Motorola V 60g, V 6og Service Manual

Tri-Band Digital Wireless Telephone
V.series60g
GSM 900/1800/1900 MHz & GPRS Technologies
Level III Service Manual
6881038B35 i
Level III Service Manual Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Product Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Regulatory Agency Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Computer Program Copyrights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
About This Service Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warranty Service Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Parts Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Controls, Indicators, and Input / Output (I/O) Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
User Interface Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Alert Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Battery Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removing and Replacing the Battery Housing and Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removing and Replacing the Subscriber Identity Module (SIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Removing and Replacing the Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Removing and Replacing the Rear Chassis Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Removing and Replacing the Transceiver Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Removing and Replacing the Volume / Smart and Voice Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Removing and Replacing the Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Removing and Replacing the Spacer Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Removing and Replacing the Keyboard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Removing and Replacing the Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Removing and Replacing the Flip Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Subscriber Identity Module (SIM) and Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SIM Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Personality Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Manual Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Manual Test Mode Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Programming: Software Upgrade and Flexing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 9
Part Number Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Related Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Exploded View Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Exploded View Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Model-dependent Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
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Level III Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
ii 6881038B35
Table of Contents
Table of Contents (continued)
Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
B lock Diagram . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
R F S chematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
AL S chematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
B oard L ayout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
S ignal F low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index-1
1 a nd 2 T able of C ontents
A99 6881038B35
6881038B35 July 23, 2001 1
Level III Service Manual Introduction
Introduction
Motorola® Inc. maintains a worldwide organization that is dedicated to provide responsive, full-service customer support. Motorola products are serviced by an international network of company-operated product care centers as well as autho­rized independent service firms.
Available on a contract basis, Motorola Inc. offers comprehensive maintenance and installation programs which enable customers to meet requirements for reliable, continuous communications.
To learn more about the wide range of Motorola service programs, contact your local Motorola products representative or the nearest Customer Service Manager.
Product Identification
Motorola products are identified by the model number on t he housing. Use the entire model number when inquiring about the product. Numbers are also assigned to chassis and kits. Use these numbers when requesting information or ordering replacement parts.
Product Names
Product names included in V. Series 60g telephones are listed on the front cover. Product names are subject to change without notice. Some product names, as well as some frequency bands, are available only in certain markets.
Product Changes
When electrical, mecha nical or pro duction chang es are incorpor ated into Mo torola products, a revision letter is assigned to the chassis or kit affected, for example; ­A, -B, or -C, and so on.
The chassis or kit number, complete with revision number is imprinted during production. The revision letter is an integral part of the chassis or kit number and is also listed on schematic diagrams and printed circuit board layouts.
Regulatory Agency Compliance
This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions:
1. This device may not cause any harmful interference, and
2. this device must accept interference received, including interference that may cause undesired operation.
This class B device also complies with all requirements of the Canadian Interfer­ence-Causing Equipment Regulations (ICES-003).
Cet appareil numérique de la cla ss e B res pecte t outes le s e xigence s du Rè gl ement sur le matériel brouilleur du Canada.
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A99 6881038B35
2 6881038B35
Introduction
Computer Program Copyrights
The Motorola products described in this manual may include Motorola computer programs stored in semiconductor memories or other media that are copyrighted with all rights reserved worldwide to Motorola. Laws in the United States and other countries preserve for Motorola, Inc. certain exclusive rights to the copyrighted computer programs, including the exclusive right to copy, reproduce, modify, decompile, disassemble, and re verse- engineer t he Motorol a compute r programs in any manner or form without Motorola's prior written consent. Furthermore, the purchase of Motorola products shall not be deem ed to grant either directly or by implication, estoppel, or otherwise, any license or rights under the copyrights, patents, or patent applications of Motorola, except for a nonexclusive license to use the Motorola product and the Motorola computer programs with the Motorola product.
About This Service Manual
Using this service manual and the suggestions contained in it assures proper installation, operation, and maintenance of V. Series 60g telephones. Refer questions about this manual to the nearest Customer Service Manager.
A product family is the group of products having the same account product code (APC). To locate the APC on a device, refer to Mechanical Serial Number (MSN) later in this manual.
Audience
This document aids service personnel in testing and repairing V. Series 60g telephones. Service personnel should be familiar with electronic assembly, testing, and trouble­shooting methods, and with the operation and use of associated test equipment.
Use of this document assures proper installation, op eration, and maintenance of Motorola products and equipment. It contains all servi ce infor mati on requi red for the equipment described and is current as of the printing date.
Scope
The scope of this document is to provide the reader with basic information relating to V. Series 60g telephones, and also to provide procedures and processes for repairing the units at Level 1 and 2 service centers including:
Unit swap out
Repairing of mechanical faults
Basic modular troubleshooting
Testing and verification of unit functionality
Initiate warranty claims and send faulty modules to Level 3 or 4 repair
centers.
6881038B35 A99
1 and 2
6881038B35 3
Level III Service Manual Introduction
Conventions
Special characters and typefaces, listed and described below, are used in this publication to emphasize certain types of information.
Revisions
Any changes that occur after manuals are printed are described in publication revision bulletins (PMRs). These bulletins provide change information that can include new parts listing data, schematic diagrams, and printed board layouts.
Warranty Service Policy
The product will be sold with the standard 12 months warranty terms and condi­tions. Accidental damage, misuse, and extended warranties offered by retailers are not supported under warranty. Non warranty repairs are available at agreed fixed repair prices.
Out of Box Failure Policy
The standard out of box failure criteria applies. Customer units that fail very early on after the date of sale, are to be returned to Manufacturing for root cause analysis, to guard against epidemic criteria. Manufacturing to bear the costs of early life failure.
Product Support
Customers original units will be repaired but not refurbished as standard. Appoint­ed Motorola Service Hubs will perform warranty and non-warranty field service for level 2 (assemblies) and level 3 (limited PCB component). The Motorola HTC centers will perform level 4 (full component) repairs.
Note: Emphasizes additional information pertinent to the subject matter.
G
Caution: Emphasizes information about actions which may result in equipment damage.
E
Warning: Emphasizes information about actions which may result in personal injury.
E
Key s to be pressed are represen ted gra phically. For e xamp le, inst ead of “Press the Enter Key, you will see “Press
E”.
Information from a screen is shown in text as similar as possible to what appears in the display. For example, ALERTS or ALERTS or ALERTS.
Information that you need to type is printed in boldface type
4 6881038B35
Introduction V. Series 60g
Customer Support
Customer support is available through dedicated Call Centers and in-country help desks. Product Service training should be arrange d through the local Motorola Support Center.
Parts Replacement
When ordering replacement parts or equipment, include the Motorola part number and description used in the service manual or supplement.
When ordering crystals or channel elements, specify the Motorola part number, description, crystal frequency , and operating frequency desired.
When the Motorola part number of a component is not known, use the product model number or other related major assembly along with a description of the related major assembly and of the component in question.
In the U.S.A., to contact Motorola, Inc. on your TTY, call: 800-793-7834
Accessories and Aftermarket Division (AAD)
Replacement parts, test equipment, and manuals can be ordered from AAD.
U.S.A Outside U.S.A.
Phone: 800-422-4210 Phone: 847-538-8023 FAX: 800-622-6210 FAX: 847-576-3023
6881038B35 5
Level III Service Manual Specifications
Specifications
General Function Specification
Frequency Range GSM 880-915 MHz Tx (with EG SM)
925-960 MHZ Rx
Frequency Range DCS 1710-1785 MHz Tx
1805-1880 MHz Rx
Frequency Range PCS 1850.2-1909.8 MHz Tx
1930.2-1989.8 MHz Rx Channel Spacing 200 kHz Channels 174 EGSM, 374 DCS, 274 PCS carriers with 8 ch. per carrier Modulation GMSK at BT = 0.3 Transmitter Phase Accuracy 5 Degrees RMS, 20 Degrees peak Duplex Spacing 45 MHz GSM, 95 MHz DCS, 80 MHz PCS Frequency Stability ± 0.10 ppm of the downlink frequency (Rx) Operating Voltage +3.0V dc to +4.2V dc (battery)
+4.4V dc to +6.3V dc (external connector) Transmit Current Drain 250 mA nominal at room temperature Stand-by Current drain 6.5 mA (DRX2), 3.75 mA (DXR9) nominal at room temperature Dimensions, with 500 mAh Li Ion
battery
86.8 mm x 45 mm x 24.2 mm (3.42 inches x 1.77 in ch es x 0.95
inches) Size (Volume) 73 cc (4.45 in
3
), with 500 mAh battery Weight 110 gm (3.9 oz), with 500 mAh battery Temperature Range -10° C to +55° C (+15° F to +130° F) Battery Life, 500 mAh LI Ion Battery Talk Time 108 to 159 minutes
Standby 77 to 133 hours All talk and standby times are approximate and depend on
network configuration, signal strength, and features selected. Standby times are quoted as a range from DRX=2 to DRX=9. Talk times are quoted as a range from DTX off to DTX on.
Transmitter Function Specification
RF Power Output 33 dBm nominal GSM, 30 dBm nominal DCS / PCS Output Impedance 50 ohms nominal Spurious Emissions -36 dBm from 0.1 to 1 GHz, -30 dBm from 1 to 4 GHz
Receiver Function Specification
Receive Sensitivity -106 dBm GSM, -104 dBm DCS / PCS RX bit error rate (100k bits) Type II < 2% Channel Hop Time 500 microseconds Time to Camp Approximately 5-10 seconds
Speech Coding Function Specification
Speech Coding Type Regular pulse excitation / linear predictive coding with long
term prediction (RPE LPC with LTP) Bit Rate 13.0 kbps Frame Duration 20 ms Block Length 260 bits Classes Class 1 bits = 182 bits; Class 2 bits = 78 bits Bit Rate with FEC Encoding 22.8 kbps
6 6881038B35
Product Overview V. Series 60g
Product Overview
Motorola V. Series 60g telephones are the smallest and lightest global system for mobile communications (GSM) general packet radio service (GPRS) wireless application protocol (WAP)-enabled mobile phones currently available. The V. Series 60g incorpo­rates a new user interface (UI) for easier operation, allows short message service (SMS) text messaging, and includ es personal information ma nager (PIM) function­ality. It is a tri-band phone that allows roaming within the GSM 900 MHz, digital cellular system (DCS) 1800 MHz, and personal communications services (PCS) 1900 MHz bands.
V. Series 60g telephones support GPRS and SMS in addition to traditional circuit switched transport technologies. GPRS, where available, provides substantial increases in mobile data communications performance and the efficie nt use of radio spectrum. Data transmission rates for GSM networks can potentially increase fro m the current rate of 9.6 kbps up to a theoretical maximum of 171.2 kbps. An increased data rate is by no means the only benef it provided by GPRS. A key advantage is the provision of a permanent virtual connection to the network. This always on connection is possible because GPRS uses packet data transfer so that, for example, email can be downloaded in background mode. There is no need for the user to re­connect before requesting a service, eliminating connection set-up delays and adding convenience and immediacy to data services access. The “virtual” nature of this connection means that network resources are not consumed during periods when a user is not actually sending or receiving data.
V. Series 60g telephones have a clam form factor. They feature an anodized aluminum housing with titanium knuckles and have an externally viewable 96 x 16 pixel display for ca ller identific ation and date/tim e, an internal 96 x 64 pix el display, and the speaker located in the flip. At the top of the phone, on the right knuckle, the service indicator (status light) changes color to show the phones state (incoming call or message received, for example) at a glance. The bottom part of the clam (front housing) contains the keypad, transceiver printed circuit board (PCB), microphone, flex connection, external accessory connector, smart button, volume buttons, and voice button. The standard 500 mAh Lithium Ion (Li Ion) battery fits behind a removable anodized aluminum back cover.
The phone accepts both 3V and 5V mini subscriber identity module (SIM) cards which fit into the SIM holder underne ath the batt ery. The ante nna is a fixe d stub type antenna. Inexpensive direct connection to a computer or handhel d device vi a RS232 or USB for data and fax calls, and fo r synchronizing phonebook entries with TrueSync® software, can be accomplished by using the optional data cable and soft modem.
Features
V. Series 60 g telephones use advanced, self-contained, sealed, custom integrated circuits to perform the complex functions required for GSM GPRS communication. Aside from the space and weight advantage, microcircuits enhance basic reliability, simplify maintenance, and provide a wide variety of operational functions.
Features available in this family of telephones include:
Lower voltage technology that provides increased standby and talk times.
Supports 3V and 5V SIM cards.
Extended GSM (EGSM) channels.
Tri-coder/decoder (CODEC) that allows full rate, half rate, and enhanced full
rate modes of transmission.
6881038B35 7
Level III Service Manual Product Overview
Supports mobile originated / mobile terminated SMS, concatenated SMS, and cell broadcast messages.
1
Supports GPRS, circuit switched, and SMS networks.
1
WAP 1.1 enabled microbrowser.
1
Supports SIM Toolkit (STK), Class 2.
1
Caller ID with link to phone book alerts.
1
Dual tinted mirror film (TMF) displays with electroluminescent (EL) back­lighting: internal 96x64 pixel; external 96x16 pixel.
Internal display provides 3 lines of text, 1 line of icons, and 1 line of prompts.
Display zoom 3 line to 2 line toggle.
Display animation provides smooth-scrolling menus.
PIM functionality includes: date book, message center, and 400 number phone
book with Starfish® and TrueSync® support.
2
Voice activation for phonebook entries and menu shortcuts.
Voice note voice recorder.
3
iTAP software for predictive text entry.
Turbo Dial® abbreviated dialing.
Multi-language support: English, Spanish, French, and Portuguese.
32 alerts.
VibraCall® silent alert.
Data capable without PC card using RS232 or USB.
Integrated headset jack.
Smart button operati on.
Hearing aid telephone interconnection system (HATIS) support.
4
Anodized aluminum housing.
Speaker Dependant Voice Activation and Voice Note Recording
This feature allows voice tags to be used for voice dialing up to 20 phone numbers in the phone book and for crea ting up to 5 voice shortcuts for menu items . The phone must be “trained” by the voice tag being read into the phones memory twice bef ore it is recognized.
Voice tags can be added to the phones memory using the usual name addition methods (i.e., via the phone book menu structure or with the shortcut editor).
1. Network, subscription and SIM car d or service provider depende nt fe at ure. Not available in all area s.
2. Designed to synchronize with basic features of the initial rele ase of many popular Person al Information Management (PIM) software and hardw are products.
3. Use of this function may be subjec t to var yin g Sta te and Federal laws regarding privacy of phone conversations.
4. Not compatible with all hea ring aids. Hearing aids must co nt ain a T-coil. T-coil must be ac ti va te d w hen using the phone.
The user cannot place or receive calls while adding voice tags to the phone’s memory.
Because the GSM standard does not provide the option to store voice tags onto the SIM card, voice tags are added to the phone’s memory.
8 6881038B35
Product Overview V. Series 60g
V. Series 60g telephones also include a voice note recorder that allows up to 2 minutes of personal messages to be recorded. This feature has a complete set of record, playback, and management tools that make it easy to store and maintain a list of personal memos.
Wireless Access Protocol (WAP) 1.1 Compliancy
In the WAP environment, access to the Internet is initiated in wireless markup language (WML), which is derived from hypertext marku p language (HTML). The request is passed to a WAP gateway which retrieves the information from the server in standard HTML (subsequently filtered to WML) or directly in WML if available. The information is then passed to the mobile subscriber via the mobile network.
The V. Series 60g microbrowser can be configured for baud, idle timeout, line type, phone number, and connection type.
SIM Application ToolkitTM - Class 2
SIM Application Toolkit is a value-added service delivery mechanism that allows GSM operators to customiz e the services they offer their customers, from the occasional user who requests sports news and traffic alerts, to a high call time business user who re ceives stock a lerts and checks flight times. Operators can now create their own value- added services menu quickly and easily in the phone. The customized menu will appear as the first menu and may be updated over-the-air with new services when customers request them.
Simplified Text Entry
There are three different ways to enter text using the phone keypad :
iTAP predictive text entry. Press a key to generate a character and a dynamic dictionary uses this to build and display a set of word or name options. The iTAP feature may not be avai lable on the phone in all lan­guages.
Tap. Press a key to generate a character.
Numeric. The keypad produces numeric characters only. For some text areas
this is the only method available; for example, phone numbers.
Caller Line Identification
Upon receipt of a call, the calling partys phone number is compared to the phone book. If the number matches a phone book entry, that name will be displayed. If there is no phone book entry, the incoming pho ne number will be displ ayed. In the
Bitmap image data will download as text. If the image is larger than the screen, only part of the image will display.
When the user receives a call while in browser mode, the browser will pause and allow the user to resume after completing the call.
6881038B35 9
Level III Service Manual Product Overview
event that no caller identification information is available, the Incoming Call message is displayed.
Other Features
Detailed descriptions of these and the other V.60g features can be found in the appropriate V.60g telephone users guide listed in the Related Publications section toward the end of this manual.
User must subscribe to a caller line identification service through their service provider.
10 6881038B35
General Operation V. Series 60g
General Operati on
Controls, Indicators, and Input / Output (I/O) Connections
The V.60g telephones controls are located on the sides of the device and on the keypad. Indicators, in the form of icons, are displayed on the LCD (see Figure 3). Service status is indicated by a tri-color light emitting diode (LED) located at the top of the phone on the right knuckle (Table 1). V.60g phones have an audible alert transducer on the top and I/O connectors , consi sting of a hea dset jack and an accessory port, located on the top and bottom of the phone. See Figure 1.
010621o
Figure 1. V.60g Telephone Controls, indicators, and I/O
6881038B35 11
Level III Service Manual General Operation
Service Indicator
The service indicator (status light) changes color to show the user the state of the phone as shown in Table 1, below.
Menu Navigation
V.60g telephones are equipped with a new user-friendly interface that employs soft keys and a 2-way scroll key to access phone functions and features. See Figure 2.
Table 1. Service Indicator States
Indication State
Alternating red / green (fast) Incoming call Flashing green In service, home system Flashing yellow Roaming, non-home system Flashing red (slow) No service Flashing red (fast) Text or voicemail message received but no service Alternating green (short) / red (long) Text or voicemail message received, home system Alternating yellow (short / red (long) Text or voicemail message received, roaming
service
010622o
Figure 2. V.60g Menu Navigation
12 6881038B35
General Operation V. Series 60g
Soft keys refer to non-labeled keys that correspond to text options displayed on the screen. The left and right soft keys perform the function shown in the corners of the display. The right key will usually select an option whereas the left key will usually exit a function or return to a previous screen.
The menu key opens the initial menu structure, or allows access to a submenu whenever appears on the screen. See Figure 4 for details of theV.60g menu structure.
Liquid Crystal Display (LC D)
The LCD provides a high contrast b acklit display for easy readability in all light conditions. The large bit-mapped 96 x 64 display includes 3 lines of text, 1 line of icons, and 1 line of prompts.
Display zoom allows setting the phones display to show either three lines or two lines of text plus soft key labels. Three lines of text display more information, while two lines increase text size for improved visibility.
Display animation makes the phones menus move smoothly as the user sc rolls up and down.
Turn animation off to cons erve the battery.
Figure 3 shows some common icons displayed on the LCD.
Signal Strength Indicator. Shows the strength of the phones connection with the network. Calls cannot be sent or received when the no signal” indica- tor is displayed.
In Use Indicator. Appears when a call is in progress.
Roam Indicator.
5
Appears when the phone uses another netw ork system out ­side the users home net work. When lea ving the home net work area , the pho ne roams, or seeks another network.
010623o
Figure 3. V.60g Icon Indicators
Whether a phone displays all indicators depends on the programming and services to which the user subscribes.
6881038B35 13
Level III Service Manual General Operation
Message Waiting Indicator.5 Appears when the phone receives a text mes- sage. This is a network-dependent feature.
Voice Message Waiting Indicator.
5
Appears when a voicemail message is
received. This is a network-dependent feature.
Battery Level Indicator. Shows the amount of cha rge le ft in the b attery. The more segments visible, the greater the charge. Recharge the battery as soon as possible when the Low Battery warning message appears.
Clock. Shows the current time.
Menu Indicator. Indicates the user can press the menu soft k ey to open a
menu.
Alert Setting Indicator. Shows the current selected alert. The default alert setting is a ringer.
5. Network, subscription and SIM car d or service provider depende nt fe at ure. Not available in all area s.
14 6881038B35
General Operation V. Series 60g
User Interface Menu Structure
Figure 4 shows the V.60g telephone menu struct ure.
Alert Settings
V.60g telephones include up to 32 preset alert tones and vibrations that can be applied to all alert events at the same time.
010624o
Figure 4. V.60g Menu Structure
Pressing either volume key will mute the alert.
6881038B35 15
Level III Service Manual General Operation
Battery Fu nction
Battery Gauge
The telephone displays a battery level indicator icon in the idle screen to indicate the battery charge level. The gauge shows four levels: 100%, 66%, 33%, and Low Battery.
Battery Removal
Removing the battery causes the device t o immediately shut down and any pending work (for example, partially entered phone book entries or outgoing messages) is lost.
Operation
For detailed operating instructions, refer to the appropriate Users Guide listed in the Related Publications section toward the end of this manual.
To ensure proper memory retention, turn OFF the phone before removing the battery. Immediately replace the old battery with a fresh battery.
G
If the battery is removed while receiving a message, the message will be lost.
16 6881038B35
General Operation V. Series 60g
6881038B35 17
Level III Service Manual Tools and Test Equipment
Tools and Test Equipmen t
The following table lists tools and test equipment recommended for disassembly and reassembly of V.60g telephones. Use either the listed items or equivalents.
Table 2. General Test Equipment and Tools
Motorola Part Number
1
Description Application
RSX4043-A Torque Driver Used to remove and replace screws
Torque Driver Bit T-6 Plus, Apex 440-6IP Torx Plus or equivalent
Used with torque driver
See Table 7 Rapid Charger
Used to charge battery and to power device
0180386A82
Antistatic Mat Kit (include s 66-80387A95 antistatic mat, 66-80334B36 ground cord, and 4 2-80385A59 wrist band)
Provides protection from damage to device ca used by electrostat ic discharg e (ESD)
6680388B67
Disassembly tool, pla sti c with flat and pointed ends (manual opening tool)
Used during assembly/disassembly of device
6680388B01 Tweezers, plastic Used during assembly/disassembly
Digital Multimeter, HP34401A
2
Used to measure battery voltage
8102430Z04 GSM / DCS Test SIM Used to enable manual test mode
1. To order in North America, contact Motorola Aftermarket and Accessories Division (AAD) at (800) 422-4210 or FAX (800) 622-6210; Internationally, AAD can be reached by calling (847) 538-8023 or faxing (847) 576-3023.
2. Not available from Motorola. To order, contact Hewlett Packard at (800) 452-4844.
1 and 2
6881038B35 A99
18 6881038B35
Disassembly V. Series 60g
Disassembly
The procedures in this section provide instructions for the disassembly of a V.60g
telephone. Tools and equi pment used for t he phone are listed in Table 2, preceding.
Removing and Replacing the Battery Housing and Battery
1. Ensure the phone is turned off.
2. Press in and hold the battery housing latch as shown in Figure 5.
G
Many of the integrated devices used in this equipment are vulnerable to damage from electrostatic discharge (ESD). Ensure adequate static protection is in place when handling, shipping, and servicing the internal components of this equipment.
G
Avoid stressing the plastic in any way to avoid damage to either the plastic or internal components.
E
All batteries can cause property damage and/or bodily injury such as burns if a conductive material such as jewelry, keys, or beaded chains touch exposed terminals. The conductive material may complete an electrical circuit (short circuit) and become quite hot. Exercise care in handling any charged battery, particularly when placing it inside a pocket, purse, or other container with metal objects.
010625o
Figure 5. Removing the battery housing
BATTTERY
HOUSING
BATTERY
HOUSING
LATCH
6881038B35 19
Level III Service Manual Disassembly
3. Lift the battery housing completely off the phone.
4. Lift the end of the battery and remove it completely. See Figure 6.
5. To replace, Align the battery with the battery compartment so the contacts on
the battery match the battery contacts in the phone.
6. Insert the battery, printed arrow first, into the battery compartment and push
down.
7. Insert the ridge at the bott om of the battery housing into the b ase of the phone,
then push the cover down and snap it into place.
010626o
Figure 6. Removing the battery
E
There is a danger of explosion if the Lithium Ion battery is replaced incorrectly. Replace only with the same type of battery or equivalent as recommended by the battery manufacturer. Dispose of used batteries according to the manufacturer’s instructions.
BATTERY
20 6881038B35
Disassembly V. Series 60g
Removing and Replacing the Subscriber Identity Module (SIM)
1. Remove the battery housing and battery as described in the procedures.
2. Slide the SIM holder down (away from the antenna) to unlock and rotate to open as shown in Figure 7.
3. Carefully lift the SIM from its holder.
4. To replace, insert the SIM into the holder, ensuring the keyed corner of the SIM aligns with the notch molded into the holder.
5. Close the SIM holder and slide it up (toward the antenna) to lock.
6. Replace the battery and battery housing as described in the procedures.
010627o
Figure 7. Removing the SIM
SIM HOLDER
SIM
6881038B35 21
Level III Service Manual Disassembly
Removing and Replacing the Antenna
1. Remove the battery housing and battery as described in the procedures.
2. By hand, rotate the antenna counterclockwise until loose. See Figure 8.
3. When the antenna threads are completely disengaged, pull the antenna straight out of the phon e to remove.
4. To replace, insert the threaded end of the antenna care fully into the housing and, after ensuring the thre ads are properly engaged, rotate clockwise. Tighten firmly by hand.
5. Replace the battery and battery housing as described in the procedures.
Removing and Replacing the Rear Chassis Assembly
1. Remove the battery housing, battery, and antenna as described in the proce­dures.
010628o
Figure 8. Removing the antenna
G
Ensure antenna threads are properly engaged before tightening to prevent damage to the antenna or housing.
G
This product contains static-sensitive devices. Use anti-static handling procedures to prevent electrostatic discharge (ESD) and component damage.
G
In addition to 4 screws, the rear chassis assembly is fastened with plastic catches.
These are fragile and should be released with care.
ANTENNA
22 6881038B35
Disassembly V. Series 60g
2. Using a Torx driver with a T-6 bit, remove the 2 knuckle screws and 2 transceiver screws from the rear chassis assembly. See Figure 9.
3. Locate the 2 housing catches on the sides of th e phone as shown in Figure 10.
4. Using the disassembly tool, depress the housin g catches to release the rear chassis assembly from the front housing.
010629o
Figure 9. Removing the rear chassis assembly screws
KNUCKLE
SCREWS
TRANSCEIVER
SCREWS
6881038B35 23
Level III Service Manual Disassembly
5. Lift the rear chassis as sembly away from the front housing to remo ve.
6. To replace, carefully align rear chassis assembly with the front housing, then press the rear chassis assembly down until the 2 housing catches engage with the corresponding openings on the rear chassis assembly. Press the housings together until the catches snap into place.
7. Replace the 2 knuckle screws and 2 transceiver screws and tighten securely. Do not over tighten.
8. Replace th e antenna, battery, and battery hous ing as described in the proce­dures.
010630o
Figure 10. Removing the rear chassis assembly
HOUSING
CATCH
FRONT HOUSING
DISASSEMBLY
TOOL
REAR
CHASSIS
ASSEMBLY
24 6881038B35
Disassembly V. Series 60g
Removing and Replacing the Transceiver Board Assembly
1. Remove the battery housing, battery, antenna, and rear chassis assembly as described in the procedures
.
2. Carefully work the flat end of the disassembly tool under the flex connector and remove the connector from the transceiver board. See Figure 11.
G
This product contains static-sensitive devices. Use anti-static handling procedures to prevent electrostatic discharge (ESD) and component damage.
G
The flexible printed cable (FPC) (flex) is easily damaged. Exercise extreme care when handling.
010631o
Figure 11. Disconnecting the flex from the transceiver board
DISASSEMBLY TOOL
FLEX CONNECTOR
TRANSCEIVER BOARD
ASSEMBLY
6881038B35 25
Level III Service Manual Disassembly
3. Lift the transceiver board assembly from the front ho using. See Figure 12.
4. To replace, insert the transceiver board assembly into the front housing with the flex connector on top. Ensure the spacer gasket is correctly positioned between the keyboard assembly and the transceiver board assembly.
5. Insert the flex connector squarely into its mating connector on the transceiver board and press firmly until it snaps into place.
6. Replace the rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
010632o
Figure 12. Removing the transceiver board assembly
Be sure the volume/smart buttons and voice button are correctly positioned in relation to the corresponding switches on the transceiver board. Verify operation of the buttons after replacing the transceiver board and rear chassis assembly.
TRANSCEIVER BOARD
ASSEMBLY
DISASSEMBLY
TOOL
FRONT HOUSING SPACER
GASKET
KEYBOARD
ASSEMBLY
26 6881038B35
Disassembly V. Series 60g
Removing and Replacing the Volume / Smart and Voice Buttons
1. Remove battery housing, battery, antenna, rear chassis assembly, and trans­ceiver board assembly as described in the procedures.
2. Using the plastic tweezers, lift the volume / smart buttons and the voice button from the transceiver board assembly. See Figure 13.
3. To replace, set the volume / smart buttons and the voice button onto the corresponding transceiver board switches.
4. Replace the transceiver board assembly, rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
Removing and Replacing the Microphone
1. Remove the battery housing, battery, antenna, rear chassis assembly, and transceiver board assembly as described in the procedures.
010633o
Figure 13. Removing the volume / smart and voice buttons
G
The wire leads on the microphone are easily bent or broken. Exercise care when handling.
VOICE
BUTTON
SMART / VOLUME
BUTTONS
TRANSCEIVER BOARD ASSEMBLY
PLASTIC TWEEZERS
6881038B35 27
Level III Service Manual Disassembly
2. Using the plastic tweezers, carefully lift the microphone grommet from the microphone as shown in Figure 14.
3. Again using the plas tic tweezers, pull the microph one straight out of its socket on the transceive r boar d.
4. To replace, align the microphone with the microphone socket on the transceiver board and press firmly into place. Be sure the microphone is seated flat against the transceiver board.
5. Press the microphone grommet into place over the microphone.
6. Replace the transceiver board assembly, rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
010634o
Figure 14. Removing the microphone
G
When replacing, do not force the microphone into its socket. The microphone is keyed to fit only one way and will fit easily when properly aligned.
TRANSCEIVER BOARD ASSEMBLY
MICROPHONE GROMMET
PLASTIC TWEEZERS
MICROPHONE
28 6881038B35
Disassembly V. Series 60g
Removing and Replacing the Spacer Gasket
1. Remove battery housing, battery, antenna, rear chassis assembly, and trans­ceiver board assembly as described in the procedures.
2. Using the disass embly tool, lift the spacer gasket compl etely from the keyboard assembly. See Figure 15.
3. To replace, position the spacer gasket so th e alignment pins on the spacer gasket line up with the alignment holes on the keyboard assembly. Pres s the spacer gasket into place, ensuring it is fla t against the keyboard assembly.
4. Replace the transceiver board assembly, rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
010636o
Figure 15. Removing the spacer gasket
SPACER GASKET
KEYBOARD ASSEMBLY
FRONT HOUSING
DISASSEMBLY TOOL
6881038B35 29
Level III Service Manual Disassembly
Removing and Replacing the Keyboard Assembly
1. Remove battery housing, battery, antenna, rear chassis assembly, transceiver board assembly, and spacer gasket as described in the procedures.
2. Using the dis assembly tool, carefully lift the k eyboard assembly f rom the front housing. See Figure 16.
3. To replace, position the keyboard assembly so its alignment holes line up with the posts on the f ront housing. Firmly press the keyboard a ssembly into place in the front housing.
4. Replace the spacer gasket, transceiver board assembly, rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
010639o
Figure 16. Removing the keyboard assembly
KEYBOARD ASSEMBLY
ALIGNMENT HOLE
DISASSEMBLY TOOL
FRONT
HOUSING
ALIGNMENT POST,
2 PLACES
30 6881038B35
Disassembly V. Series 60g
Removing and Replacing the Keypad
1. Remove the battery housing, battery, antenna, rear chassis assembly, trans­ceiver board assembly, spacer gasket, and keyboard assembly as described in the procedures.
2. Lift the keypad from the front housing as shown in Figure 17.
3. To replace, insert the keypad into the front housing, ensuring the keys align properly with the openings in the front housing.
4. Replace the keyboard assembly, spacer gasket, transceiver board assembly, rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
010640o
Figure 17. Removing the keypad
KEYPAD
DISASSEMBLY TOOL
FRONT HOUSING
6881038B35 31
Level III Service Manual Disassembly
Removing and Replacing the Flip Assembly
1. Remove the battery housing, battery, antenna, rear chassis assembly, trans­ceiver board, spacer gasket, keyboard assembly, and keypad as described in the procedures.
2. Lift the front housing from the flip assembly being careful to not damage the flex attached to the flip assembly.
G
The flex is fragile and easily damaged. Be very careful when passing the flex through the front housing opening.
010641o
Figure 18. Removing the flip assembly from the front housing
G
When installing a new flip assembly, do not remove the transparent protective film from the lenses. This film prevents damage to the lenses during service and handling. It is to be removed only by the end user.
FLEX
FRONT HOUSING
OPENING
KNUCKLE
POST
FLIP ASSEMBLY
FRONT
HOUSING
32 6881038B35
Disassembly V. Series 60g
3. To replace, route the flex through the front housing ope ning and press the front housing firmly onto the knuckle pos ts. Be sure the front housing is flat agains t the flip assembly.
4. Replace the keypad, keyboard assembly, spacer gasket, transceiver board assembly, rear chassis assembly, antenna, battery, and battery housing as described in the procedures.
G
There are no Level 1 and 2 serviceable parts inside the flip assembly. The flip assembly must be replaced as a complete assembly.
6881038B35 33
Level III Service Manual Subscriber Identity Module (SIM) and Identification
Subscriber Identity Module (SIM) and Identification
SIM Card
A SIM is required to access the existing local GSM network, or remote networks when traveling (if a roaming agreement has been made with the provider).
The SIM contains:
All the data necessary to access GSM services.
The ability to store user information such as phone numbers.
All information required by the network provider to provide access to the net-
work.
Personality Transfer
A personality trans fer is required w hen a pho ne is exp ress exchan ged or whe n the main board is replaced. Personality transfers reproduce the customer's original personalized details such as menu and stored memory such as phone books, or even just program a unit with basic user information such as language selection. V.60g telephones use TrueSync ® synchronization software to effect a personality transfer.
Identification
Each Motorola GSM device is labeled with a variety of identifying numbers. The following information describes the current identifying labels.
Mechanical Serial Number (MSN)
The Mechanical Serial Number (MSN) is an individual unit identity number and remains with the unit throughout the life of the unit.
The MSN can be used to log and track a unit on Motorola's Service Ce nter Database. The MSN is divided into 4 sections as shown in Figure 19.
000807a
Figure 19. MSN Label breakdown
MSN 10 Digits
3 Digits 1 Digit 2 Digits 4 Digits
APC DC DC SNR
Account Product Code
i.e. StarTAC Phone130
Distribution Center i.e. Easter Inch
Date Code: Year and Month of Shipment
Unit's individual serial number
TM
34 6881038B35
Subscriber Identity Module (SIM) and Identification V. Series 60g
International Mobile Station Equipment Identity (IMEI)
The International Mobile station Equipment Identity (IMEI) number is an individ­ual number unique to the PCB and is s tored within the unit's memory. The following diagram illustrates the various parts of this number.
Other label number configurations present are:
TRANSCEIVER NUMBER: Identifies the product type. Norma lly the SWF
number. (i.e. V100).
PACKAGE NUMBER: Identifies the equipment type, mode, and language in
which the product is shipped.
000808o
Figure 20. IMEI Label breakdown
IMEI 16 Digits
6 Digits 2 Digits 6 Digits 2 Digits
TAC FAC SNR IU
Type Approval Code Distribution Center
factory code
Individual PCB Serial Number
Internal Use - spare digits
6881038B35 35
Level III Service Manual Troubleshooting
Troubleshooting
Manual Test Mode
Motorola V.60g telephones are equipped with a manual test mode capability. This allows service personnel to verify functionality and perform fault isolation by entering keypad commands.
To enter the manual test command mode, a GSM / DCS test SIM must be used.
1. Press , to turn the phone OFF.
2. Remove the battery as described in the procedures.
3. Remove the customers SIM card from the phone as described in the proce ­dures.
4. Insert the test SIM into the SIM slot.
5. Replace the battery as described in the procedures.
6. Press , to turn the phone ON.
Manual Test Mode Commands
Table 3. Manual Test Commands
Key Sequence Test Functio n/Nam e Remarks
<Menu>048263* Enter manual test mode
End Key Exit manual test mode
54* Suspend Required for all Test Mode Operations 0*0*0 Select tone 0 0*0*1 Select tone 1 0*0*2 Select tone 2 0*0*3 Select tone 3 0*0*4 Select tone 4 0*0*5 Select tone 5 0*0*6 Select tone 6 0*0*7 Select tone 7 0*0*8 Select tone 8 0*0*9 Select tone 9 0*1*X Disable tone X 3*0*1 Enable vibrator 3*0*0 Disable vibrator 5*0*0 Set audio level 0 5*0*1 Set audio level 1 5*0*2 Set audio level 2 5*0*3 Set audio level 3 5*0*4 Set audio level 4 5*0*5 Set audio level 5 5*0*6 Set audio level 6 5*0*7 Set audio level 7
36 6881038B35
Troubleshooting V. Series 60g
5*0*8 Set audio level 8
5*0*9 Set audio level 9 5*0*10 Set audio level 10 5*0*11 Set audio level 11 5*0*12 Set audio level 12 5*0*13 Set audio level 13 5*0*14 Set audio level 14 5*0*15 Set audio level 15
6*2*2*0*0 Set Audio Path. Int Mic, IntSpk, RX unmute, TX unmute 6*4*6*0*0 Set Audio Path. Boom Mic, Boom Spk, RX unmute, TX unmute
10*0*3 Set band GSM 900 10*0*4 Set band DCS 1800 10*0*5 Set band PCS 1900 10*0*6 Set dual band GSM 900 / 1800 10*1*0 Read band 3= GSM 4= DCS 5= PCS 6 =GSM /DCS
18*0 Initialize non-volatile memory (Master Reset)
18*1 Initialize non-volatile memory (Master Clear) 55*2*001 Test Display. All pixels ON 55*2*000 Test Display. All pixels OFF 55*2*002 Test Display. Checkerboard pattern A 55*2*003 Test Display. Checkerboard pattern B 55*2*004 Test Display. Border pixels ON
*#06# IMEI Check No Test Mode Required
Phone Set up --> Phone Status -->
Other
Information
Flex Version / Technology / S-W Version / Readiness Status No Test Mode Required
Table 3. Manual Test Commands (Continued)
Key Sequence Test Functio n/Nam e Remarks
6881038B35 37
Level III Service Manual Troubleshooting
Troubleshooting Chart
Table 4. V.60g Telephone: Level 1 and 2 Troubleshooting Chart
SYMPTOM PROBABLE CAUSE VERIFICATION AND REMEDY
1. Telephone will not turn on or stay on. a) Battery either discharged or defective.
Measure battery voltage across a 50 ohm (>1 Watt) load. If the battery voltage is <3.25 Vdc, recharge the battery using the appropriate battery charger. If the battery will not recharge, replace the battery. If battery is not at fault, proceed to b.
b) Battery connectors open or misaligned.
Visually inspect the battery connectors on both the battery and the telephone. Realign and, if necessary, either replace the battery or refer to a Level 3 Service Center for the battery connector replacement. If battery connectors are not at fault, proceed to c.
c) Transceiver board assembly defective.
Remove the transceiver board assembly. Substitute a known good assembly and temporarily reassemble the unit. Depress the PWR button; if unit turns on and stays on, disconnect the dc po wer s ource and reas sembl e the telephone with the new transceiver board assembly. Verify that the faul t ha s been cleared. If the fault ha s not been cleared then proceed to d.
d) keyboard assembly failure. Replace the keyboard assembly. Temporarily
connect a +3.6 Vdc supply to the battery connectors. Depress the PWR button. If unit turns on and stays on, disconnect the dc power source and reassemble with the new keyboard assembly.
2. Telephone exhibits poor reception or
erratic operation such as calls frequently dropping or weak or distorted audio.
a) Antenna assembly defective. Check to make sure that the antenna pin is
properly connected to the transceiver board assembly. If connected properly, substitute a known good antenna. If the fault is still present, proceed to b.
b) Transceiver board assembly defective.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
3. Display is erratic, or provides partial or
no display.
a) Transceiver board connections faulty.
Remove re ar cha ss is as sem b ly from unit, check general condition of fle xib le printed cab le (fle x). If the fle x is good, check that the flex connector is fully pressed down. If not, check connector to transceiver board connections. If faulty connector, replace the transceiver board assembly. If connector is not at fault, proceed to b.
b) Flip assembly defective. Temporarily replace the flip assembly with a
known good asse mb ly. If fault ha s been cleare d, reassemble with the new flip assembly. If fault not cleared, proceed to c.
c) Transceiver board assembly defective.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
38 6881038B35
Troubleshooting V. Series 60g
4. Incoming call alert transducer audio distorted or volume is too low.
Faulty transceiver board assembly. Replace the transceiver board assembly (refer
to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
5. Telephone transmit audio is weak. (usually indicated by called parties complaining of difficulty in hearing voice).
a) Microphone connections to the transceiver board assembly defective.
Gain access to the microphone as described in the procedures. Check connections. If connector is faulty proceed to c; if the connector is not at fault, proceed to b.
b) Microphone defective. Gain access to microphone. Disconnect and
substitute a known good microphone. Place a call and verify improvement in transmit signal as heard by called party. If good, reassemble with new microphone. If microphone is not at fault, reinstall original microphone and proceed to c.
c) Transceiver board assembly defective.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
6. Receive audio from earpiece speaker is weak or distor ted.
a) Connections to or from transceiver board assembly defective.
Gain access to the transceiver board assembly as described in the procedures. Check flex and the flex connector from the flip assembly to the transceiver board assembly. If flex is at fault, replace flip assembly. If flex connector is at fault, proceed to d. If connection is not at fault, proceed to b.
b) Flip assembly defective. Temporarily replace the flip assembly with a
known good assembly. If fault has been cleared, reassemble with the new flip assembly. If fault not cleared, proceed to c.
c) Antenna assembly defective. Check to make sure the antenna is installed
correctly. If the antenna is installed correctly, substitute a known good antenna assembly. If this does not clear the fault, reinstall the original antenna assembly and proceed to d.
d) Transceiver board assembly defective.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble with the new transceiver board assembly.
7. Telephone will not recognize or accept SIM.
a) SIM defective. Check the SIM contacts for dirt. Clean if
necessary and check if fault has been cleared. If the contacts are clean, insert a known good SIM into the telephone. Power up the unit and confirm that the SIM has been accepted. If the fault no longer exists, replace the defective SIM. If the SIM is not at fault, proceed to b.
b) Flip assembly defective. Temporarily replace the flip assembly with a
known good assembly. If fault has been cleared, reassemble with the new flip assembly. If fault not cleared, proceed to c.
c) Transceiver board assembly defective.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
Table 4. V.60g Telephone: Level 1 and 2 Troubleshooting Chart (Contd.)
SYMPTOM PRO ABLE CAUSE VERIFICATION AND REMEDY
6881038B35 39
Level III Service Manual Troubleshooting
Programming: Software Upgrade and Flexing
Contact your local technica l support engineer for i nformation about equipment and procedures for flashing and flexing.
8. Phone does not sense when flip is
opened or closed (usually indicated by inability to answer incoming calls by opening the flip, or inability to make outgoing ca lls).
a) Flip assembly defective. Temporarily replace the flip assembly with a
known good asse mb ly. If fault ha s been cleare d, reassemble with the new flip assembly. If fault not cleared, proceed to b.
b) Transceiver board assembly defective.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
9. Vibrator feature not functioning. Transceiver board assembly defective. Replace the transceiver board assembly (refer
to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
10. Internal Charger not working. Faulty charger circuit on transceiver board assembly.
Test a selection of batteries in th e re ar p ocket of the desktop charger. Check LED display for the charging indications. If these are charging properly, then the internal charger is at fault. Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
11. Real Time Clock resetting when
standard battery is removed.
Lithium button cell in the displa y board may be depleted.
Refer service to a Level 3 service center for replacement.
12. No or weak audio when using headset. a) Headset not fully pushed home. Ensure the headset plug is fully seated in the
jack socket. If fault not cleared, proceed to b.
b) Faulty jack socket on transceiver board assembly.
Replace the transceiver board assembly (refer to 1c). Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly.
Table 4. V.60g Telephone: Level 1 and 2 Troubleshooting Chart (Continued)
SYMPTOM PROBABLE CAUSE VERIFICATION AND REMEDY
40 6881038B35
Troubleshooting V. Series 60g
6881038B35 41
Level III Service Manual Part Number Charts
Part Number Charts
The following charts are provided as a reference for the parts associated with V.60g telephones.
Related Publications
Motorola V.series™ 60g Wireless Phone Reference Guide, English 6809435A89
42 6881038B35
Part Number Charts V. Series 60g
Exploded View Diagram
010642o
Figure 21. Exploded view diagram
1
2
3
4 5
6
7
8
9
10
17
16
15
14
13
12
11
6881038B35 43
Level III Service Manual Part Number Charts
Exploded View Parts List
Table 5. Exploded View Parts List
Item
Number
Motorola Part
Number
Description
Item
Number
Motorola Part
Number
Description
1 1587623K08 Front housing 10 Se e Table 7 B atte ry housing 2 0187969K03 Keyboard assembly 11 0187985K09 Flip assembly 3 3887988K03 Volume / smart button 12 See Table 6 Keypad 4 0587988K01 M icrophone grommet 13 2687960K03 Spacer gasket 5 See Note 1 Transceiver board assembly 14 8589243L05 Antenna 6 5087974K01 Microphone 15 3887987K03 Voice button 7 0187514L19 Rear chassis assembly 16 0387791L01 Screw, knuckle (2) 8 0387790L04 Screw, transceiver (2) 17 3888329L01 RF plug 9 See Table 7 Battery
Notes: 1. Not available as spares in EMEA Service markets.
E
There is a danger of explosion if the Lithium Ion battery pack is replaced incorrectly. Replace only with the same type of battery or equivalent as recommended by the battery manufacturer. Dispose of used batteries according to the manufacturer’s instructions.
44 6881038B35
Part Number Charts V. Series 60g
Model-dependent Part Numbers
Accessories
Table 6. Model-dependent Part Numbers
Item
Number
Part Description Part Number
12 Keypad, English 3887961K02 12 Keypad, Simple Chinese 3887961K03 12 Keypad, Complex Chinese 3887961K04
Table 7. Accessories
Part Description Part Number
Battery, slim, Li Ion, 500 mAh SNN5717 Battery, high performance, Li Ion, 800 mAh SNN5705 Battery, extra capacity Li Ion, 1100 mAh SNN5706 Battery housing, slim battery SYN9072 Battery housing, high performance battery SYN8359 Battery housing, extra capacity battery SYN8360 Mid-Rate travel charger SPN4950 Adapter, travel charger, Euro plug SYN7456 Adapter, travel charger, UK plug SYN7455 Adapter, travel charger, Aus/NZ plug SYN8127 Adapter, travel charger, Indian (5 Amp) plug SYN7461 Adapter, travel charger, Korean plug SYN7460 Desktop charger, dual pocket SPN4772 Vehicle power adapter SYN7818 Car kit, easy install SYN8597 Car kit, pro install S8780 Headset, FM stereo radio SYN8609 Headset, send / end button SYN8419 Headset, retractabl e SYN8284 Neckloop, hands-free (compatible with T-coil hearing aids) SYN7875 Speaker, hands-free clip-on SYN8610 Desktop station, hands-f ree SYN8596 Data kit, USB 98326 Data kit, serial multi-connect 98320 Data kit, serial multi-connect for Palm III/V 98321 Carry case, leather SYN8463 Holster SYN8454
Part Ref Part Number Part Description Part Ref Part Number Part Description
A
A
T
A
R
A
T
R
R
R
R
A
A
R
V
t
V.60g L3 Parts Lis
10 3989013L02 A11 0987796L01 AL900 5087951K01 SPKR Q942 4809579E49 SI6467DQ
CR1948 4809948D18 SMS05 Q944 4809939C39 EMD9T2 CR200 4809877C09 BB555 Q946 4809579E33 SI6963DQ CR201 4809877C10 BB659 SH2 2688686K04 SHIELD CR806 4809118D02 LNJ115W8P0MT SH3 2688402K04 SHIELD CR850 4808612Y01 RB751V-40 SH4 2688404K04 SHIELD CR901 4813833B10 MBR0530T1 SH5 2688403K04 SHIELD CR902 4813833B10 MBR0530T1 SH825 2609827G10 DOG HOUSE CR903 4809924D18 RB520S-30 SH826 2609827G10 DOG HOUSE CR932 4809653F07 MBRM120ET3 SH827 2609827G10 DOG HOUSE CR940 4809653F07 MBRM120ET3 SH900DNP 2687960K03 LOGIC SH CR950 4808612Y01 RB751V-40 SMART 4087635K01 DWN
D510 4809948D13 BA892 U10 5109572E38 D545 4809948D13 BA892 U100 5113814A15 RF FE IC D701 4809606E02 DAN222
DWN 4087635K01 DWN U120 5109522E74 NC7ST08
FL100 9103769S05 FILTE FL101 9109069E04 FILTE FL102 9109239M12 FILTE FL103 9109450C06 FILTE FL104 9109487U02 IF SAW U400 5109923D50 PAC FL200DNP 9188695K02 Intarsia U500 5109730C47 GSM PA
J650 0987837L02 HEADSET JACK 5pins U550 5109730C48 DCS P J651 0985622G01 MIC CON U702 5109509A36 KM616FR4010 J800 0987816K04 BD-BD CON U703 5109509A39 CY62137V18 J825 0987817K01 DISPLAY CON 22 pin U850DNP 5162852A33 IrD J850 0987636K05 CE BUS CON U855 5162852A59 MUX SW J851 3987522K03 BATTERY CON U856 5162852A59 MUX SW J890 3987955K02 SIM CON U857 5162852A59 MUX SW
M810 5987947K02 VIBRATO
Q151 4809527E30 27E30 U859DNP 5109522E53 NC7SZ125 Q200 4809527E24 27E24 U900 5109879E83 GCAP3 Rev 2.6S Q201 4809579E48 FDC6306P U901 5109731C32 OVIC IC Q203 4809579E48 FDC6306P UP 4087635K01 DWN Q204 4809579E39 FDG6323L VA 4087635K01 DWN Q403 4809939C35 EMT5 VR1948 4809788E06 UDZTE-176.8B Q404 4809939C34 EMB10 VR802 4809788E06 UDZTE-176.8B Q405 4809939C34 EMB10 VR825 4809788E06 UDZTE-176.8B Q406 4809939C34 EMB10 VR826 4809788E06 UDZTE-176.8B Q410 4809939C32 EMH4 VR827 4809788E06 UDZTE-176.8B Q450 4809579E49 SI6467DQ VR828DNP 4809788E06 UDZTE-176.8B Q451 4809940E02 DTC114YE VR829DNP 4809788E06 UDZTE-176.8B Q530 4809527E26 2SC5081 VR940 4809788E06 UDZTE-176.8B Q901 5109817F45 FET VS1845 4809948D18 SMS05
NT CONTAC NT SWITCH Q938 4809579E29 SI3443
Q932 4809579E29 SI3443
C_717
U110 5109522E74 NC7ST08
U201 5109879E91 Magic DM U202 5109522E73 NC7WZ08K U300 4809283D85 HDI RX VCO U350 4809283D92 HDI TX VCO
U858 5162852A59 MUX SW
VS1946 4809948D18 SMS05 VS1947 5109962C20 USB Buffer VS1949 4809948D18 SMS05
Y200 4809612J35 26 MHz Y900 4809995L05 CC4
45
00DNP .. DNP
00DNP00001 RES, DNP 00DNP00002 RES, DNP 00DNP00037 RES, DNP 00DNP00038 IDCTR, DNP 00DNP00043 CAP, DNP 00DNP00399 IDCTR, DNP 00DNP11111 CAP, DNP 0609175L02 RES, .250 0609591M37 RESNET 10K 0609591M45 RESNET 47K 0613744L11 RES, .24 0660076S01 RES, 0 OHM 30x60 0662057M01 RES, 0 OHM 0662057M02 RES, 1 OHM 0662057M14 RES, 3.3 0662057M19 RES, 5.1 0662057M26 RES, 10 0662057M32 RES, 18 0662057M34 RES, 22 0662057M38 RES, 33 0662057M42 RES, 47 0662057M43 RES, 51 0662057M46 RES, 68 0662057M50 RES, 100 0662057M54 RES, 150 0662057M58 RES, 220 0662057M62 RES, 330 0662057M68 RES, 560 0662057M70 RES, 680 0662057M74 RES, 1K 0662057M76 RES, 1.2K 0662057M78 RES, 1.5K 0662057M82 RES, 2.2K 0662057M83 RES, 2.4K 0662057M84 RES, 2.7K 0662057M86 RES, 3.3K 0662057M88 RES, 3.9K 0662057M90 RES, 4.7K 0662057M91 RES, 5.1K 0662057M92 RES, 5.6K 0662057M93 RES, 6.2K 0662057M98 RES, 10K 0662057N03 RES, 15K 0662057N06 RES, 20K 0662057N07 RES, 22K 0662057N09 RES, 27K 0662057N11 RES, 33K 0662057N13 RES, 39K 0662057N15 RES, 47K 0662057N19 RES, 68K 0662057N23 RES, 100K 0662057N32 RES, 240K 0662057N33 RES, 270K 0662057N34 RES, 300K
46
0662057N35 RES, 330K
A
A
A
0662057N39 RES, 470K 0662057N47 RES, 1MEG 0687874L02 RES, .1 0688783L01 RES, .24 0809084T38 CAP, .0033UF 0809084T40 CAP, .0047UF 0985622G01 CONN_J MIC CON 0987636K03 CONN_J CE BUS CON 0987636K05 CONN_J CE BUS CON 0987796L01 CONN_J
NT SWITCH 0987816K02 CONN_J BD-BD CON 0987816K04 CONN_J BD-BD CON 0987817K01 CONN_J DISPLAY CON 22 pin 0987817K02 CONN_J DISPLAY CON 16 pin 0987850K04 CONN_J HEADSET JACK 0987984K01 CONN_J 0987984K02 CONN_J
NT SWITCH
NT SWITCH 0987837L02 CONN_J HEADSET JACK 5pins 0989958K01 CONN_J DISPAY SAPPH 2104801Z01 CAP, 0.5PF 2104801Z08 CAP, 1.2PF 2104801Z09 CAP, 1.3PF 2104801Z11 CAP, 1.6PF 2104801Z17 CAP, 3.0PF 2109622N01 CAP, 560PF 2113740F12 CAP, 2.4PF 2113740F14 CAP, 3PF 2113740F15 CAP, 3.3PF 2113740F17 CAP, 3.9PF 2113740F31 CAP, 15PF 2113740F35 CAP, 22PF 2113740F58 CAP, 200PF 2113740F59 CAP, 220PF 2113740F61 CAP, 270PF 2113740F65 CAP, 390PF 2113740F67 CAP, 470PF 2113741F28 CAP, 1300PF 2113743E03 CAP, .015UF 2113743E20 CAP, 0.1UF 2113743F16 CAP, 1UF 2113743L05 CAP, 330PF 2113743L17 CAP, 1000PF 2113743L19 CAP, 1200PF 2113743L21 CAP, 1500PF 2113743L33 CAP, 4700PF 2113743L41 CAP, .01UF 2113743M24 CAP, 0.1UF 2113743N03 CAP, 1PF 2113743N05 CAP, 1.2PF 2113743N07 CAP, 1.5PF 2113743N08 CAP, 1.6PF 2113743N10 CAP, 2.2PF 2113743N12 CAP, 2.7PF 2113743N13 CAP, 3.0PF
47
2113743N14 CAP, 3.3PF 2113743N16 CAP, 3.9PF 2113743N18 CAP, 4.7PF 2113743N19 CAP, 5.1PF 2113743N20 CAP, 5.6PF 2113743N24 CAP, 8.2PF 2113743N26 CAP, 10PF 2113743N27 CAP, 11PF 2113743N28 CAP, 12PF 2113743N30 CAP, 15PF 2113743N34 CAP, 22PF 2113743N36 CAP, 27PF 2113743N38 CAP, 33PF 2113743N40 CAP, 39PF 2113743N42 CAP, 47PF 2113743N44 CAP, 56PF 2113743N50 CAP, 100PF 2113743N52 CAP, 120PF 2113743N54 CAP, 150PF 2113928A01 CAP, 1.0UF 2113928C03 CAP, 1.0UF 2113928C04 CAP, 4.7UF 2113928J08 CAP, 10UF 2113928N01 CAP, 0.1UF 2113928P04 CAP, 1.0UF 2113928V08 CAP, 10UF 2309121D10 CAPP, 33UF 2311049A58 CAPP, 10UF 2311049A89 CAPP, 22UF 2387328L01 CAPP, 33UF 2387328L02 CAPP, 33UF 2404554Z27 IDCTR, 8.2UH 2409134J27 IDCTR, 100MH 2409154M01 IDCTR, 1.0NH 2409154M04 IDCTR, 1.8NH 2409154M05 IDCTR, 2.2NH 2409154M09 IDCTR, 4.7NH 2409154M10 IDCTR, 5.6NH 2409154M11 IDCTR, 6.8NH 2409154M12 IDCTR, 8.2NH 2409154M13 IDCTR, 10.0NH 2409154M15 IDCTR, 15.0NH 2409154M17 IDCTR, 22.0NH 2409154M19 IDCTR, 33.0NH 2409154M20 IDCTR, 39.0NH 2409154M60 IDCTR, 5.6NH 2409154M86 IDCTR, 6.8NH 2409646M03 IDCTR, 5.6NH 2409646M04 IDCTR, 6.8NH 2409646M05 IDCTR, 8.2NH 2409646M09 IDCTR, 18NH 2409646M13 IDCTR, 39NH 2409646M85 IDCTR, 22NH 2409646M87 IDCTR, 33NH 2409646M94 IDCTR, 47NH
48
2409646M95 IDCTR, 39NH
A
A
A
A
A
A
A
A
A
A
T
A
z
2409646M96 IDCTR, 68NH 2409646M97 IDCTR, 82NH 2503778K07 IDCTR, 15UH 2503778K12 IDCTR, 47NH 2609827G10 SHIELD DOG HOUSE 2687960K03 SHIELD LOGIC SH 2888196K01 SMART CON 2688402K03 SHIELD SHIELD 2688402K04 SHIELD SHIELD 2688403K02 SHIELD SHIELD 2688403K04 SHIELD SHIELD 2688404K03 SHIELD SHIELD 2688404K04 SHIELD SHIELD 2688686K03 SHIELD SHIELD 2688686K04 SHIELD SHIELD 2880001S07 CONN_P HEADER 2880001S10 CONN_P HEADER 3987522K02 CONTACT BATTERY CON 3987522K03 CONTACT BATTERY CON 3987955K01 CONTACT SIM CON 3987955K02 CONTACT SIM CON 3988742L01 3989006K01 3989006K03 3989013L01 3989013L02
NTENNA NTENNA NTENNA NTENNA NTENNA
NT CONTACT
NT CONTACT
NT CONTACT
NT CONTACT
NT CONTACT 4087635K01 SWITCH DWN 4808612Y01 RB751V-40 RB751V-40 4809118D02 LNJ115W8P0M
LNJ115W8P0MT 4809283D63 83D63 RX VCO 4809283D65
TXN1007A TX VCO 4809283D84 TX VCO HDI TX VCO 4809283D85 RX VCO HDI RX VCO 4809283D92 TX VCO HDI TX VCO 4809527E24 27E24 27E24 4809527E26 2SC5081 2SC5081 4809527E30 27E30 27E30 4809579E29 SI3443 SI3443 4809579E33 SI6963DQ SI6963DQ 4809579E35 FDG6301N FDG6301N 4809579E39 FDG6323L FDG6323L 4809579E48 FDC6306P FDC6306P 4809579E49 SI6467DQ SI6467DQ 4809579E52 FDZ204P FDZ204P 4809606E02 DAN222T DAN222T 4809612J35 XTAL 26 MH 4809653F07 MBRM120ET3 MBRM120ET3 4809788E06 UDZTE-176.8B UDZTE-176.8B 4809877C09 BB555 BB555 4809877C10 BB659 BB659 4809924D18 RB520S-30 RB520S-30 4809939C31 EMD3 EMD3 4809939C32 EMH4 EMH4 4809939C34 EMB10 EMB10
49
4809939C35 EMT5 EMT5
A
A
A
A
A
A
A
z
4809939C39 EMD9T2R EMD9T2R 4809940E02 DTC114YE DTC114YE 4809948D12 BAR_63-02W BAR_63-02W 4809948D13 BA892 BA892 48D39 4809948D18 SMS05 SMS05 4809995L05 CC4V CC4V 4809995L10 CC4V CC4V 4813833B10 MBR0530T1 MBR0530T1 4887611L01 IFR7555 IFR7555 5087951K01 SPKR SPKR 5109509A36 KM616FR4010 KM616FR4010 5109509A39 CY62137V18 CY62137V18 5109522E52 TC7SET32FU TC7SET32FU 5109522E53 NC7SZ125 NC7SZ125 5109522E73 NC7WZ08K NC7WZ08K 5109522E74 NC7ST08 NC7ST08 5109572E38
C_717
C_717 5109730C38 UPG2117G, GSM P 5109730C39 UPG2118K, DCS P 5109730C47 NEC 2000-2 GSM P 5109730C48 NEC 2000-3 DCS P 5109731C32 MC33645 OVIC IC 5109817F31 PST995PUR PST995PUR 5109817F45 nn FET 5109817F50 SP6680 Charge pump 5109841C63 nn Patriot RAM2.1 17x17 5109879E50 79E50 Magic DM 5109879E62 GCAP3 GCAP3 Rev 2.0 5109879E73 GCAP3 GCAP3 Rev 2.4 5109879E82 GCAP3 GCAP3 Rev 2.4S 5109879E83 GCAP3 GCAP3 Rev 2.6S 5109879E91 79E91 Magic DM 5109923D50 23D50 PAC 5109944C42 MC13709 RF FE IC 5109962C20 STF202_22 USB Buffer 5113814A15 MC13709 RF FE IC 5162852A33 HSDL3202 IrD 5162852A59 MAX4599EXT MUX SW 5195015D07 Patriot GROM3 5199443A01 43A01 FLASH 5199471C03 Patriot GROM2 5199470C03 Patriot GROM2 13x13 5199491A01 Flash 64Mbit Whitecliff 5199494A01 Flash 32Mbit Whitecliff 5987947K01 MOTOR VIBRATOR 5987947K02 MOTOR VIBRATOR 9103769S04 69S04 FILTER 9103769S05 69S04 FILTER 9109069E04 SAFC1842 FILTER 9109239M05 F6CE FILTER 9109239M12 F6CE FILTER 9109450C06 50C06 FILTER 9109487U02 400MH
IF SAW
9188695K02 RCC012_01 Intarsia
50
PT09LVLA03 CONN_J, CONNECTOR
2
PT51BTNA17 TNA17 Patriot 13X13 PT51LVLA06 VLA06 PGA Socket PT51LVLA95 VLA95 FET PT51PLTA16 LTA16 Patriot 17X17 SHORT_RES040
SHORT SHORT
51
DCS_SEL
PCS
GSM
DCS PCS
0
0
1
0
1 0
U201 MAGIC
G1
C8
B6
C5
A5
B4
SPI
TX
MODULATION
SPI
INTER
FACE
J2
G7
G5
H4
J3
H9, J9
J7
Startup
Ref.
1 /2
LOGIC
CONTROL
H8
J4
H5
A4
REG.
C7
C6
F1
H1
H2
LOGIC
CONTROL
E1
REF. OSC.
26 MHz
Prog. Divider 200KHz
REF.
AFC
TXI
TXQ
A10
A11
76 1110
3,14
FL103
RX SIGNAL PATH
TX SIGNAL PATH
MAIN VCO SIGNAL PATH
TUNING VOLTAGES
REFERENCE CLOCK
1805-1880MHz
Orderable Part
Non - Orderable Part
FL101
925-960MHz
U100
SW_VCC
Q201
B+
S1 S2
G1
RF_V1
RF_V2
D2
D1
to Patriot
from Patriot
800MHz
RX
LOCAL
OSCILLATOR
CR200
VRef
Osc.
circuty
discrete
Q200
400 MHz
Q151
B
C
C
FL104
5V
RF_V1
SF_OUT
TX_KEY_PAC
SAT_DETECT
AOC_DRIVE
DETECT_SW
PAC_275
RF_IN
U400
PAC
TX_KEY_PAC
SAT_DETECT
AOC_DRIVE
DETECT_SW
( SDTX ) BDX
( TX_CLK ) BCLKX
DX1
MQSPI_CLK
MQSPI_CS
SCLK_OUT
SDFS
SDRX
RX_ACQ
TX_KEY
DM_CS
CLK_SELCT
26MHz
MAGIC_13MHz
Y200
EGSM_EN
N_DCS_SEL
2,5
N_GSM_EXC_SW DCS_SW
GSM_EXC_SW
GSM / DPCS SELECT CIRCUIT
from Patriot
to Patriot
from Patriot
EGSM: 880-915Mhz
DCS: 1710-1785MHz
1805-1990MHz
13MHz VCO
CR201
PHASE DET
13MHz
Divider
200KHz
FL102
1930-1990MHz
N_GSM_SEL
DEMODULATION
SPI
RX
F7
G9
G8
RXI
RXQ
J6
MUX
G6
PA
CONTROL
A9
E9
PLL
SWITCH
H7, C8, J1
C1
SUPER
FILTER
C4
U300
RX VCO
103
2
PCS
DCS_SEL
11
U350
TX VCO
3
1
N_GSM_EXC_SW
DCS_SW
9
N_DCS_SW DCS_SEL
EXC_EN
GSM_EXC_EN N_GSM_EXC_EN
1,5V - 3,2V
1,5V - 3,2V
PCS:1850-1910MHz
EGSM: 880-915Mhz
DCS: 1710-1785MHz
PCS:1850-1910MHz
EGSM: 1325 - 1360Mhz
DCS: 1405 - 1480MHz
PCS: 1530 - 1590MHz
2,75V
2,75V
EGSM: CH 37 -- 942,4Mhz
DCS: CH 700 -- 1842,8MHz PCS: CH 661 -- 1960MHz
RX MID CHANNELS
GSM: CH 62 -- 947,4 MHz
EGSM: CH 37 -- 1342,4Mhz DCS: CH 700 -- 1442,8MHz
PCS: CH 661 -- 1560MHz
RX VCO MID CHANNELS
GSM: CH 62 -- 1347,4 MHz
RX VCO FRQ. RANGE
EGSM: CH 37 -- 897,4Mhz
DCS: CH 700 -- 1747,8MHz
PCS: CH 661 -- 1880MHz
TX VCO MID CHANNELS
GSM: CH 62 -- 902,4MHz
TX VCO FRQ. RANGE
TX FRQ. RANGE
For description of GSM / DPCS Select Circuit see document on: gsm-service.fle.css.mot.com
GPRS_TX
GPRS_TX
8 Bits GPRS_TX - LOW
10 Bits GPRS_TX - HIGH
Mech. Ant Switch
V1
V2
V3
V4
U10
12
16
GSM
DCS/PCS
2
4
FL100
13
16
18
20
24
4
3
1
2
5
N_DCS_SEL
RF_V2
RVCO
RX_EN
1022
23 6
4
5 2
6
1
3
B+
G2
F9
RVCO
N_GSM_SEL
N_DCS_SEL
VCO_SEL
9
7
RX_VCO_VT
TX_VCO_VT
HPF
B5
PWR_CTL
4 5
9
8
INTEGR.
SAT. DET.
COMP.
BUFFER
AMP
+
-
+
-
+
-
DPCS_EN
2 4
GSM
DCS
PCS
1
0
1
0
1 1
1
0 0
GSM
1
7
2
14
GSM_EXC_SW
N_DCS_SW
GSM
DCS
PCS
0
1
1
0
1
0
V1 V2 V3
V4
0
0
0
0
0
0
GSM
DCS
PCS
011
0
1
0
V1 V2
V3 V4
0
0
0
0
0
0
U10 / TX
U10 / RX
6-9
7-10
DCS/PCS
U550
U500
PA_B+
Q451 DM_CS
Q450
1,5,8
B+
2,3,6,7
4
B
C
E
PA_B+
1
RF DET
N_GSM_EXC_EN
GSM_EXC_EN
3
6
4
1
5
2
15
16
19
2
4
17
14
12
20
1
LP
FILTER
6
Q410 Q410
PAC_275 5V
RF_V2
A7
STEP
ATT.
2
1
400MHz
FL200
BCLKR
BFSR
BDR
Logic 1 at low power Logig 0 at high power
7
12 9
VCO_SEL
PCS
20
16
D510
D545
Q530
C B
C
SF_OUT_F (SF_OUT)
EXC_EN
DCS_PCS_PWR_CTL
GSM_PWR_CTL
A8
A1
A3
B1
PLL
DET
PHASE
Divider
N_GSM_SEL
N_DCS_SEL
SF_OUT SF_OUT_F
RF_V2
EGSM_EN
DPCS_EN
RX_EN
GSM_EXC_EN
DP_MOD
V.60g - BLOCK DIAGRAM (pg. 1/2)
5252
RX SIGNAL PATH
TX SIGNAL PATH
MAIN VCO SIGNAL PATH
TUNING VOLTAGES
REFERENCE CLOCK
Orderable Part
Non - Orderable Part
ADDRESS BUS
DATA BUS
RX_EN A6
D S P
BCLKR BFSR BDR BDX BCLKX D10
RX_ACQ DM_CS TX_KEY
A7 C8 B6
MQSPI
D7 E8
B4
MQSPI_CS1
MQSPI_CLK
DX1
TIMER
MAGIC
GCAP_13MHZ
C6
GCAP_CLK (32kHz)
C7
TIMER
WDOG
K13
MAGIC_13MHz
CLK_SEL
A8
L3
A2
F14
F15
V_REF (2,75V)
CNTL.
SPI
LOGIG
MQSPI
GCAP
V_SIM1 (3V / 5V)
V1 (5V)
V2 (2.75V)
PA_DRV
N13
SR_VCC
B+
B+ Sense
BATT+
Q942
Logic
P6
J4,J10,J14
Buck
Switcher1
Switche2
A8
to Q938
Boost
E14
to DSC
FLASH
V3 (1. 8V)
H14
U701,U703
to U700,
H12
to Magic
M13
to SIM
P1
to U700
AL Board
BB-SPI_CLK
BB_MOSI
BB_MISO
GCAP_SPI_CS
PORT
AUDIO
SERIAL
CODEC SERIAL
INTERF.
L14
L13
L11
L12
E2
F5
F7
F4
FSYNC
DCLK
RX
TX
J15
K14
K13
K10
C5
D5E5B5
J850
8
10
5
6
12
4
VSIM_EN
K8
SIM_PD0
K11
URXD2
D15
URTS2
B B I n t
C10 B10 A10 B9
T i m e
I n t
C3
INTERF.
USB
USB+ USB-
USB_PWR
USB+_UTXD USB-_URXD
STBY
J9
STBY
C4
SIM_I/O
LEVEL
P10 N10 N11
SIM_CLK SIM_RST
SIM_TX
SIM_RXP12
SHIFT
M11
P11
N10
SIM_CLK SIM_RST SIM_TX SIM_RX
USB_PWR
SIM INTER FACE
J14
J12
J11
J13
Y900
A7
B7
RTC_BATT
A6
B+
Q938
ALERT_VCC
to Vibra
to Backlight LED‘s and Alert
M8
M7
U855
U856
U857
DATALOG_N
UCTS_CE
URI_CE
UDSR_CE
URXD2
UCTS2
UDSR
UCTS
URI
UTXD2
UCTS2
UTXD2
C14
UART
2ND
UART
PRIM.
UCTS URI UDSR
G11 G10 F13
SIM
F12 E13
D13
RESET
H7
UART
PRIM.
BATT_FDBK
2
INT4 INT5
13 14
OPTION1 OPTION2 UDCD
UDTR
UCDC UDTR
SPK-
SPK+
HS_SPKR
J650
AUX_MIC
4 3
1,2
3,4
J651
N1 M2
B1
B2
AL900
J3
J1
Mic
Alert
ON_OFF
PWR_SW
AUDIO_OUT
15
K3
ON_OFF
D6
J5
16
9
11
1
17-20
BATT_FDBK
EXT_BATT
3
SW_B+
Q901
B+
SW_B+_EN
SW_B+_EN
D14
G10
F13
C9
E9
7
U700
PATRIOT
U900
GCAP3
U702
U703
2 Mbit
SRAM
2 Mbit
SRAM
U701
32 Mbit
FLASH
SR_VCC
V3
E1,D6
E1,D6
EB1_N EB0_N
EB1_N EB0_N
A1 B2
A1 B2
EB1_N EB0_N
L9
N15
CE2
SR_CS
CE2
B5
B5
SR_CS
SRAM HOLD
E7
OE_N
RW_N
OE_N RW_N
A2 G5
A2 G5
OE_N RW_N
V1 A4,G4,D6 V3
BRST_CLK
E1,G6 B4
FLASH_CS
E7
OE_N
EB1_N
F8 C5
FLASH_CS
BRST_CLK
ADV_N
RESET_OUT
ECB_N
ADV_N
RESET_OUT
ECB_N
B5
C4
MEMORY
INTER FACE
P12 N14 L8 D15 P13 N14 P14
MQSPI
DISPLAY
SDI_D_C DISP_SPI_CS
E8
BL_SNK
BACKl. CONTR.
F3 E1
G13
H7
RESET
KEYPAD
MATRIX
KBC0, KBC1
KBR0, KBR1
KBR4 - KBR7
PWR_SW
KEYPAD
PORT
KBC0, KBC1 KBR0, KBR1 KBR4 - KBR7
ON
LOGIC
J851
BATT_SER_D
AD
CONV.
THERM
M5
THERM
ONE WIRE
BATT_SER_D
G2
2
3
EXT_B+
I_SENSE
Q946EXT_BATT
2,3
S2
G2
D2
1
4
U901
OVIC
1
5
2
EXT_B+
S1
D1
8
6,7
B+
G1 Q944
MIDRATE_1
BATT_+
L7
K7
N6
( to GCap)
( to Charger )
( from CE Conn.)
MIDRATE_1
H12
1
4
GND
BATT+
Q932
CHRG_C
M6
R918
EXT_B+
4
3 1,2,5,6
CHARGE
CHARGER
BATT CONN.
AUDIO
U858
URTS2
M9,P7
POWER
AVDD, BVDD, OVCC, VCCA, DVDD, IVDD
CVDD, EVDD, HVDD, JVDD
V3
V2
To GCAP
V_SIM_EN
J825
Display Connector
From J825
SIM_CLK
SIM_RST
CE1
FLASH_VCC
FLASH_RST
D3
V2V31
19
15
16
SPK_+ SPK_-
Earpiece Speaker
Vibrator
RTC_BATT
VIB_OUT_1
RESET_OUT
SDI_D_C
BB_MOSI
BB_SPI_CLK
DISP_SPI_CS
LCD
Connector
18
3 9 7
8
10
To Display
To Display
To Display
ALRT_VCC
BL_SNK
J800
Keypad
Connector
1
10
6-8
3,12
HS_INT
5
4, 2
3
V2 14
Flip
KEYPAD PCB
13
HS_INT
UDCD
UDTR H10
PRIM
UART
C15
D14
INT4
INT5
AUDIO_IN
C3
To Flip
Connector
1
2
LED_RED
LED_GRN
CE1
C8
N_TX_EN
N_EXC_EN
D9 C7
CR806
DRIVE
LED
V2
MAIN
D/A
5
B+
From
Ext Pwr Cntl
EXT POWER CONTROL
N12
N7
BATT_FDBK
N7
V2
K5
This resistor is IN the Charger accessory and
is used for identification
RESET
N14
EE Prom
VIB
DRIVE
Over voltage limit: 6,85V Under voltage shut off: 2,67
CR940
2
4
3
1
1
1
1
4
5
4
6
5
4
5
6
USB / RS232 DATALOG
BATTERY
G12,E13
M810
VSIM1
C6
C2
C5
J900
SIM
C7
C3
C1
IRDA_EN
J10
U990
IRDA_TX
IRDA_RX
G14 H11
5 7 6
IRDA
V2
V3
3,8
2
DATALOG_N
C4
MAGIC CP VCC
G145V
K3
BACKLIGHT
DISP_SPI_CS2
F6
DISP_SPI_CS2 11
RTC Battery
EL_EN1
12
13
EL_EN2
Backlight2
Backlight1
V.60g - BLOCK DIAGRAM (pg. 2/2)
53
A
B C D E F G H I J K L
M N
1
2
3
4
5
6
7
8
9
10
11
53
A
B C D E F G H I J K L
M N
1
2
3
4
5
6
7
8
9
10
11
54
A
B C D E F G H I J K L
M N
1
2
3
4
5
6
7
8
9
10
11
55
V.60g - BOARD LAYOUT - TOP SIDE
56
V.60g - BOARD LAYOUT - BOTTOM SIDE
57
A
B
C
A1
B10
A10
C10
B9
D10
M1
N1
M2
D
E
F
B1
G
H
J
A2
F14
C6
C7
A6
A7
L3
MIDRATE_1 EXT_BATT EXT_B+ B+ V1
V2 VREF V3 VSIM1 5V DM_CS PA_B+ B+
PATRIOT
GCAP3
FLASH/
EEPROM
SRAM
SRAM
32,768kHz
HEADSET JACK
ALERT
KEYBOARD CON
EXT CONN
SC1B
SRDB
SCDB_PC2
STDB
SCKB
CKIL
CKOH_SCC_CLK
CKIH
XTAL1
XTAL2
32kHz
SPKIN
AUX_MIC-
SPKR-
SPKR+
CLKIN
KNUCKLE
BB_MOSI
SPI_CS
SPI_CLK
RESET_OUT
R_W_N
UB*
TEST
MISOB
TRST
MCU_DE
TDI
PB14
MUX_CTL
RESET
TCK
DSP_DE
TMS
TDO
CKO
VSIMEN
TP902
TP914
TP901
ECB_N
TP913
TP908
TP907
TP900
TP905
TP903
TP917
SIM_PDO
OE_N
TP906
FLSH_CS
LB*
USBVP
B2
MIC_OUT
J850
EXT
CONNECTOR
1 GND
2 BATT_FDBK
3 EXT_BATT
4 USB+
5 USB-
6 USB_PWR
7 SW_B+
8 UCTS_CE
9 UDCD
10 URI_CE
11 UDTR
12 UDSR_CE
13 INT4
14 INT5
15 AUDIO_OUT
16 AUDIO_IN
17 GND
18 GND
19 GND
20 GND
1
17
J800
KEYBOARD
CONNECT OR
1 GND
2 ALRT_VC C
3 BL_SNK
4 ALRT_VC C
5 HS_INT
6 KBR7
7 KBR6
8 KBR5
9 KBR4
10 K BC0
11 K BR1
12 K BR0
13 PWR_SW
14 V2
1
2
13
14
BFSR SIGNAL TO PATRIOT
BDR SIGNAL TO PATRIOT
BCLKR SIGNAL TO PATRIOT
RX SPEAKER LINE -
RX SPEAKER LINE +
TX MIC LINE
BDX SIGNAL TO MAGIC
BCLKX SIGNAL TO MAGIC
MAGIC_13MHz TO PATRIOT
A
B
C
D
E
F
G
H
J
V.60g - SIGNAL FLOW - TOP SIDE
58
A1
A7
A3
B1
A B C
F7
G9
G8
D E
F
G
H
J2
G7
E1
E2
J6
J
J9
J7
13MHz VCO
EXC_EN GSM_EXC_EN N_GSM_EXC_EN PAC_275 TVCO EGSM_EN DPCS_EN DPCS_EN SF_OUT_F N_DCS_SEL PAC_275 EXC_EN GSM_EXC_EN N_GSM_EXC_EN PA_B+ RF_V2 GSM_EXC_SW DCS_SW N_GSM_EXC_SW N_DCS_SW RVCO DCS_SEL
VREF RF_V1 RF_V2 B+ SF_OUT N_GSM_EXC_SW RVCO GSM_EXC_SW RX_EN SF_OUT VCO_SEL DCS_SEL PCS N_GSM_SEL SW_VCC RF_V2 N_DCS_SEL VCO_SEL PCS N_DCS_SW DCS_SW
SH3
SH4
SH2
SH5
MAGIC
FLIP CONN
RX VCO IC
26MHz Chrystal
TX VCO IC
SIM CONN
DCS/
PCS PA
GSM PA
IF FILTER
FRONTEND
IC
1
6
10
9 8
7
6
7
8
9
20
16
19
4
2
17
1214
GSM
DCS
PCS
FILTER
FILTER
FILTER
CP_RX
CP_TX
XTAL_BASE
XTAL_EMIT
SDTX
TX_CLK
CLK_OUT
PLL_CP
SCLK_OUT
SDFS
SDRX
PRE_IN
PRSC_IN
PAC IC
ANT_SW
EXT ANT
CONN
ANT
CONN
BATT CONN
BATT+
BATT_SER_D
THERM
GND
VSIM1
GND
SIM_I/O
SIM_RST
VSIM1
SIM_CLK
VPP12
TP_ANT
VIBRATOR
MIC
1
11
12
22
15
16
J825
FLIP
CONNECT OR
1 V 2
2 V 2
3 RESET_OUT
4 GND
5 GND
6 GND
7 BB_MOS I
8 BB _SPI_CLK
9 SD I_D_C
10 DISP_SPI_CS
11 DISP_SPI_ CS2
12 EL _EN1
13 EL _EN2
14 GND
15 SPK+
16 SPK-
17 GND
18 RTC_BATT
19 V3
20 NC
21 NC
22 NC
SF_OUT_F
BFSR SIGNAL TO PATRIOT
BDR SIGNAL TO PATRIOT
BCLKR SIGNAL TO PATRIOT
RX SPEAKER LINE -
RX SPEAKER LINE +
TX MIC LINE
BDX SIGNAL TO MAGIC
BCLKX SIGNAL TO MAGIC
MAGIC_13MHz TO PATRIOT
A
B
C
D
E
F
G
H
J
V.60g - SIGNAL FLOW - BOTTOM SIDE
59
6881038B35 Index-1
Level III Service Manual Index
Index
A
alert setting indicator 13 alert settings
14
antenna, removing and replacing
21
B
battery
function
15
gauge
15
removing
18
battery housing
removing
18
battery level indicator
13
C
caller ID 8 Canadian Interference-Causing Equipment regulations
1
changes
product
1
commands, manual test mode
35
conventions
3
copyrights
computer software
2
D
disassembly 18 display
12
E
exploded view diagram 42 exploded view parts list
43
F
FCC rules 1 features
caller ID
8
SIM Toolkit
8
text entry
8
voice recognition
7
Wireless Access Protocol (WAP)
8
features, product
6
flip assembly, removing and replacing
31
I
identification 33
international mobile station equipment identity
34
mechanical serial number
33
product
1
IMEI
34
in use indicator
12
indicators
alert setting
13
battery level
13
in use
12
menu
13
message waitin g
13
roam
12
service indicator (status light)
11
signal strength
12
voice message waiting
13
Introduction
1
K
keyboard assembly, remov i ng and rep laci ng 29 keypad, removing and replacing
30
L
liquid crystal display (LCD) 12
M
manual test mode 35 menu
structure diagram
14
menu indicator
13
menu navigation, described
11
message waiting indicator
13
microphone, removing and replacing
26
MSN
33
N
names
product
1
navigation, described
11
O
operation
controls, indicators, and I/O
10
operation, general
10
overview, product
6
1 and 2 Index
A99 6881038B35
Index-2 6881038B35
Index V. Series 60g
P
part numbers
accessories
44
parts
41
exploded view diagram
42
exploded view parts list
43
product
changes
1
identification
1
names
1
publications, related
41
R
rear chassis ass embly
removing
21
regulatory agency compliance
1
related publication s
41
removing
antenna
21
battery
15, 18
battery housing
18
flip assembly
31
keyboard assembl y
29
keypad
30
microphone
26
rear chassis assembly
21
SIM
20
spacer gasket
28
transceiver board assembly
24
volume/smart buttons
26
replacement parts
contact information
4
replacing
antenna
21
battery
18
flip assembly
31
keyboard assembl y
29
keypad
30
microphone
26
rear chassis assembly
21
SIM
20
spacer gasket
28
transceiver board assembly
24
volume/smart buttons
26
revisions
service manual
3
roam indicator
12
S
serial number
mechanical
33
service manual
about
2
revisions
3
scope
2
service policy
3
customer support
4
out of box failure
3
product support
3
service procedure
ordering replacement parts
4
shut down
upon battery removal
15
signal strength indicato r
12
SIM Application Toolkit
8
SIM card
33
personality transfer
33
replacing
20
SIM, removing and replacing
20
spacer gasket, removing and replacing
28
specifications
5
support
customer
4
product
3
T
text entry 8 tools and test equipment
17
transceiver board assembly, removing and replacing
24
troubleshooting
35
manual test mode
35
manual test mode commands
35
U
user interface diagrams 14
V
voice message waiting indicator 13 voice recognition
7
volume/smart buttons, removing and replacing
26
W
warranty service 3 wireless access protocol (WAP)
8
MOTOROLA, the Stylized M Logo, and all other trademarks indicated as such herein are trademarks of Motorola, Inc.
® Reg. U.S. Pat. & Tm. Off.
TrueSync and Starfish are registered trademarks of Starfish, Inc., a wholly owned independent subsidiary of Motorola, Inc.
All other product or service names are the property of their respective owners.
2001 Motorola, Inc.
All rights reserved.
Personal Communications Sector,
1500 Gateway Blvd.
Boynton Beach, FL 33426-8292
Printed in U.S.A. 07/01
@6881038B35@
6881038B35-O
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