Motrona 7384.5010 User guide

Operating Manual

7384.5010

Level Converter, Direction Signal Decoder and programmable pulse divider

Product features:

 Level Converter (RS-422, HTL Single Ended, HTL Differential,

TTL and and vice-versa

 Implementation between the two types of representations for the direction

of rotation (A/B 90 °, A/B Direction and vice versa)

 Adjustable division ratio of directional A / B pulses
 Adjustable division ratio for the Z pulse
 Reset of the Z divider by external input (defined setting)
 Zero setting of the A / B / Z divider by external input (defined Start / Stop)
 Z divider can also be used as an independent second divider
 Limit frequency up to 1 MHz, depending on the input format
 Push-pull outputs direct SPS control
 9 to 30 VDC power supply

motrona GmbH, Zeppelinstraße 16, DE - 78244 Gottmadingen, Tel. [phone], Fax [phone], [e-mail], www.motrona.com

Version:

Description:

7384.5010_01a/CF/ Oct 2018

Version 1

7384.5010_01b/CF/ Feb 2019

First revision

7384.5010_02a/AF/MBO/Dez 2019

7384.5010 extension

7384.5010_02b/MBO/Feb. 2021

Chapter 1.4 / EMC Guidelines added, standards updated

Legal notices:

All contents included in this manual are protected by the terms of use and copyrights of motrona GmbH. Any reproduction,
modification, usage or publication in other electronic and printed media as well as in the internet requires prior written
authorization by motrona GmbH.

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Table of Contents

Safety Instructions and Responsibility ......................................................................... 4

General Safety Instructions ............................................................................................................. 4

Use according to the intended purpose .......................................................................................... 4

Installation ....................................................................................................................................... 5

EMC Guidelines ................................................................................................................................ 6

Cleaning, Maintenance and Service Notes ..................................................................................... 6

Compatibility Hint ........................................................................................................ 7

Introduction .................................................................................................................. 8

Block diagram .............................................................................................................. 8

Electrical Connections .................................................................................................. 9

DC Power Supply .............................................................................................................................. 9

Auxiliary Voltage Output .................................................................................................................. 9

Incremental Inputs A, /A, B, /B, Z, /Z ............................................................................................10

Control Inputs .................................................................................................................................11

Pulse output ...................................................................................................................................11

Error Ausgang .................................................................................................................................12

LED..................................................................................................................................................12

Input and output configuration ................................................................................... 13

Level converter A/B Pulse (A/B Divider: All OFF) ..........................................................................14

Input/Output Mode Converter (A/B Divider: All OFF) ....................................................................14

Adjustable divider A/B ............................................................................................... 15

Setting the A/B Divider (at A/B Dir to A/B 90°) ............................................................................15

Setting the A/B divider (for all other modes) ................................................................................16

Setting to zero the A/B divider with ZERO_A Signal ....................................................................18

Informationen over the signal change A/B Dir ..............................................................................18

Adjustable divider Z ................................................................................................... 19

Pegel conversion Z Puls (Z Divider: all OFF) ..................................................................................19

Setting the Z Divider ......................................................................................................................19

Location and width of the Z pulse .................................................................................................20

Independent Z Divider ....................................................................................................................21

Automatic generation of a Z pulse ................................................................................................22

Reset the Z divider with ZERO_Z Signal .......................................................................................22

Dimensions ................................................................................................................ 23

Technical Specifications ............................................................................................ 24

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Safety Instructions and Responsibility

General Safety Instructions

This operation manual is a significant component of the unit and includes important rules and
hints about the installation, function and usage. Non-observance can result in damage and/or
impairment of the functions to the unit or the machine or even in injury to persons using the
equipment!

Please read the following instructions carefully before operating the device and observe all
safety and warning instructions! Keep the manual for later use.

A pertinent qualification of the respective staff is a fundamental requirement in order to use
these manual. The unit must be installed, connected and put into operation by a qualified
electrician.

Liability exclusion: The manufacturer is not liable for personal injury and/or damage to property
and for consequential damage, due to incorrect handling, installation and operation. Further
claims, due to errors in the operation manual as well as misinterpretations are excluded from
liability.

In addition the manufacturer reserve the right to modify the hardware, software or operation
manual at any time and without prior notice. Therefore, there might be minor differences
between the unit and the descriptions in operation manual.

The raiser respectively positioner is exclusively responsible for the safety of the system and
equipment where the unit will be integrated.

During installation or maintenance all general and also all country- and application-specific
safety rules and standards must be observed.

If the device is used in processes, where a failure or faulty operation could damage the system
or injure persons, appropriate precautions to avoid such consequences must be taken.

Use according to the intended purpose

The unit is intended exclusively for use in industrial machines, constructions and systems. Non­conforming usage does not correspond to the provisions and lies within the sole responsibility
of the user. The manufacturer is not liable for damages which has arisen through unsuitable
and improper use.

Please note that device may only be installed in proper form and used in a technically perfect
condition - in accordance to the “Technical Specifications” (see chapter 10). The device is not
suitable for operation in explosion-proof areas or areas which are excluded by the EN 61010-1
standard.

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Installation

The device is only allowed to be installed and operated within the permissible temperature
range. Please ensure an adequate ventilation and avoid all direct contact between the device
and hot or aggressive gases and liquids.

Before installation or maintenance, the unit must be disconnected from all voltage-sources.
Further it must be ensured that no danger can arise by touching the disconnected voltage­sources.

Devices which are supplied by AC-voltages, must be connected exclusively by switches,
respectively circuit-breakers with the low voltage network. The switch or circuit-breaker must
be placed as near as possible to the device and further indicated as separator.

Incoming as well as outgoing wires and wires for extra low voltages (ELV) must be separated
from dangerous electrical cables (SELV circuits) by using a double resp. increased isolation.

All selected wires and isolations must be conform to the provided voltage- and temperature­ranges. Further all country- and application-specific standards, which are relevant for structure,
form and quality of the wires, must be ensured. Indications about the permissible wire cross­sections for wiring are described in the Technical Specifications (see chapter 10).

Before first start-up it must be ensured that all connections and wires are firmly seated and
secured in the screw terminals. All (inclusively unused) terminals must be fastened by turning
the relevant screws clockwise up to the stop.

Overvoltages at the connections must be limited to values in accordance to the overvoltage
category II.

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EMC Guidelines

All motrona devices are designed to provide high protection against electromagnetic interference.
Nevertheless you must minimize the influence of electromagnetic noise to the device and all
connected cables.

Therefore the following measures are mandatory for a successful installation and operation:

 Use shielded cables for all signal and control input and output lines.
 Cables for digital controls (digital I/O, relay outputs) must not exceed a length of 30 m and are

allowed for in building operation only

 Use shield connection clamps to connect the cable shields properly to earth
 The wiring of the common ground lines must be star-shaped and common ground must be

connected to earth at only one single point

 The device should be mounted in a metal enclosure with sufficient distance to sources of

electromagnetic noise.

 Run signal and control cables apart from power lines and other cables emitting

electromagnetic noise.

Please also refer to motrona manual “General Rules for Cabling, Grounding, Cabinet Assembly”.

You can download that manual by the link

https://www.motrona.com/en/support/general-certificates.html

Cleaning, Maintenance and Service Notes

To clean the front of the unit please use only a slightly damp (not wet!), soft cloth. For the rear
no cleaning is necessary. For an unscheduled, individual cleaning of the rear the maintenance
staff or assembler is self-responsible.

During normal operation no maintenance is necessary. In case of unexpected problems, failures
or malfunctions the device must be shipped for back to the manufacturer for checking,
adjustment and reparation (if necessary). Unauthorized opening and repairing can have
negative effects or failures to the protection-measures of the unit.

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Compatibility Hint

7384.5051

7384.5010

Housing

5051

5010

Input

RS422/DSUB
HTL/clamps

clamps

Input characteristics

RS422/HTL Single

RS422/HTL Diff/HTL
Single/TTL

Frequency

Max. 300kHz

1MHz/1MHz/350kHz/350kHz

Output

RS422/DSUB
HTL/clamps
Parallel outputs

clamps

Only 1 output

Encoder supply

5.5V/130mA

5.5V/250mA

Temperature

0..45°

0..60°

MTBF

55,4a

109,3a

Supply

18..30V

9..30V (supply determines the

nominal output level)

Input type

A/B90°
A/BDir
APuls/BPuls

A/B90°
A/BDir

-

A/B-divider

1:4096

1:4096

Z-divider

1:256

1:256

Zero pulse length

Adjustable

Adjustable

The main differences between the 7384.5010 and the respective predecessor model 7384.5051
are listed below:

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Introduction

The 7384.5010 is a universal interface using with incremental measuring systems.
The device allows the solution of the following problems:

• Level conversion (RS-422, HTL single ended, HTL differential, TTL and vice versa)

• Division of two-track A / B pulses with adjustable ratio 1: 1 to 1: 4096

• Division of the Z pulse with adjustable ratio 1: 1 to 1: 256

• External HTL signals for various functions

• Implementation between the two types of representations for the direction of rotation

(A/B 90 °, A/B Dir and vice versa, Division possible)

• Start / stop functionality via external ZERO_A signal

All settings are made on the DILL switches on the housing. The device consists of a compact
housing with screw terminals and can be mounted on a DIN rail.Block diagram

Block diagram

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