MSD 8394 Installation

MSD Pro-Billet Digital E-Curve Distributor
PN 8394 - U.S. Patent 6820602
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Important:  Read these instructions before attempting the installation.
Pa r ts In c lu d ed :
1 - Digital E-Curve Distributor 1 - Rotor, PN 8467 1 - Distributor Cap, PN 8433 1 - Wire Retainer 2 - 1.5" Self Tapping Screws
WARNING: Before installing the MSD Digital E-Curve Distributor, disconnect the battery cables. 
When disconnecting the battery cables, always remove the Negative (-) cable first  and install it last.
Note:  The terminals of this Digital E-Curve Distributor require spark plug style terminals. You may 
need to change the terminals and boots of your wires. MSD offers two kits, PN 8849 or PN 8848  that are supplied with nine boots and terminals.
Note:  If the gear is ever replaced, MSD Gear (PN 8531) 
is  required  for  replacement  due  to  the  .500"  diameter shaft.
DIGITAL E-CURVE FUNCTIONS
1 - 3-Pin Harness 1 - Gasket 1 - Tube of Gear Lubricant 2 - O-Rings 1 - Timing Tape Set, PN 8985
Rev
Limiter
RPM LIMIT
This distributor is equipped with an adjustable rev limiter. It  is adjustable from 5,000 - 10,000 rpm by a rotary dial under  the cap and rotor (Figure 1). The rpm will not exceed your  selected amount to protect the engine from overrev damage. 
Figure 1 Rotary Dial Adjustments.
Timing
Switch 1
Timing Switch 2
TIMING FUNCTIONS
Electronic Advance Curve Operation: The Electronic Advance Curve is managed by a microprocessor  built into the ignition module. You can program an electronic timing advance curve by adjusting two  rotary switches under the distributor cap (Figure 1). A magnetic pickup is used as a trigger device  that tells the ignition module when to fire the coil. The pickup is triggered by a reluctor mounted to  the distributor shaft. This means that you have to set the distributor at the highest, or Total, amount  of advance that you want to achieve (including vacuum advance) and compensate with one of the  selectable ignition curves (shown on page 4). Following are important definitions that will be used to  set up your timing. 
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
2 INSTALLATION INSTRUCTIONS
Electronic Centrifugal Advance: Since this distributor is all electronic, there really is no mechanical  or centrifugal advance. On a standard distributor, this advance would be called centrifugal so it will  be referred to as the electronic  centrifugal  advance. The chart on page 4 shows all of the different  combinations you can achieve by simply turning the two rotary dials located under the distributor cap. 
Total Timing: This is the total amount of timing that the engine will achieve. This is the amount that  all of the electronic curve and settings will be based from. This setting also includes any amount of  vacuum advance that you plan to use. 
Vacuum Advance: The vacuum advance will advance the timing under part throttle conditions when  the engine is not under a heavy load. This advance is added on to the electronic timing curve as  well. The advance will begin as low as 4-in. of vacuum and will max out at 10-in. of vacuum. There is  a separate chart in Figure 3 that illustrates the vacuum curve selection. 
Locked-Out Timing: If you do not want to have a timing advance, set the rotary dials in the Locked­Out position. This means the timing will not move from the setting you position the distributor in. You  may however, take advantage of a start retard (see below). 
Start Retard: When you select Locked-Out timing, the engine may be hard to crank. A start retard  amount can be selected to aid in cranking. This amount can range from 5°, 10°, 15° and 20°. When  the engine is cranking, the timing will be retarded. Once the engine reaches 600 rpm, the timing will  return to the locked-out setting. 
Note:  The total  amount  of any  timing change  that  can be  achieved  is 34°  (25° for  the  electronic 
advance with vacuum an additional 9°). This includes the electronic advance as well as the  vacuum advance. 
Note:  It is recommended to have a dial-back timing light, timing tape or a fully degreed balancer to 
set the timing correctly. 
CHOOSING AN ADVANCE CURVE
The function of the advance curve is to match the ignition timing to the burning rate of the fuel with  the speed (rpm) of the engine.  The piston is traveling much faster through the combustion stroke at  5,000 rpm compared to 1,000 rpm. Any factor that changes the burning rate of the fuel or the engine  speed can cause a need for an ignition timing change.  Figure 2 shows some of the factors that will  affect engine timing.
FACTOR Advance Timing Retard Timing For For
Cylinder Pressure  Low  High Vacuum  High  Low Energy of Ignition  Low  High Fuel Octane  High  Low Mixture (Air/Fuel)  Rich  Lean Temperature  Cool  Hot Combustion Chamber Shape  Open  Compact Spark Plug Location  Offset  Center Combustion Turbulence  Low  High Load  Light  Heavy
Figure 2 Ignition Timing Factors.
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INSTALLATION INSTRUCTIONS 3
As you can see from the chart, most factors will change throughout the range of the engine operation.  The Digital E-Curve allows you to make timing changes based on these factors.
Example:  An engine has 11:1 compression, a high energy ignition and turns 5,500 rpm.  With the  specifications given, you  will  have to retard the  timing  for the high  compression  and high energy  ignition.  By comparing the engine’s specifications against the chart, a usable timing guideline can  be found.  Engines with a combination of items from both columns will require a timing that is set in  the mid range.
Obviously a full technical explanation of correct ignition timing would be very complicated.  The best  way to arrive at a suitable ignition curve for your engine is to use the Ignition Timing Factors Chart  as a guide and compare it to the Advance Graphs in Figure 3 until a suitable curve is found.  When  selecting your advance curve, use detonation (engine ping) as an indicator of too much advance, and  a decrease in power as an indicator of too little advance. Also consider how the engine cranks and  starts. Too much advance can cause an engine to crank slow or even kick back. Here are a couple  of suggestions.
•  Use as much initial advance as possible without encountering excessive starter load.
•  Start the electrical advance just above the idle rpm.
•  Select an advance curve that produces good acceleration without detonation.
SETTING UP THE DISTRIBUTOR
Rotate the engine to TDC then to 12° - 15° BTDC. With the rotary switches set to "1" and "7" (These  settings will be used to start the engine and adjusted later.) install the distributor with th rotor pointing  to the number 1 spark plug wire and start the engine.
With the engine running and a timing light connected, adjust the timing to the desired Total Timing.  (Example 32°  without  vacuum  advance)  Once you've  set the  total  timing, turn  the engine  off  and  remove the distributor cap. Set the rotary dials to achieve the desired timing curve (Figure 3 and 4).
For example  with total timing set at 32° and the rotary dials set to "2" and "9". The engine  will  idle  at 12°, timing will start to advance at 1,100 rpm and will be fully advanced by 3,500 rpm, plus a 15°  vacuum advance at 10 in-Hg (inches of vacuum).
If your balancer does not have any timing marks, MSD offers timing tape kit PN 8985.
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
4 INSTALLATION INSTRUCTIONS
Figure 3 Available Timing Curves.
Figure 4 Advance Curve Switch Position.
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
INSTALLATION INSTRUCTIONS 5
INSTALLING THE DISTRIBUTOR
Note: When installing the distributor for the first time, it is recommended to place the switches in 
the locked-out timing  position. This will assist you in setting the  timing curve by ensuring  that the total timing is correct.
1. Remove the existing distributor cap without disconnecting any of  the spark plug wires.
2. With the cap off, crank the engine until the  rotor is aimed at a fixed point on the engine  or firewall. Note this position by making a   mark (Figure 5).
3. Place  the  distributor  cap  back  on  and  note which plug wire the rotor is pointing  to. MARK THE SPARK PLUG WIRES and  remove the distributor cap.
4. Disconnect the wiring from the distributor.
5. Loosen  the  distributor  hold  down  clamp  and slide the clamp out of the way.  
6. Lift the distributor out of the engine.   Note  that the rotor rotates as you lift the distributor  out. This is due to the helical cut gear and  should be taken into  consideration  when  installing the new distributor.
7. Install the gasket and apply a liberal amount  of the supplied lubricant to the distributor  gear. (The  supplied O-rings can  only  be  used  if  the  block  has  been  modified  as  shown in Figure 6.)
8. Install the distributor making  sure that the  rotor  comes  to  rest  pointing  at  the  fixed  mark. If the distributor will not fully seat with   the rotor pointing to the  marked position,  you may need to rotate the oil pump shaft  until the rotor lines up and the distributor  fully seats. 
9. Position and tighten the hold down clamp  onto the distributor.  
10. Install  the  distributor  cap and spark plug  wires  one  at  a  time  to  ensure  correct  location.  A  wire  retainer  is  supplied  to  secure  the  wires  in  place.  A lign  the  mounting  bosses  and  use  the  supplied 
1.5"  self-tapping  Phillips  screws  to  hold   the retainer in place.
11. Proceed to wiring the distributor as shown in Figures 7 and 8. Review the starting and tuning tips  information and install the Timing Tape as shown on page 7 before starting the engine.
Figure 5 Marking the Rotor Location.
Figure 6 Modified Block for use with O-Rings.
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
6 INSTALLATION INSTRUCTIONS
RED
ORANGE
BLACK
*MUST BYPASS THE BALLAST RESISTOR.
TO COIL POSITIVE + 12 VOLTS
TO COIL NEGATIVE
TO ENGINE GROUND
-
Figure 7 Wiring the Ready-to-Run Chevrolet Distributor.
NOTE: THE DIGITAL E-CURVE DISTRIBUTORS DO NOT
REQUIRE AN MSD IGNITION, THOUGH THEY CAN BE USED WITH ONE. THE TIMING CURVE AND RPM LIMIT WILL STILL FUNCTION.
*MUST BYPASS THE BALLAST RESISTOR.
Figure 8 Connecting an MSD Ignition Control to the Digital E-Curve Distributor.
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
INSTALLATION INSTRUCTIONS 7
INSTALLING THE TIMING TAPE
1. Locate the top-dead center or 0°  mark on the harmonic  balancer or timing wheel. 
2. Select the correct timing tape for your application. Make  sure you know the correct size of the harmonic balancer  or timing wheel you’re using. If this is not known, measure  the diameter of the harmonic balancer or timing wheel’s  edge and note the size.
3.  Choose  the  timi ng  tape  that  matches  you r  balancer’s  diameter. Be sure that the mating surface is clean of any  dirt, grease or debris. Locate and note the 0° mark on the  timing tape.
4. Align the 0°  mark on the tape with the TDC  mark on the  balancer. Make  sure  that  the  markings on  the tape  are  facing you, and place the tape on the surface. Use firm  pressure for proper adhesion. ATC (after top-dead center)  will  be  to  the  l eft  of  the  stock  mark,  and  BTC  (before  top-dead center) will always be to the right of the stock  mark.
Figure 9 The Timing Tape Installed.
ZERO
DEGREE
(TDC)
STARTING AND TUNING TIPS
•  Position the rev limiter rotary dial at your desired rpm limit. 
•  At this point, the distributor should be installed at your  desired timing and wired to the coil, and  ground. 
•  It is recommended that you have a dial-back timing light or degreed balancer. MSD offers a timing  tape that you can apply to your balancer as PN 8985. 
•  Select a Locked-Out with Start Retard to start the engine (These are Curves Q, R, S or T). This way  you can position the distributor to obtain your ideal total timing before selecting a timing curve. 
•  If you are going to use a vacuum advance curve, use a 3/16" vacuum line connected to ported  vacuum.  This  means  a  vacuum  source  that  is  above  the  throttle  plates.  Also,  remember  to  disconnect and plug the vacuum line when setting the timing curve. 
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
Installation Option: This Cap can also be bolted down to an MSD Pro-Billet or Billet Distributor base  with the supplied hardware. To accomplish this, the spring clips must be cut off (Figure 10).
Note: When the cap is bolted down, the location of the spark plug wires must be changed.
Figure 10 Optional Installation by Bolting the Cap Down.
Service
  In case of malfunction, this MSD component will be repaired free of charge according to the terms of the warranty. 
When returning MSD components for warranty service, Proof of Purchase must be supplied for verification. After  the warranty period has expired, repair service is based on a minimum and maximum fee.
All returns must have a Return Material Authorization (RMA) number issued to them before 
being returned. To obtain an RMA  number please contact  MSD Customer Service at 1 (888) MSD-7859 or  visit  our website at  www.msdperformance.com/rma to  automatically obtain a  number  and  shipping information. 
  When returning the unit for repair, leave all wires at the length in which you have them installed. Be sure to include  a detailed account of any problems experienced, and what components and accessories are installed on the vehicle.  The repaired unit will be returned as soon as possible using Ground shipping methods (ground shipping is covered  by warranty). For more information, call MSD at (915) 855-7123. MSD technicians are available from 7:00 a.m. to  5:00 p.m. Monday - Friday (mountain time).
Limited Warranty
M
SD warrants this product to be free from defects in material and workmanship under its intended normal use*,  when properly installed and purchased from an authorized MSD dealer, for a period of one year from the date of  the original purchase. This warranty is void for any products purchased through auction websites. If found to be  defective as mentioned above, it will be repaired or replaced at the option of MSD. Any item that is covered under  this warranty will be returned free of charge using Ground shipping methods.    This shall constitute the sole remedy of the purchaser and the sole liability of MSD. To the extent permitted by  law, the foregoing is exclusive and in lieu of all other warranties or representation whether expressed or implied,  including any implied warranty of merchantability or fitness. In no event shall MSD or its suppliers be liable for special  or consequential damages.   *Intended normal use means that this item is being used as was originally intended and for the original application  as sold by MSD. Any modifications to this item or if it is used on an application other than what MSD markets the  product, the warranty will be void. It is the sole responsibility of the customer to determine that this item will work for  the application they are intending. MSD will accept no liability for custom applications. 
M S D   •   W W W . M S D P E R F O R M A N C E . C O M   •   ( 9 1 5 )   8 5 7 - 5 2 0 0   •   F A X   ( 9 1 5 )   8 5 7 - 3 3 4 4
© 2012 Autotr onic Con trols Corporat ion
FRM30102 Revised 01/12 Printed in U.S.A.
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