Electrical Parts List: Backplane Circuit Board......................................................................... 11-5
Mechanical Parts List: PLN1681A Main Chassis .................................................................... 11-7
ivJanuary 31, 200168P81093C75-O
Foreword
General
Safety Information
Manual Revisions
Computer Software
Copyrights
1
The information contained in this manual supplement relates to all
PDR 3500s, unless otherwise specified. This manual provides
sufficient information to enable service shop personnel to
troubleshoot and repair a PDR 3500 to the module level.
Before operating a PDR 3500, please read the “Safety Information”
section in the front of this manual.
Changes which occur after this manual is printed are described in
“FMRs.” These FMRs provide complete information on changes,
including pertinent parts list data.
The Motorola products described in this manual may include
copyrighted Motorola computer programs stored in semiconductor
memories or other media. Laws in the United States and other
countries preserve for Motorola certain exclusive rights for
copyrighted computer programs, including the exclusive right to
copy or reproduce in any form the copyrighted computer program.
Accordingly, any copyrighted Motorola computer programs
contained in the Motorola products described in this manual may not
be copied or reproduced in any manner without the express written
permission of Motorola. Furthermore, the purchase of Motorola
products shall not be deemed to grant either directly or by
implication, estoppel, or otherwise, any license under the
copyrights, patents or patent applications of Motorola, except for the
normal non-exclusive royalty free license to use that arises by
operation of law in the sale of a product.
Replacement Parts
Ordering
68P81093C75-ODecember 1, 20001-1
When ordering replacement parts or equipment information, the
complete identification number should be included. This applies to
all components, kits, and chassis. If the component part number is
not known, the order should include the number of the chassis or kit
of which it is a part, and sufficient description of the desired
component to identify it.
Crystal and channel element orders should specify the crystal or
channel element type number, crystal and carrier frequency, and the
model number in which the part is used.
Parts Ordering
Motorola Parts
7:00 A. M. to 7:00 P. M. (Central Standard Time)
Monday through Friday (Chicago, U. S. A.)
Domestic (U. S. A.): 1-800-422-420, or 847-538-8023
1-800-826-1913, or 410-712-6200 (Federal Government)
TELEX: 280127
FAX: 1-847-538-8198
FAX: 1-410-712-4991 (Federal Government)
Domestic (U. S. A.) after hours or weekends:
1-800-925-4357
International: 1-847-538-8023
Accessories and Aftermarket Division
(United States and Canada)
Attention: Order Processing
1313 E. Algonquin Road
Schaumburg, IL 60196
Accessories and Aftermarket Division
Attention: International Order Processing
1313 E. Algonquin Road
Schaumburg, IL 60196
Parts Identification
Related Documents
1-847-538-0021 (Voice)
1-847-538-8194 (FAX)
Quantar User’s Guide (Motorola part number 68P81095E05)
RSS User’s Guide (Motorola part number 68P81085E35)
1-2December 1, 200068P81093C75-O
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Safety and General Information
Important
Information
RF Operational
Characteristics
Exposure to Radio
Frequency Energy
IMPORTANT INFORMATION ON SAFE AND EFFICIENT
OPERATION. READ THIS INFORMATION BEFORE USING
YOUR TRANSPORTABLE REPEATER.
Your transportable Repeater contains a transmitter and a receiver.
When it is ON, it receives and transmits radio frequency (RF)
energy.
Your Motorola transportable Repeater is designed to comply with
the following national and international standards and guidelines
regarding exposure of human beings to radio frequency
electromagnetic energy:
United States Federal Communications Commission, Code of
Federal Regulations; 47 CFR part 2 sub-part J
2
American National Standards Institute (ANSI) / Institute of
Electrical and Electronic Engineers (IEEE) C95. 1-1992
Institute of Electrical and Electronic Engineers (IEEE) C95.11999 Edition
National Council on Radiation Protection and Measurements
(NCRP) of the United States, Report 86, 1986
International Commission on Non-Ionizing Radiation Protection
(ICNIRP) 1998
National Radiological Protection Board of the United Kingdom
1995
Ministry of Health (Canada) Safety Code 6. Limits of Human
Exposure to Radiofrequency Electromagnetic Fields in the
Frequency Range from 3 kHz to 300 GHz, 1999
Australian Communications Authority Radiocommunications
(Electromagnetic Radiation - Human Exposure) Standard 1999
(applicable to wireless phones only)
68P81093C75-ODecember 1, 20002-1
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Electromagnetic
Interference/
Compatibility
NOTE: Nearly every electronic device is susceptible to
electromagnetic interference (EMI) if inadequately
shielded, designed or otherwise configured for
electromagnetic compatibility.
FACILITIES
To avoid electromagnetic interference and/or compatibility
conflicts, turn off your radio in any facility where posted notices
instruct you to do so. Hospitals or health care facilities may be using
equipment that is sensitive to external RF energy.
FIXED SITE
ANTENNAS
Transportable Repeater equipment is transported to and then set up
at a fixed location and operated as a fixed control station or repeater .
The antenna installation must comply with the following
requirements in order to assure optimal performance and make sure
human exposure to radio frequency electromagnetic energy is within
the guidelines set forth in the above standards:
The antenna must be mounted outside the building.
Mount the antenna on a tower if at all possible. The lo west point
of the antenna must be elevated a minimum of 10 meters above
the ground. This may require the use of a coaxial cable extension
for the antenna.
If the antenna is to be mounted on a building, then it must be
mounted on the roof. If the antenna supplied with the repeater is
used and the repeater cannot be located within the 12 ft. cable
length, then a coaxial cable extension should be used.
As with all fixed site antenna installations, it is the responsibility
of the licensee to manage the site in accordance with applicable
regulatory requirements and may require additional compliance
actions such as site survey measurements, signage, and site
access restrictions in order to insure that exposure limits are not
exceeded.
2-2December 1, 200068P81093C75-O
Introduction
General
Compact Mechanical
Design
State-of-the-Art
Electrical Design
3
The Motorola PDR 3500 provides conventional analog, ASTRO™ ,
ASTRO CAI™ , and SECURENET™ capabilities in a compact,
software-controlled design. The station architecture and
microprocessor-controlled Station Control Module allow for fast
and reliable upgrading. FLASH memory in the Station Control
Module allows software updates to be performed locally (using
serial port), or remotely via modem.
The entire unit is housed in a lockable rugged, black aluminum
extruded case weighing approximately 4l lbs. Internal components
are mounted in a custom, removable chassis, designed to fit a 19"
rack.
Transmitter Circuitry
Receiver Circuitry
Station Control Module
The station transmitter circuitry is designed for 50% duty cycle
operation at full rated power. Output power is continuously
monitored by an internal calibrated wattmeter . The wattmeter output
feeds a power control loop, continually adjusting and maintaining
the desired output power. All adjustments are electronic, including
deviation and output power.
The station receive circuitry features multiple bandwidth capability
(12.5, 25, or 30 kHz, depending on band), as well as ASTRO digital
operation. Injection signals for the 1st and 2nd local mixers are
generated by frequency synthesizer circuitry and are electronically
controlled by the Station Control Module. All receive signals
(analog, SECURENET , ASTRO , and ASTRO CAI ) are detected and
digitized before being sent to the Station Control Module; this
provides improved audio quality , consistent throughout the cov erage
area.
The Station Control Module is microprocessor-based and features
extensive use of ASIC and digital signal processing technology . The
module serves as the main controller for the station, providing signal
processing and operational control for the station modules.
68P81093C75-ODecember 1, 20003-1
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Wireline Circuitry
Switching Power
Supply
Standard Features
The station wireline circuitry provides a wide variety of telephone
interfaces, including analog, ASTRO , ASTRO CAI , SECURENET ,
Tone Remote Control, and DC Remote Control. Telephone line
connections are easily made to the wireline circuitry via connectors
on the top panel.
The station features a switching-type power supply, accepting a
wide range of A C inputs (85-265 VAC, 49-61 Hz). The po wer supply
generates 13.8 VDC for the station modules.
Compact single case design
Extensive Self-Test Diagnostics and Alarm Reporting
FRU maintenance philosophy
Easily programmed via Radio Service Software
Local or Remote Software downloading to FLASH memory
Upgrades performed by module replacement and/or software
upgrade
Compatible (with appropriate options) with analog,
SECURENET , ASTRO , and ASTRO CAI digital signaling
Optional Hardware
Features
Versatile and reliable switching-type power supply
Wide operating temperature range: -30˚ C to + 60˚C (-22˚ F to
+140˚ F)
Duplexer Option – allows a single antenna to serve for both
transmitter and receiver circuitry for repeater applications.
Antenna Relay Option – allows a single antenna to be switched
between transmitter and receiver.
• ASTRO Modem – allows connection (for ASTRO digital
signaling) to a console through a Digital Interface Unit (DIU) in
an ASTRO system, also allows connection to another ASTRO
Modem for digital Cross-Patch.
3-2December 1, 200068P81093C75-O
System Applications4
Local ControlThe PDR 3500 is an APCO 25 digital repeater. The station is
identical in operation to the Quantar station, hence there is no local
control capability . There is no digital-to-audio translation within the
station. Local control style operation can be accomplished in several
ways:
a. A portable radio may be used as an RF control station talking to
the repeater.
b. The station may be equipped with the wireline and the modem
options and routed through a DIU to a tone remote console. The
T one remote console controls the station via wireline through the
DIU. The wireline in this case is a local 4-wire cable.
External Duplexer
Operation
Repeater RA or Cross
Band Repeater
Operation
The PDR 3500 must be used with an external duplexer when
frequency spacing is less than 3 MHz. The duplexer isolation
required for proper operation is approximately 60 dB. Doubleshielded coaxial cables must be used from the repeater to the
duplexer.
The PDR 3500 can be configured for Repeater RA or cross band
repeater operation by adding the wireline card and the Astro modem
to the each repeater. The repeaters are connected together using the
wireline port on each repeater. The cables are terminated in RJ-45
connectors.
Q245Add: DuplexerAdds VHF or UHF duplexer. Requires customer frequency.
Q463Add: Antenna RelayAdds VHF/UHF antenna relay for base station operation.
Q502Add: WirelineAdds wireline remote control option.
Q504Add: ASTRO 9.6 Kbps ModemAdds 9.6 Kbps modem card.
Q661Add: DC Barry CableAdds cable with alligator clip for external battery operation.
H338ACAdd: Transit CaseAdds a transit case for increased protection during transport.
Maintenance
Specifications
DESCRIPTIONPURPOSE
The following are the PDR 3500 specifications for analog as
measured per the revised EIA/TIA 603 Standards and for digital as
measured per TIA TSB-102.CAAB:
Table 3: Specifications
GENERALVHFUHF
Standard model numbersP2066A, P2067AP2068A, P2069A, P2070A, P2071A
Channel spacing12.5, 25, 30 kHz12.5, 25 kHz
Stability0.0001%0.0001%
Preselector bandwidth (3dB)7 MHz7 MHz
SquelchCarrier, PL, DPLCarrier, PL, DPL
Number of modes11
TRANSMITTERVHFUHF
RF power (without duplexer)30 watts30 watts
RF power (with duplexer)20 watts20 watts
Maximum transmit duty cycle50%50%
TX spurs/harmonics-60 dB-60 dB
FM noise (EIA)-45 dB nominal-45 dB nominal
Audio responseper EIAper EIA
TX distortion (1 kHz, clear audio)<5%<5%
RECEIVERVHFUHF
Sensitivity (20dBQ)0.35 uV0.5 uV
Sensitivity (12dB SINAD)0.25 uV0.35 uV
Selectivity (EIA SINAD)85 dB (25/30 kHz)85 dB (25 kHz)
75 dB (12.5 kHz)75 dB (12.5 kHz)
Intermod (EIA SINAD)80 dB (25/30 kHz)
75 dB (12.5 kHz)
Spurious and image80 dB80 dB
Note: Specifications are subject to change without notice.
AC power voltage range:80-265 Vac
AC power frequency input:49-61 Hz
External DC power:11-16 Vdc
CURRENT DRAIN
High power repeat:10.0 A
Standby:1.9 A
DIMENSIONS
Size (English):20.00 x 15 x 7.75 inches
Size (metric):508 X 381 X 197 mm
WEIGHT
Weight (English):41 lbs
Weight (metric):18.6 kg
Note: Specifications are subject to change without notice.
68P81093C75-OJanuary 31, 2001 5-3
Notes
5-4January 31, 200168P81093C75-O
Approved Accessories6
GeneralThe following accessories are recommended by Motorola for use
with the PDR 3500.
AntennaOne of the following antennas should be used:
• The magnetic-mount whip antenna (Motorola part number
PAN6003A) shipped with the PDR 3500.
NOTE:This antenna should be cut to frequency before use per the
manufacturer’s instructions enclosed with the antenna.
• An aftermarket antenna which meets these requirements:
-Monopole
-Unity gain
-Tuned to the frequency at which the antenna is to be used
-Minimum input power rating of 60W continuous
-VSWR of 1.5:1 or less
68P81093C75-OSeptember 27, 20006-1
Notes
Running H/F 6-#September 27, 200068P81093C75-O
Setup and Connections7
Programming with
RSS
Introduction
Connecting PC to
PDR 3500 RSS Port
EIA-232 Female
TXD
RXD
Connects
to COM Port
on PC
GND
RTS
CTS
9-Pin
D-Type
1
2
3
4
5
6
7
8
9
The PDR 3500 uses the same RSS (Radio Service Software) as the
Quantar/Quantro family. Some values shown in RSS screens may
not be valid due to hardware differences between the Quantar
Station and the PDR 3500. A thorough explanation of the
differences will be given in the following sections.
Once the RSS Program has been loaded onto the PC (refer to
Quantar RSS User’s Guide, 68P81085E35), the PC must be
electrically connected to the PDR 3500 via the RSS port located on
the top panel. For this connection, a 9-pin female to 9-pin male EIA232 cable is available (Motorola part number 30-80369E31) from
the Accessories and Aftermarket Product Division (AAD, formerly
known as Motorola National Parts). A cable can also be made using
the wiring diagram in Figure 1.
9-Pin
D-Type
EIA-232 Male
1
TXD
2
RXD
3
4
GND
5
6
RTS
7
CTS
8
9
Connects
to RSS Port
on Top Panel
MAEPF-27075-O
Figure 1. EIA-232 Wiring Diagram
68P81093C75-ODecember 1, 20007-1
Connect one end of the cable to COM1 on the PC and the other end
to the 9-pin connector labeled “RSS” on the top panel of the
PDR 3500.
Using the RSSFor information on starting the RSS, configuring screen colors,
setting up the PC serial port, and general RSS use, refer to the
Quantar RSS User’s Guide (68P81085E35).
Hardware ConfigurationFrom the Main Menu, press “F2-Service. ” Press F2 again to arrive at
the Hardware Configuration Screen.
1. The first field to verify is the Hardware Platform field. The
PDR 3500 is designed using the Quantar profile; it will not
operate properly in any other mode.
2. The next field to verify is the System Type field. This field
should be set to “Conventional.” The PDR 3500 does not operate
as an ASTRO-TAC Receiver or DBS Base Station.
3. Next verify that the Rx Freq Band 1 and Tx Freq Band fields
list the correct ranges for receiver and transmitter.
NOTE: Rx Freq Band 2 should be set to “NONE.”
4. The PA Power Rating field should be set to 25W (low power),
and the Power Supply field should show “AC LOW.” The
PDR 3500 was designed using a Quantar low power station
profile. It will not operate properly using any other
configuration.
5. If the unit is equipped with a Wireline Card, verify that the
Wireline field under the options is set to 4-wire.
Once the Hardware Configuration Screen matches the installed
station hardware, press F8 to validate the configuration. A popup
message will notify the user of any errors in the configuration. For
a complete description of the Hardware Configuration fields,
please refer to the Quantar RSS User’s Guide (68P81085E35).
AlignmentFrom the Main Menu, press “F2-Service. ” No w press “F3” to arri ve
at the Alignment Menu. From this menu, the user may align the RF
Power Out, RSSI, Station Squelch, and BER.
For instructions on performing Rx or Tx Wireline Alignment, please
refer to the Quantar RSS User’s Guide (68P81085E35).
NOTE: Before performing any alignment procedures, first
dekey the station and “Access Disable” the repeater
as shown in step 1 below.
7-2December 1, 200068P81093C75-O
1. Access Disable:
1. From the main menu, press “F2-Service.”
2. Press “F6-Status Panel/Software Ver/Set Date and Time.”
3. Press F2 to arrive at the Status Panel Display Screen.
4. From this screen, press F6 to activate the Access Disable
function. In this mode, the station will not keyup in
response to a received signal. To deactivate the Access
Disable function, press shift+F6.
2. RSSI Calibrate:
1. In the Alignment Menu Screen, tab over to the RSSI Calibrate field, and press F2 to perform the alignment.
2. Using an R2670 or equivalent Communications System
Analyzer, connect the RF out from the Analyzer to the Rx
UHF-type connector on the station top panel.
3. Set the RF output level from the Analyzer to –90 dBm with
no modulation, and set the frequency to PDR 3500 receive
frequency.
4. With the Analyzer RF turned on, make sure the v alue sho wn
in the RSS screen is –90 dBm. If it is not, type in “–90
dBm.”
5. Press F8 to save the calibration.
3. Power Out:
1. In the Alignment Menu Screen, tab over to the Tx Power
field and press F2 to perform the alignment.
2. For this procedure, connect the Tx UHF-type connector on
the station top panel to the RF input of either a Motorola
R-2670 Communications Analyzer, or to the input of an RF
power meter.
3. Press F6 to keyup the station, check the output power level
shown on the R2670 or RF power meter, and press F9 to
dekey the station.
4. Enter the power from the meter in the field shown in the
RSS, then hit F7 for the PDR 3500 to adjust the PA power
output level.
5. Once the unit adjusts the power, again keyup the station,
read the RF power from the meter, dekey the station, enter
the level in the RSS field, and hit F7 again to adjust.
6. Repeat this cycle until the power out is as close to 25 Watts
as possible. If the power output will not adjust properly, hit
F4 to initialize the PA and restart the alignment procedure.
68P81093C75-ODecember 1, 2000 7-3
7. Once the power out is aligned, press F8 to save the settings
to the station codeplug.
4. Squelch:
1. From the Alignment Menu, tab over to the Squelch Adjust
field and press F2 to perform the alignment. The Squelch
control bar is shown in the center of the screen.
2. To open the squelch completely, press F2. To close the
squelch completely, press F4. To adjust the squelch
between fully open and fully closed, use the Pg Up/Pg Dn
keys on the PC.
3. Once the squelch is set, press F8 to save the setting to the
station codeplug.
5. ASTRO Bit Error Report:
1. From the Alignment Menu, tab ov er to the V.52 Rx BER and
RSSI Report, or PROJECT 25 Rx BER and RSSI Report.
2. Connect the R2670 Communications System Analyzer RF
“OUT” port to the Rx UHF-type connector on the station
top panel.
3. Set the generate frequency to the PDR 3500 receive
frequency, and the output level to –113 dBm, with
modulation either V.52 or Project 25 1011 Pattern
generation.
4. Press F2 to perform the alignment. The values for the report
will appear on the RSS screen.
Channel InformationFrom the Main Menu, press F4. Press F4 again to arrive at the
Channel Information Screen. From this screen, the user may
configure the TX/RX frequencies, RF power out, modulation type,
and the various channel traits for up to 16 channels.
1. In this screen, first set the Rx1 and Tx frequency to the proper
values.
NOTE: The Rx2 frequency is set to 0.00000 MHz and cannot
be edited. This is because the PDR 3500 does not
allow for 2 receiv ers. The station will automatically
calculate the Tx Idle Frequency to be the same as the
Tx Frequency.
In most applications, the Tx Idle Frequency should remain the same
as the Tx Frequency. However, in case of portable or mobile radios
unsquelching near the PDR 3500, adjust the Tx Idle frequency to Tx
Frequency -6.25 kHz.
2. Set the modulation type to either Analog, ASTR O, ASTR O CAI,
7-4December 1, 200068P81093C75-O
Electrical
Connections
Analog/ASTRO CAI, or CAI RX WIDE DEV.
3. Move to page 2 of the Channel Information Screen by pressing
the Pg Dn key. Set the Tx Po wer Out to the desired power lev el.
(The Battery Backup field has no effect on station operation
since there is no battery option for the PDR 3500.)
For a more complete description of the Channel Information fields,
please refer to the Quantar RSS User’s Guide.
Power Supply
Connections
RF Cabling
Connections
• AC Input Power Connection
Each PDR 3500 is shipped with an eight foot, 3-conductor line
cord. Attach the receptacle end of the cord to the AC input plug
located on the station top panel. Plug the 3-prong plug into a 110
V or 220 V AC grounded outlet.
NOTE: The Power Supply module automatically selects
between 110 V and 220 V.
• DC Input Power Connection
An optional six foot, fused 2-conductor DC power cord is
available. Attach the alligator clip leads (Red “+”, Black “-”) to
an external battery or some other DC source set to +12 V. Plug
the molded connector end to the external DC connector on the
top panel.
NOTE: The top panel external DC connector will not charge
an external battery.
IntroductionThe transmit and receive antenna RF connections may be made in
one of two fashions depending on the system application.
• Separate TX and RX antennas.
The PDR 3500 top panel has two UHF-type connectors: one for
RX, and one for TX. In this configuration there is a separate
antenna for each connector.
• Duplexer
68P81093C75-ODecember 1, 2000 7-5
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