Mountfield 1538M SD user Manual
1
Dear Customer,
Thank you for having chosen one of our products. We hope
that you will get complete satisfaction from using your new
machine and that it will fully meet all your expectations.
This manual has been written to help you become familiar with
the machine and use it safely and efficiently. Do not forget that
it is an integral part of the machine, so keep it close at hand
for future reference and pass it on to the purchaser if you sell
the machine.
This new lawn tractor has been designed and built in compliance with current standards, and is safe and reliable if used for
cutting grass following the instructions given in this manual
(proper usage). If you use the machine in any other way or
ignore the instructions for safe use, maintenance and repair, it
is considered "incorrect usage". In this case, the warranty is
automatically voided and the Manufacturer is not held responsible for damage or injury to oneself or others.
Since we regular improve our products, you may find slight differences between your machine and the descriptions contained in this manual. Modifications can be made to the
machine without notice and without the obligation to update
the manual, although the essential safety and function characteristics will remain unaltered. If in doubt, do not hesitate to
contact your dealer. And now enjoy your work!
AFTER-SALES SERVICE
This manual gives all the necessary instructions for using the
machine and carrying out basic maintenance.
Any adjustments or maintenance operations not described
in this manual must be carried out by your Dealer or a specialized Service Centre. Both have the necessary knowledge and equipment to ensure that the work is done correctly without affecting the safety of the machine.
If you wish, you can ask your dealer to prepare a maintenance
programme personalised to your needs. This will help you
keep your new purchase in peak performance and maintain its
value over time.
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INTRODUCTION
2
1. SAFETY ................................................................................................................................3
Regulations for using the machine safely
2. IDENTIFICATION OF THE MACHINE AND COMPONENTS ............................................ 7
How to identify the machine and its main components
3. UNPACKING AND ASSEMBLY .......................................................................................... 9
How to remove the packing and assemble loose parts
4. CONTROLS AND INSTRUMENTS ................................................................................... 12
Position and functions of all the controls
5. HOW TO USE THE MACHINE .......................................................................................... 15
Instructions for working efficiently and safely
5.1 Safety recommendations ............................................................................................ 15
5.2 Why the safety devices cut in ..................................................................................... 15
5.3 Preliminary operations before starting work ............................................................... 16
5.4 Using the machine ...................................................................................................... 18
5.5 Using on slopes .......................................................................................................... 22
5.6 Transporting the machine ........................................................................................... 23
5.7 Lawn maintenance ...................................................................................................... 23
6. MAINTENANCE ................................................................................................................. 25
All the information for maintaining the machine in peak efficiency
6.1 Safety recommendations ............................................................................................ 25
6.2 Routine maintenance .................................................................................................. 25
6.3 Interventions on the machine ...................................................................................... 27
6.4 Information for Service Centres .................................................................................. 29
7. TROUBLESHOOTING ....................................................................................................... 31
A help in quickly solving problems
8. ACCESSORIES ON REQUEST ......................................................................................... 33
A description of the accessories available for special requirements
9. SPECIFICATIONS .............................................................................................................. 34
A summary of the main specifications of your machine
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TABLE OF CONTENTS
3
1.1 HOW TO READ THE MANUAL
Some paragraphs in the manual containing important information regarding safety and operation are emphasized in the following ways:
or These give
details or further information on what has already been said,
in the aim to prevent damage to the machine.
Non-observance will result in the risk
of injury to oneself or others.
Non-observance will result in the risk
of serious injury or death to oneself or others
This manual describes various versions of the machine, which
mainly differ as follows:
– type of transmission: with either mechanical gear change or
hydrostatic continuous speed adjustment. The models with
hydrostatic transmission are identified by the word "HYDRO"
on the identification label (☛ 2.1);
– the inclusion of components or accessories which are not
widely available;
– special equipment fitted.
The symbol “
” highlights all the differences in usage and is
followed by the indication of the version to which it refers.
DANGER!
WARNING!
IMPORTANTNOTE
The symbol “ ☛ ” refers to another part of the manual where
further information can be found.
Positions on the
machine, such as “front”, “back”, “left” or
“right” hand side, refer to the direction of
forward travel.
For all operations
regarding the use and maintenance of the
engine or the battery not described in this
manual, refer to the relevant manuals
which form an integral part of all the documentation supplied with the machine.
1.2 GENERAL SAFETY REGULATIONS
Read carefully before using the
machine.
A) TRAINING
1) Read the instructions carefully. Be familiar with the con-
trols and how to use the equipment properly.
2) Never let children or people unfamiliar with these instructions use the machine. Local regulations can restrict the age of
the user.
WARNING!
IMPORTANT
NOTE
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1. SAFETY
4
3) Never mow while people, especially children, or pets
are nearby.
4) Keep in mind that the operator or user is responsible for
accidents or hazards occurring to other people or their property.
5) Do not carry passengers.
6) All drivers should seek and obtain professional and practical instruction. Such instruction should emphasise:
– the need for care and concentration when working with rideon machines;
– you cannot use the brake to regain control of a ride-on
machine sliding down a slope. The main reasons for loss of
control are:
– insufficient wheel grip;
– overspeeding;
– inadequate braking;
– the type of machine is unsuitable for its task;
– unawareness of the effect of ground conditions, especially
slopes;
– incorrect hitching and load distribution.
B) PREPARATION
1) While mowing, always wear sturdy footwear and long
trousers. Do not operate the equipment barefoot or wearing
open sandals.
2) Thoroughly inspect the area where the equipment is to be
used and remove all objects which can be ejected from the
machine.
3) DANGER! Petrol is highly flammable:
– store fuel in containers specifically designed for this purpose;
– refuel outdoors only and do not smoke while refuelling;
– add fuel before starting the engine. Never remove the
cap of the fuel tank or add petrol while the engine is
running or when the engine is hot;
– if you spill petrol, do not start the engine and move the
machine away from the area of spillage. Do not create any
source of ignition until the petrol vapours have evaporated;
– put back and tighten all fuel tank and container caps
securely.
4) Replace faulty silencers.
5) Before use, always inspect the machine to check that the
blades, blade bolts and cutter assembly are not worn or damaged. Replace worn or damaged blades and bolts in sets to
preserve balance.
6) On multi-bladed machines, remember that the rotation of
one blade can cause other blades to rotate.
C) OPERATION
1) Do not start the engine in a confined space where dangerous carbon monoxide fumes can collect.
2) Mow only in daylight or good artificial light.
3) Before starting the engine, disengage the blades and shift
into neutral.
4) Do not use on slopes of more than 10° (17%).
5) Remember there is no such thing as a “safe” slope.
Travelling on grass slopes requires particular care. To guard
against overturning:
– do not stop or start suddenly when going up or downhill;
– engage the drive slowly and always keep the machine in
gear, especially when travelling downhill;
– machine speeds should be kept low on slopes and during
tight turns;
– tay alert for humps and hollows and other hidden hazards;
– never mow across the face of the slope.
6) Use care when pulling loads or using heavy equipment:
– use only approved drawbar hitch points;
– limit loads to those you can safely control;
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5
– do not turn sharply. Use care when reversing;
– use counterweight(s) or wheel weights whenever advised in
the instructions manual.
7) Disengage the blades before crossing surfaces other than
grass.
8) Never use the machine with damaged guards, or with-
out the safety protective devices in place.
9) Do not change the engine governor settings or overspeed the engine. Operating the engine at excessive speed
can increase the risk of personal injury.
10) Before leaving the driving seat:
– disengage the blades and lower the attachments;
– go into neutral and apply the parking brake;
– stop the engine and remove the ignition key.
11) Disengage the blades, stop the engine and remove the
ignition key:
– before cleaning, checking or servicing the machine;
– after striking a foreign object. Inspect the machine for dam-
age and make repairs before restarting and operating the
machine;
– If the machine starts to vibrate abnormally (check for the
causes immediately).
12) Disengage the blades for transport or whenever they are
not in use.
13) Stop the engine and disengage the blades:
– before refuelling;
14) Reduce the throttle during engine run-out. If the engine is
provided with a shut-off valve, cut off the fuel when you have
finished mowing.
D) MAINTENANCE AND STORAGE
1) Keep all nuts, bolts and screws tight to be sure the equipment is in safe working condition.
2) Never store the equipment with petrol in the tank inside a
building where fumes may reach an open flame or spark.
3) Allow the engine to cool before storing in any enclosure.
4) To reduce fire hazards, keep the engine, silencer, battery
compartment and petrol storage area free of grass, leaves, or
excessive grease.
5) Replace worn or damaged parts for safety purposes.
6) If the fuel tank has to be drained, this should be done outdoors.
7) On multi-bladed machines, remember that the rotation of
one blade can cause other blades to rotate.
8) When the machine is to be stored or left unattended, lower
the cutting deck.
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1.3 SAFETY LABELS
Your machine must be used with care. This is why labels with
illustrations have been placed on the machine, to remind you
of the main precautions to take during use.
These labels are to be considered an integral part of the
machine.
Should a label come off or become illegible, contact your dealer to replace it. Their meaning is explained below.
1.4 REGULATIONS FOR TOWING
A kit for towing a small trailer is available on request.
This accessory is to be fitted following the instructions provided.
When using the towing kit, do not exceed the recommended
loads stated on the label and follow the safety instructions
(☛ 1.2, C-6).
Warning: Read the instructions before operating this machine.
Danger! Ejected objects: Do not operate without the stone-
guard in place.
Danger! Ejected objects: Keep bystanders away.
Warning: Disconnect the ignition key and read the instructions
before carrying out any repair or maintenance work.
Danger! Machine rollover: Do not use this machine on slopes
steeper then 10°.
Danger! Dismemberment: Make sure that children stay clear of
the machine at all time when engine is running.
6
5
4
3
2
1
Danger of cutting yourself. Blades in
movement. Do not put hands or feet near or
under the opening of the cutting plate.
7
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1 2 3
4 5 6
7
max 245 N (25 kg)
max 980 N (100 kg)
7
2.1 IDENTIFICATION OF THE MACHINE
The label located near the battery housing has the essential
data of each machine.
1. Acoustic power level
according to directive
2000/14/CE
2. Conformity mark
according to directive
98/37/EEC
3. Year of manufacture
4. Engine speed in r.p.m
(if indicated)
5. Type of machine
6. Serial number
7. Weight in kg
8. Name and address
of manufacturer
9. Type of transmission
(if indicated)
10. Article Code
2.2 IDENTIFICATION OF MAIN COMPONENTS
The main components of the machine have the following functions:
11. Cutting deck: this is the guard housing the rotating
blades.
12. Blades: these are what cut the grass. The wings at the
ends help convey the cut grass towards the collector
channel.
13. Stone-guard or deflector: It is a safety guard which pre-
vents objects drawn up by the blades from being thrown
outside of the machine.
14. Engine: this moves the blades and drives the wheels. Its
specifications and regulations for use are described in a
specific manual.
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2. IDENTIFICATION OF THE MACHINE AND COMPONENTS
Write your machine’s serial
number here (6)
✍
16 17 14
13111512
L
WA
dB
kgmin
-1
8 5 4 7
3 9 6 2 1
10
8
15. Battery: provides the energy for starting the engine. Its
specifications and regulations for use are described in a
specific manual.
16. Driving seat: this is where the machine operator sits. It
has a sensor connected to safety devices for detecting
the presence of the operator.
17. Regulation and safety labels: give reminders on the main
regaulations for working safely, each of which is explained
in chapter 1.
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16 17 14
13111512
9
For storage and transport purposes, some components of the
machine are not installed in the factory and have to be assembled after unpacking. Follow the instructions below.
The machine is supplied without engine
oil or fuel. Before starting the engine, fill with oil and fuel following the instructions given in the engine manual.
3.1 UNPACKING
When unpacking the machine, take care to gather all individual
parts and fittings, and do not damage the cutting deck when
taking the machine off the pallet.
The packaging contains:
– the machine;
– the steering wheel;
– the dashboard cover;
– the seat;
– the battery;
– the stone-guard
– an envelope containing:
– the operator’s manuals and documents,
– steering wheel assembly parts,
– nuts and bolts to assemble the seat and the stone-guard,
– the connection screws for the battery cables
– 2 starter keys,
– 1 spare 10 A fuse.
IMPORTANT
To prevent damage to the cutting deck,
raise it to its maximum height and take utmost care when
taking the machine off the pallet.
To make it easier to get the machine off the pallet and to
move it, the drive disengage lever should be put in position
«B» (☛ 4.33).
3.2 FITTING THE STEERING WHEEL
Put the machine on a flat surface and straighten up the front
wheels.
Mount the hub (1) on the shaft (2), making sure that the plug
(3) is correctly fitted into the hub seat.
Hydrostatic transmission:
NOTE
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3. UNPACKING AND ASSEMBLY
1
2
3
4
10
Fit the dashboard cover (4) clicking the seven fasteners into
place.
Fit the steering wheel (5) onto the hub (1) with the spokes
directed towards the seat.
Fit the spacer (6) and fasten the steering wheel in place using
the screws supplied (7), in the indicated order.
Fit the steering
wheel cover (8)
clicking the three
fasteners into place.
3.3 FITTING
THE SEAT
Mount the seat (1)
on the plate (2) using
the screws (3).
3.4 ASSEMBLY AND CONNECTING THE BATTERY
The battery (1) is housed under the seat and secured by a
spring (2).
First connect the red wire (3) to the positive pole (+) and then
the black wire (4) to the negative pole (–), using the screws
supplied as shown.
Apply silicone grease to the terminals and check that the protective cap for the red wire (8) is in place.
Always fully charge the battery accord-
ing to the instructions in the battery’s manual (
☛
6.2.5).
To prevent the safety device in the electronic circuit board from cutting in, never start the engine
until the battery is fully charged!
Do not use the machine without the
guard (2) or with the battery incorrectly fixed in its
housing.
WARNING!
IMPORTANT
IMPORTANT
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5
1
6
7
8
1 2
3
4
5
2
3
3
1
11
3.5 FITTING THE STONE-GUARD
Inside the stone-guard (1), fit the spring (2) by inserting the terminal (2a) into the hole and turning it so that both the spring
(2) and the terminal (2a) are securely positoned in their seatings.
Position the stone-guard (1) in line with the cutting deck brackets (3). Using a screwdriver, turn the second terminal (2b) of
the spring (2) to bring it outside the stone-guard.
Fit the pin (4) in the holes on the brackets (3) and on the
stone-guard, so that it passes thrugh the coils of the spring (2)
and the drilled end comes out of the inner most bracket.
Fit the cotter pin (5) in the hole (4a) of the pin (4) and turn the
pin until the two ends (5a) of the split pin can be bend (using
pliers), so that it cannot slip out and let the pin fall out (4).
Check that the spring works correctly
and keep the stone-guard securely lowered. Make sure
that the pin is fitted properly to prevent it from falling
out accidently.
3.6 REPOSITIONING THE ANTI-CHIPPING WHEELS
For transport reasons, the
anti-chipping wheels (1) are
fastened on the top hole. In
order for them to work
properly, the anti-chipping
wheels (1) must be repositioned in the hole which is
most suited for the type of
ground (☛ 5.4.5).
WARNING!
EN
1
4
3
2
4a
5
4
5a
2b
1
2
2a 2
1
3
2b
2
1
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