Congratulations on your purchase of the Car Kit for i85s/i50sx/i55sr
phones. This kit provides a multitude of features that enhance the capabilities of the i85s/i50sx/i55sr phone while integrating it comfortably
into the vehicular environment.
These features include:
•Hands free speaker phone operation
•Remote Push-To-Talk (PTT) capability
•Remote palm microphone compatibility
•Built-in powersupply for battery charging
•Benefits of an external vehicular antenna
•Integrated RS-232 or USB data port
OVERVIEW
This Owner’s Manualprovides a description of the accessories connections, power connection, andinstallation procedure for and basic operation of this Car Kit.
The following items are supplied with this kit:
1.Junction Box (NNTN4227)
2.Phone Cradle (NNTN4226)
3.5 Watt External Speaker (SSN4020)
4.Visor Microphone (SMN4107)
5.Power Cable (SKN4922)
CAR KIT OWNER’S MANUAL1
6.Remote Push-To-Talk (PTT) (NNTN4249)
7.Installation Bracket (TRN5502)
Additional Items Required (not included)
8.Antenna Port Adapter (Carrier Specific)
9.Tested and approved External Antenna
The three Motorola tested and approved antennas that may be used with
this Car Kit are:
a. RAF4136AMM - Magnetic Mount Antenna
b.RRA4914B - Mobile Roof Mount Antenna
c. FAD5524 - Mobile Window Antenna
Optional items (not included)
10. External Palm Microphone (HMN4058)
11. RS232 Data Cable (NKN6544)
12. USB Data Cable (NNTN4007)
13. 24 Volt DC to 12 Volt DC External Converter (NNTN4079)
2CAR KIT OWNER’S MANUAL
SAFETY AND GENERAL INFORMATION
•Refer to your phone’s user guide for safety information relating to
phone operation.
•Before using this Car Kit, read all the instructions, and cautionary
markings on (1) the Car Kit, (2) the battery, and (3) the portable
phone using the battery.
Antenna and Installation Considerations
•All equipment must be properly installed in accordance with
Motorola installation instructions.
•Ensure the antenna is properly installed external to the vehicle and
in accordance with the requirements of the antenna manufacturer/
supplier.
•Use only the supplied or an approved antenna. Unauthorized
antennas, modifications, or attachments could impair reception
quality, damage the radio product, or result in non-compliance to
United States FCC Regulations for RF exposure.
•Position the antenna in such a way to m aintain a s eparation distance
of at least 8 inches (20 cm) between the antenna connected to the
Car Kit and the body of any user, or nearby person, to assure
compliance with the United States FCC regulations on RF exposure.
VEHICLES EQUIPPED WITH AIR BAGS
An air bag inflates with great force. Do NOT place
!
!
W A R N I N G
objects,including both installed or portable wireless
equipment, in the area over the air bag or in the air
bag deployment area. If in-vehicle wireless equipment is improperly installed and the air bag inflates,
serious injury could result.
CAR KIT OWNER’S MANUAL3
INSTALLATION
Installation Planning
Planning is the key to fast, easy installation. Before a hole is drilled or a
wire is run, inspect the vehicle and determine how and where you intend
to mount the junction box, phone cradle, speaker, visor microphone,
remote PTT button, remote palm microphone (optional), and speaker
(see Figure 1). Plan wire and cable runs to provide maximum protection
from pinching, crushing and overheating.
In-Line Fuse
(if connection is made in
engine compartment)
to Positive Supply
(Red)
Voltage
(Black)
External
Speaker
External
Microphone
External
Push-to-Talk (PTT)
Fuse Block
to Optional Palm
Mic
(Orange)
(Green)
to Vehicle Chassis
Ground
to Entertainment
Mute
to Ignition
Phone
Cradle
to External
Antenna
Optional
USB,RS232
Data Cable
Figure 1. Car Kit Interconnection Diagram
A properly installed Car Kit will minimize service calls and equipment
downtime. Refer to the following guidelines when planning the installation:
•Use the provided hardware for mounting.
•Ensure that the cables are not stretched, and not subjected to heat
from engine or transmission.
•Crimp connectors securely.
•Do not attach components to any part of the vehicle that is not rigid
or is subject to excessive vibration.
•Do not run cables over sharp edges that could cause wear or
chaffing of cable insulation.
4CAR KIT OWNER’S MANUAL
•Do not install the components in locations where they might cause
interference to the operation of the vehicle controls.
•If it is necessary to penetrate the firewall, check opposite side for
cable clearance before drilling and use a grommet to protect the
cable where it passes through.
Recommended Tools
The followingtools are recommended for proper installationof your Car
Kit.
•Portable Drill
•Hammer
•Center Punch
•Phillips #2 Screwdriver
Junction Box Installation
In most vehicles, the best location for mounting the junction box is just
under the dash, or under the front seat. It m ust be protected from dirt and
moisture, and m ust be afforded adequate space for cooling. There must
also be sufficient space to allow for the connection of accessories.
The Car Kit must be operated only in negativeground electrical systems.
Reverse polarity (positive ground) will trigger protection circuits which
causethe cablefuse to open. Check the ground polarity beforeyou be gin
installation to prevent wa sted time and effort. Only 12V DC automotive
systems are directly supported. For 24V DC operation, external converter (NNTN 4079) is required.
The DC power cable shipped with t he Car Kit is long enough for installation in most vehicles. Begin the power cable installation in the following manner.
1.Routethe red and black leads of the main power cable to convenient
chassisground and positivesupply voltage connection points. Ifit is
necessary to penetrate the firewall, use an existing opening or, if
necessary, drill a new hole of approximately 9/16 inch or 3.5 cm.
Insert a grommet into the hole to prevent damage to the power
cable. When making connections on the engine side of the firewall,
additionalin-line fuse holders (included) should be used at the connection points.
2.Cut the black lead to the desired length.
•If the connection is to be made under the dash or in the vehicle
cabin, connect the black lead directly to the chassis of the vehicle.
•If connection is made i n the engine compartment, connect the black
in-line fuse holder between the black lead of the power cable and
the desired chassis connection point.
NOTE:
It is not good practice to connect the black lead to the
negative (-) battery terminal; the Car Kit could be
damaged if there were a malfunction in the vehicle’s
electrical system.
3.Cut the red lead to the desired length. This lead will be connected
such that it has positive supply voltage at all times, even when the
vehicle is turned off.
•If connection is to be made under the dash or in the vehicle cabin,
connect the red lead to a positive supply voltage point.
•If connection is to be made in the engine compartment or directly to
the battery, connect the red in-line fuse holder between the red lead
of the power cable and the desired positive voltage connection
point.
6CAR KIT OWNER’S MANUAL
Black
Lead
Crimp
Connector
Crimp
Connector
Fuse
In-Line
Fuse Holder
Fuse
In-Line
Fuse Holder
Black Lead
To Vehicle Chassis
Ground
Firewall
Grommet
Red Lead
Red Lead
To Positive Supply Voltage
Figure 3. Power Connections if e lectrical connec-
tions are made in engine compartment
4.Route and connect the green lead to a convenient ignition-switched
supply point in the vehicle.
NOTE:
An ignition switched accessory terminal can be verified by measuring the terminal while operating the
vehicle’s key switch. With the ignition ke y in the
“accessory-ON” position, the terminal voltage
should measurethe vehicle’s battery voltage. With
the switch in the “OFF” position, it should measure
near zero.
5.If the vehicle’s audio system supports an external muting feature,
route and connect the orange wire to the audio system. Otherwise,
the orange wire may be left unconnected and cut off or tied out of
the way.
NOTE:
The Car Kit supports an “Entertainment Mute” function when connected to an audio system that provides for external muting. This function is
compatible with systems that mute the audio output
when the control line is connected to ground.
CAR KIT OWNER’S MANUAL7
Phone Cradle Installation
CABLE TO
JUNCTION BOX
Figure 4. Cradle Unit Installation Detail
NOTE:
Always use the supplied fastening hardware to rigidly secure the Cradle. An unsecured Cradle c ould
cause a unit to move and interfere with the proper
operation of the vehicle.
RELEASE BUTTON
PHONE
POCKET
CABLETO
ANTENNA
When installing the Cradle refer to the following procedure or modify
the procedure to suit your type of vehicle:
1.Using one of the scissor bracket halves as a template, position the
brackethalf so that the pivot end of the bracket is toward the bottom
of the Cradle.
a. Using an awl or similar device, make four holes in the carpet at
marked locations. This will prevent damage to the carpet when
drilling.
b. Markand drill holes, then securely mount the bracket half using
the four metal screws supplies.
c. Secure the cradle to the mounting bracket and connect its cable
to the Junction Box.
8CAR KIT OWNER’S MANUAL
Antenna Installation
The best l ocation for mounting the antenna is the center of a large, flat,
conductive surface. In almost all vehicles, these requirements are best
satisfied by mounting the antenna at the center of the roof. Some vehicles have a large trunk lid that also provides a good antenna location. If
the trunk lid is used, connect grounding straps between the trunk lid and
the vehicles chassis to ensure the trunk lid is adequately grounded.
For best performance, use a low-loss coaxial cable with t he highest gain
antenna.
The three Motorola tested and approved antennas that may be used with
this Car Kit are:
1.RAF4136AMM - Magnetic Antenna
2.RRA4914B - Mobile Roof Mount Antenna
3.FAD5524 - Mobile Window Antenna
Use only an approved antennaand referto theinstallationinstructionsof
the antenna you have selected.
NOTE:
Antennas with gain exceeding 9db do not comply
with FCC RF exposures and are not allowed for use
with this product
External Speaker Installation
A common location for mounting the speaker is on the firewall, beneath the
dashboard, on the passenger’sside of the vehicle. Hanger and trunnion
brackets are provided for mounting the speaker.
1.It is recommended that the speaker be located 3ft (1m) from the
visor m icrophone. Avoid placing the speaker whe re it faces the
visor m icrophone.
2.Place the speaker and speaker cable at least 1 foot (30 cm) away
from any part of the portable phone’s antenna.
CAR KIT OWNER’S MANUAL9
Mounting
Bracket
Dashboard
Firewall
Figure 5. External Speaker Installation Location
Carry out the following procedure (refer to figure 5):
1.Using the trunnion bracket as a template, drill the necessary m ounting holes and secure the bracket with the provided self-tapping
screws.
2.Position the speaker on the trunnion bracket and secure it using the
provided wing screws.
3.Route the speaker cable to avoid physical damage or visual obstruction.Allow s ufficient slack in the connector end of the cable to reach
the Junction Box (see Figure 2, Junction Box Installation).
4.Plug the speaker cable into the junction box (see Figure 2, Junction
Box Installation).
10CAR KIT OWNER’S MANUAL
Hands-Free Visor Microphone Installation
The hands-free visor microphone is designed to clip onto the vehicle’s
sun visor.
NOTE:
1.Referring to Figure 6, clip the m icrophone to the vehicle’svisor.
2.To avoid visual or physical obstruction, route the microphone cable
down inside the door molding. Allow sufficient slack at the connector end of the cable to reach the receptacle of the junction box. Place
the microphone and cable at least 1 foot (30cm) away from any part
of the portable phone’s antenna.
3Plug the cable into the junction box (see figure 2, Junction Box
Installation).
The microphone should never be mounted near a
window or in a spot where road and ambient background noise will be substantially high (above 85dB
SPL).
Figure 6. Installing the Microphone
4For optimal visor microphone performance, refer to figure 7 below.
Figure 7. Optimal visor microphone performance
CAR KIT OWNER’S MANUAL11
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