Motrona DX345, DX346, DX347, DX348 Operating Instructions

Operating Manual
DX345, DX346, DX347 and DX348
Operation modes:
High Speed Position and Event Counter (100 kHz) Tachometer, Frequency Meter Baking Time and Processing Time Indicator (reciprocal speed) Timer, Stopwatch Speed Display from Transition Time between Start and Stop Impulse Additional Functions: Linearization, Brightness Control, Digital Filter etc.
Available devices:
DX345: Speed and Rate Meter (display only) DX346: Speed and Rate Meter with analog output DX347: Speed and Rate Meter with 2 presets and transistor outputs DX348: Speed and Rate Meter with serial RS232 / RS485 interface
motrona GmbH, Zwischen den Wegen 32, DE - 78239 Rielasingen, Tel. +49 (0) 7731 9332-0, Fax +49 (0) 7731 9332-30, info@motrona.com, www.motrona.com
Version:
Description
DX34502/af/hk/July 03
Supplements for DX348 serial interface
DX34503/af/hk/Jan. 04
Range extensions and supplements for serial code
DX34504/hk/hk/Jan. 07
Version with 3 keys, A5 brochure, SV006, TTLIN, serial Reset
DX34508c/hk/hk/Mar08
Small modifications only
DX34509a/hk/kk/Jun09
Linearization, Manual Printing
DX34509b/sm/pp/Nov.11
Chapter 4.3 supplemented by “Response time of analog output”
DX34509c/pp/May12
Small modifications in chapter 4.1 :
DX34510a/sn/Feb.13
Upgrading 4.2.3. Timer Stopwatch, Start / Stop: Dx34510b_oi/ag/May15
- New Technical Specifications, Disclaimer, Safety Instructions and Design
- Analog output notice (mA and V not usable at the same time)
- Adjustment range numbers for serial parametrization via OS supplemented
Legal notices:
All contents included in this manual are protected by the terms of use and copyrights of motrona GmbH. Any reproduction, modification, usage or publication in other electronic and printed media as well as in the internet requires prior written authorization by motrona GmbH.
Dx34510b_oi_e.doc / Jun-15 Page 2 / 42
Table of Contents
1. Safety Instructions and Responsibility ......................................................... 5
1.1. General Safety Instructions ................................................................................... 5
1.2. Use according to the intended purpose ................................................................ 5
1.3. Installation ............................................................................................................. 6
1.4. Cleaning, Maintenance and Service Notes ........................................................... 6
2. Electrical Connections ................................................................................. 7
2.1. Power Supply ......................................................................................................... 8
2.2. Aux. Voltage Output .............................................................................................. 8
2.3. Inputs A, B and Reset ............................................................................................ 8
2.4. Adjustable Analog Output (DX 346 only) ............................................................... 9
2.5. Optocoupler / Transistor Outputs (DX 347 only) *) ............................................... 9
2.6. Serial RS232 / RS485 interface (DX 348 only) .................................................... 10
3. How to Operate the Front Keys .................................................................. 11
3.1. Normal Display State .......................................................................................... 11
3.2. Selection and Setting of Parameters .................................................................. 12
3.2.3. How to select a parameter ...........................................................................................12
3.2.4. How to change parameter settings ..............................................................................12
3.2.5. How to store settings ...................................................................................................12
3.2.6. Time-Out Function .........................................................................................................12
3.3. Teach Operation .................................................................................................. 13
3.4. Set All Registers to “Default“ ............................................................................. 13
3.5. Code Locking of the Keypad ................................................................................ 13
4. The Operator Menu ................................................................................... 14
4.1. Overview of Basic Parameters ............................................................................ 14
4.2. Overview of Operational Parameters .................................................................. 15
5. Setup Procedure ........................................................................................ 16
5.1. Basic Settings ...................................................................................................... 16
5.2. Operational Parameters ...................................................................................... 18
5.2.1. RPM, operation as tachometer or frequency counter ..................................................18
5.2.2. Time, display of baking or processing time (reciprocal speed) ....................................19
5.2.3. Timer, Stopwatch ..........................................................................................................20
5.2.4. Count, Counter mode ....................................................................................................21
5.2.5. Speed from differential time between a Start and a Stop input .................................22
5.2.6. Linearization points .......................................................................................................22
5.3. Model DX 346: Additional Settings for the Analog Output ................................ 23
5.4. Model DX 347: Additional settings for Preselection’s ........................................ 25
5.5. Model DX 348: Additional Settings for the Serial Interface ............................... 27
5.5.1. PC-Mode ........................................................................................................................29
5.5.2. Printer-Mode .................................................................................................................31
Dx34510b_oi_e.doc / Jun-15 Page 3 / 42
6. Special Functions ....................................................................................... 32
6.1. Linearization ........................................................................................................ 32
6.2. Manual Input or „Teaching“ of the Interpolation Points ..................................... 34
7. Technical Appendix ................................................................................... 36
7.1. Dimensions .......................................................................................................... 36
7.2. Technical Specifications ..................................................................................... 37
7.3. Parameter-List ..................................................................................................... 38
7.3.3. General ..........................................................................................................................38
7.3.4. Linearization ..................................................................................................................39
7.3.5. Analog Output (DX 346) ................................................................................................40
7.3.6. Preselection’s (DX 347) .................................................................................................40
7.3.7. Serial interface (DX 348) ...............................................................................................40
7.4. Commissioning Form ........................................................................................... 41
Dx34510b_oi_e.doc / Jun-15 Page 4 / 42

1. Safety Instructions and Responsibility

1.1. General Safety Instructions

This operation manual is a significant component of the unit and includes important rules and hints about the installation, function and usage. Non-observance can result in damage and/or impairment of the functions to the unit or the machine or even in injury to persons using the equipment!
Please read the following instructions carefully before operating the device and observe all safety and warning instructions! Keep the manual for later use.
A pertinent qualification of the respective staff is a fundamental requirement in order to use these manual. The unit must be installed, connected and put into operation by a qualified electrician.
Liability exclusion: The manufacturer is not liable for personal injury and/or damage to property and for consequential damage, due to incorrect handling, installation and operation. Further claims, due to errors in the operation manual as well as misinterpretations are excluded from liability.
In addition the manufacturer reserve the right to modify the hardware, software or operation manual at any time and without prior notice. Therefore, there might be minor differences between the unit and the descriptions in operation manual.
The raiser respectively positioner is exclusively responsible for the safety of the system and equipment where the unit will be integrated.
During installation or maintenance all general and also all country- and application-specific safety rules and standards must be observed.
If the device is used in processes, where a failure or faulty operation could damage the system or injure persons, appropriate precautions to avoid such consequences must be taken.

1.2. Use according to the intended purpose

The unit is intended exclusively for use in industrial machines, constructions and systems. Non­conforming usage does not correspond to the provisions and lies within the sole responsibility of the user. The manufacturer is not liable for damages which has arisen through unsuitable and improper use.
Please note that device may only be installed in proper form and used in a technically perfect condition (in accordance to the Technical Specifications). The device is not suitable for operation in explosion-proof areas or areas which are excluded by the EN 61010-1 standard.
Dx34510b_oi_e.doc / Jun-15 Page 5 / 42

1.3. Installation

The device is only allowed to be installed and operated within the permissible temperature range. Please ensure an adequate ventilation and avoid all direct contact between the device and hot or aggressive gases and liquids.
Before installation or maintenance, the unit must be disconnected from all voltage-sources. Further it must be ensured that no danger can arise by touching the disconnected voltage­sources.
Devices which are supplied by AC-voltages, must be connected exclusively by switches, respectively circuit-breakers with the low voltage network. The switch or circuit-breaker must be placed as near as possible to the device and further indicated as separator.
Incoming as well as outgoing wires and wires for extra low voltages (ELV) must be separated from dangerous electrical cables (SELV circuits) by using a double resp. increased isolation.
All selected wires and isolations must be conform to the provided voltage- and temperature­ranges. Further all country- and application-specific standards, which are relevant for structure, form and quality of the wires, must be ensured. Indications about the permissible wire cross­sections for wiring are described in the Technical Specifications.
Before first start-up it must be ensured that all connections and wires are firmly seated and secured in the screw terminals. All (inclusively unused) terminals must be fastened by turning the relevant screws clockwise up to the stop.
Overvoltages at the connections must be limited to values in accordance to the overvoltage category II.
For placement, wiring, environmental conditions as well as shielding and earthing/grounding of the supply lines the general standards of industrial automation industry and the specific shielding instructions of the manufacturer are valid. Please find all respective hints and rules on
www.motrona.com/download.html --> “[General EMC Rules for Wiring, Screening and Earthing]”.

1.4. Cleaning, Maintenance and Service Notes

To clean the front of the unit please use only a slightly damp (not wet!), soft cloth. For the rear no cleaning is necessary. For an unscheduled, individual cleaning of the rear the maintenance staff or assembler is self-responsible.
During normal operation no maintenance is necessary. In case of unexpected problems, failures or malfunctions the device must be shipped for back to the manufacturer for checking, adjustment and reparation (if necessary). Unauthorized opening and repairing can have negative effects or failures to the protection-measures of the unit.
Dx34510b_oi_e.doc / Jun-15 Page 6 / 42

2. Electrical Connections

DX345: Display unit only
Special versions with TTL inputs (option TTLIN1) provide a +5V aux. output on terminal 7, instead of +24V
Units with option SV006 provide 24 / 42 VAC power input instead of 115 / 230 VAC
GND
17-30VCD IN
1 2 3 4 5 6 7 8 9 10
INPUT A
INPUT B
RESET (C)
GND
+24VDC OUT
NC
PE
GND
230VAC
115 VAC
0 VAC
NC
NC
Only when you like to tie internal GND to earth potential
DX 346: Display unit with analog output
Special versions with TTL inputs (option TTLIN1) provide a +5V aux. output on terminal 7, instead of +24V
Units with option SV006 provide 24 / 42 VAC power input instead of 115 / 230 VAC
G
N
D
1
7
-
3
0
V
C
D
I
N
1 2 3 4 5 6 7 8 9 10
I
N
P
U
T
A
I
N
P
U
T
B
R
E
S
E
T
(
C
)
G
N
D
+
2
4
V
D
C
O
U
T
G
N
D
A
N
A
L
O
G
+
/
-
1
0
V
A
N
A
L
O
G
0
/
4
-
2
0
m
A
A
N
A
L
O
G
P
E
G
N
D
2
3
0
V
A
C
1
1
5
V
A
C
0
V
A
C
DX347: Display unit with 2 presets and transistor outputs
Special versions with TTL inputs (option TTLIN1) provide a +5V aux. output on terminal 7, instead of +24V
Units with option SV006 provide 24 / 42 VAC power input instead of 115 / 230 VAC
G
N
D
1
7
-
3
0
V
C
D
I
N
1 2 3 4 5 6 7 8 9 10
I
N
P
U
T
A
I
N
P
U
T
B
R
E
S
E
T
(
C
)
G
N
D
+
2
4
V
D
C
O
U
T
C
O
M
+
O
U
T
1
O
U
T
2
P
E
G
N
D
2
3
0
V
A
C
1
1
5
V
A
C
0
V
A
C
DX348: Display unit with serial interface
Special versions with TTL inputs (option TTLIN1) provide a +5V aux. output on terminal 7, instead of +24V
Units with option SV006 provide 24 / 42 VAC power input instead of 115 / 230 VAC
G
N
D
1
7
-
3
0
V
C
D
I
N
1 2 3 4 5 6 7 8 9 10
I
N
P
U
T
A
I
N
P
U
T
B
R
E
S
E
T
(
C
)
+
2
4
V
D
C
O
U
T
T
X
D
/
B
(
-
)
R
X
D
/
A
(
+
)
P
E
G
N
D
G
N
D
2
3
0
V
A
C
1
1
5
V
A
C
0
V
A
C
G
N
D
Dx34510b_oi_e.doc / Jun-15 Page 7 / 42
When using this earthing option, please observe:
All terminals and potentials marked “GND“ will be earthed. You should avoid multiple earthing, e.g. when you use a DC power supply where the
Minus is already connected to earth etc. Especially under poor earthing and grounding conditions, multiple earth connections may cause serious EMC problems.
Independent of your setting, all functions of the unit are “active HIGH“ and the unit
triggers to positive transitions (rising edge).
With NPN setting please be aware that an open or unused RESET input is HIGH.
Therefore the unit will be kept in a continuous RESET state and will not work, unless you tie the Reset line to GND (terminal 1 or 6)
Where your use 2-wire NAMUR type sensors, please select NPN, connect the negative
wire of the sensor to GND and the positive wire to the corresponding input.

2.1. Power Supply

The unit accepts DC supply from 17 V to 30 V when using terminals 1 and 2, and the consumption depends on the level of the supply voltage (typically between 80 mA and 150 mA plus current taken from aux. output).
For AC supply, terminals 0 VAC, 115 VAC or 230 VAC can be used. The total AC power consumption is 7.5 VA.
Units with option "SV006" are prepared for AC supply with 24 VAC or 42 VAC and the screw terminals are marked correspondingly.
The diagrams show a dotted line for grounding to PE. This connection is not necessary, neither for safety nor for EMC. However, with specific applications, it can be useful to ground the common potential of all signal lines.

2.2. Aux. Voltage Output

Terminal 7 provides an auxiliary output of 24 VDC / 120 mA max. for supply of sensors and encoders. Units with TTL inputs (option TTLIN1) provide a 5 VDC / 120 mA auxiliary output on terminal 7 instead.

2.3. Inputs A, B and Reset

In the basic setup menu these inputs can be configured to PNP (switch to +) or to NPN (switch to -). This configuration is valid for all three inputs at a time. The factory setting is always PNP. With standard units the input level is always HTL (Low <2.0 V and High >9.0 V) Units equipped with option TTLIN1 provide TTL / CMOS) level (Low <0.8 V and High >3.5 V)
Dx34510b_oi_e.doc / Jun-15 Page 8 / 42
Typical input circuit (standard version with HTL inputs):
PNP
4,7k
GND GND
+24V int.
Input
4,7k
GND
Input
+24V int.
NPN
Important note: “Voltage out” and “Current out” cannot be used together. Please do never connect mA and V simultaneously!
Opto Opto
33 R
(8)
(9) (10)
Com+ (5 ... 35 V)
Output 1 (max. 150 mA) Output 2 (max. 150 mA)
33 R
Preset 2
Preset 1
The counting inputs A and B are designed for input frequencies up to 100 kHz (with all counter modes) and up to 25 kHz (with all other operating modes). The minimum pulse duration on the Reset input must be 500 µsec. (maximum frequency 1 kHz). All inputs are designed to receive impulses from an electronic impulse source. Where exceptionally you need to use mechanical contacts, please connect an external capacitor between GND (-) and the corresponding input (+). With a capacity of 10 µF, the maximum input frequency will reduce to 20 Hz and miscounting due to contact bouncing will be eliminated.

2.4. Adjustable Analog Output (DX 346 only)

A voltage output is available, operating in a range of 0 ... +10 V or –10 V ... +10 V according to setting. At the same time, a current output 0/4 20 mA is available. Both outputs refer to the GND potential and the signal polarity changes with the sign in the display.
The outputs provide a 14 bits resolution and the response time to changes of the measuring value is approx. 7 msec. (fin > 143 Hz). The maximum current of the voltage output is 2 mA, and the load on the current output can vary between 0 and max. 270 ohms.

2.5. Optocoupler / Transistor Outputs (DX 347 only) *)

The outputs provide programmable switching characteristics and are potential-free. Please connect terminal 8 (COM+) to the positive potential of the voltage you like to switch (range
5V....30V). You must not exceed the maximum output current of 150 mA. Where you switch
inductive loads, please provide filtering of the coil by means of an external diode.
*) For relay outputs please refer to model DX342
Dx34510b_oi_e.doc / Jun-15 Page 9 / 42
ON DIP
DIL-Switch
Removal of the back plane
Location of the DIL switch
RS232:
ON
8
9
10
RxD
TxD
GND
RS485:
ON
8
9
10
A (+)
B (-)
GND
Never set DIL switch positions 1 and 2 or DIL switch positions 3 and 4 to ON at
the same time!
After setting the switch, shift the print carefully back to the housing, in order to
avoid damage of the front pins for connection with the front plate.

2.6. Serial RS232 / RS485 interface (DX 348 only)

Ex-factory the unit is set to RS232 communication. This setting can be changed to RS485 (2-wire) by means of an internal DIL switch. To access the DIL switch, please remove the screw terminal connectors and the backplane. Then pull the print to the rear to remove the PCB from the housing.
Dx34510b_oi_e.doc / Jun-15 Page 10 / 42
ENTER
(Input)
SET
(Setting)
Cmd
(Command)
You can only change over to other operation states while the unit is in display state.
Change over to
Key operation
Basic setup
Keep ENTER and SET down simultaneously for 3 seconds
Operational parameter setup
Keep ENTER down for 3 seconds. Teach operation
Keep Cmd down for 3 seconds

3. How to Operate the Front Keys

For setup and other operations the unit uses three front keys which subsequently will be denominated as follows:
The functions of the keys are depending on the actual operating state of the unit. The following three operating states apply:
Normal display state Setup state
a.) Basic setup b.) Operational parameter setup
Teach operation

3.1. Normal Display State

The Cmd key is only used to execute the Teach procedure with linearization. For more details please refer to sections 5.1 and 5.2.
Dx34510b_oi_e.doc / Jun-15 Page 11 / 42

3.2. Selection and Setting of Parameters

3.2.3. How to select a parameter

The ENTER key will scroll through the menu. The SET key allows to select the corresponding item and to change the setting or the numeric value. After this, the selection can be stored by ENTER again, which automatically changes over to the next menu item.

3.2.4. How to change parameter settings

With numerical entries, at first the lowest digit will blink. When keeping the SET key continuously down, the highlighted digit will scroll in a continuous loop from 0 … 9 , 0 … 9. After releasing the SET key, the actual value will remain and the next digit will be highlighted (blink). This procedure allows setting of all digits to the desired values. After the most significant digit has been set, the low order digit will blink again and you can do corrections if necessary.
With signed parameters, the high order digit will scroll from “0” to "9" (positive) followed by “-“ and "-1" (negative)

3.2.5. How to store settings

To store the actual setting, press the ENTER key, which will also automatically scroll forward the menu.
At any time the unit changes from programming mode to normal display operation, when you keep the ENTER key down again for at least 3 seconds.

3.2.6. Time-Out Function

A “time-out” function will automatically conclude every menu level, when for a break period of 10 seconds no key has been touched. In this case, all changes which have not been confirmed by ENTER yet would remain unconsidered.
Dx34510b_oi_e.doc / Jun-15 Page 12 / 42
The Time-Out Function remains disabled during all Teach operations
Key
Function
ENTER will conclude or abort any Teach operation in progress
SET function is fully similar to normal set-up operation
Cmd will store the display value to the register and will change over to the next interpolation point.
This action will reset all parameters to factory default values and your own settings will be lost. You will have to repeat your individual setup procedure. Factory default values are shown in the subsequent parameter tables.

3.3. Teach Operation

For details of the Teach procedure see section 5.2.

3.4. Set All Registers to “Default“

At any time you can return all settings to the factory default values.
To reset the unit to default values:
switch power off press the ENTER key on the front keep ENTER down while you power up again

3.5. Code Locking of the Keypad

When the code locking of the keypad has been switched on, any key access first results in display of
To access the menu you must press the key sequence
within 10 seconds, otherwise the unit will automatically return to the normal display mode.
Dx34510b_oi_e.doc / Jun-15 Page 13 / 42
Loading...
+ 29 hidden pages