The Motorola Solutions products described in this instruction manual may include copyrighted Motorola Solutions computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola Solutions certain exclusive rights for copyrighted computer programs, including the exclusive right
to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola Solutions
computer programs contained In the Motorola Solutions products described in this instruction manual may not be copied or reproduced in any manner without the express written pe
chase of Motorola Solutions products shall not be deemed to gr
otherwise, any license under the copyrights, patents or patent applications of Motorola Solutions, except for the normal
non-exclusive, royalty free license to use that arises by operation of law in the sale of a product.
LIMITED WARRANTY
MOTOROLA SOLUTIONS MW810 MOBILE WORKSTATION
If any affected product is being purchased in response to
communication products warranty, the warranty contained in that propo sal will apply to such affected product.
Otherwise, the following warranty applies.
O
I. WHAT THIS WARRANTY C
Motorola Solutions Inc. or, if applicable, Motorola Solutions Canada Limited ("Motorola Solutions") warrants the
Motorola Solutions MW810 Mobile Workstation ("Product") against material defects in material and workmanship
under normal use and service for a period of Three (3) Years from the date of shipment.
VERS AND FOR HOW LONG:
rmission of Motorola Solutions. Furthermore, the pur-
ant either d irectly or by implication, estoppel or
EPS – 34440- B
a
Motorola Solutions proposal containing a different
Motorola Solutions, at its option, will at no charge either repa
replace it with the same or equivalent Product (using new or reconditioned Product), or refund the pu rchase
price of the Product during the warranty period provided purchaser notifies Motorola Solutions according to the
terms of this warranty. Repaired or replaced Product is warranted for the balance of the original applicable war-
l
ranty period. All replaced parts of the Product shal
This express limited warranty is extended by Motorola Solutions to the original end user purchaser purchasing
the Product for purposes of leasing or for commercial, industrial, or governmental use only, and is not assignable
or transferable to any other party. This is the complete warranty for the Product manufactured by Motorola Solutions. Motorola Solutions assumes no obligations or liability for additions or modifi
made in writing and signed by an officer of Motorola Solutions. Unless made in a separate written agreement
between Motorola Solutions and the original end user purchaser, Motorola Solutions does not warrant the installation, maintenance or service of the Product.
Motorola Solutions cannot be responsible in any way for any ancillary equipment not furnished by Motorola Solu-
n
tions, which is attached to or used i
lary equipment, and all such equipment is expressly excluded
use the Product is unique, Motorola Solutions disclaims liability for range, coverage, or operation of the system
as a whole under this warranty.
II. GENERAL PROVISIONS:
This warranty sets forth the full extent of Motoro la Solution
replacement or refund of the purchase price, at Motorola Solutions option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WA
ALL OTHER WARRANTIES OR CONDI TIONS, EXPRESS OR IMPLIED, INCLUDING THE IMPLI ED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A P
EVENT SHALL MOT OROLA SOLUTIONS BE LIABLE FOR DAMAGES IN EXCESS OF THE PURCHASE
PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENC E, COMMERCIAL
LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL
DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT
SUCH MAY BE DISCLAIMED BY LAW.
connection with the Product, or for operation of the Product with any ancil-
become the property of Motorola Solutions.
ir the Product (with new or reconditioned parts),
cations to this warranty unless
from this warranty. Because each system that may
s responsibilities regarding the Product. Repair,
RRANTIES. MOTOROLA SOLUTIONS DISCLAIMS
ARTICULAR PURPOSE. IN NO
ii
III. HOW TO GET WARRANTY SERVICE:
Purchaser must notify Motorola Solutions representative or call Motorola Solutions Customer Response Center
at 1-800-247-2346 within the applicable warranty period for information regarding warranty service.
IV. WHAT THIS WARRANTY DOES NOT COVER:
A) Defects or damage resulting from use of the Product in other than
B)Defects or damage from misuse, accident, water, or neglect.
C) Defects or da mage from improp er testing,
adjustment.
D) Breakage or damage to antennas unless caused directly by defect
E) A Product subjected to unauthorized Product modifications, disassemblies or repairs (including, without limitation, the addition to the Product of non-Motorola Solution
mance of the Product or interfere with Motorola Solutions normal warranty inspection and testing of the Product
to verify any warranty claim.
F) Product that has had the serial nu
G) Batteries (they carry their own separate limited warranty).
H) Freight costs to the repair depot.
I) A Product which , due to illegal or unauthorized alteration
function in accordance with Motorola Solutions published specifications or with the FCC type acceptance labeling in effect for the Product at the time the Product was initially distributed from Motorola Solutions.
J) Scratches or other cosmetic damage to Product surfaces that d
K) That the software in the Product will meet the purchaser's requirements or that the operation of the software
will be uninterrupted or error-free.
L) Normal and customary wear and tear.
M) Non-Motorola Solutions manufactured equipment unless
form of an alphanumeric number (i.e., TDE6030B).
N)Lift trucks if required for installation, removal, replacement or repa
ucts.
O)Dispatch to remote site locations.
P)Loading of software upgrades or fixes into the devices.
mber removed or made illegible.
operation, maintenance, installation, alteration, modification, or
s supplied equipment) which adversely affect perfor-
of the software/firmware in the Product, does not
its normal and customary manner.
s in material workmanship.
oes not affect the operation of the Product.
bearing a Motorola Solutions Part Number in the
ir of the Motorola Solutions-supplied prod-
V. GOVERNING LAW
t
In the case of a Product sold in the Uni
of Illinois and the Province of Ontario, respectively.
VI. PATENT AND SOFTWARE PROVISIONS:
Motorola Solutions will defend, at its own expense, any suit
that it is based on a claim that the Product or its parts infringe a United States patent, and Motorola Solutions will
pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following:
A) that Motorola Solutions will be notified promptly in w
B) that Motorola Solutions will have sole control of the defense of such suit and all negotiations for its settlement
or compromise; and
C) should the Product or its parts become, or in Motorola Solu
claim of infringement of a United States patent, that such purchaser will permit Motorola Solutions, at its option
and expense, either to procure for su ch purchaser the rig ht to continue using the Product or it s parts or to
replace or modify the same so that it becomes non-infringing or to grant such purchaser a credit for the Product
or its parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or its parts as established by Motorola Solutions.
Motorola Solutions will have no liability with respect to any clai
combination of the Product or its parts furnished hereunder with software, apparatus or devices not furnished by
Motorola Solutions, nor will Motorola Solutions have any liability for the use of ancillary equipment or software
not furnished by Motorola Solutions which is attached to or used in connection with the Product. The foregoing
states the entire liability of Motorola Solutions with respect to infringement of patents by the Product or any its
parts thereof.
ed States and Canada, this Warranty is governed by the laws of the State
brought against the end user purchaser to the extent
r
iting by such purchaser of any notice of such claim;
tions opinion be likely to become, the subject of a
m
of patent infringement which is based upon the
Laws in the United States and other co
preserve for Motorola Solutions certain exclusive rights for copy-
untries
righted Motorola Solutions software such as the exclusive rights to reproduce in copies and distribute copies of
such Motorola Solutions software. Motorola Solutions software may be used in only the Product in which the
software was originally embodied and such software in such Product may not be replaced, copied, distributed,
modified in any way, or used to produce any derivative thereof. No other use including, without limitation, alteration, modification, reproduction, distribution, or reverse enginee
cise of rights in such Motorola Solutions software is permitted. No license is granted by implication, estoppel or
otherwise under Motorola Solutions patent rights or copyrights.
Post-warranty Service
ring of such Motorola Solutions software or exer-
EPS – 48759 – O
iii
Repair Service Advantage (RSA) programs are available at addition
4) and 2-year RSA (covering years 4 and 5). All other warranty terms and conditions remain the same.
FCC INTERFERENCE WARNING
The FCC requires that manuals pertaining to Class A and Class B comput
possible interference with local residential radio and TV reception. This warning reads as follows:
NOTE: This equipment has been tested and found to comply with
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial or residential environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications.
Trademarks
Trademarks
Motorola Solutions and the Stylized M logo are registered
Microsoft, Windows and the Windows logo are registered trademarks of Microsoft Corporation.
The Bluetooth trademarks are owned by their proprietor and used by Motorola Solutions, Inc. under license in the U.S.
and other countries.
IBM is a registered trademark of Internationa
Trimble is a registered trademark of Trimble Navigation Limited.
PCTEL is a registered trademark of Mobile Mark Inc.
l Business Machines Corp.
trademarks of Motorola Solutions Inc.
al cost, with options of 1-year RSA (covering year
ing devices must contain warnings about
limits for a Class B digital device, pursuant to Part 90
All other product or service names are the property
of their respective owners.
iv
References
You may need to refer to the documents listed below for further information.
Publication
Number
6802983C01
6802988C57Motorola MW810 Mobile Workst
6802988C40Motorola MW810 Mobile Workstation, R2.0, Quick
6802988C41Motorola MW810 Mobile Workstation, R2
6802988C42Motorola MW810 Mobile Workstation, R2.0, Administrator Guide
Description
Motorola MW810 Mobile Workstation, Product Safety and RF Exposure for mobile
workstation
with two-way radios installed in vehicles leaflet (multilingual)
ation, R2.0, User Guide
Reference Guide (multilingual)
.0, Software Development Kit
For the latest version of this guide and other MW810 Mobile Workstation
manuals go to: www
.motorola.com/enterprisemobility/manuals
Internet Web Sites
Motorola Web site: http://www.motorola.com/MW810
Please note that the Web site location references in this manual are subject to change without notice.
Who Should Use this Manual
!
Warn ing
!
Caution
Note
This manual is intended for trained service technicians, radio engineers, and
technical operation support staff who install the 810 Mobile Workstation
(MW810 Model F5218) in a vehicle.
What is in this Manual
This manual describes the tools and equipment, planning requirements, and
product inspections necessary for a smooth installation of the MW810.
Notational Conventions
Throughout this publication, you will notice the use of warnings, cautions, and
notes. These notations are used to emphasize that safety hazards exist, and care
must be taken.
v
Using this Manual
Warning
Caution
Note
Do not proceed beyond a WARNING or CAUTION until the indicated conditi
are fully understood and met.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious
injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
CAUTION may also be used to alert against unsafe practices and property-damage-only accident hazards.
An operational procedure, practice, condition, etc., which it is essential to emphasize.
.
.
.
ons
vi
This page intentionally left blank
Contents
References............................................................................................ iv
Internet Web Sites................................................................................................. iv
Using this Manual................................................................................ v
Who Should Use this Manual ................................................................................ v
What is in this Manual........................................................................................... v
Notational Conventions ......................................................................................... v
Warning .................................................................................................................... v
Caution ..................................................................................................................... v
Note .......................................................................................................................... v
The Motorola Solutions MW810 Mobile Workstation series is Motorola Solutions highestperforming and most rugged data communication and computing solution. It is specifically
designed for the harsh conditions of the mobile environment which is unsuitable for
conventional laptop or desktop computers.
The MW810 Mobile Workstation consists of three
Box, Display, and Keyboard. The system can be mounted in dual airbag-equipped vehicles
with proper equipment and mount selections. Using custom-designed cable adapters, the
CPU can be connected to a 12.1” or 8.4” MW810 Mobile Workstation display or 3rd-party
display with DVI/RGB interface. Each component can also be used as a stand-alone product
interfacing to 3rd party equipment.
The MW810 Mobile Workstation is a multipurpo
Operating System (OS) can simultaneously support the operation of two independent users
(with independent hardware cursor control), each using different display (RGB or DVI) and
keyboard. A basic model is available without an expansion option, support a single analog
(RGB) or digital (DVI) display.
The MW810 Mobile Workstation design provides a superior computing and broadband
ritic
communications solution for mission-c
• Versatile Three-Piece Design.
• Third Generation Intel Core i Series CPU platform.
• Mobile radio connectivity and computing power for vehicle users.
• Flexibility and ease of installation in space-limited vehicles. Mechanical
Fixed-Mount System for Vehicles.
• Sealed housing.
al vehicles:
separate interconnected components: CPU
se mobile data computer. A single
connections to
• Protection against extreme temperatures: automatic heating of hard
temperature drops below 41°F (5°C).
• Protection against extreme shock and vibration for confidence
under stressful conditions.
• Withstands vehicle cranking conditions.
• Removable Hard Disk Drive (HDD
• Easy access to Express Card and Subscriber Identity Module (SIM) cards.
• Internal GPS module options (including dead reckoning) work with user ap
provide accurate vehicle location to manage fleet and deploy resources more effectively.
• Optimized for Wireless including internal wirele
local area network (WLAN), Bluetooth (BT), and Global Positioning System (GPS)
options.
• Expanded wireless networking capabilities, including internal cellular modem
better access to information.
or Solid State Disk (SDD).
)
wide area network (WWAN), wireless
ss
in mobile environments and
drive
disk when
cations to
pli
options, for
2MW810 Mobile Workstation Vehicle Installation Manual
Figure 1
Release Number on MW810 Mobile Workstation Units
• Display units with high contrast and backlight offer outstanding performance even in the
most difficult lighting conditions. Display design enables shortcuts to the most important
user functions.
• Connection to an Automatic License Plate Recognition (ALPR) system (option).
The ALPR system captures an image of license plates, processes
number against data base or hot list.
Each of the four optional ALPR camera housings integrate an infrared
For more information on the ALPR system, refer to PIPS Technology at: http://
www.pipstechnology.com/.
How to identify the workstation release number
This manual relates to MW810 Mobile Workstation Release 2.0. The release number reflects
the type of hardware and software installed inside the MW810 Mobile Workstation.
le
When receiving the MW810 Mobi
the documentation attached to the shipping package.
To identify the release number after
Workstation, the release information is included with
it and compares the plate
and color cameras.
Click Start In
appear in the processor description.
The following CPU types should be displayed:
and in the search box enter msinfo32. Your workstation's CPU type will
4MW810 Mobile Workstation Vehicle Installation Manual
Note
!
Warn ing
This section describes the tools and equipment, planning requirements, and product
inspections necessary for a smooth installation of the MW810 Mobile Workstation. Proper
planning will help to ensure that the installation is completed without difficulty and that no
damage occurs to the units or the vehicle.
The MW810 Mobile Workstation is a reliable product when installed
correctly. However, performance can be seriously impaired if it is not
installed correctly. Thoughtful planning can make the difference.
Please note that installing any part of the MW810 Mobile Workstation
must be according to the instructions provided in this manual.
Unpacking
Installation
Unpack your shipment and check the contents to ensure that you have received all the
specified items.
Thoroughly inspect the equipment for shipping damage
Report any damage you find to your Motorola Solutions Customer Service representative
immediately.
Save the packing carton and anti-static plastic ba
shipping carton and the anti-static bags protect the MW810 Mobile Workstation components
from physical and electrostatic damage.
be u
The following optional parts can
• Display mount assembly - see “12.1“ Display” on page 14 and “8.4” Display” on page 18.
• CPU Box Mounting Trunnion for the MW810 Mobile Wo
Mounting Trunnion” on page 31.
• 3rd Party Mounts - http://www.havis.com/, http://www.gamberjohnson.com/,
www.rammount.com/, www.precisionmounts.com/
sed to mount the MW810 Mobile Workstation:
as soon as possible after delivery.
g
s for storage and shipping. Both the
rkstation CPU - See “CPU Box
Preparing to Install the MW810 Mobile Workstation Inside the Vehicle
Tools
The following tools and service aids are required for installation:
• 3/8” nut driver
• 1/2”, 3/8” or 7/16” wrench
• No. 2 and 4 Phillips screwdriver
• Drill with 3/16” drill bit
Planning
!
Caution
!
Caution
Be sure to consider the following issues when planning the installation:
• Keyboard and display location relative to air bag deployment zones
• Environmental considerations
• Electrical guidelines
• Liquid Propane (LP) gas warning
• Usability by driver/operator
• Vehicle vendor instructions
atio
• Local vehicle authority regul
When installing the MW810 Mobile Workstation, make sure that the
CPU Box Mounting Trunnion or any support is tightly anchored to the
vehicle structure. Wobbly Mounting Trunnion can damage the
workstation.
ns/design rules
MW810 Mobile Workstation Mounting Location
The MW810 Mobile Workstation is typically installed on a Mounting Trunnion assembly,
which affixes directly to the vehicle transmission hump or to the tunnel plate (preferred and
not included in the kit).
Installation5
Using an optional tall pedestal under the MW810 Mobile
for use in vehicles where air bag compliance is not required. An example of this is a utility
van which does not have passenger-side air bags for the given model year.
To avoid radio Interference, the distance between the display and CPU
Box mounting locations
Correct positioning of the components will ensure that
meets the following requirements:
• The display and keyboard are within easy reach of
to air bag constraints).
• It will not injure the operator or passenge
• The display does not interfere with the driver’s vision.
• The display and the CPU Box are properly
Place the CPU Box so that it can be easily removed for servicing.
•
• Do not mount the MW810 Mobile Workstation and route its cables
damaged, kicked by the driver’s or other passenger’s foot.
• Verify that the MW810 Mobile Workstation will not interfere with operat
and will not hinder the driver when driving the vehicle.
must be more than 8 inches (20 cm).
r in case of an accident.
ventilated.
Workstation is recommended only
the MW810 Mobile Workstation
the
driver/operator (more difficult due
where they can be
of the vehicle
ion
• Verify that the mounting surface is able to
Box.
support the weight of the display and the CPU
6MW810 Mobile Workstation Vehicle Installation Manual
• To cool the MW810 Mobile Workstation, allow sufficient space around the CPU Box for
free air flow.
• Select a location for the CPU Box that permits routing the RF
possible.
• If you are mounting the display on a plastic dashboard, you must first reinforce the
dashb
oard; otherwise the weight of the display may crack or break the dashboard.
• Do not mount the CPU Box on a flat or concave surface where the unit could become
parti
lly submersed in water.
a
Air Bag Considerations
When planning the installation of communication equipment in a vehicle with one or more
air bags, proceed as follows:
• Installation of vehicle equipment should be performed by a professional
technician qualified in the requirements for such installations. An air bag’s size, shape and
deployment area can vary depending on vehicle make, model and front compartment
configuration (e.g., bench seat vs. bucket seats).
• Contact the vehicle manufacturer’s corporate
bag information for the vehicle make, model and front compartment configuration
involved in your equipment installation.
Provided for your reference are several air bag deployment zone templates from automobiles
used in public safety roles (Figure 2, Figure 3 and Figure 4).
Vehicles equipped with air bags:
An air bag inflates with great force. DO NOT
communication equipment, in the area over the air bag or in the air bag
deployment area. If the communication equipment is improperly installed and the
air bag inflates, this could cause serious injury.
place objects, including
Figure 2
Air Bag Deployment Zones - Crown Victoria
8MW810 Mobile Workstation Vehicle Installation Manual
127 mm
(5 in.)
200 mm
(7.8 in.)
127 mm
(5 in.)
200 mm
(7.8 in.)
A
B
C
D
E
F
G
H
I
J
K
HEAD CURTAIN AND FRONT SEAT-MOUNTED SIDE IMPACT AIR BAG1 DEPLOYMENT ZONES
VIEW FROM REAR SEAT, RIGHT SIDE IS MIRROR OF LEFT SIDE
A. Vehicle center-line
B. Headrest
C. Center-line of occupant
D. Edge of headliner
E. Door inner trim panel
F. Center body pillar trim
G. Head curtain air bag zone
H. Bottom of door windows
I. Front door handle
J. Front seat back thorax air bag zone
K. Seat back
A. Vehicle center-line
B. D river center-line
C. Front of instrument panel at the windshield base
D. Driver door trim
E. Driver knee air bag (model year 2013)
F. Instrument cluster
G. Rear-most instrument panel
H. Steering wheel
I. Driver air bag
J. Front passenger air bag
K. Glove box
L. Front passenger knee air bag (model year 2013)
M. Front passenger door trim
N. Front passenger center-line
O. Radio stack
1. Head curtain side air bags are designed to help reduce the risk of head and neck injuries to front and rear seat occupants on the near side of certain side-impact collisions.
Always use safety belts and the correct child restraints for your child’s age and size, even in vehicles equipped with air bags. Children are safer when properly secured in a rear
seat. See your vehicle Owner’s Manual and child safety seat instructions for more information.
D. Passenger side air bag module trim panel – rear edge
E. Inflated air bag – horizontal dimension approximate 15.4 in (390 mm)
F. I nflated air bag – vertical dimension approximate 9.3 in (490 mm)
G. Inflated air bag – instrument panel
H. Passenger air bag deployment zone
Head curtain side air bags are designed to help reduce the risk of head and neck injuries to front and rear seat occupants on the near side of certain side-impact collisions. Always
use safety belts and the correct child restraints for your child’s age and size, even in vehicles equipped with air bags. Children are safer when properly secured in a rear seat. See
your vehicle Owner’s Manual and child safety seat instructions for more information.
A. Head curtain air bag deployment zone F. Seat centerline
B. Underside of headliner G. Bottom of door windows
C. Edge of headliner H. Front seat headrests
D. Inner center pillar trim I. Seat-mounted side impact air bags deployment zone front seat
E. Inner door pad J. Top surface of outboard front seat cushion
HEAD CURTAIN AND FRONT SEAT-MOUNTED SIDE IMPACT AIR BAG DEPLOYMENT ZONES
10MW810 Mobile Workstation Vehicle Installation Manual
Clear 0.8” (20 mm)
Air Inlet to Fans
Air Outlet
from Fans
Clear 0.8” (20 mm)
Clear 0.8” (20 mm)
Clear 0.8” (20 mm)
Figure 5
Clear Ventilation Area Around the CPU Box
Air Inlet to Fans
Air Outlet from Fans
Equipment Ventilation
The display, keyboard and CPU Box are designed to operate properly in an ambient
temperature range of -22°F to 158°F (-30°C to +70°C). The MW810 Mobile Workstation
CPU must be installed in an area with adequate air flow to allow for proper ventilation.
Installers must install the CPU in an unobstructed
location
in order to allow proper air flow
(see Figure 5). It is imperative to avoid installing the CPU in an enclosure
generating equipment such as: radio transmitters, power amplifiers or
a cabin heater.
or next to heat
Drilling Holes
• Where possible, use existing holes in the fire-wall, the trunk wall and the channels above
or beneath the doors. Run cables parallel to existing car cables if appropriate.
• When holes must be drilled, verify that other wiring, break lines or gas lines are not
d
maged.
a
• When drilling a hole in the roof, take
• To prevent rusting after drilling, remove all metal burrs and
the area to ensure that all steel dust is removed.
care
not to snag the roof liner.
residue, and completely clean
• Insert rubber grommets in all drilled holes to protect cables.
!
Caution
!
Caution
Installation11
• Create permanent driplines (low points) on all c
to help prevent water intrusion.
Electrical Guidelines
The power range requirement for operating the MW810 Mobile Workstation is 13.8 VDC +/
- 20% in a 12V battery, 16.5A (maximum) system, negative ground vetting or 27.6 VDC +/20% in a 24V battery, 10A (maximum) system, negative ground vetting.
Be sure that the vehicle’s electrical system is in good condition. F
ignition system can be a source of severe Radio Frequency Interference (RFI) and can result
in operating problems. Correct any problems in the alternator output, ignition system, and
check the battery condition before beginning the installation.
DO NOT install the workstation in a vehicle with a positive-ground electrical system.
The vehicle must have an alternator that can produce a high-current output at low speed
w 18 m.p.h. or 29 km/h) and in an idle state. It also needs the highest rated heavy-duty
(belo
battery available for the vehicle. The power cables of the MW810 Mobile Workstation
should be directly connected to the power system of the vehicle.
able routes before cables enter roof holes,
a
ults in the alternator and
Avoid using power Battery Saver relays that cut-off power ruthlessly between the
MW810 Mobile Workstation main power and the power system of the vehicle.
Uncontrolled power cut-off can damage the MW810 Mobile Workstation
operating system, cause loss of data and may require re-imaging of the hard
drive. If a power cut-off device is used in order to conserve vehicle battery life,
consult a qualified Motorola Solutions authorized installation shop or contact the
Motorola Solutions System Support Center for assistance.
Ground Polarity
The MW810 Mobile Workstation should operate only in negative ground electrical systems.
Check the ground polarity of the vehicle before starting the MW810 Mobile Workstation
installation to verify that the polarity is correct. Accidentally reversing the polarity will not
damage the MW810 Mobile Workstation, but will cause the cable fuses to blow.
Due to advanced vehicle assembly techniques, different
be connected to the battery negative terminal. Connecting the ground leads of several devices
with a common power supply into different location on the chassis, may cause GROUND
potential differences between these locations and damage the MW810 Mobile Workstation or
any other installed equipment.
FIRST CHECK that the vehicl
negative lead is properly connected to the battery negative terminal. If the chassis is not
properly grounded, connect the negative lead directly to the battery's negative terminal.
e chassis point to which you are about to connect the
parts of the vehicle chassis may not
hn
When the CPU Box and the display are mounted on a Gamber Jo
other, use a 10AWG ground wire to connect between the body of the CPU Box and the
son mount or next to each
12MW810 Mobile Workstation Vehicle Installation Manual
Any Device
MW810 Mobile Workstation
An additional
Lug on Chassis
Figure 6
Wire Connection to Battery and Lead Connection to Chassis
Chassis
Other electronic equipment
MW810 Mobile Workstation
MW810 Mobile
Workstation Display
CPU Box
Figure 7.
Cable Routing into Engine Compartment
To MW810 Mobile Workstation
display. The ground wire ring lugs should be connected, on one side, to one of the screw
holes used to secure the CPU Box to the trunnion, and on the other side, to one of the screw
holes used to secure the display to a surface.
VERY IMPORTANT: Connect the
GROUND lead of any device that is connected to the
MW810 Mobile Workstation, i.e., radio or any other equipment, to one common chassis
point, via a ring lug, as shown in Figure 6. Please ensure that the chassis
cleaned and scraped of any dirt, paint or other material
connection.
point has been
that may prevent a good electrical
If one ring lug cannot hold all the wires, add an
tional ring lug and connect it to the
addi
battery's negative terminal (-) or to the same chassis point by using the same installation
screw. Connect this common lug to the common, grounded chassis point or to the battery's
negative terminal (-) as shown in Figure 6. Make sure that all the ring
lugs are placed on
clean and unpainted surfaces.
Power Cable Installation
1. Determine a routing plan for the power cable, taking into consideration the location at
which the unit is to be mounted, and the location of the vehicle battery.
2. In order to pass the power cable through the fire wall and into the engine compartment,
locate an existing
with a grommet in the vehicle fire wall, or drill a 10 mm (0.4 inch)
hole
access hole at the desired location. Insert a grommet with a 5 mm (0.2 inch) inner
diameter into the access hole to avoid damage to the cable (see Figure 7).
Take special care not to damage any ex
isting vehicle wires.
Installation13
Figure 8
Power Cable Assembly
For 13.8 VDC +/- 20% System, use 15A Fuse
For 27.6 VDC +/- 20% System, use 10A Fuse
!
Caution
3. From inside the vehicle, route the red and black power cable leads (without lugs attached)
through the access hole into the vehicle’s engine compartment, using accepted industry
methods and standards.
4. Locate the nearest available vehicle chassis ground mounting point and shorten the black
lead to remove excess
cable length.
5. Install the supplied ring lugs onto the stripped end of the bla
holder at the end of the red lead (see Figure 8).
6. Position the fuse holder as close as possible to the battery,
any hot engine component.
7. Mount the fuse holder, and dress wires as necessa
(on the fuse holder) to the matching receptacle on the red power cable.
ry. Connect the red lead plug adaptor
k lead, and onto the fuse
c
ensuring that it is not close to
8. Connect the black lead to the vehicle chas
9. Remove the fuse from the fuse holder and conne
10. Plug the fuse into the fuse holder.
Cable Routing
• Before a wire is run or a hole is drilled, inspect the vehicle and determine how and where
• Plan wire and cable routing to provide maximum protection from overheating, battery
• Keep cables away from ignition circuits to reduce noise pickup in
ground. DO NOT connect the black lead
sis
directly to the battery’s negative (–) terminal.
t the red lead of the power cable to the
c
positive (+) battery terminal. Verify that the adaptor cable is connected to the red lead of
the main power cable.
Failure to mount the red lead of the power cable directly to the battery
may result in severe alternator whine interference.
you intend to mount the antenna, CPU Box and display.
acid,
moving
parts and sharp edges.
the radio equipment.
14MW810 Mobile Workstation Vehicle Installation Manual
!
Caution
Note
Note
• Verify that the cables are of sufficient length. Do not connect two short lengths with a
connector; doing so will result in signal loss. Refrain from loose excess in the cables, but
leave enough slack to allow reconnecting if necessary.
• Do not run cables externally or
• Do not locate cables where they can be kicked by
• When routing the cable, refrain from crea
• Cables longer than 10 ft. (3.05 m) should be routed through special UL listed conduit/duct
• Do not overtighten any tie wraps.
12.1“ Display
The 12.1 display is attached to the display mount by Phillips screws (10mm, M4), supplied in
the display shipping package. The CPU to Display Signal Cable is routed from the CPU Box,
through the mount, and connected to the lower back side of the display (see Figure 9).
underneath floor mats.
the driver or passengers or where they
can interfere with operation of the driver’s foot pedals.
sharp bends or kinks.
ting
for electrical cables. This conduit/duct should full
y enclose the cable along its whole
length.
Use caution when connecting the display to CPU cable. Rough
installation may damage the connectors/receptacles of the display,
cable or CPU Box.
To interface the MW810 R2.0, 12.1” Display to a legacy MW810 CPU
Box, u
se CPU Box to Display R2.0 to Display (50 pin to 60 pin) adaptor
cable - P.N: FKN00010.
When interfacing the MW810 R2.0, 12.1” Display to a legacy MW810
Box, software installation is also required. (See MW810 Mobile
CPU
Workstation, R2.0, Administrator Guide P.N 6802988C42.)
Form a service loop for the Power and Display Signal Ca
bles to reduce cable tension. Use
plastic cable tie wraps to secure the cables to cable tie points. Do not overtighten the tie
wraps.
The Function keys of the display include an
for description labels. Contact your Motorola Solutions representative
for assistance ordering custom-made labels as needed.
illuminated
area designed
Installation15
7.4”
9.6”
11.5”
3.34”
2.61”
10.7”
1.92”
CPU to Display
Signal Cable
USB Keyboard Cable
Allow Service Loop
Power Cable
Figure 9
12.1” Display Size and Cable Route on Mount
16MW810 Mobile Workstation Vehicle Installation Manual
!
Warn ing
!
Caution
USB Connector
(male type)
Speaker Jack
Standard Laptop or
Personal Computer
12.1” Display to DVI (or RGB)
Standard CPU Cable
DVI or RGB
Connector
Figure 10
Connection of MW810, 12.1” Display to a Standard Personal Computer
Not used (Green wire)
12.1 MW810 Display
Adaptor Cable
To comply with safety regulations, the distance between the
display mounting location and people sitting inside the vehicle
must be more than 8 inches (20cm).
• Long Display Signal Cables (longer than 3 Meters, 10 feet) should be routed
inside protective ducts to avoid damage.
• The MW810 Mobile Workstation Display is shipped with a protective film that
covers the touch screen. Once installation is completed, the protective film must
be removed to avoid damage to the touch screen during operation. If any residue
from the protective film remains upon removal, use a dry soft cloth and gently
rub it off, toward the center of the display so it does not wedge into the bezel of
the touchscreen.
Connection to Standard Personal Computer
12.1” Display to DVI (or RGB) Standard CPU Cable enables to interface the MW810, 12.1”
Display to any personal computer.
Interfacing the MW810, 12.1” Display to a standard
laptop or personal computer with DVI
connection requires the following components:
• 12.1” Display to DVI Standard CPU - P.N: FKN8454
• Adaptor Cable - FKN000100
Interfacing the MW810, 12.1” Display to a standard
laptop or personal computer with RGB
connection requires the following components:
• 12.1" Display to RGB Standard CPU - P.N: FKN84493
• Adaptor Cable - FKN000100
For cable connection, refer to Figure 10.
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