
IGNITION SWITCH
To start the engine, insert key into the ignition switch and turn clockwise to the START position. Release
key to the ON position once engine has fired. See Figure 4. Refer to STARTING THE ENGINE in the
OPERATION section of this manual for detailed starting instructions. The ignition switch is also used
to operate the headlights. Refer to OPERATING THE HEADLIGHTS in the OPERATION section of
this manual for detailed instructions
,_ WARNING: Remove the key from the
tractor when the tractor is not in use to prevent accidental starting.
On
Start
Figure 4
IMPORTANT: When using PTO operated equipment such as the cutting deck or other
attachments, ALWAYS operate the tractor with the
throttle lever in the FAST (rabbit) position.
CHOKE CONTROL
On some units, moving the throttle lever all the way forward activates the engine's
choke control. On all other
units, the choke control can be
found on the left side of the dash panel and is activated by
pulling the knob outward. Activating the choke control closes the choke plate on the carburetor and aids in starting the engine. Refer to STARTING THE
ENGINE in the OPERATION section of this manual for detailed starting instructions.
SYSTEMS INDICATOR MONITOR
Your tractor is equipped with an ammeter as part of
its systems indicator monitor and is located on the
left side of your tractor's dash panel. See Figure 6.
Oil
AMPS
THROTTLE CONTROL LEVER
The throttle lever is located on the right side of the tractor's dash panel. This lever controls the speed of the engine, and on some units the choke control also. When set in a given position, the throttle will maintain a uniform engine speed. See Figure 5.
Throttle Symbol
Choke
Position _
Fast
Position
Slow
Position
Throttle
Symbol _
Fast
Position
Slow
Position
Brake
Ammeter __ _ _,_
PTO
Figure 6
If the Brake light or PTO light illuminates when attempting to start the unit, proceed as follows: BRAKE -- Depress the brake pedal.
PTO-- Move PTO lever into the disengaged
(OFF) position.
It is normal for the Oil light to illuminate while the engine is cranking, but if it illuminates while the engine is running, proceed as follows: OIL-- Stop the tractor immediately and check
the crankcase oil level as instructed in the seperate engine manual packed
with your unit. Add oil as required.
The ammeter measures the the electrical output of the engine's charging system. Under normal operating conditions, with the engine running at full throttle, the ammeter's needle should measure a
positive charge.
Figure 5
LIFT LEVER
, llnnnnq
//%
The lift lever is used to change the operating position
(height) of the cutting deck. To operate, move the lever to the left, then place in the notch best suited for your application.
BRAKE PEDAL
BRAKE _ IIII
The brake pedal is located on the right front side of the tractor above the drive pedal along the running
board. The brake pedal can be used for sudden
stops or for setting the parking brake.
PTO (POWER TAKE-OFF) LEVER
The PTO lever is located on the left side of the dash next to the steering wheel. Move the PTO lever
forward to engage the power to the cutting deck or other attachments; move the PTO lever backward
(toward the rear of the tractor) to disengage the power to the attachments.
NOTE: The PTO lever must be in the disengaged
(OFF) position when starting the engine, when
shifting into reverse and if the operator leaves the
seat.
DRIVE PEDAL
©
The drive pedal is located below the brake pedal on the right front side of the tractor along the running
board. Depress the drive pedal with your right foot when the tractor shift lever is in either forward or
reverse to cause the tractor to move. Ground speed is also controlled with the drive pedal. The further
down the pedal is depressed, the faster the tractor will travel. The pedal will return to its original position
when it's not depressed.
IMPORTANT: Always set the parking brake
when leaving the tractor unattended.
NOTE: The brake pedal must be fully depressed to
activate the safety interlock switch when starting the tractor.
PARKING BRAKE BUTTON
To set the parking brake, fully depress the brake pedal and push the parking
brake button in. Hold the button in while taking your foot off the brake
pedal. Both the parking button and the brake pedal wilt then stay depressed. To release the parking brake, depress the brake pedal slightly. The parking brake button will then return to its original position.
NOTE: The parking brake must be set if the
operator leaves the seat with the engine running or the engine will automatically shut off.
IMPORTANT: Always set the parking brake when leaving the tractor unattended.
SHIFT LEVER
The shift lever is located on the left side of the fender and has three
positions, FORWARD, NEUTRAL and REVERSE.
The brake pedal must be depressed and the tractor
must not be in motion
when moving the shift
lever.
IMPORTANT: Never
force the shift lever. Doing so may result in serious damage to the tractor's
transmission.
Shift
Knob
10
SECTION 8: OPERATION
SAFETY INTERLOCK SWITCHES
This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor. Contact an authorized dealer in your area. The safety interlock system prevents the engine from cranking or starting unless the brake pedal is fully depressed, and the PTO lever is in the disengaged (OFF) position.
The safety interlock system will automatically shut off the engine if the operator leaves the seat before engaging the brake lock.
The safety interlock system will automatically shut off the engine if the operator leaves the seat with the PTO lever in the engaged (ON)
position, regardless of whether the brake lock
is engaged. The PTO lever must be in the disengaged (OFF) position to restart the engine.
The safety interlock system will automatically shut off the engine if the PTO lever is moved
into the engaged (ON) position with the shift lever in the REVERSE position.
WARNING: Do NOT attempt to bypass
or disconnect the tractor's safety interlock. Doing so could result in serious personal injury or death.
IMPORTANT: Tampering with or attempting to
bypass the tractors Safety Interlock Switches in any way WILL void your warranty.
WARNING
AVOID SERIOUS INJURY OR DEATH
GO UP AND DOWN SLOPES, NOT ACROSS.
AVOID SUDDEN TURNS.
DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TiP.
IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK DOWNHILL SLOWLY.
DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
NEVER CARRY CHILDREN.
LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN PLACE AND WORKING.
REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).
KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLAC- iNG HANDS OR FEET NEAR BLADE(S).
BEFORE LEAVING OPERATOR'S POSITION, DISENGAGE BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.
READ OPERATOR'S MANUAL
SETTING THE CUTTING HEIGHT
Select the height position of the cutting deck by
placing the deck lift lever in any of the six different cutting height notches on the right side of the fender. Then adjust the deck wheels so that they are at least
1/4 inch to 1/2 inch above the ground when the tractor is on a smooth, flat surface such as a
driveway.
from the discharge chute opening of the
WARNING: Keep hands and feet away cutting deck.
NOTE: The deck wheels are an anti-scalp feature
of the deck and are not designed to support the
weight of the cutting deck.
Refer to the ADJUSTMENTS section of this manual for more detailed instructions regarding various deck
adjustments.
STARTING THE ENGINE
NOTE: Refer to the TRACTOR SET-UP section of
this manual for gasoline and oil fill-up instructions.
Insert the tractor key into the ignition switch.
Place the PTO lever in the disengaged (OFF) position.
Depress the brake pedal and set the parking brake.
Place the shift lever in the NEUTRAL position.
Move the throttle control lever into the FAST (or CHOKE, if so equipped) position.
Pull out the choke control knob, if so equipped (a warm engine may not require choking).
Turn the ignition key clockwise to the START position. After the engine starts, release the key. It wilt return to the ON position.
IMPORTANT: Do NOT hold the key in the START
position for longer than ten seconds at a time. Doing
so may cause damage to your engine's starter.
NOTE: If starting problems are encountered, refer
to the TROUBLESHOOTING section of this manual
After the engine starts, slowly release the brake
pedal. As the engine warms up, gradually push the choke control knob inward (or move the throttle control lever out of the CHOKE position) to open up the choke plate on the engine's carburetor.
11
NOTE: Do NOT leave the choke control out while
operating the tractor. Doing so will result in a "rich" fuel mixture and cause the engine to run poorly.
STOPPING THE ENGINE
Place the PTO lever in the disengaged (OFF) position
Move the throttle control into the SLOW (turtle) position and allow the engine to "idle
down" for ten seconds. Failure to do so may
result in an engine afterfire.
Turn the ignition key counterclockwise to the
OFF position.
Remove the key from the ignition switch to prevent accidental starting.
IMPORTANT: If you think you've struck a foreign
object, stop the engine immediately. Remove the wire(s) from the spark plug(s), thoroughly inspect the unit for any damage, and repair the damage before restarting and operating the tractor.
DRIVING THE TRACTOR
WARNING: Avoid sudden starts,
excessive speed and sudden stops.
WARNING: Do not leave the seat of the
tractor without first placing the PTO lever in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key.
Depress the brake pedal to release the parking brake and let the pedal up. Move the
throttle lever into the FAST (rabbit) position.
IMPORTANT: Do NOT use the shift lever to change the direction of travel when the tractor is in
motion. Always use the brake pedal to bring the tractor to a complete stop before shifting.
To move forward, place the shift lever in the FORWARD position, then slowly depress the
drive pedal until the desired speed is achieved.
To move in reverse, place the shift lever in the REVERSE position, check that the area behind is clear then slowly depress the drive pedal.
DRIVING ON SLOPES
Refer to the SLOPE GAUGE on page 6 to help
determine slopes where you may not operate safely.
WARNING: Do not mow on inclines with
,_ a slope excess degrees (a
approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause
serious injury.
Operate the tractor up and down slopes, never across slopes. Do not drive so that the tractor may tip over sideways.
Before operating the tractor on any slope, walk the
slope to look for possible hazards such as rocks.
mounds, ruts, stumps or other surface irregularities which could cause the tractor to be upset. Avoid turns when driving on a slope. If a turn must
be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over. Avoid stopping when driving up a slope. If it is
necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward.
in
of 15 rise of
OPERATING THE HEADLIGHTS
To turn the tractor's headlights on:
Start the engine following the instructions earlier in this section.
Turn the key one notch counterclockwise into
the On/Lights position of the ignition switch.
Refer to Figure 4.
To turn the tractor's headlights off:
Turn the key either into the On position (to leave the engine running) or the Off position (to shut the engine off). Refer to Figure 4.
IMPORTANT: Never move the key into the Start
position while the engine is running. Doing so may
cause damage to your engine's starter.
STOPPING THE ENGINE
Place the PTO lever in the disengaged (OFF) position.
Move the throttle control into the SLOW position and allow the engine to "idle down"
for ten seconds, then turn the ignition key
counterclockwise to the OFF position.
Remove the key from the ignition switch to prevent accidental starting.
IMPORTANT: If you think you've struck a foreign
object, stop the engine immediately. Remove the wire(s) from the spark plug(s), thoroughly inspect the unit for any damage, and repair the damage before restarting and operating the mowe_
12
USING THE LIFT LEVER
To raise the cutting deck, move the lift lever to the left, then place it in the notch best suited for your application. Refer to SETTING THE CUTTING
HEIGHT earlier in this section.
ENGAGING THE PTO
(POWER TAKE-OFF) LEVER
Move the throttle control lever to the FAST (rabbit) position.
Move the PTO lever forward into the engaged (ON) position.
Keep the throttle lever in the FAST (rabbit) position for the most efficient use of the
cutting deck and other attachments.
The operator must remain in the tractor seat .
at all times. If the operator should leave the seat without moving the PTO lever into the disengaged (OFF) position and setting the
parking brake, the engine wilt shut off.
IMPORTANT: The PTO lever cannot be in the
engaged (ON) position when the tractor is driving in the reverse direction. The safety interlock system will
automatically shut off the engine if the PTO lever is
moved into the engaged (ON) position with the shift lever in the REVERSE position. Refer to SAFETY
INTERLOCK SWITCHES earlier in this section.
MOWING
This tractor comes equipped with a cutting deck. The following information wilt be helpful when using the cutting deck with your tractor.
WARNING: TO avoid possible injury, do
not allow anyone in the area of the tractor while mowing. Even if the area to be mowed has been cleared of foreign objects, small objects may be picked up and discharged by the mower.
WARNING: Never direct the discharge
of material toward bystanders or allow anyone near the machine while in operation.
For best results it is recommended that the
first two laps be cut with the discharge thrown towards the center. After the first two laps,
reverse the direction to throw the discharge to
the outside for the balance of cutting. This wilt
give a better appearance to the lawn. Do not cut the grass too short. Short grass
invites weed growth and yellows quickly in dry weather.
Mowing should always be done with the engine at full throttle.
Do not mow at high ground speed, especially if a mulch kit or grass collector is installed.
Under heavier conditions it may be necessary
to go back over the cut area a second time to
get a clean cut.
Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush.
Keep the blades sharp and replace the blades when worn. Refer to the MAINTENANCE
section of this manual for proper blade sharpening instructions.
SECTION 9: ADJUSTMENTS
LEVELING THE DECK
Always protect hands by wearing heavy
WARNING: Cutting blades are sharp. leather work gloves to grasp blades.
NOTE: Check the tractor's tire pressure before
performing any deck leveling adjustments. Refer to TIRES in the maintenance section of this manual for
further information regarding tire pressure.
Front to Rear
The front of the cutting deck is supported by a stabi- lizer bar that can adjusted to level the deck from front
to rear. The front of the deck should be 1/4" to 3/8"
lower than the rear of the deck. Adjust if necessary as follows:
WARNING: Turn the tractor's engine off, remove the key from the ignition switch
and apply the tractor's parking brake before making any adjustments to the cutting
deck.
With the tractor parked on a firm, level surface, place the lift lever in the top notch (highest position) and rotate the blade nearest
the discharge chute so that it is parallel with the tractor.
Measure the distance from the front of the blade tip to the ground and from the rear of
the blade tip to the ground. The first
measurement taken should be between 1/4" and 3/8" less than the second measurement.
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Determine the approximate distance necessary for proper adjustment and proceed, if necessary, to the next step.
Loosen the two jam nuts on the rear side of
the deck stabilizer bracket. See Figure 7A.
Locate the two lock nuts on the opposite side of the stabilizer bracket. See Figure 7A.
Tighten the lock nuts to raise the front of the
deck; loosen the lock nuts to lower the front of
the deck.
Retighten the two jam nuts loosened earlier when proper adjustment is achieved.
Side to Side
If the cutting deck appears to be mowing unevenly, a side-to-side adjustment can be performed. Adjust if
necessary as follows:
,_ WARNING: Turn the tractor's engine off, remove the key from the ignition switch and apply the
tractor's parking brake before making any adjustments to the cutting deck.
With the tractor parked on a firm, level surface, place the lift lever in the top notch (highest position) and rotate the both blades so that they are perpendicular with the tractor.
Measure the distance from the outside of the left blade tip to the ground and the distance from the
outside of the right blade tip to the ground. Both measurements taken should be equal. If they're not,
proceed to the next step.
Loosen, but do NOT remove, the hex cap screw on the left deck hanger bracket. See Figure 7B.
Balance the deck so that both blade tip measurements taken earlier are equal.
Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is achieved.
Lock
Nuts
Stabilizer
Bracket
Deck
Screw
Frontto Rear Side to Side
Figure 7
SEAT ADJUSTMENT
To adjust the position of the seat, loosen, but do
NOT remove the four screws which secure the seat
to the seat pivot bracket. Slide the seat forward or backward until desired position is reached. Retighten the four screws. See Figure 8.
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Deck Hanger Bracket
Screws l_
/'_/_ _Seat Pivot
Bracket
Figure 8
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