The Motorola Solutions products described in this instruction manual may include copyrighted Motorola Solutions computer programs stored in semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola Solutions certain exclusive rights for copyrighted computer programs, including the exclusive right
to copy or reproduce in any form the copyrighted computer program. Accordingly, any copyrighted Motorola Solutions
computer programs contained In the Motorola Solutions products described in this instruction manual may not be copied or reproduced in any manner without the express written pe
chase of Motorola Solutions products shall not be deemed to gr
otherwise, any license under the copyrights, patents or patent applications of Motorola Solutions, except for the normal
non-exclusive, royalty free license to use that arises by operation of law in the sale of a product.
LIMITED WARRANTY
MOTOROLA SOLUTIONS MW810 MOBILE WORKSTATION
If any affected product is being purchased in response to
communication products warranty, the warranty contained in that propo sal will apply to such affected product.
Otherwise, the following warranty applies.
O
I. WHAT THIS WARRANTY C
Motorola Solutions Inc. or, if applicable, Motorola Solutions Canada Limited ("Motorola Solutions") warrants the
Motorola Solutions MW810 Mobile Workstation ("Product") against material defects in material and workmanship
under normal use and service for a period of Three (3) Years from the date of shipment.
VERS AND FOR HOW LONG:
rmission of Motorola Solutions. Furthermore, the pur-
ant either d irectly or by implication, estoppel or
EPS – 34440- B
a
Motorola Solutions proposal containing a different
Motorola Solutions, at its option, will at no charge either repa
replace it with the same or equivalent Product (using new or reconditioned Product), or refund the pu rchase
price of the Product during the warranty period provided purchaser notifies Motorola Solutions according to the
terms of this warranty. Repaired or replaced Product is warranted for the balance of the original applicable war-
l
ranty period. All replaced parts of the Product shal
This express limited warranty is extended by Motorola Solutions to the original end user purchaser purchasing
the Product for purposes of leasing or for commercial, industrial, or governmental use only, and is not assignable
or transferable to any other party. This is the complete warranty for the Product manufactured by Motorola Solutions. Motorola Solutions assumes no obligations or liability for additions or modifi
made in writing and signed by an officer of Motorola Solutions. Unless made in a separate written agreement
between Motorola Solutions and the original end user purchaser, Motorola Solutions does not warrant the installation, maintenance or service of the Product.
Motorola Solutions cannot be responsible in any way for any ancillary equipment not furnished by Motorola Solu-
n
tions, which is attached to or used i
lary equipment, and all such equipment is expressly excluded
use the Product is unique, Motorola Solutions disclaims liability for range, coverage, or operation of the system
as a whole under this warranty.
II. GENERAL PROVISIONS:
This warranty sets forth the full extent of Motoro la Solution
replacement or refund of the purchase price, at Motorola Solutions option, is the exclusive remedy. THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER EXPRESS WA
ALL OTHER WARRANTIES OR CONDI TIONS, EXPRESS OR IMPLIED, INCLUDING THE IMPLI ED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR A P
EVENT SHALL MOT OROLA SOLUTIONS BE LIABLE FOR DAMAGES IN EXCESS OF THE PURCHASE
PRICE OF THE PRODUCT, FOR ANY LOSS OF USE, LOSS OF TIME, INCONVENIENC E, COMMERCIAL
LOSS, LOST PROFITS OR SAVINGS OR OTHER INCIDENTAL, SPECIAL, INDIRECT OR CONSEQUENTIAL
DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE SUCH PRODUCT, TO THE FULL EXTENT
SUCH MAY BE DISCLAIMED BY LAW.
connection with the Product, or for operation of the Product with any ancil-
become the property of Motorola Solutions.
ir the Product (with new or reconditioned parts),
cations to this warranty unless
from this warranty. Because each system that may
s responsibilities regarding the Product. Repair,
RRANTIES. MOTOROLA SOLUTIONS DISCLAIMS
ARTICULAR PURPOSE. IN NO
ii
III. HOW TO GET WARRANTY SERVICE:
Purchaser must notify Motorola Solutions representative or call Motorola Solutions Customer Response Center
at 1-800-247-2346 within the applicable warranty period for information regarding warranty service.
IV. WHAT THIS WARRANTY DOES NOT COVER:
A) Defects or damage resulting from use of the Product in other than
B)Defects or damage from misuse, accident, water, or neglect.
C) Defects or da mage from improp er testing,
adjustment.
D) Breakage or damage to antennas unless caused directly by defect
E) A Product subjected to unauthorized Product modifications, disassemblies or repairs (including, without limitation, the addition to the Product of non-Motorola Solution
mance of the Product or interfere with Motorola Solutions normal warranty inspection and testing of the Product
to verify any warranty claim.
F) Product that has had the serial nu
G) Batteries (they carry their own separate limited warranty).
H) Freight costs to the repair depot.
I) A Product which , due to illegal or unauthorized alteration
function in accordance with Motorola Solutions published specifications or with the FCC type acceptance labeling in effect for the Product at the time the Product was initially distributed from Motorola Solutions.
J) Scratches or other cosmetic damage to Product surfaces that d
K) That the software in the Product will meet the purchaser's requirements or that the operation of the software
will be uninterrupted or error-free.
L) Normal and customary wear and tear.
M) Non-Motorola Solutions manufactured equipment unless
form of an alphanumeric number (i.e., TDE6030B).
N)Lift trucks if required for installation, removal, replacement or repa
ucts.
O)Dispatch to remote site locations.
P)Loading of software upgrades or fixes into the devices.
mber removed or made illegible.
operation, maintenance, installation, alteration, modification, or
s supplied equipment) which adversely affect perfor-
of the software/firmware in the Product, does not
its normal and customary manner.
s in material workmanship.
oes not affect the operation of the Product.
bearing a Motorola Solutions Part Number in the
ir of the Motorola Solutions-supplied prod-
V. GOVERNING LAW
t
In the case of a Product sold in the Uni
of Illinois and the Province of Ontario, respectively.
VI. PATENT AND SOFTWARE PROVISIONS:
Motorola Solutions will defend, at its own expense, any suit
that it is based on a claim that the Product or its parts infringe a United States patent, and Motorola Solutions will
pay those costs and damages finally awarded against the end user purchaser in any such suit which are attributable to any such claim, but such defense and payments are conditioned on the following:
A) that Motorola Solutions will be notified promptly in w
B) that Motorola Solutions will have sole control of the defense of such suit and all negotiations for its settlement
or compromise; and
C) should the Product or its parts become, or in Motorola Solu
claim of infringement of a United States patent, that such purchaser will permit Motorola Solutions, at its option
and expense, either to procure for su ch purchaser the rig ht to continue using the Product or it s parts or to
replace or modify the same so that it becomes non-infringing or to grant such purchaser a credit for the Product
or its parts as depreciated and accept its return. The depreciation will be an equal amount per year over the lifetime of the Product or its parts as established by Motorola Solutions.
Motorola Solutions will have no liability with respect to any clai
combination of the Product or its parts furnished hereunder with software, apparatus or devices not furnished by
Motorola Solutions, nor will Motorola Solutions have any liability for the use of ancillary equipment or software
not furnished by Motorola Solutions which is attached to or used in connection with the Product. The foregoing
states the entire liability of Motorola Solutions with respect to infringement of patents by the Product or any its
parts thereof.
ed States and Canada, this Warranty is governed by the laws of the State
brought against the end user purchaser to the extent
r
iting by such purchaser of any notice of such claim;
tions opinion be likely to become, the subject of a
m
of patent infringement which is based upon the
Laws in the United States and other co
preserve for Motorola Solutions certain exclusive rights for copy-
untries
righted Motorola Solutions software such as the exclusive rights to reproduce in copies and distribute copies of
such Motorola Solutions software. Motorola Solutions software may be used in only the Product in which the
software was originally embodied and such software in such Product may not be replaced, copied, distributed,
modified in any way, or used to produce any derivative thereof. No other use including, without limitation, alteration, modification, reproduction, distribution, or reverse enginee
cise of rights in such Motorola Solutions software is permitted. No license is granted by implication, estoppel or
otherwise under Motorola Solutions patent rights or copyrights.
Post-warranty Service
ring of such Motorola Solutions software or exer-
EPS – 48759 – O
iii
Repair Service Advantage (RSA) programs are available at addition
4) and 2-year RSA (covering years 4 and 5). All other warranty terms and conditions remain the same.
FCC INTERFERENCE WARNING
The FCC requires that manuals pertaining to Class A and Class B comput
possible interference with local residential radio and TV reception. This warning reads as follows:
NOTE: This equipment has been tested and found to comply with
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the
equipment is operated in a commercial or residential environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications.
Trademarks
Trademarks
Motorola Solutions and the Stylized M logo are registered
Microsoft, Windows and the Windows logo are registered trademarks of Microsoft Corporation.
The Bluetooth trademarks are owned by their proprietor and used by Motorola Solutions, Inc. under license in the U.S.
and other countries.
IBM is a registered trademark of Internationa
Trimble is a registered trademark of Trimble Navigation Limited.
PCTEL is a registered trademark of Mobile Mark Inc.
l Business Machines Corp.
trademarks of Motorola Solutions Inc.
al cost, with options of 1-year RSA (covering year
ing devices must contain warnings about
limits for a Class B digital device, pursuant to Part 90
All other product or service names are the property
of their respective owners.
iv
References
You may need to refer to the documents listed below for further information.
Publication
Number
6802983C01
6802988C57Motorola MW810 Mobile Workst
6802988C40Motorola MW810 Mobile Workstation, R2.0, Quick
6802988C41Motorola MW810 Mobile Workstation, R2
6802988C42Motorola MW810 Mobile Workstation, R2.0, Administrator Guide
Description
Motorola MW810 Mobile Workstation, Product Safety and RF Exposure for mobile
workstation
with two-way radios installed in vehicles leaflet (multilingual)
ation, R2.0, User Guide
Reference Guide (multilingual)
.0, Software Development Kit
For the latest version of this guide and other MW810 Mobile Workstation
manuals go to: www
.motorola.com/enterprisemobility/manuals
Internet Web Sites
Motorola Web site: http://www.motorola.com/MW810
Please note that the Web site location references in this manual are subject to change without notice.
Who Should Use this Manual
!
Warn ing
!
Caution
Note
This manual is intended for trained service technicians, radio engineers, and
technical operation support staff who install the 810 Mobile Workstation
(MW810 Model F5218) in a vehicle.
What is in this Manual
This manual describes the tools and equipment, planning requirements, and
product inspections necessary for a smooth installation of the MW810.
Notational Conventions
Throughout this publication, you will notice the use of warnings, cautions, and
notes. These notations are used to emphasize that safety hazards exist, and care
must be taken.
v
Using this Manual
Warning
Caution
Note
Do not proceed beyond a WARNING or CAUTION until the indicated conditi
are fully understood and met.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious
injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
CAUTION may also be used to alert against unsafe practices and property-damage-only accident hazards.
An operational procedure, practice, condition, etc., which it is essential to emphasize.
.
.
.
ons
vi
This page intentionally left blank
Contents
References............................................................................................ iv
Internet Web Sites................................................................................................. iv
Using this Manual................................................................................ v
Who Should Use this Manual ................................................................................ v
What is in this Manual........................................................................................... v
Notational Conventions ......................................................................................... v
Warning .................................................................................................................... v
Caution ..................................................................................................................... v
Note .......................................................................................................................... v
The Motorola Solutions MW810 Mobile Workstation series is Motorola Solutions highestperforming and most rugged data communication and computing solution. It is specifically
designed for the harsh conditions of the mobile environment which is unsuitable for
conventional laptop or desktop computers.
The MW810 Mobile Workstation consists of three
Box, Display, and Keyboard. The system can be mounted in dual airbag-equipped vehicles
with proper equipment and mount selections. Using custom-designed cable adapters, the
CPU can be connected to a 12.1” or 8.4” MW810 Mobile Workstation display or 3rd-party
display with DVI/RGB interface. Each component can also be used as a stand-alone product
interfacing to 3rd party equipment.
The MW810 Mobile Workstation is a multipurpo
Operating System (OS) can simultaneously support the operation of two independent users
(with independent hardware cursor control), each using different display (RGB or DVI) and
keyboard. A basic model is available without an expansion option, support a single analog
(RGB) or digital (DVI) display.
The MW810 Mobile Workstation design provides a superior computing and broadband
ritic
communications solution for mission-c
• Versatile Three-Piece Design.
• Third Generation Intel Core i Series CPU platform.
• Mobile radio connectivity and computing power for vehicle users.
• Flexibility and ease of installation in space-limited vehicles. Mechanical
Fixed-Mount System for Vehicles.
• Sealed housing.
al vehicles:
separate interconnected components: CPU
se mobile data computer. A single
connections to
• Protection against extreme temperatures: automatic heating of hard
temperature drops below 41°F (5°C).
• Protection against extreme shock and vibration for confidence
under stressful conditions.
• Withstands vehicle cranking conditions.
• Removable Hard Disk Drive (HDD
• Easy access to Express Card and Subscriber Identity Module (SIM) cards.
• Internal GPS module options (including dead reckoning) work with user ap
provide accurate vehicle location to manage fleet and deploy resources more effectively.
• Optimized for Wireless including internal wirele
local area network (WLAN), Bluetooth (BT), and Global Positioning System (GPS)
options.
• Expanded wireless networking capabilities, including internal cellular modem
better access to information.
or Solid State Disk (SDD).
)
wide area network (WWAN), wireless
ss
in mobile environments and
drive
disk when
cations to
pli
options, for
2MW810 Mobile Workstation Vehicle Installation Manual
Figure 1
Release Number on MW810 Mobile Workstation Units
• Display units with high contrast and backlight offer outstanding performance even in the
most difficult lighting conditions. Display design enables shortcuts to the most important
user functions.
• Connection to an Automatic License Plate Recognition (ALPR) system (option).
The ALPR system captures an image of license plates, processes
number against data base or hot list.
Each of the four optional ALPR camera housings integrate an infrared
For more information on the ALPR system, refer to PIPS Technology at: http://
www.pipstechnology.com/.
How to identify the workstation release number
This manual relates to MW810 Mobile Workstation Release 2.0. The release number reflects
the type of hardware and software installed inside the MW810 Mobile Workstation.
le
When receiving the MW810 Mobi
the documentation attached to the shipping package.
To identify the release number after
Workstation, the release information is included with
it and compares the plate
and color cameras.
Click Start In
appear in the processor description.
The following CPU types should be displayed:
and in the search box enter msinfo32. Your workstation's CPU type will
4MW810 Mobile Workstation Vehicle Installation Manual
Note
!
Warn ing
This section describes the tools and equipment, planning requirements, and product
inspections necessary for a smooth installation of the MW810 Mobile Workstation. Proper
planning will help to ensure that the installation is completed without difficulty and that no
damage occurs to the units or the vehicle.
The MW810 Mobile Workstation is a reliable product when installed
correctly. However, performance can be seriously impaired if it is not
installed correctly. Thoughtful planning can make the difference.
Please note that installing any part of the MW810 Mobile Workstation
must be according to the instructions provided in this manual.
Unpacking
Installation
Unpack your shipment and check the contents to ensure that you have received all the
specified items.
Thoroughly inspect the equipment for shipping damage
Report any damage you find to your Motorola Solutions Customer Service representative
immediately.
Save the packing carton and anti-static plastic ba
shipping carton and the anti-static bags protect the MW810 Mobile Workstation components
from physical and electrostatic damage.
be u
The following optional parts can
• Display mount assembly - see “12.1“ Display” on page 14 and “8.4” Display” on page 18.
• CPU Box Mounting Trunnion for the MW810 Mobile Wo
Mounting Trunnion” on page 31.
• 3rd Party Mounts - http://www.havis.com/, http://www.gamberjohnson.com/,
www.rammount.com/, www.precisionmounts.com/
sed to mount the MW810 Mobile Workstation:
as soon as possible after delivery.
g
s for storage and shipping. Both the
rkstation CPU - See “CPU Box
Preparing to Install the MW810 Mobile Workstation Inside the Vehicle
Tools
The following tools and service aids are required for installation:
• 3/8” nut driver
• 1/2”, 3/8” or 7/16” wrench
• No. 2 and 4 Phillips screwdriver
• Drill with 3/16” drill bit
Planning
!
Caution
!
Caution
Be sure to consider the following issues when planning the installation:
• Keyboard and display location relative to air bag deployment zones
• Environmental considerations
• Electrical guidelines
• Liquid Propane (LP) gas warning
• Usability by driver/operator
• Vehicle vendor instructions
atio
• Local vehicle authority regul
When installing the MW810 Mobile Workstation, make sure that the
CPU Box Mounting Trunnion or any support is tightly anchored to the
vehicle structure. Wobbly Mounting Trunnion can damage the
workstation.
ns/design rules
MW810 Mobile Workstation Mounting Location
The MW810 Mobile Workstation is typically installed on a Mounting Trunnion assembly,
which affixes directly to the vehicle transmission hump or to the tunnel plate (preferred and
not included in the kit).
Installation5
Using an optional tall pedestal under the MW810 Mobile
for use in vehicles where air bag compliance is not required. An example of this is a utility
van which does not have passenger-side air bags for the given model year.
To avoid radio Interference, the distance between the display and CPU
Box mounting locations
Correct positioning of the components will ensure that
meets the following requirements:
• The display and keyboard are within easy reach of
to air bag constraints).
• It will not injure the operator or passenge
• The display does not interfere with the driver’s vision.
• The display and the CPU Box are properly
Place the CPU Box so that it can be easily removed for servicing.
•
• Do not mount the MW810 Mobile Workstation and route its cables
damaged, kicked by the driver’s or other passenger’s foot.
• Verify that the MW810 Mobile Workstation will not interfere with operat
and will not hinder the driver when driving the vehicle.
must be more than 8 inches (20 cm).
r in case of an accident.
ventilated.
Workstation is recommended only
the MW810 Mobile Workstation
the
driver/operator (more difficult due
where they can be
of the vehicle
ion
• Verify that the mounting surface is able to
Box.
support the weight of the display and the CPU
6MW810 Mobile Workstation Vehicle Installation Manual
• To cool the MW810 Mobile Workstation, allow sufficient space around the CPU Box for
free air flow.
• Select a location for the CPU Box that permits routing the RF
possible.
• If you are mounting the display on a plastic dashboard, you must first reinforce the
dashb
oard; otherwise the weight of the display may crack or break the dashboard.
• Do not mount the CPU Box on a flat or concave surface where the unit could become
parti
lly submersed in water.
a
Air Bag Considerations
When planning the installation of communication equipment in a vehicle with one or more
air bags, proceed as follows:
• Installation of vehicle equipment should be performed by a professional
technician qualified in the requirements for such installations. An air bag’s size, shape and
deployment area can vary depending on vehicle make, model and front compartment
configuration (e.g., bench seat vs. bucket seats).
• Contact the vehicle manufacturer’s corporate
bag information for the vehicle make, model and front compartment configuration
involved in your equipment installation.
Provided for your reference are several air bag deployment zone templates from automobiles
used in public safety roles (Figure 2, Figure 3 and Figure 4).
Vehicles equipped with air bags:
An air bag inflates with great force. DO NOT
communication equipment, in the area over the air bag or in the air bag
deployment area. If the communication equipment is improperly installed and the
air bag inflates, this could cause serious injury.
place objects, including
Figure 2
Air Bag Deployment Zones - Crown Victoria
8MW810 Mobile Workstation Vehicle Installation Manual
127 mm
(5 in.)
200 mm
(7.8 in.)
127 mm
(5 in.)
200 mm
(7.8 in.)
A
B
C
D
E
F
G
H
I
J
K
HEAD CURTAIN AND FRONT SEAT-MOUNTED SIDE IMPACT AIR BAG1 DEPLOYMENT ZONES
VIEW FROM REAR SEAT, RIGHT SIDE IS MIRROR OF LEFT SIDE
A. Vehicle center-line
B. Headrest
C. Center-line of occupant
D. Edge of headliner
E. Door inner trim panel
F. Center body pillar trim
G. Head curtain air bag zone
H. Bottom of door windows
I. Front door handle
J. Front seat back thorax air bag zone
K. Seat back
A. Vehicle center-line
B. D river center-line
C. Front of instrument panel at the windshield base
D. Driver door trim
E. Driver knee air bag (model year 2013)
F. Instrument cluster
G. Rear-most instrument panel
H. Steering wheel
I. Driver air bag
J. Front passenger air bag
K. Glove box
L. Front passenger knee air bag (model year 2013)
M. Front passenger door trim
N. Front passenger center-line
O. Radio stack
1. Head curtain side air bags are designed to help reduce the risk of head and neck injuries to front and rear seat occupants on the near side of certain side-impact collisions.
Always use safety belts and the correct child restraints for your child’s age and size, even in vehicles equipped with air bags. Children are safer when properly secured in a rear
seat. See your vehicle Owner’s Manual and child safety seat instructions for more information.
D. Passenger side air bag module trim panel – rear edge
E. Inflated air bag – horizontal dimension approximate 15.4 in (390 mm)
F. I nflated air bag – vertical dimension approximate 9.3 in (490 mm)
G. Inflated air bag – instrument panel
H. Passenger air bag deployment zone
Head curtain side air bags are designed to help reduce the risk of head and neck injuries to front and rear seat occupants on the near side of certain side-impact collisions. Always
use safety belts and the correct child restraints for your child’s age and size, even in vehicles equipped with air bags. Children are safer when properly secured in a rear seat. See
your vehicle Owner’s Manual and child safety seat instructions for more information.
A. Head curtain air bag deployment zone F. Seat centerline
B. Underside of headliner G. Bottom of door windows
C. Edge of headliner H. Front seat headrests
D. Inner center pillar trim I. Seat-mounted side impact air bags deployment zone front seat
E. Inner door pad J. Top surface of outboard front seat cushion
HEAD CURTAIN AND FRONT SEAT-MOUNTED SIDE IMPACT AIR BAG DEPLOYMENT ZONES
10MW810 Mobile Workstation Vehicle Installation Manual
Clear 0.8” (20 mm)
Air Inlet to Fans
Air Outlet
from Fans
Clear 0.8” (20 mm)
Clear 0.8” (20 mm)
Clear 0.8” (20 mm)
Figure 5
Clear Ventilation Area Around the CPU Box
Air Inlet to Fans
Air Outlet from Fans
Equipment Ventilation
The display, keyboard and CPU Box are designed to operate properly in an ambient
temperature range of -22°F to 158°F (-30°C to +70°C). The MW810 Mobile Workstation
CPU must be installed in an area with adequate air flow to allow for proper ventilation.
Installers must install the CPU in an unobstructed
location
in order to allow proper air flow
(see Figure 5). It is imperative to avoid installing the CPU in an enclosure
generating equipment such as: radio transmitters, power amplifiers or
a cabin heater.
or next to heat
Drilling Holes
• Where possible, use existing holes in the fire-wall, the trunk wall and the channels above
or beneath the doors. Run cables parallel to existing car cables if appropriate.
• When holes must be drilled, verify that other wiring, break lines or gas lines are not
d
maged.
a
• When drilling a hole in the roof, take
• To prevent rusting after drilling, remove all metal burrs and
the area to ensure that all steel dust is removed.
care
not to snag the roof liner.
residue, and completely clean
• Insert rubber grommets in all drilled holes to protect cables.
!
Caution
!
Caution
Installation11
• Create permanent driplines (low points) on all c
to help prevent water intrusion.
Electrical Guidelines
The power range requirement for operating the MW810 Mobile Workstation is 13.8 VDC +/
- 20% in a 12V battery, 16.5A (maximum) system, negative ground vetting or 27.6 VDC +/20% in a 24V battery, 10A (maximum) system, negative ground vetting.
Be sure that the vehicle’s electrical system is in good condition. F
ignition system can be a source of severe Radio Frequency Interference (RFI) and can result
in operating problems. Correct any problems in the alternator output, ignition system, and
check the battery condition before beginning the installation.
DO NOT install the workstation in a vehicle with a positive-ground electrical system.
The vehicle must have an alternator that can produce a high-current output at low speed
w 18 m.p.h. or 29 km/h) and in an idle state. It also needs the highest rated heavy-duty
(belo
battery available for the vehicle. The power cables of the MW810 Mobile Workstation
should be directly connected to the power system of the vehicle.
able routes before cables enter roof holes,
a
ults in the alternator and
Avoid using power Battery Saver relays that cut-off power ruthlessly between the
MW810 Mobile Workstation main power and the power system of the vehicle.
Uncontrolled power cut-off can damage the MW810 Mobile Workstation
operating system, cause loss of data and may require re-imaging of the hard
drive. If a power cut-off device is used in order to conserve vehicle battery life,
consult a qualified Motorola Solutions authorized installation shop or contact the
Motorola Solutions System Support Center for assistance.
Ground Polarity
The MW810 Mobile Workstation should operate only in negative ground electrical systems.
Check the ground polarity of the vehicle before starting the MW810 Mobile Workstation
installation to verify that the polarity is correct. Accidentally reversing the polarity will not
damage the MW810 Mobile Workstation, but will cause the cable fuses to blow.
Due to advanced vehicle assembly techniques, different
be connected to the battery negative terminal. Connecting the ground leads of several devices
with a common power supply into different location on the chassis, may cause GROUND
potential differences between these locations and damage the MW810 Mobile Workstation or
any other installed equipment.
FIRST CHECK that the vehicl
negative lead is properly connected to the battery negative terminal. If the chassis is not
properly grounded, connect the negative lead directly to the battery's negative terminal.
e chassis point to which you are about to connect the
parts of the vehicle chassis may not
hn
When the CPU Box and the display are mounted on a Gamber Jo
other, use a 10AWG ground wire to connect between the body of the CPU Box and the
son mount or next to each
12MW810 Mobile Workstation Vehicle Installation Manual
Any Device
MW810 Mobile Workstation
An additional
Lug on Chassis
Figure 6
Wire Connection to Battery and Lead Connection to Chassis
Chassis
Other electronic equipment
MW810 Mobile Workstation
MW810 Mobile
Workstation Display
CPU Box
Figure 7.
Cable Routing into Engine Compartment
To MW810 Mobile Workstation
display. The ground wire ring lugs should be connected, on one side, to one of the screw
holes used to secure the CPU Box to the trunnion, and on the other side, to one of the screw
holes used to secure the display to a surface.
VERY IMPORTANT: Connect the
GROUND lead of any device that is connected to the
MW810 Mobile Workstation, i.e., radio or any other equipment, to one common chassis
point, via a ring lug, as shown in Figure 6. Please ensure that the chassis
cleaned and scraped of any dirt, paint or other material
connection.
point has been
that may prevent a good electrical
If one ring lug cannot hold all the wires, add an
tional ring lug and connect it to the
addi
battery's negative terminal (-) or to the same chassis point by using the same installation
screw. Connect this common lug to the common, grounded chassis point or to the battery's
negative terminal (-) as shown in Figure 6. Make sure that all the ring
lugs are placed on
clean and unpainted surfaces.
Power Cable Installation
1. Determine a routing plan for the power cable, taking into consideration the location at
which the unit is to be mounted, and the location of the vehicle battery.
2. In order to pass the power cable through the fire wall and into the engine compartment,
locate an existing
with a grommet in the vehicle fire wall, or drill a 10 mm (0.4 inch)
hole
access hole at the desired location. Insert a grommet with a 5 mm (0.2 inch) inner
diameter into the access hole to avoid damage to the cable (see Figure 7).
Take special care not to damage any ex
isting vehicle wires.
Installation13
Figure 8
Power Cable Assembly
For 13.8 VDC +/- 20% System, use 15A Fuse
For 27.6 VDC +/- 20% System, use 10A Fuse
!
Caution
3. From inside the vehicle, route the red and black power cable leads (without lugs attached)
through the access hole into the vehicle’s engine compartment, using accepted industry
methods and standards.
4. Locate the nearest available vehicle chassis ground mounting point and shorten the black
lead to remove excess
cable length.
5. Install the supplied ring lugs onto the stripped end of the bla
holder at the end of the red lead (see Figure 8).
6. Position the fuse holder as close as possible to the battery,
any hot engine component.
7. Mount the fuse holder, and dress wires as necessa
(on the fuse holder) to the matching receptacle on the red power cable.
ry. Connect the red lead plug adaptor
k lead, and onto the fuse
c
ensuring that it is not close to
8. Connect the black lead to the vehicle chas
9. Remove the fuse from the fuse holder and conne
10. Plug the fuse into the fuse holder.
Cable Routing
• Before a wire is run or a hole is drilled, inspect the vehicle and determine how and where
• Plan wire and cable routing to provide maximum protection from overheating, battery
• Keep cables away from ignition circuits to reduce noise pickup in
ground. DO NOT connect the black lead
sis
directly to the battery’s negative (–) terminal.
t the red lead of the power cable to the
c
positive (+) battery terminal. Verify that the adaptor cable is connected to the red lead of
the main power cable.
Failure to mount the red lead of the power cable directly to the battery
may result in severe alternator whine interference.
you intend to mount the antenna, CPU Box and display.
acid,
moving
parts and sharp edges.
the radio equipment.
14MW810 Mobile Workstation Vehicle Installation Manual
!
Caution
Note
Note
• Verify that the cables are of sufficient length. Do not connect two short lengths with a
connector; doing so will result in signal loss. Refrain from loose excess in the cables, but
leave enough slack to allow reconnecting if necessary.
• Do not run cables externally or
• Do not locate cables where they can be kicked by
• When routing the cable, refrain from crea
• Cables longer than 10 ft. (3.05 m) should be routed through special UL listed conduit/duct
• Do not overtighten any tie wraps.
12.1“ Display
The 12.1 display is attached to the display mount by Phillips screws (10mm, M4), supplied in
the display shipping package. The CPU to Display Signal Cable is routed from the CPU Box,
through the mount, and connected to the lower back side of the display (see Figure 9).
underneath floor mats.
the driver or passengers or where they
can interfere with operation of the driver’s foot pedals.
sharp bends or kinks.
ting
for electrical cables. This conduit/duct should full
y enclose the cable along its whole
length.
Use caution when connecting the display to CPU cable. Rough
installation may damage the connectors/receptacles of the display,
cable or CPU Box.
To interface the MW810 R2.0, 12.1” Display to a legacy MW810 CPU
Box, u
se CPU Box to Display R2.0 to Display (50 pin to 60 pin) adaptor
cable - P.N: FKN00010.
When interfacing the MW810 R2.0, 12.1” Display to a legacy MW810
Box, software installation is also required. (See MW810 Mobile
CPU
Workstation, R2.0, Administrator Guide P.N 6802988C42.)
Form a service loop for the Power and Display Signal Ca
bles to reduce cable tension. Use
plastic cable tie wraps to secure the cables to cable tie points. Do not overtighten the tie
wraps.
The Function keys of the display include an
for description labels. Contact your Motorola Solutions representative
for assistance ordering custom-made labels as needed.
illuminated
area designed
Installation15
7.4”
9.6”
11.5”
3.34”
2.61”
10.7”
1.92”
CPU to Display
Signal Cable
USB Keyboard Cable
Allow Service Loop
Power Cable
Figure 9
12.1” Display Size and Cable Route on Mount
16MW810 Mobile Workstation Vehicle Installation Manual
!
Warn ing
!
Caution
USB Connector
(male type)
Speaker Jack
Standard Laptop or
Personal Computer
12.1” Display to DVI (or RGB)
Standard CPU Cable
DVI or RGB
Connector
Figure 10
Connection of MW810, 12.1” Display to a Standard Personal Computer
Not used (Green wire)
12.1 MW810 Display
Adaptor Cable
To comply with safety regulations, the distance between the
display mounting location and people sitting inside the vehicle
must be more than 8 inches (20cm).
• Long Display Signal Cables (longer than 3 Meters, 10 feet) should be routed
inside protective ducts to avoid damage.
• The MW810 Mobile Workstation Display is shipped with a protective film that
covers the touch screen. Once installation is completed, the protective film must
be removed to avoid damage to the touch screen during operation. If any residue
from the protective film remains upon removal, use a dry soft cloth and gently
rub it off, toward the center of the display so it does not wedge into the bezel of
the touchscreen.
Connection to Standard Personal Computer
12.1” Display to DVI (or RGB) Standard CPU Cable enables to interface the MW810, 12.1”
Display to any personal computer.
Interfacing the MW810, 12.1” Display to a standard
laptop or personal computer with DVI
connection requires the following components:
• 12.1” Display to DVI Standard CPU - P.N: FKN8454
• Adaptor Cable - FKN000100
Interfacing the MW810, 12.1” Display to a standard
laptop or personal computer with RGB
connection requires the following components:
• 12.1" Display to RGB Standard CPU - P.N: FKN84493
• Adaptor Cable - FKN000100
For cable connection, refer to Figure 10.
Installation17
The following table describes the connectors of the MW810, 12.1” Display to Laptop or
Standard Personal Computer.
ConnectorDescription
RGB or DVIRGB or DVI signals from the personal computer to display.
USB 2.0 USB communication with the personal computer.
the
This communication enables operation of
function buttons,
emergency button and Power button for turning the workstation
On/Off.
r
Speaker JackAudio signal from the personal compute
to display speaker.
18MW810 Mobile Workstation Vehicle Installation Manual
9.1"
3.93"
3.93"
W 1.7"
Figure 11
8.4” Display Size
Note
Note
Note
8.4” Display
The 8.4” Display can be attached to a mount by four 10mm, M4 screws.
The CPU box to Display cable can be ordered in two basic
configurations with various lengths:
1) Right side driving countries (driver's seat on left-hand side). Seen
from
the front, cable exits to the right away from the driver (see Figure
11).
2) Left side driving countries (driver's seat on right-hand side). Seen
from
the front, cable exits to the left, away from the driver.
When
To interface the MW810, 8.4” display to a MW810 CPU Box R2.0, use
CPU Box R2.0 to Display (60 pin to 50 pin) adaptor cable P.N:
FKN0003. When
When interfacing the MW810, 8.4” display to a MW810 CPU Box R2.0,
software installation is also required. (See MW810 Mobile Workstation,
R2.0, Administrator Guide P.N 6802988C42.)
The Function keys of the display include an illuminated area designed
for description labels. Contact your Motorola Solutions representative
for assistance ordering custom-made labels as needed.
Installation19
This page intentionally left blank
20MW810 Mobile Workstation Vehicle Installation Manual
Figure 12
MW810 8.4” Display - Free-standing Pedestal Mount
Adjustment Knob
Four 10mm, M4 Screws
!
Caution
!
Warn ing
The 8.4” Display supports the following installation methods:
• Free-standing Pedestal Mount
• In-dash DIN Mount
The Free-standing Pedestal Mount
The Free-standing Pedestal Mount affixes to the vehicle’s floor or transmission hump using
self tapping screws or bolts. It allows the display mount to be readjusted to either the driver
or passenger side for most comfortable viewing angle. A single adjustment knob enables
adjustment of both upper and lower ball joints simultaneously.
This section describes the tools and equipment, plann
inspections necessary for a smooth installation of the 8.4" Display.
Proper planning will help to ensure that the installation is completed
that no damage occurs to the units or the vehicle.
ing requirements, and product
The 8.4" Display is a reliable product when installed correctly.
However, performance can be seriously impaired if it is not installed
correctly. Thoughtful planning can make the difference.
Installing any part of the 8.4" display must be according to the
instructions provided in this manual.
wit
hout difficulty and
Installation21
!
Caution
Note
Note
Figure 13
8.4” Display - Free-standing pedestal mount
VESA Plate
0.22” D Screw Hole
M4, 16 Screw
.
To install the Free-standing Pedestal Mount, perform the following steps (see Figure 13):
Step 1. Select the location to achieve optimal
Step 2. If screws and nuts are used for anchoring the
functionality and use of the 8.4" Display.
mount, mark the hole locations using the
base of the mount and drill four 5.5 mm holes into the dashboard.
Step 3. If self-tapping screws are used for anchoring the
mount, attach the mount to the
desired location and drive the screws into the dashboard.
Be careful not to drill or drive screws into wires, circuits or
equipment located under the dashboard
Step 4. Connect the display to the VESA Plate and s
The pedestal mount can be assembled to the VESA plate on
th of it's base end sides.
bo
It is very important to use spring washers when securing the
lay to the Display Bracket.
disp
ecure using four screws and washers.
Step 5. Connect the display signal
cable and the power cable
to
the display.
Step 6. Using four screws, install
the display to
the pedestal
Mount.
Step 7. Adjust the display position.
Step 8. Route the Display Signal
and Pow
e
r cables down to
the CPU Box. Ensure that
the cables have enough
slack to move when the
display is tilted up/down or
swiveled.
For cable connections, refer to
steps 5 to 7
of “To assemble and
install the Display DIN Mount,
perform the following steps (see
Figure 16):” on page 24.
22MW810 Mobile Workstation Vehicle Installation Manual
Figure 14
8.4" Display - In-dash DIN Mount
35° Tilt
13° Swivel
Swivel Adjustment Screws
Tilt Adjustment
Screws
Verti ca l
Mounting
Holes
Horizontal
Adjustment Holes
In/Out
48 mm
Left/Right 30 mm
Up/Down
70 mm
Four 10mm, M4 Screws
Note
In-dash DIN Mount
The In-dash DIN Mount is a rectangular (2” high x 7” wide) mount that can be adapted to
most vehicles produced today that contain a standard ‘Single DIN’ opening.
During installation, the display can be adjusted to provide optimal
following pivot and mounting adjustments (see Figure 14):
• Swivel: up to 13°
• Tilt: up to 35°
• Vertical: up to 70 mm
• Horizontal: up to 30 mm
• Extension out: up to 48 mm
accessibility using the
.
The In-dash DIN Mount has no parts that can be adjusted by the user.
Mount readjustment can only be performed by service technicians.
To mount the DIN sleeve inside the radio slot, perform the following steps:
Note
DIN Mount Sleeve
Ta bs
Radio (DIN) Slot
Side Anchor Holes
Figure 15
8.4” Display - Installation of DIN Sleeve
Bottom Anchor Holes
Back Anchor Holes
!
Warn ing
The DIN mount can only be adjusted during installation and may
require reinstallation before the final position is determined. No enduser adjustment is available.
The following installation steps may change according to your specific
vehicle
model and application requirements.
Installation23
Step 1. Remove the radio (if exists) from radio
Step 2. Route the display signal cable and the po
slot in the vehicles dash.
wer cable through the radio slot in the
vehicles dash.
Step 3. Slide the DIN sleeve into the slot in the vehic
cable and the power cable through the sleeve.
Step 4. When the sleeve is fully inserted
and the front edge or lip is seated, secure the sleeve
to the radio slot by bending the tabs on the sleeve behind the plastic of the dash.
l
e dash and route the display signal
To ensure maximum safety, the DIN sleeve
vehicle using the back, and/or side and bottom anchor holes.
must be fastened to the
24MW810 Mobile Workstation Vehicle Installation Manual
Swivel Bracket
Tilt Br acket
Arm Bracket
Arm Bracket
Display Bracket
Swivel Plate
Figure 16
8.4” Display - DIN Mount Breakdown
DIN Mount Sleeve
Note
To assemble and install the Display DIN Mount, perform the following steps (see Figure 16):
Step 1. Position the left-hand side and right-hand side Arm Brackets inside the DIN Sleeve.
Use the holds on
the arms to determine the distance of the display from the dash, and
fasten the arms using four nuts to inner studs.
Vehicle vibrations may loosen the mount parts. It is very
important to use the spring washers when assembling the
display mount.
Step 2. Use four screws to connect the left-hand
side and right-hand side Arm Brackets to the
Tilt Bracket. Pivot the Tilt Bracket up/down to determine the display tilt position and
secure the four screws.
Step 3. Route the display signal cable and the power cable through the opening in the T
Bracket.
S
tep 4. Use four screws to connect the Swivel Bracket
to
the Display Bracket. Use the line of
holes on the Display Bracket enable to determine the display height position and
connect the display using four screws.
ilt
Installation25
!
Caution
!
Caution
Note
Figure 17
8.4” Display - Installation of Cables
VESA Plate
Keyboard Cable to USB 2.0 Port
Side Screws
Center Screw
Center Screw Hole
Swivel Bracket
Power Cable
Display Signal Cable
USB 2.0
Port for
Temporary
Connection
of Devices
15A SB Fuse
Use Cable Clamp
F
il
t
e
r
s
Power Connector
USB 2.0 Port
for keyboard
Note
Step 5. Plug the connector of the display signal cable and use the three screws to secure the
connector to the display.
Step 6.
Note that cables are available with right-side or left-side display exit for right-side or
left-side driver seat position.
Use caution when connecting the display to CPU cable. Rough
installation may damage the connectors/receptacles of the display,
cable or CPU Box.
To avoid damage to the display and CPU Box, verify that the Main
Power
switch, located on the back panel of the CPU Box, is turned Off
before connecting cables to the display.
Step 7. Plug the keyboard cable to the USB port and secure
the cable to the display by using
the thumb screws.
The maximum current load from USB 2.0 port is 500mA.
Use the rubber plug, provided with this produ
ct, to seal the port when
not in use.
Step 8. Plug the power cable to the power connector on the back of the
display.
The display is powered directly from the vehicle power system. The
splay software uses power management tools to prevent excessive
di
battery drainage during normal operation and vehicle start.
26MW810 Mobile Workstation Vehicle Installation Manual
USB Connector (male type)
Speaker Jack
Standard Laptop or Personal Computer
Laptop to MW810, 8.4” Display Signal Cable
RGB or DVI Connector
Figure 18
Connection of MW810, 8.4” Display to Laptop or Standard Personal Computer
Not used (Green wire)
Optional Left Exit Cable
Step 9. Assemble the Swivel Bracket (connected to the VESA plate) to the Tilt Bracket. The
Swivel Bracket determines the pivot position of the display.
Step 10. Use the center screw slot on the Swivel Bracket
to align the display and set the
swivel angle, then fasten using the two side screws and Swivel Plate.
Connection to Standard Personal Computer
The Laptop to MW810, 8.4” Display Signal Cable (optional DVI, P.N: FKN8547 or RGB,
P.N: FKN8546 cable) enables you to interface the MW810, 8.4” Display to any laptop or
personal computer. For cable connection, refer to Figure 18.
The following table describes the connectors of the
Standard Personal Computer.
ConnectorDescription
RGB or DVIRGB or DVI signals from the personal computer to display.
USB 2.0 USB communication with the personal comput
This communication enables operation of the
emergency button and Power button for turning the workstation
On/Off.
Speaker JackAudio signal from the personal computer to display speaker.
MW810, 8.4” Display to Laptop or
er.
function buttons,
CPU Box
Rubber Plugs
Figure 19
CPU Box - Rubber Plugs
R2.0
Figure 20
CPU Box - Express Card Installed in the Express Card & SIMs Compartment
Express Card & SIMs
Compartment Door
Express Card
Express Card Slot
Installation27
The MW810 Mobile Workstation CPU Box should be mounted so that cables coming from
the keyboard(s), display(s), power system and peripherals can be attached easily to the
connector panel. The maximum length of the display signal cable is 5 meter (16.4 feet).
Whenever one of the MW810 Mobile Workstation receptacles is not in use, it is
recommended to leave the receptacle plug. Use the supplied rubber plugs to cover the unused
receptacles (see Figure 19).
Express Card Slot
The Express Card Slot is used for memory storage express card size 34mm or 54mm. The
card is installed inside the CPU Box in the Express Card Slot (see Figure 20).
28MW810 Mobile Workstation Vehicle Installation Manual
!
Caution
Figure 21
CPU Box - SIM Cards Installation
SIM1 Card Drawer
SIM Drawer Eject Button
Express Card & SIMs Compartment Door
SIM2 Card Drawer
(currently not in use)
SIM Card Installation
The MW810 Mobile Workstation requires a SIM card to activate the WWAN radio. The SIM
card fits inside the Express Card & SIMs Compartment. The SIM card holds the MW810
Mobile Workstation identification information required for connecting to a cellular network.
me,
To install a SIM card for the first ti
Before installing the SIM card, verify that MW810 Mobile
Workstation is turned off.
Inserting or removing the SIM card when MW810 Mobile
Wo
perform the following steps:
rkstation is running can corrupt the SIM card information.
Step 1. Open the Express Card & SIMs Compartment Door.
Step 2. Retrieve the SIM Card Drawers from a red
plastic bag inside the CPU Box package.
Step 3. Install the two SIM Card Drawers inside the
Verify that the left drawer indicates SIM1 and the right drawer indicates SIM2. Slidein the drawers and verify that they are locked in place.
Step 4. Press the Eject Button of SIM1 Card Drawer
SIM Card Drawer.
D
Step 5. Place the SIM Card inside the SIM1 Card
rawer. Make sure that the gold plate of
the SIM card is facing up and the notch of the SIM card fits in the proper direction
inside the SIM1Card Drawer.
Step 6. Slide-in to lock the SIM1 C
ard Drawer.
Step 7. Close the Express Card & SIMs Compartment Door.
Express Card & SIMs Compartment.
(for WWAN1 radio) and slide-out the
Installation29
Note
HDD/SSDUnit
HDD/SSD Unit Compartment
Screws
CPU Box
Hard Disk Drive/Solid State Disk Compartment
The CPU Box is supplied with a removable Hard Disk Drive (HDD) or Solid State Disk
(SSD) that interfaces to the CPU Box enclosure via a SATA3 connector.
R2.0 CPU Boxes do not support legacy R1.X HDD
Legacy R1.X HDD or SSD enclosures are not interchangeab
or SSD enclosures.
le with R2.0 enclosures. To
Identify R2.0 HDD or SSD, look for the R2.0 mark on the front panel of the enclosure.
The HDD is equipped with a built-in heater that automatically
turns on at low temperatures.
When the temperature drops below 41°F (5°C), a built-in heater starts operating to maintain
the HDD in working conditions. If the HDD temperature is below 41°F (5°C) during bootup, a message is issued indicating that the heater is starting to operate and slightly delaying
start-up due to time-out of HDD heater function.
The SSD does not require/include a heater to operate at low
temper
atures.
To remove the HDD/SSD unit:
Step 1. Shut down the MW810 Mobile Wo
rkstation.
Step 2. Switch off the On/Off power switch located at the backpanel of the CPU Box (see
Figure
3).
Step 3. Loosen the two screws securing the HDD/SSD Unit to the CPU Box (see Figure 6).
from the HDD/SSD Unit Compartment in the CPU Box.
Step 4. Pull out the HDD/SSD
Unit
Figure 22
CPU Box - Removal of Hard Disk
Drive/Solid State Disk Unit
30MW810 Mobile Workstation Vehicle Installation Manual
!
Caution
1. Never try to remove the HDD/SSD un
down the workstation and switching off the On/Off power
switch on the backpanel of the CPU Box. Doing so can
result in loss of data, and can damage the workstation and
the sensitive circuitry of the HDD.
2. Make regular backups of data from your HDD to an
external fla
3. Once the HDD/SSD Unit is removed from the HDD/SSD
Unit Compartment, the
condition, do not expose the CPU Box or HDD/SSD Unit
to sand, dust, liquid or extreme humidity.
h disk or other storage media.
s
CPU Box is not sealed. In such
it before shutting
The CPU Box Mounting Trunnion
When installing the CPU Box, a Mounting Trunnion (see Figure 23) should always be used
unless an alternate method or other mounting option is specifically certified
Solutions.
ssenge
The CPU Box can be mounted at any place in the pa
adequate ventilation (see Figure 5).
It is recommended that the CPU Box be mounted in a place where
enclosure, Express Card & SIMs Compartment can be easily accessed. Attach the adhesive
tape, provided in the shipping carton, to the Express Card to enable easy removal of the
Express Card from the Express Card & SIMs Compartment.
r compartment that provides
the removable HDD/SSD
by Motorola
Suggested locations for CPU Box instal
on the front of the prisoner cage, under the dashboard, inside the console, or under the seat
(not in the direct path of the vehicle heater air flow).
The CPU Box Mounting Trunnion is attached to the CPU
Mounting Trunnion. The Mounting Trunnion can be affixed to a flat surface by eight bolts
(not included).
lation, in order of preference, are: on the trunk tray,
Box
by four bolts supplied with the
Installation31
Figure 23
CPU Box Mounting Trunnion
10.6” (270 mm)
8.1” (206 mm)
2.55” (65 mm)
0.27” (7 mm)
0.11” (3 mm)
!
Caution
+ 5
- 5
Tilt angle range example
Note
The CPU Box Mounting Trunnion enables the CPU Box to be mounted on the flat surface or
pedestal. It is recommend to install the Mounting Trunnion within +- 5 degrees of vertical/
horizontal planes to in order for the hard drive anti-vibration system to work properly.
When installing a CPU Box equipped with a GPS Dead Reckoning gyro,
do not exceed + -5 degrees tilt angle from each vehicle axis. Installing
the CPU Box over + -5 degrees tilt angle from one or more of the vehicle
axis may result in gyro reading error while in DR mode.
t
For GPS Dead Reckoning ins
Configuration and Calibration of GPS Dead Reckoning” on page 43
Motorola Solutions recommends the use of the CPU Box Mounting
unnion. Failure to do so may result in hard drive damage due to
Tr
vibration.
allation, refer to “Appendix A Installation,
32MW810 Mobile Workstation Vehicle Installation Manual
!
Warn ing
Figure 24
Keyboard Secured in Door Compartment
Securing Straps
Keyboard
The keyboard tray may be placed anywhere in the vehicle. Please ensure that all safety
guidelines and air-bag deployment requirements are met.
When a mounting tray is used, the keyboard is provided with a quick r
operation of the keyboard when out of the holder. Care must be used to ensure ample space
for extracting and reinserting the keyboard into the holder. Ensure that the cable is routed in a
manner that allows the operator to remove the keyboard from the mounting tray and operate
the keyboard on the lap.
Bus
The all Displays have a standard Universal Serial
generally used for QWERTY style keyboard. The maximum current load from USB 2.0 port
is 500mA. When a keyboard is used, the keyboard cable connector should be secured to the
display by thumb screws.
Use the rubber plugs provided with Display or CPU to seal unused ports.
All auxiliary devices connected to the display (keyboard or any USB peripherals) must be anchored
or secured to the vehicle. Pull off the road and park before using the keyboard, if driving conditions
or regulations so require.
Failure to comply with this warning may result in body injury or even death in case of vehicle
impact (see example in Figure 24)
(USB) type A receptacle to which is
elease holder to allow
Interfaces to the MW810 Mobile Workstation CPU Box
ON
OFF
PWR
DISPLAY 2
USB
LANLAN
ON
OFF
PWR
ON
OFF
PWR
ALPR
USB
LAN
LAN
DISPLAY 2
ON
OFF
PWR
USBUSB
COM 3
COM 4
USB
AUX
AUX
MAIN
COM
1
AUX
W-LAN
LAN
DISPLAY 1
GPS
OUT
IN
MAIN
USB
AUX
AUX
MAIN
COM
1
AUX
W-LAN
LAN
DISPLAY 1
GPS
OUT
IN
MAIN
USB
AUX
AUX
MAIN
COM
1
AUX
W-LAN
LAN
DISPLAY 1
GPS
OUT
IN
MAIN
W-WAN
W-WAN
2
1
W-WAN
W-WAN
2
1
W-WAN
W-WAN
2
1
USB
AUX
AUX
MAIN
COM
1
AUX
W-LAN
LAN
DISPLAY 1
GPS
OUT
IN
MAIN
2
1
3
W-WAN
W-WAN
2
1
COM 4
VIDEO
2
1
3
2
1
3
2
1
3
CPU Box - Extra Display & ALPR Expansion Board Option
CPU Box - No Expansion Board Option
CPU Box - eSATA & I/O Expansion Board Option
CPU Box - Extra Display, Video & I/O Expansion Board Option
eSATA
USB2*
USB3
* Although this port has USB 3.0-ready hardware (blue connector type), it is currently configured to USB 2.0
in the BIOS implementation.
With the mechanical installation complete, hook up the optional antennas and other
peripheral devices to the CPU Box and Display.
Installation33
The MW810 Mobile Workstation offers
different rear panels, so you can add more ports for external modems, video cameras, or other
vehicle peripherals as required.
Figure 25 shows the expansion board options of CPU Box of the MW810.
multiple expansion board options, each with a
Figure 25-CPU Box - Expansion Board Options
34MW810 Mobile Workstation Vehicle Installation Manual
Figure 26 shows an optional connection layout of the CPU Box with Extra Display, Video &
I/O Expansion Board option to peripheral devices, system and power.
!
USB
Power Cable
Fuse: 13.8VDC - 15A,
27.6VDC -10A
Ensure that the cables are properly routed to preven
t damage to the cables and any operator
hazards. Connect the DC Power cables at the end of the connection process.
Important Note: Use the supplied rubber plugs to cover the unused receptacles.
CAUTION
Do not connect or disconnect any peripheral device during the boot-up process or when
the CPU is in power-saving mode.
1000 BASE-T LAN2 Network
Ignition Sense Input
RS232 Radio interface
1000 BASE-T LAN
Digital I/Os (GPIO
Ports)
5 to 27V Power output.
1.5 Amps maximum
Display 2
USB
Bluetooth
USB
Display Signal Cable
External Radio
1000 BASE-T LAN1 Network
ON
Mobile DVR System
OFF
PWR
Fuse: 13.6VDC - 15A,
27.2VDC -10A
3
2
Bluetooth
Fuse: 13.8VDC - 15A,
27.6VDC -10A
USB
Display 1
USB
Display Signal Cable
USB
VIDEO
DISPLAY 1
MAIN
AUX
2
W-WAN
W-WAN2 is not in use
(Future Option)
Headset
Power Cable
IN
Audio
Line
out
DISPLAY 2
LAN
OUT
Audio
Line
in
COM 4
COM
1
W-LAN
3
2
1
Wireless LAN
MIMO Antenna
802.11 n
LANLAN
AUX
W-WAN
MAIN
W-WAN1
Antennas
USB
USB
1
GPS
AUX
GPS
Antenna
Vehicle
Power
System
Figure 26
Optional Connection Layout of CPU Box with Extra Display, Video & I/O Expansion Board Option to
peripheral devices, system and power.
Expansion Board Connections
!
Warn ing
Note
Installation Guidelines
Installation35
Vehicle RF antennas must be installed external to
• The requirements of the antenna manufacturer/supplier.
Instructions in the installation manual of the ex
•
used).
To comply with safety regulations, the distance between antennas
and people sitting inside the vehicle must be more than 8 inches
(20 cm).
When mounting antennas, the distance between the antennas
must
be more than 8 inches (20 cm).
IMPORTANT NOTE: To
Safety standards, these antenna installation guidelines and instructions are limited to metalbody vehicles with appropriate ground planes and take into account the potential exposure of
back seat passengers and bystanders outside the vehicle.
For detailed product safety and RF exposure, refer to Safety and
Motorola Solutions publication number 6802983C01.
assure optimum performance and compliance with RF Energy
the vehicle and in accordance with:
ternal radio (in case an external radio is
General Information leaflet,
Selecting an Antenna Site/Location on a Metal Body Vehicle
1. External installation – Check the requirements of the antenna supplier and install the
vehicle antenna external to a metal body vehicle in accordance with those requirements.
2. Roof top – For optimum performance and compliance with RF Energy Safety standards,
mount the a
3. Ensure that the installation surface is grounded by
the surface and the vehicle chassis.
4. Ensure that the antenna cable can be easily routed to the
Route the antenna cable as far away as possible from any vehicle electronic units and its
associated wiring.
5. Check the antenna location for any electrical
tenna at the center area of the roof.
n
connecting grounding straps between
MW810
interference.
Metal pieces rubbing against each other (such as seat springs, shift
lever
s, trunk and hood lids, exhaust pipes, etc.) in close proximity to
the antenna can cause severe receiver interference.
Mobile Workstation.
W-WAN1 Antenna Connections
If your MW810 Mobile Workstation includes an internal a Wireless Wide Area Network
(WWAN) radio, connect the Mini UHF plug of the antenna RF cable to the MAIN jack of WWAN1 on the rear panel. For best coverage and communication performance, connect two
antennas to W-WAN1 - one to the MAIN and one to the AUX jack. All 4G WWAN radio
modules are designed for use with two antennas (use the MAIN and AUX jacks).
36MW810 Mobile Workstation Vehicle Installation Manual
Note
Note
To ensure a secure connection of an antenna cable's mini-UHF plug to W-WAN mini-UHF
jacks, their interlocking features must be properly engaged. If they are not properly engaged,
the plug will come loose. Using a tool (pliers or wrench) will not overcome a poor
engagement, and is not recommended.
W-LAN Radio Antenna Connection
Connect the reversed thread SMA plug of the antenna RF cable to the W-LAN jack on the
expansion board.
For best 802.11a/b/g/n coverage and communication performance, connect WLAN MIMO
antenna to a
ll three antenna jacks.
Important Note: If only one antenna is used, always connect the antenna to the “1” jack
of W-LAN.
The connector type of all W-LAN jacks are reverse polarity reverse
thread SMA. To secure the plug, turn counterclockwise. To release the
plug, turn clockwise.
Recommended W-LAN antenna: PCTEL Multi-Band Mobile Low Profile MIMO
PCTEL P.N: Z3352.
GPS Antenna Connection
The MW810 Mobile Workstation may be supplied with an optional internal module of
Global Positioning System (GPS). Connect the cable connector of the GPS antenna to the
GPS connector at the rear panel of the CPU Box, on one side, and to the connector of an
active GPS antenna on the other side.
To install the GPS antenna to the vehicle,
manufacturer.
Recommended antenna: PCTEL, 35dB stud mount
P.N: FAG5027.
Video In Connection
Standard Composite CVBS video input. The MW810 Mobile Workstation is equipped with a
BNC type connector to which a video camera can be connected. A BNC to RCA adapter
(P.N: 5802810C07) is also available from Motorola Solutions.
Important Note: the Video In input is only supported in the “Extra Display, Video & I/O
Expansion Board” expansion board option of the CPU Box.
Antenna
refer to the installation instructions of the antenna
antenna
When a SBR-LS GPS Module is used, dead reck
be achieved only if vehicle speed (SPEED+ and SPEED-) and
direction (FWD+, FWD-) inputs are connected to the auxiliary port of
the CPU Box. For details see “AUX Port Connection” on page 40.
with jam nut. Motorola Solutions
oning intelligence can
USB Connections
!
Caution
The MW810 Mobile Workstation is equipped with standard USB (Universal Serial Bus) type
A receptacles. The USB ports of the CPU Box are used for general purpose USB 2.0 and 3.0
devices. USB 3.0 ports can be identify by the blue plastic tab shown inside the connector and
the USB 2.0 port by the white tab.
The USB 2.0 ports of the display units are usually used for connecting a QWERTY style
yboard or any other USB device.
ke
Installation37
USB devices are hot-pluggable. This means you can
your operating system is running. The USB ports can connect to an external low, high, and
full-speed USB devices. The USB ports support maximum transfer rate of 480 Mbit/s for
USB 2 and 5 Gbit/s for USB 3.
• Do not use the right or left-side USB ports of the display for permanent
connections.
from these ports to avoid disturbing the deployment of the vehicle air bags.
• A device connected to the USB port should not consume more than 0.5A.
Otherwise, the device will not operate properly
• Be aware, USB devices connected to the USB po
MW810 Win7 operating system. Otherwise the system will not operate properly.
• To keep the display unit sealed, cover the USB ports with the rubbe
attached to each port.
Table 1 details the pin layout of a USB 2.0 port
Table 1
USB 2.0 Port - Pin Layout
Pin No.Signal
1VCC
2USB-
When driving, always disconnect and remove USB accessories
connect and disconnect devices while
.
rt should be compliant with the
plugs
r
3USB+
4GND
38MW810 Mobile Workstation Vehicle Installation Manual
LAN
Link Indicator
Active Indicator
Serial Connections
The RS-232 ports are standard IBM® PC DB-9 male connectors. These ports can be used to
connect an external radio modem, or any other serial device. The devices you connect to the
Serial ports usually do not require installing a driver. However, if the serial device requires a
software, please use the original driver provided with the device.
eSATA Port
Table 2 details the pin layout of the RS-232 serial
Table 2
RS-232 Serial Connection - Pin Layout
Pin No.Signal
1DCD1
2RX1
3TX1
4DTR1
5GND
6DSR1
7RTS1
8CTS1
9RI1
connection
The External Serial Advanced Technology Attachment + power (eSATAp) is a combination
connection for external storage devices. A single mSATA, eSATA or USB 2.0 device can be
plugged into an eSATAp port.
LAN Connections
1000 Base-T Ethernet wire connections to support Local Area Network (LAN). The Ethernet
connections are used for communication with Ethernet devices such as network cards, access
points, storage, etc.
To connect the CPU Box to the network, connec
receptacle on the CPU Box and the other end to a network hub.
When the CPU Box is connected, the RJ-45 indica
follows:
• Link LED Indicator - steady green when the system has an
available connection to LAN.
• Active LED Indicator - blinks green
accessing the LAN.
t one end of the LAN cable to the RJ-45
te
s as
when the system is
Table 3 details the pin layout of the 1000 Base-T Ethernet connection
12345
IN and VREF
NC
Mic Line In
1
2
3
4
5
Line Out LeftLine Out Right
Audio Line Out
Table 3
1000 Base-T Ethernet Connection - Pin Layout
Pin No.Signal
1DA+
2DA-
3DB+
4DC+
5DC-
6DB-
7DD+
8DD-
Mic Line In Connection
The MW810 Mobile Workstation is equipped with a Audio In connector to which an external
microphone can be connected.
Installation39
Audio Line Out Connection
The MW810 Mobile Workstation is equipped with an Stereo Audio Line Out connector to
which external earphone can be connected or external speaker with a built-in amplifier.
Power (PWR) Connection
The MW810 Mobile Workstation is equipped with two DC power cables and fuses, one for
the CPU Box and the other for the display. To connect power to the MW810 Mobile
Workstation units, refer to “Electrical Guidelines” on page 11.
Important Note: The MW810 Mobile Workstation default power system is 12V. In order
to use the MW810 Mobile Workstation with 24VDC power system, the POWER SOURCE
parameter in the CPU Codeplug must be changed to 24V. To change the POWER SOURCE
parameter in the CPU Codeplug, refer to Motorola Solutions MW810 Mobile Workstation,
R2.0, Administrator Guide (P.N: 6802988C42).
40MW810 Mobile Workstation Vehicle Installation Manual
!
Caution
Pin 8 to vehicle ignition switch
Pin 7 to vehicle ground
Pin1
Pin 26
AUX Port Connection
The AUX port provides ignition sense connection to the MW810 Mobile Workstation.
The AUX port can also used as power supply of 5 to 27 VDC (pr-programmed Voltage) at
maxim
The AUX port provides four predefined GPIO (the port can be set as input or output) and two
GPO (out
maximum current of 150mA.
To set the GPIO ports and power supply output in the
Solutions MW810 Mobile Workstation, R2.0, Administrator Guide (P.N: 6802988C42).
um current of 1.5A to any auxiliary equipment inside the vehicle.
put only) ports. The output Voltage can be pr-programmed to 5 to 27 VDC at
CPU
Codeplug, refer to Motorola
The Low “0” input signal range is 0 to 0.2V and the High “1”
input signal range is 3.3 to 33V.
When an I/O port is configured as an Input port, the external voltage must be
supplied to that port via 160 Ohm resistor to ensure proper operation.
For complete pin assignment of the AUX
port, refer to Tab le 4.
Ignition Sense Connection
To install the ignition-sense cable between the AUX connector and the vehicle ignition line,
carry out the following steps:
Step 1. Connect one end of the ignition-sense
wire to pin 8 of the AUX connector, and the
other end to the vehicle ignition switch.
Step 2. Connect pin 7 to the vehicle Ground.
Figure 27
AUX Connection - Ignition Sense Pin-outs
Table 4
AUX Connection - Pin Layout
Pin No.SignalDescription
1SPEED+
2SPEED-
3FWD+Forward/Backward drive direction input signals
Positive
Negative
vehicle speed input signals
vehicle speed input signals
Pin No.SignalDescription
4FWD-Forward/Backward drive direction input signals
Installation41
5GPO1General purpose output 1, with preset ou
Maximum current: 150mA
6GPO2General purpose output 2, with preset ou
Maximum current: 150mA
7GNDGround
8IGN_SENSEInput ignition power sense from ignition key
9BIOS_RECOV
ER
Y#
10PROG_ENTEREnable input signal for programming the embedded controller inside the
11GNDGround
12GNDGround
13GNDGround
14BATT OUTOutput power. Maximum 1 Amps. Output inhibits when CPU Box
15BATT OUTIdentical to pin number 14
16GPIO1General purpose input/output 1, with preset output voltage of 5 to 27V
isis BIOS boot-up input signal (active low signal). Used to boot the CPU
Cr
Box from an external drive that connects to any of the USB ports
20RX_ECData Input to the embedded controller of the CPU
21TX_ECData Output from the embedded controller of the CPU
22N.C
23N.C
24GNDGround
s
255 - 27V5 to 27V Power output. Maximum 1.5 Amp
disconnected when CPU Box temperature is exceeds operating range
265 - 27V5 to 27V Power output. Maximum 1.5 Amps
disconnected when CPU Box temperature is exceeds operating range
. Output is automatically
. Output is automatically
42MW810 Mobile Workstation Vehicle Installation Manual
Note
Note
!
Caution
Display 1 and 2 Connections
To interface the MW810 CPU Box R2.0 to a legacy MW810 display
use:
• CPU Box R2.0 to Display (60 pin to 50 pin) adaptor cable P.N:
FKN000
• CPU Box R2.0 to Display (60 pin to 36 pin) adaptor cable P.N:
FKN000
When interfacing a legacy display to the MW810 CPU Box R2.0,
soft
ware installation is also required. (See MW810 Mobile Workstation,
R2.0, Administrator Guide P.N 6802988C42.)
The DISPLAY 1 connector of the CPU Box can interface to a 3rd party LCD or CRT display
by DVI or RGB connection. To interface to a 3rd party display, use CPU Box Splitter Cable
P.N: FKN0009A.
The CPU Box graphics controller support resolutions up to 1280 x 1024 and the
s op
simultaneou
eration of two monitors, the analog RGB (DISPLAY1 connection) and
digital DVI (DISPLAY2 connection).
3
11
The CPU Box graphic controller (Intel® HD Graphics 4000 Engine)
suppor
XGA resolution (1024 x 768) is recommended.
ts resolutions up to 1280x1024. When using MW810 display,
To avoid damage to the DISPLAY connectors on the rear panel of
CPU Box, connect the cable orientated to the right hand side (in
the
reference to the cable molded rib).
The MW810 Mobile Workstation displays have available USB 2.0 ports supporting transfer
up
rates
to 480 MB/s. When the CPU is connected to the old MW800 display, only USB 1.1
performance can be provided.
Table 5 details the pin layout of the DISPLAY 1 and 2 connection
Table 5
DISPLAY 2 Connection - Pin Layout
Pin
No.
1USB2P
Signal
2USB2N
3GND
Table 5
DISPL
Y 2 Connection - Pin Layout
A
4USB3TP4
5USB3TN4
6GND
7USB3RP4
8USB3RN4
9GND
10DVI_CLK#
11DVI_CLK
12GND
13GND
14DVI_D2#
15DVI_D2
16GND
Installation43
17GND
18DVI_D0
19DVI_D0#
20N.C
21N.C
22GND
23GND
24GND
25GND
26GND
27GND
28GND
29GND
30GND
315V
32GND
33N.C
34DDC_CLK
35ON_BTN#
36N.C
37N.C
38LINE_R
44MW810 Mobile Workstation Vehicle Installation Manual
Table 5
DISPL
Y 2 Connection - Pin Layout
A
39LINE_R#
40VSYNC
41Sec disp.indication
42GND
43GND
44GND
45Blue
46Green
47Red
48DVI_D1#
49DVI_D1
50Display cable detect 5V
51HSYNC
52SE_OUT#
53N.C
54N.C
55N.C
56HPD
57DDC_DATA
58N.C
59GND
605V
Connection of CPU Box Splitter Cable
USB Connector
(Female type)
Speaker Jack
Standard RGB or DVI Display
MW810 Mobile Workstation CPU Box
to Standard Display Cable
RGB Connector
Not included
DVI Connector
Green Wire
Figure 28
Connection of CPU Box Splitter Cable to a Standard Display
Adaptor Cable
The CPU Box Splitter Cable (P.N: FKN0009) enables you to interface the MW810 Mobile
Workstation CPU Box to a standard DVI or RGB display.
Installation45
The following table describes the connectors of the MW810 CPU Box Standard RGB or DVI
Display.
ConnectorDescription
RGB or DVIRGB or DVI signals from the personal computer to display.
USB 2.0 USB communication between the CPU Box and a Standard RGB
or DVI display.
This connection also enables
5V to turn the display
On/Off when
the CPU Box is turned On/Off.
Speaker JackAudio from the CPU Box to display speaker.
Green WireUsed when a 3ed party display is connected to MW810 CPU Box
led
and the CPU Box is instal
in a remote location inside the
vehicle. In such configuration, turning the CPU Box On/Off during
normal operation is hard or impossible.
This green wire connects to an external pu
“ground” connection to the CPU Box. When “ground” is toggled,
sh button that provides
the button operates identically as the power button on the front
panel of the CPU Box.
46MW810 Mobile Workstation Vehicle Installation Manual
!
Caution
To avoid damage to the DISPLAY connectors on the rear panel of
the CPU Box,
right hand side (in reference to the cable molded rib).
connect the CPU Box Splitter Cable orientated to the
Installation47
Figure 29
Auxiliary cable with terminal block (P.N: FKN8533)
To Auxiliary Port
Note: The Auxiliary Port pin layout is associate with the
terminal numbers marked on the terminal block
Additional Ground terminals
Connection of MW810 Mobile Workstation Auxiliary Port to Vehicle Wiring
The Auxiliary cable with terminal block (FKN2008 or FKN8533) enables you to interface
the MW810 Mobile Workstation CPU Box to the Vehicle Wiring. For terminal connections,
refer to “AUX Connection - Pin Layout” on page 40.
48MW810 Mobile Workstation Vehicle Installation Manual
Figure 30
Connection of MW810 Mobile Workstation Auxiliary Port to Vehicle Wiring
J1
P1
MW810 Mobile Workstation CPU Box
Use the Light bar
cable route to route
the camera cables.
ALPR Splitter Cable
Twisted-pair cable (not included)
with overall shield with metal
IP67-sealed connectors,
Standard length 16.4 feet (5
meters). Greater lengths include
optional use of cable
incorporating coaxial video.
PIPS ALPR Camera
Connection of ALPR Cameras
The ALPR Splitter Cable enable interfacing up to four PIPS ALPR cameras (P632 with
LVDS interface) installed on a vehicle. For detailed installation and calibration procedure,
camera cables and mounts, refer to PIPS Technology at: http://www.pipstechnology.com/.
For cable connections to the CPU box, refer to Figure 30.
Table 6
ALPR Connector Pin layout
Installation49
Table 6 details the pin layout of the ALPR Connector.
50MW810 Mobile Workstation Vehicle Installation Manual
Note
Turning On the MW810 Mobile Workstation
Before powering ON the MW810 Mobile Workstation:
• Verify proper display to CPU cable connection on both sides.
• Verify keyboard connection to the display.
• Verify that the vehicle power system can supply at least 15 Amps.
•
Check that the power cables are plugged into the power connectors
the display.
The main power switch on the CPU Box back panel (MAIN SWITCH) must
be in OFF position before connecting to power supply source.
of the CPU Box and
• Switch ON the main power switch (MAIN SWITCH) on
If the MW810 Mobile Workstation is connected through the ignition
key into the ignition switch and rotate it to ACC position, or start the engine, before
powering ON.
To power the workstation, press the Power button on the
the Workstation Power button on the display.
Turn-on Modes
The MW810 Mobile Workstation has four optional turn-on modes using the ignition key and
the Power buttons of the display or CPU Box. Setting an optional turn-on mode is performed
by software application.
Using the Power Button or Ignition Key to Start the MW810 Mobile Workstation
This mode is the default workstation setting.
The MW810 Mobile Workstation can be turned
1. Press the Power button of the CPU Box or Disp
2. Turn ON the ignition switch.
position.
the back panel of the CPU Box.
switch, insert the car
front
panel of the CPU Box, or press
ON by either one of the following methods:
lay, regardless of the ignition key
The MW810 Mobile Workstation can be
1. When the ignition switch is in OFF position, press
Display. Note that when the ignition switch is in ON position, the Power buttons are
ignored.
2. Turn OFF the MW810 Mobile Workstation via the Operating Syste
turned OFF by either one of the following methods:
the Power button of the CPU Box or
(OS).
m
Using the Power Button and Ignition Key to Start the MW810 Mobile Workstation
The MW810 Mobile Workstation can be turned ON by the following method:
1. Turn ON the ignition switch.
Installation51
!
Caution
2. Press the Power button of the CPU Box or Display to turn ON the MW810 Mobile
Workstation.
The MW810 Mobile Workstation can be turned
1. Press the Power button of the CPU Box or Di
Workstation.
2. Turn OFF the ignition switch.
3. Turn OFF the MW810 Mobile Workstation via the OS.
by the following method:
OFF
splay to turn OFF the MW810 Mobile
Using the Power Button to Start the MW810 Mobile Workstation
The MW810 Mobile Workstation can be turned ON by the following method:
1. Press the Power button on the CPU Box or Display,
The MW810 Mobile Workstation can be turned OFF by
1. Press the Power button of the CPU Box or Display.
2. Turn OFF the MW810 Mobile Workstation via the OS.
regardless of ignition key position.
either one of the following method:
Using the Ignition Key to Start the MW810 Mobile Workstation
The MW810 Mobile Workstation can be turned ON by the following method:
1. Turn ON the ignition key. Note that the CPU Box and Display
disabled.
The MW810 Mobile Workstation can be
turned OFF by either one of the following methods:
Power buttons are
1. Turn OFF the ignition key.
Turn OFF the MW810 Mobile Workstation via the OS.
MW810 Mobile Workstation, the ignition key should be turned to OFF position, and
switched back to ON.
Turning Off the MW810 Mobile Workstation
To turn Off the workstation, press the CPU Box or display Power button momentarily. The
workstation displays the Windows shut-down dialog box. Remember to save important
information before turning OFF the MW810 Mobile Workstation.
The MW810 Mobile Workstation automatically turns
• Extreme temperatures
• Discharged vehicle battery
• Pressing the Power button on the CPU Box or disp
In critical conditions or during maintenance, the workst
turning the main power switch on the CPU Box back panel.
Turning OFF the main power switch or disconnecting the power cable
when the MW810 Mobile Workstation is running may seriously damage
your operating system or your Hard Disk Drive.
that in order to turn ON the
Note
OF
F as a result of the following events:
lay for more than six seconds
ation may be powered OFF by
52MW810 Mobile Workstation Vehicle Installation Manual
Storage
Important Note: Maximum storage period in shipping package is six months. To refresh
storage, assemble the workstation and run Disk Defragmenter (Go to: Start->Programs>Accessories->System Tools->Disk Defragmenter)
Installation, Configuration and Calibration
!
Caution
+ 5
- 5
Tilt angle range example
Dead reckoning is feature that allows a vehicle navigation system to continue estimating the
vehicle location when the GPS system inside the vehicle is unable to receive signals from
GPS satellites. Dead reckoning is performed by monitoring the speed and direction of the
vehicle to keep track of position relative to the last known location.
Installing the GPS Gyro
The gyro tells the navigation system (U-blox GPS module) when your vehicle makes a turn.
The gyro is set for horizontal mounting of the CPU Box at the factory. However, an anglemounted CPU Box can not track turns if the gyro is not set properly.
When the MW810 is ordered with a GPS Dead Reckoning option, the gyro wired to the Ublox GPS module needs to be situated in accordance
Box.
The gyro sensor should be mounted perpendicular to the navigation plane.
The following sections show 4 op
positions. Note that once the CPU Box is open, no tools are required for changing the gyro
position.
Appendix A
of GPS Dead Reckoning
to
the installation position of the CPU
tional gyro orientations for all CPU Box installation
When installing the CPU Box, do not exceed + -5 degrees tilt angle from
all vehicle axis. Installing the CPU Box over + -5 degrees tilt angle from
one or more of the vehicle axis may result in gyro reading error while in
DR mode.
54MW810 Mobile Workstation Vehicle Installation Manual
Vehicle’s Floor
Step 1. Remove the six screws that secure the top
cover of the CPU Box.
Gyro
Unit
Step 2. Orient and mount the Gyro unit as shown in
the picture.
Step 3. Fasten the six screws (Torque: 5 Inch-Pound)
that secure the top cover of the CPU Box.
CPU Box Front Side
Figure 31
GPS Dead Reckoning - vertical Installation (front panel facing up)
Vertical Installation - front panel facing up
Appendix A Installation, Configuration and Calibration of GPS Dead Reckoning55
Front Panel
Gyro
Unit
Vehicle’s Floor
CPU Box Front Panel Side
Figure 32
GPS Dead Reckoning - Vertical Installation (back panel facing up)
Vertical Installation - back panel facing up
56MW810 Mobile Workstation Vehicle Installation Manual
ON
OFF
DISPLAY2
USB
LAN LAN
USB
AUX
COM
1
W-LAN
LAN
DISPLAY1
COM4
PWR
AUX
MAIN
AUX
GPS
OUT
IN
MAIN
2
1
3
W-WAN
W-WAN
2
1
Step 1. Remove the six screws that
secure the top cover of the CPU Box.
Gyro
Unit
Step 2. Orient and mount the Gyro unit as shown
in the picture.
Step 3. Fasten the six screws (5 Inch-Pound) that
secure the top cover of the CPU Box.
Vehicle’s Floor
CPU Box Front Panel Side
Figure 33
GPS Dead Reckoning - Vertical Installation (CPU back panel facing sideways)
Vertical Installation - CPU back panel facing sideways
Appendix A Installation, Configuration and Calibration of GPS Dead Reckoning57
ON
OFF
DISPLAY 2
USB
LANLAN
USB
AUX
COM
1
W-LAN
LAN
DISPLAY 1
COM 4
PWR
AUX
MAIN
AUX
GPS
OUT
IN
MAIN
2
1
3
W-WAN
W-WAN
2
1
GyroUnit
Step 1. Remove the six screws that
secure the top cover of the CPU Box.
Step 2. Orient the Gyro unit as shown the picture.
Step 2. Orient and mount the Gyro unit
as shown in the picture.
Step 3. Fasten the six screws (Torque 5
Inch-Pound) that secure the top cover of
the CPU Box.
CPU Box Front Panel Side
Vehicle’s floor
Figure 34
GPS Dead Reckoning - Horizontal installation of CPU Box
Horizontal Installation of CPU Box (Default Configuration)
58MW810 Mobile Workstation Vehicle Installation Manual
ON
OFF
DISPLAY 2
USB
LANLAN
USB
AUX
COM
1
W-LAN
LAN
DISPLAY 1
COM 4
PWR
AUX
MAIN
AUX
GPS
OUT
IN
MAIN
2
1
3
W-WAN
W-WAN
2
1
IMPORTANT: Do not install the CPU Box in the following orientations
when using the GPS Dead Reckoning option in the MW8100.
Vehicle’s floor
Figure 35
GPS Dead Reckoning Unsupported CPU Box
positions
Unsupported CPU Box positions
Appendix A Installation, Configuration and Calibration of GPS Dead Reckoning59
ON
OFF
PWR
USB
AUX
AUX
MAIN
COM
1
AUX
W-LAN
LAN
DISPLAY 1
GPS
OUT
IN
MAIN
W-WAN
W-WAN
2
1
2
1
3
+
Reverse
Light Bulb
Reverse Light Signal
N.C Type Relay
5VDC
FWR+
FWR-
N.C
N.O
SPEED+
SPEED-
Figure 36
GPS Dead Reckoning - Vehicle wire connections
To Vehicle
Odometer
When no negative terminal
on odometer, connect
SPEED- to vehicle Ground.
Pin 1
Pin 2
Pin 3
Pin 4
Vehicle wire connections
The GPS Dead Reckoning navigation system connects to the vehicle's reverse signal wires
(or reverse light) and the speed signals. This connection signals the navigation system when
the vehicle is traveling forward or in reverse See “GPS Dead Reckoning - Vehicle wire
connections” on page 59..
60MW810 Mobile Workstation Vehicle Installation Manual
U-Blox U-Center Configuration
The u-center GPS Evaluation Software provides a powerful tool for evaluation, performance
analysis and configuration of u-blox GPS receivers. u-blox GPS receivers can be configured
using the u-center Evaluation Software.
To configure the u-blox GPS receiver, perform the following steps:
Step 1. Download the U-Center application from: http://www
u_
center.html.
Step 2. Install the U-Center application on the MW810.
ART
Step 3. Click ST
the U-Center application.
Step 4. From the application toolbar, click the “Configuration View Window” button .
The left window pane enables to navigate to the configuration set
Step 5. From the left window pane, select UBX > CFG (Config) >EKF (EKF
Step 6. Check the “EKF Enabled”, Clear Calibration Data, Clear Temperature Table options
and click the button to save.
> Programs > U-Blox Products > Tools > U-Center Application to run
.u-blox.com/products/
ting
screens.
Settings).
Appendix A Installation, Configuration and Calibration of GPS Dead Reckoning61
Step 7. From the left window pane, select UBX > CFG (Config) > PRT (Ports).
Step 8. Set “Protocol in” and “Protocol out” to “0+1 - UBX+NMEA”.
Step 9. From the left window pane, select UBX > CFG (Config) > MSG (Messages)
Step 10. Check “UART1” and “UART2” options.
Step 11. Select the first NMEA message from the “Message
” drop list and click the
button to save.
Step 12. Repeat Step 11. for all remaining NMEA messages in the drop list.
.
62MW810 Mobile Workstation Vehicle Installation Manual
Step 13. Select the first NAV-EKFSTATUS message from the “Message” drop list and click
the button to save.
Step 14. From the left side window, select UBX > CFG (Config) > CFG (Configurat
ion).
Step 15. Check "Save current configuration" and "Devices" options and click the
button to save.
Step 16. From the left window pane, select UB
X > CFG (Config) >EKF (EKF Settings).
Step 17. Check the “Clear the Calibration Data” option and click the button to
save (see See “Check the “EKF Enabled”, Clear Calibration Data, Clear Temperature
Table options and click the button to save.” on page 60.).
Appendix A Installation, Configuration and Calibration of GPS Dead Reckoning63
Step 18. Verify the wiring connection:
a. From the left side window, select
b. Verify that the Direction change when in
UBX > NAV >EKFSTATUS.
reverse gear
c. Verify that the gyro reading shows readings around 33000
d. Drive few hundred yards and verify speed ticks reading. Note: To calibrate the GPS, refer to “Automatic
Calibration” on page 64.
Step 19. To verify calibration, view the percentage value
clearing calibration (see Step 17), the screen should show 0.00% (click on Poll icon
for the updated value). After a successful calibration,
should show 80% or higher.
s on the below screen. When
the percentage value
Step 20. Before loading the user application,
From the left window pane, select UBX > CFG (Config) >EKF (EKF Settings). Set
the “Protocol out” to NMEA only unless your application can filter out the UBX
commands. The baud rate should match your application requirements. click the
button to save.
set
the unit for NMEA messages as follows:
64MW810 Mobile Workstation Vehicle Installation Manual
Automatic Calibration
Basics
Automatic Calibration takes place continuously & transparently during periods of good GPS
reception while driving around.
Benefits
• Accuracy improves over time of operation
• Fully compensates effects from aging (aging effects of gyroscope)
• Temperature compensation enables high accurac
at different temperatures
y
GPS measurements (PVT) are used as calibration references for
Gyroscope turn rate sensor
• Offset(Recognize straight routes)
• Scaling factor(Adjust sharpness of turns)
• Temperature compensation to gyroscope scaling factor and offset
Odometer pulses
• Scaling factor(Relationship between pulse rate and speed)
Installation in a new vehicle
• With a new GPS receiver installed in a new vehicle, the accuracy is only moderately good
until sufficient calibration data has been collected, e.g. during a first drive
• With the time, continuous calibration result
reckoning accuracy
in continuous improvement of dead
s
Small discontinuities
• Small discontinuities, like deviating wheel diameters from exchanging tires (summer vs.
snow tires), will be balanced out by ongoing automatic calibration
Significant changes
• Applicable if the Sensor-based GPS receiver is transferred to a different vehicle or if a
different gyroscope is connected.
• Calibration parameters must be reset. A UBX-messa
invoke the reset.
• For optimum navigation performance the new system
and distance for calibrating the various sensors inputs.
• Normally, a good level of calibration is achieved
where GPS reception is good.
- Odometer pulses are calibrated with driving a distance (scaling factor)
(UBX-CFG-EKF) is available to
ge
needs some one-time learning time
quickly with a single short road trip
very
Appendix A Installation, Configuration and Calibration of GPS Dead Reckoning65
- Gyroscope is calibrated while driving straight (offset) with making turns (scaling factor)
Automatic Calibration – Testing Environment
Driving recommendation if high accuracy is required very quickly, e.g. for product
testing and benchmarking:
The following driving directions are
reckoning yields high accuracy after a short period of time.
• The above instructions result in a calibration status within the shortest
Should traffic, road and regulatory conditions not allow achieving this track, the time until
optimum calibration will increase. However navigation results are already satisfactory
after a relatively short driving distance and time.
• The above instructions shall not be made a rule towards any end user.They shall only be
applied in
instructions can be carried out without creating any risk of accidents or violation of
regulations.
a product testing environment where sufficient care is taken that these driving
recommended to achieve an efficient calibration so dead
period of time.
66MW810 Mobile Workstation Vehicle Installation Manual
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Appendix B -Accessories
Secondary 12.1" Display R2.0 Standard Brightness
FLN101912.1" XGA 500NIT Display, 60 Pin, US
FLN106212.1" XGA 500NIT Display, 60 Pin, with Bluetooth Radio, US
FLN106412.1" XGA 500NIT Display, 60 Pin, with Screws, US
FLN106912.1" XGA 500NIT Display, 60 Pin, with Bluetooth Radio and Screws, US
FLN101912.1" XGA 500NIT Display, 60 Pin, EU REG LBL
FLN106212.1" XGA 500NIT Display, 60 Pin, with Bluetooth Radio, EU
FLN106412.1" XGA 500NIT Display, 60 Pin, with Screws, EU
FLN106912.1" XGA 500NIT Display, 60 Pin, With Bluetooth Radio and Screws, EU
Secondary 12.1" Display R2.0 High Brightness
FLN101812.1" XGA 1500NIT Display, 60 Pin, US
FLN106312.1" XGA 1500NIT Display, 60 Pin, US
FLN106512.1" XGA 1500NIT Display, 60 Pin,
FLN106812.1" XGA 1500NIT Display, 60 Pin, with Bluetooth Radio and Screws, US
FLN101812.1" XGA 1500NIT Display, 60 Pin, EU
FLN106312.1" XGA 1500NIT Display, 60 Pin, with Bluetooth Radio, EU
FLN106512.1" XGA 1500NIT Display, 60 Pin, with Screws
FLN106812.1" XGA 1500NIT Display, 60 Pin, with Bluetooth Radio and Screws, EU
Secondary 8.4" Display
FLN3669A8.4" SVGA 800NIT Display, 50Pin, US
FLN3669AE8.4" SVGA 800NIT Display, 50Pin, EU
with Screws, US
Cables CPU Port (60 Pin), DVI to MW810 12.1" Display R2.0 (60 Pin)
FKN00061.5M (4.9FT) MW810 CPU Box to Display Cable, 60 to 60 Pin, DVI
FKN00053.0M (9.8FT) MW810 CPU Box to Display Cable, 60 to 60 Pin, DVI
FKN00045.0M (16.4FT) MW810 CPU Box to Display Cable, 60 to 60 Pin, DVI
to R1.2 Display Cable (50 Pin)
Adaptor Cable, CPU2.0 (60 Pi
FKN00030.2M (0.66FT) Adaptor Cable CPU Box to Display R1.2, 60 to 50 Pin
Adaptor Cable, CPU2.0 (60 Pin)
FKN00011
Adaptor Cable, CPU1.2 (50 Pin)
FKN00010
Cables RGB, CPU (36Pin) TO 8.4" R1.2 (50 Pin)
FKN84553.5M(11.5FT) MW810 8.4" Display to CPU
FKN84565.0M (16.4FT) MW810 8.4" Display to CPU Box, Cable, RGB
FKN84566.0M (19.68FT) MW810 8.4" Display to CPU
0.2M (0.66FT) Adaptor Cable CPU Box to Display R1.2, 60 to 36 Pin
0.2M (0.66FT) Adaptor Cable CPU R1.2
n)
to R1.2 Display Cable (36 Pin)
to Display R2.0 Cable (60 Pin)
Display R2.0, 50 to 60 Pin
to
Box
Cable, RGB, Right Side Driving
, Right Side Driving
Box, Cable, RGB, Right Side Driving
68MW810 Mobile Workstation Vehicle Installation Manual
FKN85555.0M (16.4FT) MW810 8.4" Display to CPU Box, Cable, RGB, Left Side Driving
FKN85556.0M MW810 8.4" Display to CPU Box, Cable, RGB, Left Side Driving
Opti
Cables DVI, CPU (50Pin) TO 8.4" R1.2 (50Pin)
FKN84573.5M(11.5FT) MW810 8.4" Display to CPU Box
FKN84585.0M(16.4FT) MW810 8.4" Display to CPU
FKN85565.0M(16.4FT) MW810 8.4" Display to CPU Box, Cable, DVI, Left Side Driving
ons
Cable, DVI, Right Side Driving
Box, Cable, DVI, Right Side Driving
Cable, SPLITTER CPU SIDE 60
FKN0009Cable Splitter CPU 60 Pin, 30 cm
Cable, SPLITTER Displa
FKN00080.30M (0.98FT) Cable Splitter CPU 60 Pin, Display SIDE
ALPR Splitter Cable - From ALPR Expansion Board
FKN8577Cable Splitter ALPR 50 Pin
Keyboard
FTN0017Keyboard, USB, Backlit, US
FTN0016Keyboard, USB, Backlit, UK
FTN0015Keyboard French Canadian
FTN0014Keyboard, USB, Backlit, French
FTN0013Keyboard, USB, Bac
FTN0012Keyboard, USB, Backlit, Cyrilic / English
FTN0011Keyboard, USB, Backlit, Swedish
FTN0003Keyboard, USB, Backlit, T
FTN0002Keyboard, USB, Backlit, Czech
FTN0010Keyboard, Backlit, USB, ARABIC/English
FTN0009Keyboard, Backlit, USB, BELGIAN/FRANCH
FTN0008Keyboard, Backlit, USB, SPANISH
FTN0007Keyboard, Backlit, USB, ITALIAN
y S
Pin, 30 cm
IDE 60 Pin
lit, German
k
rkish / English
u
SLATE ALPR Camera Cable
to
CANA
FTN0006Keyboard, USB, Backlit,
FTN0018Keyboard, USB, Backlit, Swiss French
FTN0005Keyboard, USB, Backlit, Chinese
FTN0004Keyboard, USB, Bac
Additional Interface Cables
FKN0007AUX Cable with TB, and 2 Extended Current GPO, 0.63M (25 INCH), MW810,
FTN7099HDMI Adaptor
FKN8524Filtered DC Cable for MW810
FKN8201Keyboard Extender Cable, USB 6FT
FKN8564HSYNC VSYNC Level Shift Cable
FKN8565HSYNC VSYNC Level Shift Cable 50
klit,
DIAN FR QUEBEC
Hebrew
36
to 36 Pin, Active
to 36 Pin, Active
Appendix B -Accessories69
FKN83389.6FT (3.0M) AUX Cable 26/Open
FKN8533AUX Cable with CONNECT BLOCK, 63 cm (25 INCH), MW810
FKN8340External SPKR Cable Adaptor
RGB
FKN84493.5M (11.5FT) MW810 12.1" Display to
FKN84503.5M (11.5FT) MW810 CPU 36 Pin to RGB STD Display
FKN84543.5M (11.5FT) MW810 12.1" Display to DVI STD CPU
FKN85443.5M (11.5FT) MW810 CPU 50 Pin to DVI STD Display
FKN85473.5M (11.5FT) MW810 8.4" Display to DVI STD CPU
Storage Device, Spare Parts
FLN0012HDD, 500GB with Compartment
FLN0013SSD, 256GB with Compartment
FLN399312.1" XGA 1200NIT, with Bluetooth Radio, US/Canada
FLN399512.1" XGA 1200NIT, with Screws, US/Canada
FLN399712.1" XGA 1200NIT, with Screws and BT, US/Canada
FLN399912.1" XGA 400NIT, US/CAN
Screws EEN, EUROPE
FLN400112.1" XGA 400NIT, with Bluetooth Radio, US/Canada
FLN400312.1" XGA 400NIT, with Screws, US/Canada
FLN403312.1" XGA 400NIT, with Screws and B.T, US/Canada
FLN399112.1" XGA 1200NIT, EU
FLN399312.1" XGA 1200NIT, with Bluetooth, EU
FLN399512.1" XGA 1200NIT, with Screws, EU
70MW810 Mobile Workstation Vehicle Installation Manual
FLN399712.1" XGA 1200NIT, with Screws and B.T, EU
FLN399912.1" XGA 400NIT, EU
FLN400112.1" XGA 400NIT, with Bluetooth, EU
FLN400312.1" XGA 400NIT, with Screws, EU
FLN403312.1" XGA 400NIT, with Screws and B.T, EU
Cables for 12.1" Primary Display (MW810 CPU to MW810 Display)
FKN84461.5M (4.9FT) MW810 Display to CPU Box Cable, RGB
FKN84473.0M (9.8FT) MW810 Display to CPU Box Cable, RGB
FKN84485.0M (16.4FT) MW810 Display to CPU Box Cable, RGB
Cables for Secondary MW810 CPU Port (DVI) to MW810 12.1" Display
FKN84511.5M(4.9FT) MW810 Display to CPU Box Cable, DVI
FKN84523.0M(9.8FT) MW810 Display to CPU Box Cable, DVI
FKN84535.0M(16.4FT) MW810 Display to CPU Box Cable, DVI
rt (36 Pin) to MW810 12.1" Display (50 Pin)
Cable for ALPR Exp. Board DVI
FKN85845.0M(16.4FT) 36Pin CPU-50Pin Display Cable, DVI
Po
Cables for CPU RGB Port (36 Pin) to MW810 8.4" Display (50 Pin)
FKN8455
FKN8456
FKN8555
Cables for CPU DVI Port (50
FKN8457
FKN8458
FKN8556
Mounting Trunnion
FHN7006AMOUNTING TRUNNION, MW810
3.5M(11.5FT) MW810 8.4" Display to CPU Box
5.0M(16.4FT) MW810 8.4" Display to CPU Box,
5.0M(16.4FT) MW810 8.4" Display to CPU Box,
Pin) to MW810 8.4" Display (50 Pin)
3.5M(11.5FT) MW810 8.4" Display to CPU
5.0M(16.4FT) MW810 8.4" Display to CPU
5.0M(16.4FT) MW810 8.4" Display to CPU
Cable, RGB, Right Side Driving
Cable,
ble, RGB, Left Side Driving
Ca
Cable, DVI, Right Side Driving
Box
Box, Cable, DVI, Right Side Driving
Box, Cable, DVI, Left Side Driving
RGB, Right Side Driving
Acronyms
A
ACK
ALPR
AUXAuxiliary
CPU
CVBSComposite Video Blanking and Sync
DC
DRAM Dynamic Random Access Memory
DVI Digital Video Interface
eSATAExternal Serial Advanced Technology Attachment
FCC Federal Communications Commission
Ampere
Positive (Acknowledgment)
Automatic License Plate Recognition
Central Processing Unit
Direct Current
GHz GigaHertz
GPIOGeneral Purpose Input/Output
GPRS General Packet Radio Service
GPS
I/O Input/Output
LAN Local Area Network
LCD Liquid Crystal Display
LP
LTE
MBMegabyte
Global Positioning System
Liquid Propane
Long Term Evolution
72MW810 Mobile Workstation Vehicle Installation Manual
MDRMini D Ribbon
MW Mobile Workstation
NIT Near Infrared Transmission (also cd/m2, a measure
NTSC National Television System Committee
OS Operating System
PA
PAL Phase Alternation Line
PC
PCMCIA Personal Computer Memory Card International Association
PCI Peripheral Component Interconnect
PRMPortable Radio Modem
PWR Power
RF
Power Amplifier
Personal Computer
Radio Frequency
of luminance)
RFI
SIM Subscriber Identity
TTL Transistor-Transistor Logic
UHF
UL
USBUniversal Serial Bus
VVol t
VDC Volts Direct Current
WLAN Wireless Local Area Network
WWAN Wireless Wide Area Network
XGA Extended Video Graphics Array
Radio Frequency Interference
Module
Ultra High Frequency
Underwriter’s Laboratories
Motorola, Inc.
AB
6802988C56-A
@6802988C560@
1301 E. Algonquin Road,
Schaumburg, IL 60196
Inside the USA, Americas and Canada call Motorola System Support Center at 1-800 221-7144
For Europe, the Middle East and Africa, call +420 533 336 123
MOTOROLA and the Stylized M Logo are registered in the U.S. Patent and Trademark Office. All other
product or service names are the property of their respective owners.