Motorola MW810 User Manual

MW810



MOBILE WORKSTATION

MODEL

F5218

VEHICLE INSTALLATION MANUAL

Release 2.0

July 2012

6802988C56-A

@6802988C56@

COMPUTER SOFTWARE COPYRIGHTS

The Motorola Solutions products described in this instruction manual may include copyrighted Motorola Solutions computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola Solutions certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola Solutions computer programs contained In the Motorola Solutions products described in this instruction manual may not be copied or reproduced in any manner without the express written pe chase of Motorola Solutions products shall not be deemed to gr otherwise, any license under the copyrights, patents or patent applications of Motorola Solutions, except for the normal non-exclusive, royalty free license to use that arises by operation of law in the sale of a product.

LIMITED WARRANTY

MOTOROLA SOLUTIONS MW810 MOBILE WORKSTATION

If any affected product is being purchased in response to communication products warranty, the warranty contained in that propo sal will apply to such affected product. Otherwise, the following warranty applies.

I. WHAT THIS WARRANTY C Motorola Solutions Inc. or, if applicable, Motorola Solutions Canada Limited ("Motorola Solutions") warrants the Motorola Solutions MW810 Mobile Workstation ("Product") against material defects in material and workmanship under normal use and service for a period of Three (3) Years from the date of shipment.

VERS AND FOR HOW LONG:

rmission of Motorola Solutions. Furthermore, the pur-

ant either d irectly or by implication, estoppel or

EPS – 34440- B

Motorola Solutions proposal containing a different

Motorola Solutions, at its option, will at no charge either repa replace it with the same or equivalent Product (using new or reconditioned Product), or refund the pu rchase price of the Product during the warranty period provided purchaser notifies Motorola Solutions according to the terms of this warranty. Repaired or replaced Product is warranted for the balance of the original applicable war-

ranty period. All replaced parts of the Product shal

This express limited warranty is extended by Motorola Solutions to the original end user purchaser purchasing the Product for purposes of leasing or for commercial, industrial, or governmental use only, and is not assignable or transferable to any other party. This is the complete warranty for the Product manufactured by Motorola Solutions. Motorola Solutions assumes no obligations or liability for additions or modifi made in writing and signed by an officer of Motorola Solutions. Unless made in a separate written agreement between Motorola Solutions and the original end user purchaser, Motorola Solutions does not warrant the installation, maintenance or service of the Product.

Motorola Solutions cannot be responsible in any way for any ancillary equipment not furnished by Motorola Solu-

tions, which is attached to or used i lary equipment, and all such equipment is expressly excluded use the Product is unique, Motorola Solutions disclaims liability for range, coverage, or operation of the system as a whole under this warranty.

II. GENERAL PROVISIONS: This warranty sets forth the full extent of Motoro la Solution replacement or refund of the purchase price, at Motorola Solutions option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WA ALL OTHER WARRANTIES OR CONDI TIONS, EXPRESS OR IMPLIED, INCLUDING THE IMPLI ED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A P EVENT SHALL MOT OROLA SOLUTIONS BE LIABLE FOR DAMAGES IN EXCESS OF THE PURCHASE PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENC E, COMMERCIAL LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT SUCH MAY BE DISCLAIMED BY LAW.

connection with the Product, or for operation of the Product with any ancil-

become the property of Motorola Solutions.

ir the Product (with new or reconditioned parts),

cations to this warranty unless

from this warranty. Because each system that may

s responsibilities regarding the Product. Repair,

RRANTIES. MOTOROLA SOLUTIONS DISCLAIMS

ARTICULAR PURPOSE. IN NO

III. HOW TO GET WARRANTY SERVICE: Purchaser must notify Motorola Solutions representative or call Motorola Solutions Customer Response Center at 1-800-247-2346 within the applicable warranty period for information regarding warranty service.

IV. WHAT THIS WARRANTY DOES NOT COVER: A) Defects or damage resulting from use of the Product in other than B)Defects or damage from misuse, accident, water, or neglect. C) Defects or da mage from improp er testing, adjustment. D) Breakage or damage to antennas unless caused directly by defect E) A Product subjected to unauthorized Product modifications, disassemblies or repairs (including, without limitation, the addition to the Product of non-Motorola Solution mance of the Product or interfere with Motorola Solutions normal warranty inspection and testing of the Product to verify any warranty claim. F) Product that has had the serial nu G) Batteries (they carry their own separate limited warranty). H) Freight costs to the repair depot. I) A Product which , due to illegal or unauthorized alteration function in accordance with Motorola Solutions published specifications or with the FCC type acceptance labeling in effect for the Product at the time the Product was initially distributed from Motorola Solutions. J) Scratches or other cosmetic damage to Product surfaces that d K) That the software in the Product will meet the purchaser's requirements or that the operation of the software will be uninterrupted or error-free. L) Normal and customary wear and tear. M) Non-Motorola Solutions manufactured equipment unless form of an alphanumeric number (i.e., TDE6030B). N)Lift trucks if required for installation, removal, replacement or repa ucts. O)Dispatch to remote site locations. P)Loading of software upgrades or fixes into the devices.

mber removed or made illegible.

operation, maintenance, installation, alteration, modification, or

s supplied equipment) which adversely affect perfor-

of the software/firmware in the Product, does not

its normal and customary manner.

s in material workmanship.

oes not affect the operation of the Product.

bearing a Motorola Solutions Part Number in the

ir of the Motorola Solutions-supplied prod-

V. GOVERNING LAW

In the case of a Product sold in the Uni of Illinois and the Province of Ontario, respectively.

VI. PATENT AND SOFTWARE PROVISIONS: Motorola Solutions will defend, at its own expense, any suit that it is based on a claim that the Product or its parts infringe a United States patent, and Motorola Solutions will pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following:

A) that Motorola Solutions will be notified promptly in w B) that Motorola Solutions will have sole control of the defense of such suit and all negotiations for its settlement or compromise; and C) should the Product or its parts become, or in Motorola Solu claim of infringement of a United States patent, that such purchaser will permit Motorola Solutions, at its option and expense, either to procure for su ch purchaser the rig ht to continue using the Product or it s parts or to replace or modify the same so that it becomes non-infringing or to grant such purchaser a credit for the Product or its parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or its parts as established by Motorola Solutions.

Motorola Solutions will have no liability with respect to any clai combination of the Product or its parts furnished hereunder with software, apparatus or devices not furnished by Motorola Solutions, nor will Motorola Solutions have any liability for the use of ancillary equipment or software not furnished by Motorola Solutions which is attached to or used in connection with the Product. The foregoing states the entire liability of Motorola Solutions with respect to infringement of patents by the Product or any its parts thereof.

ed States and Canada, this Warranty is governed by the laws of the State

brought against the end user purchaser to the extent

iting by such purchaser of any notice of such claim;

tions opinion be likely to become, the subject of a

of patent infringement which is based upon the

Laws in the United States and other co

preserve for Motorola Solutions certain exclusive rights for copy-

untries

righted Motorola Solutions software such as the exclusive rights to reproduce in copies and distribute copies of such Motorola Solutions software. Motorola Solutions software may be used in only the Product in which the software was originally embodied and such software in such Product may not be replaced, copied, distributed, modified in any way, or used to produce any derivative thereof. No other use including, without limitation, alteration, modification, reproduction, distribution, or reverse enginee cise of rights in such Motorola Solutions software is permitted. No license is granted by implication, estoppel or otherwise under Motorola Solutions patent rights or copyrights.

Post-warranty Service

ring of such Motorola Solutions software or exer-

EPS – 48759 – O

iii

Repair Service Advantage (RSA) programs are available at addition

4) and 2-year RSA (covering years 4 and 5). All other warranty terms and conditions remain the same.

FCC INTERFERENCE WARNING

The FCC requires that manuals pertaining to Class A and Class B comput possible interference with local residential radio and TV reception. This warning reads as follows: NOTE: This equipment has been tested and found to comply with of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial or residential environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.

Trademarks

Trademarks Motorola Solutions and the Stylized M logo are registered Microsoft, Windows and the Windows logo are registered trademarks of Microsoft Corporation. The Bluetooth trademarks are owned by their proprietor and used by Motorola Solutions, Inc. under license in the U.S. and other countries. IBM is a registered trademark of Internationa Trimble is a registered trademark of Trimble Navigation Limited. PCTEL is a registered trademark of Mobile Mark Inc.

l Business Machines Corp.

trademarks of Motorola Solutions Inc.

al cost, with options of 1-year RSA (covering year

ing devices must contain warnings about

limits for a Class B digital device, pursuant to Part 90

All other product or service names are the property

of their respective owners.

References

You may need to refer to the documents listed below for further information.

Publication Number

6802983C01

6802988C57 Motorola MW810 Mobile Workst

6802988C40 Motorola MW810 Mobile Workstation, R2.0, Quick

6802988C41 Motorola MW810 Mobile Workstation, R2

6802988C42 Motorola MW810 Mobile Workstation, R2.0, Administrator Guide

Description

Motorola MW810 Mobile Workstation, Product Safety and RF Exposure for mobile workstation

with two-way radios installed in vehicles leaflet (multilingual)

ation, R2.0, User Guide

Reference Guide (multilingual)

.0, Software Development Kit

For the latest version of this guide and other MW810 Mobile Workstation manuals go to: www

.motorola.com/enterprisemobility/manuals

Internet Web Sites

Motorola Web site: http://www.motorola.com/MW810 Please note that the Web site location references in this manual are subject to change without notice.

Who Should Use this Manual

Warn ing

Caution

Note

This manual is intended for trained service technicians, radio engineers, and technical operation support staff who install the 810 Mobile Workstation (MW810 Model F5218) in a vehicle.

What is in this Manual

This manual describes the tools and equipment, planning requirements, and product inspections necessary for a smooth installation of the MW810.

Notational Conventions

Throughout this publication, you will notice the use of warnings, cautions, and notes. These notations are used to emphasize that safety hazards exist, and care must be taken.

Using this Manual

Warning

Caution

Note

Do not proceed beyond a WARNING or CAUTION until the indicated conditi are fully understood and met.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. CAUTION may also be used to alert against unsafe practices and property-damage-only accident hazards.

An operational procedure, practice, condition, etc., which it is essential to emphasize.

ons

This page intentionally left blank

Contents

References............................................................................................ iv

Internet Web Sites................................................................................................. iv

Using this Manual................................................................................ v

Who Should Use this Manual ................................................................................ v

What is in this Manual........................................................................................... v

Notational Conventions ......................................................................................... v

Warning .................................................................................................................... v

Caution ..................................................................................................................... v

Note .......................................................................................................................... v

Introduction ......................................................................................... 1

How to identify the workstation release number................................................... 2

Installation............................................................................................ 4

Unpacking.............................................................................................................. 4

Preparing to Install the MW810 Mobile Workstation Inside the Vehicle .

Tools......................................................................................................................... 4

Planning.................................................................................................................... 5

MW810 Mobile Workstation Mounting Location ................................................... 5

Air Bag Considerations ............................................................................................ 6

Equipment Ventilation............................................................................................ 10

Drilling Holes ......................................................................................................... 10

........................................................................................... 11

Electrical Guidelines

Cable Routing......................................................................................................... 13

12.1“ Display.......................................................................................................... 14

8.4” Display............................................................................................................ 18

CPU Box................................................................................................................. 27

Keyboard ................................................................................................................ 32

...

............ 4

August, 2012

viii MW 810 Mobile Workstation Vehicle Installation Manual

Interfaces to the MW810 Mobile Workstation CPU Box.................................... 33

Expansion Board Connections ............................................................................... 35

Video In Connection............................................................................................... 36

USB Connections ................................................................................................... 37

Serial Connections.................................................................................................. 38

eSATA Port ............................................................................................................ 38

LAN Connections................................................................................................... 38

Mic Line In Connection.......................................................................................... 39

Audio Line Out Connection ................................................................................... 39

Power (PWR) Connection ...................................................................................... 39

AUX Port Connection ............................................................................................ 40

Display 1 and 2 Connections.................................................................................. 42

Connection of CPU Box Splitter Cable.................................................................. 45

Connection of MW810 Mobile Workstation Auxiliary Port to Vehicle Wiring.... 47

Connection of ALPR Cameras ............................................................................... 48

Turning On the MW810 Mobile Workstation ..................................................... 50

Turn-on Modes ....................................................................................................... 50

Turning Off the MW810 Mobile Workstation .................................................... 51

Storage ................................................................................................................. 52

Appendix A  Installation, Configuration and Calibration  of GPS Dead Reckoning

....................................................................

Installing the GPS Gyro....................................................................................... 53

Vertical Installation - front panel facing up ........................................................... 54

Vertical Installation - back panel facing up......

Vertical Installation - CPU back pa Horizontal Installation of CPU

Unsupported CPU Box positions............................................................................

Vehicle wire connections ....................................................................................... 59

nel facing sideways ........................................ 56

Box (Default Configuration) ................................ 57

...................................................... 55

U-Blox U-Center Configuration .......................................................................... 60

Automatic Calibration.......................................................................................... 64

Basics...................................................................................................................... 64

Automatic Calibration – Testing Environment .....

................................................. 65

Appendix B -Accessories ................................................................... 67

Acronyms............................................................................................ 71

Introduction

The Motorola Solutions MW810 Mobile Workstation series is Motorola Solutions highestperforming and most rugged data communication and computing solution. It is specifically designed for the harsh conditions of the mobile environment which is unsuitable for conventional laptop or desktop computers.

The MW810 Mobile Workstation consists of three Box, Display, and Keyboard. The system can be mounted in dual airbag-equipped vehicles with proper equipment and mount selections. Using custom-designed cable adapters, the CPU can be connected to a 12.1” or 8.4” MW810 Mobile Workstation display or 3rd-party display with DVI/RGB interface. Each component can also be used as a stand-alone product interfacing to 3rd party equipment.

The MW810 Mobile Workstation is a multipurpo Operating System (OS) can simultaneously support the operation of two independent users (with independent hardware cursor control), each using different display (RGB or DVI) and keyboard. A basic model is available without an expansion option, support a single analog (RGB) or digital (DVI) display.

The MW810 Mobile Workstation design provides a superior computing and broadband

ritic

communications solution for mission-c

• Versatile Three-Piece Design.

• Third Generation Intel Core i Series CPU platform.

• Mobile radio connectivity and computing power for vehicle users.

• Flexibility and ease of installation in space-limited vehicles. Mechanical Fixed-Mount System for Vehicles.

• Sealed housing.

al vehicles:

separate interconnected components: CPU

se mobile data computer. A single

connections to

• Protection against extreme temperatures: automatic heating of hard temperature drops below 41°F (5°C).

• Protection against extreme shock and vibration for confidence under stressful conditions.

• Withstands vehicle cranking conditions.

• Removable Hard Disk Drive (HDD

• Easy access to Express Card and Subscriber Identity Module (SIM) cards.

• Internal GPS module options (including dead reckoning) work with user ap provide accurate vehicle location to manage fleet and deploy resources more effectively.

• Optimized for Wireless including internal wirele local area network (WLAN), Bluetooth (BT), and Global Positioning System (GPS) options.

• Expanded wireless networking capabilities, including internal cellular modem better access to information.

or Solid State Disk (SDD).

)

wide area network (WWAN), wireless

in mobile environments and

drive

disk when

cations to

pli

options, for

2 MW810 Mobile Workstation Vehicle Installation Manual

Figure 1

Release Number on MW810 Mobile Workstation Units

• Display units with high contrast and backlight offer outstanding performance even in the most difficult lighting conditions. Display design enables shortcuts to the most important user functions.

• Connection to an Automatic License Plate Recognition (ALPR) system (option). The ALPR system captures an image of license plates, processes number against data base or hot list.  Each of the four optional ALPR camera housings integrate an infrared For more information on the ALPR system, refer to PIPS Technology at: http://

www.pipstechnology.com/.

How to identify the workstation release number

This manual relates to MW810 Mobile Workstation Release 2.0. The release number reflects the type of hardware and software installed inside the MW810 Mobile Workstation.

When receiving the MW810 Mobi the documentation attached to the shipping package.

To identify the release number after

Workstation, the release information is included with

it and compares the plate

and color cameras.

Click Start In appear in the processor description.

The following CPU types should be displayed:

and in the search box enter msinfo32. Your workstation's CPU type will

•Intel® CoreTM i7-3610QE 2.3 GHz Quad core processor

•Intel® Core

i5-3610ME 2.7 GHz Dual core processor

B810 1.6 GHz Celeron processor

Introduction 3

4 MW810 Mobile Workstation Vehicle Installation Manual

Note

Warn ing

This section describes the tools and equipment, planning requirements, and product inspections necessary for a smooth installation of the MW810 Mobile Workstation. Proper planning will help to ensure that the installation is completed without difficulty and that no damage occurs to the units or the vehicle.

The MW810 Mobile Workstation is a reliable product when installed correctly. However, performance can be seriously impaired if it is not installed correctly. Thoughtful planning can make the difference.

Please note that installing any part of the MW810 Mobile Workstation must be according to the instructions provided in this manual.

Unpacking

Installation

Unpack your shipment and check the contents to ensure that you have received all the specified items.

Thoroughly inspect the equipment for shipping damage Report any damage you find to your Motorola Solutions Customer Service representative immediately.

Save the packing carton and anti-static plastic ba shipping carton and the anti-static bags protect the MW810 Mobile Workstation components from physical and electrostatic damage.

be u

The following optional parts can

• Display mount assembly - see “12.1“ Display” on page 14 and “8.4” Display” on page 18.

• CPU Box Mounting Trunnion for the MW810 Mobile Wo Mounting Trunnion” on page 31.

• 3rd Party Mounts - http://www.havis.com/, http://www.gamberjohnson.com/,

www.rammount.com/, www.precisionmounts.com/

sed to mount the MW810 Mobile Workstation:

as soon as possible after delivery.

s for storage and shipping. Both the

rkstation CPU - See “CPU Box

Preparing to Install the MW810 Mobile Workstation Inside the Vehicle

Tools

The following tools and service aids are required for installation:

• 3/8” nut driver

• 1/2”, 3/8” or 7/16” wrench

• No. 2 and 4 Phillips screwdriver

• Drill with 3/16” drill bit

Planning

Caution

Be sure to consider the following issues when planning the installation:

• Keyboard and display location relative to air bag deployment zones

• Environmental considerations

• Electrical guidelines

• Liquid Propane (LP) gas warning

• Usability by driver/operator

• Vehicle vendor instructions

atio

• Local vehicle authority regul

When installing the MW810 Mobile Workstation, make sure that the CPU Box Mounting Trunnion or any support is tightly anchored to the vehicle structure. Wobbly Mounting Trunnion can damage the workstation.

ns/design rules

MW810 Mobile Workstation Mounting Location

The MW810 Mobile Workstation is typically installed on a Mounting Trunnion assembly, which affixes directly to the vehicle transmission hump or to the tunnel plate (preferred and not included in the kit).

Installation 5

Using an optional tall pedestal under the MW810 Mobile for use in vehicles where air bag compliance is not required. An example of this is a utility van which does not have passenger-side air bags for the given model year.

To avoid radio Interference, the distance between the display and CPU Box mounting locations

Correct positioning of the components will ensure that meets the following requirements:

• The display and keyboard are within easy reach of to air bag constraints).

• It will not injure the operator or passenge

• The display does not interfere with the driver’s vision.

• The display and the CPU Box are properly

Place the CPU Box so that it can be easily removed for servicing.

•

• Do not mount the MW810 Mobile Workstation and route its cables damaged, kicked by the driver’s or other passenger’s foot.

• Verify that the MW810 Mobile Workstation will not interfere with operat and will not hinder the driver when driving the vehicle.

must be more than 8 inches (20 cm).

r in case of an accident.

ventilated.

Workstation is recommended only

the MW810 Mobile Workstation

the

driver/operator (more difficult due

where they can be

of the vehicle

ion

• Verify that the mounting surface is able to Box.

support the weight of the display and the CPU

6 MW810 Mobile Workstation Vehicle Installation Manual

• To cool the MW810 Mobile Workstation, allow sufficient space around the CPU Box for free air flow.

• Select a location for the CPU Box that permits routing the RF possible.

• If you are mounting the display on a plastic dashboard, you must first reinforce the dashb

oard; otherwise the weight of the display may crack or break the dashboard.

• Do not mount the CPU Box on a flat or concave surface where the unit could become parti

lly submersed in water.

Air Bag Considerations

When planning the installation of communication equipment in a vehicle with one or more air bags, proceed as follows:

• Installation of vehicle equipment should be performed by a professional technician qualified in the requirements for such installations. An air bag’s size, shape and deployment area can vary depending on vehicle make, model and front compartment configuration (e.g., bench seat vs. bucket seats).

• Contact the vehicle manufacturer’s corporate bag information for the vehicle make, model and front compartment configuration involved in your equipment installation.

antenna

headquarters, if necessary, for specific air

cable as directly as

installer/

Installation 7

Caution

Provided for your reference are several air bag deployment zone templates from automobiles used in public safety roles (Figure 2, Figure 3 and Figure 4).

Vehicles equipped with air bags:  An air bag inflates with great force. DO NOT communication equipment, in the area over the air bag or in the air bag deployment area. If the communication equipment is improperly installed and the air bag inflates, this could cause serious injury.

place objects, including

Figure 2

Air Bag Deployment Zones - Crown Victoria

8 MW810 Mobile Workstation Vehicle Installation Manual

127 mm

(5 in.)

200 mm

(7.8 in.)

127 mm

(5 in.)

200 mm

(7.8 in.)

HEAD CURTAIN AND FRONT SEAT-MOUNTED SIDE IMPACT AIR BAG1 DEPLOYMENT ZONES

VIEW FROM REAR SEAT, RIGHT SIDE IS MIRROR OF LEFT SIDE

).3425-%.40!.%,!.$!002/8)-!4%$%0,/9-%.4!2%!/& 4(%$2)6%2!.$&2/.40!33%.'%2!)2"!'3

VIEW FROM TOP

A. Vehicle center-line B. Headrest C. Center-line of occupant D. Edge of headliner E. Door inner trim panel F. Center body pillar trim

G. Head curtain air bag zone H. Bottom of door windows I. Front door handle J. Front seat back thorax air bag zone K. Seat back

A. Vehicle center-line B. D river center-line C. Front of instrument panel at the windshield base D. Driver door trim E. Driver knee air bag (model year 2013)

F. Instrument cluster G. Rear-most instrument panel H. Steering wheel I. Driver air bag J. Front passenger air bag

K. Glove box L. Front passenger knee air bag (model year 2013) M. Front passenger door trim N. Front passenger center-line O. Radio stack

1. Head curtain side air bags are designed to help reduce the risk of head and neck injuries to front and rear seat occupants on the near side of certain side-impact collisions. Always use safety belts and the correct child restraints for your child’s age and size, even in vehicles equipped with air bags. Children are safer when properly secured in a rear seat. See your vehicle Owner’s Manual and child safety seat instructions for more information.

/05&"MMEJNFOTJPOTBSFBQQSPYJNBUFBOETVCKFDU UPDIBOHF

130 mm

(5.1 in.)

420 mm (16.5 in.)

625 mm (24.6 in.)

470 mm (185 in.)

150 mm

(5.9 in.)

680 mm (25.7 in.)

130 mm

(5.1 in.)

Figure 3

Air Bag Deployment Zones - Chevrolet Caprice

Installation 9

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SIDE VIEW OF DRIVER SIDE

AIR BAG DEPLOYMENT ZONE

A. Top edge of windshield

B. Top of instrument panel

C. Inflated air bag – steering wheel

D. Centerline of steering column at mid-tilt

E. Driver air bag deployment zone

F. Front of steering wheel

SIDE VIEW OF PASSENGER SIDE AIR BAG

DEPLOYMENT ZONE

A. Top edge of windshield

B. Inside rearview mirror

C. Instrument panel top surface zone

D. Passenger side air bag module trim panel – rear edge

E. Inflated air bag – horizontal dimension approximate 15.4 in (390 mm)

F. I nflated air bag – vertical dimension approximate 9.3 in (490 mm)

G. Inflated air bag – instrument panel

H. Passenger air bag deployment zone

Head curtain side air bags are designed to help reduce the risk of head and neck injuries to front and rear seat occupants on the near side of certain side-impact collisions. Always use safety belts and the correct child restraints for your child’s age and size, even in vehicles equipped with air bags. Children are safer when properly secured in a rear seat. See your vehicle Owner’s Manual and child safety seat instructions for more information.

A. Head curtain air bag deployment zone F. Seat centerline

B. Underside of headliner G. Bottom of door windows

C. Edge of headliner H. Front seat headrests

D. Inner center pillar trim I. Seat-mounted side impact air bags deployment zone front seat

E. Inner door pad J. Top surface of outboard front seat cushion

HEAD CURTAIN AND FRONT SEAT-MOUNTED SIDE IMPACT AIR BAG DEPLOYMENT ZONES

VIEW FROM REAR CARGO AREA

F

Figure 4

Air Bag Deployment Zones - Chevrolet Tahoe

PPV & 5W4

10 MW810 Mobile Workstation Vehicle Installation Manual

Clear 0.8” (20 mm)

Air Inlet to Fans

Air Outlet from Fans

Clear 0.8” (20 mm)

Figure 5

Clear Ventilation Area Around the CPU Box

Air Inlet to Fans

Air Outlet from Fans

Equipment Ventilation

The display, keyboard and CPU Box are designed to operate properly in an ambient temperature range of -22°F to 158°F (-30°C to +70°C). The MW810 Mobile Workstation CPU must be installed in an area with adequate air flow to allow for proper ventilation.

Installers must install the CPU in an unobstructed

location

in order to allow proper air flow (see Figure 5). It is imperative to avoid installing the CPU in an enclosure generating equipment such as: radio transmitters, power amplifiers or

a cabin heater.

or next to heat

Drilling Holes

• Where possible, use existing holes in the fire-wall, the trunk wall and the channels above

or beneath the doors. Run cables parallel to existing car cables if appropriate.

• When holes must be drilled, verify that other wiring, break lines or gas lines are not

maged.

• When drilling a hole in the roof, take

• To prevent rusting after drilling, remove all metal burrs and

the area to ensure that all steel dust is removed.

care

not to snag the roof liner.

residue, and completely clean

• Insert rubber grommets in all drilled holes to protect cables.

Caution

Installation 11

• Create permanent driplines (low points) on all c

to help prevent water intrusion.

Electrical Guidelines

The power range requirement for operating the MW810 Mobile Workstation is 13.8 VDC +/

- 20% in a 12V battery, 16.5A (maximum) system, negative ground vetting or 27.6 VDC +/20% in a 24V battery, 10A (maximum) system, negative ground vetting.

Be sure that the vehicle’s electrical system is in good condition. F ignition system can be a source of severe Radio Frequency Interference (RFI) and can result in operating problems. Correct any problems in the alternator output, ignition system, and check the battery condition before beginning the installation.

DO NOT install the workstation in a vehicle with a positive-ground electrical system.

The vehicle must have an alternator that can produce a high-current output at low speed

w 18 m.p.h. or 29 km/h) and in an idle state. It also needs the highest rated heavy-duty

(belo battery available for the vehicle. The power cables of the MW810 Mobile Workstation should be directly connected to the power system of the vehicle.

able routes before cables enter roof holes,

ults in the alternator and

Avoid using power Battery Saver relays that cut-off power ruthlessly between the MW810 Mobile Workstation main power and the power system of the vehicle. Uncontrolled power cut-off can damage the MW810 Mobile Workstation operating system, cause loss of data and may require re-imaging of the hard drive. If a power cut-off device is used in order to conserve vehicle battery life, consult a qualified Motorola Solutions authorized installation shop or contact the Motorola Solutions System Support Center for assistance.

Ground Polarity

The MW810 Mobile Workstation should operate only in negative ground electrical systems. Check the ground polarity of the vehicle before starting the MW810 Mobile Workstation installation to verify that the polarity is correct. Accidentally reversing the polarity will not damage the MW810 Mobile Workstation, but will cause the cable fuses to blow.

Due to advanced vehicle assembly techniques, different be connected to the battery negative terminal. Connecting the ground leads of several devices with a common power supply into different location on the chassis, may cause GROUND potential differences between these locations and damage the MW810 Mobile Workstation or any other installed equipment.

FIRST CHECK that the vehicl negative lead is properly connected to the battery negative terminal. If the chassis is not properly grounded, connect the negative lead directly to the battery's negative terminal.

e chassis point to which you are about to connect the

parts of the vehicle chassis may not

When the CPU Box and the display are mounted on a Gamber Jo other, use a 10AWG ground wire to connect between the body of the CPU Box and the

son mount or next to each

12 MW810 Mobile Workstation Vehicle Installation Manual

Any Device

MW810 Mobile Workstation

An additional

Lug on Chassis

Figure 6

Wire Connection to Battery and Lead Connection to Chassis

Chassis

Other electronic equipment

MW810 Mobile Workstation

MW810 Mobile Workstation Display

CPU Box

Figure 7. 

Cable Routing into Engine Compartment

To MW810 Mobile Workstation

display. The ground wire ring lugs should be connected, on one side, to one of the screw holes used to secure the CPU Box to the trunnion, and on the other side, to one of the screw holes used to secure the display to a surface.

VERY IMPORTANT: Connect the

GROUND lead of any device that is connected to the MW810 Mobile Workstation, i.e., radio or any other equipment, to one common chassis point, via a ring lug, as shown in Figure 6. Please ensure that the chassis cleaned and scraped of any dirt, paint or other material connection.

point has been

that may prevent a good electrical

If one ring lug cannot hold all the wires, add an

tional ring lug and connect it to the

addi battery's negative terminal (-) or to the same chassis point by using the same installation screw. Connect this common lug to the common, grounded chassis point or to the battery's negative terminal (-) as shown in Figure 6. Make sure that all the ring

lugs are placed on

clean and unpainted surfaces.

Power Cable Installation

1. Determine a routing plan for the power cable, taking into consideration the location at

which the unit is to be mounted, and the location of the vehicle battery.

2. In order to pass the power cable through the fire wall and into the engine compartment,

locate an existing

with a grommet in the vehicle fire wall, or drill a 10 mm (0.4 inch)

hole access hole at the desired location. Insert a grommet with a 5 mm (0.2 inch) inner diameter into the access hole to avoid damage to the cable (see Figure 7).

Take special care not to damage any ex

isting vehicle wires.

Installation 13

Figure 8

Power Cable Assembly

For 13.8 VDC +/- 20% System, use 15A Fuse

For 27.6 VDC +/- 20% System, use 10A Fuse

Caution

3. From inside the vehicle, route the red and black power cable leads (without lugs attached) through the access hole into the vehicle’s engine compartment, using accepted industry methods and standards.

4. Locate the nearest available vehicle chassis ground mounting point and shorten the black lead to remove excess

cable length.

5. Install the supplied ring lugs onto the stripped end of the bla holder at the end of the red lead (see Figure 8).

6. Position the fuse holder as close as possible to the battery, any hot engine component.

7. Mount the fuse holder, and dress wires as necessa (on the fuse holder) to the matching receptacle on the red power cable.

ry. Connect the red lead plug adaptor

k lead, and onto the fuse

ensuring that it is not close to

8. Connect the black lead to the vehicle chas

9. Remove the fuse from the fuse holder and conne

10. Plug the fuse into the fuse holder.

Cable Routing

• Before a wire is run or a hole is drilled, inspect the vehicle and determine how and where

• Plan wire and cable routing to provide maximum protection from overheating, battery

• Keep cables away from ignition circuits to reduce noise pickup in

ground. DO NOT connect the black lead

sis

directly to the battery’s negative (–) terminal.

t the red lead of the power cable to the

c positive (+) battery terminal. Verify that the adaptor cable is connected to the red lead of the main power cable.

Failure to mount the red lead of the power cable directly to the battery may result in severe alternator whine interference.

you intend to mount the antenna, CPU Box and display.

acid,

moving

parts and sharp edges.

the radio equipment.

14 MW810 Mobile Workstation Vehicle Installation Manual

Caution

Note

• Verify that the cables are of sufficient length. Do not connect two short lengths with a connector; doing so will result in signal loss. Refrain from loose excess in the cables, but leave enough slack to allow reconnecting if necessary.

• Do not run cables externally or

• Do not locate cables where they can be kicked by

• When routing the cable, refrain from crea

• Cables longer than 10 ft. (3.05 m) should be routed through special UL listed conduit/duct

• Do not overtighten any tie wraps.

12.1“ Display

The 12.1 display is attached to the display mount by Phillips screws (10mm, M4), supplied in the display shipping package. The CPU to Display Signal Cable is routed from the CPU Box, through the mount, and connected to the lower back side of the display (see Figure 9).

underneath floor mats.

the driver or passengers or where they

can interfere with operation of the driver’s foot pedals.

sharp bends or kinks.

ting

for electrical cables. This conduit/duct should full

y enclose the cable along its whole

length.

Use caution when connecting the display to CPU cable. Rough installation may damage the connectors/receptacles of the display, cable or CPU Box.

To interface the MW810 R2.0, 12.1” Display to a legacy MW810 CPU Box, u

se CPU Box to Display R2.0 to Display (50 pin to 60 pin) adaptor

cable - P.N: FKN00010. 



When interfacing the MW810 R2.0, 12.1” Display to a legacy MW810

Box, software installation is also required. (See MW810 Mobile

CPU Workstation, R2.0, Administrator Guide P.N 6802988C42.)

Form a service loop for the Power and Display Signal Ca

bles to reduce cable tension. Use plastic cable tie wraps to secure the cables to cable tie points. Do not overtighten the tie wraps.

The Function keys of the display include an for description labels. Contact your Motorola Solutions representative for assistance ordering custom-made labels as needed.

illuminated

area designed

Installation 15

7.4”

9.6”

11.5”

3.34”

2.61”

10.7”

1.92”

CPU to Display Signal Cable

USB Keyboard Cable

Allow Service Loop

Power Cable

Figure 9

12.1” Display Size and Cable Route on Mount

16 MW810 Mobile Workstation Vehicle Installation Manual

Warn ing

Caution

USB Connector

(male type)

Speaker Jack

Standard Laptop or Personal Computer

12.1” Display to DVI (or RGB) Standard CPU Cable

DVI or RGB Connector

Figure 10

Connection of MW810, 12.1” Display to a Standard Personal Computer

Not used (Green wire)

12.1 MW810 Display

Adaptor Cable

To comply with safety regulations, the distance between the display mounting location and people sitting inside the vehicle must be more than 8 inches (20cm).

• Long Display Signal Cables (longer than 3 Meters, 10 feet) should be routed inside protective ducts to avoid damage.

• The MW810 Mobile Workstation Display is shipped with a protective film that covers the touch screen. Once installation is completed, the protective film must be removed to avoid damage to the touch screen during operation. If any residue from the protective film remains upon removal, use a dry soft cloth and gently rub it off, toward the center of the display so it does not wedge into the bezel of the touchscreen.

Connection to Standard Personal Computer

12.1” Display to DVI (or RGB) Standard CPU Cable enables to interface the MW810, 12.1” Display to any personal computer.

Interfacing the MW810, 12.1” Display to a standard

laptop or personal computer with DVI

connection requires the following components:

• 12.1” Display to DVI Standard CPU - P.N: FKN8454

• Adaptor Cable - FKN000100

Interfacing the MW810, 12.1” Display to a standard

laptop or personal computer with RGB

connection requires the following components:

• 12.1" Display to RGB Standard CPU - P.N: FKN84493

• Adaptor Cable - FKN000100

For cable connection, refer to Figure 10.

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