MSD 83921 Installation

MSD Dual Hall HVC Pro-Billet Distributor
Chevrolet - PN 83921, Ford 351W – PN 83922
SB Chrysler - PN 83923, Toyota - PN 83924,
Chevrolet R07 - PN 83925, Dodge - PN 83926
Parts Included:
1 - Distributor 1 - Wire Retainer 1 - Coil Wire Retainer 2 - Retainer Screws
1 - Gasket (Chevy Only) 2 - O-Rings (Chevy Only) 1 - O-Ring (Ford/Chrysler/Toyota Only)
Parts Required:
Distributor Gear Harness Assembly, PN 8857 HVC Distributor Reluctor Removal Tool, PN 83492
Note: The HVC Pro-Billet Distributor is NOT supplied with a gear. See page 2 for gears.
IMPORTANT
The MSD HVC Pro-Billet Distributors are the most advanced racing distributors available. Take the time to read these instructions thoroughly before installing the distributor. There are a variety of adjustments that can be made to improve the performance of your engine and should be understood prior to running the engine.
Use of a distributor spin machine (or equivalent), is recommended to take full advantage of the HVC's adjustable features. With a degree wheel and pointer, you will be able to easily and accurately set the timing of the secondary pickup.
WIRING
2-PIN CONNECTORS
MALE CONNECTOR
BLACK Pin 1 Connect to a common ground.
RED Pin 2 12-volt input. Connect to switched 12 volts.
FEMALE CONNECTOR
BROWN Pin 1 Shielded Ground. Connect to Ground.
WHITE Pin 2 Trigger Wire. Connect to the points input
(White) wire of the MSD Ignition Control.
PICKUP ALIGNMENT AND ADJUSTMENTS
PRIMARY
NON-ADJUSTABLE
PICKUP
Figure 1 Separate Pickup Connectors.
SECONDARY
ADJUSTABLE
PICKUP
The HVC Pro-Billet Distributor features a primary and secondary pickup. These are stacked together with the primary positioned on the bottom. The primary is fixed while the secondary pickup is adjustable +/- 8°. The pickups are aligned at the factory at 0° advance/retard. The
position of the secondary pickup will need to be set to your specifications.
When installing the distributor there is an alignment indicator (Figure 3). By aligning the reluctor paddle with the indicator, the timing will be within approximately +/- 3° of the desired amount. To adjust the secondary pickup, loosen the two allen head screws on the top pickup. Next, turn the eccentric using an 11/32" wrench to move the pickup (Figure 3). Secure the screws when the desired timing is reached.
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2 INSTALLATION INSTRUCTIONS
RED
INDICATES CONNECTION
RED
TO IGNITION SWITCH 12VOLTS
AUTOMATIC COIL
SELECTOR
PN 8210
SPDT SWITCH
PN 8807
PRIMARY
GROUND
BROWN
TO TACH*
BROWN
TO TACH*
COIL
GROUND
ORANGE (+)
BLACK (-)
ORANGE (+)
BLACK (-)
HEAVY RED
TO BATTERY (+)
TO GROUND (-)
HEAVY BLACK
WHITE
TO REV CONTROL PN 8738
HEAVY RED
TO BATTERY (+)
TO GROUND (-)
HEAVY BLACK
WHITE
TO REV CONTROL PN 8738
COIL
BLACK
BLACK
* TO SWITCH TACH SIGNALS, MSD OFFERS A TACH SPLITTER, PN 8911.
SECONDARY
MAG PICKUP
(NOT USED)
MAG PICKUP
(NOT USED)
WHITE
BROWN
BROWN
RED
RED
WHITE
TO GROUND
PN 8857 HARNESS KIT
HVC PRO-BILLET DISTRIBUTOR
Figure 2 Wiring a Complete Redundant System.
SERVICE
ADJUSTING ECCENTRIC
MSD designed the HVC Pro-Billet Distributor to be completely serviceable. Replacement parts are listed below.
SERVICE PARTS:
4 - Pin Deutsch Connector - PN 8181 Rotor - PN 8484 Extension Harness (set) - PN 8857 Reluctor Installation/Removal Tool - PN 83492 Finished Reluctor - PN 8349 Unfinished Reluctor - PN 83491
Pickup Assemblies CW - Lower Chevrolet - PN 87571 CW - Upper Chevrolet - PN 87573 CCW - Lower Ford/Mopar/Toyota - PN 87572 CCW - Upper Ford/Mopar/Toyota - PN 87574
An unfinished reluctor, PN 83491 is available. This reluctor does not have the individual cylinder paddles machined. Individual cylinder timing values can be determined on the dyno using our electronic controls. These values can then be machined into the reluctor.
SERVICE PROCEDURE
LOWER HOUSING
To replace the distributor bearings and seals, the lower housing must be disassembled. Both disassembly and re-assembly require the lower housing to be heated for proper clearance. Review the following procedure before starting the service. Figures 5 and 6 show exploded views of the five distributors available.
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Bronze Gears
Chevrolet Standard - PN 8471 +0.006" - PN 8472 +0.009" - PN 84722 +0.012" - PN 84723 +0.015" - PN 84724
Ford Windsor
Standard - PN 8585
Chrysler
Standard - PN 8525 +0.006" - PN 8526
Toyota
N/A: Contact TRD for
information
Figure 3 Adjusting the Secondary Pickup.
Figure 4 Unfinished
Reluctor, PN 83491.
SECONDARY PICKUP
ALIGNMENT INDICATOR
HOUSING MSD 20793
CHEVY PN 83921
SHAFT ASY 27223
BEARING HDW 20788
SEAL HDW 10080
BUSHING HDW 10081
SLIP COLLAR ASSEMBLY (PN 8539)
SEAL HDW 11143
HOUSING MSD 20885
FORD PN 83922
BEARING HDW 20788
SHAFT ASY 27224
SPACER MSD 21553
BEARING HDW 11142
SEAL HDW 10080
HOUSING MSD 21262
CHRYSLER PN 83923
BEARING HDW 20788
SHAFT ASY 27225
SPACER MSD 21717
SHIM MSD 11082
BEARING HDW 13913
HOUSING MSD 27433
SEAL HDW 11143
TOYOTA PN 83924
BEARING HDW 20788
SHAFT ASY 27226
SPACER MSD 27646
BEARING HDW 11142
8-32 X 1.25 SHCS SCW 15508
#8 WASHER WAS 21181
PICKUP UPPER SEE SERVICE PARTS PAGE 2.
PICKUP LOWER SEE SERVICE PARTS PAGE 2.
#10 WASHER WAS 21186
HOUSING MSD 27231
ARP-STUD SCW 27285
STRAIN RELIEF HDW 21491
10-32 x .625 SHCS SCW 11067
NUT-ECCENTRIC MSD 27230
SCREW - PLASTITE SCW 20311
COIL WIRE RETAINER MSD 25843
SEE SERVICE PARTS PAGE 2. PN 8408 CAP AND RETAINER KIT
SCREW 10-32 X 1.50 PAN-PHIL SCW 20168
BOLT-DOWN MSD 23940
WASHER WAS 23066
10-32 X .625 SHCS SCW 11067
CAP-A-DAPT MSD 22256
HOLD-DOWN MSD 22582
ROTOR PN 8484
1/4 - 28 NUT NUT 27286
RELUCTOR MSD 27229
SEE SERVICE PARTS PAGE 2. PN 8408 CAP AND RETAINER KIT
HOUSING MSD 20793
CHEVY PN 83921
SHAFT ASY 27223
BEARING HDW 20788
SEAL HDW 10080
BUSHING HDW 10081
SLIP COLLAR ASSEMBLY (PN 8539)
SEAL HDW 11143
HOUSING MSD 20885
FORD PN 83922
BEARING HDW 20788
SHAFT ASY 27224
SPACER MSD 21553
BEARING HDW 11142
SEAL HDW 10080
HOUSING MSD 21262
CHRYSLER PN 83923
BEARING HDW 20788
SHAFT ASY 27225
SPACER MSD 21717
SHIM MSD 11082
BEARING HDW 13913
HOUSING MSD 27443
SEAL HDW 11143
TOYOTA PN 83924
CHEVROLET R07 PN 83925
DODGE PN 83926
BEARING HDW 20788
SHAFT ASY 27226
SPACER MSD 27646
BEARING HDW 11142
HOUSING MSD 28865
SEAL HDW 10080
BEARING HDW 20788
SHAFT ASY 27226
SPACER MSD 27646
BEARING HDW 13913
SEAL HDW 10080
HOUSING MSD 28156
BEARING HDW 20788
SHAFT ASY 28155
BUSHING HDW 10081
INSTALLATION INSTRUCTIONS 3
1. Remove dist rib utor cap.
2. Remove the reluctor. Use the installation/removal tool PN 83492 to prevent the shaft from turning (Figure 7). Remove the reluctor attaching bolt using a 5/16", 12pt deepwell socket.
3. Remove the two bolts that retain the pickups.
4. Remove the four bolts retaining the upper housing and take it off.
5. Remove the distributor gear and any spacers if so equipped.
6. The upper bearing is an interference fit and needs to be heated to be removed. Place the lower housing and shaft assembly in an oven at 300°F for approximately 30 minu tes. When heated, the shaft and bearing assembly should slide out of the aluminum housing. A slight tap on the shaft may be necessary.
7. If distributor is equipped with a lower bearing remove it while the housing is hot. If equipped with a lower bushing, it can be replaced if necessary.
Figure 5 Upper Housing Exploded Views.
8. Remove and replace the two seals in the housing. The new seals install with their flat sides facing each other. Lubricate the seals with grease (Figure 8).
9. Place the lower housing in an oven at 250° for approximately 30 minutes.
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Figure 6 Lower Housing Exploded Views.
10. While the lower housing is heating, install the new bearing on the shaft (Figure 9).
11. I n s t a l l t h e sha f t
3/4" WRENCH
5/16" SOCKET
FLAT SIDES OF
SEALS MUST
FACE EACH
OTHER.
ass embl y int o the lower housing. It is fully seated when the bea ring pr otru des approximately 0.005” – 0.010” out of the
TOOL PN 83492
Figure 7 Removing the Reluctor.
housing (Figure 10). If the clearance is more, the housing may have cooled too much before the bearing was fully
Figure 8 Installing New Seals.
installed.
12. Install the gear.
a. Chevrolet – Check clearance between gear and housing. It should be
greater than 0.015”. If under 0.015” the bearing may not be seated correctly (Figure 11).
b. Ford – Install gear spacer. Press on gear leaving 0.005” clearance
between it and the spacer.
c. Mopar R5 – Install gear spacer and shim. Check clearance between
gear and spacer. It should be between 0.005”-0.010”. If under 0.005” the bearing may not be seated correctly.
Figure 9 Installing the New
Bearing.
d. Toyota – Install gear spacer with roll pin. Press on gear until it stops against the spacer.
13. Assemble the upper housing.
14. Install Pickup screws.
15. Install reluctor using special tool PN 83492. Apply moly lube to the nut and torque to 10 lb-ft. (Figure 7).
16. Adjust pickup phasing and tighten the pickup bolts.
BEARING SHOULD
PROTRUDE BY
0.005"-0.010"
GREATER THAN
0.015"
Figure 10 Checking Bearing to Housing Clearance.
Figure 11 Checking Gear to Housing Clearance.
Service
In case of malfunction, this MSD component will be repaired free of charge according to the terms of the warranty.
When returning MSD components for warranty service, Proof of Purchase must be supplied for verification. After the warranty period has expired, repair service is based on a minimum and maximum fee.
All returns must have a Return Material Authorization (RMA) number issued to them before
being returned. To obtain an RMA number please contact MSD Customer Service at 1 (888) MSD-7859 or visit our website at www.msdignition.com/rma to automatically obtain a number and shipping information.
When returning the unit for repair, leave all wires at the length in which you have them installed. Be sure to include a detailed account of any problems experienced, and what components and accessories are installed on the vehicle. The repaired unit will be returned as soon as possible using Ground shipping methods (ground shipping is covered by warranty). For more information, call MSD Ignition at (915) 855-7123. MSD technicians are available from 7:00 a.m. to 6:00 p.m. Monday - Friday (mountain time).
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© 2007 Autotronic Con trols Corpo ration
FRM28906 Revised 08/07 Printed in U.S.A.
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